Napoleon Grills MIRAGE 485 User's Manual
Contents
1. 1 X N520 0023 2 X N305 0058 15 Grill and Warming Rack Installation Postion grills and warming rack into base as shown Rest warming rack on brackets inside hood and grills on front and back lip of base A A 7 prc X T E Grease Tray and Holder Installation Clip the wire grease tray holder into the two holes located in the center of the back panel Place the aluminum grease tray into the grease tray holder Drip Pan Installation Slide drip pan into rear of base as shown Ensure drip pan rides along rails on bottom of base 22 N PROPANE ONLY CLIP HOSE TO SIDE PANEL USING HOSE RETAINER CLIP SUPPLIED INSTALL BUSHING INTO CLIP HOSE TO SIDE PANEL USING HOSE BACK PANEL RETAINER CLIP SUPPLIED THIS MUST BE PERFORMED BY A LICENSED GAS FITTER DO NOT USE PIPE DOPE OR TEFLON TAPE ON THIS CONNECTION LEAK TESTING INSTRUCTIONS DO NOT USE A FLAME TO LEAK TEST LEAK TESTING This must be done before initial use annually2. 45 47 48 49 50 52 53 54 55 56 57 58 59 61 62 64 66 67 68 69 70 71 72 Part N010 0508 N720 0044 N255 0027 N725 0034 N725 0035 N725 0032 N725 0033 N455 0049 N455 0050 N720 0055 N475 0183P N555 0018 N010 0506 N325 0048 N570 0073 N590 0147P N010 0505 N475 0184P N585 0041P N105 0002 N105 0011 N655 0094P N430 0002 N020 0122 N750 0020 N190 0001 W043 0002 N735 0001 N105 0001 N640 0001 N160 0015 N130 0012 N450 0027 N080 0212 N590 0164 N130 0013 N370 0454 N555 0020 63485 56017 67730 PARTS LIST Description manifold assembly c w valves manifold flex connector union fitting 3 8 3 8 main burner valve c w 56 orifice main burner valve c w 52 orifice side burner valve side burner valve side burner orifice 62 side burner orifice 54 side burner supply tube left right side panel cabinet enclosure door pivot rod cart door assembly door handle door handle screws bottom shelf front cabinet support rear cart panel heat shield snap bushing door bushings tank ring support magnetic catch main assembly baggie wiring harness led battery pack battery AA insulated w asher bushing 7 8 hose retainer clip propane tank clip revolving caster locking nut 1 4 20 stabilizer brackets condiment basket non revolving caster rotisserie kit rotisserie spit vinyl cover stainless steel griddle charcoal tray x standard propane units only X compris
3. chipping on porcelain enamel parts nor any components used in the installation of the gas grill Should deterioration of parts occur to the degree of non performance within the duration of the warranted coverage a replacement part will be provided In the first year only this warranty extends to the replacement of warranted parts which are defective in material or workmanship provided that the product has been operated in accordance with the operation instructions and under normal conditions After the first year with respect to this President s Limited Lifetime Warranty NAPOLEON may at its discretion fully discharge all obligations with respect to this warranty by refunding to the original warranted purchaser the wholesale price of any warranted but defective part s NAPOLEON will not be responsible for the installation labour or any other costs or expenses related to the re installation of a warranted part and such expenses are not covered by this warranty Notwithstanding any provision contained in this President s Limited Lifetime Warranty NAPOLEON s responsiblity under this warranty is defined as above and it shall not in any event extend to any incidental consequential or indirect damages This warranty defines the obligation and liability of NAPOLEON with respect to the NAPOLEON gas grill and any other warranties expressed or implied with respect to this product its components or accessories are excluded NAPOLEON neither assumes nor author
4. completely if you find any such obstructions The outdoor cooking gas appliance and its individual shutoff valve must be disconnected from the gas supply piping system during any pressure testing of that system at test pressures in excess of 0 5psi 3 5kPa The outdoor cooking gas appliance must be isolated from the gas supply piping system by closing its individual manual shutoff valve during any pressure testing of the gas supply piping system at test pressures equal to or less than 1 2 psi 3 5 kPa CYLINDER SPECIFICATIONS GAS HOOK UP Z CAUTION This gas barbecue is certified under Canadian and American national standards CAN CSA 1 6 2005 and ANSI 721 58 2005 respectively for outdoor gas grills and should be installed to conform with local codes In absence of local codes install to the current CAN CGA B149 1 Propane Installation Code in Canada or to the National Fuel Gas Code NFPA54 ANSI 2223 1 in the United States If a rotisserie motor is used it must be electrically grounded in accordance with local codes or in absence of local codes with the current CSA C22 1 Canadian electrical code in Canada or the National Electrical Code ANSI NFPA 70 in the United States CALIFORNIA PROPOSITION 65 The burning of gas fuel creates by products some of which are on the list as substances known by the State of California to cause cancer or reproductive harm When cooking with gas always ensure adequate ventilation to the unit to mini
