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Maytag JDB1060AW User's Manual

Contents

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3. 5 Control Cover Warning 6 Electrical Equipment amp Testing Electrical Test Equipment 7 Appliance Test Meter 7 Continuity Testing 7 Digital Test Meter 7 Voltage Checks 8 Motor TES ECO Tm 8 Grounding Polarity 8 Electrical Tests Water Valve 9 Detergent Rinse Aid Disp Wax Mtr Check 9 Cycles amp Options 10 ele ERNEUT mI 11 DIDI 12 Control Style by 19 Troubleshooting Will Not Fill 15 Scio A vars 15 Poor Water Circulation 15 Poor presa 16 Will Not Drain 16 CONUMUES BU aorta asii 16 Poor DIVING u uu uu em 16 NEL Es CN Tcp 17 Noise 17 Will Not Start or Program 17 ATI OU Fil 17 Will Not Wash
4. 34 Door a ia 35 Outer DOO METER ULT 35 Door Hinge And Support 36 Door Spring E T T 36 Door Spring And Component Replacement 37 Over Pressure Filter 37 A A 37 Manifold 38 STANON RT 38 Lower Wash Arm 38 mor RT 39 Heating Element 40 Titi AIS ins 41 Water Valve 41 Air Water Inlet and 42 Upper Rack Removal 43 TUD Vv FGCU cT T 43 Turbidily Sen80r_ uu en 43 Drs UNS u uu suu noue 44 Wash Motor Assembly 45 Appendix A Installation Instructions A 2 2004 Maytag Appliances Company 16022783 0 Information amp WARNING To avoid personal injury or death from improper servicing make sure you read and understand the descriptions and meaning of various safety symbols words and labels used in this manual before attempting any procedures described in the manual Failure to understand and comply with safety information may result in severe personal injury or death General Information This Service
5. Sy y ES lt A SS lt S OY Sy V S PS ks Sy 2 72 Turn on water power and machine Abra la llave de agua conecte la corriente y encien da el aparato Ouvrir le robinet d eau l alimentation et mettre en marche Select models only Ciertos modelos solamente Modeles s lectionn s seulement Check for leaks turn off machine Verifique si hay fugas apague el aparato V rifier l absence de fuites mettre l arr t Select models only Ciertos modelos solamente Mod les s lectionn s seulement Select models only D Ciertos modelos solamente Mod les s lectionn s seulement Select models only Ciertos modelos solamente Mod les s lectionn s seulement Notes
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10. Tub NOTE When installing sensor examine the O ring seal WA and replace if necessary The sensor has ENN LITO 7 L 2 TP I AO ELA T HT 1655 alignment ribs to aid in installation r d RI EDU bt 2 4 4 CN Y k A yyy r w lt DEA 2004 Maytag Appliances Company 16022783 Rev 0 42 Service and Disassembly Procedures 4h WARNING To avoid risk of electrical shock personal injury or death disconnect electrical power source to unit and discharge capacitor through a 10 000 ohm resistor before attempting to service unless test procedures require power to be connected Ensure all ground wires are connected before certifying unit as repaired and or operational 3 Remove Wash Manifold Drain Pump 4 Loosen Wash Arm Hub and Pivot The Drain Pump will drain water from the Dishwasher in Remove Spray Arm various cycles If a failure is suspected the entire Pump TM Assembly needs to be replaced Remove 3 Torx screws securing Filter Guard 7 Entire Wash Motor Assembly can be lifted from Tub Removal for further disassembly 1 Disconnect power to the machine 8 Remove and replace Pump Gasket if necessary 2 Remove Support and Toe Panel See paragraph Front Disconnect wiring harness from Wash Motor Support and Toe Panel removal Assembly 3 Disconnect lead wire from Pump Assembly 10 R
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14. Thermostats Two types of thermostats are used in the Dishwasher A Thermistor and a Limit Thermostat The Thermistor is used to sense water temperature when certain cycles or options are selected Refer to Cycles amp Options section The Thermistor is part of the sensor mounted in the Tub The other thermostat is a Limit Thermostat and is used as a protective device to sense overheating of the Heating Element It is located behind the Front Support and Toe Panel The limit is mounted to the tub bottom This thermostat has 1 4 terminals and has a normally CLOSED position NOTE Refer to section labeled Technical Data for specifications on thermostat Removal 1 Disconnect power to the machine 2 Remove Front Support and Toe Panel See paragraph Front Support and Toe Panel removal 3 Press down on spring clip to release from Tub and rotate till clip unlocks 4 Remove wires from thermostat NOTE When reinstalling proper location and wiring of thermostat s is critical Water Valve The valve is located behind the Support and Toe Panel mounted to the left side of the Tub Support Inlet water supply to the valve is directly below the valve NOTE Turn off water supply to the Dishwasher before servicing this component The valve is designed to operate at water pressures of 15 120 psi NOTE Low water pressure will affect the ability of the Water Valve to properly fill Tub in the required amount of
15. Electrical Equipment amp Testing Electrical Test Equipment The equipment required to service these models depends largely upon the condition encountered Locating a malfunction will often require the use of electrical testing equipment such as Appliance Test Meter Clamp On Ammeter Motor Test Cord Appliance Test Meter An Appliance Test Meter is a multi purpose tester combining an AC DC voltage tester with a multi range ohmmeter The easiest means of testing electrical components is Continuity Testing with an appliance meter Continuity is acomplete or continuous path from one point in an electrical circuit to another The obvious advantages of being able to check electrical components and circuits without power applied is one of the features of the Ohmmeter Multiple ranges allow accurate determination of resistances of both single components and entire circuit paths Resistance is measured in Ohms 4 amp WARNING To avoid risk of personal injury or death due to electrical shock Always be sure the power has been disconnected before making resistance measurements Failure to do so will also result in damage to your meter Internal batteries provide all the power needed to make resistance checks They should be checked at least once a year and replaced as needed Continuity Testing is a process of eliminating electrical components involved in a given function of the appliance until the inoperative part is
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19. or an equipment grounding conductor must be run with the circuit conductors and connected fo the equipment grounding terminal or lead on the appliance To prevent the possibility of electrical shock this dish washer as other electrical appliances must be adequate ly grounded It is the responsibility of the installer at the point of installation taking into consideration local condi tions and requirements Failure to follow this warning could result in death or serious injury PLUMBING REQUIREMENTS CHECK LOCAL PLUMBING CODES WARNING FOR APPROVED PLUMBING rt PROCEDURES AND ACCESSORIES Disconnect electrical power to dish ALL PLUMBING SHOULD BE DONE washer before you start Failure to IN ACCORDANCE WITH NATIONAL follow this warning could result in AND LOCAL CODES death or serious injury Lavavajillas Empotrado Instrucciones de Instalacion Deje las instrucciones de instalaci n y la guia del usuario con el propietario TODO EL CABLEADO ELECTRICO LAS CONEXIONES A TIERRA E INSTALACIONES DE PLOMERIA SE DEBEN REALIZAR CONFORME A LOS CODIGOS NACIONALES Y LOCALES POR PERSONAS CUALIFICADAS REQUISITOS EL CTRICOS Este lavavajillas ha sido dise ado para ADVERTENCIA funcionar en un circuito el ctrico individual Para evitar un contacto accidental con las conexiones aprobado de 120 60 Hz debidamente el ctricas los modelos de lavavajillas empotrados no deben conectado a tierra
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22. 18 VINCI au a nu 18 NO Diya cn 18 Manual Function Test 18 Field Service Test 18 Troubleshooting Flow Chart Installation Issues 19 Leak Issues Page 1 20 Leak Issues 2 21 No Function Operation Issues 1 22 No Function Operation Issues Page 2 23 Wash Performance Staining Issues Page 1 24 Wash Performance Staining Issues Page 2 25 Dry Performance Page 1 26 Dry Performance Page 2 27 Noise Issues Page 1 28 Noise Issues Page 2 29 Service and Disassembly Procedures Front Support and Toe Panel Removal 30 Inner Door Panel Removal 31 Detergent Rinse Aid Disp 31 Wax Motor Detergent Rinse Aid Disp 32 usaspa 32 Wire Cover a 32 Door Latch Switch Holder Assembly 33 FOP rica 34 Technical Sheet 34 o 34 Door Latch Strike
