Pella 80JJ0103 User's Manual
Contents
1. C Fold down top flap of water resistive barrier 3C D Apply flashing tape to diagonal cuts Cut pieces of flashing tape at least 1 longer than the diagonal cuts in the water resistive barrier Apply the tape covering the entire diagonal cut in the water resistive barrier at both upper corners of the door Note Be sure to overlap the top corners 3D 4 INTERIOR SEAL Caution Ensure use of low pressure polyurethane window and door insulating foams and strictly follow the foam manufacturer s recommendations for application Use of high pressure foams or improper application of the foam may cause the door frame to bow and hinder operation A Apply insulating foam sealant From the interior insert the nozzle of the applicator approximately 1 deep into the space between the door and the rough opening and apply a 1 deep bead of foam This will allow room for expansion of the foam and will minimize squeeze out If using foam other than Great Stuff Window and Door Insulating Foam Sealant by the Dow Chemical Company allow the foam to cure completely usually 8 to 24 hours before proceeding to the next step Note DO NOT completely fill the space from the back of the fin to the interior face of the opening B Check the door operation by opening and closing the door Note If the door does not operate correctly che2. 2008 Pella Corporation Corn Tape er i Flashing lt gt Flashing Tape Corner Side Flashing Flashing ape Tape Optional Nailing Fin Flashing Tape ailing Fin ___ Water Resistive Barrier Sheathing a a N sill Flashing Tape 1 Sill Support Part Number 80JJ0103 INSTALLATION INSTRUCTION INSTRUCCIONES DE INSTALACION FOR CLAD HINGED PATIO DOOR WITH ADJUSTABLE HINGES PARA LA PUERTA PARA PATIO REVESTIDA CON BISAGRAS ADJUSTABLES Sill Flashing Tape 2 Always read the Pella Limited Warranty before purchasing or installing Pella products By installing this product you are acknowledging that this Limited Warranty is part of the terms of the sale Failure to comply with all Pella installation and maintenance instructions may void your Pella product warranty See Limited Warranty for complete details at bttp warranty pella com These instructions were developed and tested for use with typical wood frame wall construction in a wall system designed to manage water These instructions are not to be used with any other construction method Installation instructions for use with other construction methods multiple units or bow and bay windows may be obtained from Pella Corporation or a local Pella retailer or by vis
3. may cause the sash to stick it is optional to paint stain or finish the horizontal sash edges e On patio doors it is optional to paint stain or finish the vertical and horizontal panel edges Note To maintain proper product performance do not paint finish or remove the weather stripping mohair dust pads gaskets or vinyl parts Air and water leakage will result if these parts are removed After finishing allow venting windows and doors to dry completely before closing them Pella Corporation is not responsible for interior paint and stain finish imperfections for any product that is not factory applied by Pella Corporation Use of inappropriate finishes solvents brickwash or cleaning chemicals will cause adverse reactions with window and door materials and voids the Limited Warranty For additional information on finishing see the Pella Owner s Manual or got to www pella com EXTERIOR FINISH The exterior frame and sash are protected by aluminum cladding with our tough EnduraClad or EnduraClad Plus baked on factory finish that needs no painting Clean this surface with mild soap and water Stubborn stains and deposits may be removed with mineral spirits DO NOT use abrasives DO NOT scrape or use tools that might damage the surface Use of inappropriate finishes solvents brickwash or cleaning chemicals will cause adverse reactions with window and door materials and voids the Limited Warranty CARE AND MAINTENANCE Care a
4. ck to make sure it is still plumb level square and that the sides are not bowed If adjustments are required remove the foam with a serrated knife Adjust the shims and reapply the insulating foam sealant 5 SEALING THE DOOR TO THE EXTERIOR WALL CLADDING When applying siding brick veneer or other exterior finish material leave adequate space between the door frame and the material for sealant Refer to the illustration that corresponds to your finish material Note The sealant details shown are standard recommendations from the sealant industry Contact your sealant supplier for recommendations and instructions for these and any other applications BRICK VENEER Backer Rod and Sealant typical 1 2 Clearance Accessory Groove Insulating Foam Insulating A Perimeter Sealant Foam must extend to room side of Accessory Groove WOOD SIDING Min Sealant typical 1 8 Clearance Accessory Insulating Groove Foam S A Install the hardware Refer to the instructions included in the hardware box B Insert closed cell foam backer rod into the space around the door so there is approximately 3 8 to 1 2 clearance between the backer rod and the exterior face of the door Note Backer rod adds shape and depth for the sealant line C Apply a bead of high quality exterior grade sealant to the entire perimeter of the door At each end of the bottom of the door insert sealant into t
