Home

Multiquip QP3TY User's Manual

1. 17 Initial Start up Engine 18 19 Maintenance 20 21 Maintenance Engine 22 23 Preparation for Long Term Storage 24 Troubleshooting Engine 26 Troubleshooting Pump 27 Explanation Of Code In Remarks Column 28 Suggested Spare 29 ics cy c 30 33 Yanmar L70EE D Engine Cylinder Block Assembly 34 35 Cylinder Head and Cover Assembly 36 37 Air Cleaner 38 39 Muffler Assembly 40 41 Crankshaft Piston and Camshaft Assembly 42 43 Lub Oil Pump and Governor Assembly 44 45 Cooling and Starting Assembly 46 47 Fuel Injection Pump Assembly 48 49 Fuel Tank and Fuel Line Assembly 50 51 Tool Label and Gasket Set Assembly 52 53 Terms and Condition Of Sale Parts 54 Specification and part number are subject to change without notice PAGE 4 QP3TY TRASH PUMP OPERATION AND PARTS MANUAL REV 2 11 15 10 PARTS ORDERING PROCEDURES Orderin
2. QP3TY TRASH PUMP OPERATION AND PARTS MANUAL REV 2 11 15 10 PAGE 25 QP3TY TROUBLESHOOTING ENGINE TABLE 7 ENGINE TROUBLESHOOTING Speed control lever is in STOP position Compression too low Engine will not start or start is delayed although engine can be turned over Fuel injector not working correctly Oil pressure too low Low starting temperature limit exceeded Fuel separates has inadequate resistance to low temperatures Engine oil too thick At low temperatures engine will not start Engine fires but stops soon as starter is switched off Engine stops by itself during normal operation Fuel tank empty Fuel filter clogged Fuel tank venting is inadequate Speed control lever does not remain in selected position Low engine power output and speed Engine oil level too full Air filter blocked Incorrect valve clearances Low engine power output and low speed black exhaust smoke Malfunction at injector PAGE 26 SOLUTION Set speed control lever to START position Add fuel Check entire fuel system Replace fuel pump Replace fuel filter and clean tank Replace or repair fuel line Check piston cylinder and valves Adjust or repair per engine repair manual Repair or replace injector in accordance with engine repair manual Check engine oil pressure Comply with cold starting instructions and proper oil viscosity
3. PUMP ASSY PUMP ASSY 67 PAGE 32 TRASH PUMP OPERATION AND PARTS MANUAL REV 2 11 15 10 QP3TY PUMP ASSY PUMP ASSY NO 38 39 QP3TY TRASH PUMP OPERATION AND PARTS MANUAL REV 2 11 15 10 PAGE 33 PART NO 0181090820 0181090825 0151191257 0520040431 4334201240001 1 0204490060 0458220080 0205490100 0205490100 0205490100 0401650100 0451290080 0451290080 0451290100 0451290100 0451290100 0451290080 0401650080 0480570850 1992108050 0742214080 L70EE D PART NAME BOLT SET W SPRING WASHER SUCTION PLATE 8 X 20 BOLT SET W SPRING WASHER SUCTION COVER M8 X 25 STUD BOLT DRAIN COVER HANDLE KEY IMPELLER IMPELLER WASHER 42 X 12 T4 5 U NUT WEAR PLATE M6 SEAL WASHER CASING COVER M8 NUT ENGINE M10 NUT CUSHION RUBBER M10 NUT PUMP M10 WASHER ENGINE M10 SPRING WASHER VOLUTE CASING M8 SPRING WASHER DRAIN COVER SET HANDLE M8 SPRING WASHER CUSHION RUBBER M10 SPRING WASHER ENGINE M10 SPRING WASHER PUMP M10 SPRING WASHER CASING COVER SETPLATE M8 WASHER CASING COVER SETPLATE M8 O RING VOLUTE CASING CAP STRAINER ENGINE YANMAR QTY 2 HOH 4 1 1 1 1 KIT MECHANICAL SEAL SLEEVE amp O RINGS 1 REMARKS INCLUDES ITEMS W YANMAR L70EE D CYLINDER BLOCK ASSY CYLINDER BL
4. 1 A Returned Material Authorization must be approved by Multiquip prior to shipment 2 Toobtain a Return Material Authorization a list must be provided to Multiquip Parts Sales that defines item numbers quantities and descriptions of the items to be returned 8 Theparts numbers and descriptions must match the current parts price list b Thelist must be typed or computer generated c The list must state the reason s for the return d The list must reference the sales order s or invoice s under which the items were originally purchased e The list must include the name and phone number of the person requesting the RMA 3 Acopyofthe Return Material Authorization must accompany the return shipment 4 Freight is at the sender s expense All parts must be returned freight prepaid to Multiquip s designated receiving point 5 Parts must be in new and resalable condition in the original Multiquip package if any and with Multiquip part numbers clearly marked 6 The following items are not returnable a Obsolete parts If an item is in the price book and shows as being replaced by another item it is obsolete b Any parts with a limited shelf life such as gaskets seals O rings and other rubber parts that were purchased more than six months prior to the return date c Any line item with an extended dealer net price of less than 5 00 Special order items Electrical components
5. OPERATION AND PARTS MANUAL NRL MULTIQUIP MODEL QP3TY TRASH PUMP Yanmar L70EE D Diesel Engine Revision 2 11 15 10 To find the latest revision of this publication visit our website at www multiquip com THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALLTIMES CALIFORNIA Proposition 65 Warning Diesel engine exhaust and some of its constituents are known to the State of California to cause cancer birth defects and other reproductive harm PAGE 2 TRASH PUMP OPERATION AND PARTS MANUAL REV 2 11 15 10 QP3TY TRASH PUMP OPERATION AND PARTS MANUAL REV 2 11 15 10 PAGE 3 QP3TY TABLE OF CONTENTS QP3TY Trash Pump Here s How To Get Help 3 Table of Contents 4 Parts Ordering Procedures 5 Safety Message Alert Symbols 6 7 Rules For Safe Operation 8 9 Pump Specifications Dimensions 10 Engine Specifications 11 General Information 12 Pump Components 13 ajo PA A 14 Basic ENGINE uuu ea pakani 15 Pre Inspection Engine 16 Pre Setup
6. QP3TY TRASH PUMP 1 3 UNITS W YANMAR L48EE D Qty P N Description KITS KIT MECHANICAL SEAL O RINGS 1992040032 IMPELLER 0631211159 FLOODING W O RING 11425012581 ELEMENT AIR CLEANER Jannani 16081076630 ROPE STARTER 11428855040 CAP FUEL TANK S eene 11425055121 FUEL FILTER GAS TANK T een 11425035110 STRAINER OIL LUB 71487153100 FUEL INJECTION VALVE ASSY 11425055100 FUEL STRAINER GAS TANK Part number on this Suggested Spare Parts List may supersede replace the P N shown in the text pages of this book QP3TY TRASH PUMP OPERATION AND PARTS MANUAL REV 2 11 15 10 PAGE 29 QP3TY PUMP ASSY PUMP ASSY 67 PAGE 30 QP3TY TRASH PUMP OPERATION AND PARTS MANUAL REV 2 11 15 10 PUMP ASSY PUMP ASSY NO PARTNO PART NAME QTY REMARKS 1 1992100011 CASING 1 1992100020 CASING COVER 1 13910001600014 SUCTION COVER 1 1992100173 DRAIN COVER 1 4 2 3 4 5 19920002200014 DRAIN COVER HANDLE 6 T 8 2367040033ASSY IMPELLER KIT eene INCLUDES ITEMS W 1992000110 VOLUTE CASING 1 1992100742 SUCTION PLATE 1 9 1247100250 DRAIN COVER SET HANDLE 2 10 1992330410 SUCTION PLATE PACKING 1 11 1992250700 WEAR PLATE 1 12 0105090820 BOLT CASING COVER M8 x 20 4 13 0
7. SEAL OIL NEEDLE BEARING BOLT M 8X 12 PLATED PIN 4 X 8 STRAIGHT MAIN BEARING US 0 25 MAIN BEARING US 0 50 QTY REMARKS m INCLUDES ITEMS W INCLUDES ITEMS W INCLUDES ITEMS W UNDER SIZED PART UNDER SIZED PART YANMAR L70EE D CYLINDER HEAD amp COVER ASSY CYLINDER HEAD amp COVER ASSY 1 See Cylinder Block Assy Drawing PAGE 36 QP3TY TRASH PUMP OPERATION AND PARTS MANUAL REV 2 11 15 10 NO PART NO 1 11487111020 6 11487111100 f 11487111110 8 11435011120 9 10115811180 10 27310060001 12 11477111250 13 11477111260 14 11477111650 16 11425011240 17 26856060002 18 11477111660 20 11425011240 21 26856060002 22 22242000120 23 11435011340 24 10501011490 25 11477111461 26 11477111470 27 11425011600 28 11425011901 29 22351040008 30 26106060452 31 26226060602 32 26366060002 33 11477111310 34 11477111950 36 11425003591 39 11425003640 41 22312030160 44 26106060552 QP3TY TRASH PUMP OPERATION AND PARTS MANUAL REV 2 11 15 10 PAGE 37 PART NAME CYLINDER HEAD VALVE SUCTION VALVE EXHAUST SPRING VALVE RETAINER SPRING COTTER ASSY SUPPORT CAM ARM SUPPORT ROCKER ARM ARM ASSY INTAKE SCREW VALVE ADJUST LOCK NUT 6 ARM ASSY EXHAUST SCREW VALVE ADJUST LOCK NUT 6
