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Hustler Turf Z4 User's Manual

1. Control lever adjustment The steering control levers can be adjusted for operator comfort By loosening the cap screws that attaches the upper control lever to the lower lever Figure 9 14 the upper control lever can be pivoted to fit the operator s personal preference The steering control levers should be adjusted so that they align with each other when in the neutral position 602223 0609 Weight adjusting control Forward rearward travel lever Figure 9 12 602223_0609 Figure 9 13 Cap Upper control arm Screws Figure 9 14 Hustler Z4 48 54 60 Maintenance Schedule Refer to Fig 4 15 COME NE INTERVALS INDICATED HOURS HOURS HOURS Verify safety start interlock system Prior to each use Visually inspect unit for loose hardware and or damaged parts Prior to each use Visually inspect tires Prior to each use Check oil level engine 1 Prior to each use or every 4 hours Clean air intake screen 8 Prior to each use or every 4 hours Check fuel level Prior to each use Blades sharpen amp securely fastened Prior to each use Discharge chute securely in place amp in lowest position Prior to each use Clean engine and pump compartment Daily Replace air cleaner paper element As needed 5 Grease deck pusher arms X Grease pump idler x Grease deck height pi
2. llle 3 4 Fuel system uui ieee dale ia aie isrixia 4 3 General engine maintenance 05 4 5 Hydraulic system 2 0 0 0 2 e eee eee 4 3 Eubricati n sortida u Anne Gea cued EDS Baraat 4 2 Maintanence introduction 2 222 4 1 Maintenance locator chart 2 aaaea 4 9 Maintenance schedule llle 4 8 Model and serial number sss 1 1 Moving tractor with stalled engine 3 5 Mower blade maintenance 0004 4 5 Mower blade removal 2222222 4 6 602223 0609 6 1 PAGE Mower deck operation 0000 3 9 New season preparation 000000 eee 5 2 Operating suggestions 0000 3 7 Operation safety 2 0000000000 3 1 Parts and service 2 none eee 1 1 Preparation of battery for storage 0 5 2 Preparation of engine for storage 5 2 ROPS Roll Over Protective Structure 3 5 Safe operating practices ooo 3 1 Safe servicing practices llle 4 1 Safety and instruction decals 2 222000 2 1 Safety start interlock system 3 3 Seat adjustment 0 0 0 0 nenn 4 6 Setvice Salety a YR a REDE UE EE 4 1 Slope guide a cet brew REN Re ME RUN 2 7 Slope Operation 22222222 3 2 Stopping the engine 2000e0eeaee 3 5 ES gis ez vice essed ating ee Meee ah we veo ee wer
3. e Hustler Turf Equipment will correct any defect in the frame resulting in frame breakage by repairing or replacing part s with new or used replacement parts e Hustler Turf Equipment will correct any defect in the deck resulting in the front edge of the deck being bent into the blades by repairing or replacing part s with either new or used replacement parts Such repair including parts and labor shall be at the expense of Hustler Turf Equipment and f The engine warranty is covered by the engine manufacturer to the original owner commercial or residential only and g The battery is covered by a one 1 year limited warranty to the original owner only WHO MUST PERFORM THE WARRANTY SERVICE All warranty service will be performed by dealers authorized by Hustler Turf Equipment Service calls and or transportation expense of the product to and from the authorized dealer for warranty work will be paid by the owner of the product For warranty service you can contact an authorized dealer or write Hustler Turf Equipment 200 South Ridge Road Hesston Kansas 67062 or call 1 620 327 4911 WHAT IS NOT COVERED BY THIS WARRANTY Hustler Turf Equipment does not warranty Some product components or parts not manufactured by Hus tler Turf Equipment Repairs made by unauthorized persons materials or workmanship e He must promptly notify Hustler Turf Equipment or an autho rized dealer in writing of the defect In no e
4. 1 The operator must be on the seat when testing the seat switch 2 Set both control levers in the park brake position 3 Start the engine and allow it to warm up to operating temperature 4 With the deck clutch switch down and the control levers in the park brake position slowly raise off of the seat The engine should continue to run 5 With the deck clutch switch up and or the control levers in the neutral position slowly raise off of the seat The engine should stop 6 If the engine fails to stop when the deck clutch switch is up or one or both of the control levers is up and the operator is off the seat check the function of the seat switch If the seat switch is not operating properly is not opening or closing and if the cause can not be determined replace the seat switch If the problem can not be located contact your Hustler Dealer A Engine starting The tractor s safety start interlock system is also designed to protect the operator and others from accidental injury due to unintentional engine starting The engine starting motor will not engage until A Control levers are in the park brake position B Deck clutch switch is in the down OFF position A NOTE The operator s seat is equipped with a separate safety switch If for any reason the operator should become unseated when the control levers are not in the park brake posi tion park brake switches are disengaged or the deck clutch switch is en
5. Mow more often in the early spring to maintain the same cutting height As the growth rate slows in mid summer mow less frequently If you cannot mow at a regular interval mow at a high cutting height then mow again two days later at a lower cutting height Raise the cutting height of the mower if the cutting width of the mower is wider than the previous mower This ensures that uneven turf is not cut too short Raise the cutting height of the mower if the grass if slightly taller than normal or if it contains a high degree of moisture Then mow it again with the cutting height set lower 3 8 Three point turn mmz steering 1 eps Step 1 Step 2 Step 3 Neutral 4 B i Right control lever Left control lever Figure 3 9 602223_0609 If the machine s forward motion must be stopped while mowing a clump of grass clippings may drop onto your lawn To avoid this move onto a previously cut area with the blades engaged mower deck towards bystanders Do not operate the mower without either the discharge chute or the entire WARNING Never direct discharge of material from grass collection system in place Figure 3 10 Discharge chute Figure 3 10 Mower deck operation the mower deck while the engine is running or with the deck drive clutch engaged Mower blades cannot be seen and are located very close to deck housing Fingers and toes
6. REVERSE TRAVEL REVERSE TRAVEL RIGHT TURN Figure 3 8 For emergency stop when traveling forward or rearward place the steering control levers in the park brake position immediately DANGER When moving in the rearward direction A push forward gently on steering control levers and avoid sudden movement Any sudden movement could cause the front of the mower to come off of the ground resulting in possible loss of control causing serious injury or death To make a three point turn to the right move the left control lever farther forward from neutral than the right control lever and start the turn Next pull back on the control levers until they are past neutral and the machine starts to go rearward Pull right control lever farther rearward from neutral than the left control lever until the rear of the machine has pivoted around Then push the control levers forward until they are both past neutral and the machine starts to go forward Push the left control lever farther forward from neutral than the right control lever and finish the turn Figure 3 9 IMPORTANT Rapid movement of control levers is not rec ommended as damage to the hydraulic system components may occur To increase speed increase control lever s distance from neutral The farther forward control levers are from neutral the faster tractor will travel forward The farther back control levers are from neutral the faster tractor will go in reverse Tractor
7. below WARNING Particular attention must be given to tightening the drive wheel lug nuts and blade spindle bolts Failure to correctly torque these items may result in the loss of a wheel or blade which can cause serious damage or personal injury Ft Ibs Nm Wheel lug nuts 65 75 88 14 101 7 Blade spindle bolt top UTS ee Gee 160 01 Blade spindle bolt bottom WSs chee cot 160 01 Wheel motor nut 200 210 271 2 284 7 Lug nuts only It is recommended that these be checked after the first 2 hours of operation initially every 50 hours and following removal for repair or replacement For all other torques refer to the various tractor parts manuals for standard torque chart See Product Literature section for ordering information For engine torque values see engine owner s manual Tires It is important for level mowing that the tires have the same amount of air pressure The recommended pressure are Drive wheels 8 12 psi 55 83 KPa Gauge wheels 8 12 psi 55 83 KPa Solid fill tires are not recommended for Hustler turf equipment On any machine with solid filled tires the warranty claim will be denied Lubrication Use SAE multi purpose grease Electrical system The electrical system is a 12 volt negative ground Recommended battery size is a garden tractor BCI group UIR with 225 or better cranking AMP rating A maintenance free batter
8. mounted to the tractor will also affect the way it handles on a slope Be aware that each attach ment s characteristics vary Do not tow on slopes The weight of the towed equip ment may cause loss of traction and loss of steering con trol Another consideration to safe mowing on slopes is to be aware of what is located at the bottom of the slope Extreme caution should be used when there is a hazard located at the bottom of the slope Some examples are 1 Water i e lake river 2 Cliffs retaining walls 3 Roads highways 4 Buildings 602223 0609 5 Rocks These are just a few examples of situations when caution must be used when operating on a slope There are many other possibilities too numerous to mention Just remem ber to always exercise extreme caution when operating on any slope A The ROPS will minimize chance of injury or death from rollover Seat belt must be fastened while operating a machine equipped with ROPS in the raised and secured position Both retaining pins and hair pins must be installed Failure to use seat belt will result in serious injury in the event of a roll over Children Tragic accidents can occur if the operator is not alert to the presence of children Children are often attracted to the machine and the mowing activity Never assume that children will remain where you last saw them A Never leave machine unattended with ignition key in switch especially with children present A Children
9. near the immediate areas of potential hazards These decals should not be removed or obliterated Replace them if they become non readable The following illustrations show the various decals that are located on the machine A brief explanation for those requiring one is shown to help the operator understand the meanings of these decals 602223 0609 2 1 Read Owner s Manual and decals before attempting to operate this machine Read OM decal eps Do not smoke while refueling Do not remove the fuel tank cap or fill with engine running or while the engine is hot Allow engine to cool before storing machine inside a building Store away from open flame or spark if there is fuel in tank Clean up any gasoline spills Do not refuel while in enclosed trailer or other enclosed areas Part Number 779280 779280 om ai WARNING Hot surface Avoid skin contact with hot surface Part Number 601624 WARNING Thrown objects Never operate the mower deck with side deflector damaged altered removed or in raised position except when the entire grass catcher attachment or mulching system is being used Part Number 601837 DANGER Rotating blades pulleys amp belts Keep shields and covers in place while machine is in operation Keep hands feet and clothing away from rotating pulleys and belts Part Number 601892 WARNING Thrown objects Always maintain a safe distance from peo
