Napoleon Fireplaces GDI30 User's Manual
Contents
1. RT 0 hd bd gt W415 0806 06 28 09 22 POMONA TAN MIN AN TUN INN NONU y y y y y iN ANN EEK h RA M i NAM AUN PA AMI W BX W Si AN QA RAM RA Ou XXX 5 5 FA ANA hr AN LA Wu AM W YN oe MAN d Y j W XEN EN EN XEN XN XEN KINAN XEN XN DUM UM MM d AN pa UN M Vh WM M M M XXX M W415 0806 06 28 09 10 0 TROUBLE SHOOTING 23 ALWAYS LIGHT THE PILOT WHETHER FOR THE FIRST TIME OR IF THE GAS SUPPLY HAS RAN OUT WITH THE GLASS DOOR OPEN OR REMOVED SYMPTOM Main burner goes out pilot stays on Main burner goes out pilot goes out Pilot goes out when the gas knob is released The gas valve has an interlock device which will not allow the pilot burner to be lit until the thermocouple has cooled Allow approximately 60 seconds for the thermocouple to cool Pilot burning no gas to main burner gas knob is on HI wall switch thermostat is on Pilot will not light PILOT BURNER PROBLEM Pilot flame is not large enough or not engulfing the thermopile Thermopile shorting Remote wall switch wire is too long2. En n ali a in who are certified in the U S nited States Suitable for mobile home installation i installed in accordance with the current standard CAN by the National Appliance CSA Z240MH Series for gas equipped mobile homes Institute as Gas in Canada or ANSI Z223 1 and NFPA 54 in the United States CERTIFIED Specialists www nficertified org As long as the required clearance to combustibles is maintained the most desirable and beneficial location for an appliance is in the center of a building thereby allowing the most efficient use of the heat created The location of windows doors and the traffic flow in the room where the appliance is to be located should be considered If possible you should choose a location where the vent will pass through the house without cutting a floor or roof joist Ga W415 0806 06 28 09 1 5 1 6 GENERAL INFORMATION FOR YOUR SATISFACTION THIS APPLIANCE HAS BEEN TEST FIRED TO ASSURE ITS OPERATION AND QUALITY MINIMUM INLET Gas supply pressure is 4 5 inches water column for natural gas and 11 inches water column for propane MAXIMUM INLET Gas pressure is 7 inches water column for natural gas and 13 inches water column for propane Manifold pressure under flow conditions is 3 5 inches water column for natural gas and 10 inches water column for propane When the appliance is installed at elevations above 4 500ft and in the absence of specific recom
3. 7 0 8 0 10 0 11 0 12 0 NOTE changes other than editorial are denoted by a vertical line in the margin W415 0806 06 28 09 TABLE OF CONTENTS INTRODUCTION 1 1 WARRANTY 1 2 DIMENSIONS 1 3 INSTALLATION OVERVIEW 1 4 GENERAL INSTRUCTIONS 1 3 GENERAL INFORMATION 1 CARE OF GLASS INSTALLATION 2 1 INSERT LEVELLING 2 2 CHIMNEY CONNECTION 2 3 GAS INSTALLATION 2 4 OPTIONAL WALL SWITCH FRAMING 3 1 MINIMUM MANTEL CLEARANCES FINISHING 4 1 DOOR REMOVAL AND INSTALLATION 4 2 DOOR GLASS REPLACEMENT 4 3 GRATE INSTALLATION 4 4 LOG PLACEMENT 4 5 OPTIONAL CHARCOAL EMBERS 4 6 GLOWING EMBERS 4 7 LOGO PLACEMENT OPTIONAL BLOWER INSTALLATION OPERATION ADJUSTMENTS 7 1 PILOT BURNER ADJUSTMENT 7 2 VENTURI ADJUSTMENT 7 3 FLAME ADJUSTMENT 7 4 FLAME CHARACTERISTICS MAINTENANCE REPLACEMENTS TROUBLE SHOOTING SERVICE HISTORY NOTES 0101 5 CO 1 0 INTRODUCTION Do not operate appliance before reading and understanding operating instructions Failure to operate appliance according to operating instructions could cause fire or injury e Risk of fire or asphyxiation do not operate appliance with fixed glass removed e Do not connect 110 volts to the control valve Risk of burns The appliance should be turned off and cooled before servicing e Do not install damaged incomplete or substitute components e Risk of cuts and abrasions Wear protective gloves and safety glasses during i
4. w to pilot 6 Depress slightly and hold gas knob while lighting the pilot with the push button igniter Keep knob depressed for one minute then release If pilot does not continue to burn repeat steps 3 through 5 With pilot lit depress and turn gas knob counter clockwise on 8 If equipped with remote on off switch thermostat main burner may not come on when you turn valve to on Remote switch must be in the on position to ignite burner 9 Turn on all electric power to the appliance TO TURN OFF GAS 1 Turn off all electric power to the appliance if service is to be performed 2 Push in gas control knob slightly and turn clockwise 7 N to off Do not force TURN THE CONTROL VALVE TO THE OFF POSITION WHEN HEATER IS NOT IN USE 47 2 m W415 0806 06 28 09 17 7 0 ADJUSTMENTS 7 1 7 2 PILOT BURNER ADJUSTMENT Adjust the pilot screw to provide properly sized flame Turn in a clockwise PILOT direction to reduce the gas flow BURNER n Le THERMOPILE Inlet pressure can be checked by turning screw A counter THERMOCOUPL clockwise until loosened and then placing pressure gauge tubing over the test point Gauge should read 7 minimum 4 5 water column for natural gas or 13 11 minimum water column for propane Check that main burner is operating on HI Outlet pressure can be checked the same as above using screw B Gauge should read 3 5 water column for natural g