5. d approximately 8 from the top of the door frame on the latch side of the frame 3 INTEGRATING THE DOOR TO THE WATER RESISTIVE BARRIER Note The flashing tape must be applied approximately 1 2 onto the frame cladding at the jambs and head Pre folding the tape at 1 2 before removing the paper backing will make it easier to apply the tape correctly If the siding is less than 1 2 thick adjust the dimension of the fold so the exterior sealant line will cover the exterior edge of the tape A Apply side flashing tape Cut two pieces of flashing tape 4 longer than the frame height of the door Apply one piece 1 2 onto the frame cladding over the nailing fin and onto the water resistive barrier on each side The tape should extend 2 above the top of the door and 2 below the bottom of the door Press the tape down firmly while folding down the excess tape at the top and bottom of the door B Apply top flashing tape Cut a piece of flashing tape long enough to go across the top of the door and extend at least 1 past the side flashing tape on both sides Apply the tape 1 2 onto the frame cladding over the top nailing fin as shown Fold the overlapping tape down and press all tape down firmly Note The top flashing tape must overlap the side flashing tape to prevent water from getting behind it
6. door to square it in the opening Make sure that the reveal around the door s is equal On double doors make sure that panels are even across the bottom Note On center latch double doors the lock strike will not be shimmed since it is located in the center of the unit DO NOT over shim Check the interior reveal Make sure the measurement from the interior face of the door to the interior face of the wall is equal at several points around the door Note If the dimensions are not equal check to make sure the fins are folded out to 90 at all points nails into each pre punched hole in the nailing fin Note Make sure the fin corner is lying as flat as possible When using the optional fin at the sill attach the aluminum sill support or wood blocking under the sill of the door before proceeding to Step H shipping spacers Note Be sure to remove the spacers from the bottom edge of the door panel Double doors with center latch Designer Series Only Use the construction handle to operate the active door panel Operate the flushbolts per the instructions on the label on the strike located on the ie Architect Series Only Use the construction handle to operate both the active and passive door panels Out swing doors Place a dab of sea
7. e optional fin at the sill apply the fin and fin E corners then proceed to Step D Sealant lines from Step C are not d required when using the optional fin at the sill C Place three 3 8 beads of sealant The first bead should be approximately 3 4 from the exterior of the rough opening the second bead should be placed so it is under the wood interior threshold of the door Placement will vary depending on wall thickness and door type Place a third bead of sealant in the groove of the sill support or 1 4 from the exterior edge of the wood blocking TWO OR MORE PEOPLE WILL BE REQUIRED FOR THE FOLLOWING STEPS i D Insert the door from the exterior of the building i DO NOT slide the bottom of the door into the opening Sliding will damage the sealant lines Place the bottom of the door at the bottom of the opening then tilt the top into position Center the door between the sides of the opening to allow clearance for i shimming and insert one roofing nail in the first hole from the i corner on each end of the top nailing fin These are used to hold i the door in place while shimming it plumb and square E Il Fasten the door to opening by driving 2 galvanized roofing Carefully open the door s and remove all Plumb and square door Place shims at each hinge and lock strike location between the door and the sides of the opening Insert shims in other locations as needed starting up 6 from the bottom of the
