SeaLand 1 2500 Series User's Manual
Contents
1. Dometic product is placed in commercial or business use it will be warranted to the original purchaser only to be free of defects in material and workmanship for a period of ninety 90 days from the date of purchase Dometic reserves the right to replace or repair any part of this product that proves upon inspection by Dometic to be defective in material or workmanship All labor and transportation costs or charges incidental to warranty service are to be borne by the purchaser user EXCLUSIONS IN NO EVENT SHALL DOMETIC BE LIABLE FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES FOR DAMAGES RESULTING FROM IMPROPER INSTALLATION OR FOR DAMAGES CAUSED BY NEGLECT ABUSE ALTERATION OR USE OF UNAUTHORIZED COMPONENTS ALL IMPLIED WARRANTIES INCLUDING ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR ANY PARTICULAR PURPOSE ARE LIMITED TOA PERIOD OF ONE YEAR FROM DATE OF PURCHASE IMPLIED WARRANTIES No person is authorized to change add to or create any warranty or obligation other than that set forth herein Implied warranties including those of merchantability and fitness for a particular purpose are limited to one 1 year from the date of purchase for products used for personal family or household purposes and ninety 90 days from the date of purchase for products placed in commercial or business use OTHER RIGHTS Some states do not allow limitations on the duration of an implied warranty and some states do not allow exclusions or l2. Street Suite A Fort Lauderdale FL 33315 Tel 954 522 2626 800 522 2656 Fax 954 522 5152 E mail info environmentalmarine com Fax 949 642 9582 E mail info ardemco com U S A Upper Midwest IA MN NE ND SD WI PowerHouse Marine 518 Logan La Crosse WI 54603 Tel 608 784 9580 888 752 4539 Fax 608 784 8422 E mail dave powerhousemarine com U S A Northern California Fox Marine 6545 Caballero Buena Park CA 95131 Tel 800 826 2873 Fax 562 983 6766 E mail foxmarco pacbell net CANADA MASTER SANITATION DISTRIBUTORS Canada East Eastern Marine Systems Inc 12 A Leslie Street Toronto Ontario M4M 3H7 Tel 416 465 1668 888 764 1111 Fax 416 465 2098 E mail info eastmar com Canada West Western Marine Company 1494 Powell Street Vancouver BC V5L 5B5 Tel 604 253 7721 800 663 0600 Fax 604 253 2656 800 663 6790 E mail sales westernmarine com INTERNATIONAL SEALAND SANITATION SYSTEM DISTRIBUTORS Call 1 800 321 9886 email us at sealand dometicusa com or visit www DometicSanitation com for the distributor nearest you MANUFACTURER S ONE YEAR LIMITED WARRANTY Dometic Corporation warrants to the original purchaser only that this product if used for personal family or household like purposes and if installed according to Dometic s recommended procedures is free from defects in material and workmanship for a period of one year from the date of purchase If this
3. and inside hose end to make connection easier A clockwise twist of the fitting while inserting it into the hose makes connection easier Bs A LIQUID i DISH SORE Do not use any other lubricants sealants or adhesives when connecting sanitation hoses and fittings Do not restrict the ability to pull the hose or pipe HHI BAAR TTT rp R A ee Avoid binding corners and sharp bends Do not use wire ties to secure the hose or pipe Vertical hose runs should be installed as vertical as possible no long runs at an angle for maximum vacuum efficiency port EXCELLENT HOSE LAYOUTS INSTALLATION cont d ELECTRICAL INSTALLATION Electrical installation POSITIVE NEGATIVE must be performed by qualified personnel only The 12V DC connection to the toilet electronics is shown in the photo Connect by correct polarity RED WHITE The connection wire must be 14 gauge stranded copper wire and must be protected by a 5 amp fuse see wiring diagram WARNING Power wires must be connected as shown Unit will not operate until power wires are properly connected Connecting Status Panel to Docking Platform Circuit Board The status panel s 4 stranded cable connects to the circuit board shown below right Circuit board location WIRING DIAGRAM FUSE OR CIRCUIT BREAKER 5 AMP RED by 4 o WHITE a G INPUT POWER STATUS SUPPLY 12 VDC PAN