5. OF FIRE MAINTAIN SPECIFIED AIR SPACE CLEARANCES TO VENT PIPE AND APPLIANCE Clean out ashes from the inside of the wood burning appliance Make sure that the chimney and wood burning appliance are in a clean and sound condition and constructed of non combustible materials If necessary have any repair work done by a qualified person before installing the insert Remove the existing appliance damper or lock into an open position WARNINGS FIREPLACE HAS BEEN CONVERTED FOR USE WITH A GAS FIREPLACE INSERT ONLY AND CANNOT BE USED FOR BURNING WOOD OR SOLID FUELS UNLESS ALL ORIGINAL Using screws attach the appliance warning tag PARTS HAVE BEEN REPLACED AND THE FIREPLACE IS RE APPROVED BY THE AUTHORITY HAVING os JURISDICTION W385 0199 to the inside of the firebox of the ap ATTENTION CE FOYER A ETE CONVERTI D ETRE UTILISE SEULEMENT pliance into which the insert is being installed COMME FOYER ENCASTRE AU GAZ NE PEUT ETRE UTILSE POUR BRULER DU BOIS OU TOUT AUTRE COMBUSTIBLE SOLIDE SANS QUE TOUTES LES PIECES ORIGINALES AIENT ETE REMPLACEES ET QUE LE FOYER SOIT APPROUVE DE NOUVEAU PAR LES AUTORITES The sheet metal parts of the appliance in which eoe ADVERTENCIA ESTA CHIMENEA SE REMODELO PARA USARSE SOLO CON UNA the gas appliance insert is to be installed must not INSERCION DE CHIMENEAA GAS Y NO PUEDE USARSE PARA QUEMAR MADERA NI COMBUSTIBLES be cut S LIDOS A MENOS QUE SE HAYAN REE
6. Verify proper operation after servicing This fireplace and its venting system should be inspected before use and at least annually by a qualified service person The fireplace area must be kept clear and free of combustible materials gasoline or other flammable vapors and liquids The flow of combustion and ventilation air must not be obstructed 1 In order to properly clean the burner and pilot assembly remove the logs rocks and or glass to expose both assemblies 2 Keep the control compartment media burner air shutter opening and the area surrounding the logs clean by vacuuming or brushing at least once a year 3 Check to see that all burner ports are burning Clean out any of the ports which may not be burning or are not burning properly 4 Check to see that the pilot flame is large enough to engulf the flame sensor and or thermocouple thermopile as well as reaches the burner 5 Replace the cleaned logs rocks or glass Failure to properly position the media may cause carboning which can be distributed in the surrounding living area 6 Check to see that the main burner ignites completely on all openings when turned on A 5 to 10 second total light up period is satisfactory If ignition takes longer consult your local authorized dealer distributor F Check that the gasketing on the sides top and bottom of the door is not broken or missing Replace if necessary 8 lf for any reason the vent air intake system is disassemb
7. be done in accordance with the installation instructions included with the product and all local and national building and fire codes This limited warranty does not cover damages caused by misuse lack of maintenance accident alterations abuse or neglect and parts installed from other manufacturers will nullify this warranty This limited warranty further does not cover any scratches dents corrosion or discoloring caused by excessive heat abrasive and chemical cleaners nor chipping on porcelain enamel parts mechanical breakage of PHAZER logs and embers NAPOLEON warrants its stainless steel burners against defects in workmanship and material for life subject to the following conditions During the first 10 years NAPOLEON will replace or repair the defective parts at our option free of charge From 10 years to life NAPOLEONQ will provide replacement burners at 50 of the current retail price In the first year only this warranty extends to the repair or replacement of warranted parts which are defective in material or workmanship provided that the product has been operated in accordance with the operation instructions and under normal conditions After the first year with respect to this President s Lifetime Limited Warranty NAPOLEON may at its discretion fully discharge all obligations with respect to this warranty by refunding to the original warranted purchaser the wholesale price of any warranted but defective part s NAPOLEONG
8. from this condition is not covered by the warranty policy E Ew THERMODISC BRACKET a ASSEMBLY W415 0806 06 28 09 16 6 0 OPERATION IF YOU DO NOT FOLLOW THESE INSTRUCTIONS EXACTLY A FIRE OR EXPLOSION MAY RESULT CAUSING PROPERTY DAMAGE PERSONAL INJURY OR LOSS OF LIFE ALWAYS LIGHT THE PILOT WHETHER FOR THE FIRST TIME OR IF THE GAS SUPPLY HAS RUN OUT WITH THE GLASS DOOR OPENED OR REMOVED Assure that a continuous gas flow is at the burner before installing the door When lit for the first time the appliance will emit an odor for a few hours This is a normal temporary condition caused by the burn in of paints and lubricants used in the manufacturing process and will not occur again After extended periods of non operation such as following a vacation or a warm weather season the appliance may emit a slight odor for a few hours This is caused by dust particles in the heat exchanger burning off In both cases open a window to sufficiently ventilate the room FOR YOUR SAFETY READ BEFORE LIGHTING A This appliance is equipped with a pilot which must be lit by hand while following these instructions exactly B Before operating smell all around the appliance area for gas and next to the floor because some gas is heavier than air and will settle on the floor C Use only your hand to turn the gas control knob Never use tools If the knob will no
9. liner a minimum of 2 over LINER the sleeve of the air terminal Secure using 3 screws Then 222 LAE ES SF PFA EL gt 22 SS B SLIDER seal the joint and screw heads EALAN ER ES with high temperature sealant EZ E A Repeat with the other liner 2 m ILLUSTRATED WITH A 2 NOTE We recommend that OVERLAP cM INTAKE LINER the other end of the exhaust er liner be marked to eliminate REDUCER gt the exhaust liner being con nected to the intake collar at the appliance 2 2 2 Gently stretch the liners to the required lengths and insert into the chimney Trim and fit the flashing plate to suit the chimney termination Place the air terminal onto the top of the chimney Make weather tight by sealing with caulking not supplied Fasten to the chimney with screws and plugs not supplied 2 2 3 INSIDE Remove the securing screw from the front of the vent mounting plate Pull the vent mounting plate only back into the track to the front stop Start the slider back into position Re secure the screw The insert may now be pushed into its final position inside the wood burning appliance and the screw tightened until the slider has been pulled tight to the front stop 2 2 4 Route the flex liners through the slider Attach and secure the liners to the vent mounting plate using the same procedure as before ensuring that the marked exhaust liner is attache