10. objects and other debris which may be thrown or entangled by mower blades Watch out for holes or deep depressions A Inspect area to be mowed for hazards such as rocks metal objects and other debris which may be thrown or entangled by mower blades Remove these objects before mowing A Always inspect machine for damage after striking a for eign object If damage is found repair machine immedi ately Be sure to stop on level ground disengage deck clutch place steering control levers in park brake posi tion stop tractor engine and remove ignition key when leaving operator s seat to inspect damage A Always wear adequate ear protection such as earplugs when operating this equipment as prolonged exposure to uncomfortable or loud noises can cause impairment or loss of hearing Do not wear radios or music headphones while operating the machinery Safe operation requires your full attention A Do not operate the equipment while wearing sandals ten nis shoes sneakers shorts or any type of loose fitting clothing Do not use a towel as a headband or neck wrap 602223 0609 3 1 and do not hang towel from the waist Long hair loose clothing or jewelry may get tangled in moving parts Always wear long pants safety glasses ear protection and safety shoes when operating this machine A Always be aware of what is behind the machine before backing up Do not mow in reverse unless absolutely necessary Always look down and behind before a
11. party is authorized to make any warranty in addition to those made in this agreement ALLOCATION OF RISKS This agreement allocates the risks of product failure between Hustler Turf Equipment and the purchaser This allocation is recognized by both parties and is reflected in the price of the goods OWNER S RESPONSIBILITY You must maintain your Hustler Turf Product following the maintenance procedures described in your owner s manual Such routine maintenance whether performed by a dealer or by you is at your expense This machine like any other powered equipment is potentially dangerous unless properly operated Any operator must be cautious and keep safety in mind at all times Any operator prior to using the Hustler Turf Equipment should thoroughly familiarize himself with the owner s manual regarding operation and safety of the machine as well as all safety warnings on the machine itself WARRANTY REGISTRATION 1 Dealers must register the on line at www Hustlerdealer com or by filling out the Warranty registration form provided in the owner s packet If using the Warranty registration form it MUST be completed and signed by the authorized dealer and original purchaser 2 For validation the completed Warranty registration form MUST be forwarded to Hustler Turf Equipment within ten 10 days following date of purchase 3 The date of purchase constitutes delivery unit 602223 0609 SAFETY PRECAUTIONS warning log e
12. ple and pets when mowing Always stop machine if someone enters the area Inspect area to be mowed for hazards such as rocks metal objects and other debris which may be thrown or entangled by mower blades Remove these objects before mowing Part Number 601967 WARNING Fire Cleanflammable material from machine Prevent fires by keeping engine com partment top of deck exhaust area bat tery fuel line fuel tank and operator s station clean of accumulated trash grass clippings and other debris Always clean up spilled fuel and oil Part Number 602041 WARNING Hot surface e Keep a safe distance from machine AWARNING Part Number 600899 f you loose steering control while operating the machine place the steering control levers in the park brake position immediately Inspect the machine and involve your Hustler dealer to resolve the problem before continuing to operate f pump belt fails steering control will be lost Refer to owner s manual for inspection and replacement intervals and refer to above paragraph for emergency procedures 602223 0609 Part Number 601968 WARNING Fluid Avoid hydraulic fluid escaping under pressure under pressure Hydraulic fluid escaping under pressure can pene trate skin e Hydraulic fluid escaping under pressure may have sufficient force to penetrate skin and cause serious injury Foreign fluid injected into the skin must be surgically removed wi
13. the engine manufacturer s recommendations after that If tractor is being operated in extremely dirty conditions then it is recommended oil be changed more frequently Engine oil fill amp dipstick Figure 9 4 Engine air filter Perform engine air filter maintenance per the Service Interval chart shown elsewhere in this manual A specially designed dry filter is standard equipment on these tractors and supplies clean combustion air to the engine Figure 9 5 These units are equipped with a safety filter The filter element slides over the safety filter Figure 9 6 NOTE The safety filter does not require servicing unless it becomes contaminated with dirt or moisture Recommended service procedure 1 Release clamps and remove element Clean the canister 9 4 Air cleaner mum Safety filter BEES SA A Figure 9 6 with a damp cloth 2 Before installing a new element inspect it by placing a bright light inside and rotate the element slowly looking for any holes or tears in the paper Also check gaskets for cuts or tears Do not attempt to use a damaged element which will allow abrasive particles to enter the engine 3 Reinstall the dust cup Make sure it seals all the way around the air cleaner body then tighten the clamps 4 Check all fittings and clamps periodically for tightness and inspect hoses for holes or cracks 5 Periodically check the intake hose for signs of ingested dust Locate and repair t
14. towing The tractor has a maximum towing capacity of 500 pounds This includes the trailer weight and the payload The trailer tongue is limited to a maximum of 50 pounds No other applications are approved 602223_0609 3 7 Operating suggestions DANGER Prior to operating the tractor the operator A should be thoroughly familiar with the proper use and operation of the equipment should read the manual completely and thoroughly and should have attempted slow moving maneuvers to become familiar with the operation of the equipment before attempting normal speed operation An inexperienced operator should not mow on slopes or on uneven terrain WARNING If you lose steering control while oper ating the machine place the steering control levers in the park brake position immediately Inspect the machine and involve your Hustler dealer to resolve the problem before continuing to operate A A WARNING The unit s steering control levers are very responsive Easy does it For smooth operation move lever slowly avoid sudden movement Skill and ease of operation come with practice and experience The machine can spin very rapidly Use caution when making turns and slow down before making sharp turns Inexperienced operators may have a tendency to oversteer and lose control Slow moving practice maneuvers are recommended to become familiar with these characteristics before attempting normal speed operation WARNING Sharp depressi
15. up mower when you must work under it Wear gloves when handling blades Always check for blade damage if mower strikes rock branch or other foreign object during mow ing WARNING Always wear adequate eye protection when grinding mower blades Resharpening pattern Bladeshp eps Do not sharpen to original pattern below Itis easier to get a straight cutting edge following the resharpening pattern shown above Original edge Figure 9 7 Warped Blade Replace Cutting plane ene MR BE Bladewrp ai Straight Blade Comparison of Warped and Straight Blades Figure 9 8 Cutting edge Twisted Blade Edge replace Cutting Plane Cutting edge yo Straight Blade Edge Bladetwt ai End view of blades comparing twisted and straightened blades Figure 9 9 Mower blade removal Use a 15 16 wrench to remove the 5 8 cap screw holding the blade to the spindle shaft from underneath NOTE A blade holding tool part number 381442 is available from Hustler Turf Equipment It is designed to prevent the blades from rotating when they are being removed or installed on the spindle Contact your Hustler dealer for more information Sharpen the blades on a grinder following pattern as shown Figure 9 7 Touch up sharpening can be done with a file Check the blades for balance following grinding A commercial balancing tool is available through most hardware supply store
16. while others are specific to the Hustler Mid Mount Z line This product is capable of amputating hands and feet and throwing objects Always follow all safety instructions to avoid serious injury or death Operation A Evaluate the terrain to determine what accessories and attachments are needed to properly and safely perform the job Only use accessories and attachments approved by the manufacturer A Never leave a running machine unattended Always stop on level ground disengage deck clutch place steering control levers in park brake position stop tractor engine and remove ignition key before leaving operator s seat for any reason including emptying the catcher or unclog ging the chute A Do not change the engine governor setting or overspeed the engine Operating the engine at excessive speed may increase the hazard of personal injury A Always remain seated while operating machine A Always keep safety shields and covers in place except for servicing A Always maintain a safe distance from people and pets when mowing Always stop machine if someone enters the area A Always operate machine in daylight or with adequate working lights A Follow daily and weekly checklists making sure hoses are tightly secured and bolts are tightened A Always observe traffic laws while driving machine from one location to another Watch for traffic when operating near or crossing roadways A Always be alert for hazards such as rocks metal
17. you must work under it Wear gloves when handling blades Always check for blade damage if mower strikes rock branch or other foreign object during mowing DANGER Never work with blades while engine is Use high blade speed Your mower is designed to operate at full throttle The throttle setting directly controls blade speed The highest blade speed generally gives best cut Direct grass discharge to right away from unmown area Select a mowing pattern that directs grass discharge towards the outside not towards center of mowing area Generally this means using a pattern utilizing left turns because side discharge is to right In any case avoid throwing grass discharge onto unmowed area because grass is then mowed twice Mowing twice puts an unnecessary load on the unit and reduces mowing efficiency When mowing a lawn for the first time cut grass slightly longer than normal to avoid scalping uneven terrain When possible it is best to use the cutting height that was used in the past When cutting grass taller than six inches you may want to mow the lawn twice to achieve a better quality of cut During normal mowing cut only about 1 3 of the grass blade Cutting more than that is not recommended unless grass is sparse or it is the end of the mowing season Alternate mowing direction to keep the grass growing straight and better dispersion of the clippings Remember grass grows at different rates at different time of the year
18. Owner s Manual Hustler Z4 HUSTUER GENERAL INFORMATION This manual applies to the following Hustler equipment lines Hustler Z4 To the new owner The purpose of this manual is to assist owners and operators in maintaining and operating the Z4 tractor and deck Please read it carefully information and instructions furnished can help you achieve years of dependable performance A separate Engine Owner s Manual is included with your owner s packet which contains additional engine information that will not be repeated in this manual You are urged to read it before attempting any operation or repair of the engine The decals are designed to give the operator brief information needed in the daily operation and service of the machine These decals are not intended to be used in place of this manual but instead are to be used as an extension of this manual These decals should not be removed or obliterated Replace these decals if they become unreadable It is the owner s responsibility to make certain that the operators and mechanics read and understand this manual and all decals before operating this machine It is also the owner s responsibility to make certain that the operators and mechanics are qualified and physically able individuals properly trained in the operation of this equipment All operator and mechanics must become familiar with the safe operation of the equipment operator controls and safety signs Never let chi
