Monte Carlo Fan Company 5KC48 User's Manual
Contents
1. Screws safety cable Lift fan assembly and install the safety cable j directly to the building structure using the 3 Feed motor lead wires through downrod lag screw and plain washer provided Before canopy assembly and insert downrod into proceeding to the next step make sure that motor yoke Next insert clevis pin the cable is properly installed and will through yoke and downrod and secure y ere support the fan weight Make sure the with cotter pin see inset Tighten both While the fan assembly is still on the screw washer and safety cable are yoke 3 screws to further secure e kn cable through installed using the order pictured above ownrod i A Carefully lift fan assembly onto mounting bracket Rotate fan so that the notch on F the ball engages the ridge in the Install mounting bracket to outlet box in mounting bracket This will allow ceiling using the screws provided with hands free wiring For wiring instruc the outlet box and washers g E tions please refer to page 4 step 7 Canadian Safety Tips WARNING MOUNT ONLY TO AN OUTLET BOX MARKED ACCEPTABLE FOR FAN SUPPORT All set screws must be checked and retightened where necessary before installation Copyright 2001 Monte Carlo Fan Co REV 0 4 30 01 Page 4 5KC48 5SG52 English CUL INSTALLATION Note After installation please refer to operation maintenance and troubleshooting sections2. When cutting or drilling into wall or ceiling do not damage electrical wiring and other hidden utilities Make sure the installation site you choose allows the fan blades to rotate without any obstructions Allow a minimum clearance of 7 feet from the floor to the trailing edge of the blade To reduce the risk of fire electric shock or personal injury mount to outlet box or supporting system acceptable for fan support and use mounting screws and washers provided with the outlet box Mounting must support at least 35 Ibs Do not bend blade holders during installation to motor balancing or during cleaning Do not insert foreign object between rotating blades Attach the mounting bracket using only the hardware supplied with the outlet box To reduce the risk of fire or electric shock do not use this fan with any solid state fan speed control device or variable speed control If this unit is to be installed over a tub or shower it must be marked as appropriate for the application NEVER place a switch where it can be reached from a tub or shower The combustion airflow needed for safe operation of fuel burning equipment may be affected by this unit s operation Follow the heating equipment manufacturer s guideline safety standards such as those published by the National Fire Protection Association NEPA and the American Society for Heating Refrigeration and Air Conditioning Engineers ASHRAE and the local code authorities Before servicing
3. or cleaning unit Switch power off at Service panel and lock service disconnecting means to prevent power from being switched on accidentally When the service disconnecting means cannot be locked securely fasten a prominent warning device such as a tag to the service panel TOOLS REQUIRED Phillips Screwdriver Wire Cutters Pliers Step Ladder Use outlet box suitable for fan support Unpack and inspect fan carefully to be Secure outlet box directly to the building certain all contents are included See Turn off power at breaker box to avoid structure using ceiling joist screws exploded view parts list possible electrical shock Outlet box must support 35 Ibs Ridge Ball Notch Screws wp Feed motor lead wires through downrod canopy assembly and insert downrod into motor yoke Carefully lift fan assembly onto mounting Next insert clevis pin through yoke and bracket Rotate fan so that the notch on Install mounting bracket to outlet box downrod and secure with cotter pin see the ball engages the ridge in the in ceiling using the screws provided inset Tighten both yoke set screws to mounting bracket This will allow hands with the outlet box and washers further secure downrod free wiring Copyright 2001 Monte Carlo Fan Co REV 0 4 30 01 Page 3 5KC48 5SG52 English CUL Canadian Mounting System Insert safety cable mounting L Set bracket plain washer
4. ION Make sure main power is turned off before entering switch housing MONTE CARLO CUSTOMER SERVICE CENTER 2900 West Seminary DR Fort WorTH Texas 76133 1 800 519 4092 Copyright 2001 Monte Carlo Fan Co REV 0 4 30 01 REV O 4 30 01 CREATED NEW 5KC and 5SG MANUAL FOR ENGLISH CUL Page 6 5KC48 5SG52 English CUL Copyright 2001 Monte Carlo Fan Co REV 0 4 30 01
5. Page 1 5KC48 5SG52 English CUL OwNER S MANUAL Ceiling Fan Installation Instructions Total fan weight For 5KC48 and 5SG52 Fans READ AND SAVE THESE INSTRUCTIONS MONTE CARLO OF Quarry CEILING Fans LISTED Copyright 2001 Monte Carlo Fan Co REV 0 4 30 01 SOG 10 11 12 13 14 15 Page 2 5KC48 5SG52 English CUL NNE NEON Safety Tips WARNING TO REDUCE THE RISK OF FIRE ELECTRIC SHOCK OR INJURY TO PERSONS OBSERVE THE FOLLOWING READ AND SAVE THESE INSTRUCTIONS Installation work and electrical wiring must be done by qualified person s in accordance with all applicable codes and standards ANSI NFPA 70 1993 including fire rated construction Use this unit only in the manner intended by the manufacurer If you have any questions contact the manufacturer After making the wire connections the wires should be spread apart with the grounded conductor and the equipment grounding conductor on one side of the outlet box and ungrounded conductor on the other side of the outlet box Before you begin installing the fan Switch power off at Service panel and lock service disconnecting means to prevent power from being switched on accidentally When the service disconnecting means cannot be locked securely fasten a prominent warning device such as a tag to the service panel Be cautious read all instructions and safety information before installing your new fan Review the accompanying assembly diagrams