8. he door panels have adjustable hinge leafs Using a 1 8 allen wrench turn the center screw clockwise to increase the space between the hinge side of the frame and the door panel or counter clockwise to increase the space between the door panel and the lock side of the frame DO NOT turn the screws more than a 3 4 turn in either direction In some cases it may be necessary to loosen and then tighten the top and bottom hinge screws to obtain full hinge adjustment If necessary loosen the top and bottom screws and immediately retighten them With the screws retightened turn the adjustment hinge screw If the hinge will not adjust any further then it is adjusted as far as it will go If more clearance is needed adjust the shims homies the frame and the rough opening Note DO NOT adjust the hinge with the top and bottom screws loose this could force the hinge to adjust beyond its design capability which can cause the hinge to bind damage the hinge and or pull out the screws A 3 4 turn of the center screw provides approximately 1 16 adjustment N On doors with a lock strike in the side drill a 1 8 diameter x 2 deep pilot hole through the lock strike and into the rough opening Insert a 8 x 3 screw provided into the pilot hole making sure that it passes through the shim and into the stud Note This step does not apply to center latching double doors O Install a 8 x 3 flat head stainless steel screw into the hole locate
9. he spaces between the bottom of door and the sill support and connect it to the perimeter sealant D Shape tool and clean excess sealant When finished the sealant should be the shape of an hourglass Note This method creates a more flexible sealant line capable of expanding and contracting E Remove plastic guards at the base of the door once construction is complete VINYL STEEL SIDING Backer Rod and Sealant typical F 1 2 Clearance Accessory Groove Perimeter Sealant must extend to room side of Accessory Groove woop siping WITH TRIM Sealant typical F 1 2 Clearance Insulating Foam T a must extend to room side of Accessory Groove INTERIOR FINISHING If products cannot be finished immediately cover with clear plastic to protect from dirt damage and moisture Remove any construction residue before finishing Sand all wood surfaces lightly with 180 grit or finer sandpaper DO NOT use steel wool BE CAREFUL NOT TO SCRATCH THE GLASS Remove sanding dust Pella products must be finished per the below instructions failure to follow these instructions voids the Limited Warranty e On casement and awnings it is optional to paint stain or finish the vertical and horizontal sash edges e On single hung and double hung do not paint stain or finish the vertical sash edges any finish on the vertical sash edges
10. iting bttp www pella com Building designs construction methods building materials and site conditions unique to your project may require an installation method different from these instructions and additional care Determining the appropriate installation method is the responsibility of you your architect or construction professional YOU WILL NEED TO SUPPLY TOOLS REQUIRED e Cedar or Impervious shims spacers 12 to 20 e Tape measure a e 2 galvanized roofing nails 1 4 lb a 116d nail e Closed cell foam backer rod sealant backer 20 to 35 ft _ e Square lt e Pella SmartFlash foil backed butyl window and door f flashing tape or equivalent e Level Hammer eam e High quality exterior grade polyurethane or silicone Stapler sealant 2 to 3 tubes per door _ smar e Scissors or utility knife E e Great Stuff Window and Door m Foam r Sealant by the Dow Chemical Company or equivalent SE EEUNGS ee 2 Phillips and small flat blade low pressure polyurethane window and door foam DO NOT use high pressure or latex foams e 1 8 Allen wrench we e Pella aluminum sill support or 2 x 4 wood blocking e Drill e Interior trim and or jamb extensions 15 to 40 ft e Sealant gun REMEMBER TO USE APPROPRIATE PERSONAL PROTECTIVE EQUIPMENT 1 ROUGH OPENING PREPARATION A Verify the opening is plumb and level Note It is critical that the bottom is level B Verify the do
11. lant in each of the pre drilled holes in the bottom of the door frame then insert a 8 x 2 stainless steel screw provided into each hole Note Single doors will have two pre drilled holes double doors will have four Out swing double doors only Place a dab of sealant into the center hole of the strike plate located at the sill of the door Install a 8 x 2 flat head stainless steel wood screw provided into this hole Note For masonry floors use a 8 masonry screw instead of the wood screw On center latching double doors Place shims at the top of the door frame above the center strike plate Secure the shims by inserting a 8 x 3 flat head stainless steel screw into the upper door frame through the center hole of the strike plate and the shims into the rough opening On center hinged double doors Insert and attach shims directly above the astragal in the center of the unit On each hinge starting at the top insert a 3 long screw provided into the open screw hole Make sure that the screw passes through the shims and into the structural framing Note This step does not apply to center hinge double doors L Check door operation Open and close the door to check for proper operation Make sure the door will latch correctly Note If there are any problems with the operation recheck and adjust the reveal M Adjust the reveal if needed T
