Honeywell XL 800 SERIES User's Manual
Contents
1. e e e LonWorks LonWorks XCL8010AU LonWorks LonWorks e e e BUS I O BUS I O BUS I O BUS I O 0 max 10 _ max 10 max 20 NOTE MAX OF 16 DIGITAL INPUT MODULES MAY BE USED Fig 17 Max number of LonWorks Bus I O modules with power supply via XCL8010AU gt Angle the terminal socket at the upper edge of the DIN rail until it snaps in Swing the terminal socket down and apply gentle force until it snaps into position with an audible click gt Position XCL8010AU Controller Module and terminal sockets flush with one another along the rail gt If desired mount stoppers at the ends of the rail to prevent sliding 15 Fig 18 Mounting terminal sockets NOTE to not bend the Omega clamp which serves to establish the electrical contact with the DIN rail and which located on the back of the terminal socket Connecting Sockets Controller and terminal sockets on the same DIN rail can be connected mechanically and electrically with bridge connectors Controller and terminal sockets on different DIN rails must be connected using cables NOTICE Risk of malfunction gt Wire Panel Bus I O modules and LoNWonks Bus I O modules separately gt When using both Panel Bus and LoNWoRks Bus I O modules an Excel 800 System LoNWoRks Bus2. Fig 44 XF824AU Relay Output Module with terminal Legend socket 1 Service button S1 2 Hex switch S2 3 Manual overrides 4 Status LEDs 5 Service LED 6 Power LED Functionality of service LED and power LED see Table 42 and following EN1B 0410GE51 R0908A Terminals ICOM 71 9 ICOM 72 69 Relay block 1 Relay block 2 Cross connector can be removed as desired Fig 45 Terminal assignment and internal connections of Relay Output Modules 28 Excel 800 Description of the I O Modules Table 34 Description of Relay Output Module terminals terminal signal comment 2 wire communication bus 71 75 ON Panel Bus 2 wire communication bus 72 76 COMb 1 ON Panel Bus 73 77 24 V Power supply 74 78 24 V 0 Power supply 11 REL1 N O Relay 1 N O contact 12 REL1 N C Relay 1 N C contact 13 R1COM relay 1 common contact 14 R1 COM For connection of relay 1 common via cross connector x 21 REL2 N O Relay 2 N O contact 9 22 REL2 N C Relay 2 N C contact tn 23 2 Relay 2 common contact 24 R2 COM relay 2 common via 51 REL3 N O Relay 3 N O contact 32 REL3 N C Relay 3 N C contact 33 Relay common contact 34 R3 COM For connection of relay 3 common via cross connect
3. Table 2 Power module models model GaS eonirodon accessory output convenience outlet Vac current draw Hz VAC output 14507287 001 120 0 5A 60 24 120 Vac 10A 14507287 002 120 1 7A 60 24 24 Vac 100 VA 24 Vac 40 VA 120 Vac 10A 14507287 003 120 1 7A 60 24 24 Vac 100 VA 24 Vdc 600 mA 120 Vac 10A 14507287 007 120 120A 60 24 EN1B 0410GE51 R0908A 4 Excel 800 Wiring XL800 Series Power Consumption 1 0 Modules When selecting the appropriate power supply the power consumption of the XL800 modules must be taken into account Table 3 XL800 power consumption max power consumption model 24 Vac 60 Hz 24 Vdc XCL8010AU with 690 mA 640 mA watchdog load XCL8010AU without 190 mA 140 mA watchdog load XF821AU XFL821AU 130 mA 80 mA XF822AU XFR822AU 160 mA 90 mA XFL822AU XFLR822AU XF823AU XFL823AU 180 mA 130 mA XF824AU XFR824AU 140 mA 90 mA XFL824AU XFLR824AU XFR825AU 140 mA 90 mA Variants of I O Modules There are two variants of I O modules e Panel Bus I O modules with communication via Panel Bus light gray housings Modules are automatically commissioned with firmware download by the XCL8010AU e LoNWORKS Bus I O modules dark gray housings with communication via LONWorks FTT10 A link power compatible for easy integration and use with 3 party contr
4. p Pt1000 NTC20kW Fig 37 XFL821AU Analog Input Module 23 EN1B 0410GE51 R0908A Description of the I O Modules Excel 800 Analog Output Modules Terminals 71 n cos Types of Analog Output Modules 3 cou B Table 27 Excel 800 Analog Output Modules 73 eli 74 I M 78 type description housing XF822 Panel Bus Analog Output light gray Module NC NC AO1 AO2 AO3 AO4 AO5 AO6 AO7 AO8 21 22 53 6 7 s XFR822 Panel Bus Analog Output light gray Module with manual overrides mu GNDIGND IGND GND GND GND GND GND GND GND XFL822 Bus Analog Output dark gray SEN 35 26 XFLR822 LoNWoRks Bus Analog Output dark gray Module with manual overrides Fig 39 Terminal assignment and internal connections of XS821 22 terminal socket light gray the Analog Output Modules Table 28 Description of the Analog Output Module Features terminals e 8 analog outputs can also be configured per output as binary outputs ter Sianal comment 0 10 V 2 10 V ON OFF or floating minal 9 e Corresponding output status LEDs red e XFR822AU XFLR822AU 8 manual overrides see figure below Fig 38 XF822AU Analog Output Module with t
5. case C Bus LEDs meaning remedy 1 Both LEDs are flashing If the C bus is functioning properly then the No action necessary XCL8010AU is functioning properly If the C bus is not functioning properly then amp Check C bus termination switch S1 the termination can be wrong location see Fig 4 on page 7 2 Both LEDs are OFF No C bus communication gt Check C bus settings 3 Both LEDs are flashing No C bus communication gt Check C bus wiring synchronously HMI Tx and Rx LEDs Table 41 XCL8010AU HMI Tx and Rx LEDs case HMI LEDs meaning remedy 1 Both LEDs are flashing If the HMI Interface is functioning properly No action necessary then the XCL8010AU is functioning properly 2 Both LEDs are OFF No HMI Interface communication gt Check HMI Interface connection and proper earthing of connected hardware 33 EN1B 0410GE51 R0908A Excel 800 I O Modules Troubleshooting Check if the power supply voltage level is OK and that there is no high voltage gt 24 VAC or gt 40 VDC connected to the inputs outputs of the XF821AU XFL821AU XF822AU XFL822AU XFR822AU XFLR822AU XF823AU and XFL823AU I O modules gt Replace the problem I O module with another module of the same kind If the problem persists this is an indication that the problem is caused by the application or incorrect wiring If the problem is solved this is an indication that the I O module was defect