5. in an upward direction and a readily accessible manual shut off valve must be installed upstream of and as close to the quick disconnect as is feasible The flared end of the hose must be connected to the fitting on the end of the flex tube as illustrated in the Natural Gas Hose Attachment diagram Tighten using two wrenches Do not use thread sealer pipe dope These connections must be made by a licensed gas installer Leak test all joints prior to using the gas grill LIGHTING INSTRUCTIONS OPEN LID ENSURING BURNER CONTROLS ARE IN THE OFF POSITION TURN ON THE GAS SUPPLY VALVE LEFT BURNER CENTER BURNER SIDE BURNER RIGHT BURNER Y MAIN BURNER LIGHTING Y 1 PUSHAND TURN ANY MAIN BURNER KNOB SLOWLY TO THE HI POSTION THIS ACTION WILL IGNITE THE PILOT FLAME WHICH WILL IN TURN LIGHT THE SELECTED BURNER IF THE PILOT LIGHTS CONTINUE TO PUSH DOWN ON THE CONTROL KNOB UNTIL THE BURNER LIGHTS AND THEN RELEASE y 2 IF THE PILOT DOES NOT IGNITE THEN IMMEDIATELY TURN THE CONTROL KNOB BACK TO THE OFF POSITION AND REPEAT STEP 1 SEVERAL TIMES Y y SIDE BURNER LIGHTING v 1 OPEN SIDE BURNER COVER 2 PUSHAND TURN THE SIDE BURNER CONTROL gt KNOB SLOWLY TO THE POSITION THIS ACTION WILL IGNIT
6. limited warranty Componenis such as regulators casters warming racks hoses and conneciors fasteners and accessories are covered and NAPOLEON will provide parts free of charge during the first year of the limited warranty NAPOLEON shall not be liable for any transportation charges labour costs or export duties CONDITIONS AND LIMITATIONS NAPOLEON warrants its products against manufacturing defects to the original purchaser only ie the individual or legal entity registered customer whose appears on the warranty registration card filed with NAPOLEON provided that the purchase was made through an authorized NAPOLEON dealer and is subject to the following conditions and limitations This factory warranty is non transferable and may not be extended what so ever by any of our representatives The gas grill must be installed by a licenced authorized service technician or contractor Installation must be done in accordance with the installation nstructions included with the product and all local and national building and fire codes This limited warranty does not cover damages caused by misuse lack of maintenance grease fires hostile environments accident alterations abuse or Neglect and parts installed from other manufacturers will nullify this warranty This limited warranty further does not cover any scratches dents painted finishes corrosion or discolouring by heat abrasive and chemical cleaners nor
7. n natural gas units only ac accessory appareils propane seulement n appareils gaz naturel seulement ac accessoires 485 XD XX XIX XIX KK OK XD XX XX KK X x x DO 5050 x x 3 cm mm 25 26 254 LE LEE LLL 27 28 NOTES
8. under normal conditions However some extreme field conditions may exist that require adjustment When the air shutter is adjusted correctly the flames will be dark blue with light blue tips and occasional yellow tips If the burner is getting too little air the flames will be lazy yellow and possibly produce soot If the burner is getting too much air the flames will be lifting erratically from the burner and may cause difficulties when lighting 1 To adjust the air shutter remove cooking grids and sear plates and leave lid open The back cover must be removed for back burner air shutter adjustment 2 Loosen air shutter lock screw and open or close air shutter as required The normal settings are Main Burner Propane 5 32 Natural 5 32 3 Light burners and set to high Visually inspect burner flames When shutters are set turn burners off tighten locking screw and replace removed parts Ensure that the insect screens are installed BURNER O un ea LIGHT BLUE LE ae x ss YELLOW TIPPING APPROXIMATELY DARK BLUE x X LN P GRIDS AND WARMING RACK The grids and warming rack are best cleaned during the pre heat period with a soft brass wire brush Steel wool can be used for stubborn stains Stainless grids will discolour permanently from normal usage due to the high temperature of the cooking surface CLEANING INSIDE THE GAS GRILL Remove cooking grids Use a soft brass wire brush to clean loose deb
9. 0 0016 EB Side Burner Installation Insert 4 1 4 20 x 5 8 screws through washers into threaded holes in side of base Do not tighten all the way Slide assembled side burner over screw heads and finish tightening Attach 1 2 flex connector hose from manifold to fitting on end of side burner hose Fit orifice into burner tube and secure with hose retainer clip supplied Attach wire from manifold to side burner electrode 18 4 x N570 0073 1111 4X N735 0003 2xN105 0011 CS NIU 1 4 20 X 3 8 1 4 LOCK WASHER DOOR BUSHING __ Cabinet Door Installation Install door handle onto front of door using 2 1 4 20 x 3 8 screws and 2 1 4 lock washers per door Insert pivot rod through hole on inside top of door Holding door in one hand direct pivot rod into hole in underside of front cabinet support Once secure let rod slide down and through hole in bottom of door and into bushing in bottom shelf 19 20 3 X N305 0057 14 Sear Plate Installation Insert sear plates into base position one over each tube burner with slots down to allow drippings to travel through