23. Use el fusible requerido ser conectados a una fuente de corriente el ctrica a menos que el lavavajillas est totalmente encerrado con los paneles 15 amperios o un disyuntor comparable Se delanteros colocados en su lugar Si la parte posterior o recomienda una conexi n de dos alambres con lateral del lavavajillas queda expuesta se deber usar un servicio a tierra al lavavajillas para conectarlo panel para completar el encerramiento Si se hace caso omiso de esta advertencia existe el riesgo de muerte o a la caja de conexiones y a tierra lesiones graves Este aparato se debe conectar a un sistema de cableado permanente met lico y puesto Para evitar la posibilidad de choque el ctrico este tierra o se deber colocar un conductor para lavavajillas al igual que otros aparatos el ctricos debe ser conectar equipos a tierra con los conductores puesto a tierra en forma adecuada El instalador tiene la del circuito y deber conectarse a la terminal responsabilidad al respecto en el sitio de instalaci n de puesta a tierra del equipo o al conductor debiendo tomar en cuenta las condiciones y los requisitos principal T aparato locales Si se hace caso omiso de esta advertencia existe el riesgo de muerte o lesiones graves REQUISTOS DE PLOMERIA VERIFIQUE LOS PROCEDIMIENTOS ADVERTENCIA Y ACCESORIOS DE PLOMERIA APROBADOS EN LOS C DIGOS LOCALES DE PLOMER A TODA LA PLOMER A SE DEBER REALIZAR CONFORME A LOS C DIGOS NACIO
24. connected Ensure all ground wires are connected before certifying unit as repaired and or operational avoid risk of electrical shock personal injury death disconnect electrical power source to unit and discharge eo zf 7 D L gt y G mm v gt 7 Y AAA 2727 7 Float The Float Assembly controls the amount of water fill The Float Switch is wired in series with the Water Valve When the Float Switch OPENS the electrical circuit to the Water Valve is opened causing the Water Valve to shut off A normal fill is when water makes contact with heating element in bottom of dishwasher To Check Float Switch 1 Disconnect power to the machine 2 Perform continuity check of switch across terminals Closed Actuator of switch depressed Open Actuator of switch released Removal 1 Disconnect power to the machine 2 Lift Float straight up from Float Guide 3 Remove Front Support and Toe Panel See paragraph Front Support and Toe Panel removal 4 Remove electrical connectors on switch 5 Float Switch mounting screw is located behind Float Switch mounting plate Loosen 1 4 screw several turns to remove entire assembly 6 Spread locking tabs on Float Switch mounting plate to remove switch 2004 Maytag Appliances Company 16022783 Rev 0 38 Service and Disa
25. pop DS POP ORNE SARNIA 4 Disconnect Cable Link from Hinge See warning above 5 Lift Hinge out of Hinge Support 6 Remove 2 attachment screws if replacing hinge support i Door Spring The Door Springs provide a counter balance to the weight Door Hinge and Support of the door The Door Spring position is preset by model at the factory If possible note the position of the spring This may be determined by wear marks Door Spring adjustment Brackets are located on the lower right and left side of the Dishwasher Spring tension is achieved by positioning the spring in the slots provided The higher position increases spring tension Removal 1 Disconnect power to the machine 2 Remove the Outer Door Panel See paragraph Outer Door Panel removal 3 Remove Dishwasher from cabinets NOTE Always point spring hooks toward the Dishwasher 35 16022783 Rev 0 2004 Maytag Appliances Company Service and Disassembly Procedures WARNING To avoid risk of electrical shock personal injury or death disconnect electrical power source to unit and discharge capacitor through a 10 000 ohm resistor before attempting to service unless test procedures require power to be connected Ensure all ground wires are connected before certifying unit as repaired and or operational Door Spring and Component Replacement Over Pressure Filter NOTE Always point spring hooks toward the Dis
26. 4h WARNING To avoid risk of electrical shock personal injury or death disconnect electrical power source to unit and discharge capacitor through a 10 000 ohm resistor before attempting to service unless test procedures require power to be connected Ensure all ground wires are connected before certifying unit as repaired and or operational Be a g TA OSA x lt lt y EN gt 2 NN Y IM e ESE DEN Te ae 1 li Door Latch amp Switch Holder Assembly Two Door Switches are used in the Latch Assembly Both switches are normally CLOSED and will open only when engaged by the Door Latch mechanism Each switch is in series with respect to L1 and neutral line operations Failure of either or both switches will result in rendering the Dishwasher inoperative NOTE Door Switches require no field adjustment 02004 Maytag Appliances Company Removal 1 Disconnect power to the machine 2 Remove the Inner Door Panel See paragraph Inner Door Panel removal 3 Lift Door Latch Assembly out Switch Removal 1 Disconnect power to the machine 2 Remove the Inner Door Panel See paragraph Inner Do
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28. e e O sine oug 160 Scrub ay MDB9750 Only See User s Guide for specific operation Description This option adds fills heat and or wash time to the wash cycle This option monitors cycles for sanitization This option adds an extra rinse to the cycle which helps in hard water situations This option raises temperature in the final rinse to 160 F This option improves drying results by turning the heating element on and off during the dry portion of the cycle Delays the start of the dishwasher based on user input Lock s the control touch pads from unwanted usage This option does not lock the door 16022783 Rev 0 11 Cycles amp Options Washing j Drying Heating Delay Clean Sanitized Covers all other models Cycles Options Clean Auto e 3 Heated Tough 160 Clean Dry D Wash Sanitized MAYTAG e START Cancel QuietSeries 300 MDB9750 Only Display Description Clean The Clean light illuminates at the end of the cycle and remains on until the door has been open continuously for 30 seconds Drying The Drying light illuminates until the cycle is complete Washing The Wash light illuminates through all the rinse and wash portions of the cycle Heating Delay The Heating Delay light illuminates when the cycle is being extended to heat the water Clean Sanitized These two lights illuminate from the end of cycle until the next cycle is sele
29. from whom you purchased this product For further assistance please contact Customer Service Support Center CAIR Center Web Site Telephone Number WWW AMANA COM 1 800 843 0304 WWW JENNA COM 1 800 536 6247 WWW MAYTAQ COM 1 800 688 9900 CAIR Center in Canada 1 800 688 2002 Amana Canada Product 1 866 587 2002 Recognize Safety Symbols Words and Labels amp DANGER DANGER Immediate hazards which WILL result in severe personal injury or death amp WARNING WARNING Hazards or unsafe practices which COULD result in severe personal injury or death 4 amp CAUTION CAUTION Hazards or unsafe practices which COULD result in minor personal injury product or property damage NO 16022783 Rev 0 2004 Maytag Appliances Company Table of Contents Important Information Important Notices for Consumers and Servicers 2 Recognize Safety Symbols Words and Labels 2 Important Safety Information General Information 4 Related Publications 4 General Precautions and Warnings 4 Product Warning Labels Junction Box Warning 5 Support Panel Warning
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32. time Incoming water temperature should be a minimum of 120 degrees F However a higher water temperature will enhance washing and drying results Removal 1 Disconnect power to the machine 2 Turn off water supply to the Dishwasher 3 Remove Support and Toe Panels See paragraph Front Support and Toe Panel removal 4 Remove wires from Valve Solenoid 5 Remove 2 1 4 screws securing Water Valve to Water Valve Bracket 6 Disconnect injector hose at valve outlet 2004 Maytag Appliances Company 16022783 Rev 0 40 Service and Disassembly Procedures 4h WARNING To avoid risk of electrical shock personal injury or death disconnect electrical power source to unit and discharge capacitor through a 10 000 ohm resistor before attempting to service unless test procedures require power to be connected Ensure all ground wires are connected before certifying unit as repaired and or operational Checking Valve Operation No Fill 1 Disconnect power to the machine 2 Remove Support and Toe Panel See paragraph Front Support and Toe Panel removal 3 Remove wires from Valve Solenoid 4 Perform continuity check across terminals of Solenoid If NO continuity is present replace Water Valve Alternate Test Use Motor Test Cord hooked directly to the Valve Solenoid Turn water supply on and plug in test cord If NO water is present replace Water Valve Overfill If Water Valve allows water to flow w