6. gt gt Verify that the AC voltage source connected to the inside of the main line voltage terminal block is from a UL 1481 listed uninterruptible power supply The main line voltage terminal block maximum current draw is 0 5 A For 220 240 VAC 60 Hz applications verify that no potential between any conductor and the earth ground exceeds 150 VAC Ay All external LONWORKS bus field wiring must be limited to 4000 ft 1200 meters and be terminated to 14506944 001 transient protector 35 V 290 mA max except C Bus field wiring communicating at 1 MHZ which uses 14502412 014 transient protector 19 V 500 mA Ad Panel Bus wiring must be in the same enclosure or less than 20 ft to adjacent enclosure No protection is required Data File Set Up CAUTION Risk of electric equipment damage gt Failure to use listed approved replacement parts can damage product degrade operation and result in loss of safety function This product must be installed and operated within its environmental mechanical and electrical specifications as contained in this document When servicing use only listed approved replacement parts ordered directly from the manufacturer Typical Power Limited Circuit for XL800 Generate the engineering data file for the XL800 Series Controllers This data file has a mix of hardware points for the necessary inputs and outputs to control fans dampers and other equipment In addition
7. modules must be connected to the XCL8010AU Controller Module via LON terminals 11 14 Position the bridge connector on terminals 71 74 of the right hand terminal socket or XCL8010AU Controller Module and on terminals 75 78 of the left hand terminal socket or XCL8010AU Controller Module Then press the bridge connector down EN1B 0410GE51 R0908A Mounting Dismounting Modules Excel 800 Fig 19 Connecting terminal sockets with bridge connector NOTE Bridge connectors transmit both communication signals and power supply between modules Removing bridge connectors will interrupt the transmission of both communication signals and power supply between the modules Dismounting Sockets Disconnecting Sockets Release all bridge connectors before removing the XCL8010AU Controller Module and or the terminal sockets from the DIN rail gt Press down at the same time both the gray side wings next to the red button and then pull the bridge connector out of the module Fig 21 Releasing latch Mounting Dismounting Electronic Modules Fig 20 Releasing bridge connectors Dismounting Controller Terminal Sockets gt Insert a screwdriver into the latch on the underside of the module and lever the red latch 2 3 mm downwards The module can then be swung away from the rail EN1B 0410GE51 R0908A Mounting Electronic Modules NOTE Electronic modules can be removed from th
8. For controller application modem trend and firmware RACL application 128 KB Total application 192 KB Flash 2MB Firmware 1 MB and application 1 MB storage EPROM 128 KB For bootstrap loader NOTE The XCL8010AU Controller Module does not contain a battery RAM data and realtime clocktime is buffered for 3 days by a super capacitor 21 Hex switch S2 Module addressing for Panel Bus modules LEDs Located on the I O Module Table 24 LEDs on I O module feature function Service LED e Service information see section yellow Troubleshooting on page 31 Power LED e Information on power supply see section green Troubleshooting on page 31 For the location of these elements see figures of the respective modules EN1B 0410GE51 R0908A Description of the I O Modules Excel 800 Analog Input Modules Terminals Types of Analog Input Modules 2 com com z Table 25 Excel 800 Analog Input Modules AE a 7425 vo 78 type description housing XF821 Panel Bus Analog Input Module light gray Vaux Vaux 11 Al2 Al3 Al4 15 Al6 AI7 Al8 XFL821 LoNWoRks Bus Analog Input dark gray 21 22 1 2 3 4 5 6 7 8 Module C XS821 822 terminal socket light gray IGNDIGND IGND GND GND GND GND GND GND GND 9 10 11 12 13
9. 2 31200 Fig 6 Typical 14507287 002 003 Power Module wiring EN1B 0410GE51 R0908A 8 Excel 800 Description of the XCL8010AU Controller Module CONTROLLER TRANSFORMER CONTROLLER G 70 5 GRN PURPOSE EU BRN 72 S BLK 14507351 001 429 156 3 4 k 24V 50VA MAIN LINE 120 VAC 60 Hz TERMINAL G MUST BE CONNECTED TO A GOOD EARTH GROUND E1A 1052 XXXX COM 120 V A MECHANICALLY SECURED TO SUBPANEL WITH MOUNTING SCREW Fig 7 Typical 14507287 007 Power Module wiring I O Module Overview Table 5 Overview of I O modules PENEI ENS description inputs outputs manual controls LEDs module Bus module XF821AU XFL821AU Analog Input Module 8 XF822AU XFL822AU Analog Output Module 8 8 status LEDs XFR822AU XFLR822AU Analog Output Module 8 8 manual overrides 8 status LEDs XF823AU XFL823AU Binary Input Module 12 12 status LEDs XF824AU XFL824AU Relay Output Module e 6 status LEDs XFR824AU XFLR824AU Relay Output Module e 6 manual overrides 6 status LEDs XFR825AU Floating Output Module 3 3 manual overrides 3 pairs of status LEDs 1 In addition to the power LED and service LED Changeover outputs 9 EN1B 0410GE51 RO908A Description of the XCL8010AU Controller Module Excel 800 Corresponding Terminal Sockets Table 6 I O modules and corresponding terminal
10. 78 LoNWoRks Bus 11 14 LoNWoRks Bus Panel Bus and Panel 71 74 Panel Bus LONWORKS Bus 75 78 Panel Bus 11 14 LONWorks Bus of fe 52 B o li vO Bus Fig 15 S2 I O Bus switch EN1B 0410GE51 R0908A LoNWoRks Bus Topologies The LoNWoRks Bus is a 78 kilobit serial link that uses transformer isolation so that the bus wiring does not have a polarity l e it is not important which of the two LONWORKS Bus terminals are connected to each wire of the twisted pair The LoNWoRks Bus does not need to be shielded on the controller module side The LoNWoRks Bus can be wired in daisy chain star loop or any combination thereof as long as the maximum wire length requirements are met Configuration The recommended configuration is a daisy chain with two bus terminations This layout allows for max LoONWoRks Bus lengths and its simple structure presents the least number of possible problems particularly when adding on to an existing bus C Bus Topologies Via the C Bus up to 30 C Bus devices e g controllers etc can communicate with one another and a PC central The C Bus must be connected via the individual controllers open ring NOTE Star connection is not allowed because uncontrollable line reflect