4. the seat lid closed SYSTEM COMPONENTS Each cassette vacuum tank includes P A e Portable cassette Cassette docking vacuum tank platform e Status panel SANITATION SYSTEM LAYOUT SYSTEM GUIDELINES 1 Cassette vacuum tank must be VacuFlush toilet must be Centerline of toilet base must 5 8 inch 16mm ID vent hose used with VacuFlush toilet DECK DISCHARGE MSD option connected to pressurized water supply not shown CASSETTE 11 inches 279 mm VACUUM TANK be 11 inches 279 mm from center of base to back wall back wall VACUUM TOILET must be attached to vent fitting not included INSTALLATION DOCKING PLATFORM RISER 1 DOCKING PLATFORM BASE 1 The ventilation hose C is routed out the side of Fasten the base of the docking platform to the The riser section of the docking platform is The riser and base sections mounted on a level floor using four screws not must be assembled on the supplied The floor must be strong enough same level surface ATTENTION to support the weight of the cassette when full about 40 Ibs 18 kg The base section of the docking platform is at tached to the riser The base has two tabs A that must be pushed into the respective slots in the rear wall of the riser Make sure that the connection B for the carbon filter fits into the space provided the base Using barbed hose adapter pr
5. 2500 Series CASSETTE VACUUM TANK OWNER S MANUAL Portable 2510 or Permanent 2520 2521 Holding Tank System for use with VacuFlush Ceramic Toilet NOTICE A WARNING This product IS This manual must be read and understood not recommended before service or maintenance is performed A Modification of this product can result in for use on sailboats eoorty damage Dometic lt Seafnd Dometic Corporation Sanitation Systems 13128 State Rt 226 P O Box 38 Big Prairie OH 44611 0038 USA SeaLand Product Hotline 1 800 321 9886 8 00 a m 5 00 p m ET www DometicSanitation com TABLE OF CONTENTS Introduction 0000 202 e eae 2 For Your Safety 0 000 eee eee eee 2 System Components 0000 eee 2 Installation enseia 44d bokeh hee pean AM 3 3 6 Docking Platform Riser 3 Docking Platform Base 3 Inserting cassette tank 4 Connecting sanitation hose 4 How to make installation easier 5 Sanitation hose layouts 5 Electrical installation 6 Wiring Diagram 0 00 ee 7 Operation snae 2s aan Pana deen 8 9 SlalUS PANG zeis he denne elena we a 8 Start up checklist 002000002200 8 Flushing the toilet 2 200 8 Removing cassette tank 8 Emptying cassette tank 9 Cleaning cassette tank
6. EL 1 Tank Full Float Switch 1 2 3 4 5 2 Tank Interlock Switch O 3 Vacuum Switch 4 Vacuum Pump Motor OPERATION DISPLAY PANEL GREEN Ready to flush gt O D RED Cassette full or cassette LED removed or undervoltage i O O a Toilet cannot be flushed YELLOW Vacuum pump is running _ O B Do not flush toilet START UP CHECKLIST Before first time use of the 2500 series sanitation system check the following e The vacuum cassette tank is inserted correctly e The fresh water supply tank is full e The power supply is on FLUSHING THE TOILET 1 Make sure there is enough water in the bowl to cover the flush ball and seal in bottom of bowl Lift pedal to add water to bowl if needed for flushing solids 2 To flush press pedal down to floor and hold down for 2 or 3 seconds Keep seat lid closed to reduce noise 3 The toilet will flush liquids effectively with only 1 pint 0 4 liters of water per flush Do not flush any solid or non dissolving objects such as paper towels plastic cans They can plug or damage system Never flush toilet while sitting on open toilet seat or if the seat lid is up REMOVING CASSETTE TANK model 2510 1 Raise the latch A Holding the carrying handle B pull cassette straight back 2 When reattaching cassette tank make sure it is placed correctly on docking platform Make sure latch
7. age in system Pump will not run Tank is not adequately vented Blockage in check valve at tank outlet Blockage at bottom of discharge diptube inside the tank 10 Service Instructions Check input power circuit breaker and fuse Tighten or reconnect wires at docking platform Be sure power wires and wires at vacuum switch are connected to proper terminals Replace vacuum switch Replace motor Empty the cassette tank If cassette is not seated in docking platform properly put cassette tank back into docking platform until locking latch engages Charge battery Engage cassette tank until latch secures tank to platform Check for vacuum leaks in system with vacuum gauge tester Isolate cassette tank remove elbow assembly and use vacuum gauge to check vacuum capability Could be worn valves Replace vacuum switch Tighten set screw in eccentric to mo tor shaft Otherwise check for dam age to diaphragm and motor shaft Replace if necessary Clear blockage from pump inlet Check motor and replace if necessary Disassemble and clean out vent line Replace vent filter if necessary Wire size too small Check Electrical Installation section for proper wire size Check input power for low voltage Remove and clean pump assembly Open flush ball and check the 1 inch 25mm orifice at the bottom of the base for blockage and dislodge it Never us