10. the wires for defects and or replace wires Remove stoppage in orifice Replace Check if pilot can be lit by a match Check that the wire is connected to the push button igniter Check if the push button igniter needs tightening Replace the wire if the wire insulation is broken or frayed Replace the electrode if the ceramic insulator is cracked or broken Replace the push button ignitor Fill the tank Spark gap should be 0 150 to 0 175 5 32 to 11 64 approx from the electrode tip and the pilot burner To ensure proper electrode location tighten securing nut finger tight plus 1 4 turn Check that the manual valve is turned on Check the pilot orifice for blockage Replace the valve Call the gas distributor 42 3 W415 0806 06 28 09 24 SYMPTOM Pilot goes out while standing Main burner is in OFF position PROBLEM Gas piping is undersized Flames are consistently Unit is over fired or underfired too large or too small Carboning occurs Flames are very aggressive Door is ajar Main burner flame is a blue lazy transparent flame Blockage in vent Incorrect installation Air shutter has become blocked Flame is impinging on the logs or combustion chamber Carbon is being deposited on glass logs or combustion chamber surfaces White grey film forms Sulphur from fuel is being deposited on glass logs or combustion chamber surfaces Exha
11. to ensure correct location of storm collars Ensure air shutter opening is free of lint or other obstructions Check that the logs are correctly positioned Open air shutter to increase the primary air Check the input rate check the manifold pressure and orifice size as specified by the rating plate values Check that the door gasketing is not broken or missing and that the seal is tight Check that both vent liners are free of holes and well sealed at all joints Check that minimum rise per foot has been adhered to for any horizontal venting Clean the glass with a recommended gas appliance glass cleaner DO NOT CLEAN GLASS WHEN HOT If deposits are not cleaned off regularly the glass may become permanently marked Ensure exhaust bracket gasket seal Check door seal and relief flap seal Check for chimney blockage Check that chimney is installed to building code Room is in negative pressure increase fresh air supply Check cap gasket on the flue pipe assembly Reverse Replace Check for ground short repair ground or replace wire Replace 42 3 2 25 11 0 SERVICE HISTORY 43 W415 0806 06 28 09 Special Concerns Service Performed Appliance Service History This heater must be serviced annually depending on usage Service Technician Dealer Name Date 26 12 0 NOTES W415 0806 06 28 09
12. too much resistance in the system Faulty thermostat or switch TEST SOLUTION Turn up the pilot flame Replace pilot assembly Clean thermopile connection tot he valve Reconnect Replace thermopile valve Shorten wire to connect length or wire gauge Replace Refer to MAIN BURNER GOES OUT PILOT STAYS ON Vent is blocked Vent is re circulating Flexible vent has become disconnected from appliance System is not correctly purged Out of propane gas Pilot flame is not large enough Pilot flame is not engulfing the thermocouple Thermocouple shorting faulty Faulty valve Thermostat or switch is defective Wall switch wiring is defective Main burner orifice is plugged Faulty valve No spark at pilot burner Out of propane gas Spark gap is incorrect No gas at the pilot burner Check for vent blockage Check joint seals and installation Re attach to appliance Cap was not replaced Purge the gas line Fill the tank Turn up the pilot flame Gently twist the pilot head to improve the flame pattern around the thermocouple Loosen and tighten thermocouple Clean thermocouple and valve connection Replace thermocouple Replace valve Replace Connect a jumper wire across the wall switch terminals if main burner lights replace switch thermostat Disconnect the switch wires amp connect a jumper wire across terminals 1 amp 3 if the main burner lights check
13. 1 Installation Code in Canada or to the current National Fuel Gas Code ANSI 2223 1 NFPA 54 in the United States When flexing any gas line support the gas valve so that the lines are not bent or kinked Check for gas leaks by brushing on a soap and water solution 30 1 2 4 OPTIONAL WALL SWITCH For ease of accessibility an optional remote wall switch or millivolt thermostat may be installed in a convenient location Route a 2 strand solid core millivolt wire from the valve to the wall switch or millivolt thermostat The recommended maximum lead length depends on wire size WIRE SIZE MAX LENGTH 14 gauge 100 feet 16 gauge 60 feet 18 gauge 40 feet Disconnect the existing wires from terminals 1 and 3 from the ON OFF switch and replace with the leads from the wall switch millivolt thermostat 5011 W415 0806 06 28 09 11 3 0 FRAMING 3 1 MINIMUM CLEARANCE TO COMBUSTIBLES MUST BE MAINTAINED OR A SERIOUS FIRE HAZARD COULD RESULT NEVER OBSTRUCT THE FRONT OPENING OF THE APPLIANCE This insert must be recessed into a vented noncombustible wood burning appliance prefabricated or masonry only The minimum appliance opening size in which the appliance is to be installed is HEIGHT 21 75 WIDTH 28 DEPTH 18 The minimum allowable chimney flue size is 6 round The minimum distance from the bottom of a combustible mantle projecting 3 maximum from the wall to the top of the louvre opening is 12 MINIMUM MA