11. Connection Example L N 14507287 POWER MODULE XFL822AU 8 1 1 73 Umax 11 VDC Imax 1 mA 1 mA SIGNAL 24VAC Fig 40 XFL822AU Analog Output Module Synchronization Behavior of Analog Output Module Configured as Floating Output In order to regularly update the real actuator position with the calculated position and thus ensure that the actuator definitely reaches its end position a synchronization process is performed by the Analog Output Module During the synchronization process the Analog Output Module will continue running for the configured runtime once it reaches the calculated end position 25 This updating synchronization is performed e lf the calculated position of the actuator lt lower synchronization threshold 2 synchronization towards 0 e lf the calculated position of the actuator gt upper synchronization threshold 98 synchronization towards 100 e Following any power up or any reset EN1B 0410GE51 RO908A Description of the I O Modules Excel 800 Binary Input Modules Types of Binary Input Modules Table 30 Excel 800 Binary Input Modules type description housing XF823 Panel Bus Binary Input Module light gray XFL823 LoNWOokks Bus Binary Input dark gray Module XS823 terminal socket light gray Features e 12binary inputs e 12 configurable status LEDs green red yellow OFF e Binary inputs can be used as
12. Information Echelon LON LoNMARK LONTALK LONWORKS Neuron are trademarks of Echelon Corporation registered in the United States and other countries EN1B 0410GE51 R0908A 2 Excel 800 N WARNING This equipment generates uses and can radiate radio frequency energy and if not installed and used in accordance with the instructions manual may cause interference to radio communications It has been tested and found to comply with the limits for a Class A computing device pursuant to Subpart J of Part 15 of FCC Rules which are designed to provide reasonable protection against such interference when operated in a commercial environment Operation of this equipment in a residential area is likely to cause interference in which case the user at his own expense will be required to take whatever measures may be required to correct the interference Any unauthorized modification of this equipment may result in the revocation of the owner s authority to continue its operation General The XL800 Series is designed to provide heating ventilating and air conditioning control They can operate either standalone or networked to Honeywell central workstations such as EBI These controllers can also be used for smoke control system monitoring and control for monitor and control of fire UL864 and general purpose signaling UL2017 In UL 2017 applications the product can be used as a type NM Non Monitored system It is also a
13. Via C Bus an XCL8010AU Controller Module can be connected to other controller systems to form a network Connecting to the Controller gt Connect the C Bus to the XCL8010AU Controller Module as follows Input to C Bus terminals 8 and 9 Output to C Bus terminals 5 and 6 Do not connect the C Bus to the cabinet earth or any other earth ground points 17 Fig 25 C Bus termination switch S1 Table 11 XCL8010AU C Bus termination switch settings switch setting baud rate 51 9 6k all Up to 9600 baud default setting 76k mid Up to 76800 baud without bus termination 76k end Up to 76800 baud with bus termination Shielding In principle data transmitting cables should be shielded in case of RFI gt On the controller side connect the shield to terminals 7 and 10 gt On the side of the device connect the shield to the respective terminals Do not connect it to the cabinet ground or any other ground points Connecting HMls or Laptops Laptops or HMls e g XI582 can either be connected via the HMI interface of the XCL8010AU Controller Module or via the LONWORKS interface Connecting the 582 Operator Interface Connect the XI582AH Operator Interface to the HMI interface or LONWORKS interface of the XCL8010AU Controller Module by means of the XW882 cable or the XW582 cable connected with an XW586 cable EN1B 0410GE51 R0908A Mounting Dismounting Modules Exc
14. of Panel Bus I O Modules 13 Setting the I O Bus Switch 14 LONWORKS Bus 14 C B s Topologies eite nta 14 Mounting Dismounting 14 Mounting Dismounting Controller Sockets 15 Mounting Sockets eerren 15 Connecting Sockets 15 Dismounting Sockets 16 Mounting Dismounting Electronic Modules 16 Mounting Electronic Modules 16 Dismounting Electronic Modules 17 Connecting via C Bus sssssssseeeee 17 Connecting to the Controller 17 Setting the C Bus Termination Switch 17 ohieldilig 17 Copyright 2008 Honeywell GmbH e All Rights Reserved XL 800 Series FOR SMOKE CONTROL INSTALLATION AND COMMISSIONING INSTRUCTIONS Connecting HMIs or 17 Connecting the 582 Operator Interface 17 Connecting Laptops XL Online CARE 18 XCL8010AU 18 Feat res s 5i ire ett recla 18 LoNWOoRKs Interfac
15. sockets module socket scope of delivery XF821AU 1 terminal socket XFL821AU 1 bridge connector 1 swivel label holder XF822AU XS821 22 XFL822AU XFLR822AU XFR822AU 1 terminal socket CAU XS823 1 bridge connector 1 swivel label holder XF824AU 1 terminal socket XFL824AU 1 bridge connector XFLR824AU xs824 25 1 Swivel label holder XFR824AU 1 long cross connector XFR825AU Interfaces and Bus Connections The Excel 800 System can be connected to the following devices and systems Panel Bus e For communication with up to 16 Panel Bus I O modules e Polarity insensitive LonWorks Bus e For communication with other LONWorRks Bus devices within the building e FTT10 link power compatible e Polarity insensitive C Bus e For communication with other controllers HMI e For connecting an operator interface e g XI582 or a laptop e g for CARE Modem e NO CONNECTION EN1B 0410GE51 R0908A Technical Data System Data Table 7 System data 24 VAC DC 60 Hz Max 3 57 A 1 XCL8010AU Controller 16 I O modules Operating voltage Power consumption Operational Environment Table 8 Operational environment ambient operating 0 49 C 32 122 F temperature 5 93 rel humidity non condensing 20 70 C 4 158 F ambient operating humidity ambient storage temperature 5 95 rel h
16. the LED will become lit constantly see above See section Troubleshooting on page 31 Power LED 2 green Table 18 Controller power LED On Normal operation Flashing One or more of the internal voltage supplies are outside of the permissible ranges The controller stops operation gt Check wiring or see section Troubleshooting on page 31 Goes out briefly e The operator has activated the reset button e The controller is performing a warm start EN1B 0410GE51 R0908A Watchdog Status Table 19 Watchdog status terminal 4 status signal on terminal 4 Failure 7 alarm 24 V Normal operation OV Modem Interface NO CONNECTION Bus Switch S2 The XCL8010AU Controller Module features a 2 position I O Bus switch S2 I O Bus switch S2 must be set in accordance with the kind of I O modules connected to communication terminals 71 72 and 75 76 of the XCL8010AU Controller Module Terminals 71 72 and 75 76 must be all connected either to Panel Bus I O modules or to LoNWonks Bus I O modules The default setting is Panel T S2 Panel HII WU 8 2 Bus 2 Mun HH Fig 33 Bus switch S2 Table 20 I O Bus switch settings communication S
