Toastmaster TB240 User's Manual
Contents
1. 4 1 A FEATURES Toastmaster Model TB208 TB240 TW208 and TW240 Toasters are Conveyor toasters e Equipped with an entry rack used to deliver the food product into the toaster Equipped with an internal slide out crumb tray e Equipped with an exit rack and a return crumb tray Equipped with a Standby mode that saves energy during slow periods and allows a quick return to normal operation SECTION 1 DESCRIPTION B COMPONENT LOCATION The major components of the toaster are shown in Figure 1 1 below Figure 1 1 Component location 5 Heating elements inside toaster 6 Exit rack 7 Return crumb tray C COMPONENT FUNCTION see Figure 1 1 1 ON OFF STANDBY knob see Section 3 Operation 2 DARKER LIGHTER knob see Section 3 Operation 3 Entry rack Loaded with the product to be toasted The product then slides onto the conveyor The entry rack can be removed for cleaning 4 Conveyor Transports the product through the toaster and between the top and bottom heating elements The conveyor is driven by its own motor 1 1 3 Entry rack 2 DARKER LIGHTER knob 1 ON OFF STANDBY knob 5 Heating elements Toast the food product Three elements are located above the conveyor while one is located below it 6 Exitrack Receives the toasted product as it leaves the conveyor then delivers the product undernea2. 2 DARKER LIGHTER Knob Adjusts the speed of the conveyor This controls the amount of toasting that the food product receives B OPERATION PROCEDURE 1 Restore electrical power to the toaster at the circuit breaker fused disconnect 2 Switch the ON OFF STANDBY knob to the ON position SECTION 3 OPERATION 3 Allow the toaster to pre heat for at least 20 minutes 4 Adjust the DARKER LIGHTER knob to the desired setting to provide correctly toasted food products 5 Load the entry rack with the product to be toasted The food product will slide off the entry rack and onto the conveyor 6 During slow periods switch the ON OFF STANDBY knob to the STANDBY position The top heating elements will turn off saving energy The bottom heating element remains on to allow quick recovery 7 To return the toaster to normal operation from STANDBY mode switch the ON OFF STANDBY knob to the ON position Then allow the toaster to pre heat The top heating elements should reach their normal temperature within 5 minutes C SHUTDOWN PROCEDURE 1 Switch the ON OFF STANDBY knob to the OFF position 2 Disconnect electrical power to the toaster at the circuit breaker fused disconnect Figure 3 1 Controls Toastmaster GN L MC ON STANDBY Bage Toaster LIGHTER ON OFF STANDBY knob DARKER LIGHTER knob SECTION 3 OPERATION D CLEARING JAMS CAUTION NEVER use a plas
3. of installation or 30 months from the date of purchase whichever is earlier Normal maintenance functions including lubrication cleaning or customer abuse are not covered by this no quibble warranty Seller shall be responsible only for repairs or replacements of defective parts performed by Seller s authorized service personnel Authorized service agencies are located in principal cities throughout the contiguous United States Alaska and Hawaii This warranty is valid in the 50 United States and is void elsewhere unless the product is purchased through Middleby International with warranty included The foregoing warranty is exclusive and in lieu of all other warranties expressed or implied There are no implied warranties of merchantability or of fitness for a particular purpose The foregoing shall be Seller s sole and exclusive obligation and Buyer s sole