Magikitch'n MKG72 User's Manual
Contents
1. IMPORTANT FOR FUTURE REFERENCE Please complete this information and retain this manual for the life of the equipment Model Serial Date Purchased ENGLISH Installation amp Operation Manual MKG24 MKG36 MKG48 MKG60 amp MKG72 All Options Built After August 1 2005 L25 052 Rev 0 5 06 TO THE PURCHASER OWNER AND STORE MANAGER Please review these warnings prior to posting them in a prominent location for reference TO THE PURCHASER Post in a prominent location the instructions to be followed in the event that an operator smells gas Obtain this information from your local gas supplier WARNING DO NOT store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance WARNING Improper installation alteration service or maintenance can cause property damage injury or death Read the installation operating and maintenance instructions thoroughly before installing or servicing this appliance WARNING Installation maintenance and repairs should be performed by a MagiKitch n Authorized Service and Parts ASAP company technician or other qualified personnel Installation maintenance or repairs by unauthorized and unqualified personnel will void the warranty WARNING Installation and all connections must be made according to national and local regulations and codes in force WARNING During the warranty period if a customer2. MagiKitch n MKG Series Gas Griddle 1 Installation Section 1 1 Checking Your New Griddle Your new griddle has been carefully packed into one crate Every effort has been made to ensure that your new griddle is delivered to you in perfect condition As you unpack your new appliance inspect each of the pieces for damage If something is damaged Contact the shipper immediately the shipper is only responsible for 15 days after delivery Check the packing list enclosed with your griddle to ensure that you have received all the parts to the griddle If you are missing any parts contact the dealer from whom the griddle was purchased In the provided spaces on the cover of this manual fill in the Model No Serial No and the date the appliance was purchased The Information is located on the Data plate on the inside cabinet wall see Figure 1 below Keep this information in a safe place so it can be referred to in the future REMOVE GREASE BOX AK a p DATA PLATE ct ON INSIDE WALL FIGURE 1 1 2 Installation Clearances Your new Magikitch n Griddle needs clearance around it for proper operation Adequate clearances allow for servicing and proper burner operation The clearances shown below are for installation in combustible and non combustible construction Location Combustible Construction Non Combustible Construction Inches Centimeters Inches Centimeters Cabinet back 8 0 20 4 8 0 20 4 Cabinet Sides 2 0
3. Turn the Manual gas shut off valve to the ON position this valve is located at the rear of the unit see Figure 6 3 Turn the RED I O switch to the 1 ON position for all desired Thermostats to be operated See detail Method B at right When the Pilot ready Amber light illuminates the pilot s are ready to operate the main burners 4 Repeat steps 1 2 and 3 for all thermostat controls to be operated 5 Operate thermostats by turning knobs clockwise to the desired temperature and insure that burners light properly by looking through the pilot holes provided in the front panel The RED I O switch will illuminate when the thermostat calls for heat PILOT READY LIGHT S ON OFF I O SWITCH PILOT HOLES METHOD CAUTION If Pilot Ready light s does not illuminate Turn all Thermostat I O switches for that pilot to O OFF wait five minutes before attempting to re light If Pilot s extinguish or gas supply is interrupted turn thermostat knobs and the gas shut off valve to the OFF position and wait 5 minutes before attempting to re light L25 052 Rev 0 5 06 9 Operations MagiKitch n MKG Series Gas Griddle 2 2 Initial Startup NOTICE New griddles should be carefully tempered and cared for in order to avoid possible damage To break in a new griddle do the following Wipe the griddle surface clean A mild soapy water solution may be used to clean the surface if this solution is used b
4. 5 0 0 0 0 0 Ensure that all clearances stated on the Data plate and in the clearance section of this manual are strictly followed 1 3 Gas Connection s Your gas appliance will give you peak performance when the gas supply line is of sufficient size to provide the correct gas pressure The gas line must be installed to meet the local building codes or National Fuel Gas Code ANSI 2223 1 Latest Edition In Canada install the appliance in accordance with CAN CGA B149 1 or 2 and local codes Gas line sizing requirements can be determined by your local gas company by referring to the National Fuel Gas Code Appendix C Table C 4 for natural gas and Table C 16 for propane The gas line needs to be large enough to supply the necessary amount of fuel to all appliances without losing pressure to any appliance 4 L25 052 Rev 0 5 06 MagiKitch n Installation MKG Series Gas Griddle WARNING NEVER supply the appliance with a gas that is not indicated on the data plate Using the incorrect gas type will cause improper operation If you need to convert the appliance to another type of fuel contact your dealer 1 3 1 Fuel Type s Each appliance is equipped to work with one type of fuel The type of fuel with which the appliance is intended to operate is stamped on the data plate see Figure 1 CAUTION NEVER use an adapter to make a smaller gas supply line fit the cooker connection This may not allow proper gas flow for