19. actor should be facing forward and it must be secured IMPORTANT Always make certain the two bypass valves are returned to their operating position before running the trac tor following repairs ROPS Roll Over Protective Structure A Roll Over Protective Structure ROPS and seat belt is provided with the equipment Do not remove the ROPS and seat belt KROPS when used with seat belt is effective in reducing injuries during unit overturn accidents Overturning the unit without ROPS can result in serious injury or death NOTE Inspect the ROPS after the first 20 hours of opera tion Following the initial inspection check the ROPS after every 500 hours of operation or every six months whichever comes first Figure 3 6 1 Check the torque of the ROPS mounting bolts Tighten the bolts to the correct torques as shown below if 602223 0609 3 5 Retaining rings Figure 3 6 necessary Figure 3 7 2 Inspect the operator s seat and the mounting parts for the seat belt Tighten the bolts to the correct torque as shown below if necessary and replace parts that show wear or damage Torque values are given below Ft Ibs Nm Hustler Z4 ROPS mounting bolts A 99 Seat belt mounting hardware 48 65 The two post ROPS can be pivoted down by removing the right and left retaining rings and pulling out on the clevis pins so that the machine can operate under low hanging tree limbs or other obstructions Do not wear
20. and fittings For additional causes Air intake screen or clean ing fins clogged See engine manual Clean screen and fin For additional causes See engine manual Low engine oil pressure Low oil level Add oil Oil diluted or too light Change oil and check for source of contamination Failed oil pump See your dealer High oil consumption Numerous See your dealer 602223 0609 Tractor circles or veers in one direction Tractor creeps when parking brake engaged Steering linkage needs adjustment Adjust linkage Wheel motors faulty See your dealer Tires improperly inflated Adjust air pressure to 8 12 psi Hydraulic pump faulty Steering linkage out of adjustment See your dealer Adjust steering linkage Brakes need adjustment Adjust parking brakes There is abnormal vibra tion The engine mounting bolts are loose Tighten the engine mount ing bolts The engine pulley idler pulley or blade pulley is loose Tighten the appropriate pulley The engine is pulley is damaged Contact your Hustler Dealer The cutting blade s is are bent or unbalanced A blade mounting bolt is loose Install new cutting blade s Tighten the blade mount ing bolt Spindle bearing is worn or loose Replace or tighten spindle bearing A blade spindle is bent Contact your Hustler Dealer Uneven cutting he
21. anship If the Purchaser discovers within this warranty period a defect in If the Purchaser discovers within this warranty period a defect in materials or workmanship e He must promptly notify Hustler Turf Equipment or an autho rized dealer in writing of the defect In no event shall such notification be received by Hustler Turf Equipment or an authorized dealer later than 120 days from date of delivery e Within a reasonable time after such notification Hustler Turf Equipment will correct any defect in material or workmanship on the Hustler Turf Equipment by repairing or replacing part s with either new or used replacement parts Such repair including parts and labor shall be at the expense of Hustler Turf Equipment and e Hustler Turf Equipment provides a limited warranty for the entire length of ownership by the original purchaser for the following items Against all defects in the frame resulting from frame breakage Against all defects in the mowing deck which results in the front edge of the deck being bent into the the blades Against hydraulic hose and fitting leaks If the original Purchaser discovers within this warranty period such a defect e He must promptly notify Hustler Turf Equipment or an autho rized dealer in writing of the defect Such notification must be received by Hustler Turf Equipment or an authorized dealer during the period when the equipment is owned by the original purchaser
22. be made through your local service center A WARNING A The engine exhaust from this product contains chemicals known to the State of California to cause cancer birth defects or other reproductive harm NOTICE OF REQUIREMENT OF SPARK ARRESTER MUFFLER This equipment may create sparks that can start fires around dry vegetation California Public Resources Code Sec tion 4442 6 provides that it is unlawful to use or operate an internal combustion engine on any forest covered brush covered or grass covered land unless the engine is equipped with a spark arrester maintained in effective working order A spark arrester is a device constructed of nonflammable materials specifically for the purpose of removing and retaining carbon and other flammable particles over 0 0232 of an inch in size from the exhaust flow of an internal combustion engine that uses hydrocarbon fuels or which is qualified and rated by the United States For est Service Other states or federal areas may have similar laws The Operator Should Contact Local Fire Agencies For Laws or Regulations Relating to Fire Prevention Requirements THIS EQUIPMENT DOES NOT HAVE A SPARK ARRESTER AND YOUR SHOULD CONTACT YOUR AUTHORIZED HUSTLER DEALER FOR THE PUR CHASE OF A SPARK ARRESTER Inspect spark arrester daily replace every 500 hours or as needed The Engine Owner s Manual provides information regarding the U S Environmental Protection Agency EPA and the California Emission Cont
23. can be cut off instantly DANGER Never attempt to make any adjustments to With the engine running engage the deck clutch switch Figure 3 1 and advance engine throttle to full rpm NOTE Engaging the deck clutch at high engine rpm or when under heavy load in tall grass for example can cause belts and or electric clutch to slip resulting in premature wear or possible damage Deck cutting height adjustment Deck height is adjustable from 1 1 2 to 4 1 2 3 81 cm 11 43 cm in 1 4 64 cm increments The holes in the height adjusting bar are spaced at 1 2 1 27 cm intervals By turning the height adjusting stop around 1 4 64 cm increments can be attained due to the 1 4 64 cm plate that is part of the stop Figure 3 11 EXAMPLE When the height adjusting stop is placed in the 1 1 2 3 81 cm hole with the 1 4 64 cm plate facing to the front of the unit the cutting height is at 1 1 2 When the height adjusting stop is placed in the 1 1 2 3 81 cm hole with the 1 4 64 cm plate on the operator s side of the hole the cutting height is at 1 3 4 4 45 cm 602223_0609 3 9 The notch located at the rear of the height adjusting bar is to be used when the deck is placed in the transport mode Height adjusting bar Figure 3 11 Anti scalp wheels Anti scalp wheel kits are standard on Hustler Mid Mount Z units These anti scalp wheels are designed to minimize scalping when mowi
24. ct the seat belt system all seat seat belt parts seat pan and seat pan latch daily prior to mowing for signs of any damage These parts should be replaced if any parts indicate signs of 1 cuts 3 6 fraying extreme or unusual wear significant discoloration due to UV exposure dirt or stiffness abrasion to the seat belt webbing damage to the buckle latch plate or hardware or any other problem 96 B D RIAM If the seat belt is to be cleaned use soap and water Do not use carbon tetrachloride naphtha etc as these will weaken the webbing For the same reason do not bleach or dye the webbing Replace seat belt if worn or damaged Possible damage to the ROPS If the unit has rolled over or the ROPS has been in some other type of accident such as hitting an overhead object during transport the ROPS must be replaced to retain the best protection Following an accident check the ROPS the operator s seat and the seat belt and seat belt mountings for possible damage Before operating the machine replace all damaged parts IMPORTANT Do not attempt to weld or straighten the ROPS A A WARNING If the ROPS or cab is removed or replaced make sure that the proper hardware is used and the recommended torque values are applied to the attaching bolts WARNING The ROPS structure s protective capability may be impaired by structural damage overturn or alteration Do not remove or alter any of the ROPS parts Do not a
25. d maintenance information and schedules which the operator should follow on a routine basis For more detailed information order the correct parts manual for your unit Refer to the Product Literature section of this manual Remain alert for unusual noises they could be signaling a problem Visually inspect the machine for any abnormal wear or damage A good time to detect potential problems is while performing scheduled maintenance service Correcting the problem as quickly as possible is the best insurance Clear away heavy build up of grease oil and dirt especially in the engine and under the seat platform areas minute dust particle are abrasive to close tolerance engine and hydraulic assemblies Daily inspect mower for grass clippings and wire and string tangles The underside of the mower deck will collect a build up of grass clippings and dirt especially when grass is wet or has high moisture content This build up will harden restricting blade and air movement and will probably show a poorer quality of cutting Therefore it should be removed routinely To do this it will be necessary to raise and block the deck using jack stands or blocks in the full up position and scrape the build up from underneath Some repairs require the assistance of a trained service mechanic and should not be attempted by unskilled personnel Consult your Hustler service center when assistance is needed Torque values A Torque values are given
26. disengage deck clutch lower deck remove ignition switch key and disconnect negative battery cable before doing any maintenance Wait for all movement to stop before adjusting cleaning or repairing Repairs or maintenance requiring engine power should be performed by trained maintenance per sonnel only To prevent carbon monoxide poisoning be sure proper ventilation is available when engine must be operated in an enclosed area Read and observe safety warnings in front of manual A Before working on or under the deck make certain engine cannot be accidentally started Shut engine off remove ignition switch key and disconnect negative bat tery cable for maximum safety Repairs or maintenance requiring engine power should be performed by trained maintenance personnel only A Except when changing or checking belt always keep belt covers on mower deck for safety as well as cleanliness A Use a stick or similar instrument to clean under the mower making sure that no part of the body especially arms and hands are under mower A Keep your machine clean and remove any deposits of trash and clippings which can cause engine fires and hydraulic overheating as well as excessive belt wear Clean up oil or fuel spillage Allow machine to cool before storing A Clean flammable material from machine Prevent fires by keeping engine compartment top of deck exhaust area battery hydraulic lines fuel line fuel tank and operator s station clean
27. e OR 4 2 To the new owner 22m een ee 1 1 Torque values ita il ee is 4 2 USE ATM as EL EL 3 2 Using this manual 00005 1 1 Warranty registration 000 een 1 1 6 2 602223_0609 HUSTUER Hustler Turf Equipment PO Box 7000 Hesston Kansas 67062 620 327 4911 hustlerturf com PN 602223 5 09