8. docking platform 9 Changing vent filter 2 2 0002202 9 Troubleshooting 0000 e eee eee ee 10 Specifications 2220000 00s 11 Customer Service 2 2e8e0 eee er eee ees 11 Manufacturer s One Year Limited Warranty 12 These operating instructions should be kept in a safe place If this device is passed on to another owner please include these operating instructions with it INTRODUCTION Dometic brings the comfort and efficiency of VacuFlush sanitation systems in an easy to use and easy to maintain package Highly Efficient Freshwater Flushing Uses very little water to make water supplies last longer Very Low Power Consumption 1 5 amps max Status Panel Indicates vacuum status holding tank full level tank removal status Removable Cassette Holding Tank No drip disconnect and built in carry handle make it easy to empty holding tank at disposal facility Integral Vent Filter Prevents odors from escaping the holding tank Safety Shut off Turns off vacuum pump when tank reaches full level or is removed Compact Flexible Installation Cassette holding tank takes up less than 1 6 cu ft 045 cu m and can be placed 20 feet 6 meters from toilet Dometic reserves the right to change specifications without notice FOR YOUR SAFETY WARNING AND SAFETY NOTICES A A DANGER ATTENTION e When flushing the toilet always keep
9. e drain opening or other household plumbing chemicals Inspect hose and replace if collapsed or kinked Clear foreign objects from system DO NOT flush any non dissolving items i e sanitary napkins facial tissue wet strength tissue paper towels etc or excessive tissue Before flushing solids be sure to add water by lifting the flush lever See problem 1 Open flush valve in toilet by pressing on pedal Disassemble the check valve and remove blockage Remove diptube from tank and clear blockage SPECIFICATIONS CASSETTE VACUUM TANK SPECIFICATIONS Model Empty Weight Max Weight Waste Capacity Power Pump Run Time 2510 13 3 Ibs 6 K 42 1 lbs 19 1 K 3 6 gal 14 L 1 2521 14 3 Ibs 9 1 Kg 43 1 Ibs 19 6 Kg 3 0 gal 11 51 9 P approx 60 70 sec Specifications subject to change without notice DIMENSIONS MODEL 2510 21 1 2 inch 546mm CUSTOMER SERVICE MODEL 2520 2521 MSD 721mm Model 2521 not shown uses a 90 elbow discharge fitting Dimensions are same as Model 2520 with straight discharge fitting There is a strong worldwide network to assist in servicing and maintaining your sanitation system For the Authorized Service Center near you please call from 8 00 a m to 5 00 p m ET Monday through Friday You may also write us at Dometic Corp P O Box 38 Big Prairie Ohio 44611 You may also contact or have your local deale
10. engages after pushing tank into platform Dometic The yellow LED illuminates for about one minute Then the green LED illuminates THE SYSTEM IS READY FOR OPERATION 4 Use only rapid dissolving toilet paper designed for low water flow toilets Some residential bath tissues may clog the system Flush toilet only when green LED is illuminated 5 If the cassette tank is full the tank is removed from the docking platform or the voltage is too low the red LED illuminates and the system switches off The system cannot be used until the cassette is emptied inserted properly in the docking platform and the correct voltage is restored OPERATION cont d EMPTYING CASSETTE TANK model 2510 1 Carry cassette tank to disposal facility 2 With tank sitting level open large cap A and pour contents into disposal receptacle 3 If possible rinse the cassette with fresh water each time it is emptied EMPTYING CASSETTE TANK models 2520 2521 1 Turn off water to toilet and electrical power 3 Flush valve in toilet should be held open by press to cassette vacuum tank ing down on flush pedal when dockside pump is 2 Connect dockside discharge pump nozzle to used to empty holding tank deck mounted discharge fitting 4 Turn on dockside pump to discharge contents of cassette tank CLEANING CASSETTE TANK AND DOCKING PLATFORM Occasionally clean the connection points on the cassette tank and docking platfo
11. imitations regarding incidental or consequential damages so the above limitations may not apply to you This warranty gives you specific legal rights and you may have other rights which may vary from state to state To obtain warranty service first contact your local dealer from whom you purchased this product Dometic Seapand Dometic is a customer driven world leading provider of innovative leisure products for the caravan motorhome and marine markets Dometic offers Dometic Corporation Sanitation Systems a complete range of air conditioners refrigerators awnings cookers sanitation systems lighting windows doors and other equipment that 131 28 State Rt 226 P O Box 38 makes leisure life more comfortable away from home Big Prairie OH 44611 0038 USA Dometic also provides refrigerators for specific use in hotel rooms 330 496 3211 offices and for storage of medical products and wine Dometic s products 1 800 321 9886 Fax 330 496 3097 are sold in almost 100 countries and are produced mainly in Dometic s own production facilities around the world Dometic has more than 4 400 employees www DometicSanitation com Registered Trademark of Dometic Corporation Dometic Corporation 600344940 5 05