6. eck main and branch circuit fuses or circuit breakers Check line wire connections to fan and switch wire connections in switch housing CAUTION Make sure main power is turned off Make sure forward reverse switch is firmly in up or down position Fan will not operate when switch is in the middle Make sure that shipping stabilizer tabs have been removed from motor see installation step 13 Check to make sure all screws in motor housing are snug not over tightened Check to make sure the screws which attach the fan blade holder to the motor are tight Check to make sure wire nut connectors in switch housing are not rattling against each other or against the interior wall of the switch housing CAUTION Make sure main power is turned off before entering switch housing If using an optional Ceiling Fan Light Kit check to be sure the screws securing the glassware are finger tight Check to be sure light bulb is tight in socket and not touching glass shade s If vibration persists from glass remove glass and install a 1 4 wide rubber band on glass neck to act as an insulator Replace glass and tighten screws against rubber band Some fan motors are sensitive to signals from Solid State variable speed controls DO NOT USE a Solid State variable speed control Allow break in period of 24 hours Most noises associated with a new fan will disappear after this period Make sure that the ridge of the canopy e
7. in this manual If your fan is packaged with a light kit or if you wish to install a separately purchased light kit please refer to the insert sheet titled Lieut K t INSTALLATION STANDARD WIRING OPTION WIRING OPTION WITH WALL SPEED CONTROL FROM HOUSE FROM FAN White common 7mm connect White common Black hot connect I Black hot Blue hot Plain ground RARR connect RRRRYA Green ground ATTACH BLUE WIRE ONLY IF ATTACHING LIGHT KIT WITH FAI u od i Secure with twist lock wire connectors included Light Switch x 1 For pullchain controls follow diagram above Mal Make sure that all exposed wiring is secured inside wire nuts Note Wires from house may vary in color and may not include ground wire A After wiring is conplete gently push For control of fan and optional light from Raise the canopy up and align the two wires into junction box with wire nuts wall location follow diagram above holes in the canopy with the two holes in pointing upward Refer to point 3 of NOTE A professional electrician is the hanger bracket Secure with two 5 safety tips recommended for this type of installation 32 x 1 2 screws provided 1 control Washers To gain access to the blade bracket Attach blade brackets to blades using attachment holes remove the switch the blade bracket screws and washers housing cover by unscrewing the three provided screws Gently slide the cover off Sh
8. ipping Stabilizer Remove plastic shipping stabilizer tabs from motor if present The screws washers and motor pads are pre installed to the blade holders Attach blade assembly to motor by tightening first screw one turn then 12 tighten second screw securely Then go back and tighten first screw securely After attaching blade reinstall the switch housing using the three screws previously removed Copyright 2001 Monte Carlo Fan Co REV 0 4 30 01 Page 5 5KC48 5SG52 English CUL TROUBLESHOOTING GUIDE If you have difficulty operating your new ceiling fan it may be the result of incorrect assembly installation or wiring In some cases these installation errors may be mistaken for defects If you experience any faults please check this Trouble Shooting Chart If a problem cannot be remedied or you are experiencing difficulty in installation please call our Customer Service Center at the number printed on your parts list insert sheet Warning Before servicing or cleaning unit Switch power off at Service panel and lock service disconnecting means to prevent power from being switched on accidentally When the service disconnecting means cannot be locked securely fasten a prominent warning device such as a tag to the service panel TROUBLE 1 If fan does not start 2 If fan sounds noisy 3 If fan wobbles Touching Ceiling Figure 1 Figure 2 4 If light does not work SUGGESTED REMEDY Ch
9. ngages the notch in the downrod ball See illustration in Step 6 of Downrod Mount installation Check that all blades are screwed firmly into blade holders Check that all blade holders are tightened securely to motor Make sure that canopy and mounting bracket are tightened securely to ceiling junction box and junction box is mounted firmly to ceiling joist Most fan wobble problems are caused when blade levels are unequal Check this level by selecting a point on the ceiling above the tip of one of the blades Measure this distance as shown in Figure 1 Keeping measure within 1 8 rotate the fan until the next blade is positioned for measurement Repeat for each blade If all blade levels are not equal you can adjust blade levels by the following procedure To adjust a blade tip down insert a washer not supplied between the blade and blade holder at the screw closest to the motor Figure 2 To adjust a blade tip up insert washer not supplied between the blade and blade holder at the two screws farthest from the motor Figure 2 If blade wobble is still noticeable interchanging two adjacent side by side blades can redistribute the weight and possibly result in smoother operation Check blue wire from fan to make sure it is connected to hot wire from house Check for loose or disconnected wires in fan switch housing Check for loose or disconnected wires in light kit Check for faulty light bulbs CAUT
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