28. ed equip ment Cost of capital Cost of any substitute equipment facilities services or down time e The claims of third parties including customers and injury to property Some states do not allow the exclusion or limitation of incidental or consequential damages so the above limitation or exclusion may not apply to you TIME LIMIT a Two 2 Year Limited Warranty Any action for breach of warranty must be commenced within twenty five 25 months following delivery of the goods in a non rental application Three 3 Year Limited Warranty Deck Spindle amp Deck Gauge Fork Bearings Any action for breach of warranty must be commenced within thirty seven 37 months following delivery of the goods in a non rental application b Four Year 500 Hours Limited Warranty Any action for breach of warranty must be commenced within forty nine 49 months following delivery of the goods c Rental Any action for breach of warranty must be commenced within 120 days following delivery of the goods in a rental application NO OTHER WARRANTIES Unless modified in writing signed by both parties and approved by the President of Hustler Turf Equipment this agreement is understood to be the complete and exclusive agreement between the parties superseding all prior agreements oral or written and all other communications between the parties relating to the subject matter of this agreement No employee of Hustler Turf Equipment or any other
29. ere in this manual WARNING Gasoline is harmful or fatal if swal lowed Long term exposure to vapors can cause serious injury and illness Avoid prolonged breathing of vapors Keep face away from nozzle and gas tank or fuel con tainer opening Keep gas away from eyes and skin If fuel is spilled on clothing change clothing immedi ately A The fuel tanks are located in the tractor s fenders Use regular unleaded gasoline with an octane rating of 87 or higher IMPORTANT Never use methanol gasoline containing methanol or gasohol containing more than 10 ethanol because the fuel system could be damaged Do not mix oil with gasoline The fuel filter is an in line filter located in the fuel line between the fuel tank and the fuel pump Figure 9 2 A fuel shut off valve is located on each tractor The location and operation of the fuel valve will vary depending upon the unit Close the fuel valve to prevent fuel flow to the engine The valve s two other positions will allow fuel to be drawn from either one or the other fuel tank Figure 9 3 Left fuel tank Fuel shutoff valve shown in closed position Figure 9 3 Engine oil and filter Check engine oil daily and after every 4 hours of operation Tractor must be setting level when checking oil Refer to engine manual and maintenance schedule for oil recommendation and capacities Figure 9 4 Change the engine oil and filter after the first 5 hours of operation per
30. erform test to make sure safety start interlock system is operating properly Refer to Safety start interlock system section 7 As soon as engine begins to run check to make certain the oil warning light check engine light and alternator warning light if applicable are off If not stop engine immediately and check for the cause 8 Allow the engine to idle a few minutes before advancing the throttle and or engaging the deck clutch Stopping the engine Use the following procedure to shut off the engine after operating the equipment 1 Place the control levers in the park brake position 2 Disengage the deck clutch 3 Throttle back to low idle for a couple of minutes 4 Rotate ignition key counter clockwise to the OFF position Remove the key from switch before leaving the tractor Moving tractor with stalled engine If it becomes necessary to move the tractor when the engine is inoperative the hydraulic pumps are equipped with bypass valves Before moving the unit turn bypass valves counter clockwise one half to one revolution The valve stems on each hydraulic pump are located near the top and are identified as a hex stud The valve is located per Figure 3 5 The steering control levers must be placed in the neutral position to release the park brakes so that the tractor can be moved Do not tow the machine Move it by hand or use a winch to load on a trailer for transporting When transporting on another vehicle the tr
31. erminals or metal tools touching metal tractor components can cause sparks Sparks can cause a battery gas explo sion which will result in personal injury Prevent the battery terminals from touching any metal tractor parts when removing or installing the battery Do not allow metal tools to short between the battery terminals and metal tractor parts A WARNING Incorrect battery cable routing could cause damage to the tractor and battery cables This can cause sparks which can cause a battery gas explo sion which will result in personal injury Always disconnect the negative black battery cable s before disconnecting the positive red cable s Always connect the positive red battery cable s A before connecting the negative black cable s Hydraulic filter Figure 9 1 602223 0609 Hydraulic system IMPORTANT Never use hydraulic or automatic transmis sion fluid in this system use only motor oil as specified Remember dirt is the primary enemy of any hydraulic system WARNING Hydraulic fluid escaping under pressure A may have sufficient force to penetrate skin and cause serious injury Foreign fluid injected into the skin must be surgically removed within a few hours by a doctor familiar with this form of injury or gangrene may result Before applying pressure to hydraulic system make sure all connections are tight and all hoses and lines are in good condition To find a leak under pressure use a piece
32. es Check tire pressure and inflate to proper operating pressure NOTE Do not deflate tires Perform separate engine and battery preparation as listed below Store tractor in a clean dry place Preparation of engine for storage When engine is to be unused for long periods proceed as follows 1 Aw Pp wh Run engine for a minimum of 15 minutes Drain oil from crankcase while engine is still warm Refill with fresh oil of proper viscosity Drain fuel tanks Remove and replace fuel filter Clean exterior surface of engine Spread a light film of oil over any exposed metal surfaces of engine that are subject to corrosion Check oil filler cap and fuel tank cap to make certain they are securely in place Preparation of battery for storage When the machine is to be unused for long periods it is best to disconnect the batteries and remove them from the unit At this time perform the following battery maintenance 1 2 3 4 5 Remove the battery from machine Clean battery terminals and cable connectors Charge the battery if necessary Store battery in a cool dry place do not expose to freezing temperatures Always keep the battery fully charged important to prevent battery damage temperature is below 32 F Especially when the New season preparation Before starting the tractor following post season storage the following servicing is required 1 2 3 A Clean tractor removing trash and d
33. es fuel valve and grommets for any cracks or leaks 8 More often under dusty or dirty conditions and during hot weather 9 Inspect ROPS after the first 20 hours of operation and then after every 500 hours of operation or yearly whichever comes first REFERENCES a Refer to Engine Owner s Manual NOTE After completing maintenance cycle repeat cycle 602223 0609 Hustler Z4 48 54 60 Maintenance Locator Chart Maintenance Locator Chart 602223_0609 NDARPNZO 1 2 3 4 5 6 7 8 Engine Oil Fill amp Dipstick Fuel Filter Engine Air Cleaner Engine Oil Drain Plug Battery Fuel Tanks Hydraulic Oil Expansion Tank Hydraulic Oil Filter Gauge Wheel Bearing Zerks 2 Engine Oil Filter Deck Height Pivot Zerks 4 Park Brake Sw
34. ff the engine and be sure the blades have stopped before clean ing Use a stick to clear a plugged discharge area Never use your hand A Always keep clear of the mower blades and attachments during operation A Do not operate the machine if you are fatigued sick or while under the influence of alcohol or drugs if your are pregnant or under 18 years old A Exercise caution when loading or unloading the machine onto a trailer or truck A Always wear safety goggles or safety glasses with side shields when operating the mower A Data indicates that operators age 60 years and above are involved in a large percentage of riding mower related injuries These operators should evaluate their ability to operate the mower safely enough to protect themselves and others from serious injury A Follow the manufacturer s recommendation for wheel weights or counterweights A If any attachment or additional weight is mounted on the rear of the unit any rapid movement of the control levers in either direction could result in a reaction of the tractor that can cause serious injury A Clean flammable material from machine Prevent fires by keeping engine compartment exhaust area battery fuel line fuel tank and operator s station clean of accumulated trash grass clippings and other debris Always clean up spilled fuel and oil A Always secure the ROPS in the raised position and buckle seat belt before starting tractor Using a ramp A Use ex
35. gaged the engine will stop The following steps are the correct procedures for starting the engine If difficulty is encountered contact the Hustler Dealer in your area 1 Before starting tractor each day perform daily pre operation checking See Safety Start Interlock System section 2 Make sure the control levers are in the park brake position and deck clutch switch is disengaged Only start the engine from the operator s position 3 Use choke if unit is equipped with one when engine is cold or if warm engine fails to start within 5 seconds of WARNING The safety interlock system should always function per steps 4 and 5 If it does not func tion properly it should be corrected immediately Do not operate machine without properly functioning seat safety switch WARNING The safety interlock system must not be disconnected or bypassed Doing so could cause the machine to operate unexpectedly resulting in personal injury 602223 0609 cranking Avoid flooding and operate engine without choking as soon as possible 4 Set throttle at approximately 1 2 open position 5 Insert key in ignition switch and rotate full clockwise to engage starting motor Release key when engine starts IMPORTANT The engine starter should not be operated for periods longer than 30 seconds at a time An interval of at least two minutes should be allowed between such cranking periods to protect the starter from overheating and burn out 6 P
36. he source of ingested dirt 6 Never operate a machine without an air filter installed Overservicing Overservicing occurs when an air filter element is removed for cleaning or replacement before it is necessary Each time the filter is removed a small amount of dirt and dust could fall in the intake system This accumulated dirt can cause a dusted engine It only takes a few grams of ingested dirt over the normal 602223 0609 service life of an engine to cause a dusted engine Do not clean element replace with a new element only Cleaning used air filter elements through improper cleaning procedures can get dust on the inside of the filter causing dirt ingestion and engine failure It is important to note that whenever an air filter element is cleaned by any method the person or company performing the cleaning assumes responsibility for the integrity of the filter from then on The warranty for air filters expires upon cleaning or servicing in any manner because the condition of the filter after servicing is completely out of their control Therefore on a dust ingested engine failure there will be no warranty consideration if the air filter element has been cleaned or serviced in any manner A partially dirty air filter element works better than a new element Therefore a dirty filter element is not bad for the engine unless it is excessively restricting the air flow and engine performance is affected The reason is simple The med
37. ia in the filter must be porous to allow air to pass through it When dirty air passes through the filter the dirt plugs some of the holes in the media and actually acts as part of the filter media When the next round of dirt enters the first dirt helps filter out even smaller particles making the filter more efficient at stopping dirt from entering the engine This is referred to as barrier filtration Of course at some point the filter media becomes too clogged to allow air to pass The mowing conditions will determine the frequency of air filter element changing General engine maintenance Detailed instructions and recommendations for break in and regular maintenance are specified in the Engine Owner s manual Please refer to this manual for engine servicing lubricating oil levels with quality and viscosity recommendations bolt torques etc The engine warranty is backed by the manufacturer Special attention should be paid to applicable data which will not be duplicated here Belts Inspect belts frequently for wear and serviceability Replace a belt that shows signs of severe cuts tears separation weather checking and cracking or burns caused by slipping Slight raveling of belt covering does not indicate failure trim ravelings with a sharp knife WARNING If the pump belt fails loss of control A will occur especially when operating on a slope If you lose steering control while operating the machine place the steering co