12. nd maintenance information is available in the Pella Owner s Manual You can obtain an owner s manual by contacting your local Pella retailer This information is also available on www pella com IMPORTANT NOTICE Because all construction must anticipate some water infiltration it is important that the wall system be designed and constructed to properly manage moisture Pella Corporation is not responsible for claims or damages caused by anticipated and unanticipated water infiltration deficiencies in building design construction and maintenance failure to install Pella products in accordance with Pella s installation instructions or the use of Pella products in wall systems which do not allow for proper management of moisture within the wall systems The determination of the suitability of all building components including the use of Pella products as well as the design and installation of flashing and sealing systems are the responsibility of the Buyer or User the architect contractor installer or other construction professional and are not the responsibility of Pella Pella products should not be used in barrier wall systems which do not allow for proper management of moisture within the wall systems such as barrier Exterior Insulation and Finish Systems EIFS also known as synthetic stucco or other non water managed systems Except in the states of California New Mexico Arizona Nevada Utah and Colorado Pella makes no warrant
13. or will fit the opening Measure all four sides of the opening to make sure it is 3 4 larger than the door in width and 1 2 larger in height On larger openings measure the width and height in several places to ensure the header or studs are not bowed Note 1 1 2 or more of solid wood blocking is required around the perimeter of the opening Fix any problems with the rough opening before proceeding C Cut the water resistive barrier Water Resistive Barrier P o e 3rd cut i 4th cut Make a 6 cut up from each top corner at a 45 angle to allow the water resistive barrier to be lapped over the fin at the ic VE ad head of the door D Fold the water resistive barrier 1D Fold side flaps into the opening and staple to inside wall Fold top flap up and l l temporarily fasten with flashing tape i E Apply sill flashing tape 1 Cut a piece of flashing tape 12 longer than the opening width Apply at the bottom of the opening as shown 1E so it overhangs 1 to the exterior Note The tape is cut 12 longer than the width so that it will extend 6 up each side of the opening F Tab the sill flashing tape and fold Cut 1 wide tabs at each corner 1 2 from each side of corner 1F Fold tape to the exte
14. rior and press firmly to adhere it to the water resistive barrier G Apply sill flashing tape 2 Cut a piece of flashing tape 12 longer than the opening width Apply at the bottom overlapping tape 1 by at least 1 DO NOT allow the tape to extend past the interior face of the framing 1G In swing doors If the wall es is greater than 5 add a third piece of flashing tape The flashing tape should come to within 1 of the interior face of the framing Note The flashing tape may not fully cover the framing members When using the optional fin at the bottom of the door do not install the aluminum sill support or wood blocking until after the doors have been installed in the rough opening H Attach the aluminum sill support or wood blocking to the exterior of the box plate to support the edge of the door sill Place the sill support flush with the subfloor 2 SETTING AND FASTENING THE DOOR A Remove plastic wrap and cardboard packaging from door DO NOT remove plastic shipping spacers The shipping spacers will help keep the door square during installation DO NOT unlock or open the door until it is fully fastened Note If screens grilles or hardware are removed from the door at this time label them and store them in a protected area B Fold out installation fin to 90 Be careful not to remove or tear the fin corners Note If the fin is not at 90 the door will not line up correctly on the interior If using th
15. y of any kind on and assumes no responsibility for Pella windows and doors installed in barrier wall systems In the states listed above the installation of Pella products in barrier wall or similar systems must be in accordance with Pella s installation instructions Product modifications that are not approved by Pella Corporation will void the Limited Warranty
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