33. tira de adorno superior Mesure sans la tringle de finissage i H X 331 2 1 4 337 8 5 8 341 4 1 345 8 3 8 35 13 4 335 8 3 8 3 4 343 8 11 8 343 4 11 2 333 4 1 2 341 3 erg 341 42 4 1 4 347 3 15 8 H Opening Height H Altura de apertura H Hauteur d ouverture Optional Opcional Optionnel Door flush with cabinet face Nivelado con el frente del armario Alignement avec l avant du meuble Go To Vaya a Se r f rer Optional Opcional Optionnel a IN Door extended to match drawer and door fronts Extendido para que quede igualado con el frente de las puertas y cajones Avant encastr pour corre spondre aux tiroirs et aux portes Go To Vaya a Se r f rer Never route cord or hoses under motor Nunca coloque el cordon el ctrico ni las mangueras por debajo del motor Ne jamais faire passer cables ou tuyaux flexibles sous le moteur Installation may vary Su instalacion puede ser diferente Votre propre installation peut varier Remove Disposer Plug Retire el tapon del triturador Enlever le bouchon du broyeur de d chet IMPORTANT IMPORTANTE Never pus
34. 67 F GROUNDING This unit must be grounded in accordance with local and or national electric codes WARNING The heating element drain pump harness clip dispenser mount and water valve are intentionally not grounded and may present a risk of electrical shock only during servicing Discharge motor capacitior before servicing Failure to follow these instructions can result in death serious injury fire or electrical shock MISE A LA TERRE Cet appareil doit tre reli la terre conform ment aux codes lectriques locaux et ou nationaux AVERTISSEMENT La r sistance la pompe de vidange l attache du hamais la monture de distributeur et l lectrovanne ne sont pas reli s la terre intentionnellement et peuvent pr senter des risques d lectrocution uniquement en cas d intervention de service apr s vente D charger le condensateur avant toute intervention Le non respect de ces consignes peut entrainer la mort des blessures graves l incendie ou l lectrocution CONEXION A TIERRA Esta unidad debe estar conectada a tierra de acuerdo con los c digos el ctricos locales y nacionales ADVERTENCIA El elemento calentador bomba de drenado el sujetador del arn s el montaje del surtidor y la v lvula de agua est n sin cone
35. AW MAYTAG JENN AIR Service This manual is to be used by qualified appliance technicians only Maytag does not assume any responsibility for property damage or personal This Base Manual covers general information ae u aon Refer to individual Technical Sheet for information on specific models This manual includes but is not limited to the following Maytag MDB8750AW Jet Clean MDB9750AW Jenn Air JDB1060AW Stainless Steel JDB1100AW Dishwashers JDB2100AW JDB2150AWP 16022783 January 2004 Important Information Important Notices for Servicers and Consumers Maytag will not be responsible for personal injury or property damage from improper service procedures Pride and workmanship go into every product to provide our customers with quality products It is possible however that during its lifetime a product may require service Products should be serviced only by a qualified service technician who is familiar with the safety procedures required in the repair and who is equipped with the proper tools parts testing instruments and the appropriate service information IT IS THE TECHNICIANS RESPONSIBLITY TO REVIEW ALL APPROPRIATE SERVICE INFORMATION BEFORE BEGINNING REPAIRS amp WARNING To avoid risk of severe personal injury or death disconnect power before working servicing on appliance to avoid electrical shock To locate an authorized servicer please consult your telephone book or the dealer
36. EM OU S eu ue uBIL esou aui 41465 duejo sou au S 4 pu Joyya 94 S Bum esou o S uonoeuuo9 aje du09 Bunea Buiquun sou ay S Bunea Japun Jajem au S 20 16022783 Rev 0 92004 Maytag Appliances Company Troubleshooting Flow Chart l duuoo USEM 01 05 sdols eu jeyeipeuuuui 5 NUSEM ay 5900 2915004 E jesu JO ainssesd eseeJou yms o9e daJ jun 8481 Jo 4 uo yms JO 89 Jo lt 21nsseid Buunp S eu ApoeJos SI 99 S UNOD pue dn 0 eol SU S 0 UO9 ee day dund eu ye unum OVASO 91991 81 A ddns Ill JO uo CSW e seoq 4 pej ejsul 10 esoy SU SI uo
37. Facia on the Control Console is not replaceable Removal 1 Disconnect power to the machine 2 Remove the Inner Door Panel See paragraph Inner Door Panel removal 3 Remove PC Board Housing Cover See paragraph PC Board removal 4 Disconnect Membrane Switch from PC Board 5 Remove PC Board Base 6 Liftout Latch Assembly 7 Remove 4 screws securing Control Panel to Outer Door NOTE Facia is susceptible to damage during reinstallation DOOR LATCH STRIKE The Door Latch serves as a mechanical actuator for Door Switch operation and provides door tension for proper door seal 16022783 Rev 0 2004 Maytag Appliances Company Service and Disassembly Procedures 4h WARNING To avoid risk of electrical shock personal injury or death disconnect electrical power source to unit and discharge capacitor through a 10 000 ohm resistor before attempting to service unless test procedures require power to be connected Ensure all ground wires are connected before certifying unit as repaired and or operational Removal 1 Disconnect power to the machine 2 Remove Torx screw securing Strike to Tub ll All DOOR GASKET The Door Gasket provides a seal between the Door and the Tub Removal 1 Open Door 2 From either corner pull gasket up and out of tub recess Replacement 1 ease installation wet gasket with water 2 Starting in the lower right corner Gently work gasket into t
38. MBERIE DOIVENT ETRE EFFECTUES CONFORMEMENT AU CODE CANADIEN DE L ELECTRICITE ET A TOUS LES CODES DE LA MUNICIPALITE EN VIGUEUR PAR DES PERSONNES QUALIFIEES INSTALLATION LECTRIQUE AVERTISSEMENT Pour emp cher tout contact accidentel avec les connexions lectriques un lave vaisselle encastr ne doit pas tre branch sur le courant lectrique tant qu il n est pas compl tement encastr et tant que le panneau avant n a pas t remis en place Si l arri re ou un des c t s du lave vaisselle est expos un panneau devra tre pos pour fermer cette ouverture Ne pas respecter cet avertissement risque de causer la mort ou de graves blessures Pour viter les risques de chocs lectriques ce lave vaisselle tout comme les appareils lectrom nagers doit tre ad quatement reli la terre La responsabilit incombe l installateur de prendre en consid ration les conditions et les exigences de la municipalit dans laquelle l appareil est install Ne pas respecter cet avertissement risque de causer la mort ou de graves blessures Couper le courant lectrique alimentant le lave vaisselle avant de commencer Ne pas respecter cet avertissement risque de causer la mort ou de graves blessures VH HH Mounting Screws Tornillos de montaje BE UE remm 3 4 UL Approved Strain Relief Protector de tensi n aprobado UL de 3 4 pulg R ducteur de tension 3 4 po homologu UL
39. Manual describes the operation disassembly troubleshooting and repair of Maytag Dishwashers It is intended for use by authorized servicer s who troubleshoot and repair these units NOTE It is assumed that users of this manual are familiar with the use of tools and equipment used to troubleshoot and repair electrical and mechanical systems and understand the terminology used to describe and discuss them Related Publications This is a base service manual covering a range of similar models It is intended to be used in conjunction with the Parts Manual and Technical Sheet covering specific model being serviced General Precautions and Warnings Dispose of discarded appliance and shipping or packing material properly Do not allow children to play in or on dishwasher e Do not abuse sit stand or play on door or racks of a dishwasher Use only detergents and rinse agents recommended for use in a dishwasher Store dishwasher detergent and rinse agents out of the reach of children Ifthe dishwasher drains into a food disposer make sure disposer is completely empty before running dishwasher Repairs should be done by a qualified technician Do nottamper with controls Do nottouch the heating element during or immediately after use Load sharp knives with the handles up to reduce the risk of cut type injuries or damaging seal 4 16022783 Rev 0 4 WARNING To avoid risk of personal injury or death due to electric