14. EFORE PRESSURE TESTING GAS LINE AT TEST PRESSURES ABOVE 1 2 PSIG CLOSE THE MANUAL SHUT OFF VALVE BEFORE PRESSURE TESTING GAS LINE AT TEST PRESSURES EQUAL TO OR LESS THAN 1 2 PSIG USE ONLY WOLF STEEL APPROVED OPTIONAL ACCESSORIES AND REPLACEMENT PARTS WITH THIS APPLIANCE USING NON LISTED ACCESSORIES BLOWERS DOORS LOUVRES TRIMS GAS COMPONENTS VENTING COMPONENTS ETC COULD RESULT IN A SAFETY HAZARD AND WILL VOID THE WARRANTY AND CERTIFICATION THIS GAS APPLIANCE SHOULD BE INSTALLED AND SERVICED BY A QUALIFIED INSTALLER to conform with local codes Installation practices vary from region to region and it is important to know the specifics that apply to your area for example in Massachusetts State The appliance damper must be removed or welded in the open position prior to installation of a appliance insert or gas log e The appliance off valve must be a T handle gas cock e flexible connector must not be longer than 36 inches e ACarbon Monoxide detector is required in all rooms containing gas fired appliances appliance is not approved for installation in a bedroom or bathroom unless the unit is a direct vent sealed combustion product NATIONAL The installation must conform with local codes or in FIREPLACE We suggest that our gas absence of local codes the National Gas and Propane INSTITUTE hearth products be installed Installation Code CSA B149 1 in Canada or the 4 and serviced by professionals
15. GLASS OR DAMAGED COMPONENTS BE SURE TO VACUUM UP ANY BROKEN GLASS FROM INSIDE THE APPLIANCE BEFORE OPERATION DO NOT OPERATE THE APPLIANCE WITH THE GLASS DOOR REMOVED CRACKED OR BROKEN Place the door frame face down careful not to scratch the GASKET e Center the gasketed glass inside the door frame with the thick side of the gasket facing up Bend the glass retainers located along the edge of the door GLASS frame over the gasket holding the glass in place Careful not RETAINER to break the glass NOTE Care must be taken when removing and disposing of any broken glass or damaged compo nents Be sure to vacuum up any broken glass from inside the appliance before operation W415 0806 06 28 09 13 4 3 GRATE INSTALLATION 4 3 Remove the 3 screws from the location shown in the base of the firebox 4 3 2 Secure the grate to the firebox base using the 3 screws removed 4 4 LOG PLACEMENT LOGS MUST BE PLACED IN THEIR EXACT LOCATION IN THE APPLIANCE DO NOT MODIFY THE PROPER LOG POSITIONS SINCE APPLIANCE MAY NOT FUNCTION PROPERLY AND DELAYED IGNITION MAY OCCUR THE LOGS ARE FRAGILE AND SHOULD BE HANDLED WITH CARE PHAZER logs and glowing embers exclusive to Napoleon provide a unique and realistic glowing effect that is different in every installation Take the time to carefully position the glowing embers for a maximum glowing effect Log colours may vary During the initial use of the app
16. HOUT PRIOR NOTICE DUE TO ON GOING PRODUCT IMPROVEMENTS NAPOLEON IS A REGISTERED TRADEMARK OF WOLF STEEL LTD PATENTS U S 5 303 693 801 CAN 2 073 411 2 082 915 WOLF STEEL LTD 2 1 W415 0806 06 28 09 1 2 DIMENSIONS 27 1 4 193 4 3 collars 23 18 21 9 4 NIIN 18 171 13 5 4 ____ 30 4 1 EI ADAN Au I ILI Rating Plate Location 1 3 INSTALLATION OVERVIEW Venting see INSTALLATION CHIMNEY CONNECTION section Grate see FINISHING GRATE INSTALLATION section Logs see FINISHING LOG PLACEMENT section W415 0806 06 28 09 6 1 4 GENERAL INSTRUCTIONS ALWAYS LIGHT THE PILOT WHETHER FOR THE FIRST TIME OR IF THE GAS SUPPLY HAS RAN OUT WITH THE GLASS DOOR OPENED OR REMOVED PROVIDE ADEQUATE ACCESSIBILITY CLEARANCE FOR SERVICING AND OPERATING THE APPLIANCE PROVIDE ADEQUATE VENTILATION NEVER OBSTRUCT THE FRONT OPENING OF THE APPLIANCE OBJECTS PLACED IN FRONT OF THE APPLIANCE MUST BE KEPT A MINIMUM OF 48 FROM THE FRONT FACE OF THE UNIT THIS PRODUCT MUST BE INSTALLED BY A LICENSED PLUMBER OR GAS FITTER WHEN INSTALLED WITHIN THE COMMONWEALTH OF MASSACHUSETTS FIRE RISK EXPLOSION HAZARD HIGH PRESSURE WILL DAMAGE VALVE DISCONNECT GAS SUPPLY PIPING B
17. INSTALLER LEAVE THIS MANUAL WITH THE APPLIANCE CONSUMER RETAIN THIS MANUAL FOR FUTURE REFERENCE Thy INSTALLATION AND QUALITY FIREPLACES OPERATING INSTRUCTIONS Award Winning Products CERTIFIED UNDER CANADIAN AND AMERICAN NATIONAL STANDARDS CSA 2 33 ANSI Z21 88 FOR VENTED GAS FIREPLACE HEATERS GDI 30N NATURAL GAS GDI 30P PROPANE CERTIFIED FOR CANADA AND UNITED STATES USING ANSI CSA METHODS SAFETY INFORMATION If the information in these instructions are not followed exactly a fire or explosion may result causing property damage personal injury or loss of life Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance WHAT TO DO IF YOU SMELL GAS Do not try to light any appliance Do not touch any electrical switch do not use any phone in your building Immediately call your gas supplier from a neighbour s phone Follow the gas supplier s instructions Quality System Certified To 9001 2000 reni el If you cannot reach your gas supplier call the fire department Installation and service must be performed by a qualified installer service agency or the supplier Wolf Steel Ltd 24 Napoleon Rd Barrie ON LAM 4Y8 Canada 103 Miller Drive Crittenden Kentucky USA 41030 Phone 705 721 1212 Fax 705 722 6031 www napoleonfireplaces com ask napoleon on ca 10 00 W415 0806 06 28 09 1 0 2 0 3 0 4 0 5 0