38. ight The blade s are not sharp Sharpen the blades A cutting blade s is are bent Install new cutting blade s The deck is not level Level the deck per the Deck leveling and height adjustment section of the parts manual An anti scalp wheel is not set correctly Adjust the height of the anti scalp wheel The underside of the deck is dirty Tires improperly inflated Clean the underside of the deck Adjust air pressure to 8 12 psi A blade spindle is bent Contact your Hustler Dealer Blades do not rotate The deck drive belt is worn loose or broken Install a new deck drive belt The deck drive belt is off the pulley Install the deck drive belt and check for a reason Electric clutch is not engaging Check and or replace 10 amp fuse Contact your Hustler dealer STORAGE When storing the unit at the end of the mowing season the following steps should be taken to ensure readiness for the next mowing season 1 5 6 Remove all grass dirt and trash from tractor and cutting units IMPORTANT Wash the machine with a mild detergent and water Do not pressure wash the machine Avoid excessive use of water Clean tractor and mower and touch up all scrapes with touch up paint Replace air filter element Check thoroughly for any worn or damaged parts that need replacing and order them from your dealer Block tractor up so weight is off tir
39. irt accumulation Check engine oil hydraulic oil and coolant levels Fill fuel tanks with fresh fuel Bleed fuel system as outlined in Maintenance section Run machine at half speed for 5 minutes checking operation of steering control lever Stop engine and check for oil leaks loose fittings and so forth WARNING At start of new season always check that fresh oil and coolant have been added to machine If oil and coolant are drained at season s end and not replaced engine damage will result Tighten any bolts that have loosened and make sure all hair pins cotter pins and clevis pins are in place Install all safety shields and review safety precautions listed in this manual Check and inflate tires to 8 12 psi 55 83 kpa Install fully charged batteries and attach the battery cables PRODUCT LITERATURE If you would like to view or print a copy of the Hustler Z4 product manuals go online to www hustlerturf com and click on the MANUALS button 5 2 602223 0609 INDEX PAGE Anti scalp wheels llle 3 9 Belts na ran Bea 4 5 Children sa tain ee rn ea 3 3 Control lever adjustment 4 6 Control Panel uses sr uc UR Mn ES 3 3 Controls sr re a en 3 3 Deck cutting height adjustment 3 9 Driving the tractor llle 3 6 Electrical system leslie 4 2 Engine air filter l l 4 4 Engine oil and filter 0 00000000005 4 4 Engine starting
40. itch Drive Tire Pump Idler Zerk 1 Deck Belt Pump Belt Blades Figure 9 14 9 9 9 10 602223_0609 HUSTLER Z4 TROUBLESHOOTING SYMPTOMS PROBABLE CAUSES SUGGESTED REMEDIES SYMPTOMS PROBABLE CAUSES SUGGESTED REMEDIES Starting motor does not crank Steering control levers not in park brake position or switch not adjusted Place steering control levers in park brake posi tion or re adjust switch Deck clutch switch engaged Weak or dead battery Disengage clutch switch Recharge or replace Tractor jerky when start ing or operates in one direc tion only Steering control linkage needs adjustment Pump or wheel motors faulty Adjust linkage See your dealer Tow valves not closed completely Close tow valves Electrical connections are corroded or loose Check the electrical con nections 20 amp fuse is blown Replace the 20 amp fuse For additional causes See engine manual Hydraulic system oper ates hot oil in reservoir smells rancid Low hydraulic oil level Fill reservoir Hydraulic p
41. ld overturn the machine Tall grass can hide obstacles A Remove obstacles such as rocks tree limbs etc A Keep all movement on slopes slow and gradual Do not make sudden changes in speed or direction A Avoid starting and stopping on a slope If tires lose trac tion disengage the blades and proceed slowly straight down the slope A Mow a safe distance minimum of 10 feet away from drop offs retaining walls drainage ditches embank ments water and other types of hazards to avoid a wheel dropping over the edge or to avoid the ground from breaking away This will reduce the risk of the machine suddenly rolling over causing serious injury or death 3 2 A Use a walk behind push mower or hand held trimmer on slopes and near drop offs retaining walls drainage ditches embankments and water to avoid machine roll over and serious injury or death A Do not mow on wet grass Slippery conditions reduce traction which could cause sliding and loss of control A Do not tow on slopes The weight of the towed equip ment may cause loss of traction and loss of control A Do not try to stabilize the machine by putting your foot on the ground A If the mower s tires lose traction when operating on slopes disengage the blades place the control levers in the park brake position turn the engine off and get help A Never make sudden starts stops turns or reverse direc tion especially when maneuvering on slopes The steer ing is de
42. ldren or untrained people operate or service the equipment Local regulations may restrict the age of the operator The owner user can prevent and is responsible for accidents or injuries occurring to themselves other people or property IMPORTANT For more detailed maintenance and adjust ment information refer to the proper parts manual for your machine Refer to the Product Literature section of this manual for ordering information The owner user can prevent and is responsible for accidents or injuries occurring to themselves other people or property Using this manual General operation adjustment and maintenance guidance is outlined for both the experienced and novice Hustler user Operating conditions vary considerably and cannot all be addressed individually Through experience however operators should find no difficulty in developing good operating skills suitable to most conditions 602223 0609 1 1 Directions used in this manual for example RIGHT or LEFT refer to directions when seated on tractor facing forward unless otherwise stated Photographs and illustrations used were current at the time of printing but subsequent production changes may cause your machine to vary slightly in detail Hustler Turf Equipment reserves the right to redesign and change the machine as deemed necessary without notification If a change has been made to your machine which is not reflected in this operator s manual or the parts manual
43. levers Figure 3 2 these levers control the tractor s speed direction stopping and park brake Levers are used to steer accelerate decelerate and change direction When the control levers are in the park brake position 3 3 the tractor will not move when the engine is on and drive pumps are operating WARNING The parking brake may not hold the trac A tor if parked on a slope Block or chock the machine when parked on a slope B Deck lift pedal Figure 3 3 the deck lift pedal is used to raise or lower the deck Push on the pedal to raise the deck and then place the deck height locking pin into the desired cutting height hole Push the deck lift pedal to raise the deck when going over obstructions Safety start interlock system The tractor is equipped with a safety start interlock system consisting of the park brake switches seat switch and deck Control levers shown in neutral position E Control lever shown in park brake position Tom y Figure 3 4 clutch switch Check tractor safety start interlock system daily prior to 3 4 operation This system is an important tractor safety feature It should be repaired immediately if 1t malfunctions The machine incorporates a separate seat switch which will stop the tractor engine when the operator is unseated for any reason while the tractor is operating This is a safety feature designed to prevent runaway or accidental entanglement To inspect the system
44. ly appropriate jack stands with a minimum weight rating of 2000 pounds to block the unit up Use in pairs only Fol low the instructions supplied with the vehicle stands A Do not touch hot parts of machine A Keep nuts and bolts tight especially the blade attachment bolts Keep equipment in good working condition A Never tamper with safety devices Check their proper operation regularly A Stop the engine before removing the grass catcher or unclogging the discharge chute Never clear the dis charge chute with the engine running Turn off the engine and be sure the blades have stopped before clean ing Use a stick to clear a plugged discharge area Never use your hand A Grass collection system components are subject to wear damage and deterioration which could expose moving parts or allow objects to be thrown Frequently check components and replace with manufacturer s recom mended parts when necessary A Exercise caution when working under the deck as the mower blades are extremely sharp Wrap the blade s or wear gloves and use extra caution when servicing them A Use only genuine Hustler replacement parts to ensure that original standards are maintained Introduction Regular maintenance is the best prevention for costly downtime or expensive premature repair The following pages contain suggested maintenance information and schedules which the operator should follow on a routine basis The following pages contain suggeste
45. nd while backing up A Never push forward suddenly on your control levers while the machine is in rearward motion because machine may tip backwards A Never pull back suddenly on your control levers while the machine is in forward motion A When moving in reverse push forward slowly on control levers and avoid sudden movement Rapid movement of the control levers in either direction could result in a reaction of the tractor that can cause serious injury A Never operate a poorly maintained machine A Never attempt high speed maneuvering especially in crowded or congested areas A Never allow persons to operate this machine without proper instruction or allow children to operate machine Allow only responsible adults who are familiar with these instructions to operate this machine A Never put hands or feet under any part of the machine while it is running A Never carry passengers A Never direct discharged material toward anyone Avoid discharging material against a wall or obstruction Mate rial may ricochet back towards the operator Always dis engage the blades and wait for them to stop before crossing gravel drives walks or roads A Always keep clear of the mower blades and attachments during their operation A Turn off blades when not mowing A Slow down before turning A Stop the engine before removing the grass catcher or unclogging the discharge chute Never clear the dis charge chute with the engine running Turn o
46. ng area and under the watchful care of a responsible adult other than the opera tor A Be alert and turn the machine off if children enter the area A Before and while backing look behind and down for small children A Never carry children even with the blades off They may fall off and be seriously injured or interfere with safe machine operation Children who have been given rides in the past may suddenly appear in the mowing area for another ride and be run over or backed over by the machine A Never allow children to operate the machine A Never allow children or others in or on towed equipment A Use care when approaching blind corners shrubs trees the end of a fence or other objects that may obscure vision OFF RUN and START With key inserted rotate it clockwise to START position release key when engine starts and switch will automatically return to the RUN position E Oil pressure light Figure 3 1 this light comes on when the ignition switch is placed in the RUN position and stays lit until the engine is running and a safe oil pressure is developed If light comes on during operation shut engine off immediately and locate and correct the problem F Electronic hour meter Figure 3 1 registers 1 10 hour increments up to 9 999 9 total hours Connected to the ignition switch the meter records the accumulative time while the ignition key is switched to the RUN position Controls A Control