8. Check whether clear not turbid fuel emerges from the fuel line detach from injection pump If the fuel is turbid or separated warm up the engine or drain the complete fuel supply system Refuel with winter grade diesel fuel Refill engine crankcase with correct type of oil for winter environment Replace fuel filter Check the entire fuel system fuel Replace fuel filter Fill with No 2 diesel fuel Replace fuel filter Ensure that tank is adequately vented See engine manual for corrective action Correct engine oil level Clean or replace air filter Adjust valves per engine specification See engine manual QP3TY TRASH PUMP OPERATION AND PARTS MANUAL REV 2 11 15 10 QP3TY TROUBLESHOOTING PUMP TABLE 8 PUMP TROUBLESHOOTING SYMPTOM POSSIBLE PROBLEM Not enough priming water in the housing SOLUTION Add water Engine speed too low Increase throttle Strainer plugged Clean strainer Suction hose damaged Replace or repair hose and clamps Air leak at suction port Check that fittings are tight and properly sealed Pump does not take on water Pump is located too high above water line Move pump closer to water Debris collecting in pump housing Clean pump housing Adjust clearance by adding shims or replace impeller Too much distance between impeller and volute Min 006 Max 020 Water leaking out weep hole between pump and Check condition of mechanic
9. Paint chemicals and lubricants Decals and paper products Items purchased in kits 7 The sender will be notified of any material received that is not acceptable 8 Such material will be held for five working days from notification pending instructions If a reply is not received within five days the material will be returned to the sender at his expense 9 Credit on returned parts will be issued at dealer net price at time of the original purchase less a 15 restocking charge 10 In cases where an item is accepted for which the original purchase document can not be determined the price will be based on the list price that was effective twelve months prior to the RMA date 11 Credit issued will be applied to future purchases only PRICING AND REBATES Prices are subject to change without prior notice Price changes are effective on a specific date and all orders received on or after that date will be billed at the revised price Rebates for price declines and added charges for price increases will not be made for stock on hand at the time of any price change e Multiquip reserves the right to quote and sell direct to Government agencies and to Original Equipment Manufacturer accounts who use our products as integral parts of their own products SPECIAL EXPEDITING SERVICE A 35 00 surcharge will be added to the invoice for special handling including bus shipments insured parcel post or in cases
10. where Multiquip must personally deliver the parts to the carrier LIMITATIONS OF SELLER S LIABILITY Multiquip shall not be liable hereunder for damages in excess of the purchase price of the item with respect to which damages are claimed and in no event shall Multiquip be liable for loss of profit or good will or for any other special consequential or incidental damages LIMITATION OF WARRANTIES No warranties express or implied are made in connection with the sale of parts or trade accessories nor as to any engine not manufactured by Multiquip Such warranties made in connection with the sale of new complete units are made exclusively by a statement of warranty packaged with such units and Multiquip neither assumes nor authorizes any person to assume for it any other obligation or liability whatever in connection with the sale of its products Apart from such written statement of warranty there are no warranties express implied or statutory which extend beyond the description of the products on the face hereof Effective February 22 2006 PAGE 54 QP3TY TRASH PUMP OPERATION AND PARTS MANUAL REV 2 11 15 10 QP3TY TRASH PUMP OPERATION AND PARTS MANUAL REV 2 11 15 10 PAGE 55 OPERATION AND PARTS MANUAL HERE S HOW TO GET HELP PLEASE HAVE THE MODEL AND SERIAL NUMBER ON HAND WHEN CALLING
11. CIRCLIP 12 SEAL VALVE STEM CAP VALVE GASKET NOZZLE SPACER NOZZLE WASHER RETAINER SPRING PIN 4X 8 BOLT M 6X 45 PLATED STUD NUTM6 GASKET BONNET BONNET ASSY HEAD SHAFT ASSY DECOMP SPRING PARALLEL PIN 3X16 BOLT M 6X 55 PLATED YANMAR L70EE D CYLINDER HEAD amp COVER ASSY CYLINDER HEAD amp COVER ASSY QTY REMARKS wor st INCLUDES ITEMS W INCLUDES ITEMS W INCLUDES ITEMS W INCLUDES ITEMS W YANMAR L70EE D AIR CLEANER ASSY AIR CLEANER ASSY 2 See Cylinder Head and Cover Assy Drawing PAGE 38 QP3TY TRASH PUMP OPERATION AND PARTS MANUAL REV 2 11 15 10 YANMAR L70EE D AIR CLEANER ASSY AIR CLEANER ASSY NO PART NO 1 11425012211 2 71425012560 QTY REMARKS GASKET AIR CLEANER CLEANER ASSY INCLUDES ITEMS W T 1 1 4 11425012520 COVER AIR CLEANER 1 5 11425012530 CASE AIR CLEANER 1 6 11425012581 ELEMENT WET AIR 1 7 11425012560 WASHER 6 SEAL 1 8x 11425012550 WING NUT M6 1 9 11425012300 U NUT 3 10 11439912010 PIPE AIR INTAKE 1 11 11435012202 GASKET AIR INTAKE 1 12 26106060252 BOLT M 6X 25 PLATED 2 13 26226060142 STUD M 6X 14 PLATED 1 14 26226060552 STUD M6X 55 PLATED 2 QP3TY TRASH PUMP
12. OPERATION AND PARTS MANUAL REV 2 11 15 10 PAGE 39 YANMAR L70EE D MUFFLER ASSY MUFFLER ASSY 2 See Cylinder Head and Cover Assy Drawing PAGE 40 QP3TY TRASH PUMP OPERATION AND PARTS MANUAL REV 2 11 15 10 YANMAR L70EE D MUFFLER ASSY MUFFLER ASSY NO PART NO PART NAME QTY REMARKS 1 11425013201 GASKET NON ASB 1 2 11487013551 MUFFLER ASSY 1 8 26106060122 BOLT M 6X 12 PLATED 2 9 26216080182 STUD M 8X 18 PLATED 2 10 26366080002 NUT M8 2 11 11428813800 DEFLECTOR INCLUDES ITEMS W 12 26554060182 SCREW M 6X 18 1 13 26367060002 U NUT M6 1 TRASH PUMP OPERATION AND PARTS MANUAL REV 2 11 15 10 PAGE 41 YANMAR L70EE D CRANKSHAFT PISTON amp CAMSHAFT ASSY CRANKSHAFT PISTON amp CAMSHAFT ASSY Q See Cylinder Block Assy Drawing L70EE DE DEG DEP PAGE 42 QP3TY TRASH PUMP OPERATION AND PARTS MANUAL REV 2 11 15 10 NO QP3TY TRASH PUMP OPERATION AND PARTS MANUAL REV 2 11 15 10 PAGE 43 YANMAR L70EE D CRANKSHAFT PISTON amp CAMSHAFT ASSY CRANKSHAFT PISTON amp CAMSHAFT ASSY PART NO 71488014580 11425014200 11477114260 11435014450 71487621730 10385401221 11425021550 11488021400 22512040120 71487222720 71487022500 11439922300 22252000210 71438023700 11820023200 11438023100 71438023600 71435028520 24101062024 16084
13. engine for about 3 minutes and then stop Remove the drain plug from the pump and drain out any Stop the engine Drain the engine crankcase oil while the water left in the housing engine is still warm Fill engine crankcase with fresh oil Remove the pump cover and clean the inside of pump Remove the rubber plug Figure 16 on the rocker arm cover housing Coat the inside of pump housing with a light and add about 2 cc of lube oil Reinstall rubber plug film of oil to reduce corrosion A spray can of oil works well for this application Cover suction and discharge ports with duct tape to prevent any foreign matter from falling into pump Cover pump and engine with plastic covering or equivalent and store in a clean dry place RUBBER PLUG DECOMPRESSION To protect the water cooled seals place one half pint of AY LEVER lubricating oil new or used through the discharge opening on the pump and crank the engine several times This will prevent excessive corrosion and also keep the Figure 19 Decompression Lever mechanical seal lubricated Push the decompression lever down non decompression position Figure 16 and hold it while you pull the recoil starter grip Figure 17 2 or 3 times DO NOT start the engine Figure 17 Recoil Starter Grip PAGE 24 QP3TY TRASH PUMP OPERATION AND PARTS MANUAL REV 2 11 15 10 NOTE PAGE