18. MPLAZADO TODAS LAS PIEZAS ORIGINALES LA AUTORI DAD JURISDICCIONAL LA HAYA VUELTO A APROBAR If the wood burning factory built appliance has no gas access hole s provided an access hole of 11 2 inch or less may be drilled through the lower sides or bottom of the appliance in a proper workman like manner This access hole must be plugged with non combus tible insulation after the gas supply line has been installed Ensure that existing chimney cleanouts fit properly The refractory glass doors screen rails screen mesh and log grates may be removed from the appliance before installing the gas appliance insert Smoke shelves shields and baffles may be removed if attached by mechanical fasteners The ventilation openings in the appliance may be obstructed by the backer plates aluminium trim etc but these parts are not to be applied so as to have an airtight seal 2 1 INSERT LEVELLING Move the insert close to its final position inside the wood burning appliance This appliance is equipped with 4 levelling screws located in the four inside corners beneath the log support Level using the levelling screws to eliminate rocking or excessive noise when the fan is in operation Once the appliance is level move it partially into place within the appliance to allow for all connections to be made It is not practical to level the insert once it has been installed Determine the required depth prior to installing the appliance and adj
19. NTEL CLEARANCES RISK OF FIRE MAINTAIN ALL SPECIFIED AIR SPACE CLEARANCES TO COMBUSTIBLES FAILURE TO COMPLY WITH THESE INSTRUCTIONS MAY CAUSE A FIRE OR CAUSE THE APPLIANCE TO OVERHEAT ENSURE ALL CLEARANCES I E BACK SIDE TOP VENT MANTEL FRONT ETC ARE CLEARLY MAINTAINED WHEN USING PAINT OR LACQUER TO FINISH THE MANTEL THE PAINT OR LACQUER MUST BE HEAT RESISTANT TO PREVENT DISCOLOURATION Combustible mantel clearance can vary according to the mantel depth Use the graph to help evaluate the clearance needed These same requirements apply to any combustibles protruding on either side of the appli ance E m rm z sz 03 4 5 6 MANTEL DEPTH W415 0806 06 28 09 12 4 0 FINISHING 4 1 4 2 DOOR REMOVAL AND INSTALLATION The upper louvres must be removed to allow the door to be opened or closed To access the lower door latch of ari a e open the valve control door Release the top and bottom pa door latches located at the right side of the door zi L F cp E pt OMS NOTE The protective wrap on plated parts is best removed when the assembly is at room temperature but this can be improved if the assembly is warmed using a hair dryer or similar heat source DOOR LATCH DOOR GLASS REPLACEMENT DO NOT USE SUBSTITUTE MATERIALS GLASS MAY BE HOT DO NOT TOUCH GLASS UNTIL COOLED CARE MUST BE TAKEN WHEN REMOVING AND DISPOSING OF ANY BROKEN
20. as or 10 water column for propane Check that main burner is operating on HI AFTER TAKING PRESSURE READINGS TIGHTEN SCREWS FIRMLY TO SEAL DO NOT OVER TORQUE LEAK TEST VENTURI ADJUSTMENT This appliance has an air shutter that has been factory set open according to the chart below Closing the air shutter will cause a more yellow flame but can lead to carboning Opening the air shutter will cause a more blue flame but can cause flame lifting from the burner ports The flame may not appear yellow immediately allow 15 to 30 minutes for the final flame color to be established VENTURI AIR SHUTTER ADJUSTMENT MUST ONLY BE DONE BY A QUALIFIED AIR SHUTTER INSTALLER OPENING mp ORIFICE m 2 W415 0806 06 28 09 18 7 3 7 4 6 0 FLAME ADJUSTMENT FLAME ADJUSTMENT KNOB Turn counter Turn clockwise clockwise to to increase flame decrease flame height height FLAME CHARACTERISTICS It s important to periodically perform a visual check of the pilot and burner flames Compare them to the illustrations provided If any flames appear 3 8 1 2 Af abnormal call a service person FLAME MUST ENVELOPE UPPER 3 8 TO 1 2 OF THERMOCOUPLE amp THERMOPILE 54 2 MAINTENANCE TURN OFF THE GAS AND ELECTRICAL POWER BEFORE SERVICING THE APPLIANCE CAUTION Label all wires prior to disconnection when servicing controls Wiring errors can cause improper and dangerous operation
21. d to the exhaust collar W415 0806 06 28 09 10 2 3 GAS INSTALLATION RISK OF FIRE EXPLOSION OR ASPHYXIATION ENSURE THERE ARE NO IGNITION SOURCES SUCH AS SPARKS OR OPEN FLAMES SUPPORT GAS CONTROL WHEN ATTACHING GAS SUPPLY PIPE TO PREVENT DAMAGING GAS LINE ALWAYS LIGHT THE PILOT WHETHER FOR THE FIRST TIME OR IF THE GAS SUPPLY HAS RUN OUT WITH THE GLASS DOOR OPENED OR REMOVED PURGING OF THE GAS SUPPLY LINE SHOULD BE PERFORMED BY A QUALIFIED SERVICE TECHNICIAN ASSURE THAT A CONTINUOUS GAS FLOW IS AT THE BURNER BEFORE CLOSING THE DOOR ENSURE ADEQUATE VENTILATION FOR GAS AND ELECTRICAL LOCATIONS SEE DIMENSION SECTION ALL GAS CONNECTIONS MUST BE CONTAINED WITHIN THE APPLIANCE WHEN COMPLETE HIGH PRESSURE WILL DAMAGE VALVE DISCONNECT GAS SUPPLY PIPING BEFORE TESTING GAS LINE AT TEST PRESSURES ABOVE 1 2 PSIG VALVE SETTINGS HAVE BEEN FACTORY SET DO NOT CHANGE Proceed once the vent installation is complete Installation and servicing to be done by a qualified installer Do not use open flame e Move the appliance into position and secure lf equipped with a flex connector the appliance is designed to accept a 1 2 gas supply Without the connector it is designed to accept a 3 8 gas supply The appliance is equipped with a manual shut off valve to turn off the gas supply to the appliance e Connect the gas supply in accordance to local codes In the absence of local codes install to the current CAN CSA B149
22. e rear blower access cover NOTE Check the I SPEED blower gasket for damage Replace if damaged c SWITCH 5 0 5 Disconnect the two blower wires Remove the blower FRONT BLOWER ACCESS COVER from the mounting plate and replace For thermodisc FA replacement Remove the mounting bracket secured to the underside of the burner base Remove the thermodisc from the bracket and replace 5 0 6 Reconnect the two wires Re install the blower gas ket Reattach the blower mounting plate and blower access covers Replace the logs Close the fire view ing door REAR BLOWER ACCESS COVER 5 0 7 Turn the gas supply and electricity back on Because the blower is thermally activated when turned on it will automatically start approximately 5 15 minutes 3 after lighting the appliance insert and willrunforap SS i proximately 30 45 minutes after the appliance insert gt has been turned off Use of the fan increases 5 the output of heat T ur M Drywall dust will penetrate into the blower bear ings causing irreparable damage and must be OO n prevented from coming into contact with the blower or its compartment Any damage result ing