17. to the inputs and outputs a custom control program is written to control the outputs per the sequence The XL800 controllers can reset the program once the data from the operator interface indicates a normal condition for the dedicated smoke control equipment Wire conditions must be programmed to provide annunciation of trouble conditions Also required for a dedicated application for the XL800 is a weekly time program to test control points fans and dampers by exercising the equipment and verifying feedback automatically during low building activity periods Panel Reset When in Smoke Control Mode panel reset is accomplished by resetting the initiating panel contact circuit or by the separate initiating reset switch on the FSCS panel 11 POWER 1 POWER LIMITED LIMITED NON POWER LIMITED cpu ANALOG INPUT ANALOG OUTPUT DIGITALINPUT DIGITAL OUTPUT eus MODULE MODULE MODULE MODULE POWER LIMITED 24VAC CONTROL 24VAC ACCESSORY 24VAC NON POWER A LIMITED A A NON POWER LIMITED NON POWER i LIMITED Fig 9 Typical power limited circuit for XL800 14507287 001 through 003 power module accessory 24 VAC output rated 2A must be wired in accordance with NFPA 70 Article 725 when routed within the cabinet or adjacent cabinets and also for external field wiring A 14507287 0
18. 01 002 003 and 007 control power module 24 VAC output is inherently power limited Thus all sourced power from the XL800 controller is power limited All field wiring from these controllers meet NFPA 70 Article 725 power limited Class II requirements If a separate auxiliary power limited 24 VAC power source is required use a control power module 14507287 001 or 007 control supply Devices must be installed in areas as shown All cable must be routed as shown All internal power limited wiring must be separated by inch 6 mm or barrier from non power limited wire Excess wiring must be cut trimmed and dressed properly to ensure that proper clearances are maintained Connecting Single Bus Controller Systems This section describes how to connect a controller system which uses Panel Bus I O modules only or LonWorks Bus modules only EN1B 0410GE51 R0908A Description of the XCL8010AU Controller Module Excel 800 XCL8010AU I O Modules on Single Rail gt Connect XCL8010AU Controller Module and I O modules using the bridge connectors This provides power supply and communication connection No further wiring is necessary Multiple Rails in Single Cabinet The multiple rails of a controller system are connected in series Connect the rail ends as follows Power supply via power supply terminals 73 74 or 77 78 Communication via communication terminals 71 72 or 75 76 1 0
19. 14 15 16 17 18 25126 Features L e 8 analog inputs e Sensor break and short circuit detection see section Troubleshooting on page 31 Fig 35 XF821AU Analog Input Module with terminal socket Legend 1 Service button S1 2 Hex switch S2 3 Service LED 4 Power LED Functionality of service LED and power LED see Table 42 and following EN1B 0410GE51 R0908A Fig 36 Terminal assignment and internal connections of Analog Input Modules Table 26 Description of Analog Input Module terminals Lee signal comment minal 2 wire communication bus 71 75 7 on panel Bus 2 wire communication bus 46 COME LON Panel Bus 73 TT 24 V Power supply 74 78 24 V 0 Power supply 1 8 AI1 AI8 Analog inputs 1 8 9 48 GND Ground All grounds are connected internally to each other Auxiliary voltage signal used e g for 21 22 10 VDC supplying setpoint potentiometers 5 mA Connections to these terminals must be made in the same room Shield connection functional earth 292 46 rh internally connected to the DIN rail NOTE Shield connection to be used for shielded I O 22 cables only It is not allowed to connect a LoNWORKS shield Excel 800 Description of the I O Modules XFL821AU Connection Examples 400 OHM 0 4 to 20 mA 0 4 to 20 mA VIA EXTERNAL 500 OHM RESISTOR 0 TO 10 VDC
20. 2 setting LoNWoRks Bus only LON Panel Bus LoNWonks Bus Panel LoNWOoRks Bus modules connected to terminals 11 14 of the XCL8010AU Controller Module Panel Bus connected to terminals 71 72 or Panel 75 76 of the XCL8010AU Controller Module 20 Excel 800 Description of the I O Modules C Bus Termination Switch S1 The XCL8010AU Controller Module features a 3 position C Bus termination switch S1 This switch must be set in accordance with the given C Bus configuration Description of the I O Modules Common Features F d UE 1 76k Switches Located on the Terminal Socket Table 23 Terminal socket switches feature function Service button e LED test see section Troubleshooting S1 on page 31 e LONWORKS service button functionality for LoNWoRks Bus I O modules C Bus een E b i 7 Fig 34 C Bus termination switch Table 21 XCL8010AU C Bus termination switch S1 settings switch setting baudirate 1 9 6k all Up to 9600 baud default setting 76k mid Up to 76800 baud without bus termination 76k end Up to 76800 baud with bus termination controller at the end of the C Bus Memory Table 22 XCL8010AU memory memory size usage SRAM 512KB
21. 5 Binary Input Modules 26 Types of Binary Input Modules 26 Fealt res cession Terminals 2 cos sphere er ete eee Technical Data Status wae XF823AU Connection Examples 27 Relay Output 28 Types of Relay Output Modules 28 Features ees esee teen 28 Terminals 0 2 ese tenete x inei 28 Permissible Loads 29 Status LEDs with Manual Overrides 29 Connection 30 EN1B 0410GE51 RO908A General Excel 800 31 Testing Wiring 31 Troubleshooting on the XCL8010AU Controller 31 Power LED green 31 Alarm LED red eite teer 32 LONWORKS Service 32 C Bus Tx and Rx 33 HMI Tx and Rx 33 VO Modules 34 Power LED of I O Modules 34 Service LED of I O 35 Trademark