14. substituted in its place 6 Make sure the suction strainer Figure 2 is clean and securely attached to the water end of the suction hose The strainer is designed to protect the pump by preventing large objects from being pulled into the pump The strainer should be positioned so it will remain completely under water Running the pump with the strainer above water for long periods can damage the pump DO NOT pump flammable fluids corrosive chemicals or fluids containing toxic substances These fluids can create potentially dangerous health and environmental hazards Contact local authorities for assistance This pump uses a water cooled mechanical sealto prevent water from seeping into the engine The passage of water through the pump casing lubricates the seal and prevents it from overheating NEVER operate the pump without water in the casing as this will cause damage to the mechanical seal QP3TY TRASH PUMP OPERATION AND PARTS MANUAL REV 2 11 15 10 PAGE 17 QP3TY INITIAL START UP ENGINE 4 Grasp the starter grip Figure 9 and slowly pull it out until you feel the strongest resistance then return the starter grip DO NOT attempt to operate the pump to the initial position until the Safety General Information and Inspection sections of this manual have been read and_ thoroughly understood This section is intended to assist the operator with the initial start up of the trash pump It is ext
15. then pull to remove cover E Make sure both locking knobs have been released before If the casing is dry or has insufficient water the pump will attempting to remove clean out cover have difficulty in priming which could lead to premature 1 mechanical seal wear thus causing damage to the pump 9 Drain Plug Remove this plug to drain water from the ump Discharge Port Connect a 3 inch discharge hose to dnd either port one of two ports 10 Clean out Cover Remove cover to gain access to the clean out area Worm Clamp Used to secure the hose to the inlet and outlet ports on the pump Use two clamps to secure the 11 Locking Knobs Turn both knobs clockwise to secure hose on the inlet side of the pump clean out cover turn counterclockwise to release cover Discharge Hose Connect this flexible rubber hose to 12 Strainer Always attach a strainer to the bottom side of the discharge port on the pump Make sure that the hose lays flat and is not kinked Use only recommended type discharge hose Contact Multiquip Parts Department for ordering information the suction hose to prevent large objects and debris from entering the pump Strainer should be positioned so that it will remain completely under water Running the pump with the strainer above waterfor long periods can damage pump QP3TY TRASH PUMP OPERATION AND PARTS MANUAL REV 2 11 15 10 PAGE 13 QP3TY REFUELING er Adding fuel to t
16. 113076700 11435076590 26106060082 26106060122 11425076600 11425076610 PART NAME COVER RUBBER SEAL COLLAR GROMMET BOLT M 6X 20 PLATED CASE FAN SILVER 17 RUBBER CUSHION COLLAR SEAL FAN CASE BOLT FAN CASE STARTER ASSY RECOIL RECOIL ASSY CASE STARTER REEL RECOIL RATCHET SPRING SPIRAL SPRING FRICTION PLATE FRICTION KNOB STARTER ROPE STARTER NUT WASHER PULLEY STARTER BOLT M 6X 8 PLATED BOLT M 6X 12 PLATED PLUNGER HOLDER PLUNGER c cl cl cl cl cl cl cl REMARKS INCLUDES ITEMS W YANMAR L70EE D FUEL INJECTION PUMP ASSY FUEL INJECTION PUMP ASSY See Cylinder Block Assy Drawing 2 See Cylinder Head and Cover Assy Drawing PAGE 48 QP3TY TRASH PUMP OPERATION AND PARTS MANUAL REV 2 11 15 10 YANMAR L70EE D FUEL INJECTION PUMP ASSY FUEL INJECTION PUMP ASSY NO PARTNO 1 71465051100 10554651020 3x 11425051080 4x 11465051100 10 11425051160 11 11465051300 14 10554651330 15 11425051340 16 12455051350 17 11425051600 18 11425051640 19 11425051650 20 22351020006 21 22351030008 22 71487153100 23 11487153000 24 11959353080 25 11425053120 266 11959353130 27 11477553140 28 11477553210 29 11477553100 329 11477553330 33 11425053400 45 11487159802 QP3TY TRASH PUMP OPERATION AND PARTS MANUAL REV 2 11 15 10 PAGE 49 PART NAME QTY PUMP ASSY
17. 221150 16084221250 16084221260 71438023610 71438023620 PART NAME CAMSHAFT D ASSY TAPPET TAPPET F O ROD PUSH CRANKSHAFT ASSY NUT M16 WASHER FLYWHEEL FLYWHEEL D KEY 4X 12 PISTON W RINGS RING SET PISTON PISTON PIN CIRCLIP 21 ROD ASSY CONNECTING BOLT ROD BUSH PISTON PIN BEARING CRANK PIN SHAFT ASSY BALANCER BALL BEARING KEY 6 3X50 BOLT 7 16 20UNF WASHER BEARING PIN U S 0 25 BEARING PIN U S 0 50 PO REMARKS T INCLUDES ITEMS W INCLUDES ITEMS W UNDER SIZED U S 0 25 UNDER SIZED U S 0 50 YANMAR L70EE D LUB OIL PUMP amp GOVERNOR ASSY LUB OIL PUMP amp GOVERNOR ASSY 1 See Cylinder Block Assy Drawing PAGE 44 QP3TY TRASH PUMP OPERATION AND PARTS MANUAL REV 2 11 15 10 YANMAR L70EE D LUB OIL PUMP 8 GOVERNOR ASSY LUB OIL PUMP amp GOVERNOR ASSY NO PART NO PART NAME QTY REMARKS 1 11425032010 PUMP ASSY LUB OIL 1 6 11425032070 COVER LUB OIL PUMP 1 7 10333832570 O RING 1 8 20312030160 PARALLEL PIN 3 X 16 1 9 26476060142 BOLT M 6X 14 TAPPING 3 10 11425035110 STRAINER LUB INCLUDES ITEMS W 12 24341000224 O RING 1A S 22 4 1 13 26106060162 BOLT M 6X 16 PLATED 1 14 71435061500 LEVER ASSY GOVERNOR INCLUDES ITEMS W 19 22
18. 322030200 TAPER PIN 3X20 1 209 22322030200 TAPER PIN 3X20 1 21 71477061100 GOVERNOR ASSY 1 27 11477061520 BEARING NEEDLE 2 28 11477061600 SEAL OIL 1 29 11477061610 WASHER THRUST 1 30 11477061190 WASHER 1 31 11425066050 HANDLE REGULATOR 1 33 11429966100 STAY HANDLE 1 34 11425066440 BOLT ADJUSTING 1 47 11487066010 SPRING REGULATOR 1 48 11425066200 SPRING RETURN 1 49 11487166550 TORQUE SPRING ASSY 1 54 26696100002 NUT M10 1 55 13521061090 LEAD 2 56 22451060000 WIRE 0 6 2 57 10210067080 BOLT ADJUSTING 1 58 16072578350 KNOB W M6X15 1 59 26106060142 BOLT M 6X 14 PLATED 1 60 26117040088 BOLT 4 8 1 61 26347060002 U NUT6 1 QP3TY TRASH PUMP OPERATION AND PARTS MANUAL REV 2 11 15 10 PAGE 45 YANMAR L70EE D COOLING amp STARTING DEVICE ASSY COOLING amp STARTING DEVICE ASSY See Cylinder Block Assy Drawing 2 See Cylinder Head and Cover Assy Drawing PAGE 46 QP3TY TRASH PUMP OPERATION AND PARTS MANUAL REV 2 11 15 10 QP3TY TRASH PUMP OPERATION AND PARTS MANUAL REV 2 11 15 10 PAGE 47 YANMAR L70EE D COOLING amp STARTING DEVICE ASSY COOLING amp STARTING DEVICE ASSY PART NO 11487045201 11435045320 11435045340 18372055210 26106060202 11436045101 11425045301 11425045310 11425045330 11437045351 11488076050 11488076250 11488076510 16081076520 16084076530 16081076540 16084076560 16081076580 16081076620 16081076630 18113076680 18
19. 4 Check the impeller every six months for wear and for clearance between the impeller face and the volute Also check the shaft seal for wear as well as the shaft sleeve Pump Cleaning After pumping water containing large amounts of dirt and debris perform the following 1 Remove the drain plug from the pump housing Figure 2 and drain any water left in the pump 2 Loosen the two locking hand knobs turn counterclockwise and remove clean out cover Clean and remove dirt debris from pump casing Inspect impeller and volute for wear Replace any damaged or worn parts The impeller may develop sharp edges Use extreme care when cleaning around the impeller to prevent being cut PAGE 20 QP3TY TRASH PUMP OPERATION AND PARTS MANUAL REV 2 11 15 10 QP3TY MAINTENANCE PUMP CAUTION DO NOT RUN PUMP WITHOUT WATER PLACE VACUUM TESTER OVER PUMP SUCTION PORT DISCHARGE Pressure reading may vary depending on altitude See Tables 3 and 4 on page 12 25 IN HG TRANSLATES INTO 25 FEET OF LIFT AT SEALEVEL ACCEPTABLE READING SHOULD BE BETWEEN 25 AND 20 IN PUMP VACUUM TESTER Figure 13 Pump Vacuum Tester QP3TY TRASH PUMP OPERATION AND PARTS MANUAL REV 2 11 15 10 PAGE 21 QP3TY MAINTENANCE ENGINE Engine Maintenance Perform engine maintenance procedures as referenced by Table 6 below Table 6 Engine Maintenance Schedule DESC