5. Check legs casters and ensure all nuts and bolts are secured If Equipped v Check the power cord and plug Matchless ignition units only v Check all exposed wiring connections switches and indicator lights Matchless ignition units only a A2 Mechanical Inspection Check griddle surface for damage rust and any cracks in the chrome plating if applicable Check grease box for leaks Check for grease and water migration clean as necessary Check ventilation hood drain cup and filters clean as necessary Check flue for foreign debris and hood down draft currents Check for loose parts Check for missing parts and fasteners replace as necessary SS SS SS Su 5 4 3 Systems Operation Inspection Check incoming gas pressure when all gas appliances are operating Check burner manifold gas pressure adjust as necessary to Data plate information Check Ignition system and pilot flame clean and adjust as necessary v Matchless ignition units inspect spark gap and spark electrode for damage v Piezo units check thermopile for damage Check and clean vent opening on manual shut off valve Check main gas valves for mechanical and electrical functionality Check all wire terminations check for broken or frayed wires Check temperature calibration Check thermostat operation and features for proper operation Verify all components are in good physical condition Ensure that all components are clean and do not have any greas
6. correctly WARNING It is recommended that this appliance be inspected by a qualified service technician for proper performance and operation on a yearly basis WARNING There is an open flame inside this appliance The unit may get hot enough to set nearby materials on fire Keep the area around the appliance free from combustibles WARNING DO NOT supply the appliance with a gas that is not indicated on the data plate If you need to convert the appliance to another type of fuel contact your Equipment Supplier or a MagiKitch n Authorized Service and Parts ASAP Company WARNING DO NOT use an open flame to check for gas leaks WARNING If gas flow to appliance is interrupted or pilots extinguish wait 5 minutes before attempting to re light the pilot to allow any residual gas in appliance to dissipate WARNING Ensure that the appliance can get enough air to keep the flame burning correctly If the flame is starved for air it can give off a dangerous carbon monoxide gas Carbon monoxide is a clear odorless gas that can cause suffocation 2 L25 052 Rev 0 5 06 CELAN Table of Contents MKG Series Gas Griddle 1 INSTALLATION SECTION 0 ccccccceeeeeeeseeeeeeeeeeeeeeeeeeneeeeeeeeeeeeeeeenaaeeeeeeeesseeeaans 4 1 1 CHECKING YOUR NEW GRIDDLE EEN 4 1 2 INSTALLATION CLEARANCES eege EEN ONE deeds eee ein ete et Eegen EN 4 1 3 GAS CONNECTION S ssvecieecescsesscsvectie ege ENEE NENNEN SEA EES NEEN 4 13
7. light the main burners properly Visually check the appearance of the main burners all burners should have a nice blue flame Make sure that all gas connections have not been tampered with or damaged check for leaks with a soapy water solution Never use an open flame to check for leaks Check to see that the flue exhaust area has no food debris or blocked in any way Never allow the flue to become excessively dirty The flue being free of obstruction is imperative to proper burner operation KSSS S L25 052 Rev 0 5 06 13 Cleaning amp Maintenance CALAN MKG Series Gas Griddle v Check to see that the ventilation hood and make up air systems are working properly Any make up air system should not be directed as to impede the flow of combustion air to the griddle or flue exhaust from the griddle v Inspect griddle surface for any visible damage 5 4 Annual Periodic Preventative Maintenance and Inspection This section should ONLY be performed by a qualified service technician as part of a regular kitchen maintenance program This inspection should take place a minimum of once a year by an Authorized Service Technician recommended by MagiKitch n It may be necessary perform this inspection more then once a year 1 Safety Evaluation 5 4 v Check all gas connections and verify that the griddle retention lanyard system is in place v Check for food debris and grease migration in and around the cabinet of the appliance v
8. needs to be raised remove the weight load from the caster or leg to be leveled PDN ON K 2 Legs using a wrench or pliers turn the leg S Se CU GC bullet See Figure 5 CCW to raise the SL wt SE SET SCREWS height of the equipment stand There is 1 2 ene Se to of adjustment SS Casters For Stands shipped after May 2006 Using a Flat Head screwdriver loosen the set screws of the caster to be leveled See Figure 5 Turn the collar of the caster CCW to raise the height of the equipment stand There is 7 to of adjustment After leveling adjustment is complete re tighten set screws 3 Repeat Step 2 for legs or casters that require leveling 4 Check the levelness of the equipment if necessary Repeat steps 1 2 and 3 NOTICE This appliance may only be installed with casters provided by the manufacturer When installed with casters a gas connection complying with ANSI Z21 69 CGA 6 16 and a quick disconnect device complying with ANSI Z21 41 CAN 1 6 9 It must also be installed with a restraining device to guard against putting any strain on the gas connections when the unit is moved Fiqure 5 L25 052 Rev 0 5 06 7 Installation MagiKitch n MKG Series Gas Griddle 1 6 Final Gas Connection A properly installed gas supply system will deliver adequate pressure 7 to 8 inches w c for natural gas 11 to 12 inches w c for propane to all appliances connected to the line operating at full demand me