22. 8010AU Controller Module to reset NOTE In the event of a reset all non volatile memory contents are permanently deleted though the clock will not be set to zero In order to avoid problems we therefore recommend that you always save your application changes e g time program changes to FLASH memory 19 Equipment damage gt If earth grounding is required make sure that only terminal 2 is connected to earth ground Terminal 1 must not be connected to earth ground See also Appendix 1 EN1B 0410GE51 R0908A Mounting Dismounting Modules Excel 800 Alarm and Power LEDs The XCL8010AU Controller Module is equipped with an alarm LED and a power LED B B ES Fig 32 Alarm LED 1 and power LED 2 Alarm LED 1 Off red Table 17 Controller alarm LED Normal operation Watchdog alarm output is powered e The controller has encountered a hardware problem e The application has a fault e The controller has been powered up without an application or the operator has manually stopped the application In this case the LED will light up 13 minutes after power up without application Flashing The watchdog alarm output has not yet been powered although the controller has encountered a problem The controller performs a warm start If problem persists
23. G Risk of electric shock or equipment damage gt Subpanel and Controller power must remain OFF until Controller is checked 4 Install optional Tamper Switch on cabinet per instructions in the cabinet installation instructions Wire Tamper Switch per job drawings 5 Mount cabinet door CAUTION Risk of electric equipment damage Excessive static can burn out equipment gt Observe proper anti static material handling practices when installing or servicing PC parts and related components gt Observe proper equipment and body grounding practices gt Discharge static electricity from your body before handling parts Table 1 Connector terminal specifications connector terminal pin signal type input voltage max max current max max line output type voltage frequency impedance analog input Al input SIGNAL 12 V 20 mA 9600 baud 8K ohms digital input DI input SIGNAL 10 20 mA 15K ohms analog output AO output SIGNAL 10V 20 mA 9600 baud 8K ohms digital output DO output AC DC 24 VAC DC 50 mA 10K ohms totalizer output TI input SIGNAL 12V 12 mA 100 Hz signal ground GND J1 RS 485 C BUS 1 A input output SIGNAL 1mA 180mA 9600 baud 100 ohms 2 A input output SIGNAL 5 V 1mA 180mA 9600 baud 100 ohms 35 Shield A a special application e regulated 8
24. Honeywell HONEYWELL EXCEL 5000 OPEN SYSTEM CONTENTS General een eddie 3 Before Installation nenna 3 Installation n ie rei rre conicere 3 Wiring eere 4 XL800 Series Power Consumption 5 I O Modules oci cheek nmn oe ice p tete e ceo 5 Description of the XCL8010AU Controller Module 7 OV6rVIeW a e iras 7 Interfaces and Bus 10 Technical Data 10 System Data 10 Operational Environment 10 Smoke Control 10 Data File Set Up 11 Panel Reset La oae Deb T Pal ict des 11 Typical Power Limited Circuit for XL800 11 Connecting Single Bus Controller Systems 11 XCL8010AU I O Modules on Single Rail 12 Multiple Rails in Single 12 LonWorks Bus I O Modules in Separate Rooms 12 How to Connect Panel Bus and LoNWoRks Bus Mixed Controller Systems sse 12 Connecting I O 12 Connecting I O Modules to the XCL8010AU 12 Setting Address
25. I Interface for the connection of HMls e g XI582 Operator Interface or a laptop with XL Online CARE C Bus E Fig 29 C Bus Tx LED 1 and Rx LED 2 C Bus LEDs Table 14 Controller C Bus LEDs Tx 1 The controller is sending data onto the flickering C Bus Rx 2 The controller is receiving data from the flickering C Bus Reset Button The XCL8010AU Controller Module is equipped with a reset button T dc m Fig 31 HMI interface Tx LED 1 and Rx LED 2 HMI interface LEDs on RJ45 socket Table 15 HMI interface LEDs Tx 1 The controller is transmitting data to the HMI flickering Rx 2 The controller is receiving data from the HMI flickering HMI interface Signals on RJ45 socket Table 16 Signals of the HMI interface pin signal type a 1 E B Hi RESET 2 Receive 3 Transmit 2 4 BH Qa d 2 5 Signal ground 6 1 7 5V Fig 30 Reset button 1 8 NOTICE Pushing the reset button 1 e g using a paperclip will cause the XCL
26. L SIZE CABINET 0 0 00000000000000000000000 0 0 SIX NO 10 x INCH 13 mm SHEET METAL SCREWS Fig 1 Mounting controller subpanel in cabinet full size subpanel cabinet shown EN1B 0410GE51 R0908A Wiring Excel 800 Wiring All wiring to the XL800 controller is unsupervised except as noted All circuits are power limited except for AC power circuits relay contacts and other circuits as noted All field wiring terminals accept 24 AWG to 14 AWG 0 25 mm to 2 conductors except as noted All wiring must conform to local codes ordinances and regulations Refer to job drawings for details Verify that the voltage difference between any conductor and earth ground does NOT exceed 150 Vac 1 Connect input output device wiring C Bus transmission wiring minimum 18 gage 0 8012 sq mm LON Bus transmission wiring and 14507063 Power Cable to Controller per job drawings Fig 2 and Fig 3 show typical controller wiring Four Power Module models are available see Table 2 2 Connect line voltage to Terminals and N of the 14507287 Power Module Connect a good earth ground to Terminal G of the Power Module Fig 5 through Fig 7 show typical power wiring 3 For Power Modules 001 through 007 leave power to Power Supply and Controller OFF Connect 14507063 Power Cable from Controller to Power Module N WARNIN
27. MODULE MODULE 1 0 MODULE 1 0 MODULE MODULE VO MODULE XCL8010AU 74 112 1 0 MODULE Fig 10 Wiring the power supply and the communication lines to the I O modules LonWorks Bus I O Modules in Separate Rooms In this scenario only communication lines must be connected between the rooms gt Connect the last module of room 1 to the first module of room 2 via communication terminals 71 72 or 75 76 EN1B 0410GE51 R0908A ROOM 1 LonWorks 76 1 0 MODULE 77 LonWorks MODULE XCL8010AU ROOM 2 LonWorks MODULE LonWorks 1 0 MODULE LonWorks MODULE 7 E Fig 11 Wiring the LonWorks Bus I O modules in separate rooms Maximum Cable Length Max cable length 1200 meters 4000 ft supervised How to Connect Panel Bus LoNWonkKs Bus Mixed Controller Systems Connecting I O Modules For connecting the I O modules with each other proceed as described for single bus controller systems Connecting I O Modules to the XCL8010AU Panel Bus I O Modules gt Connect communication terminals 71 74 or 75 78 of Panel Bus I O modules to communication terminals 71 74 or 75 78 of the XCL8010AU Controller Module using either Bridge connectors f