40. NALES Y LOCALES Desconecte la corriente el ctrica al lavavajillas antes de comenzar Si se hace caso omiso de esta advertencia existe el riesgo de muerte o lesiones graves e lave vaisselle est concu pour fonctionner sur un circuit lectrique s par de 120 volis en courant alternatif et de 60 Hz Ce circuit doit tre prot g par un fusible de 15 amp res ou un disjoncteur de m me calibre Pour brancher le lave vaisselle sur la boite de connexions et sur la mise la terre il est recommand d utiliser une connexion bifilaire Ce lave vaisselle doit tre branch sur une installation lectrique m tallique permanente mise la terre ou bien un conducteur de mise la terre doit tre amen avec les conducteurs du circuit lectrique Ce conducteur de mise la terre devra alors tre branch sur la borne de mise la terre de l quipement lectrique ou sur le fil de mise la terre du lave vaisselle CONSULTER LES CODES DE LA PLOMBERIE DE LA MUNICIPALIT POUR CONNA TRE LES PROCEDURES ET LES ACCESSOIRES APPROUVES EN VIGUEUR TOUTE LA PLOMBERIE DOIT TRE EX CUT E CONFORM MENT AU CODE CANADIEN DE LA PLOMBERIE ET AUX CODES DE LA MUNICIPALIT EN VIGUEUR Lave vaisselle encastre Instructions d installation Laisser les instructions d installation et le mode d emploi au propri taire TOUT LE CABLAGE ELECTRIQUE TOUTES LES MISES A LA TERRE ET INSTALLATIONS DE PLO
41. To ensure wires are reconnected to the proper location tag or otherwise mark the wires before disconnecting or removing Will Not Fill Water Access Valve Check to determine if the valve is turned on and water is available to the Dishwasher Check water pressure Circuit Breaker Fuse Check for tripped breaker or blown fuse Reset or replace as necessary Door Latch Check door switches for continuity With door switches engaged no continuity replace switch Float Check float position If in the up position check for obstruction or disengagement from the Float Switch Arm Float Switch If the float is in the down position check the switch for continuity If no continuity replace the Float Switch Water Valve Check Solenoid for continuity No continuity replace Water Valve Check Inlet Screen for restrictions Clean screen or replace Water Valve as necessary See section 5 Wiring Electrical Connections Check for loose or frayed wire terminal connections Check for broken wire within harness Repair or replace as necessary Overflows Water Valve Check that water continues to flow when electrical power is turned off If the water continues to flow without electrical power replace Water Valve 2004 Maytag Appliances Company NOTE Low water pressure can result in failure of the Water Valve to close properly Float Ensure that the Float isn t stuck in the down position Check for sediment buildup Clean
42. Toe Panel Manual Function Test See Technical Sheet located behind Toe Panel Field Service Test See Technical Sheet located behind Toe Panel 17 16022783 Rev 0 2004 Maytag Appliances Company Troubleshooting Flow Chart SION do pue epis yes uo sdujs uuu ay ON SOA quunid pue A Sjeulqeo y ay Sjeuiqeo oN SOA SSO USA k i 84 yono 100 uono oN oq oj1sn py yun ay 1331 0 jueuoduul SI 1 ayy 1991109 YOO y 5900 SOA tuu qoidq y Jo s nss 4897 o 05 j A syes Aue ER Uq 4297 uonona ON 0109 e yesiq pue 9 Ul OU A sedoud UIeIp 5900 uoljon4 ON 0105 Jun 9u 0 uo BU S Apedaid s oq ON 0109 S xoq uonounf ye OVASOL 9494 S anss uuou 199109 ON SOA Jew
43. Tools Needed Herramientas necesarias Outils requis 2 Mounting Strips installed on unit 2 Cintas de Montaje instaladas en la unidad Sound Seals 2 bandes de fixation select models only install es sur l appareil gt e Selladores ruido S jdn solamente 3 8 N P T T mod les s lectionn s seulement Toe Panel Seal Compression or Flare Elbow 2 pro alia ciue U 1 25 Hose Clamp select models only Codo macho abocinado o d Plumbers Tape 2 Tuercas para cable de tama o apropiado compresi n de 3 8 pulg N P T Cinta de plomero 2 crous sur mesure d s n ae TM Coude compression ou vas NPT male Adh sifde plombier UT 3 8 po adh sif de plombier Collier de serrage 1 25 po Joint du socle mod les s lectionn s seulement Materials Needed Not Provided Materiales necesarios incluidos Mat riaux Requis non Fournis Materials Provided Materiales incluidos Fournis Select models only Select models only Ciertos modelos solamente Ciertos modelos solamente Mod les s lectionn s seulement Mod les s lectionn s seulement DA V lt SG lt S lt I JJ A f O Plumbers Tape Cinta de plomero Optional Opcional Adh sif de plombier Optionnel a EXA Reportez vous aux with no top strip sin
44. age to the Wax Motor again and observe for proper lifting of the rinse aid plunger 16022783 Rev 0 9 Cycles amp Options Covers all other models yee K a e e MDB9750 Only See User s Guide for specific operation Cycle Description Auto Clean Designed to auto select the number of fills and length of wash time based on soil level of the dish load Water usage ranges from to 8 gallons Heavy Wash Designed to provide a longer cycle for washing items with heavy food soils Water usage is 8 gallons Normal Wash Designed to wash loads containing dishes with normal amounts of food soils Water usage ranges from 3 to 6 gallons Light Wash Designed to wash loads containing dishes that are lightly soiled Water usage is 5 gallons Quick Wash Designed for light food soils The cycle ends with a rinse and does not include drying Water usage is 4 gallons Rinse Only Rinses dishes being held until the dishwasher is full and another cycle is selected This cycle helps reduce the potential for development of odors Water usage is 2 gallons 10 16022783 Rev 0 2004 Maytag Appliances Company Cycles amp Options e r ES e Heated sw Covers all models Option Tough Scrub Tough Scrub Plus Sanitize Extra Rinse 160 Wash Heated Dry Delay Control Lock 2004 Maytag Appliances Company
45. al shock e Grounding wires and wires colored like grounding wires are NOT to be used as current carrying conductors e Standard accepted color coding for ground wires Is green or green with a yellow stripe e Grounding wires should not be removed from individual components while servicing unless component is to be removed and replaced e Replace all removed grounding wires before completing service 4 WARNING To avoid death severe personal injury fire or electrical shock when using dishwasher observe the following e Observe all local codes and ordinances e Disconnect electrical power to dishwasher before servicing Connect dishwasher to a grounded metal permanent wiring system DO NOT ground to gas line DO NOT ground to cold water pipe if pipe is interrupted by plastic non metallic gaskets or other insulating non conducting materials Check with a qualified electrician if you are not sure this appliance is properly grounded This dishwasher is designed to operate on regular house current 120 V 60 Hz Usea circuit equipped with a 15 ampere fuse or circuit breaker Use a 20 ampere fuse if dishwasher is connected with a food waste disposer Under certain conditions hydrogen gas may be produced in a hot water system that has not been used for 2 weeks or more HYDROGEN GAS IS EXPLOSIVE If hot water system has not been used for such a period before using dishwasher turn on all hot water faucets and let wate
46. and or replace as necessary Float Switch Actuator Lever Check the actuator lever on the bracket It must be able to move freely Repair or replace as necessary See section 5 Float Switch Check Float Switch for continuity with the Float in the up position If continuity is present and Float moves up and down freely replace Float Switch POOR WATER CIRCULATION Water Level Too Low Normal water fill should be at level depicted by arrows Pump Assembly Check assembly for obstructions or restricted movement of parts Repair and or replace parts as necessary 16022783 Rev 0 14 Electrical Mechanical Troubleshooting 4 WARNING To avoid risk of electrical shock personal injury or death disconnect electrical power source to unit and discharge capacitor through a 10 000 ohm resistor before attempting to service unless test procedures require power to be connected Ensure all ground wires are connected before certifying unit as repaired and or operational Filters Check for blockage of Strainer Over Pressure Filter Repair as necessary Poor Washability Spray Arms Check all Spray Arms for blockage of water ports or cracks Check for proper rack loading to avoid interference with Spray Arms during wash action Check for proper sealing fastening and movement of Spray Arms Repair as necessary Filters Check for blockage of Strainer Primary Filter and Filter Support Repair a