9. or test instrument thermocouple able to register THERMOSTAT ADJUSTMENT SCREW 6087301 300 F in the location above the TURN CW TO DECREASE TEMPERATURE Cl N thermostat being calibrated as TURN CCW TO INCREASE TEMPERATURE gt described in section 2 2 2 Check 4 the temperature every 5 minutes e until the temperature stabilizes THERMOSTAT KNOB REMOVED SNAP ACTION i and does not change by more THERMOSTAT STEM than 30 F over a 15 minute span 5 If the average temperature over any burner set is not within 15 F of the knob setting 300 F adjust the corresponding thermostat This is done by removing the knob holding the thermostat knob stem see picture above do not allow the stem to turn or the temperature setting will not be accurate then turn the adjustment screw located within the center of the stem in small increments Turn this screw counter clockwise to increase the temperature and clockwise to decrease the temperature 6 Check the temperature after 15 minutes and repeat adjustment as needed until the correct temperature is indication on the measuring instrument ELECTRIC THERMOSTATS SHOWN FOR REFERENCE NOTICE The adjustment screw on the thermostat is sealed by the Manufacturer to protect the calibration It may be necessary to remove this seal to be able to adjust the thermostat 3 1 2 Solid State Thermostat ROTATE KNOB UNTIL TEMP INDICATOR IS 1 Light pilots as in section 2 1 2 2 Turn all the con
10. the optimum burner operation resulting in poor cooking performance 1 4 1 3 2 Quick Disconnect Connection Gas appliances equipped with casters must be installed with connectors that comply with the Standard for Connectors for Movable Gas Appliances ANSI Z21 69 CSA 6 16 Latest Edition This connection should include a quick disconnect device that complies with the Standard for Quick Disconnect Devices for Use With Gas Fuel ANSI Z2221 41 CSA 6 9 Latest Edition When installing a quick disconnect you must also install a means for limiting the movement of the appliance This device will prevent the gas line or the quick disconnects from being strained The restraining device should be attached to the appliance at the back panel 1 3 3 Fuel Supply Line and Leak Pressure Testing The fuel supply system must be tested before the appliance is used If the fuel line is going to be tested at a pressure greater than 2 PSIG 3 45 kPA make sure that the appliance is disconnected from fuel line If the fuel line is to be tested at a pressure equal to or less than 1 2 PSIG 3 45 kPA the appliance can be connected but the unit s gas valve must be shut Test all gas line connections for leaks with a solution of soap and water when pressure is applied Ventilation And Fire Safety Systems Your new gas appliance must have proper ventilation to function safely and properly Exhaust gas temperatures can reach as high as 1000 F 538 C Therefore i
11. will effect centrally located thermostats 2 For quicker thermostat response during heavy loading of the griddle load product directly over the thermostat sensing probe For slow periods load product to one side of the sensing probe to limit possible overheating of unused griddle surface 3 Whenever possible rotate the location of where product is cooked this will keep the entire 12 of the controlled area at a more even temperature 4 If any product sticking occurs apply a thin coat of cooking oil to the surface before loading product 5 When using spatulas or scrapers it is Highly Recommended that the corners of the tools never strike the griddle surface with any force This could cause damage to the surface that could collect food particles and make it difficult to clean 4 2 Suggested Cooking Times And Temperatures NOTICE The times and temperatures in this chart are suggestions only Your experience with your own menu items will be your best guide to achieving the best food product BreakfastItems S o Eggs o S e Breakfast Meats S o O Fish Hamburgers Steaks Etc 3 4 1 Thick Medium Sandwiches Etc Based on cubed potatoes brought to a boil then cooled prior to finishing on griddle To reduce burning and sticking of the potatoes coat the griddle surface with vegetable oil and turn potatoes frequently 12 L25 052 Rev 0 5 06 MagiKitch n Cleaning amp Maintenance MKG Series Gas Gr
12. OWEL BARS TOWEL BAR ONLY PAN CUTOUTS AND CUTTING BOARDS ARE AVAILABLE ON LARGER WORKSHELVES 6 2 2 Cutting Boards Po Bel PartNo 8 X 12 Cutting Board 1604 0643600 C 8 X 24 Cutting Board 1604 0643700 C 8 X 48 Cutting Board 1604 0643800 C 8 X 72 Cutting Board 1604 0643900 C Other sizes are available consult factory for size price and availability L25 052 Rev 0 5 06 17 Accessories MagiKitch n MKG Series Gas Griddle 6 2 3 Warming Shelves Rear Shelf Model CIA Shelf Rear MKG24 5225 1535701 C C A Shelf Rear MKG36 5225 1535702 C C A Shelf Rear MKG48 5225 1535703 C C A Shelf Rear MKG60 5225 1535704 C C A Shelf Rear MKG72 5225 1535705 C Shelf Kits can be attached to existing models The Stainless Steel shelf is removable from the shelf framework for easier cleaning if necessary REMOVABLE SHELF a _ EXISTING BOLTS ON APPLIANCE 18 L25 052 Rev 0 5 06 CACAN Accessories MKG Series Gas Griddle 6 2 4 Equipment Stands Equipment stands can be ordered with legs or casters stands with casters shipped after May 2006 are equipped with adjustable casters NOTE It should also be noted that when ordering an equipment stand for your MKG appliance you will also need to order and MKG Joining Kit Part No 7225 1512101 APPLIANCE SHOWN FOR REFERENCE ONLY a SHOWN WITH CASTERS FOR REFERENCE ONLY Equipment stands may be used to hold multiple MKG Griddle