20. 7904330300014 NIPPLE NPS3 X 2 14 1378350350 CHECK VALVE 1 15 0105091045 BOLT ENGINE M10 X 45 4 16 43130006000014 CASING COVER SET PLATE 1 170 0483602250 O RING DRAIN COVER 1 18 0489403400 O RING CASING 4 X 340 MM 1 19 2367214010 002 BASE 55400 1 20 0481310800 O RING NIPPLE 2 21 0482200240 O RING IMPELLER MECH SEAL Sani SEE NOTE BELOW 22 23672140200014 ENGINE 5 55400 1 23 0631211159 FLOODING CAP PF1 1 2 W O RING 1 24 0631211159 DRAIN CAP PF1 1 2 W O RING 1 250 0803442930 MECHANICAL SEAL 1 260 0811885446 MECHANICAL SEAL SLEEVE DIA 30MM 1 210 0852834525 ADJUST LINER 45 x 25 4 T0 3 1 27 10 0852854525 ADJUST LINER 45 25 4 0 5 1 28 0105090825 BOLT CASING COVER SET PLATE M8 X 20 4 29 0131190823 CAP SCREW VOLUTE CASING M8 X 20 4 30 0141090825 SCREW DRAIN COVER SET HANDLE M8 x25 4 31 0131191290 CAP SCREW CASING M12 X90 1 32 0131191235 CAP SCREW CASING M12 X 35 4 33 0105091055 BOLT PUMP M10 X 55 2 34 0459220120 SEAL WASHER CASING M12 1 35 0723302040 CUSHION RUBBER 40 X 20 MM M10 4 36 0458220100 SEAL WASHER IMPELLER 1 37 0191190750 BOLT IMPELLER 1 ITEM 21 O RING IS INCLUDED IN IMPELLER KIT ITEM 6 WHEN ORDERED AS PART OF THE KIT QUANTITY OF O RING IS ONE REPLACEMENT OF IMPELLER REQUIRES TWO O RINGS SO IT IS NECESSARY TO ORDER ONE ADDITIONAL O RING QP3TY TRASH PUMP OPERATION AND PARTS MANUAL REV 2 11 15 10 PAGE 31 QP3TY
21. F INJECT 1 GASKET PLATE BODY PUMP SPRING VALVE ASSY DELIVERY SPRING DELIV VALVE HOLDER DELIVE GASKET DELIVERY LEVER ASSY CONTROL SEAT A SPRING SEAT B SPRING SPRING PIN 2X 6 SPRING PIN 3X 8 VALVE ASSY INJECT NOZZLE ASSY NUT NOZZLE CASE SPRING NOZZLE RETAINER SPRING SPACER VALVE STOP PIN HOLDER ASSY PIN SHIM PACK PIPE FUEL INJECTION a a D N o REMARKS INCLUDES ITEMS W INCLUDES ITEMS W INCLUDES ITEMS W YANMAR L70EE D FUELTANK amp FUEL LINE ASSY See Fuel Injection Pump Assy Drawing PAGE 50 QP3TY TRASH PUMP OPERATION AND PARTS MANUAL REV 2 11 15 10 FUEL TANK amp FUEL LINE ASSY PARTNO PART NAME 1 71435055711 TANK FUEL RED 50 11428855040 ASSY TANK 588 11428855080 VALVE 11425055100 FILTER FUEL 7 11435055150 PIPE GAUGE 8k 11425055201 DAMPER FUEL TANK 10385455220 10 23414080000 GASKET 8 ROUND 11 10530055080 PLUG DRAIN 12 11425055121 FILTER FUEL OIL 13 11425055130 GASKET 14 11429955210 STAY 15 11439955230 STAY B 16 11425055300 COCK ASSY 17m 24341000150 O RING 1A S 15 0 18 11465055810 BOLT LIFTING 19 22117080000 WASHER 8 20 26106080452 BOLT M 8X 45 PLATED 21 26366060002 NUT M6 20 26476060142 BOLT M 6
22. G TOOL SCREWDRIVER WRENCH 10X12 WRENCH 14X17 FEEDER OIL GASKET SET GASKET CYL HEAD CMP O RING GASKET CRANK CASE O RING GASKET SEAL WASHER 168 SEAL VALVE STEM GASKET NOZZLE GASKET BONNET GASKET AIR INTAKE GASKET AIR CLEANER GASKET NON ASB O RING FW LOCKING HANDLE REMOVER FLYWHEEL BOLT M 6X 45 PLATED BOLT M 8X 45 PLATED NUT 6 NUTM8 GUIDE OIL SEAL INSTALLING TOOL INSTALLING TOOL h YANMAR L70EE D TOOL LABEL amp GASKET SET ASSY QTY REMARKS INCLUDES ITEMS W INCLUDES ITEMS W TERMS AND CONDITIONS OF SALE PARTS PAYMENT TERMS Terms of payment for parts are net 30 days FREIGHT POLICY All parts orders will be shipped collect or prepaid with the charges added to the invoice All shipments are F O B point of origin Multiquip s responsibility ceases when a signed manifest has been obtained from the carrier and any claim for shortage or damage must be settled between the consignee and the carrier MINIMUM ORDER The minimum charge for orders from Multiquip is 15 00 net Customers will be asked for instructions regarding handling of orders not meeting this requirement RETURNED GOODS POLICY Return shipments will be accepted and credit will be allowed subject to the following provisions
23. MARKS 1 12345 22222222 1 INCLUDES ITEMS W 2 WASHER 1 4 IN NOT SOLD SEPARATELY 2 12347 WASHER 3 8 IN 1 MQ 45T ONLY 3 12348 AR MAKE LOCALLY 4 12349 BEARING 1 S N 23458 AND ABOVE NO Column Unique Symbols All items with same unique symbol or gt in the number column belong to the same assembly or kit which is indicated by a note in the Remarks column Duplicate Item Numbers Duplicate numbers indicate multiple part numbers which are in effect for the same general item such as different size saw blade guards in use or a part that has been updated on newer versions of the same machine NOTICE When ordering a part that has more than one item number listed check the remarks column for help in determining the proper part to order PART NO Column Numbers Used Part numbers can be indicated by a number a blank entry or TBD TBD To Be Determined is generally used to show a part that has not been assigned a formal part number at the time of publication A blank entry generally indicates that the item is not sold separately or is not sold by Multiquip Other entries will be clarified in the Remarks Column QTY Column Numbers Used Item quantity can be indicated by a number a blank entry or A R A R As Required is generally used for hoses or other parts that are sold in bulk and cut to
24. OCK ASSY 2 See Cylinder Head and Cover Assy Drawing See Fuel Injection Pump Assy Drawing PAGE 34 QP3TY TRASH PUMP OPERATION AND PARTS MANUAL REV 2 11 15 10 CYLINDER BLOCK ASSY NO PART NO 1 71487101560 8x 11435001700 9 26106100122 10 11435001200 11 11435001210 12 11435001220 13 10522501240 14 11435001250 15 11487101330 21 11435001380 22 11435001412 23 11436801453 26 11435002100 28 10542501690 29 11469901760 31 11429901950 32 11425001800 38 11425001830 39 11425001841 40 11425035150 41 11427001600 42 23876010000 43 26106080352 44 26226060182 45 26226060222 46 26366060002 47 22190160002 48 11429902030 49 11435002113 50 16011002220 51 16011002220 52 24162152112 53 26106080122 54 22312040080 55 11435002200 56 11435002210 QP3TY TRASH PUMP OPERATION AND PARTS MANUAL REV 2 11 15 10 PAGE 35 YANMAR L70EE D CYLINDER BLOCK ASSY PART NAME BLOCK ASSY CYLINDER COVER STARTER BOLT M10X 12 PLATED STUD CYL HEAD STUD CYL HEAD NUT9 WASHER NUT9 GASKET CYL HEAD CMP O RING GASKET CRANK CASE COVER D CRANK CASE BEARING MAIN PLUG M16 W LUB OIL GAUGE O RING SHIM SET COVER INSPEC WINDOW GASKET PIPE L O INLET PARALLEL PIN 8 X 12 PLUG PT 1 8 SCREW BOLT M 8X 35 PLATED STUD M 6X 18 PLATED STUD M 6X 22 PLATED NUTM 6 SEAL WASHER 16S RETAINER BALL BEARING SEAL OIL
25. RIPTION 3 OPERATION BEFORE x _ Engine Oil NA ee NAH CHECK e Air Cleaner CHANGE Cooling Fins Cooling Fins CHECK a eo mawk oew mere j x J Mese f xe mL um 1 Service more frequently when used in DUSTY areas 2 These items should be serviced by your service dealer unless you have the proper tools and are mechanically proficient Refer to the YANMAR shop manual for service procedures 3 For commercial use log hours of operation to determine proper maintenance intervals Reference manufacturer engine manual for specific servicing instructions PAGE 22 QP3TY TRASH PUMP OPERATION AND PARTS MANUAL REV 2 11 15 10 QP3TY MAINTENANCE ENGINE Maintenance Perform the engine maintenance procedures as indicated below DAILY Thoroughly remove dirt and oil from the engine and control area Clean or replace the air cleaner elements as necessary Check and retighten all fasteners as necessary Check the spring box and bellows for oil leaks Repair or replace as needed WEEKLY Remove the fuel filter cap and clean the inside of the fuel tank Remove or clean the filter at the bottom of the tank ENGINE OIL 1 Drain the engine oil when the oil is warm as shown in Figure 14 Remove the oil drain bolt and sealin
26. UNITED STATES Multiquip Corporate Office MQ Parts Department 18910 Wilmington Ave Tel 800 421 1244 800 427 1244 Fax 800 672 7877 Carson CA 90746 Fax 800 537 3927 310 537 3700 Fax 310 637 3284 Contact multiquip com Mayco Parts Warranty Department 800 306 2926 Fax 800 672 7877 800 421 1244 Ext 279 Fax 310 537 1173 310 537 3700 Fax 310 637 3284 310 537 3700 Ext 279 Service Department Technical Assistance 800 421 1244 Fax 310 537 4259 800 478 1244 Fax 310 631 5032 310 537 3700 MEXICO UNITED KINGDOM MQ Cipsa Multiquip UK Limited Head Office Carr Fed Mexico Puebla KM 126 5 Tel 52 222 225 9900 Unit 2 Northpoint Industrial Estate Tel 0161 339 2223 Momoxpan Cholula Puebla 72760 Mexico Fax 52 222 285 0420 Global Lane Fax 0161 339 3226 Contact pmastretta Dukinfield Cheshire SK16 4UJ Contact sales multiquip co uk CANADA Multiquip 4110 Industriel Boul Tel 450 625 2244 Laval Quebec Canada H7L 6V3 Tel 877 963 4411 Contact jmartin multiquip com Fax 450 625 8664 COPYRIGHT 2010 MULTIQUIP INC Multiquip Inc and the MQ logo are registered trademarks of Multiquip Inc and may not be used reproduced or altered without written permission All other trademarks are the property of their respective owners and used with permission This manual MUST accompany the equipment at all times This manual is considered a permanent part of the equipment and should remain with the unit if re