47. art Or Program Control Board Check incoming voltage to Control Board Membrane Switch Check for proper operation of Membrane Switch See membrane readings on the Technical Sheet located behind toe panel NOTE Make sure the pin connectors are making proper contact with pins on the Control Board If the voltage is correct into the Control Board and the board will not activate replace board Will Not Fill Water Valve Check Water Valve circuit See Technical Sheet for water valve data located behind toe panel NOTE Make sure the pin connectors are making proper contact with pins on the Control Board 16022783 Rev 0 16 Electrical Mechanical Troubleshooting 4 amp WARNING To avoid risk of electrical shock personal injury or death disconnect electrical power source to unit and discharge capacitor through a 10 000 ohm resistor before attempting to service unless test procedures require power to be connected Ensure all ground wires are connected before certifying unit as repaired and or operational Will Not Wash Wash Motor Check Wash Motor circuit See data listed on the Technical Sheet located behind toe panel Will Not Drain Drain Motor Check Drain Motor circuit See data listed on the Technical Sheet located behind Toe Panel Will Not Dry Vent Assembly Check Vent Assembly for proper operation Heating Element Check Heating Element circuit See data listed on the Technical Sheet located behind
48. ay S Jo3eM uo Suonepuoululo29J Jo 08N 995 asuly 0 jonujsu jeas MOU 9zaq pue pue joyseb aja duo ON PIY asuly esn 5 u 590 pue juaA R981109 12 94 pue SM819S uei 9 JO eos B3sured pue suo Bunsixa jo do uo 9 48 Jeujoue ppe Jo pue 948 jeasoy dey soe da 40 94 13441 o 5131 Usnu palesu Joop J uul ay z q JUSA 5 Any paryby SMOI9S 19su dsiq jueBJejeg 24 pue 298 JOOP 991 S 31 5131 au uo Joop eu 1000 94 ou JO dol uo Joop Jo ey ay JOOp y JO SISUIOS y I JOOP eu 9Jy 0 ju0JJ AAR y S 2 8 pun ayy S Sepls uloq uo Bulu u pejees 400p y SI SU JO ay 12 yea e 18u S aja duo
49. ctar a tierra intencionalmente podrian presentar un riesgo de descargas el ctricas cuando se les da servicio solamente El no seguir estas instrucciones podr a causar la muerte lesiones graves incendios o descargas el ctricas 2004 Maytag Appliances Company 16022783 Rev 0 5 Important Safety Information WARNING Disconnect power before servicing Electronic control is energized at all times until power is disconnected Capacitors on control may remain active after electrical power is disconnected Failure to follow these instructions can result in death serious injury fire or electrical shock ADVERTENCIA Desconecte la energ antes de darle servicio El control electr nico est energizado todo el tiempo hasta que se desconecta la energia Los capacitores del control podr an permanecer activos despu s de desconectar la energ a el ctrica El no seguir estas instrucciones podr causar la muerte lesiones graves incendios o descargas el ctricas AVERTISSEMENT D brancher avant toute intervention La commande lectronique est constamment sous tension moins que l appareil ne soit d branch Les condensateurs de la commande peuvent rester sous tension une fois l appareil d branch Le non respect de ces consignes peut entra ner la mort des blessures graves l incendie ou lectrocution 6 16022783 0 2004 Maytag Appliances Company
50. cted or the door has been open continuously for 30 seconds Delay The Delay light will illuminate whenever a delay count down is in progress or until the Delay pad is pressed again 12 16022783 Rev 0 2004 Maytag Appliances Company Cycles amp Options Washing wi EN N Al R Sanitized Cycles pinge re Options e e e START DELAY 4 Heated 5 JDB1060 ose AN MAYTAG QuietSeries 200 Cycles Drying Heating Delay Options Clean Sanitized e e Auto START Heated Scrub Clean Cancel Dry Plus MDB8750 Cycles Options Clean e e e e e e e e e e e Auto e 8 Tough 160 Clean Dry me Wash Sanitized MAYTAG e START Cancel QuietSeries 300 MDB9750 2004 Maytag Appliances Company 16022783 Rev 0 13 Electrical Mechanical Troubleshooting amp WARNING To avoid risk of electrical shock personal injury or death disconnect electrical power source to unit and discharge capacitor through a 10 000 ohm resistor before attempting to service unless test procedures require power to be connected Ensure all ground wires are connected before certifying unit as repaired and or operational 4 amp CAUTION Units covered in this manual are polarized Reversing polarity of a unit or any of its components will cause damage To avoid reversing polarity any wires disconnected or removed during service must be reconnected to the same location
51. dn ss qe mm m m mm mm mm mm mm mm mm mm mm m mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm m mm m mm m m m m m m m m m m m w m m m ON JUSA Jeued ay Aeme ui sBuiuedo juan ay sua 9AOUJ Guoojq Buy Aue s asIeJ ON Jajem S o 0 21 84 ee m m m om m om om m m m m m m m Gm Gm Gu Gm Gm Gu Gu Gm Gm Gm m S A SA98J ay JO suonoes pajue s uo sdno pue sessejD aly Ajuasayip peo o jonujsu Duipeo J9 eM Buno 9 U uono S 01949 Jeneq JO JI uondo 22168 091 JO OZHIUES asn 0 jonyjsu papajes uondo zniues ou SEM JO uondo pajbajas uondo ApueJeyip 0 eonpai ON pajualo pue peoeds 917 A Ld ewe ee ee ee pejeeH esn au SE e e DU OU s ee
52. e dishwasher area prior to starting the dishwasher Cycle Options Advise consumer use of options available on dishwasher that improve drying Options that improve drying are Heated Dry and 160 Wash Detergent Check water hardness Instruct consumer on detergent usage one teaspoon of detergent per grain of water hardness Rinse Dispenser Check level of rinse aid in reservoir Check dispenser setting under cap Use MAX for hard water conditions Improper Rack Loading Check how the consumer loads the dishes into the racks Improper loading of some types of dishes can trap water which causes dishes not to dry Heating Element Check load readings listed on Technical Sheet located behind Toe Panel 2004 Maytag Appliances Company Electrical Mechanical Troubleshooting 4 amp WARNING To avoid risk of electrical shock personal injury or death disconnect electrical power source to unit and discharge capacitor through a 10 000 ohm resistor before attempting to service unless test procedures require power to be connected Ensure all ground wires are connected before certifying unit as repaired and or operational Thermostat Check mating surface of the High Limit Thermostat face to surface of tub enclosure Contact area must be flat Adjust the thermostat placement if necessary See Technical Sheet located behind Toe Panel for thermostat data Water Leaks Installation Check Dishwasher for proper leveling and s
53. eal Seat Assembly 2004 Maytag Appliances Company 16022783 Rev 0 44 Appendix 2004 Maytag Appliances Company 16022783 Rev 0 Built In Dishwasher Lavavajillas Empotrado Lave vaisselle encastr Installation Instructions Instrucciones de Instalacion Instructions d installation Printed in USA 2003 Maytag Corporation 6 918789 Rev A Built In Dishwasher Installation Instructions Leave Installation Instructions and User s Guide with Owner ALL ELECTRICAL WIRING GROUNDING AND PLUMBING SHOULD BE DONE IN ACCORDANCE WITH NATIONAL AND LOCAL CODES BY QUALIFIED INDIVIDUALS ELECTRICAL REQUIREMENT S This dishwasher is designed for operation WARNING on an individual 120 VAC 60 Hz grounded To prevent accidental contact with electrical connections electrical circuit Use required fuse 15 amp built in dishwasher models must not be connected to a power or comparable circuit breaker Two wire source unless the dishwasher is completely enclosed with with ground service to the dishwasher is front panels in place If the back or either side of the dish washer is exposed a panel must be used to complete this recommended for connection at the terminal enclosure Failure to follow this warning could result in death box and for grounding or serious injury GROUNDING INSTRUCTION S This appliance must be connected fo a WARNING grounded metal permanent wiring system
54. emove 6 Torx screws securing Discharge Housing 4 Disconnect drain hose from Pump Assembly 11 Remove Torx screw securing Wash Impeller See 5 Remove screw through bushing in Pump bottom side of motor for access hole to lock motor Mounting Plate rotation while removing Torx screw Insert screw driver tip into access hole while removing screw 6 Rotate Pump Assembly to unlock from Tub Wash Motor Assembly The Wash Motor Assembly is designed to provide recirculating filter wash and particle chopping functions 12 Lift off Filter Flowplate Assembly to access Chopper for the dishwasher cycles Plate Removal 13 Remove 3 Torx screws to remove Chopper Plate 1 Disconnect power to the machine 14 Lift off Chopper 2 Remove racks 43 16022783 Rev 0 2004 Maytag Appliances Company Service and Disassembly Procedures 4h WARNING To avoid risk of electrical shock personal injury or death disconnect electrical power source to unit and discharge capacitor through a 10 000 ohm resistor before attempting to service unless test procedures require power to be connected Ensure all ground wires are connected before certifying unit as repaired and or operational WI ue i i e UK FRE SS AA NGON E Qa 2 15 Remove Chopper Sleeve by using Impeller as a wrench Lock motor rotation using the access hole provided in back of motor 16 Lift off S