47. ng on rough uneven terrain After setting the cutting height adjust the front anti scalp wheels so they extend below the deck but do not contact the ground They should always be at least 1 4 to 3 4 6 35mm to 19 05mm below the deck With the unit sitting on a flat level surface the front wheel position can be adjusted up or down as needed from 3 4 to 1 3 4 19 05mm to 44 45mm below the blade surface Move the front wheels up or down in 1 2 12 70mm increments using the different axle mount holes in the wheel mount bracket Figure 3 12 When adjusting the rear anti scalp wheels the wheel should be in the lower axle mount hole when the front anti scalp wheels are in the lower or middle axle mount holes When the front wheels are in the upper axle mount hole the rear wheels should be in the upper axle mount hole as well NOTE When the anti scalp wheels are installed the mini mum cutting height is 1 1 2 3 81 cm with the anti scalp wheels set at 3 4 1 91cm Mount holes Figure 3 12 3 10 602223_0609 MAINTENANCE amp ADJUSTMENTS Safe Servicing Practices This product is capable of amputating hands and feet and throwing objects Always follow all safety instructions to avoid serious injury or death Service A Unless specifically required DO NOT have engine run ning when servicing or making adjustments to tractor Park the machine on level ground Place steering control levers in the park brake position
48. ntrol levers in the park brake position immediately Inspect the machine and involve your Hustler dealer to resolve the problem before continuing to oper ate Inspect the belt pulley grooves and flanges for wear A new belt or one in good condition should never run against the bottom of the groove Replace the pulley when this is the case otherwise belt will lose power and slip excessively Never pry a belt to get it on a pulley as this will cut or 602223 0609 9 5 damage the fibers of the belt covering Keep oil and grease away from belts and never use belt dressings Any of these will destroy the belt composition in a very short time Mower blade maintenance Check the mower blades daily they are the key to power efficiency and well groomed turf Keep them sharp a dull blade will tear rather than cut the grass leaving a brown ragged top on the grass within a few hours A dull blade also requires more power from the engine Replace any blade which is bent cracked or broken A A WARNING Never attempt to straighten a bent blade by heating or weld a cracked or broken blade as the blade may break and cause serious injury Replace worn or damaged blades DANGER Never work with blades while engine is running or deck clutch switch is engaged on Always place deck clutch switch in the disengaged position place control levers in the park brake posi tion and turn engine off and disconnect negative battery cable Block
49. o cool before storing machine inside a building Keep fuel away from open flame or spark and store machine away from open flame or spark or pilot light such as on a water heater or appliances Use extreme care when handling gasoline and other fuels They are extremely flammable and vapors are explosive A fire or explosion from fuel can burn you and others and can damage property Refuel outdoors Never refuel or drain the fuel from the machine indoors Never attempt to start engine when there is a strong odor of gasoline or diesel fuel fumes present Locate and correct cause Store fuel in an approved container and keep it out of the reach of children Never buy more than a 30 day supply of fuel Do not fill fuel containers inside a vehicle or on a truck or trailer bed with interior carpets or plastic truck bed liners Always place fuel containers on the ground away from your vehicle before filling When practical remove gas powered equipment from the truck or trailer and refuel the equipment with its wheels on the ground If this is not possible then refuel such equipment on the truck or trailer using a portable container and not a fuel dispenser nozzle Ifa gasoline dispenser nozzle must be used keep the noz zle in contact with the rim of the fuel tank or container opening at all times until fueling is complete Do not use a nozzle lock open device Never use gasoline for cleaning parts Read and observe safety precautions elsewh
50. of accumulated trash grass clippings and other debris Always clean up spilled fuel and oil A Always wear adequate eye protection when servicing the hydraulic system and battery or when grinding mower blades and removing accumulated debris A Use extra caution when handling gasoline and other fuels They are flammable and vapors are explosive A Never attempt to start engine when there is a strong odor of gasoline fumes present Locate and correct cause A Never remove the fuel cap or refuel tractor while engine is running never refuel near an open flame or near devices which can create a spark Refuel outdoors Never refuel or drain the fuel from the machine indoors A Never run the engine in an enclosed area unless exhaust is vented to the outside Exhaust gases contain carbon monoxide which is odorless and deadly poison A Never attempt to make any adjustments or repairs to the tractor drive system mower deck or any attachment 602223 0609 9 1 while the tractor engine is running or deck clutch is engaged Repairs or maintenance requiring engine power should be performed by trained maintenance personnel only A Never work under the machine or attachment unless it is safely supported with jack stands Make certain machine is secure when it is raised and placed on the jack stands The jack stands should not allow the machine to move when the engine is running and the drive wheels are rotating Use only certified jack stands Use on
51. of cardboard or wood never use your hands Relieve all pressure in the system before dis connecting or working on hydraulic lines To relieve pressure lower all attachments and shut off engine Check oil level in hydraulic system after every 50 hours of operation or weekly whichever occurs first Check more often if system appears to be leaking or otherwise malfunctioning Fluid level should be 1 2 54cm from top of reservoir Use only SAE 20W50 SL SM service motor oil Figure 9 1 Change hydraulic system filter element after first 50 hours of tractor operation then replace filter and oil in reservoir every 500 hours thereafter Figure 9 1 The system filter is located in front of the hydraulic reservoir A standard oil filter wrench is used to change filter threads are right handed Use a Hustler approved filter element only IMPORTANT Prefill the filter element with clean oil before installing to prevent drawing air into the system pump ma in Figure 9 2 Fuel system A A 602223 0609 9 3 DANGER To avoid personal injury or property dam age use extreme care in handling gasoline Gasoline is extremely flammable and the vapors are explosive DANGER Observe usual fuel handling precautions Do not smoke while refueling Extinguish all ciga rettes cigars pipes and other sources of ignition Do not remove fuel cap or fill tank with engine running or while engine is hot Clean up any fuel spills Allow engine t
52. oid skin contact with battery acid 602223 0609 A Fast B Slow C Choke D E F OFF G ON H L J Mower blade engage disengage switch Ignition switch insert key If warning light comes on check engine oil Engine start position Before starting the engine Read Owner s Manual Disengage mower blades Place control levers in park brake position K Wear ear protection eye protection and safety shoes when operating this equipment L Read Owner s Manual before attempting to operate this machine Read Owner s Manual before attempting to service this manual Do not overfill battery Electrolyte may overflow and damage paint wiring or struc ture When cleaning the battery use soap and water into the bat tery Be careful not to get soap and water into the battery Use soda mixed in water to clean cor rosion off the terminals Always wear eye protection when checking the battery acid can cause serious injury to skin and eyes If contact occurs flush area with clean water and call physician immediately Acid will also damage clothing DANGER Battery Hazards Do not allow open flame near the battery when charging Hydrogen gas forms inside the bat tery This gas is both toxic and flammable and may cause an explosion if exposed to flame Always remove the negative ground first and replace it last INTERNATIONAL SYMBOLS As a guide to the operation of your tractor
53. ons or raised obstacles A such as gutters or curbs should not be directly approached at high speed in an attempt to jump them as the operator could be thrown from the equip ment Approach at a slow speed and angle one drive wheel at the obstruction Continue at an angle until the wheel clears and then pivot the opposite wheel around When turning on soft wet turf keep both wheels rolling either forward or backward Pivoting on one stopped wheel can damage turf This is especially important when mowing Tractor performance is maximum when the throttle is set at fullrpm This gives maximum power to the drive wheels and deck when needed Use the control levers to control ground speed rather than engine rpm Keep blades sharp Many professional mowing companies have additional sets of blades and change blades twice a day once in the morning and again at noon Many problems with incorrect cutting patterns are due to dull blades or blades which have been sharpened incorrectly Information on sharpening blades is listed in this manual s maintenance section In addition most communities have individuals or companies which specialize in sharpening mower blades Blade sharpness should be checked daily running or deck clutch switch is engaged on Always place deck clutch switch in the disengaged position place control levers in the park brake posi tion and turn engine off and disconnect negative bat tery cable Block up mower when
54. operate adjust or service this machine The decals are designed to give the operator brief information needed in the daily operation and service of the machine These decals are not intended to be used in place of this manual but instead are to be used as an extension of this manual These decals should not be removed or obliterated Replace these decals ifthey become unreadable It is the owner s responsibility to make certain that the operators and mechanics read and understand this manual and all decals before operating this machine t is also the owner s responsibility to make certain that the operators and mechanics are qualified and physically able individuals properly trained in the operation of this equipment All operators and mechanics must become familiar with the safe operation of the equipment operator controls and safety signs Never let children or untrained people operate or service the equipment Local regulations may restrict the age of the operator The owner user can prevent and is responsible for acci dents or injuries occurring to themselves other people or property The owner should also ensure that the operator mechanic know that they are responsible for their own safety as well as the safety of other persons within the vicinity Remember the operator is responsible for accidents or hazards occurring to other people or their property A Specific safety warning decals are located on the equipment