27. X 14 TAPPING 23 10699044660 CLIP HOSE 24 12472259050 CLAMP 9 25 11425059060 PIPE FUEL RETURN 26 11426859061 PIPE FUEL OIL QP3TY TRASH PUMP OPERATION AND PARTS MANUAL REV 2 11 15 10 PAGE 51 YANMAR L70EE D FUELTANK amp FUEL LINE ASSY QTY REMARKS PP INCLUDES ITEMS W INCLUDES ITEMS W testis INCLUDES ITEMS W M INCLUDES ITEMS W m YANMAR L70EE D TOOL LABEL amp GASKET SET ASSY TOOL LABEL amp GASKET SET ASSY VLA Idas AIR COOLED D PAGE 52 QP3TY TRASH PUMP OPERATION AND PARTS MANUAL REV 2 11 15 10 TOOL LABEL amp GASKET SET ASSY NO PART 3 18325007230 4 11425007090 5 11425007111 6 11426807240 7 11426107350 8 11426807350 12 11425092600 13 16033092730 14 28110100120 15 28110140170 16 28210000150 17 71487192600 18 11487101330 19 11435001380 20 11435001412 21 11429901950 22 11425001841 23 22190160002 24 11435011340 25 11477111461 26 11477111310 27 11435012202 28 11425012211 29 11425013201 30 10333832570 31 11425092101 32 11425092130 34 26116060454 35 26116080454 36 26716060002 37 26716080002 38 11436892300 39 11435092311 40 11435092350 QP3TY TRASH PUMP OPERATION AND PARTS MANUAL REV 2 11 15 10 PAGE 53 PART NAME LABEL OPERATION LABEL AIR COOLED LABEL YANMAR LABEL CAUTION LABEL LABEL HOW TO START BA
28. al seal and gaskets engine between pump end and engine housing Engine speed too low Increase throttle speed Pump takes in water little or no Suction strainer partially plugged Clean strainer discharge Impeller Volute worn Adjust clearance by adding shims or replace impeller volute Fittings clamps are not sealed properly Tighten replace or add clamp Keep extra seals on Suction hose leaks at inlet pump Hose diameter is too large Use smaller diameter hose or replace hose Discharge does not stay on Pressure too high Check pressure add additional clamp coupling Hose kinked or end blocked Check hose Impeller jammed or blocked Open pump cover and clean dirt and debris from inside housing Impeller does not turn pump is hard to start Impeller and volute binding by removing shim from behind Defective engine See Engine Owner s Manual QP3TY TRASH PUMP OPERATION AND PARTS MANUAL REV 2 11 15 10 PAGE 27 QP3TY EXPLANATION OF CODE IN REMARKS COLUMN The following section explains the different symbols and remarks used in the Parts section of this manual Use the help numbers found on the back page of the manual if there are any questions NOTICE The contents and part numbers listed in the parts section are subject to change without notice Multiquip does not guarantee the availability of the parts listed SAMPLE PARTS LIST PARTNAME RE
29. d air Temperature Oil Type Cleaner 3 Check the air filter for dirt and dust If air filter is dirty replace 25 C or Higher SAE 10W 30 air filter with a new one as required Spring Fall 25 C 10 C SAE 10W 30 20 4 Check carburetor for external dirt and dust Clean with dry Winter SAE 100 10 compressed air 5 Check fastening nuts and bolts for tightness A Explosive Fuel e Engine Oil Check 1 Tocheckthe engine oil level place the pump on secure level ground with the engine stopped 2 Remove the filler dipstick from the engine oil filler hole Figure 5 and wipe clean Motor fuels are highly flammable and can be dangerous if mishandled DO NOT smoke while refueling DO NOT attempt to refuel the pump if the engine is hot or running Fuel Check 1 Removethe gasoline cap located on top of fuel tank 2 Visually inspect to see if the fuel level is low If fuel is low replenish with unleaded fuel 3 When refueling be sure to use a strainer for filtration DO NOT top off fuel Wipe up any spilled fuel immediately Figure 5 Engine Oil Dipstick Removal PAGE 16 QP3TY TRASH PUMP OPERATION AND PARTS MANUAL REV 2 11 15 10 QP3TY PRE SETUP PUMP Before Starting 1 Read safety instructions at the beginning of manual 2 Place pump as near to water as possible on afirm flat level surface E Toprime pump removefill cap Figure 2 andfill pump casing wit
30. duce the load slowly Do not stop engine suddenly since it may cause the temperature to rise abnormally Emergency Shutdown 1 Tostop engine immediately quickly place the engine speed lever to the STOP position QP3TY TRASH PUMP OPERATION AND PARTS MANUAL REV 2 11 15 10 PAGE 19 QP3TY MAINTENANCE PUMP Pump Vacuum Test DO NOT attempt to start the engine unless the pump has previously been primed with water Severe pump damage will occur if pump has not been primed To perform the pump vacuum test do the following 1 Remove the pump fill cap Figure 2 and fill the pump with water 2 Start the engine as outlined in the initial start up section and wait for the pump to begin pumping 3 As shown in Figure 13 place a water hose inside the discharge opening of the pump and turn on the water This flow of water into the discharge opening will prevent the pump from running dry 4 Place the Pump Vacuum Tester P N 7000030 over the pump suction inlet opening Figure 13 with the vacuum gauge facing upwards It may be necessary to apply a small amount of water around the rubber seal of the vacuum tester to make a good suction fit 5 Check and make sure that there are no air leaks between the vacuum tester and the inlet port on the pump If air leaks are present reset vacuum tester 6 Runthe pump fora few minutes while monitoring the vacuum gauge If the gauge indicates a reading betwe
31. en 25 and 20 in Hg inches of mercury then it can be assumed that the pump is working correctly 25 in Hg inches of mercury translates into 25 feet of lift at sea level 7 Ifthe vacuum tester gauge indicates a reading below 20 in Hg it can then be assumed that the pump is not functioning correctly and corrective action needs to be taken 6 Totestthe flapper valve shut down the engine The vacuum tester should remain attached to the pump suction inlet port by vacuum This indicates the 5 flapper valve is seating properly to hold water in the suction hose when the engine is stopped This prevents backflow and allows for faster priming when the engine is restarted Adjusting Impeller Clearance 1 If it is necessary to replace impeller or volute be sure clearance between impeller and volute is adjusted correctly 2 The impeller should be as close to the volute as possible without rubbing against it Clearance is adjusted by adding or removing shims from behind the impeller 3 Check clearance between impeller and insert by slowly pulling starter rope to turn impeller Remove spark plug to make it easier to turn impeller It is important not to remove too many shims or the clearance between the impeller and volute will become too wide and pump performance will be reduced Remember as the impeller wear donum additional shims may be required to maintain the clearance between the impeller and insert
32. g parts has never been easier Choose from three easy options January 15 2006 Order via Internet Dealers Only If you have an MQ Account to obtain a Username Order parts on line using Multiquip s SmartEquip website and Password E mail us at parts multiquip View Parts Diagrams com E Order Parts To obtain an MQ Account contact your Wi Print Specification Information District Sales Manager for more information Ban cS cet oa cei en d Goto www multiquip com and click on Use the internet and qualify for 5 Discount Parts log in and save on Standard orders for all orders which include complete part numbers L a c Order via Fax Dealers Only Fax your order and qualify for 2 Discount All customers are welcome to order parts via Fax on Standard orders for all orders which include 888 Domestic US Customers dial complete part numbers gt el 1 800 6 PARTS 7 800 672 7877 Se 4 Note Discounts Are Subject Change Order via Phone Domestic US Dealers Call 1 800 427 1244 11 91211 CS SO 7 PA 7 Non Dealer Customers Contact your local Multiquip Dealer for babies s should parts or call 800 427 1244 for help in PA SOGA nn a aba aa locating a dealer near you Parts Ordering information 4 ang ee When ordering parts please supp