13. a proper installation has been performed on the appliance and that all warnings cautions and notices contained in this manual have been read understood and adhered to before proceeding 2 1 Lighting Instructions LEFT PIEZO IGNITOR RIGHT PIEZO IGNITOR 2 1 1 Snap Action Thermostat Appliances PILOT HOLES 1 Turn all thermostat knobs to the OFF position Es E METHOD 2 Open front door of the griddle turn the SS a A manual gas shut off valve to the ON fis d C d position see Figure 6 3 Press and hold the left or right RED pilot button see detail Method A at right and light the left or right pilot by depressing the Piezo ignition control look through the pilot hole to see the pilot ignites With pilot burning keep the RED pilot knob depressed for 45 seconds or until pilot remains lit automatically If the Piezo ignition control does not light the pilot s a flame source can be used to light the pilot s through the pilot holes provided in the front panel of the appliance 4 Repeat steps 1 2 and 3 for all remaining pilots 5 Operate thermostats by turning knobs clockwise to the desired temperature and insure that burners light properly by looking through the pilot holes provided in the front panel LEFT PILOT BUTTON RIGHT PILOT BUTTON 2 1 2 Solid State And Electric Thermostat Appliances 1 Turn all thermostat knobs to the OFF position or the lowest possible temperature setting
14. be left behind on the cooking surface 3 When griddle surface is cool Polish surface with Magi Kleans r or similar type non abrasive non caustic cleaners that are approved for stainless steel 4 It may be necessary to season the grill again after this cleaning 5 2 2 Chrome Plated Cooking Surface 1 Scrape griddle surface completely with supplied scraper to remove grease and food debris NOTICE Do not use Grill Bricks Grill Screens or any other type of abrasive material on your MagiKitch n Chrome Griddle Surface USING ABRASIVE MATERIALS WILL VOID YOUR WARRANTY 2 When griddle surface is cool Scrub the Chrome surface with the supplied palmetto cleaning brush and cool water 3 Shine the Chrome griddle cooking surface with Magi Kleans r water and a soft cloth 4 Rinse with clean water and wipe away any residue with a dry cloth 5 3 Monthly Maintenance NOTICE Regular maintenance of your MagiKitch n griddle is Recommended to keep the appliance operating properly 5 3 1 Monthly Preventative Maintenance Food debris and grease can buildup in and around the griddle Performing the monthly preventative maintenance steps below will keep your equipment safe and at peak performance If you are producing high quantities of grilled foods it may be necessary to clean these components more then once a month Use a grill surface thermometer to make sure thermostats are operating properly Visually check that the pilot s flame s are strong and
15. d qualified personnel WARNING If the appliance is equipped with a power cord and it is damaged it must be replaced by a MagiKitch n Authorized Service and Parts ASAP company technician or a similarly qualified person in order to avoid a hazard WARNING The power supply must be disconnected before servicing maintaining or cleaning this appliance WARNING The appliance is NOT jet stream approved DO NOT clean the appliance with a water jet WARNING DO NOT attempt to move this appliance or transfer hot liquids from grease box to another container when the unit is at operating temperature or filled with hot liquids Serious personal injury could result if skin comes in contact with the hot surfaces or liquids WARNING DO NOT sit or stand on this appliance The appliance s front panel cook plate splash back side workshelf not a step Serious injury could result from slipping falling or contact with hot surfaces or liquids WARNING NEVER use the appliance as a step for cleaning or accessing the ventilation hood Serious injury could result from slips trips or from contacting hot surfaces or liquids WARNING DO NOT use the appliance unless it is properly secured to a table stand or freezer refrigerated base suited to handle the weight of the entire appliance WARNING This appliance is intended for indoor use only WARNING DO NOT operate appliance unless all panels and access covers are attached
16. e or water damage ANN KC 5 5 Ventilation Hood Proper ventilation hood operation is very important for the correct operation of this appliance and the safety of personnel The ventilation hood should be inspected at the time of installation of this appliance to insure that it will operate properly in conjunction with the appliance A regular schedule of examination in accordance with ANSI NFPA 96 latest edition and or local codes must be followed 14 L25 052 Rev 0 5 06 MagiKitch n Trouble Shooting MKG Series Gas Griddle 5 6 Trouble Shooting Charts The following charts may help to eliminate any basic operational problems that you may be experiencing with your appliance Locate the problem on the left side of the chart and cross reference with the possible cause Once the problem has been identified take the appropriate action to rectify the problem 5 6 1 Cooking Performance If you are having poor cooking performance or any inconsistencies in product quality please refer to the following chart for help Possible Cause Moisture Griddle Excessive Oil In Food Surface Cooking Times Product Shelf ma Or Grease Set Too Turning Dirty Or Too Short Life Expired Product On Griddle To Steam Un Seasoned Surface Excessive See Eer P r o b l e m a x Sticking w l tt Burning GE et OA N Product Centers xX Underdone Greasy Or Un desirable X Flavor Grease Build Up On Griddle 5 6 2 Op
17. e sure to rinse thoroughly with fresh water to eliminate any soap residue Also it is important to wipe the griddle surface and surrounding areas to dry up any standing water Never allow water on a hot griddle surface Seasoning is not required on a Chrome Plated Cooking surface but the following procedure may be performed to improve the non stick qualities of the chrome plated cooking surface 2 2 1 Griddle Surface Seasoning 1 To season the griddle light all the griddle burners and set the thermostats to 200 F As the unit heats up to 200 F apply a light film of cooking oil or beef suet over the entire cooking surface wiping off any excess build up This step may be repeated as necessary to apply an even coating on the griddle surface Seasoning will help create and maintain a non stick surface on your griddle 2 Allow the seasoned surface to idle for one hour at 200 F Then set the thermostats to your desired cooking temperature once your griddle surface has reached temperature apply another coating of seasoning oil wiping off any excess that may cause build up 2 2 2 Surface Temperature Check 1 If available place grill surface thermometer over each thermostat sensing probe 12 from the front edge of the griddle surface The first sensing probe is located 6 from the left side of the griddle additional sensing probes are every 12 to the right thereafter 2 Heat the griddle up to the desired cooking temperature check the surfac