10. 077P 37 N475 0181 38 N380 0011 39 N051 0003 40 N530 0003 N345 0001 41 N010 0507 x standard x compris 24 PARTS LIST Description left side lid casting NAPOLEON logo logo spring clips black silicone lid bumper temperature gauge temperature gauge bezel stainless steel lid insert heat shield lid lid handle right side lid casting lid pivot screw hood assembly 8 x 1 2 screw 1 4 20 x 3 8 screw 1 4 lockw asher w arming rack cooking grids stainless rod sear plate stainless steel side shelf right LUXIDIO side shelf end cap right 1 4 20 x 5 8 screw stainless steel side shelf left LUXIDIO side shelf end cap left side burner plate side burner side burner lid side burner grate side burner lid pivot rod main burner main burner cross light bracket rotisserie mount base drip pan grease tray holder replacement grease trays 5 pieces back cover control panel control knob control knob bezel 1 outlet regulator 10ft n g hose c w quick disconnect manifold assembly c w valves propane units only n natural gas units only ac accessory p appareils propane seulement n appareils gaz naturel seulement ac accessoires 485 TDD X KM KK KK KR KK Xx Xx x lt x lt Xx gt x lt x lt x lt XI XXI XI gt x lt x lt gt lt x lt x lt gt x lt x lt gt lt gt x lt gt lt gt x lt x lt x lt x lt gt x lt 42 43 44
11. E THE SIDE BURNER y 3 IF THE BURNER DOES NOT IGNITE THEN IMMEDIATELY TURN THE CONTROL KNOB BACK TO THE OFF POSITION AND REPEAT STEP 2 SEVERAL 3 IF THE PILOT AND BURNER WILL NOT IGNITE WITHIN 5 SECONDS TURN THE CONTROL KNOB TO THE OFF POSITION AND WAIT 5 MINUTES FORANY EXCESS GAS DISSIPATE EITHER REPEAT STEPS 1 AND 2 OR LIGHT WITHA MATCH gt TIMES y 4 IF THE BURNER WILL NOT IGNITE WITHIN 5 SECONDS TURN THE CONTROL KNOB TO THE OFF POSITION AND WAIT 5 MINUTES FOR ANY EXCESS GAS TO DISSIPATE EITHER REPEAT STEPS 2 AND 3 OR LIGHT WITH A MATCH The propane cylinder is equipped with an excess flow device Unless all burners are turned off prior to turning the cylinder on only small flames will be achievable If lighting the unit with a match clip the match into the supplied lighting rod Hold the lit match down through the grill and sear plate while turning the corresponding burner valve to high gt gt OPERATING THE GRILL BURN IN PROCEDURE When lit for the first time the gas grill will emit a slight odour This is a normal temporary condition caused by the burn in of internal paints and lubricants used in the manufacturing process and will not occur again Simply run the main burners on high for approximately 1 2 hour with the lid closed MAIN BURNER USE When searing foods preheating is recommended by operating all main b
12. O NAPOLEON GOURMET GRILLS ASSEMBLY AND OPERATING INSTRUCTIONS MIRAGE 485 OUTDOOR STAINLESS STEEL GAS GRILL N DANGER NOTICE TO INSTALLER IF YOU SMELL GAS LEAVE THESE INSTRUCTIONS Shut off gas to the appliance WITH THE GRILL OWNER FOR Exungulstramny open Open lid FUTURE REFERENCE If odor continues keep away from the appliance and immediately call your gas supplier or your fire department DO NOT TRY TO LIGHT THIS APPLIANCE WITHOUT READING LIGHTING INSTRUCTIONS SECTION OF THIS MANUAL TERE ar NAPOLEON APPLIANCE CORPORATION c Fa ue 214 BAYVIEW DR BARRIE ONTARIO CANADA L4N 4Y8 PHONE 705 726 4278 Pumpen ue FAX 705 725 2564 EMAIL care nac on ca WEB SITE www napoleongrills com N415 0156 APR 11 07 THANK YOU FOR CHOOSING NAPOLEON NAPOLEON products are designed with superior components and materials and are assembled by trained craftsmen who take great pride in their work The burner and valve assembly are leak tested and test fired at a quality test station This grill has been thoroughly inspected by a qualified technician before packaging and shipping to ensure that you the customer receive the quality product you expect from NAPOLEON We at Napoleon are dedicated to you our valued customer It is our goal to provide you with the neccessary tools to make this an unforgetable grilling experience This ma
13. SE INSTRUCTIONS EXACTLY COULD RESULT IN A FIRE CAUSING SERIOUS INJURY OR DEATH Read the entire instruction manual before operating grill Under no circumstance should this gas grill be modified Follow lighting instructions carefully when operating grill Gas must be turned off at the propane cylinder or at the natural gas supply valve when the gas grill is not in use Keep children and pets away from hot grill DO NOT allow children to climb inside cabinet Do not leave the grill unattended while in use Do not move grill when hot or operating This gas grill is not intended to be installed in or on recreational vehicles and or boats This gas grill must only be stored outdoors in a well ventilated area and must not be used inside a building garage or any enclosed area Maintain proper clearance to combustibles 16 to rear of unit 7 to sides Additional clearance is recommended near vinyl siding or large panes of glass At all times keep the ventilation openings of the cylinder enclosure free and clear from debris Do not locate unit under unprotected combustible construction Do not locate in windy settings High winds adversely affect the cooking performance of the gas grill When the gas grill is stored indoors the propane cylinder must be disconnected from the grill and stored outdoors in a well ventilated area disconnected cylinders must not be stored in a building garage or other enclosed area Inspect