23. fore use and at least annually by a qualified service person More frequent cleaning may be required due to excessive lint from carpeting bedding material etc The appliance area must be kept clear and free from combustible materials gasoline and other flammable vapors and liquids Under no circumstances should this appliance be modified This appliance must not be connected to a chimney flue pipe serving a separate solid fuel burning appli ance e Do not use this appliance if any part has been under water Immediately call a qualified service techni cian to inspect the appliance and to replace any part of the control system and any gas control which has been under water e Do not operate the appliance with the glass door removed cracked or broken Replacement of the glass should be done by a licensed or qualified service person e Donot strike or slam shut the appliance glass door e This appliance uses and requires a fast acting thermocouple Replace only with a fast acting thermo couple supplied by Wolf Steel Ltd Pressure relief doors must be kept closed while the appliance is operating to prevent exhaust fumes containing carbon monoxide from entering into the home Temperatures of the exhaust escaping through these openings can also cause the surrounding combustible materials to overheat and catch fire Only doors optional fronts certified with the unit are to be installed on the appliance e Keep the packaging material o
24. irregular pieces as only the exposed edges of the fibre hairs will glow The ember material will only glow when exposed to direct flame how ever care should be taken to not block the burner ports Blocked burner ports can cause an incorrect flame pattern carbon deposits and delayed ignition PHAZER logs glow when exposed to direct flame Use only certified glowing embers and PHAZER logs available from your authorized dealer distributor LOGO PLACEMENT Remove the backing of the logo supplied and place on the glass viewing door as indicated W415 0806 06 28 09 5 0 OPTIONAL BLOWER INSTALLATION RISK OF FIRE AND ELECTRICAL SHOCK TURN OFF THE GAS AND ELECTRICAL POWER BEFORE SERVICING THIS APPLIANCE USE ONLY WOLF STEEL APPROVED OPTIONAL ACCESSORIES AND REPLACEMENT PARTS WITH THIS APPLIANCE USING NON LISTED ACCESSORIES BLOWERS DOORS LOUVRES TRIMS GAS COMPONENTS VENTING COMPONENTS ETC COULD RESULT IN A SAFETY HAZARD AND WILL VOID THE WARRANTY AND CERTIFICATION ENSURE THAT THE FAN S POWER CORD IS NOT IN CONTACT WITH ANY SURFACE OF THE APPLIANCE TO PREVENT ELECTRICAL SHOCK OR FIRE DAMAGE DO NOT RUN THE POWER CORD BENEATH THE APPLIANCE 5 0 1 Turn off the electrical power and the gas supply to the appli ance insert 5 0 2 Open the glass door and remove the logs and fibre bricks if installed 5 0 3 Remove the front blower access cover held on with 4 THER screws VARIABLE 5 0 4 Remove th
25. led re install and re seal per the instructions provided for the initial installation 40 1 W415 0806 06 28 09 19 9 0 REPLACEMENTS FAILURE TO POSITION THE PARTS IN ACCORDANCE WITH THIS MANUAL OR FAILURE TO USE ONLY PARTS SPECIFICALLY APPROVED WITH THIS APPLIANCE MAY RESULT IN PROPERTY DAMAGE OR PERSONAL INJURY THIS IS A FAST ACTING THERMOCOUPLE IT IS AN INTEGRAL SAFETY COMPONENT REPLACE ONLY WITH A FAST ACTING THERMOCOUPLE SUPPLIED BY WOLF STEEL LTD Contact your dealer or the factory for questions concerning prices and policies on replacement parts Normally all parts can be ordered through your Authorized dealer distributor FOR WARRANTY REPLACEMENT PARTS A PHOTOCOPY OF THE ORIGINAL INVOICE WILL BE REQUIRED TO HONOUR THE CLAIM When ordering replacement parts always give the following information e Model amp Serial Number of appliance e Installation date of appliance Part number e Description of part e Finish IDENTIFIES ITEMS WHICH ARE NOT ILLUSTRATED FOR FURTHER INFORMATION CONTACT YOUR AUTHORIZED DEALER 25 COMPONENTS s WO10 1042 DOOR GLASS 8 GASKET ASSEMBLY W415 0806 06 28 09 20 TERMINAL KITS VENT KITS 1 2 amp 1 3 DOUBLE PLY ALUMINUM LINER INLET AND EXHAUST amp 2 3 TO 2 REDUCER 2 3 DOUBLE PLY ALUMINUM LINER INLET AND EXHAUST GDI 335KT VENT KIT 35 FT W415 0806 06 28 09 21 3 a
26. liance the colours will become more uniform as colour pigments burn in during the heat activated curing process 441 Place the rear log so that it rests against 4 4 2 Move the charcoal strip into position lining the two log brackets on the back wall of the up the holes in the bottom with the studs firebox The air soace between the log and located on the burner on the burner Ensure firebox back is used to facilitate combustion strip sits flat on the burner air flow W415 0806 06 28 09 14 4 5 4 6 4 7 44 4 Move the left log into position lining up the grate lining up the holes in the bottom with hole in the bottom with the stud on the left the studs located on the log support side of the log support 4 4 5 Line up the square hole in the right crossover 4 4 6 Line up the rectangular hole in the left cross with the square post located on the right side over with the rectangular post located on the of log and install as shown left side of log and install as shown OPTIONAL CHARCOAL EMBERS Randomly place the charcoal embers along the front and sides of the log support tray in a realistic manner Fine dust found in the bottom of the bag should not be used NOTE Charcoal embers are not to be placed on the burner 32 1 GLOWING EMBERS Tear the embers into pieces and place along the front row of ports covering all of the burner area in front of the small logs Care should be taken to shred the embers into thin small