18. e temperature reading on the grill thermometer If necessary adjust the thermostats that control any area of the surface that are not within 15 F of the thermostat setting The procedure for adjusting the thermostats is in Section 3 2 3 Shutdown Procedure 2 3 1 Snap Action Thermostat Appliances 1 Turn thermostat knobs to the OFF position 2 Turn gas shut off valve to OFF position 3 Allow griddle surface to cool normally 2 3 2 Solid State And Electric Thermostat Appliances 1 Turn thermostat knobs to the OFF position or the lowest possible temperature setting 2 Turn I O Switch to O position Close manual gas valve shut off 3 Allow griddle surface to cool normally 10 L25 052 Rev 0 5 06 MagiKitch n Calibration MKG Series Gas Griddle 3 Thermostat Calibration Section Each control typically operates a pair of burners with a Snap action Electric or Solid State The controls were set at the factory However if the griddle s surface temperature varies greatly from the setting on the thermostat knob adjust the thermostat using the following procedure 3 1 Calibration Procedures 3 1 1 Snap Action And Electric Thermostat 1 Light pilots as described in section s 2 1 1 and 2 1 2 2 Turn all the control knobs to the desired temperature setting 3 Wait 30 minutes or 1 hour if griddle was cold for surface to stabilize 4 Place a reliable Griddle surface thermometer
19. eeees 10 2 2 2 Suiface Temperature CHe CK wisierssssenceverenthansstencennethegecetes headers ERC denctens woegedatvadeseheachapesescelt tance 10 2 3 SHUTDOWN PROCEDURE wssissssisesssissecccueiveussnvaseassausdsevusivasseevvevh Sesvieusneevvedsesveetheneveeidsesdexeeaseiveneaces 10 2 3 1 Snap Action Thermostat Appliances ccccceccee cece ee eeceeeaeceeeeeeeeeaaeceeeeeseeceaeeeeeeeseseesaeaeeeeeeetea 10 2 3 2 Solid State And Electric Thermostat Appliances A 10 A THERMOSTAT CALIBRATION SECTION scceeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeees 11 3 1 CALIBRATION PROCEDURES eebe EEEKENEEENEEE SE coueue EENS saan ce vena eu veive saau valve TAE KEA iaa aAa 11 3 1 1 Snap Action And Electric Thermostat nnneneeseeseneeeeeeennnenentstnrrnnsstrnnnnnsntrtnrnnnnnesnnnnnnn nnn ennnn 11 3 12 Solid State Thermostat a siiesa eiir tea ea EAEE A E EE AAE ETERA 11 d BASIC OPERA TION ees 12 4 1 OPERATIONAL HELPFUL HINTS 0 ee i niin niin i iii nnn nn 12 4 2 SUGGESTED COOKING TIMES AND TEMPERATURES c 0cceeeeeeeeeeeeeeeeeeeeeeeseeeeseeesseeseseenseeesesnseeeses 12 5 CLEANING amp MAINTENANCE SECTION 0 ccceeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeaeeeeees 13 5 1 DAILY CLEANING cts 2h nici eege Nee ied deen ee dei vised 13 5 2 GRIDDLE SURFACE CLEANING END OF SHIFT ssscssessseceeesessesscenseseeusenssnaneuseeseenseuseaseanseseensesees 13 5 2 1 Plain Steel Cooking Surtace i ssc scccsicccssa
20. elects to use a non original part or modifies an original part purchased from MagiKitch n and or its Authorized Service and Parts ASAP companies this warranty will be void In addition MagiKitch n and its affiliates will not be liable for any claims damages or expenses incurred by the customer which arises directly or indirectly in whole or in part due to the installation of any modified part and or received from an unauthorized service center WARNING This appliance when installed must be electrically grounded in accordance with local codes or in the absence of local codes with the National Electrical Code ANSI NFPA 70 or the Canadian Electrical Code CSA C22 2 as applicable WARNING Adequate means must be provided to limit the movement or this appliance without depending on the gas or electrical cord connection Single appliances equipped with legs must be stabilized by installing anchor straps All appliances equipped with casters must be stabilized by installing restraining chains or equivalent means WARNING An appliance equipped with casters and a flexible gas line must be connected to the gas supply with a quick disconnect device This quick disconnect must comply with ANSI 224 41 WARNING DO NOT alter or remove structural material on the appliance to accommodate placement under a ventilation hood WARNING This appliance is intended for professional use only and should be operated by fully trained an
21. erating Performance The following chart may help to diagnose any operational issue you may be experiencing with your appliance Some issues may REQUIRE that a qualified service technician perform the repairs If a qualified service technician is required please contact the factory service department 1 800 647 4826 Possible Cause Manual Gas S Faulty Piezo Unit Not y Power Valve Or Ignitor Thermostats Thermostat Or Plugged In S Switch s Off Low Gas Thermostats Gas Supply Thermopile Or Turned To Gas Valve Matchless S Matchless Pressure Not Calibrated Hee SA Wiring Units Only Units Only a Failure Pilot s Light Pilot Ready fee ES Illuminate o Power Switch Will Not Illuminate e eae Will Goo o eae Up Inconsistent Temperatures Griddle Stays Overheats NOTICE All parts and service for your MagiKitch n griddle should be ordered and installed by a MagiKitch n Authorized Service and Parts ASAP dealer Failure to do so might result in the warranty being voided L25 052 Rev 0 5 06 15 Accessories MagiKitch n MKG Series Gas Griddle 6 Accessories 6 1 Standard All plain steel and chrome plated griddles are shipped with a set of 4 adjustable legs The appliance also comes equipped from the factory with a manual gas shutoff valve and the specified gas regulator for the model and gas type purchased Each MKG Chrome surfaced griddle is equipped with a Chrome Kit which includes a cleaning bru