14. TTING STARTED 1 Remove all cart panels hardware and grill head from carton Raise lid and remove any components packed inside Use the parts list to ensure all necessary parts are included 2 Do not destroy packaging until grill has been fully assembled and operating to your satisfaction 3 Assemble BBQ where it is to be used lay down cardboard or a towel to protect parts from being lost or damaged while assembling 4 Most stainless steel parts are supplied with a protective plastic coating that must be removed prior to using grill 5 Follow all instructions in the order that they are layed out in this manual 6 Two people are required to lift the grill head onto the assembled cart TOOLS REQUIRED FOR ASSEMBLY tools not included 3 8 CS AG 10mm 7 16 WRENCH FLATAND PHILIPS HAMMER NS WRENCH OR RATCHET SCREWDRIVERS OR RATCHET If you have any questions about assembly or grill operation or if there are damaged or missing parts please call our customer service department at 1 866 820 8686 between 9 AM and 5 PM eastern standard time 11 12 1 x N430 0002 MAGNET CATCH 531 Magnet Installation Snap magnet into slot in front of bottom shelf MA 16 X WI 16 X q N570 0073 1 4 20 X 3 8 N450 0027 1 4 20 ES Caster Bracket Installation Attach 4 casters using 4 1 4 20 X 3 8 screws and 4 1 4 20 lock nuts for each caste
15. abinet Support Installation Fasten top rail assembly to the front of side panels using 4 14 x 1 2 screws For ease of installation start all screws before tightening completely Attach magnet bracket to bottom of top rail using 2 14 x 1 2 screws and snap mag net into place as shown 2 a N PROPANE ONLY N570 0080 14 X 1 2 8 Propane Tank Heat Shield Installation Attach propane tank heat shield above propane tank ring Attach one end un der lip of back panel and other end to underside of front cabinet support 15 TA 6x L N570 0073 1 4 20 x 3 8 EB Grill Head Installation A PROPANE ONLY To avoid assembly difficulties prior to mounting the grill head remove zip tie holding regulator up under control panel This was installed at the factory to protect the regulator hose during shipping and is no longer re quired Take care when removing the tie not to damage the hose Lift grill head and place on assembled cart lining up holes in top of side cart panels with holes in bottom of base Fasten from inside using 4 1 4 20 x 3 8 screws two per side Install battery pack below vent slots on left hand panel using double sided tape supplied with battery pack Plug wire from LED lights located underneath control panel into wire from battery pack Install rotisserie mount bracket to left side of barbecue as show
16. and whenever any gas components are replaced or serviced No smoking while performing this test and remove all sources of ignition See Leak Testing Diagram for areas to check 1 Turn all burner controls to off Turn supply valve on 2 Brush a half and half solution of liquid soap and water onto all joints and connections of the regulator hose manifolds and valves 3 Bubbles will indicate a gas leak Either tighten the loose joint or replace the part with one recommended by the dealer 4 If the leak cannot be stopped shut off the gas supply disconnect it and have the barbecue inspected by your gas supplier or dealer Do not use the appliance until the leak has been corrected 5 Turn off gas supply A A LEAK TEST MUST BE PERFORMED AT THE FOLLOWING TIMES BEFORE INITIAL USE EVEN IF THE GRILL WAS DEALER ASSEMBLED AT LEAST ONCE PER YEAR WHENEVER ANY GAS COMPONENT HAS BEEN REPLACED 23 Item Part 1 N135 0024K 2 N385 0129 3 W450 0005 4 N510 0010 5 N685 0003 6 N051 0004 7 N335 0042 8 N585 0040 9 N010 0504 10 N135 0025K 11 N570 0015 12 N010 0502 13 N570 0008 14 N570 0073 15 N735 0003 16 N520 0023 17 N305 0058 18 N305 0057 19 N010 0529 20 N120 0009 21 N570 0082 22 N010 0528 23 N120 0008 24 N500 0035K 25 N100 0037 26 N335 0043 27 N305 0059 28 N555 0019 29 N100 0036 30 N080 0202 31 N475 0199 32 N010 0500 33 N010 0501 34 N160 0014 35 62007 36 N200 0
17. ential can cause cracking of the ceramic tile SIDE BURNER USE The side burner can be used like any range top burner for gravies soups etc The gas grill should be located so that the side burner is protected from the wind because the wind will adversely affect it s performance DO NOT use side burner to deep fry foods as cooking with oil can create a dangerous situation MAINTENANCE CLEANING INSTRUCTIONS It is recommended that this gas grill be thoroughly inspected and serviced annually by a qualified service person Do use pressure washer to clean any part of the unit Ensure that the burners are turned off prior to cleaning Avoid unprotected contact with hot surfaces Clean grill in an area where cleaning solutions will not harm decks lawns or patios Do not use oven cleaner to clean any part of this gas grill Do not use a self cleaning oven to clean cooking grids or any other parts of the gas grill Barbecue sauce and salt can be corrosive and will cause rapid deterioration of the gas grill components unless cleaned regularly Turn off the gas at the source and disconnect unit before servicing Maintenance should only be done when the grill is cool to avoid the possibility of burns A leak test must be performed annually and whenever any component of the gas train is replaced COMBUSTION AIR ADJUSTMENT This must be done by a qualified gas installer The air shutter is factory set and should not have to be adjusted