55. or bystanders may be injured if they move or attempt to operate the tractor while it is unattended Figure 3 1 Control Panel IMPORTANT When access is required under the seat platform and the seat is equipped with the optional arm rests make certain to place the control arms in the par brake position and pivot the arm rests upward before plac ing the seat platform in the full forward position to prevent arm rest damage A Choke control Figure 3 1 a cable is linked to manually operate the engine choke When the lever is in the down position the choke is in the off run position When the lever is pulled up the choke is in the on start position Do not operate the machine in the on start position B Throttle control Figure 3 1 a cable is linked to engine throttle for controlling engine speed Move lever forward to increase engine rpm move lever rearward to decrease engine rpm C Deck clutch switch Figure 3 1 this switch engages the deck Pull the switch up to engage and push switch down to disengage the clutch IMPORTANT Never engage clutch with engine running at high rpm or when the deck is under load Clutch belts or deck could be damaged D Ignition switch Figure 3 1 a three position switch 602223 0609 3 3 Always disengage deck clutch place control levers in park brake position stop tractor engine and remove igni tion key when leaving operator s seat A Keep children out of the mowi
56. ormal maintenance parts and service including but not lim ited to filters fuel lubricants tune up parts belts blades blade sharpening bearings brake or steering adjustments Repairs necessary due to improper fuel contaminates in the fuel system or failure to properly prepare the fuel system prior to any period of non use over three months Damage caused by foam filled or solid filled tires DISCLAIMER OF WARRANTY The foregoing warranties are in lieu of all other warranties expressed or implied including but not limited to the implied warranties of merchantability and fitness for a particular purpose However if the Hustler Turf Equipment is purchased as a consumer product any implied warranty of merchantability or fitness for a particular purpose is limited to the duration of this limited warranty Some states do not allow limitations on how long an implied warranty lasts so the above limitation may not apply to you This warranty gives you specific legal rights and you may also have other rights which vary from state to state LIMITATION OF REMEDIES In no case shall Hustler Turf Equipment be liable for any special incidental or consequential damages based upon breach of warranty breach of contract negligence strict liability in tort or any other legal theory Such damages include but are not limited to Loss of profits Loss of savings or revenue Loss of use of Hustler Turf Equipment or any associat
57. ps This safety alert symbol is used to call attention to a message intended to provide a reasonable degree of PERSONAL SAFETY for operators and other persons during the normal operation and servicing of this equipment DANGER denotes immediate hazards which WILL result in severe personal injury or death WARNING denotes a hazard or unsafe practice which COULD result in severe personal injury or death This manual uses two other words to highlight information IMPORTANT calls attention to special mechanical information and NOTE emphasizes general information worthy of special attention All operators and mechanics should read this manual and be instructed about safe operating and maintenance procedures If the operators or mechanics cannot read and understand English it is the owner s responsibility to explain this material to them Improper use or maintenance by the operator or owner can result in injury To reduce the potential for injury comply with these safety instructions and always pay attention to the safety alert A symbol which means DANGER or WARNING personal safety instructions Failure to comply with the instructions may result in personal injury or death Safety and Instruction Decals Incorrect usage of this machine may result in severe injury Personnel operating and maintaining it should be trained in the proper use and should read the manuals completely and thoroughly before attempting to set up
58. pulling purposes as the machine can tip backwards 602223 0609 2 3 5 aie mil 9 h Oy ARR lo Part Number 601981 WARNING Read Owner s Manual and decals before attempting to operate this machine WARNING Roll over Mow a safe distance minimum of 10 feet away from drop offs retaining walls drainage ditches embankments water and other types of hazards to avoid a wheel dropping over the edge or to avoid the ground from breaking away WARNING Back over Do not carry passengers Always stop machine if someone enters the area Always be aware of what is behind the machine before backing up Do not mow in reverse unless absolutely necessary Always look down and behind before and while backing up WARNING Roll over Slow down before turning Do not operate on slopes greater than 15 degrees Keep all movement on slopes slow and gradual Never make sudden changes in speed and direction Do not mow on slopes above a retaining wall or drop off WARNING Ejection Do not operate on slopes greater than 15 degrees Keep all movement on slow and gradual when going up or down slopes Do not remove or modify stabilizer wheels or injury can result WARNING Loss of traction control on slopes Shut off blades Back slowly down the slope when loss of traction occurs 602223 0609 Part Number 602233 Part Number 601815 601815 FA eps Av
59. r later than twenty five 25 months from date of delivery e Within a reasonable time after such notification Hustler Turf Equipment will correct any defect in material or workmanship on the Hustler Turf Equipment by repairing or replacing part s with either new or used replacement parts Such repair including parts and labor shall be at the expense of Hustler Turf Equipment and b Third Year At the conclusion of the two year limited warranty described in paragraph a above there shall be an additional one year limited warranty on deck gauge fork bearings and deck spindle bearings only no labor If the Purchaser discovers within this warranty period a defect in either of these bearings He must promptly notify Hustler Turf Equipment or an autho rized dealer in writing of the defect In no event shall such notification be received by Hustler Turf Equipment or an authorized dealer later than thirty seven 37 months from date of delivery e Within a reasonable time after such notification Hustler Turf Equipment will provide new replacement bearing to install on the Hustler Turf Equipment The labor to install the deck gauge fork bearing and deck spin dle bearing shall be at the expense of the owner and c Four Year 500 Hours Limited Warranty Hustler Turf Equipment Tractors and Power Units are warranted for four 4 years or 500 hours whichever comes first from date of delivery on all materials and workm
60. rol Regulation of emission systems maintenance and warranty Keep Engine Owner s Manual with your unit Should the Engine Owner s Manual become damaged or illegi ble replace immediately Replacements may be ordered per the information found in the Product Informa tion section of the owner s manual 1 2 602223 0609 HUSTLER Z4 TWO YEAR LIMITED WARRANTY FOR TRACTORS AND DECKS THREE YEAR LIMITED WARRANTY ON DECK SPINDLE BEARING amp DECK GAUGE FORK BEARING OR FOUR YEAR 500 HOURS LIMITED WARRANTY FOR TRACTORS AND DECKS OR 90 DAYS LIMITED WARRANTY IN RENTAL APPLICATIONS WHAT IS COVERED BY THIS WARRANTY Hustler Turf Equipment makes the following warranty to the original purchaser only d Rental Units 90 days Within 90 days of date of delivery Hus tler Turf Equipment provides a limited warranty on all materials and workmanship for units used for rental purposes a Two 2 Year Limited Warranty Three 3 Year Limited Warranty Deck Spindle amp Gauge Fork Bearings First and Second Year Hustler Turf Equipment Tractors and Power Units are warranted for two 2 years from date of deliv ery on all materials and workmanship If the Purchaser discovers within this warranty period a defect in materials or workmanship He must promptly notify Hustler Turf Equipment or an autho rized dealer in writing of the defect In no event shall such notification be received by Hustler Turf Equipment or an authorized deale
61. s or balancing can be done by placing the blade on an inverted line punch or 1 2 bolt Blade should not lean or tilt Spin the blade slowly blade should not wobble If blade is out of balance true it up before reinstalling Lay the blade on a flat surface and check for distortion Figure 9 8 amp Figure 9 9 Replace any distorted blade Do not re use spindle bolts which have stripped worn or undercut threads Torque bolts on spindles to 118 foot pounds 160 0 nm when reinstalling blades IMPORTANT When mounting blades rotate them after installation to ensure blade tips do not touch each other or sides of the mower WARNING Failure to correctly torque the bolt may A result in the loss of the blade which can cause serious injury WARNING Mower blades are sharp and can cut Wrap the blade s or wear gloves and use extra caution when servicing them 9 6 Seat adjustment There are two seat options available for this machine standard and suspension The following are the adjustments for each of these seats Standard seat The standard seat has one adjustment forward and rearward travel Figure 9 10 Forward rearward travel lever X Figure 9 10 Suspension seat The suspension seat can be adjusted four different ways to obtain the most comfortable position 1 Backangle Figure 9 11 2 Forward and rearward travel Figure 9 12 3 Weight Figure 9 12 4 Lumbar Figure 9 13 Back angle control Figure 9 11
62. see your Hustler dealer for current information and parts Warranty registration The Delivery and Warranty Registration form must be completed and signed to validate your warranty protection As the new equipment owner you are expected to see that the form is completed and forwarded to Hustler Turf Equipment at time of delivery Be sure to register the tractor plus each attachment that displays a model and serial identification number plate with Hustler Turf Equipment IMPORTANT Any unauthorized modification alteration or use of non approved attachments voids the warranty and releases Hustler Turf Equipment from any liability arising from subsequent use of this equipment Model and serial number Tractor model and serial numbers are found on the serial identification plate located on the frame directly below and to the left of the operator s platform These numbers are required on the Warranty Registration form They will also assure you of the correct service parts when replacement becomes necessary Parts and service Use original Hustler replacement parts only These parts are available through your local Hustler dealer To obtain prompt efficient service always provide the following information when ordering parts 1 Correct part description 2 Correct part number 3 Correct model number 4 Correct serial number All warranty repair and service must be handled through an authorized Hustler dealer Arrangements should
63. signed for sensitive response Rapid movement of the control levers in either direction could result in a reaction of the tractor that can cause serious injury A Never stop suddenly while backing down slopes This action may result in a reaction of the tractor that can cause serious physical injury A The Hustler mower is capable of operating horizontally traverse on moderately steep slopes When operating on slopes up to 15 degrees be aware of any conditions that may cause the tractor drive tires to lose traction resulting in a possible loss of control of the machine An operator should not operate on a slope until he is thor oughly familiar with the equipment Do not operate on slopes greater than 15 degrees Refer to the Slope Guide page 2 7 when determining the degree of slope to be mowed It is strongly recommended that the operator drive the machine off of the slope using extreme caution if any sign of loss of traction is detected Wait until the condi tion that caused the problem is resolved before attempt ing to operate on the slope again Terrain conditions can affect traction resulting in possible loss of control of the machine Some of the conditions to be aware of are 1 Wet terrain 2 Depressions in the ground i e holes ruts washouts 3 Mounds of dirt 4 Soil type i e sand loose dirt gravel clay 5 Grass type density and height 6 Extremely dry conditions of grass 7 Tire pressure The attachments
