SecondWind 1002KCS User's Manual
Contents
1. a Complete model number and serial number b Proof of installation date if warranty claim is made by other than a qualified service dealer who maintains records of your installation date and service history c An accurate description of the problem d Date of failure 2 Call the installing dealer that you purchased your second wind from 3 If the installing dealer is unable to provide warranty parts contact Call write fax or e mail Second Wind Air Purifiers 711 Park Ave Medina NY 14103 1 800 387 4565 585 798 5751 2ndwind rochester rr com CONTENTS Safety Concerns Warranty Unpacking Installation Locations Installation 1000 Series Lamp Replacement Troubleshooting Replacements Parts 1000 Series Cut Sheet 1000 Series Cut Sheet ANN BNN V UNPACKING Your new Second Wind Air Purifier is shipped complete in one container Carefully unpack the unit and all loose items from the shipping container Figs 2 illustrate the unit and all loose items packed with the unit Unit Warning Labels Installation Manual Metal template and mounting plate Cord Business Reply Card POSSIBLE INSTALLATION LOCATIONS 1000KCS and 1002KCs fA ZA PACKAGE UNIT UPFLOW PLATFORM UNIT COUNTERFLOW UNIT HORIZONTAL UNIT Fig 3 The Second Wind Air Purifier has been tested effective in the destruction and reduction of bacteria viruses and fungus under various conditions The e2. 14 L x 2 9 Lamps 1002KCS 6 W x 3 25 D x 23 L x 2 18 Lamps Weight 1000KCS 6 lbs 1002KCS 10 lbs Power Electronic Ballast L000KCS 120 277 VAC 1002KCS 240 VAC Lamps Base Face in Length mm Arc Length in mm Current mA Wattage W Voltage 60Hz UV Output W UV Output 1M uW cm2 Lamp life hours Wiring Number 18 teflon coated wire 600V 105C Warranty Lifetime Limited Unit 1000KCS 1 Year Lamps 1000KCS and 1002KCS 3 Year Ballast 1002KCS Lifetime Ballast 1000KCS WWW SECONDWINDAIRPURIFIER COM 10 SECOND WIND AIR PURIFIERS 711 PARK AVE MEDINA NEW YORK 14103 1 800 387 4565 985 798 5751 FAX
3. SELUNY WIND AIR PURIFIERS MODEL 1000KCS MODEL 1002KCS WHINY AJNUS P NLY TIVLSNI SAFETY CONCERNS WARNING FAILURE TO FOLLOW THESE RULES MAY RESULT IN SERIOUS PERSONAL INJURY Do not look directly at the lamps without UV protective glasses Read instruction manual before operating the units Use recommended accessories 1 e lamps ballast Make sure unit is installed so that the UV light can not be seen directly through any returns or supplies Check damaged parts Before further use of the unit any damaged part should be carefully checked to ensure that the unit will operate properly Any part that is damaged should be properly repaired or replaced Units should not be installed with in 12 18 inches of any non UV resistant materials If materials are in question call manufacturer of said products to see if they are made with UV inhibitors Prolonged UV exposure will degrade non UV resistant materials Non UV resistant materials must be shaded or cov ered SECOND WIND AIR PURIFIER LIMITED WARRANTY APPLIES IN U S A AND CANADA All Second Wind Air Purification 1000KCS systems have a limited lifetime 5 year ballast and year lamp warranty Second Wind 1002KCS systems have a 3 year unit ballast and 1 year lamp warranty ONE 1 YEAR COVERAGE LAMPS The 1000KCS and 1002KCS lamps are warranted by Second Wind for a period of one 1 year from the date of the original installation when installed and operated in acc
4. ed from the original installation site This warranty does not cover damage or defect resulting from 1 Accident or neglect or unreasonable use or operation of the equipment including operation of electrical equipment at voltages other than the range specified on the unit name plate 2 Modification change or alteration of the equipment except as directed by Second Wind The furnishings of replacement parts under terms of this warranty will apply to the original warranty period and will not extend the warranty Second Wind makes no express warranties other than the warranty specified above All implied warranties including the implied warranty of merchantability and fitness for a particular purpose are limited to the duration of the warranty specified above Liability for incidental and consequential damages is excluded and is not covered by this warranty Some States do not allow limitations on the duration of an implied warranty or the exclusion or limitation of incidental or consequential damages so the limitations or exclusions may not apply to you This warranty gives you specific legal rights and you may also have other rights which vary from state to State Second Wind shall not be liable for any default or delay in performance under this warranty caused by any contingency beyond their control WARRANTY PROCEDURES All Second Wind Air Purification MODELS 1002KCS 1000KCS 1 Be prepared to furnish the following information