33. g washer and allow the oil to drain into a suitable container Replace engine oil with recommended type oil as listed in Table 5 Engine oil capacity is 0 85 quarts 0 8 liters DO NOT overfill Install drain bolt with sealing washer and tighten se curely DRAIN SEALING BOLT WASHER Figure 14 Engine Oil Draining DO NOT use gasoline as a cleaning solvent because that would create a risk of fire or explosion ENGINE AIR CLEANER jn Loosen the wing nut and detach the cover of the air cleaner shown in Figure 15 Tapthe element Figure 15 severaltimes on a hard surface to remove dirt or blow compressed air not exceeding 30 psi 207 kPa 2 1 kgf cm through the element side NEVER washthe element with detergent because the elementis oil soaked type Replace the element whenthe outputdecreases or bad exhaust color is noticed Air cleaner Element Figure 15 Engine Air Cleaner QP3TY TRASH PUMP OPERATION AND PARTS MANUAL REV 2 11 15 10 PAGE 23 QP3TY PREPARATION FOR LONG TERM STORAGE Pump Storage the decompression lever up Pull the recoil starter grip 2 slowly STOP when it feels tight This closes the intake and For storage of the pump for over 30 days the following is exhaust valves compression position and helps prevents required rust from forming Drain the fuel tank completely Wipe any oil or dirt that may have accumulated on the engine Run the
34. h allows the pump to pump at a rate of approximately 383 gallons minute gpm or 1 450 liters minute Ipm Trash or self priming pumps are designed to purge air from the suction line and create a partial vacuum in the pump body The reduced atmospheric pressure inside the pump allows water to flow through the suction line and into the pump body The centrifugal force created by the rotating impeller pressurizes the water and expels it from the pump Engine This trash pump is powered by an 6 7 horsepower air cooled 4 stroke YANMAR L70EE D diesel engine Trash Pump Trash pumps derive their name from their ability to handle a greater amount of debris and solids than standard centrifugal pumps This pump generally handle solids up to 1 2 the size of the discharge opening making them less likely to clog Also trash pumps are capable of handling water with 25 solids by weight The advantage of using a trash pump is that it can be quickly and easily disassembled in the field without tools and easily cleaned when clogged Suction Lift This pump is intended to be used for dewatering applications and is capable of suction lifts up to 25 feet at sea level For optimal suction lift performance keep the suction hose or line as short as possible In general always place the pump as close to the water as possible Pump Support The pump should always be placed on solid stationary ground in alevel position NEVER place the pump on soft soi
35. h water If the pump casing is not filled with water before starting it will not begin pumping Pump casing must be filled with water before using pump Otherwise pump will not be able to begin pumping DO NOT open fill cap if pump is hot Water inside may be under pressure 4 Check for leaksbetween pump and engine If wateris leaking between the pump and engine housing the seal inside the pump may be worn or damaged Continued operation of the pump isnot recommended Further usage of the pump under these conditions may cause severe water damage to engine Hoses and Clamps 1 Check that all hoses are securely attached to the pump Make certain suction hose Figure 2 does not have any air leakage Tighten hose clamps and couplings as required 2 ltisrecommendedthat 2 clamps be used when securing the suction hose to the inlet side suction ofthe pump 3 Remember suction hoses must be rigid enough not to collapse when the pump is in operation 4 Check that the discharge hose Figure 2 is not restricted Place hose so that it lays as straight as it is possible on the ground Remove any twists or sharp bends from hose which may block the flow of water Suction and discharge hoses are available from Multiquip Contact your nearest dealer for more information 5 The discharge hose is usually a collapsible thin walled hose however if a thin walled discharge hose is not avail able a rigid suction hose can be
36. he tank should be done only when the engine is stopped and has had an opportunity to cool down In the event of a fuel spill DO NOT attempt to start the engine until the fuel residue has been completely wiped up and the area surrounding the engine is dry If pump is placed ina truck bed with a plastic liner REMOVE pump from truck bed and place on ground Figure 3 to refuel The possibility of fire or explosion exists due to static electricity PLASTIC TRUCK BED DO NOT ADD FUEL TO TRASH PUMP IF TRASH PUMP IS PLACED INSIDE TRUCK BED WITH PLASTIC LINER POSSIBILITY EXISTS OF EXPLOSION OR FIRE DUE TO STATIC ELECTRICITY Figure 3 Pump Refueling PAGE 14 QP3TY TRASH PUMP OPERATION AND PARTS MANUAL REV 2 11 15 10 QP3TY BASIC ENGINE Figure 4 Engine Controls and Components ENGINE COMPONENTS Figure 4 illustrates the location of the major components of the engine Each component is described below 1 Fuel Filler Cap Remove this cap to add diesel fuel to the fuel tank Make sure cap is tightened securely DO NOT overfill Fuel Tank Capacity is 3 5 quarts 3 3 liters of diesel fuel Air Cleaner Prevents dirt and other debris from entering the fuel system Remove wing nut on top of air filter cannister to gain access to filter element Muffler Used to reduce noise and emissions Recoil Starting Handle pull rope Used to start engine Recoil Starter Manual starting
37. irst aid kit AMBULANCE ONEC QP3TY TRASH PUMP OPERATION AND PARTS MANUAL REV 2 11 15 10 PAGE 9 QP3TY SPECIFICATIONS DIMENSIONS PUMP Table 1 Specifications Pump Tash Pump Suction amp Discharge Size 3 00 in 76 mm Maximum Pumping 383 gallons minute Capacity 1 450 liters minute Max Solids Diameter 1 50 in 38 mm Dimension 27 8 20 0 25 0 in L x W x H 705 X 510 X 635 mm Dry Net Weight 159 Ibs 72 Kg l 25 IN pilin 63 5 2 A Figure 1 GP3TY Dimensions PAGE 10 QP3TY TRASH PUMP OPERATION AND PARTS MANUAL REV 2 11 15 10 QP3TY SPECIFICATIONS ENGINE Table 2 Engine Specifications YANMAR Cylinder Bore X Stroke Displacement Oil Capacity 1 16 quarts 1 10 liters Dry Net Weight 72 75 lbs 33 kg Dimensions L x W x H 15 11 x 16 57 x 17 71 in 384 x 421 x 450 mm 100 o rom PEE NCP NN 211 11 THIP jH JL e 1 0 0 gt 0 50 100 150 200 250 300 350 400 US GALLONS PER MINUTE QP3TY TRASH PUMP OPERATION AND PARTS MANUAL REV 2 11 15 10 PAGE 11 QP3TY GENERAL INFORMATION APPLICATION The QP3TY Trash Pumpis designed to be used for dewatering applications Both the suction and discharge ports on the QP3TY trash pump use 3 inch diameter opening whic
38. l The suction hose or pipe connection should always be checked for tightness and leaks A small suction leak in the hose or fittings could prevent the pump from priming Elevation Higher elevations will effect the performance of the pump Due to less atmospheric pressure at higher altitudes pumps DO NOT have the priming ability that they have at sea level This is due to the thinner air or lack of oxygen at higher altitudes A general rule of thumb is that for every 1 000 feet of elevation above sea level a pump will lose one foot of priming ability For example in Flagstaff Arizona where the elevation is approximately 7 000 feet the pump would have a suction lift of 25 feet rather than the 18 feet at sea level Table 3 shows suction lift at various elevations Table 3 Suction Lift at Various Elevations Altitude Feet Meters Suction Lift in Feet Meters 15 0 4 572 20 0 6 096 13 2 4 023 17 6 5 364 6 90 2 103 13 8 4 206 8 000 2438 620 1 889 9 30 2 834 12 4 3 779 5 70 1 737 11 4 3 474 Table 4 shows percentage drops in performance as elevation increases 3 048 2 000 610 8 80 2 680 Table 4 Performance Loss at Various Elevations Discharge Flow Discharge Head ITE Altitude Feet Meters 5 1 sam oon PAGE 12 QP3TY TRASH PUMP OPERATION AND PARTS MANUAL REV 2 11 15 10 QP3TY PUMP COMPONENTS Figure 2 shows a ty