18. ff position Open Cabinet doors Place the cylinder into the tank holder in bottom of shelf Position the cylinder so that the valve faces toward the front of the unit Attach regulator hose IMPORTANT Use only the pressure regulator and hose assembly provided with this barbecue Replacement pressure regulators and hose assemblies must be specified by the manufacturer Do not store propane cylinder or spare cylinder on the shelf beneath the barbecue The regulator must be attached so that no part of the hose touches the underside of the grill or drippan A fire will result if these directions are ignored The regulator supplies a pressure of 11 inches water column to the gas grill and has a QCC1 type fitting Cylinders to be used with this unit must be supplied with a Sherwood 3349 QCC1 cylinder valve AQCC1 cylinder has a positive seating connection which will not allow gas flow until a positive seal has been achieved It is also equipped with an excess flow device In order to attain full flow to the barbecue the valves must be in the off position when the cylinder valve is turned on NATURAL GAS HOOK UP This natural gas grill is supplied with a 10ft supply hose complete with a quick disconnect designed for natural gas and certified for outdoor use The gas grill is designed to operate at an inlet pressure of 7 inches water column Piping and valves upstream of the quick disconnect are not supplied The quick disconnect must not be installed
19. g foods that are prone to flare ups Cooking in this method with lower temperatures and slower cooking times will result in tender foods every time you grill INFRARED MAIN BURNER USE optional 1 Operate on high for 5 minutes with the lid closed or until the ceramic burners glow red 2 Place food on grills searing in juices approximately 2 minutes per side 3 Depending upon your taste continue cooking over infrared burner on high medium or low turning food frequently or place food away from infrared burners close lid and allow oven temperature to slowly finish cooking your food PROTECTION OF YOUR INFRA RED BURNERS The infrared burners of your grill are designed to provide a long service life However there are steps you must take to prevent cracking of their ceramic surfaces which will cause the burners to malfunction 1 Never let water come in direct contact with your ceramic burner 2 Avoid impact with hard objects 3 In order for the burners to function properly hot air must have a way to escape the grill If the hot air is not allowed to escape the burners may become deprived of oxygen causing them to crack Do not cover more than 75 of the cooking surface with solid metal ie griddle or large pan Damage caused by failure to follow these steps is not covered by your grill warranty IMPORTANT Donotallow cold water rain sprinkler hose etc to come in contact with hot ceramic burners A large temperature differ
20. hood For propane improper lighting procedure For natural gas undersized supply line For both gases improper preheating Sear plates installed incorrectly Improper pre heating Excessive grease and ash build up on sear plates and in drip pan Possible spider web or other debris or improper air shutter adjustment Improper air shutter adjustment Normal occurence on hot days Plugged ports at back of burner Grease build up on inside surfaces Possible Causes Solution Ensure lighting procedure is followed carefully All gas grill valves must be in the off position when the tank valve is turned on Turn tank on slowly to allow pressure to equalize See lighting instructions Pipe must be sized according to installation code Pre heat grill with both main burners on high for 10 to 15 minutes Ensure sear plates are installed with the holes towards the front and the slots on the bottom See assembly instructions Pre heat grill with both main burners on high for 10 to 15 minutes Clean sear plates and drip pan regularly Do not line pan with aluminum foil Refer to cleaning instructions Thoroughly clean burner by removing See general maintenance instructions Open air shutter slightly according to combustion air adjustment instructions Close air shutter slightly according to combustion air adjustment instructions This is not a defect It is caused by internal vibrations in the