22. i Eet TYPOS tte tat aa A ceeded chad ees ebe EES ee 5 1 3 2 Quick Disconnect Connection 2 0 ccccsscnseesees bens sesneeectenesenseensendundersscbedeesstenees sacueesecedendeecenevenceetees 5 1 3 3 Fuel Supply Line and Leak Pressure Testng 5 1 4 VENTILATION AND FIRE SAFETY SYSTEMS cccccccceceeeceeececeeeseeeeeeeeeeeseceseaeseaeseeeseenseseseseseseseeneesaeas 5 CH ue ET EE 5 1 521 Counter Use With LOGS si cccccaisccscieesentsacaiiess saa ttatsavasei istasancdsdcelceiangyeqesaaacdessaessacesieeicettanasaveesdaasaainaaes 6 1 5 2 Counter Use Without LOS criin aiani ege ENEE A EATON 6 1 5 3 For Use On Optional Equipment Stand 6 W GE Tue Nui Tee EE 7 1 6 FINAL GAS CONNECTION sue tc ccciesscccceescecccnes cxcccevs aaiae aaae a aaa aa ka aE Eaka aaia 8 1 6 1 Regulator Assembly cc cece ceecce cece cence cece ance cece eeee aaa ce ee cece ttnn Enns ANE EE EEES EEEE EEEE EESE EEEE EEES EEEE EnEn emenn 8 1 6 2 Gas Settings mar ieoor eA EE TEER EEA AE EEE E EAA EEA AAA E REEE N a Aoa 8 2 OPERATION SECTION WE 9 2 4 LIGHTING TE Ten de 9 2 1 1 Snap Action Thermostat Appliances cece eeeeecee cece cece eeeeaeaeeeeeeeseceeeaeeeeeeeseseeceeeeeeeeetees 9 2 1 2 Solid State And Electric Thermostat Applances eee cee cece ee enneeeseeeeeeeeeneeeeeeaeeeeeeaeeeenneeeeees 9 e E TT TEE 10 2 2 1 Griddle Surface Seasoning cecececcee cece ee eeee aces cece ee cceeaeee cess eee eaaeaeceeeeesaeeaeaeaeeeeeeeeeeeeeaeeeee
23. iddle 5 Cleaning amp Maintenance Section 5 1 Daily Cleaning 1 Clean the griddle surface often to prevent sticking and poor food product quality Scrape the griddle plate regularly with a scraper intended for your type of griddle surfaces to remove all surface grease and food debris NOTICE Do not use Grill Bricks Grill Screens or any other type of abrasive material on your MagiKitch n Chrome Griddle Surface USING ABRASIVE MATERIALS WILL VOID YOUR WARRANTY 2 Clean and wipe out grease chutes 3 Wipe down the exterior the sides and front of the griddle are stainless steel any stainless steel cleaner can be used to clean these surfaces 4 Remove and empty grease box es of any and all debris also wipe down the inside of the grease box compartment for food particles that may have come free from the grease box NOTICE The grease box is designed to contain grease run off from the griddle surface The grease box should NEVER be allowed to overfill and should be emptied accordingly and grease disposed of properly 5 2 Griddle Surface Cleaning End Of Shift NOTICE Wear protective gloves and clothing when cleaning the appliance HOT Surfaces may cause personal injury 5 2 1 Plain Steel Cooking Surface 1 Scrape griddle surface completely with a scraper to remove grease and food debris 2 Use a grill brick or grill screen to clean any heavy build up of carbon from the griddle surface Never use steel wool pads small fibers may
24. intained at the pressure marked on the Data plate For appliances equipped with Solid State or Electric Thermostat controls the pressure reading is taken at the pressure test point supplied on the 34 manual shut off valve see Figure 6 For all other griddles a pressure test point is supplied on the 7 manual shut off valve located behind the door also see Figure 6 Use pipe joint compound that is suitable for use with LP gas on all threaded connections Turn off all thermostats Turn on gas supply and check all connections for leaks using ONLY a leak checking fluid or soapy water NEVER use an open flame to check for gas leaks Provision must be made for adequate air supply for both the appliance and room occupants Keep area in front of unit free from obstruction that could block flow of combustion and or ventilation air 1 6 2 Gas Settings Orifices are sized to provide proper gas flow to the rated BTU hr for each model Regulator pressure must be measured and adjusted before the unit goes into service following installation and when operational performance is in question The manifold pressure readings are taken at the pressure test points on the supplied manual shut off valves see Figure 6 Gas Type BTU hr kW per Burner Manifold Pressure All Models 15 000 4 4 4 0 WC 10 1cm 15 000 4 4 10 0 WC 25 4cm L25 052 Rev 0 5 06 MagiKitch n Operations MKG Series Gas Griddle 2 Operation Section Ensure that
25. nform to local codes In the absence of local codes the installation must conform to the National Fuel Gas Code ANSI Z223 1 Natural Gas Installation Code CAN CGA B149 1 or Propane Installation Code CAN CGA B149 2 as applicable To Start uncrate appliance and locate installation accessories shipped with the appliance L25 052 Rev 0 5 06 5 Installation MKG Series Gas Griddle 1 5 1 Counter Use With Legs CAUTION To prevent equipment damage DO NOT tilt your MagiKitch n griddle on only two legs or on its sides See Figure 2 A set of 4 legs is shipped with the appliance unless appliance was specifically ordered without legs A threaded receptacle is located near each corner of the underside of the base of the appliance on appliances 48 and wider there are threaded receptacles in the front and rear center of the base Each leg has a similar mating thread Raise appliance sufficiently to allow legs to be screwed tightly into receptacles The appliance can be leveled by adjusting the feet at the bottom of the leg assembly This can be done by turning the foot in or out to lower or raise each corner as needed NOTICE 4 Legs should not to be used with the optional Equipment Stand 1 5 2 Counter Use Without Legs See Figure 3 The appliance must be sealed to the counter to comply with applicable sanitation standards A bead of silicone sealant approximately 2 inch wide is to be applied to the bottom of the unit a