28. N C mode PED direct reverse automatic mode state ON ON OFF logical ON automatic mode state OFF OFF ON logical OFF override mode setting 0 flashes OFF ON override mode setting 1 flashes ON OFF As configured during engineering EN1B 0410GE51 RO908A Description of the I O Modules Excel 800 Connection Examples SHORT CROSS CONNECTOR Shield Internally 25 Connected to DIN RAIL Field Device 6 124 V0 14507287 SERIES LN 2 24 V POWER MODULE Fig 47 XF824AU connection example CROSS CONNECTOR FACTORY MOUNTED Shield Internally A 25 Connected to DIN RAIL FLOATING ACTUATOR with 24V requires two relays 14507287 SERIES a POWER MODULE 3 N Fig 48 XFR825AU connection example EN1B 0410GE51 R0908A 30 Excel 800 Troubleshooting Troubleshooting Testing Wiring Connections The push in terminals feature small holes 1 mm in diameter which can be used to measure the signals gt Insert a probe 1 as shown on the right Fig 49 Testing wiring connections Troubleshooting on the XCL8010AU Controller The following LEDs of the XCL8010AU Controller can be used for troubleshooting purposes e Power LED green e Alarm LED red e LoNWORKS service LED e C Bus Tx and Rx LEDs e HMI Tx and Rx LEDs Power LED green Table 37 XCL8010AU power LED case power LED meaning remedy 1 ON Normal operation No a
29. Static digital inputs as dry contacts Fig 41 XF823AU Binary Input Module with terminal Legend socket 1 Service button S1 N Hex switch S2 Input LEDs Service LED Power LED Functionality of service LED and power LED see Table 42 and following EN1B 0410GE51 R0908A Terminals TIES Pys COM COM 72 9 OM 76 24 24 PAC ee 24 24 v 78 1 2 BI4 BI5 BI6 BI7 BI8 BI9 BI10 BI11 BI12 11213 415 6 7 8 9 10 11 12 GND GND GND GND GNDJGND GND GND GND GND GND GND als 13 14 15 16 17 18 19 20 21 22 23 24 25 26 Fig 42 Terminal assignment and internal connections of Binary Input Modules Table 31 Description of Binary Input Module terminals Wet signal comment minal 71 75 COMa 2 wire communication bus LON Panel Bus 72 76 COMb 2 wire communication bus LON Panel Bus 73 TT 24 V Power supply 74 T8 24 V 0 supply 1 12 BI1 BI12 Binary inputs 1 12 13 GND Ground All grounds are connected 24 internally to each other Shield connection functional earth 23 26 rh internally connected to the DIN rail NOTE Shield connection to be used for shielded I O cables only LONWORKS Technical Data It is not allowed to connect a
30. ction necessary 2 Flashing One or more of the internal voltage supplies gt Check power are outside of the permissible ranges The Check wiri controller stops operation Paneer wiring gt If problem persists replace hardware 3 Goes out briefly e The operator has activated the reset button No action necessary e The controller is performing a warm start 31 EN1B 0410GE51 R0908A Excel 800 Alarm LED red Table 38 XCL8010AU alarm LED case alarm LED meaning remedy 1 OFF Normal operation No action necessary 2 ON Watchdog alarm output is powered gt Try powering down and then The controller has encountered a powering up the XCL8010AU hardware problem gt If problem persists check and if dici necessary reload the application The application has a fault gt If problem still persists replace Ope hardware The controller has been powered up without an application or the operator has manually stopped the application e g using XL Online In this case the LED will light up 13 minutes after power up without application 3 Flashing Although the controller has encountered a If it happens only once the controller problem the watchdog alarm output has not has performed a restart yet been powered If however it happens multiple times If problem persists the LED will become lit then there is an application or hardware constantly see case 2 problem see case 2 The controller per
31. d that you address the Panel Bus I O modules in ascending order 0 through F Table 9 HEX switch settings and addresses HEX switch 0 1 2 3 4 5 6 7 address 01 02 03 04 05 06 07 08 HEX switch 8 9 A B C address 09 10 11 12 13 14 15 16 13 EN1B 0410GE51 R0908A Mounting Dismounting Modules Excel 800 JE o cri Ed DL 1 LOCK Lin Fig 14 HEX switch location NOTE Ifthe HEX switch setting is changed the Panel Bus I O module will revert to its default configuration With LoNWoRks Bus I O modules the HEX switch is without function Setting the I O Bus Switch gt Set the I O Bus switch S2 of the XCL8010AU Controller Module depending on the modules connected to terminals 71 78 and the desired communication as follows Table 10 I O Bus switch settings communication S2 setting terminals LONWORKks Bus LON 71 74 LOoNWoRksS Bus only 75
32. e socket or inserted into the sockets without switching off the power supply The behavior of connected field devices must be taken into consideration gt Make sure that terminal socket und I O module match Make sure that the red locking mechanism is in the open i e left position gt Gently push the electronic module onto the terminal socket until snug Fig 22 Inserting the electronic module gt Lock the red locking mechanism by sliding it to the right 16 Excel 800 Mounting Dismounting Modules Fig 23 Locking the electronic module NOTE The locking mechanism will not close if the electronic module is not properly mounted Dismounting Electronic Modules NOTE Electronic modules can be removed from the socket or inserted into the sockets without switching off the power supply The behavior of connected field devices must be taken into consideration gt Open the red locking mechanism by sliding it to the left and then gently pull the electronic module out of the terminal socket Fig 24 Dismounting the electronic module Connecting via C Bus Setting the C Bus Termination Switch gt Set the C Bus termination switch S1 appropriately 9 6k E o fii 76k C Bus
33. e 13 Signals of LONWorks interface Table 12 Description of XCL8010AU terminals signal type idis signal comment 1 Connection to LoNWoRks Bus minal Po m 2 Connection to LoNWoRks Bus 71 75 2 wire communication bus i LON Panel Bus 3 8 Not used 2 wire communication bus 72 76 GDMB LON Panel Bus LonWorks Service LED and Button SET Power step ly ror UO modules The XCL8010AU Controller Module is equipped with a 74 78 24 V 0 Power supply for I O modules LONWORKS service button and corresponding LONWORKS Service LED status yellow OFF 1 24 V Power supply from transformer ihid 2 24 V 0 Power supply from transformer 3 24 V 0 Alarm watchdog output a 4 NC Alarm watchdog output Yt 5 8 C C Bus 6 9 C C Bus lint J 7 10 Shield shield HH f E 11 12 LON LoNWOoRks IN 12 13 14 LON LoNWoRks OUT EN1B 0410GE51 R0908A Fig 28 LONWoRKS service button 1 and service LED 2 See also section Troubleshooting on page 31 18 Excel 800 Mounting Dismounting Modules C Bus Tx LED and Rx LED The XCL8010AU Controller Module is equipped with a Tx LED status yellow OFF and an Rx LED status yellow OFF HMI Interface The XCL8010AU Controller Module is equipped with an HM