12. ovided route reinforced 5 8 inch 16mm vent hose not supplied to an outside vent fitting surface D Make sure that the carbon filter fits into the space provided B and is properly connected at both ends INSTALLATION cont d INSERTING CASSETTE TANK Place the cassette tank on the dock ing platform then push the cassette tank toward the back of the docking platform until the latch engages A CONNECTING SANITATION HOSE A Maximum difference in height B Maximum length of hose from toilet to cassette is 3 ft between toilet and cassette is 1 m 20 ft 6 m 1 Route the sanitation hose from the toilet outlet to to the cassette tank inlet see tips for routing hose on next page 2 Connect 1 1 2 in 38 mm ID sanitation hose to the white adapter fitting of the elbow assembly see tips for connecting hose on next page After pushing hose and fitting together use two hose clamps to tighten the connection 3 Push the black adapter fitting of the elbow assembly into the cassette vacuum tank Turn adapter and hose to best angle Dometic recommends that each hose connection be secured with two hose clamps to prevent any leaks kA Position hose clamp screws 180 Q apart from each other and tighten clamps 7 a INSTALLATION cont d HOW TO MAKE SYSTEM INSTALLATION AND MAINTENANCE EASIER When connecting flexible hose to plastic fittings use liquid dish soap on end of fitting
13. r contact the Parts Distributor nearest you for quick response to your replacement parts needs They carry a complete inventory for the SeaLand product line 330 496 3097 U S A and Canada 330 496 3220 International Telephone 1 800 321 9886 U S A and Canada Fax 330 496 3211 International U S A U S A Northwest U S A Southwest MASTER SANITATION AK ID MT OR WA WY AZ CO NV UT CA south DISTRIBUTORS Marine Sanitation Inc Ardemco Marine Specialties U S A North Central 1900N Northlake Way Suite 121 778 West 17th Street IL IN KY MI OH Seattle WA 98103 Costa Mesa CA 92627 Tel 206 633 1110 Tel 949 722 7672 Midwest Marine Supply 24300 Jefferson Ave 800 624 9111 800 253 0115 St Clair Shores MI 48080 Tel 586 778 8950 800 860 1540 Fax 586 778 6108 E mail midwestmarine yahoo com U S A Northeast CT DE DC MA MD ME NH NJ NY PA RI VA VT WV Northeast Marine Sanitation 69 Florida Street Farmingdale NY 11735 Tel 631 752 7606 800 352 4323 Fax 631 752 7615 888 283 7606 E mail northeast northeastsanitation com Fax 206 633 0317 E mail marinesan mindspring com U S A South Central AR KS LA MO MS NM OK TX AER Supply P O Box 349 2301 Nasa Road 1 Seabrook TX 77586 Tel 281 474 3276 800 767 7606 Fax 281 474 2714 E mail sales aersupply com U S A Southeast AL FL GA NC PR SC TN VI Environmental Marine 111 S W 23rd
14. rm where effluent may accumulate See photos for these locations CHANGING THE VENT FILTER The filter in the docking platform should be changed about every year depending on frequency of system use See parts list for part number to order 1 Push filter toward platform riser 2 Lift filter out of platform base When inserting new filter make sure holes in filter line up with vent line fittings TROUBLESHOOTING Problem 1 Vacuum pump will not run 2 Vacuum pump will not shut off Vacuum pump is running too slow overheating blowing fuses or circuit breaker Toilet will not flush 5 Tank will not discharge us ing dockside pump model 2520 2521 Possible Cause No electrical power Loose or broken electrical wiring Improper electrical connections Faulty vacuum switch Faulty motor Shut down relay prevents pumping Replace motor Cassette tank not fully engaged in l docking platform A vacuum leak exists in system Insufficient vacuum pump creates less than 10 inches Hg Faulty vacuum switch pump creates more than 10 inches Hg Diaphragm not pumping Blockage in inlet of vacuum pump Motor is worn or defective Plugged vent line or vent filter Improper wire size Improper voltage Vacuum pump clogged with tissue There is a blockage in the toilet Hose between toilet and cassette tank is collapsed or kinked Foreign objects were flushed causing block
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