5. ffectiveness of this device may vary depending upon room area and rate of circulation The health aspects associated with this product were not investigated by U L WARNING DO NOT LOOK AT THE ULTRA VIOLET LIGHT DO NOT OPERATE UNTIL IT IS INSTALLED IN THE RETURN OR SUPPLY TO DETERMINE AN INSTALLATION LOCATION SEE FIG 3 Installation 1000KCS and 1002KCS e Installation should be done by a qualified HVAC contractor e Read all safety instructions at the beginning of this manual e Make sure unit is installed so that the UV light can not be seen directly through any returns or supplies e Units should not be installed with in 12 18 inches of any non UV resistant materials If ma terials are in question call manufacturer of said products to see if they are made with UV inhibitors Prolonged UV exposure will degrade non UV resistant materials Non UV resis tant materials must be shaded or covered Use the metal template mounting bracket to pencil out rectangle to cut out Fig 4 Use the drill and a 1 2 inch drill bit to cut a hole along the inside of the marked circle Fig 5 Use tinsnips to cut out the rectangle Fig 6 Make sure lamps on the 1000 series units are TOOLS FOR pointed in the direction of the airflow There are arrows pointing to the direction the air must l INSTALLATION pass across the lamps If not remove the lamps from the brackets and turn them around Marker i Tinsnips Instal
6. into brass holders Return unit to upright position against duct and re attach with screws 8 Power unit up and turn on NOTE UV Lamps contain mercury like other fluorescent lamps and must be disposed of properly Do not throw old lamps in the trash Contact your local waste collection agency for proper disposal procedures If the lamps are dirty or have fingerprints on them use alcohol to remove The 1000kcs purifier has 2 different lamps 1 1 spht lamp part 1068 2 1 straight lamp part 1068A TROUBLESHOUIING Make sure that the unit is wired properly and 1002KCS is turned on For the 240 vac units 1002kcs the ballast Check the on off switch to make sure it 1s resistance should be tested like before on Disconnect power For the 240 vac ballast If the lamp is still not on switch the unit 4882060446 the resistance should be 14 off disconnect power and check the fuse 25 ohms If below 14 ohms replace the bal Make sure the lamp is not broken and that last it is in the socket If everything else has been checked and If the lamp is still not on check the is fine but the lamp is still out the ballast ballast starter is blown and the ballast should be replaced 1000KCS units j 7 Make sure that the unit is wired or plugged into a 120 277 vac feed that is always on Check the on off switch to make sure it 1s on If the lamp is still not on switch the unit off and check the fuse Make sure the lam
7. l mounting plate around opening in duct a Drill with zip screws Fig 7 Drill Bit T1 1US Use the self tapping sheet metal screws to 5 16 amp secure the unit to mounting template Fig 8 11 32 Nut driver Tape Measure Make sure the power is off to the blower be fore wiring unit For the 1000KCS With the switch in the off Metal position plug the unit directly into a 120 vac Template outlet Turn the switch to the on position and Mounting Bracket The 1002KCS air purifier is designed to turn on and off with the forced air blower Wire the unit into the HVAC system to come on and off with the blower If lamp is operating the sight glass will illuminate If it is not see the troubleshooting section Lamp Replacement Second Wind Air Purifier lamps are designed to be on all the time After approximately 9000 11000 hours of operation the lamps intensity will decrease Installation of a replacement lamps is best handled by a HVAC Contractor Both lamps must be replaced at the same time for the MODEL 1000KCS Turn unit off and make sure the power is off to the unit Wait for lamp to cool Remove screws from around the unit do not remove the screws from the hinge Fig 13 Drop unit down it will remain attached to the duct via the hinge Fig 14 Carefully remove lamp from brass lamp hold ers Fig 15 Remove lamp connector from end of lamp Fig 16 amp Fig 17 Install new lamp into socket and snap
8. ordance with Second Wind recommendations If during this period a lamp fails Second Wind will provide a free replacement You must pay shipping charges and all other costs of warranty service Second Wind will not pay labor involved in diagnostic calls or in removing servicing or replacing parts UNIT COVERAGE The covered equipment and covered components are warranted by Second Wind for a period of three 3 years 1002KCS or Lifetime 1000KCS from the date of the original unit installation when installed and operated in accordance with Second Wind recommendations If during this period a covered component fails Second Wind will repair or replace the part You must pay shipping charges and all other costs of warranty service Second Wind will not pay labor involved in diagnostic calls or in removing servicing or replacing parts REPAIRS All repairs of covered components must be made with authorized service parts Labor charges resulting from diagnostic calls or service are not covered by this warranty CARE OF EQUIPMENT Your new Second Wind Air Purifier must be properly installed operated and maintained in accordance with the unit installation operation and maintenance instructions provided with each unit Failure to provide maintenance per Second Wind instructions will void warranty WARRANTY LIMITATIONS This warranty will be voided if the covered equipment only second wind replacement parts or units are warranted is remov