55. found By reviewing the list of possible electrical problems under a given condition and then performing appropriate continuity checks of the parts involved you should be able to locate the electrical component which is inoperative NOTE Whenchecking components or circuit paths for continuity external wiring should be disconnected to eliminate false readings through external paths Isolate what you want to test 2004 Maytag Appliances Company Digital Test Meter can be used to check for open or closed circuits measure resistance AC and DC volts and temperature Analog Test Meter can be used to check for open or closed circuits measure resistance AC and DC volts and temperature 16022783 Rev 0 ELECTRICAL EQUIPMENT amp TESTING VOLTAGE CHECKS Generally these checks will consist of taking readings at the wall receptacle in order to determine the availability of voltage to the product Voltage checks on individual components of a product are not recommended due to the possibility of electrical shock Component part testing is best accomplished through continuity checks with an Appliance Test Meter NOTE Use ofthe meter on voltage higher than the indicated range may cause permanent damage to the meter To prevent damage first select highest range and then lower the range for readings which fall within the lower scale Clamp On Ammeter can be used to detect shorts Overloads on the circuit brea
56. h with knee Nunca lo empuje con la rodilla Ne pas pousser avec le genou oO CN 99 253 J Y lt 4 sy 1Y TE GROUND o UN PUESTA A TIERRA BLACK TO BLACK L1 m FIL NOIR BORNE 5 NOIRE L1 b NEUTRAL y BLANCO CON BLANCO NEUTRO FIL BLANC A BORNE BLANCHE CA NEUTRE WHITE TO WHITE NOS AS Level left to right Nivele de izquierda a derecho Niveau de gauche droite Niveau avant arriere Equal Dista istancia i Distance gale gual For wood underside counters only Para mostradores de madera solamente Pour les comptoirs munis de rev tements int rieurs en bois seulement Nivele del frente hacia atr s ment voir l tape 24 If not level repeat 24 Si no est nivelado repita el paso 24 En cas de non nivelle Equal Distance q Distancia igual se 7 For wood underside counters only Para mostradores de madera solamente Pour les comptoirs munis de rev tements int rieurs en bois seulement
57. he recess of Tub up the right side 3 With other end place gasket flush with the Tub in lower left corner 4 Gently work gasket in to the recess of the Tub up the left side and across the top 2004 Maytag Appliances Company 5 Check for proper Door Latch adjustment to ensure proper door sealing Outer Door Removal 1 Disconnect power to the machine 2 Remove the Inner Door Panel See paragraph Inner Door Panel removal 3 Remove 2 screws securing PC Board Base to Inner Door Panel 4 Lift off Latch Assembly 5 Lay Outer Door to it s fully open position 6 Prop door open by inserting an object into the 1 8 dia hole in hinge bracket 16022783 Rev 0 Service and Disassembly Procedures 4h WARNING To avoid risk of electrical shock personal injury or death disconnect electrical power source to unit and discharge capacitor through a 10 000 ohm resistor before attempting to service unless test procedures require power to be connected Ensure all ground wires are connected before certifying unit as repaired and or operational 7 Remove 4 screws securing Control Panel to Outer 5 4 WARNING 8 Remove 4 screws securing Outer Door to Door Hinges 2 each side Do not remove Door Prop until tension is relieved from door spring 9 Slide Outer Door off of Door Hinges 4 2 5 Li 2 e 9 CE 72 8 iz APE LPS LPS LPS LA LPS LPS LPS LPS LPS LPS LPS y 3
58. hwasher The purpose of the Over Pressure Filter is to filter sediment missed by the lower filter rather than circulating 1 Disconnect power to the machine it back through the wash 2 Remove Dishwasher from cabinets Removal 3 Attach Door Cable Link to Door Hinge 1 Spread locking tabs 4 Attach Cable to Cable Link 2 Rotate filter down and remove from manifold 5 Route Cable under Cable Roller zr ox E pre E EE EE 4 Tar arre 5 Ew r f I 4 7 A 2 R 4 N 1 x E EN A t L4 y MN deL 2 la gt E 5 z 3H E s A SY N xz Ut CIAL 21 td Wash Arm 6 Attach Cable to short hook of Spring Removal 7 Place large hook end of Spring into Spring Adjustment 1 Spread locking tabs and remove Wash Arm Retainer Bracket in proper location NOTE To replace Cable Bracket remove 2 Torx M screws securing bracket to frame See procedure above for reassembly of Spring and Cable 2004 Maytag Appliances Company 16022783 Rev 0 36 Service and Disassembly Procedures 4h WARNING To avoid risk of electrical shock personal injury or death disconnect electrical power source to unit and discharge capacitor through a 10 000 ohm resistor before attempting to service unless test procedures require power to be connected Ensure all g
59. ing e Always plug test cord into a properly grounded receptacle e Always make connection to components before plugging test cord into receptacle A motor test cord may be used to electrically check operation of the various electrical components without removing them from the unit Testing in this manner merely determines whether or not the part will function independently of other electrical components In order to make accurate tests proper connection of the motor test cord is important With the aid of the drawings under Drive Motor Test installation of the motor test cord may be done quickly and accurately Grounding and Polarity 4 amp DANGER To avoid risk of personal injury or death due to electrical shock e Do not cut or remove the grounding prong from any plug The receptacle used for all Maytag products operating on 120 VAC must be properly grounded and polarized The power cord used on the appliances should be equipped with a three 3 prong polarized grounding plug 2004 Maytag Appliances Company Electrical Equipment amp Testing for protection against shock hazard and should be plugged directly into a properly grounded and polarized receptacle It is the responsibility of the person installing the appliance to assure it is adequately grounded and polarized at the point of installation taking into consideration local conditions and requirements In cases where only a two 2 prong receptacle is a
60. isconnect power to the machine 2 The Front Support Panel is held by 2 screws one each side Remove both screws 3 The Toe Panel is held by 2 screws one each side 29 16022783 Rev 0 2004 Maytag Appliances Company Service and Disassembly Procedures 4h WARNING To avoid risk of electrical shock personal injury or death disconnect electrical power source to unit and discharge capacitor through a 10 000 ohm resistor before attempting to service unless test procedures require power to be connected Ensure all ground wires are connected before certifying unit as repaired and or operational Inner Door Panel Detergent Rinse Dispenser Mechanism and Reservoir Removal of the Inner Door Panel will allow access to the Microprocessor Board Door Switches Detergent Rinse Aid Dispenser and Vent Assembly Checking Operation Removal 1 Disconnect power to the machine 2 Remove the Inner Door Panel See paragraph Inner 1 Disconnect power to the machine Door Panel removal 2 Open the Dishwasher door 3 Snap the Detergent Door shut Remove the 11 Torx screws along the sides and top of the Inner Door Panel 4 Gently lift the lever of the dispenser mechanism until a click is herd The Detergent Door releases Re 4 Separate the Inner Door Panel from the Outer Door lease the lever 5 Disconnect wires from the Dispenser Wax Motors 5 Lift the lever again Now the actuator will lift the Rinse before pulli
61. ithout power to Valve Solenoid replace the Water Valve NOTE The Water Valve is a non repairable component The only servicing required is to clean the Inlet Screen if needed Inlet Screen Sediment on the Inlet Screen can hinder water flow through the Water Valve Cleaning 1 Disconnect power to the machine 2 Remove Water Valve from the Dishwasher See Water Valve Removal 3 Remove 4 screws securing valve body to Water Inlet Mounting Bracket 4 Clean screen NOTE Make sure to reattach the ground wire to the mounting bracket 41 16022783 Air Water Inlet and Vent The Air Water Inlet is located on the left side of the Tub and mounted to the exterior of Tub Removal of the Air Water Inlet and Vent requires the removal of the Dishwasher from under the counter Vent only operates if cabinet becomes pressurized and will open flap on top of Air Water inlet Removal 1 Disconnect power to the machine 2 Remove the Air Water Inlet Cover located on the left inside wall of Tub Pull cover straight out to remove 3 Carefully pull back insulation from the left side of the Tub 4 Remove rubber hose from channel in Tub or slip off of fitting on inlet 5 Grasp upper portion of the Air Water Inlet Pull and rotate the Air Water Inlet clockwise to release it from the Tub 2004 Maytag Appliances Company Service and Disassembly Procedures 4h WARNING To avoid risk of electrical shock personal inj