21. izes any third party to assume on its behalf any other liabilities with respect to the sale of this product NAPOLEON ill not be responsible for over firing blow outs caused by environmental conditions such as strong winds or inadequate ventilation Any damages to the gas grill due to weather damage hail rough handling damaging chemicals or cleaners will not be the responsibility of NAPOLEON The bill of sale or copy will be required together with a serial number and a model number when making any warranty claims from NAPOLEON The warranty registration card must be returned within fourteen days to register the warranty or you can register on line at www napoleongrills com NAPOLEON reserves the right to have its representative inspect any product or part prior to honouring any warranty claim NAPOLEON shall not be liable for any transportation charges labour costs or export duties SAFETY PRECAUTIONS ZN WARNING ZN WARNING Do not store or use gasoline or other flam Failure to follow these instructions could or any other appliance An L P cylinder not injury or death Read and follow all connected for use must not be stored in the warnings and instructions in this manual vicinity of this or any other appliance Keep prior to operating grill area clear and free from combustible SAFE OPERATING PRACTICES IN WARNING DANGER READ ALL INSTRUCTIONS CAREFULLY BEFORE OPERATING GRILL FAILURE TO FOLLOW THE
22. mize exposure to such substances PROPANE CYLINDER SPECIFICATIONS A dented or rusty cylinder may be hazardous and should be checked by your propane supplier Never use a cylinder with a damaged valve Use only a propane supply cylinder constructed and marked in accordance with the specifications for LP gas cylinders of the Canadian Transport Commission CTC or the US Department of Transportation DOT This appliance has been designed for use with a 20lb 9 1 kg size propane cylinder only not supplied The propane cylinder must be provided with a shut off valve terminating in a propane cylinder valve type QCC1 and a safety relief device having direct communication with the vapour space of the cylinder The cylinder supply system must be arranged for vapour withdrawal and the cylinder shall include a collar to protect the cylinder valve The cylinder shall incorporate an OPD overfill protection device CYLINDER CONNECTION Ensure that the gas regulator hose is kink free Remove the cap or plug from the cylinder fuel valve Insert the black QCC1 regulator nipple onto the QCC1 fuel valve Hand tighten clockwise Do not use tools Leak test all joints prior to using the barbecue A leak test must be performed annually and each time a cylinder is hooked up or if a part of the gas system is replaced PROPANE CYLINDER INSTALLATION Check that the cylinder valve is closed by turning the knob clockwise Check that the grills burner knobs are in the o
23. n using 2 1 4 20 x 3 8 screws 7 1 EM n Y H y C y I I n UE de D NU ALT gt 4 IE FIT FII ld FII ll IE _ 9 del 0 L 0 0 A TWO PEOPLE ARE REQUIRED FOR THIS STEP 16 10x NY N570 0073 1 4 20 x 3 8 10 Assembling End Caps to Side Shelf Side Burner Peel protective coating from side shelf side burner Attach corresponding end cap as shown using 5 1 4 20 x 3 8 screws Bend tabs on front of shelf up with a flat head screw driver insert screw through tab and into end cap IL o Mam AS N570 0082 1 4 20 x 5 8 N735 0001 1 1 16 insulated washer Side Shelf Installation Insert 4 1 4 20 x 5 8 screws through washers into threaded holes in side of base do not tighten all the way Slide assembled side shelf over screw heads and finish tightening ax LAUD XC ax 9 N735 0001 1 1 16 insulated washer N570 0082 1 4 20 X 5 8 N16
24. nual is provided to assist you in assuring your new grill is assembled installed maintained and cared for properly It is important to read and understand this entire manual before operating your new grill to ensure you fully understand all safety precautions and features your grill has to offer By carefully following the instructions inside this manual you will enjoy years of trouble free grilling For whatever reason if we fail to meet your expectations please call our customer service department at 1 866 820 8686 between 9 AM and 5 PM eastern standard time or visit our website AS vx Py LIFETIME WARRANTY NAPOLEON GAS GRILL PRESIDENT S LIMITED LIFETIME WARRANTY NAPOLEON warrants the following materials and workmanship in your new NAPOLEON gas grill against defects for as long as you own the gas grill This covers aluminum castings excluding paint LUXIDIO trays wheels knobs stainless steel burners stainless steel lid inserts and lid handles Subject to the following conditions During the first five years NAPOLEON will provide replacement parts at our option free of charge From the sixth year to lifetime NAPOLEON will provide replacement parts at 50 of the current retail price Components such as siainless steel sear plates stainless steel cooking grids igniters excluding batteries temperature gauges and brass valves are covered and NAPOLEON will provide parts free of charge during the first two years of the