27. mendations from the local authority having jurisdiction the certified high altitude input rating shall be reduced at the rate of 4 for each additional 1 000ft Expansion contraction noises during heating up and cooling down cycles are normal and to be expected MAXIMUM INPUT Is 24 500 BTU hr for natural gas and propane MAXIMUM OUTPUT For natural gas and propane is 20 825 BTU hr at an ef ficiency of 85 with the fan on The maximum A F U E annual fuel utilization EN ERG efficiency rating is 82 ivl 64 5 Un Based on CSA 4 1 02 Model No G D 1 30 Gas Fireplace Energy Efficiency Rating This appliance insert is not approved for closet or recessed installations It is approved for bathroom bedroom and bed sitting room installations and is suit able for mobile homes The natural gas model is suitable for installation in a mobile home that is permanently positioned on its site and fuelled with natural gas CARE OF GLASS DO NOT CLEAN GLASS WHEN HOT DO NOT USE ABRASIVE CLEANERS TO CLEAN GLASS HOT GLASS WILL Buff lightly with a clean dry soft cloth Clean the glass after CAUSE BURNS the first 10 hours of operation with a recommended fireplace DO NOT TOUCH GLASS glass cleaner Thereafter clean as required If the glass is not UNTIL COOLED kept clean permanent discoloration and or blemishes may NEVER ALLOW CHILDREN result TO TOUCH GLASS W415 0806 06 28 09 8 2 0 INSTALLATION RISK
28. nstallation Sheet metal edges may be sharp e Do not burn wood or other materials in this appliance e Young children should be carefully supervised when they are in the same room as the appliance Tod dlers young children and others may be susceptible to accidental contact burns A physical barrier is recommended if there are at risk individuals in the house To restrict access to an appliance or stove install an adjustable safety gate to keep toddlers young children and other at risk individuals out of the room and away from hot surfaces Clothing or other flammable material should not be placed on or near the appliance e Due to high temperatures the appliance should be located out of traffic and away from furniture and draperies e Ensure you have incorporated adequate safety measure to protect infants toddlers from touching hot surfaces Even after the appliance is out the glass and or screen will remain hot for an extended period of time e Check with your local hearth specialty dealer for safety screens and hearth guards to protect children from hot surfaces These screens and guards must be fastened to the floor safety screen or guard removed for servicing must be replaced prior to operating the appliance e It is imperative that the control compartments burners and circulating blower and its passageway in the appliance and venting system are kept clean The appliance and its venting system should be inspected be
29. omponents and wearable parts such as blowers gas valves thermal switch switches wiring remote controls ignitor gasketing and pilot assembly are covered and NAPOLEONQG will provide replacement parts free of charge during the first year of the limited warranty Labour related to warranty repair is covered free of charge during the first year Repair work however requires the prior approval of an authorized company official Labour costs to the account of NAPOLEON are based on a predetermined rate schedule and any repair work must be done through an authorized dealer Construction of models vary Warranty applies only to components included with your specific heater CONDITIONS AND LIMITATIONS NAPOLEON warrants its products against manufacturing defects to the original purchaser only Registering your warranty is necessary Simply provide your proof of purchase along with the model and serial number to make a warranty claim NAPOLEON reserves the right to have its representative inspect any product or part thereof prior to honouring any warranty claim Provided that the purchase was made through an authorized NAPOLEON dealer your heater is subject to the following conditions and limitations This factory warranty is non transferable and may not be extended whatsoever by any of our representatives The gas heater must be installed by a licensed authorized service technician or contractor Installation must
30. t turn by hand do not try to repair it Call a qualified service technician Forced or attempted repair may result in a fire or explosion D Do not use this appliance if any part has been under water Immediately call a qualified service technician to inspect the appliance and replace any part of the control system and any gas control which has been under water WHAT TO DO IF YOU SMELL GAS e Turn off all gas to the appliance e Immediately call your gas supplier from a Open windows neighbor s phone Follow the gas e Do not try to light any appliance supplier s instructions Do not touch any electric switch do not use any e f you cannot reach your gas supplier GAS phone in your building call the fire department LIGHTING INSTRUCTIONS WARNING The gas valve has an interlock device which will not allow the pilot burner to be lit until the thermo couple has cooled Allow approximately 60 seconds for the thermocouple to cool When lighting and re lighting the gas knob cannot be turned from pilot to off unless the knob is depressed slightly 1 Stop Read the above safety information on this label 2 Turn off all electric power to the appliance 3 the gas knob clockwise 7 XN to off 4 Wait five 5 minutes to clear out any gas If you smell gas including near the floor Stop Follow B in the above safety information on this label If you don t smell gas go the next step Turn gas knob counter clockwise