39. length A blank entry generally indicates that the item is not sold separately Other entries will be clarified in the Remarks Column REMARKS Column Some of the most common notes found in the Remarks Column are listed below Other additional notes needed to describe the item can also be shown Assembly Kit All items on the parts list with the same unique symbol will be included when this item is purchased Indicated by INCLUDES ITEMS W unique symbol Serial Number Break Used to list an effective serial number range where a particular part is used Indicated by S N XXXXX AND BELOW S N XXXX AND ABOVE S N XXXX TO S N XXX Specific Model Number Use Indicates that the part is used only with the specific model number or model number variant listed It can also be used to show a part is NOT used on a specific model or model number variant Indicated by XXXXX ONLY NOT USED Make Obtain Locally Indicates that the part can be purchased at any hardware shop or made out of available items Examples include battery cables shims and certain washers and nuts Not Sold Separately Indicates that an item cannot be purchased as a separate item and is either part of an assembly kit that can be purchased or is not available for sale through Multiquip PAGE 28 QP3TY TRASH PUMP OPERATION AND PARTS MANUAL REV 2 11 15 10 QP3TY SUGGESTED SPARE PARTS
40. ly Dealer Account Number Specify Preferred Method of Shipment Dealer Name and Address UPS Fed Ex DHL Shipping Address if different than billing address Priority One Truck Return Fax Number Ground Next Day Applicable Model Number Second Third Day Quantity Part Number and Description of Each Part NOTICE All orders are treated as Standard Orders and will ship the same day if received prior to 3PM PST WWW WE ACCEPT ALL MAJOR CREDIT CARDS QP3TY TRASH PUMP OPERATION AND PARTS MANUAL REV 2 11 15 10 PAGE 5 QP3TY SAFETY MESSAGE ALERT SYMBOLS FOR YOUR SAFETY AND THE SAFETY OF OTHERS Safety precautions should be followed at all times when operating A Lethal Exhaust Gases this equipment Failure to read and understand the Safety Messages and Operating Instructions could result in injury to dm Engine exhaust gases contain poisonous carbon monoxide This gas is colorless and 5 yourself and others odorless and can cause death if inhaled NEVER operate this equipment in a confined area or enclosed structure that does not provide ample free flow air A Explosive Fuel GASOLINE is extremely flammable and its vapors can cause an explosion if ignited DO NOT start the engine near spilled fuel or combustible fluids DO NOT fill the fuel tank while the engine is running or hot DO NOT overfill tank since spilled fuel could ignite if it comes into co
41. method Pull the starter grip until resistance is felt then pull briskly and smoothly Oil Filler Cap Dipstick Remove this cap to add oil to the engine crankcase Read dipstick to determine if oil level is low DO NOT overfill Oil Drain Plug Unscrew plug to drain oil from engine crankcase Dispose of oil in a safe manner Decompression Lever Press down before starting engine To prevent damage to engine DO NOT use for any other purpose Fuel Cock Controls the flow of diesel fuel to the carburetor Must be in the ON position when starting and running the engine QP3TY TRASH PUMP OPERATION AND PARTS MANUAL REV 2 11 15 10 PAGE 15 QP3TY PRE INSPECTION ENGINE Insertandremove the dipstick without screwing itintothe filler neck Check the oil level shown on the dipstick 4 Ifthe oil level is low Figure 6 fill to the edge of the oil filler hole with the recommended oil type Table 5 Maximum oil capacity is 1 16 quarts 1 1 liters NEVER operate the pump in a confined area or enclosed area structure that does not provide ample free flow of air ALWAYS wear approved eye and hearing protection before operating the pump Before Starting 1 Read safety instructions at the beginning of manual Figure 6 Engine Oil Dipstick Oil Level 2 Clean the pump removing dirt and dust particularly the engine 9 cooling air inlet carburetor an
42. mp unattended turn off engine when unattended Unauthorized equipment modifications will void all warranties NEVER pump volatile explosive flammable or low flash point fluids These fluids could ignite or explode NEVER operate the pump in an explosive atmosphere Before starting the pump check that the clean out cover is securely fasten ALWAYS ensure pump is on level ground before use Become familiar with the components of the pump before operating NEVER pump corrosive chemicals or water containing toxic substances These fluids could create serious health and environmental hazards Contact local authorities for assistance NEVER open the priming plug when pump is hot Hot water inside could be pressurized much like the radiator of an automobile Allow pump to cool to the touch before loosening plug NEVER open the pump housing during operation or start the pump with the clean out cover removed The rotating impeller inside the pump can cut or sever objects caught in it NEVER block or restrict flow from discharge hose Remove kinks from discharge line before starting pump Operation with a blocked discharge line can cause water inside pump to overheat ALWAYS fill the pump casing with water before starting the engine Failure to maintain water inside the pump housing will cause severe damage to the pump In winter drain water from pump housing to prevent freezing E High Tempe
43. ntact with hot engine parts or This Owner s Manual has been developed to provide complete instructions for the safe and efficient operation of the Multiquip Model NOTE QP3TY Trash Pump Refer to the engine manufacturers instructions for data relative to its safe operation Before using this pump ensure that the operating individual has read and understands all instructions in this manual SAFETY MESSAGE ALERT SYMBOLS The three 3 Safety Messages shown below will inform you about potential hazards that could injure you or others The aper Safety Messages specifically address the level of exposure to sparks from the ignition system Store fuel in approved containers in well ventilated areas by one of three words DANGER and away from sparks and flames NEVER A Burn Hazards Engine components can generate extreme heat To prevent burns DO NOT touch these areas while the engine is running or immediately after 5 operations Never operate the engine with heat zb fy shields or heat guards removed You WILL be KILLED or SERIOUSLY INJURED if you DO NOT follow these directions You CAN be KILLED or SERIOUSLY INJURED if you DO NOT follow these directions A Rotating Parts CAUTION I guards removed Keep fingers hands hair and ToU GAN be INJURED you DO NOT follow f clothing away from all moving parts to prevent NEVER operate equipment with cove
44. pical application using the QP3TY Trash pump Please note that this pump is intended for the removal of clean water and water containing some debris and solids Maximum size of solids should not exceed 1 5 inch 30 mm in diameter DO NOT set strainer on bottom of water bed Placing the strainer above the water bed will prevent the pump from drawing in excessive amounts of sand and foreign debris Figure 2 QP 3TY Pump Application Pump The model is a 3 inch trash pump used in NOTE CONTACT YOUR NEAREST MULTIQUIP DEALER FOR QUICK DISCONNECT HOSES AND FITTINGS U mae 6 Suction Port Connect a 3 inch inlet hose to this port general dewatering applications Typical dewatering Use two worm clamps to secure the hose applications consist of manholes septic tanks fast and slow seepage ditch water silt water mud water and Suction Hose Connect this flexible rubber hose to the Water suction portion the pump Make sure that the hose lays flat and is not kinked Use only recommended type suction Fill Cap Prior to operation the pump casing should be hose Contact Multiquip Part Department ordering filled with water Remove this cap to add water to the pump information After the initial prime a sufficient amount of water will be retained in the casing so that the operator willnotneedto 8 Cover Handles To gain access to the 5 re prime later clean out area grip both handles