and exclusive remedy for any action including breach of contract or negligence In no event shall Seller be liable for a sum in excess of the purchase price of the item Seller shall not be liable for any prospective or lost profits of Buyer 1999 Toastmaster A Middleby Company fiy Toastmaster is a registered trademark of Toastmaster A Middleby Company All rights reserved Toastmaster 1400 Toastmaster Drive Elgin IL 60120 USA 847 741 3300 FAX 847 741 4406 Middleby Corp 24 Hour Service Hotline 1 800 238 8444 www middleby com WARN
4. E IN THE OFF POSITION BEFORE PROCEEDING Figure 2 2 Serial Plate Location Toastmasters moo esy company ELGIN IL MOD FIN KW LISTED n MG 2 WARNING ENSURE THAT ANY PACKING MATERIAL RESIDUE HAS BEEN REMOVED FROM INSIDE THE TOASTING CHAMBER Insert the power cord plug into its receptacle CHECKING THE INSTALLATION Restore power to the toaster at the circuit breaker fused disconnect Switch the ON OFF STANDBY knob to the ON position Check that the conveyor is moving forward into the toaster Check that all heating elements are heating and glowing red Switch the ON OFF STANDBY knob to the OFF position Visually check that the heating elements are no longer on and that the conveyor has stopped moving A LOCATION AND FUNCTION OF CONTROLS This section provides a basic description of the toaster controls their location and the functions they perform The operator MUST be familiar with the controls See Figure 3 1 1 ON OFF STANDBY Knob e When set to switches the heating elements and conveyor on e When set to OFF switches the heating elements and conveyor off e When set to STANDBY switches the top heating elements off to conserve energy during slow periods The bottom heating element remains on allowing quick recovery
5. ING IN CASE OF FIRE Disconnect the toaster from its power source IMMEDIATELY Shutting down the electrical heating elements allows the unit to cool making it easier to put out the fire WARNING FOR YOUR SAFETY DO NOT STORE OR USE GASOLINE OR OTHER FLAMMABLE VAPORS OR LIQUIDS IN THE VICINITY OF THIS OR ANY OTHER APPLIANCE WARNING IMPROPER INSTALLATION ADJUSTMENT ALTERATION SERVICE OR MAINTENANCE CAN CAUSE PROPERTY DAMAGE INJURY OR DEATH READ THE INSTALLATION AND OPERATING INSTRUCTIONS THOROUGHLY BEFORE INSTALLING OR SERVICING THIS EQUIPMENT WARNING DO NOT OPERATE THE CONVEYOR TOASTER e ON EITHER OF ITS SIDES e ONITS REAR SURFACE e WITHOUT LEGS PREMATURE FAILURE OF THE HEATING ELEMENTS WILL OCCUR WARNING DISCONNECT THE TOASTER FROM ITS ELECTRICAL POWER SUPPLY BEFORE CLEANING OR SERVICING CAUTION Using any parts other than genuine Toastmaster factory parts relieves the manufacturer of all liability IMPORTANT Contact your authorized service agent to perform maintenance and repairs A service agency directory is supplied with your oven IMPORTANT Toastmaster manufacturer reserves the right to change specifications and product design without notice Such revisions do not entitle the buyer to corresponding changes improvements additions or replacements for previously purchased equipment RETAIN THIS MANUAL FOR FUTURE REFERENCE This manual provides detailed information for the installation and operation o