31. ust fumes smelled in room headaches Appliance is spilling Remote wall switch is in OFF position main burner comes on when gas knob is turned to ON position Wall switch is mounted upside down Remote wall switch is grounding Remote wall switch wire is grounding Faulty valve W415 0806 06 28 09 TEST SOLUTION Turn on all gas appliances and see if pilot flame flutters diminishes or extinguishes especially when main burner ignites Monitor appliance supply working pressure Check if supply piping size is to code Correct all undersized piping Check pressure readings Inlet pressure can be checked by turning screw A counter clockwise 2 or 3 turns and then placing pressure gauge tubing over the test point Gauge should read 7 minimum 4 5 water column for natural gas or 13 minimum 11 water column for propane Check that main burner is operating on HI Outlet pressure can be checked the same as above using screw B Gauge should read 3 5 water column for natural gas or 10 water column for propane Check that main burner is operating on HI AFTER TAKING PRESSURE READINGS BE SURE TO TURN SCREWS CLOCKWISE FIRMLY TO RESEAL DO NOT OVER TORQUE Leak test with a soap and water solution Tighten screws holding door in place Remove blockage In really cold conditions ice buildup may occur on the terminal and should be removed as required Refer to Figure 31
32. ust the four levelling screws accordingly 2 2 CHIMNEY CONNECTION Chimney installation must conform to both national and local code requirements The chimney must be lined with one 2 or 3 diameter liner for intake and one 3 diameter liner for exhaust The minimum and maximum vent lengths are 10 and 35 feet respectively Recommended Napoleon kits come in 3 lengths 1 2 amp 1 3 DOUBLE PLY ALUMINUM LINER INLET AND EXHAUST amp 2 3 TO 2 REDUCER GDI 2320KT VENT KIT 20FT GDI 2325KT VENT KIT 25FT GDI 2335KT VENT KIT 35FT 2 3 DOUBLE PLY ALUMINUM LINER INLET AND EXHAUST GDI 320KT VENT KIT 20FT GDI 325KT VENT KIT 25 FT GDI 335KT VENT KIT 35 FT W415 0806 06 28 09 While the liners must be continuous from the appliance to the chimney cap to achieve the needed length they may be coupled using an approved coupler We recommend that exhaust vents that pass through unheated spaces such as tall exterior chimneys be wrapped in a protective sleeve to mini mize condensation and reverse flow symptoms See Trouble Shooting for details This appliance is approved for use with a 2 liner for air intake and a 3 liner 2 OVERLAP for exhaust For best performance however it is recommended to use two INTAKE SEALANT EXHAUST FLASHING PLATE 3 liners If a 2 liner is used for the intake it may be necessary to adjust the primary air shutter HI TEMP 2 2 1 OUTSIDE Slip the one end of a
33. ut of reach of children and dispose of the material in a safe manner As with all plastic bags these are not toys and should be kept away from children and infants e As with any combustion appliance we recommend having your appliance regularly inspected and ser viced as well as having a Carbon Monoxide Detector installed in the same area to defend you and your family against Carbon Monoxide W415 0806 06 28 09 4 1 1 WARRANTY NAPOLEON products are manufactured under the strict Standard of the world recognized ISO 9001 2000 Quality Assurance Certificate NAPOLEON products are designed with superior components and materials assembled by trained craftsmen who take great pride in their work The burner and valve assembly are leak and test fired at a quality test station The complete heater is again thoroughly inspected by a qualified technician before packaging to ensure that you the customer receives the quality product that you expect from NAPOLEON NAPOLEON GAS FIREPLACE PRESIDENT S LIFETIME LIMITED WARRANTY The following materials and workmanship in your new NAPOLEON gas heater are warranted against defects for as long as you own the heater This covers combustion chamber heat exchanger stainless steel burner phazer logs and embers rocks ceramic glass thermal breakage only gold plated parts against tarnishing porcelainized enameled components and aluminum extrusion trims Electrical 110V and millivolt c
34. will not be responsible for installation labour or any other expenses related to the reinstallation of a warranted part and such expenses are not covered by this warranty Notwithstanding any provisions contained in the President s Lifetime Limited Warranty NAPOLEON S responsibility under this warranty is defined as above and it shall not in any event extend to any incidental consequential or indirect damages This warranty defines the obligations and liability of NAPOLEON with respect to the NAPOLEON gas heater and any other warranties expressed or implied with respect to this product its components or accessories are excluded NAPOLEON neither assumes nor authorizes any third party to assume on its behalf any other liabilities with respect to the sale of this product NAPOLEONG will not be responsible for over firing downdrafts spillage caused by environmental conditions such as rooftops buildings nearby trees hills mountains inadequate vents or ventilation excessive venting configurations insufficient makeup air or negative air pressures which may or may not be caused by mechanical systems such as exhaust fans furnaces clothes dryers etc Any damages to heater combustion chamber heat exchanger brass trim or other components due to water weather damage long periods of dampness condensation damaging chemicals or cleaners will not be the responsibility of NAPOLEON ALL SPECIFICATIONS AND DESIGNS ARE SUBJECT TO CHANGE WIT
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