26. pproximately in from the front back and side edges We suggest Dow Corning GE or Permatex silicone RTV adhesive sealant or equivalent See NSF Basic Criteria C 2 for details 1 5 3 For Use On Optional Equipment Stand ATTENTION Rear mounting brackets should be installed to the Equipment Stand prior to placing griddle on the stand CAUTION Only two of the four supplied casters are equipped with a locking feature Install the griddle so that the two locking casters are at the front of the unit The casters should be LOCKED before the unit is placed into operation See Figure 4 To mount the griddle to the stand locate joining kit supplied with stand The joining kit should include 2 rear mounting brackets and 4 1 2 mounting bolts To mount the griddle to the equipment perform the steps on the following page 6 L25 052 Rev MagiKitch n Figure 2 CAUTION The appliance must be level to perform properly Failure to level unit may result in improper combustion and performance of the appliance gt lt LIQUID TIGHT SEAL SIMULATED BASE ALL FOUR SIDES Figure 3 0 5 06 CACAN Installation MKG Series Gas Griddle NOTICE The larger units have 6 threaded receiving holes but require only the four 1 2 bolts on each corner to mount the griddle 1 Remove 4 existing 1 4 20 nuts and bolts from the rear corners of the equipment stand 2 Align the 2 bolt hole
27. problems with or questions about your equipment please contact the Magikitch n Authorized Service and Parts representative ASAP covering your area or contact Pitco at the numbers listed to the left
28. s They are also compatible with MagiKitch n Series 600 APM Charbroilers L25 052 Rev 0 5 06 19 Accessories MagiKitch n MKG Series Gas Griddle 20 6 2 5 Miscellaneous Your appliance can also be used with the following miscellaneous accessories so you can customize your operation to your specific demands The wall spacers listed below insure that you cannot push the appliance too close to the rear wall The Utensil box gives you a handy location to store your cooking tools The Utensil box does not interfere with any controls and can be moved from one end of the griddle to the other without the use of tools Utensil Box MKG Towel Bar Only WALL SPACERS USE EXISTING APPLIANCE HARDWARE UTENSIL BOX SLIPS OVER TOP RAIL NO TOOLS REQUIRED wae L25 052 Rev 0 5 06 EFT Notes MKG Series Gas Griddle 7 Notes Page L25 052 Rev 0 5 06 21 Notes MKG Series Gas Griddle This Page Intentionally Left Blank 22 L25 052 Rev 0 5 06 Notes MKG Series Gas Griddle This Page Intentionally Left Blank L25 052 Rev 0 5 06 23 MagiKitch In the event of problems with or questions about your order please contact the Magikitch n factory at 800 258 3708 US and Canada only 603 225 6684 World Wide www magikitchn com MAILING ADDRESS P O BOX 501 CONCORD NH 03302 0501 SHIPPING ADDRESS 10 FERRY ST CONCORD NH 03301 L25 052 Rev 0 5 06 nm In the event of
29. s on the rear corners of the stand with the 2 bolt holes on the rear mounting brackets Orient the brackets as shown in Figure 4 on this page 3 Install the provided rear mounting brackets 2 to the rear corners by using the existing 1 4 20 hardware that were removed in step MOUNT FLUSH 1 tighten securely TO FRONT lt 4 Carefully place the griddle on the Se x MIs SE equipment stand NEIES x TUS Rear 5 Once the griddle is on the stand position Re ee ir eae the griddle on the stand so that the front NUTS amp BOLTS Ps SRO EB Ze Lip EEN edge of the base is flush with the front of WDE NM ON Be SUPPLIED the equipment stand If the griddle is the only appliance to be mounted on the stand then both sides of the griddle should be Drd Iw flush with the sides of the equipment stand U Eees 6 When positioned properly the threaded W OR OPTIONAL CASTERS receiving holes in the griddle base should H be aligned with mating clearance holes at the front of the equipment stand and with the clearance holes in the rear mounting brackets Install the provided 1 2 bolts and tighten securely 1 5 4 Leveling Instructions NOTICE Equipment stands are shipped from the factory with the legs or casters set to Zero Units should be leveled at time of S iS installation failure to do so could cause the Se e r griddle to operate improperly SGA de FOR REFERENCE ONLY 1 Identify the end or corner of the stand that
30. secceesscecesasscseesasisiessancstassesbenesnestezrseeenentesceenpasaceessazesteete 13 5 2 2 Chrome Plated Cooking Gurtace eeceeeeceeeenneee center eeneeeeeeeaeeeseeeeeeenieeeeeenaeeeeeenaeeeenneeneea 13 5 3 MONTHLY MAINTENANCE eeeeeEeEeEEEEEEEEEEEEEEEEEEEEEEEEEEEEEEE RER ERR ea ase sa seas EE EEEE E EEE EEN 13 5 3 1 Monthly Preventative Maintenance A 13 5 4 ANNUAL PERIODIC PREVENTATIVE MAINTENANCE AND INSPECTION ee EE EE ER EEEEER KREE EE EE 14 5 421 Safety Evallation aasien n eee aiaa EEN EENS ec 14 54 2 Mechanical INSPOCHON scssi osnan ere aeaeaie aae aaaeeeaa i aari 14 5 4 3 Systems Operation Inspechon 14 5 5 MENTILATION FOOD eeesee egeeeeee ees aeaaea apaa EE 14 5 6 TROUBLE SHOOTING CHARTS sssessnerenenenenenenenenenenenenenenenenenenenenenerenerererenerererenererenenenenenenennnnnn 15 5 6 1 Cooking PemOrmane cisteina etaa aaia da aeie aiaei 15 5 6 2 Operating Pertormance 15 6 ACCESSORIES E 16 idk STANDARD EE 16 6 2 OPTIONAL EE 16 DZ S rvice Sh lv s FrOMb isis cscs ccccsvcscseasdeaveccsvesseadsduasscusscucceasdiasseusvceecacsaciadeusecacsoastsacuansecedeeeasseastears 16 G22 Cutting BOARS saisis aa e Eich edu desis Ea E Ea Meldesdeiciness 17 6 2 3 Warming Shelves Heart 18 DZ Equipment Stamds c c c cc csreccecesthtecnersasceeesaseseesnecaeenssucens gods soseduahentesbeeuadsieestaesenersasedeasepensazeassiees 19 6 2 EE EE 20 T NOTES E 21 L25 052 Rev 0 5 06 3 Installation