64. the seat belt when the ROPS is in the lowered position Use the ROPS in the folded position only when it is absolutely necessary Figure 3 6 ROPS mounting bolts Figure 3 7 WARNING Do not operate the mower with the ROPS folded lowered position as a standard operat ing mode A folded ROPS does not provide rollover protection WARNING Always wear your seat belt unless the tractor is not equipped with aROPS or ifthe ROPS is folded down In this case the seat belt should never be worn WARNING To minimize chance of injury or death from rollover keep ROPS in the raised and locked position and use the seat belt Never operate machine on a slope with the ROPS folded down lowered position There is no roll over protection when the ROPS is in the lowered position Lower the ROPS only when absolutely necessary Drive slowly and carefully Raise the ROPS as soon as clearance permits Read and follow slope operation instructions and warnings Do not wear seat belt when the ROPS is in the lowered position WARNING Always pull from the tractor hitch Do A not attach chains or ropes to the ROPS for pulling pur poses as the machine can tip backwards Always fasten seat belt during operation of the machine mower equipped with ROPS in raised up position Inspect the area to be mowed for proper overhead clearance tree limbs guy wires doorways etc Do not contact any overhead object with the ROPS Inspe
65. thin a few hours by a doctor familiar with this form of injury or gangrene may result Before applying pressure to hydraulic system make sure all connections are tight and all hoses and lines are in good condition e Relieve all pressure in the system before discon necting or working on hydraulic lines To find a leak under pressure use a piece of card board or wood never use your hands Torelieve all pressure in system lower attachment and turn engine off Part Number Read Owner s Manual and decals before attempting to operate this 601635 machine WARNING This structure s protective capability may be impaired by structural damage overturn or alteration If any of these conditions occur this structure must be replaced Avoid crushing use seat belt Do not jump if machine tips To minimize chance of injury or death from rollover keep ROPS in the raised and locked position and use the seat belt Never operate machine on a slope with the ROPS folded down lowered position There is no roll over protection when the ROPS is in the lowered position t Lower the ROPS only when absolutely necessary Drive slowly and care fully Raise the ROPS as soon as clearance permits Read and follow slopes operation instructions and warnings Do not wear seat belt when the ROPS is in the lowered position Always pull from the tractor hitch Do not attach chains or ropes to the ROPS for
66. treme caution when loading and unloading a unit onto a truck or trailer with a ramp A Use only a single full width ramp do not use individual ramps for each side of the unit Having a full width ramp provides a surface for the tractor frame to contact if the unit starts to tip backwards It also reduces the risk of a wheel going off and the machine tipping over A Do not exceed a 15 degree angle between the ramp and the ground or between the ramp and the trailer or truck A When on a ramp avoid sudden acceleration Slope Operation Slopes are a major factor in loss of control and tip over accidents which can result in severe injury or death All slopes require extra caution If you cannot back up the slope or if you feel uneasy on it do not mow it REMINDER Only operate on slopes of 15 degrees or less A Use extreme caution when operating on slopes Be extremely careful changing directions on a slope Slow down Do not operate where the machine could slip or tip Turn slowly Turn on the most level part of the slope To maximize traction it is better to turn the front of the machine uphill rather than downhill If drive tires lose traction steering control is lost which could cause serious injury or death f it becomes necessary to turn downhill turn slowly and gradually if possible A Do not remove or modify the stabilizer wheels A Watch for holes ruts bumps rocks or other hidden objects Uneven terrain cou
67. ttempt to weld or straighten ROPS Failure to adhere to these instructions could result in severe injury or death Driving the tractor DANGER Never make sudden stops or reverse A direction especially when maneuvering on a slope The steering is designed for sensitive response Rapid movement of the control levers in either direction could result in a reaction of the tractor that can cause serious injury After starting engine engage the control levers and steer as follows To go forward push control levers forward an equal distance Figure 3 8 To go in reverse pull control levers rearward an equal distance Figure 3 8 To turn left move the right control lever farther forward from neutral than the left control lever Figure 3 8 To turn right move the left control lever farther forward from neutral than the right control lever Figure 3 8 0 degree turn move one control lever forward and the other control lever back of neutral This will allow the drive wheels to counter rotate Figure 3 8 To stop or decrease speed move control levers to neutral When going forward pull back gently on control levers When going in reverse push forward gently on control levers 602223 0609 ZERO DEGREE TURN FORWARD TRAVEL N NEUTRAL POSITION FRONT OF TRACTOR FACES THIS DIRECTION mmz_steering eps FORWARDTRAVEL RIGHT TURN Direction of arrows indicate direction of tractor movement L Z L
68. ump faulty See your dealer Tractor creeps when Steering control levers are in neutral Steering linkage needs adjustment Adjust linkage The engine will not start starts hard or fails to keep running No fuel or line plugged Fuel valve is turned off Fill tank or replace line See Fuel System section for more details Open the fuel valve There is incorrect fuel in he fuel system Drain the tank and replace the fuel with the proper type There is dirt in the fuel fil er Replace the fuel filter Dirt water or stale fuel in he fuel system Contact your Hustler Dealer The choke is not on Numerous Move the choke lever to ON See engine manual Engine Runs with continuous misfiring or engine runs unevenly or erratically Loss of power or sys tem will not operate in either direction Overheating Numerous Restrictions in air cleaner See engine manual Service air cleaner Hydraulic line blockage See your dealer nternal interference or leakage in wheel motor See your dealer nsufficient hydraulic oil supply Check level in reservoir Have dealer check hydraulic pump Poor compression See your dealer Steering linkage needs adjustment Adjust linkage Tow valve open Close tow valve The traction drive belt is worn loose or broken Install a new traction drive belt Air in system Check filter
69. various international symbols have been used on instruments and controls These symbols are depicted and described below internation symbols jpg A al lt 0 KEY T C Eu Hours Recorded Engine Water Temperature Air Filter Engine Oil Pressure Full Time AWD Auto AWD Continously Variable Increase Decrease Fuel Level High Range Low Range Tr Neutral Diesel Fuel Glow Engine Stop Engine Oil Engine Start Parking Brake Lock Release Lock Differential Lock Volume Empty Battery e Power Take off im om p Power Take off OFF Slow m Fast E Control Lever Hold Attachment Raised L2 Attachment Lowered gt y Remote Cylinder Retracted lt Remote Cylinder Extended a Volume Full 602223 0609 SLOPE GUIDE Use this diagram when determining the degree of slope to be mowed Slope Guide Lines D 109 Hold this sheet of paper in front of you Make sure that Line A is horizontal Align Line B with a vertical surface such as pole tree or building Fold the paper along the slope guide lines C D or E Align the closest slope guide line with the ground slope This will give you a close estimation of the ground slope to be mowed 1 2 3 4 602223_0609 2 7 2 8 602223_0609 OPERATION Safe Operating Practices Some of the following safety instructions are from ANSI Standard B 71 4 2004
70. vent shall such notification be received by Hustler Turf Equipment or an authorized dealer later than forty nine 49 months from date of delivery e Within a reasonable time after such notification Hustler Turf Equipment will correct any defect in material or workmanship on the Hustler Turf Equipment by repairing or replacing part s with either new or used replacement parts Such repair including parts and labor shall be at the expense of Hustler Turf Equipment and 602223 0609 Damage caused by use of the Hustler Turf Equipment for pur poses other than those for which it was designed Damages caused by disasters such as fire flood wind and lightening Damages caused by neglect abuse abnormal use improper or unreasonable use accident negligence or misuse Repairs or replacement resulting from the use of unauthorized parts accessories or attachments Repairs or replacement as the result if any alterations or modi fications in the determination of Hustler Turf Equipment which adversely affects the operation performance or durabil ity of the equipment e Hustler Turf Equipment which has the serial number removed or made illegible Depreciation or damage caused by normal wear lack of rea sonable and proper maintenance failure to follow the product s owner s manual operating maintenance and adjustment instructions or other operational instructions provided by Hus tler Turf Equipment N
71. vots X Grease gauge wheel bearings X Change engine oil and filter 1 4 X Clean cylinder and head fins a x Check battery connections X Check tire pressure with a gauge x Check hydraulic oil level X Clean engine exterior a X Clean amp regap spark plugs a x Check pump and deck belt tension and condition 6 x Check fuel and hydraulic lines 7 x Check fuel valve and grommet 7 x Tighten lug nuts on wheels 2 X Change fuel filter X Clean or replace hydraulic fill cap X Change hydraulic filter amp oil 3 x Grease deck spindle housings X Replace spark plugs X Check ROPS mounting hardware 9 x NOTES 1 Initial oil change is after 5 hours of operation Thereafter change oil after every 40 hours operation Change more often under dusty or dirty conditions and during hot weather periods 2 Torque initially and after first 2 hours of operation 3 Perform initial hydraulic filter change after 50 hours one week of operation 4 Change engine oil filter per the engine manufacturer s recommendations Refer to Engine Owner s Manual for recommendations and other maintenance items 5 Service more often under dusty or dirty conditions Use caution when servicing to prevent dust contamination in the engine Do not clean filter element Replace with a new one 6 Pump drive belt only Inspect every 100 hours and replace if worn or cracking is noticed Otherwise replace every 400 hours or 2 years whichever comes first 7T Check fuel line hos
72. y is recommended Otherwise follow battery manufacturer s maintenance safety storing and charging specifications Figure 9 1 A A WARNING Battery posts terminals and related accessories contain lead and lead compounds chemi cals known to the State of California to cause cancer and reproductive harm Wash hands after handling WARNING Charge batteries in an open well venti lated area away from sparks and flames Unplug charger before connecting or disconnecting from bat tery Wear protective clothing and use insulated tools 9 2 WARNING Avoid skin and clothing contact with battery acid Always wear eye protection when checking the bat tery acid can cause serious injury to skin and eyes If contact occurs flush area with clean water and call physician immediately Acid will also damage cloth ing Do not drink the battery electrolyte Do not allow open flame near the battery when charg ing Hydrogen gas forms inside the battery This gas is both toxic and flammable and may cause an explosion if exposed to flame Always remove the negative ground first and replace it last Do not overfill battery Electrolyte may overflow and damage paint wiring or structure When cleaning the battery use soap and water Be careful not to get soap and water into the battery Clean the battery terminals with a solution of four parts water and one part baking soda when they become corroded WARNING Shorts caused by battery t

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