25. ponents must be handled with additional care The baked on enamel finish is glass like and will chip if struck Touch up enamel is available from your Napoleon Gas Grill dealer Exterior grill surfaces should be cleaned while warm to the touch with warm soapy water To clean stainless surfaces use a stainless steel cleaner or a non abrasive cleaner Always wipe in the direction of the grain Do not use steel wool as it will scratch the finish Stainless steel parts will discolour when heated usually to a golden or brown colour This discolouration is normal and will not affect the performance of the grill TUBE BURNER The burner is made from heavy wall 304 stainless steel but due to the extreme heat and corrosive environment surface corrosion will occur Use a brass wire brush to remove surface corrosion Clean any blocked ports using an opened paper clip Do not enlarge the burner ports Spiders and insects are attracted to the smell of propane and natural gas The burner is equipped with an insect screen on the air shutter which will reduce the likelihood of insects building nests inside the burner but does not entirely eliminate the problem The nest or web will cause the burner to burn with a soft yellow or orange flame or cause a fire flashback at the air shutter underneath the control panel To clean the inside of the burner it must be removed from the gas grill Remove the screw located in the center of each burner Lift the back of the bu
26. r Attach brackets under front casters as illustrated Tighten securely N PROPANE ONLY Ba Propane Tank Ring Installation Insert propane tank ring into slots in bottom shelf as shown Fold tabs over to secure in place a ax N570 0080 14 X 1 2 E Left and Right Cart Panel Installation Install end cart panels ensuring slots in panel are to the top rest panel on bottom shelf and line up holes Fasten using 4 14 x 1 2 screws 13 14 6 N570 0080 14 X 1 2 EN Rear Cart Panel Installation Fit rear cart panel between the two end panels ensure large hole in panel is to the bottom right hand corner as illustrated Fasten using 6 14 x 1 2 screws three on each side E 6 Condiment Basket Propane Tank Mount Installation Rotate basket slightly to allow wire to enter the holes in the side panel Push through and upwards rotating to allow the bend in the wire to pass through the holes Lay basket flat against the side panel Clip top propane tank mount into slots in back panel Insert one end at a time gently bending wire When not in use tank mount will lay flat against back panel N PROPANE ONLY 6 all 1 x N430 0002 N570 0080 14 X 1 27 MAGNET CATCH Front C
27. regulator and does not affect the performance or safety of the gas grill Humming regulators will not be replaced Clean burner ports See burner maintenance instructions This is not a defect The finish on the lid and hood is stainless steel and will not peel The peeling is caused by hardened grease which dries into paint like shards that will flake off Regular cleaning will prevent this See cleaning instructions ORDERING REPLACEMENT PARTS WARRANTY INFORMATION 9 S MODEL ee TO VALIDATE YOUR DATE OF PURCHASE WARRANTY S SERIAL NUMBER record information here for easy reference Before contacting the customer service department check the NAC web site for more extensive cleaning maintenance troubleshooting and part replacement instructions at www napoleongrills com Contact the factory directly for replacement parts and warranty claims The customer service department is available between 9 AM and 5 PM Eastern standard time at 1 866 820 8686 or fax at 1 705 727 4282 In order to process a claim we must be provided with the following information 1 Model and serial number of the unit 2 Part number and description 3 A concise description of the problem broken is not sufficient 4 Proof of purchase photocopy of the invoice In some cases the customer service representative may request to have the parts returned to the factory for inspection before providing replacement parts The pa
28. ris from casting sides and insides of the lid Scrape sear plates with a putty knife or scraper and use a wire brush to remove ash Remove sear plates and brush debris off of burners with a brass wire brush Brush all debris from inside the gas grill into the removable drip pan Ensure that the sear plates are placed properly when they are reinstalled Check assembly instructions for proper orientation DRIP PAN Slide the drip pan out for easy cleaning It should be cleaned frequently every 4 5 uses to avoid grease buildup Grease and excess drippings pass through to the drip pan located under the gas grill and accumulate in the disposable grease tray below the drip pan Accumulated grease can cause a fire hazard Do not line the drip pan with aluminum foil or sand as it can prevent the grease from flowing properly The pan should be scraped out with a putty knife or scraper and all the debris should be scraped into the disposable grease tray This tray should be replaced every two to four weeks depending on gas grill usage For supplies see your Napoleon Gas Grill dealer MAINTENANCE CLEANING INSTRUCTIONS HOSE Check for abrasion melting cuts and cracks If any of these conditions exist do not use gas grill Have part replaced by your Napoleon Gas Grill dealer or qualified gas installer CLEANING THE OUTSIDE OF THE GAS GRILL Do not use abrasive cleaners to clean any painted porcelain or stainless steel parts Porcelain enamel com