31. sh cleaning powder spatula scraper and scraper blade replacements See the table below for Re Order Part Nos Chrome Griddle Magi Kleans r Part No 9825 1525101 Palmetto Brush Part No 9825 1524901 Using MagiKitch n chrome griddle accessories are important to maintaining the life of the griddle s chrome surface 6 2 Optional To order accessories for your griddle call your local MagiKitch n dealer for prices and availability The list of available accessories for your new appliance will give you the flexibility to customize your griddle to the best fit for your operational requirements This section will show you a variety of front and rear work shelves cutting boards equipment stands and other accessories to provide you with an efficient working appliance 6 2 1 Service Shelves Front Shelf Model MKG24 Mee MKG48 MKG60 MKG72 8 Service Shelf W O Towel Bar_ 5125 1511601 C 5125 1511602 C 5125 1511603 C 5125 1511610 C 5125 1511611 C 10 Service Shelf W O Towel Bar 5125 1511604 C 5125 1511605 C 5125 1511606 C 5125 1511612 C 5125 1511613 C 12 Service Shelf W O Towel Bar 5125 1511607 C 5125 1511608 C 5125 1511609 C 5125 1511614 C 5125 1511615 C 10 and 12 service shelves are also available with pan cutouts Consult factory for sizes and availability 16 L25 052 Rev 0 5 06 MagiKitch n Accessories MKG Series Gas Griddle WORKSHELVES WITH AND WITHOUT T
32. t is very important to install a fire safety system Your ventilation system should be designed to allow for easy cleaning Frequent cleaning of the ventilation system and the appliance will reduce the chances of fire Table 1 2 provides a list of reference documents that provide guidance on ventilation and fire safety systems This table is not necessarily complete Additional information can be obtained from CSA International 8501 East Pleasant Valley Rd Cleveland OH 44131 Excessive ventilation causes drafts which will interfere with the proper operation of the pilot and the burner Leave at least 18 inches of open space between the appliance s flue vent opening and the intake of the exhaust hood CAUTION Ensure that your ventilation system does not cause a down draft at the appliance s flue opening Down drafts will not allow the appliance to exhaust properly and will cause overheating which may cause permanent damage Damage caused by down drafts will not be covered under equipment warranty NEVER allow anything to obstruct the flow of combustibles or ventilation exiting the appliance flue DO NOT put anything on the top of the flue area CAUTION NEVER connect the blower directly to the flue opening s The direct flow of air will cause poor temperature recovery poor ignition and inefficient operation of the appliance and could extinguish the pilot s 1 5 Installation Setup The installation of this appliance MUST co
33. trol knobs to the PONEC EE AG TAL TEME desired temperature setting THIS CAP SNAPS 3 Wait 30 minutes or 1 hour if griddle ON AND OFF 5 16 NUT was cold for surface to stabilize 4 Place a reliable Grill surface a 2 pa w thermometer or test instrument Pq S oN x thermocouple able to register 300 F In the location above the thermostat being calibrated described in section 2 2 2 Check the temperature every 5 minutes until the temperature stabilizes and does not change by more than 30 F over a 15 minute time period You will need to remember the average temperature for the next step 5 Carefully remove the cap on the thermostat knob with the white indicator line see picture this section While holding the knob loosen the 5 16 nut on the thermostat shaft DO NOT REMOVE once the nut is loose the knob can be rotated so that the cap line marker is aligned with the actual temperature that the Grill surface thermometer is indicating 6 Re tighten the 5 16 nut while holding the knob in position do not allow the stem to turn or the temperature setting will not be accurate Replace cap L25 052 Rev 0 5 06 11 Basic Operation MagiKitch n MKG Series Gas Griddle 4 Basic Operation 4 1 Operational Helpful Hints 1 Each thermostat controls 12 of griddle surface whenever possible use the leftmost or rightmost thermostats for the lowest cooking temperatures The adjacent thermostats set at higher temperatures
34. w 1 6 1 Regulator Assembly An adequate gas supply is important for the appliance to operate properly Undersized lines or low pressures will restrict the volume of gas required for satisfactory performance A steady supply pressure between 7 and 8 w c for natural gas or 11 to 12 for propane gas is required With all gas appliances operating simultaneously the manifold pressure on all gas appliances should not show any appreciable drop Fluctuations of more than 25 on natural and 10 on propane gas will create pilot problems and affect burner operating characteristics Contact your gas company for correct supply line sizes After connection a certified gas service agent should check all newly installed equipment for correct gas pressure The unit should be connected ONLY to the type of gas for which it is equipped Check the type of gas on the Data plate see section 1 1 of this manual SNAP ACTION THERMOSTAT SOLID STATE OR ELECTRIC THERMOSTAT WITH STANDING PILOT See WITH MATCHLESS IGNITION 1 2 MANUAL SHUT OFF LP OR NATURAL T 3 4 MANUAL SHUT OFF VALVE WITH PRESSURE _ i GAS REGULATOR J l VALVE WITH PRESSURE TEST POINT Figure 6 The gas input regulator for your new appliance have been installed at the factory See Figure 6 for the location of the regulator manual shut off valve equipped on your appliance Using a regulator other than the one supplied with the unit will void the warranty The manifold pressure must be ma
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