34. e and Terminals 18 LONWORKS Service LED and Button 18 C Bus Tx LED and Rx LED 19 Reset Button tcc 19 HMI Interface sssssssseeeee 19 Alarm and Power LEDS 20 Watchdog Status 20 Modem ree 20 VO Bus Switch S2 niei ie 20 C Bus Termination Switch 51 21 2 iit rene renda 21 Description of the I O Modules 21 Common Features 21 Analog Input Modules 22 Types of Analog Input Modules 22 Terminals XFL821AU Connection Examples 23 Analog Output Modules eee 24 Types of Analog Output Modules 24 Features stel ed e getto tod aa 24 Terminals err ter eed ERR ET 24 Technical Data ree een 24 Modules with Manual Overrides 25 XFL822AU Connection Example 25 Synchronization Behavior of Analog Output Module Configured as Floating Output 2
35. el 800 Connecting Laptops XL Online CARE Connect a laptop on which e g XL Online or CARE has been installed to the HMI interface or LONWorRks interface of the XCL8010AU Controller Module by means of the XW885 cable or the XW585 cable connected with an XW586 Cable XCL8010AU Terminals 710g 7209M AE se wy H 78 1 8 C 5 C ce Fi io E 9 C 6 C SN ea 14 TON 10 suo 7 sheo 4 NC Watch Dog Relay Fig 26 Terminal assignment and internal connections of the XCL8010AU Controller Module Features LonWorks Interface and Terminals The XCL8010AU Controller Module features e An RJ45 socket serving as an interface to connect laptops or HMIs to the LONWorks Bus e LoNWORK amp s terminals 11 12 13 and 14 to connect LoNWoRks Bus I O modules or other LONWORKS devices to the XCL8010AU Controller or other LONWORKS controllers B a MI c E a e 11 um In of 13 g m LON Fig 27 LONWorks interface LONWorks terminals LonWorks Interface Signals on RJ45 Socket Tabl
36. erminal Legend socket 1 Service button S1 2 Hex switch S2 3 Manual overrides 4 Output LEDs 5 Service LED 6 Power LED Functionality of service LED and power LED see Table 42 and following EN1B 0410GE51 R0908A 2 wire communication bus 71 75 COMa Bus 2 wire communication bus 72 76 DEINDE LON Panel Bus 73 TT 24 V Power supply 74 78 24 V 0 Power supply 1 8 AO1 AO8 Analog outputs 1 8 Ground All grounds are connected internally to each other 21 22 N C Do not use d Shield connection functional earth internally connected to the DIN rail 9 18 GND 25 26 NOTE Shield connection to be used for shielded I O cables only It is not allowed to connect a LONWORKS shield Technical Data Output status LEDs behavior Table 29 Analog Output Module status LED behavior automatic mode brightness follows the commanded output signal override mode flashes 24 Excel 800 Description of the I O Modules Modules with Manual Overrides The XFR822AU XFLR822AU Analog Output Modules are equipped with manual overrides one rotary knob for each analog output The manual overrides can be set manually to either auto or 0 110 NOTICE Damage to the electronic module gt Do not use a tool to adjust the rotary knobs gt Do not use excessive force Adjust only by hand XFL822AU
37. forms a warm start LONWORKS Service LED XCL8010A LonWorks Service LED behavior 1 2 3 4 time in seconds at approx 10 MHz LED ON rEporr Does not scale with Neuron chip Continuous Continuous Continuous Continuous Repeated Repeated 5 Fig 50 Flashing pattern of the LonWorks service LED The LoNWORKS service LED of the XCL8010AU Controller Module displays the following flashing patterns indicating possible failure modes EN1B 0410GE51 R0908A 32 Excel 800 Troubleshooting Table 39 XCL8010AU LonWorks service LED C Bus Tx and Rx LEDs case When can it occur meaning remedy 4 Anytime Node is configured and running normally No action necessary 2 Power up of controller Bad node hardware Replace hardware 3 Power up of controller Bad node hardware Replace hardware 4 Power up reset Node lacks application gt Using EXCELON set module to May be caused by neuron chip firmware when configured online a mismatch occurs on application checksum gt If problem persists the MIP software on LW interface has been erased due to wrong setting performed using ECHELON tool Replace hardware 5 Anytime Watchdog timer resets occurring gt Download firmware Possible corrupt EEPROM and bootstrap mode 6 Anytime Node is unconfigured but has an application amp Proceed with commissioning Table 40 XCL8010AU C Bus Tx and Rx LEDs
38. h 003 only WIRED TO EARTH GROUND UNSWITCHED UNFILTERED CONNECTOR TO LS XL800 CONTROLLER J5 BLK CONNECTORS ARE KEYED TO PREVENT MISALIGNMENT CONVENIENCE OUTLET 14507287 001 POWER TERMINALS LABELED H N G UNFILTERED UNSWITCHED 001 120 VAC 10 AMP Fig 5 Typical 14507287 001 Power Module wiring 24 VAC CONTROLLER POWER SWITCH 120 VAC 60 HZ 120 VAC 60 HZ LINE INPUT LINE INPUT 24VAC ACCESSORY 2 AMP 5 AMP POWER 002 AND 003 CONTROLLER MODELS 4 AMP MAX POWER r2 lt 6 ue MAIN LINE VOLTAGE OFF OFF 2 AMP 120 VAC 60 HZ TERMINAL G MUST BE CONTROLLER r5 CONNECTED TO A GOOD SUPPLY MUST BE WIRED EARTH GROUND 24VAC TO EARTH GROUND 14507063 002 POWER CABLE 24 VAC ACCESSORY POWER S incl with 14507287 power modules G MUST BE 002 MODEL ONLY 2 AMP MAX 14507287 001 through 003 only WIRED TO EARTH GROUND BRN FOR 14507287 003 24VDC BRN GRY BRN GRY CONNECTOR TO FOR 14507287 002 24VAC L GRN 24VAC RED BRN GRY GRY J5 BLK UNSWITCHED UNFILTERED 120 VAC CONNECTORS ARE KEYED TO PREVENT MISALIGNMENT 14507287 001 POWER TERMINALS LABELED H N G CONVENIENCE OUTLET O NIOZ AND 003 10 AMP POWER MODULE FUSE NO FUSE RATING HONEYWELLPARTNO BUSSWANPARTNO LITTLEFUSE PART NO 14507287 001 THROUGH 003 F1 2AMPS 14000485 007 AGC 2 31200 14507287 002 AND 003 5 AMPS 14507374 001 GMA5AMP 23505 14507287 002 AND 003 2AMPS 14000485 007 AGC