9. p is not broken and that it is in the socket If the lamp is still not on the ballast of the 1000KCS unit is not working call for replacement Replacement Parts Ballast 240 vac 1002KCS 1053 Ballast 120 277 vac 1651C Interlock Switch 1050 On Off Switch 120 V 1061 On Off switch 240 V 1057 Fuse Assembly 1054 Fuse 1055 Power Cord 1124 Lamp Connector 1014 9 Split Lamp 1000KCS 1068 9 9 Straight Lamp 1000KCS1068A 10 Brass lamp holder 1013 11 Sight Glass 1078 12 18 Lamp 1002kcs 1067 Second Wind Air Purifier Models 0 1002KCS Ultraviolet Germicidal Units for Heating Ventilation and Air Conditioning Systems Since the first ultraviolet irradiation system was used successfully in 1909 ultraviolet irradiation has had a 94 year performance history Second Wind uses the ultraviolet wavelength at 253 7nm ultraviolet radiation lethal to microorganisms Second wind air purifiers can reduce mold bacterial or viral airborne microbes in all areas of a Heating Ventilation and Air Conditioning system HVAC Return Before Return After Second Wind air purifiers can also address Volatile Organic Compounds VOC s through the addition of Singlet oxygen molecules O1 Singlet oxygen in this case is achieved by the use of our high intensity ultraviolet lamps There are two differ ent wavelengths of light that work to gether to produce singlet oxygen Gas contaminates are oxidized in a reaction that takes place with
10. st meeting EMI requirements of CFR Title 47 Part 18 consumer The operating range is 240VAC and the current is 425ma 240vac The ballast is designed to operate at any airflow and relative humidity Models 1000KCS The power source is a electronic Class P Sound rated A Type HL NO PCB s type 1 outdoor ballast meeting EMI requirements of CFR Title 47 Part 18 consumer The operating range is 120 277 VAC and the current is 425ma I120vac The ballast is designed to operate at any airflow and relative humidity Second Wind lamps operate at 253 7 nm ideal for air disinfection good for use at any velocities temperatures ranging from 30 170 F Every lamp has an extended lamp life coating which helps maintain intensity levels at 85 even after a year of operation They are a High Output HO TS 15mm diameter lamp yielding 2 3 more output than standard lamps of the same length Base of the type L quartz glass is ceramic with triple coiled electrodes made of molybdendum lead in a clamped filament design Lamp connectors are 4 pin single ended circling sockets Lamp life shall not be less than 9000 hours Submitted device shall be tested under typical HVAC conditions and in accordance with the general provisions of IES Lighting Handbook 1981 applications Volume Total output per one inch arc length shall be not less than 10uW cm2 at I meter in air of 45 F and 400 fpm DEALER IMPRINT Dimensions 1000KCS 6 Wx 3 25 Hx
11. the singlet oxy gen changing the contaminates molecular structure The Second Wind Purifier is the perfect choice for small or large applications Second Wind uses ultraviolet germicidal light and singlet oxygen process to disinfect mold bacteria infectious disease and decrease volatile organic compounds in the air stream Second Wind air purifiers are designed for surface and air disinfection Features and Benefits Available for all applications Disinfects mold Inexpensive to operate Surface and Air Indoor Air Quality Control Proven effectiveness through independent test data High intensity Ultraviolet Lamps Singlet oxygen process to reduce VOC levels Limited Lifetime Unit Warranty 1000KCS Lifetime ballast warranty 1000KCS 3 year ballast warranty 1002KCS l year lamp warranty 1000KCS and 1002KCS Over 9000 hours lamp expectancy Electronic start power supply ranges from 120 277 VAC Class II medical device k980745 Registered with the EPA 73112 SPECIFICATIONS Second Wind Air Purification 1000KCS and 1002KCS units are mounted in the return to accommodate most HVAC systems The units install anywhere in the system to disinfect molds bacteria or reduce VOC contamination The housing is steel and comes in 2 sizes 9 and 18 lamps All units are manufacturer assembled and tested Models 1002KCS The power source is a electronic Class P Sound rated A Type HL NO PCB s type 1 outdoor balla
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