62. ker or fuse can be traced to either the appliance or circuit breaker by checking the current draw Each circuit in an appliance has a Normal current draw which is an indication of the performance of that circuit Current draw levels of less than or more than normal give clues to possible malfunctions The clamp on ammeter measures these circuits without breaking the circuit by measuring the strength of the magnetic field developed around each conductor Current is read by separating the conductors and clamping the jaws of the ammeter around each conductor on which current is read Low amperage readings indicate problems such as damaged heating elements etc High amperage readings indicate the unit being tested is operating under an increased mechanical or electrical load NOTE Overloads on a circuit breaker or fuse can be traced to the product being tested or the circuit breaker or fuse by checking the products current draw If the amperage reading is less than the breaker reading the breaker or fuse box is at fault 16022783 Rev 0 Use of Ammeter on dishwasher 1 Motor Current the reading can be taken at the leads on the motor start relay or at the male connec tor 2 Heating Element Current The reading can be taken using either lead to the element Motor Test Cord 4 amp DANGER To avoid risk of personal injury or death due to electrical shock e Disconnect electrical power to dishwasher before servic
63. m m m m m m m Gm Gm Gm mo Guo mo Gu Ru s Guo LS m m m m m m m m m m m gt 16022783 Rev 0 2004 Maytag Appliances Company 2 Troubleshooting Flow Chart A AAA ON falnd uo 19eq o qeo 99e d91 JO snfpy uo Joop 1 ON m m m m m m m m m m m m m m m m m M mM M NM M Mm M M M M M MM M mM M EM M M M MM M UM M M M M M M M m M OW ON Aiesss99oeu se Jo jsnipy SOA Jauul ewou SI pue Joop Bunu pil dno u 6i1 p SI SIUL a A LI L L LI L LI LI 1 L L Li upno s 995 skand ay eu JO euiqeo ay ysulebe 10 eu 917 Ajsadoid ay uo JOOP eui S SJ9uJO9 ayy ui ou 9Jej19jul aued oo p see 9 QISIA qN ay JO dil ay si u do ysem e juo euun M QUO Jn290 5900 Duipuuc ON RA punos se0q
64. ng the Inner Door Panel away from the Aid Plunger Dishwasher IMPORTANT When replacing Inner Door Panel remove Inner Door reinforcement Bottom Seal and install on new panel 2004 Maytag Appliances Company 16022783 Rev 0 30 Service and Disassembly Procedures 4h WARNING To avoid risk of electrical shock personal injury or death disconnect electrical power source to unit and discharge capacitor through a 10 000 ohm resistor before attempting to service unless test procedures require power to be connected Ensure all ground wires are connected before certifying unit as repaired and or operational Wax Motor Detergent Rinse Dispenser Removal 1 Disconnect power to the machine 2 Remove the Inner Door Panel See paragraph Inner Door Panel removal 3 Remove the 6 mounting screws securing the Detergent Dispenser mounting bracket 4 Toremove the Wax Motor pry out of retainer NOTE It is not necessary to remove Detergent Dispenser before removing Wax Motor Wire Cover The Wire Cover retains the Wire Harness to the bottom of the Tub It is located on the bottom side of the Tub Removal 1 Disconnect power to the machine 2 Remove Front Support and Toe Panel See paragraph Front Support and Toe Panel removal 3 Remove 2 screws securing Wire Cover to bottom of Tub 4 Feed Wire Harness out of bracket 31 16022783 Rev 0 2004 Maytag Appliances Company Service and Disassembly Procedures
65. od UO um pue xoq esni uonounf jeued 1exyeoJq ye poaJo9 ON eu je 99101 uo pejoeuuoo s amod ON suondo pue 20 51461 Jojeorput ou Jo Aue aJy uonona ON 0109 SO ON pesseid SI je0ued MES eu us UA 21s op o ou 5920 Sa ui qoid UNAS 18 16022783 Rev 0 2004 Maytag Appliances Company Jeysemusip op d sH duund uresp u yoiq Jo qn ay sqej y pue JO au JO ay uo 99 2 op d ul SI jl euns eos jesse pue pue Josues 9A0UIY pajoJ eu SI pue Josuas 5 u luBil peueyuBn 9JV ade Uonoeuuoo Troubleshooting Flow Chart Syed 19910 c jeos qni o eu SI Subea jeas ay S Bune l Josuas Aypiqun 94 S yee Ja e y 0 uonoeuuo2 au s Wq yea e a
66. onnected before certifying unit as repaired and or operational The following paragraphs describe how to disassemble unit under test Disassembly to some extent is required to install unit to perform troubleshooting procedures and to remove and replace failed components d NL s A nn etme vm mm u ape Component names used throughout disassembly procedures are the same as those used in Parts Manuals For quicker reassembly disassemble unit under test only to extent necessary to troubleshoot and repair Unless noted reassembly is opposite of disassembly 4 WARNING To avoid risk of personal injury or death due to electrical shock ground wires and wires colored like ground wires are NOT to be used as current carrying conductors The standard accepted color coding for ground wires is green or green with a yellow stripe Electrical components such as the water valve and motor are grounded through an individual wire attached to the electrical component Ground wires should not be removed from individual components while servicing unless the component is to be removed and replaced It is extremely important to replace all removed ground wires before completing service Front Support and Toe Panel Removal Removal of Front Support and Toe Panel will allow access to the Water Valve Float Switch Assembly Electrical Junction Box hoses thermostats Start Capacitor and Motor Pump Assembly Removal 1 D
67. or Panel removal 3 Remove Door Latch and Switch Holder Assembly 4 Depress locking tabs and lift switch from holder mn SE En En s s J 7 l Li 4 3 a 4 Y mn M 1 sT L 4 Y Y A 16022783 Rev 0 32 Service and Disassembly Procedures 4h WARNING To avoid risk of electrical shock personal injury or death disconnect electrical power source to unit and discharge capacitor through a 10 000 ohm resistor before attempting to service unless test procedures require power to be connected Ensure all ground wires are connected before certifying unit as repaired and or operational PC Board Removal 1 Disconnect power to the machine 2 Remove the Inner Door Panel See paragraph Inner Door Panel removal 3 To access PC Board remove 1 4 screw on Board Housing Cover 4 Toremove PC Board loosen 2 1 4 screws securing PC Board Base to Control Panel 5 Remove pin and ribbon connectors from PC Board 6 Depress tabs on PC Board Housing to remove PC 33 Board Technical Sheet The Dishwasher Technical Sheet is located behind the Toe Panel The Schematic Diagram is unique to each model and contains the following Timing Sequence Chart Load Readings Component Specifications Manual Function Test Field Service Test Electrical Schematic Control Panel The Membrane
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69. quareness in cabinet Door Alignment Check proper alignment of Door Liner to Door Gasket Door Gasket Check for torn or damaged Door Gasket Repair or replace as necessary Hoses Check for loose hose clamps or hoses that leak Tighten hose clamps or replace hoses as needed Spray Arms Manifold Check for cracks and replace as necessary Detergent Rinse Aid Dispenser Seal Check Rinse Aid Dispenser Seal for proper positioning or cracking Reposition or replace as needed Water Valve Check Water Valve body for damage and leaks Replace if necessary Also check plumbing connections to Water Valve Wash Motor Assembly Check for water leak between Pump Assembly and tub Drain Pump Assembly Check Pump Assembly Housing for cracks Check Drain Pump O ring for leaks 2004 Maytag Appliances Company Noise Banging Check for loose Spray Arms Check for dishes interfering with Spray Arm rotation See loading information in the User s Guide at the end of this manual Hammering Chattering Check Water Valve for noise low voltage or high valve coil resistance Replace Water Valve if needed Also check incoming water supply line for proper size and pressure Make sure the supply line is secured Grinding Check for objects in Pump Assembly If objects are found inspect Pump Assembly for damage Repair as needed Vibration Check components for source of vibration Adjust and or tighten as needed Will Not St
70. r flow from each for several minutes This will release any accumulated hydrogen gas HYDROGEN GAS IS FLAMMABLE Do not smoke or use an open flame during this time Do not store or use combustible materials gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance Do not wash plastic items unless marked dishwasher safe or the equivalent If not marked check with manufacturer for recommendations Items that are not dishwasher safe may melt and create a potential fire hazard e To avoid entrapment and or suffocation remove door or door latch mechanism from any dishwasher that is discarded or not in use 2004 Maytag Appliances Company Important Safety Information PRECAUCION Desconecte la energ a el ctrica antes de darie servicio ATENCION Solamente use conductores de cobre Use cables de suministro adecuados para 75 167 F before servicing CAUTION Disconnect electrical power ATTENTION Use copper conductors only Use supply wires suitable for 75 C 167 F ATTENTION D brancher de l alimentation lectrique avant tout d pannage ATTENTION Utiliser des conducteurs en cuivre uniquement Utiliser des fils d alimentation pouvant supporter une temp rature de 75 C 1