6. TB208 TB240 TW208 TW240 Eng UL sty Toastmaster Conveyor Toaster Models TB208 TB240 TW208 TW240 OWNER S OPERATING amp INSTALLATION MANUAL ps Us O 1999 Toastmaster A Middleby Company LISTED NSF 4 1996 T Toastmaster is a registered trademark of Toastmaster A Middleby Company All rights reserved P N 30858 tet Price 30 00 Middleby Cooking Systems Group 1400 Toastmaster Drive Elgin IL 60120 847 741 3300 FAX 847 741 4406 Rev C V1 2 99 Toastmaster NO QUIBBLE LIMITED WARRANTY TOASTMASTER HEREINAFTER REFERRED TO AS THE SELLER WARRANTS EQUIPMENT MANUFACTURED BY IT TO BE FREE FROM DEFECTS IN MATERIAL AND WORKMANSHIP FOR WHICH IT IS RESPONSIBLE THE SELLER S OBLIGATION UNDER THIS WARRANTY SHALL BE LIMITED TO REPLACING OR REPAIRING AT SELLER S OPTION WITHOUT CHARGE ANY PART FOUND TO BE DEFECTIVE AND ANY LABOR AND MATERIAL EXPENSE INCURRED BY SELLER IN REPLACING OR REPAIRING SUCH PART SUCH WARRANTY SHALL BE LIMITED TO THE ORIGINAL PURCHASER ONLY AND SHALL BE EFFECTIVE FOR A PERIOD OF ONE YEAR FROM DATE OF ORIGINAL INSTALLATION OR 18 MONTHS FROM DATE OF PURCHASE WHICHEVER IS EARLIER PROVIDED THAT TERMS OF PAYMENT HAVE BEEN FULLY MET As part of Toastmaster s no quibble warranty all in warranty Toastmaster products that require service are to be serviced on site The warranty period for Accu Miser griddles shall be 24 months from the date
7. cloth soaked in hot or warm detergent water Wipe with a clean damp cloth to remove the excess detergent and then wipe again to dry the toaster Remove both the slide out crumb tray and the return crumb tray from the toaster and empty them Wash the crumb trays in warm detergent water and rinse them CAUTION Never remove the slide out crumb tray while the conveyor is moving 7 Remove the entry and exit racks from the toaster Wash the racks in warm detergent water and rinse them Towel the trays and racks dry Reassemble all parts onto the toaster SECTION 4 WIRING DIAGRAM 15 NOILISOd NO NOILISOd 440 N Awl lat a ot NOLLVHO9IJ3NOO HOLIMS MOT9 AO C ONILV3H WOLLOS MOO8 A80Z 6i 2 9 2 p N3dO Te 17151 AOZ 20 A80Z 2 1 5 PI 51 9 919 ONILVSH dOL LaL 4 1 For more information on the complete line of Toastmaster products contact your Food Service Equipment Dealer or write to us at the address below Toastmaster A Middleby Company Toastmaster 1400 Toastmaster Drive Elgin IL 60120 USA 847 741 3300 FAX 847 741 4406 Middleby Corp 24 Hour Service Hotline 1 800 238 8444 www middleby com
8. f your Conveyor Toaster It also contains information to assist the operator in diagnosing problems in the event of a malfunction This manual is an important tool for the operator and should be kept readily available TABLE OF CONTENTS SECTION 1 DESCRIPTION me 1 1 F atures ssc DEUM 1 1 Ba Component Locatii m t P A died eet Eat feet eatin 1 1 C Component FUNCION siini rem e Bee e Vac mie eee 1 1 D Toaster SPECICATION et oft ete pet meditatus ata t preter ette 1 2 SECTION 2 e 2 1 A Bele sce 2 1 5 mane eret tene vae bed at eie erben treiben epe bte Ae 2 1 C Electrical Corinectloh 2 tees eet ctetu 2 2 D Checking the Installation reet i esa rea 2 2 SECTION 3 OPERATION LC 3 1 A Location and Function of Controls 2 2 2 3 1 B Operation Procedure toit este itte cp erre ale eed ni timed bte ee Econ bees 3 1 C Sh tdown ProGedure vise oiu dee Rr o e ade hee 3 1 D Gl aring ool 3 2 Daily Cleaning s 3 2 SECTION 4 WIRING DIAGRAM em