45. ratures Always stop engine and allow the engine to cool before adding fuel oil or performing service and maintenance functions Contact with hotcomponents can Cause serious burns II NEVER disconnect any emergency or safety devices These devices are intended for operator safety Disconnection of these devices can cause severe injury bodily harm or even death Disconnection of any of these devices will void all warranties Maintenance Safety NEVER lubricate components or attempt service on a running machine ALWAYS allow the machine a proper amount of time to cool before servicing Keep the machinery in proper running condition Fix damage to the machine immediately and always replace broken parts or missing decals Dispose of hazardous waste properly Examples of potentially hazardous waste are used motor oil fuel and fuel filters DO NOT use food or plastic containers to dispose of hazardous waste DO NOT pour waste oil or fuel directly onto the ground down a drain or into any water source Emergencies m E S EN KIT M ALWAYS know the location of the nearest fire extinguisher emergencies always know the location of the nearest phone or keep a phone on the job site Also know the phone numbers of the nearest ambulance doctor and fire department This information will be invaluable in case of an emergency ALWAYS know the location of the nearest f
46. remely important that this section be read carefully before attempting to use the pump in the field Starting the Engine YANMAR engine 2 Openthe fuel cock Figure 7 Do not allow the starter grip to snap back against the engine Return it gently to prevent damage to the starter Figure 7 Open Fuel Cock 3 Move the engine speed lever to the START position 5 Push down decompression lever Figure 10 and Figure 8 release Figure 10 Decompression Lever Figure 8 Engine Speed Lever START position 6 Pull the starter grip again hard and fast pulling it all the way out to start engine 7 Ifthe engine does not start repeat steps 4 to 6 ALWAYS run engine at full speed while pumping PAGE 18 QP3TY TRASH PUMP OPERATION AND PARTS MANUAL REV 2 11 15 10 QP3TY INITIAL START UP ENGINE Stopping The Engine Normal Shutdown 1 Move the engine speed lever to the low speed and run the engine for about three minutes with no load 2 Afterthe engine cools move the engine speed lever tothe STOP position Figure 11 ENGINE SPEED LEVER Figure 11 Engine Speed Lever STOP Position 3 Close the fuel cock Figure 12 Figure 12 Close Fuel Cock 4 Slowly pull the starter grip Figure 9 until strong resistance is felt and leave it in this position This prevents rust from forming while the engine is not in use When stopping the engine re
47. rs or these directions injury Potential hazards associated with the QP3TY Trash Pump operation will be referenced with Hazard Symbols which appear throughout this manual and will be referenced in conjunction with Safety Message Alert Symbols PAGE 6 TRASH PUMP OPERATION AND PARTS MANUAL REV 2 11 15 10 QP3TY SAFETY MESSAGE ALERT SYMBOLS A Accidental Starting A Respiratory Hazard OFF ALWAYS place the engine ON OFF switch in 7 the OFF position when the pump is not in use ALWAYS wear approved respiratory 2 protection A Equipment Damage Messages A Sight and Hearing hazard Other important messages are provided throughout this manual to help prevent damage to your pump other property or the gt MING ALWAYS wear approved eye and hearing protection 7 This pump other property or the surrounding environment could be damaged if you do not follow instructions QP3TY TRASH PUMP OPERATION AND PARTS MANUAL REV 2 11 15 10 PAGE 7 RULES FOR SAFE OPERATION Failure to follow instructions in this manual may lead to serious injury or even death This equipment is to be operated by trained and qualified personnel only This equipment is for industrial use only The following safety guidelines should always be used when operating the trash pump 2 DO NOT operate or ser
48. sold The information and specifications included in this publication were in effect at the time of approval for printing Illustrations descriptions references and technical data contained in this manual are for guidance only and may not be considered as binding Multiquip Inc reserves the right to discontinue or change specifications design or the information published in this publication at any time without notice and without incurring any obligations Your Local Dealer is VSL MULTIQUIP
49. tilated area away from sparks and open flames ALWAYS use extreme caution when working with flammable liquids When refueling stop the engine and allow it to cool DO NOT smoke around or nearthe machine Fire or explosion could result from fuel vapors or if fuel is spilled on a hot NEVER operate the pump in an explosive atmosphere or near combustible materials An explosion or fire could result causing severe bodily harm or even death Topping off to filler port is dangerous as it Refer to the Engine Owner s Manual for engine technical questions or information NEVER use accessories or attachments which are not recommended by Multiquip for this equipment Damage to the equipment and or injury to user may result Manufacturer does not assume responsibility for any accident engine tends to spill fuel due to equipment modifications PAGE 8 QP3TY TRASH PUMP OPERATION AND PARTS MANUAL REV 2 11 15 10 RULES FOR SAFE OPERATION Run engine without air cleaner Severe engine damage may occur M ALWAYS read understand and follow procedures in Operators Manual before attempting to operate equipment ALWAYS be sure the operator is familiar with proper safety precautions and operation techniques before using pump ALWAYS store equipment properly when it is not being used Equipment should be stored in a clean dry location out of the reach of children E NEVER leave the pu
50. vice this equipment before li This equipment should not be operated by persons under 18 years of age reading this entire manual NEVER operate this equipment without proper protective clothing shatterproof glasses steel toed boots and other protective devices required by the job oQo6000 NEVER operate this equipment under the influence or drugs or alcohol NEVER operate this equipment when not feeling well due to fatigue illness or taking medicine li Whenever necessary replace nameplate operation and safety decals when they become difficult read ALWAYS check the machine for loosened threads or bolts before starting ALWAYS wear proper respiratory mask hearing and eye protection equipment when operating the pump 29 2 NEVER touch the hot exhaust manifold muffler or cylinder Allow these parts to cool before servicing engine or pump E High Temperatures Allow the engine to cool before adding fuel or performing service and maintenance functions Contact with hotcomponents can cause serious burns The engine of this pump requires an adequate free flow of cooling air NEVER operate the pump in any enclosed or narrow area where free flow of the air is restricted If the air flow is restricted it will cause serious damage to the pump or engine and may cause injury to people and property Remember the pump s engine gives off DEADLY gases ALWAYS refuel in a well ven

Multiquip QP3TY User's Manual

Contents

Download Pdf Manuals

Related Search

Related Contents