71. round wires are connected before certifying unit as repaired and or operational Manifold Water is supplied to the Top and Center Wash Arms through this tube via the Pump Assembly The Manifold attaches to the Pump Assembly and runs vertically up the rear and along the top of the Dishwasher Tub The Manifold is attached to the Tub with a clip Removal 1 Disconnect power to the machine 2 Remove Racks Stops and Rack Assemblies 3 Spread Manifold Clips located on the back and top of Tub 4 Tip top of Manifold towards door opening slightly Disengage the snap located on the bottom of the Manifold locking the Manifold to the Discharge Housing 5 Slide Manifold back and out of the Pump Assembly 3 16022783 Rev 0 Docking Station The purpose of the Docking Station is to seal the water flow to the upper rack Wash Arm Removal 1 Slide Upper Rack forward to gain access to Docking Station 2 Spread sides of Docking Station and remove from Manifold 0 SP A A Li 2 Lower Wash Arm Water is supplied to the Lower Wash Arm via the Pump Assembly Removal 1 Disconnect power to the machine 2 Remove lower Rack Assembly 3 Loosen Wash Arm Hub and Pivot 4 Lift Wash Arm out of Dishwasher 2004 Maytag Appliances Company Service and Disassembly Procedures 4h WARNING capacitor through a 10 000 ohm resistor before attempting to service unless test procedures require power to be
72. s 4 Remove mounting nuts securing Heating Element to Tub 5 Release Heating Element by tipping Heater Support Brackets towards the Tub front corners and rotating until bracket unlocks 6 Lift element out of Tub 39 16022783 Rev 0 gt kx gt 7 iE 2 lt _ em of NS gt LA 7777 A EN A UE EN NOTE Before reinstalling Heating Element examine condition of O ring seals that are located between element leads and tub basin Replace if needed Failure of seal will result in a water leak and possible floor damage Wattage Checks To verify wattage of the element take an amperage reading at the blue wire of the Heating Element Multiply the amperage reading by voltage at the Dishwasher Amps x Volts Watts Normal element amperage during the dry portion of the cycle is 5 0 to 5 5 amps When used during a wash cycle normal amperage is 7 0 to 7 5 amps 2004 Maytag Appliances Company Service and Disassembly Procedures 4h WARNING To avoid risk of electrical shock personal injury or death disconnect electrical power source to unit and discharge capacitor through a 10 000 ohm resistor before attempting to service unless test procedures require power to be connected Ensure all ground wires are connected before certifying unit as repaired and or operational
73. s necessary Detergent Cup Cover Check spring hinge operation of Detergent Cup Cover Repair as necessary Detergent Cup Check operation of Detergent Cup Assembly Wax Motor Actuator Linkage and Cover Latch Repair and or replace parts as necessary Note For testing of Wax Motor see Section 2 Rinse Dispenser Check level of rinse aid in reservoir Check rinse aid dispenser setting Wash Delivery System Check manifold and Docking Station for good seal and no leaks Will Not Drain Inadequate Drainage Check Drain Pump for proper operation Check the drain pipe connections and repair as needed If draining into the garbage disposal check for unprocessed food waste at drain hose connection to disposer Clean out as needed Drain Hose Check drain hose for kink or restrictions Reroute or remove any restriction of drain hose as needed 15 16022783 Rev 0 Pump Assembly Check pump assembly for obstructions or restricted parts Repair or replace parts as necessary Wiring Electrical Connections Check for loose or frayed wire terminal connections Check for broken wire within harness Repair or replace as necessary Continues To Drain Control Board Check Control Board for proper operation Poor Drying Water Temperature Check for low water temperature Temperature should be between 120 150 degrees Fahrenheit If not advise consumer to adjust water heater setting Encourage consumer to purge water lines to th
74. ssembly Procedures 4h WARNING To avoid risk of electrical shock personal injury or death disconnect electrical power source to unit and discharge capacitor through a 10 000 ohm resistor before attempting to service unless test procedures require power to be connected Ensure all ground wires are connected before certifying unit as repaired and or operational Heating Element The purpose of the Heating Element is to provide heat during the dry cycle and increase water temperature during portions of the wash cycle when certain options are selected The element is dual wattage During wash cycles it is rated at 830 watts During the dry portion of the cycle it is rated at 650 watts Increased wattage is possible because of water flowing across the element sheath To Check Heating Element 1 Disconnect power to the machine 2 Remove Front Support and Toe Panel See paragraph Front Support and Toe Panel removal 3 Locate element terminals remove wires perform continuity check across terminals 4 The resistance of the element should be approximately 22 ohms If OPEN replace element 5 Perform continuity check from each terminal to the element sheath NO continuity should be present If continuity is present replace the element Removal 1 Disconnect power to the machine 2 Remove Front Support and Toe Panel See paragraph Front Support and Toe Panel removal 3 Locate element terminals and remove wire
75. ury or death disconnect electrical power source to unit and discharge capacitor through a 10 000 ohm resistor before attempting to service unless test procedures require power to be connected Ensure all ground wires are connected before certifying unit as repaired and or operational Replacement Tub Wheels 1 Examine the Air Water Inlet Seal for damage To remove unlatch rear Rack Stop Slide track out of Dishwasher Remove tub wheel shaft with Torx M driver 2 Align Air Water Inlet tabs with notches in Tub and rotate counterclockwise into position NOTE Tub wheel shaft contains a small steel washer 3 Replace Air Water Inlet Cover inside Tub Turbidity Sensor The Turbidity Sensor is located on the bottom and to the x left of the Pump Module Assembly The sensor measures soil level in the water Turbidity is determined by a beam of infrared light directed from one probe and read by the other This information is interpreted as water soil level Removal RD CRE uum 1 Disconnect power to the machine NN USA 2 Remove Front Support and Toe panel See paragraph Front Support and Toe Panel removal N gt sms r h i 1 AA E 3 Remove the 2 Torx screws securing the sensor to the tub bottom Upper Rack Removal To remove Upper Rack remove Rack Stops Unlatch stop by moving as shown in direction of arrow toward center of 4 Pull sensor straight out
76. vailable it is the personal responsibility of the consumer to have it replaced with a properly grounded three 3 prong receptacle All grounding and wiring should be done in accordance with National State and Local codes DO NOT USE AN ADAPTER PLUG WITH THIS APPLIANCE ELECTRICAL TESTS amp WARNING To avoid risk of personal injury or death due to electrical shock e Disconnect electrical power to dishwasher before servicing e Always plug test cord into a properly grounded receptacle e Always make connection to components before plugging test cord into receptacle WATER VALVE TEST The Water Valve may be checked without removing it from the Dishwasher To check the Water Valve for operation hook up the test cord as follows 02004 Maytag Appliances Company Wax Motor Check Detergent Rinse Aid Dispenser A single Wax Motor is used to activate both the release of the Detergent Cup Cover and the rinse aid from the reservoir To check the operation of the Wax Motor removal from the Dispenser Retainer or Inner Door is not necessary First snap the Detergent Cup Door shut Then connect a Power Test Cord across the two terminals of the Wax Motor Plug the Power Test Cord into a 120 VAC receptacle The plunger in the center of the Wax Motor should push out and actuate the Dispenser in approximately 45 60 seconds Remove voltage to the Wax Motor and allow the plunger to retract into the Wax Motor Apply volt

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