29. rner upwards to remove Use a flexible venturi tube cleaning brush to clean out the inside of the burner Shake any loose debris out of the burner through the gas inlet Ensure that the insect screen is clean tight and free of any lint or other debris Check also that the valve orifices are clean Do not enlarge the orifices Re install the burner WARNING A It is very important when re installing the burner after cleaning that the valve orifice enters the burner tube before lighting your gas grill If the valve is not inside the burner tube a fire or explosion could occur INFRA RED BURNER Because of the high intensity of the infrared burner most drippings and food particles that fall onto the burner surface are immediately incinerated However some debris and residue may remain To remove this residue after cooking turn the grill on high with lid closed for 5 10 minutes Never use a brush or pressure washer to clean the infra red burners TROUBLESHOOTING Low heat Low flame when valve turned to high Excessive flare ups uneven heat Burners burn with yellow flame accompanied by the smell of gas Flames lift away from burner accompanied by the smell of gas and possibly difficulties in lighting Regulator Hums when unit is operating Burners will not crosslight each other Paint appears to be peeling inside lid or
30. rts must be shipped prepaid to the attention of the customer service department with the following information 1 Model and serial number of the unit 2 A concise description of the problem broken is not sufficient 3 Proof of purchase photocopy of the invoice 4 Return Authorization number provided by the customer service representative Before contacting customer service kindly note that the following items are not covered by the warranty costs for transportation brokerage or export duties labor costs for removal and re installation costs for service calls to diagnose problems discoloration of stainless steel parts part failure due to lack of cleaning and maintenance or use of improper cleaners ovencleaner NAPOLEON APPLIANCE CORPORATION ACCESSORIES PARTS ORDER FORM FAX TO 1 705 727 4282 PLEASE PRINT CLEARLY CUSTOMER NAME DATE ADDRESS MODEL SERIAL TELEPHONE VISA OR MASTERCARD EXPIRY DATE QUANTITY PRODUCT NUMBER DESCRIPTION 10 TAXES amp SHIPPING CHARGES MAY APPLY ASSEMBLY INSTRUCTIONS N CAUTION During unpacking and assembly it is recommended that you wear work gloves and safety glasses for your protection Although we make every effort to make the assembly process as problem free and safe as possible it is characteristic of fabricated steel parts that the edges and corners may be sharp and can cause cuts if handled incorrectly during assembly GE
31. the fuel line hose before each use If there is evidence of excessive abrasion or wear it must be replaced before using the gas grill with a replacement hose assembly specified by the manufacturer Never store a spare LP gas cylinder under or near this grill Never fill the cylinder beyond 80 full Do not attempt to use a cylinder which is not equipped with a QCC1 type connection Leak test all connection before first use even if the grill was purchased fully assembled annually or whenever any gas component has been replaced Never use natural gas in a unit designed for liquid propane gas Never use charcoal briquets or lighter fluid in a gas grill Burner controls must be off when turning supply cylinder on Do not light burner with lid closed Do not operate rear burner with main burner operating The top lid is to be closed during the preheat period Do not route hose underneath drip pan proper hose clearance to bottom of unit must be maintained Clean grease tray and sear plates regularly to avoid build up which may lead to grease fires Ensure sear plates are positioned properly according to sear plate installation instructions Do not use side shelves to store lighter matches or any other combustibles Keep fuel line away from heated surfaces Keep electrical supply cords away from water or heated surfaces Inspect infrared burner venturi tube for spider webs and other obstructions periodically Clean the tubes
32. urners in the high position with the lid closed for approximately 15 minutes Food cooked for a short period of time fish vegetables may be grilled with the lid open Cooking with the lid closed will ensure higher more even temperatures that will reduce cooking time and cook meat more evenly When cooking very lean meats such as chicken breasts or lean pork the grids can be oiled before pre heating to reduce sticking Cooking meat with a high degree of fat content may create flare ups Either trim some fat or reduce temperatures to prevent this Should a flare up occur move food away from flames reduce heat Leave the lid open See Your All Season Grill cookbook by Napoleon for more detailed instructions DIRECT COOKING Place food to be cooked on the grill directly over the heat This method is generally used for searing or for foods that do not require prolonged cooking times hamburgers steaks chicken pieces vegetables etc The food is first seared to trap in the juices and flavor and then the temperature is lowered to finish cooking the food to your preference INDIRECT COOKING With one or more burners operating place food to be cooked on the grill over one of the burners that is not operating The heat circulates around the food cooking slowly and evenly Cooking in this manner is much the same as cooking in your oven and is generally used for larger cuts of meats such as roasts chickens or turkeys but can also be used for cookin
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