9. th the front of the toaster The exit rack can be removed for cleaning 7 Return crumb tray Collects crumbs from the toasted product The tray can be removed for cleaning SECTION 1 DESCRIPTION D TOASTER SPECIFICATIONS Overall Dimensions TB208 TB240 TW240 Width Depth includes 2 1 4 57mm back guard 16 1 2 419mm 25 1 4 641mm Height includes 4 102mm legs 16 1 4 413mm Toasting Chamber Dimensions 1 3 4 44mm 1 3 4 44mm 2 1 2 64mm 2 1 2 64mm Toaster Information Formed and welded sheet steel 1 Minute 40 Seconds 400 Bagels Muffins per hour Electrical Specifications NEMA 6 15P USA or NEMA 6 20P Canada 208V 240V 2 7kW 2 9kW 12 1A 13 1A 12 1A A UNPACKING IMPORTANT IT IS THE CUSTOMER S RESPONSIBILITY TO REPORT ANY CONCEALED OR NON CONCEALED DAMAGE TO THE FREIGHT COMPANY 1 Remove the staples from the shipping carton 2 Lift out the foam packaging and poly bag from around the toaster Carefully lift the toaster out of the carton Remove all loose materials from the carton including the information packet Remove any parts or packaging materials from inside the toasting chamber Retain all shipping materials until it is certain that the toaster has not suffered concealed shipping damage SECTION 2 INSTALLATION B ASSEMBLY 1 Thread the 4 102mm legs into the four holes on the bot
10. tic object to clear a jam If the toaster is not completely cool damage to the toaster may result WARNING NEVER INSERT YOUR HANDS INTO THE TOASTING CHAMBER TO CLEAR A JAM SERIOUS INJURY MAY RESULT CAUTION When clearing a jam use care to avoid damaging the heating elements 1 Switch the ON OFF STANDBY knob to the OFF position Disconnect electrical power to the toaster at the circuit breaker fused disconnect Allow the toaster to cool Carefully clear the jam using a long object as a probe This object should preferably be made of wood which is less likely to damage the heating elements E DAILY CLEANING WARNING WHEN CLEANING THE TOASTER NEVER APPLY ENOUGH LIQUID TO STAND IN PLACE ON THE UNIT DO NOT SPRAY RINSE OR SUBMERGE THE TOASTER EXCESSIVE MOISTURE IN THE UNIT WILL CAUSE A SEVERE ELECTRICAL HAZARD AND MAY OTHERWISE DAMAGE THE TOASTER CAUTION DO NOT clean your toaster using abrasive cleaners or pads Both will scratch and dull the finish 1 With the conveyor running use a brush to clean any crumbs off the conveyor into the slide out crumb tray Switch the ON OFF STANDBY knob to the OFF position Disconnect electrical power to the toaster at the circuit breaker fused disconnect Allow the toaster is cool WARNING DO NOT TOUCH HOT SURFACES ON THE TOASTER OR REACH INTO THE TOASTING CHAMBER UNTIL THE UNIT HAS COOLED THOROUGHLY Wipe the exterior of the toaster with a sponge or
11. tom of the toaster See Figure 2 1 Then place the toaster in the desired location Install the entry rack exit rack return crumb tray and slide out crumb tray as shown in Figure 2 1 Figure 2 1 Assembly Exit rack secures on hooks on inside rear wall of toaster Eee EA EZ Legs 4 thread into holes in bottom of toaster Seah Entry rack drops into holes on brackets Slide out crumb tray slides into opening in front of toaster Return crumb tray slides underneath exit rack 2 1 SECTION 2 INSTALLATION C ELECTRICAL CONNECTION IMPORTANT THE ELECTRICAL CONNECTION TO THE TOASTER REQUIRES CIRCUIT BREAKER FUSED DISCONNECT ELECTRICAL SPECIFICATIONS ARE LISTED ON THE SERIAL PLATE SHOWN IN FIGURE 2 2 AND IN THE TOASTER SPECIFICATIONS TABLE PAGE 1 2 CONSULT ALL APPLICABLE NATIONAL AND LOCAL CODES FOR FURTHER ELECTRICAL CONNECTION REQUIREMENTS 1 Before proceeding with the electrical connections check the following a Check that the supply wire size is adequate b Check that the circuit breaker fused disconnect is present and of the correct rating c Check that the appropriate receptacle is available for the power cord plug If necessary refer to the toaster s serial plate Figure 2 2 and to the Toaster Specifications table Page 1 2 WARNING ENSURE THAT BOTH THE CIRCUIT BREAKER FUSED DISCONNECT AND THE ON OFF STANDBY KNOB AR
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