39. ions may occur Mounting Dismounting Modules N WARNING Risk of electric shock or equipment damage gt Do not touch any live parts in the cabinet gt Disconnect the power supply before you start to install the Excel 800 System More than one disconnect switch may be required to de energize the system gt Do not reconnect the power supply until you have completed the installation NOTE Theterminal socket of each I O module can be mounted and wired before inserting and locking the corresponding electronic module 14 Excel 800 Mounting Dismounting Modules Mounting Dismounting Controller Sockets Mounting Sockets NOTE When using both Panel Bus and LonWorks Bus I O modules in an Excel 800 System group both Panel Bus modules light gray and LONWORKS Bus I O modules dark gray e g on different rails Up to 10 Panel Bus I O modules can be mounted to one side of the XCL8010AU In total up to 16 Panel Bus I O modules can be mounted to one controller The XCL8010AU Controller Module is mounted on the DIN rail in the same way as a terminal socket Panel Panel BUS I O BUS I O s Panel Panel XCL8010AU Bus yo Busro max 10 max 10 max 16 Fig 16 Max number of Panel Bus I O modules
40. ive For troubleshooting purposes on all I O modules the following features can be used e Power LED e Service LED e Service button In addition a module specific troubleshooting may be necessary Power LED of I O Modules Table 42 Power LED of I O modules case power LED meaning remedy 1 ON module is powered No action necessary 2 OFF No power Check power supply 3 Flashing continuously I O module s service LED is likewise Wait until rebooting firmware flashing the I O module is in the boot mode download has been completed EN1B 0410GE51 R0908A 34 Excel 800 Troubleshooting Service LED of I O Modules Table 43 Service LED of I O modules following pattern 7 x ON OFF followed by pause case Service LED meaning remedy 1 LED remains OFF after If the power LED is also OFF then gt Replace hardware power up Defective device hardware Possible power supply problems clock problems defective processor 2 LED is lit continuously after e LONWORKS Bus I O modules LONWORKS Bus I O modules first power up Defective hardware gt Replace hardware e Panel Bus I O modules Panel Bus I O modules O module has not yet been configured Set the hex address to the position configured by XCL8010AU with CARE Bootloader is active gt Ensure that I O Bus switch S2 of XCL8010AU is Failure during last firmware download set to positio
41. n Panel Checksum error gt Check the Panel Bus wiring Check for cable breaks Check for cable short circuits If using separate transformers Check ground connection gt Eliminate any mixture of Panel Bus I Os and LonWorks I Os on same wire gt Allow XCL8010AU to configure I O module gt Unplug and replug the module gt If problem persists replace hardware 3 Alternating flash between Panel Bus I O modules only gt Panel Bus I O modules only service LED and power LED Download error or application checksum error Wait until rebooting firmware download has Boot loader is running been completed 4 LED flashes at power up LONWORKS Bus I O modules only gt Download application goes OFF and then is lit LONWORKS Bus I O module lacks application continuously 5 LED repeatedly blinks LONWORKS Bus I O modules only gt Set module to configured mode ON for 1 sec and LONWORKS Bus I O module is unconfigured but OFF for 1 sec has an application 6 LED remains OFF after a module is configured and running normally No action necessary short ON duration 7 LED flashes continuously in Sensor failure of Analog Input Module gt Check sensor or connection following pattern in case of LONWORKS Bus I O modules this gt Check sensor configuration 4 x ON OFF followed by behavior can occur only if the appropriate NV pause has been bound 8 LED flashes continuously in LONWORKS Bus I O modules only LONWORKS No action necessary f
42. ollers Terminal Sockets I O modules are mounted on the appropriate terminal sockets Panel Bus I O modules and LoNWoRks Bus I O modules use the same terminal sockets Color Coding To distinguish modules and components the following color coding is used Table 4 Color coding of Excel 800 Modules color part red All of the user accessible adjustable mechanical parts i e bridge connectors and locking mechanism and operating controls manual overrides etc light gray Panel Bus I O modules dark gray LoNWOoRks Bus I O modules EN1B 0410GE51 R0908A Wiring Excel 800 ANALOG ANALOG BINARY RELAY FLOATING INPUT OUTPUT INPUT OUTPUT OUTPUT ut HN LonWorks XFLR822AU XFLR824AU BUS paste ste MODULES EN BR XFL821AU XFL822AU XFL823AU XFL824AU _ m nd PANEL XFR822AU XFR824AU XFR825AU BUS g rtm vouss gi gH TW 1 XF821AU XF822AU 2 XF824AU m JARE EE E H XCL8010AU 22 XS824 25 CONTROLLER MODULE LonWorks or Panel Bus Fig 2 Overview of I O modules and terminal sockets EN1B 0410GE51 R0908A 6 Excel 800 Description of the XCL8010AU Controller Module Description of the XCL8010AU Controller Module Overview EXCELON PC or HMI MODULES baasi Jes Er i mmm B summ NO CONNECTION LonWo
43. ollowing pattern I O Bus module has received the wink 5 x ON OFF followed by command from network physical outputs are pause unaffected 9 LED flashes continuously in Boot loader problem or hardware defect gt Replace hardware following pattern 6 x ON OFF followed by pause 10 LED flashes continuously in Communications failure gt Check bus wiring Ensure that I O Bus switch S2 of XCL8010AU is Set to correct position Ensure that LONWORKS Bus I O modules and Panel Bus I O modules are not sharing same bus In case of Panel Bus I O modules only Check for incorrect HEX addresses 2 Panel Bus I O modules using same HEX address In case of LONWoRKS Bus I O modules only Check heartbeat 35 EN1B 0410GE51 R0908A Excel 800 Honeywell Manufactured for and on behalf of the Environmental and Combustion Controls Division of Honeywell Technologies Sarl Rolle Z A La Pi ce 16 Switzerland by its Authorized Representative Automation and Control Solutions Honeywell GmbH B blinger Strasse 17 71101 Sch naich Germany Phone 49 7031 63701 Fax 49 7031 637493 http ecc emea honeywell com Subject to change without notice Printed in Germany EN1B 0410GE51 R0908A
44. or 41 REL4 N O Relay 4 N O contact 42 REL4 N C Relay 4 N C contact 43 R4COM Relay 4 common contact 44 R4 COM For connection of relay 4 common via cross connector 6 51 REL5 Relay 5 contact 9 52 REL5 N C Relay 5 N C contact m 53 R5 Relay 5 common contact 5A R5 COM Ded relay 5 common via 61 REL6 N O Relay 6 N O contact 62 REL6 N C Relay 6 N C contact 63 R6COM Relay 6 common contact 64 R6 COM For connection of relay 6 common via cross connector 25 b Shield connection functional earth internally connected to the DIN rail Do not connect by wire 29 Permissible Loads Table 35 Permissible loads of Relay Output Modules max load per relay output 24 VAC 60 Hz module total 12 24 VDC 12 resistive 12 A 0 6 PF per normally open 24 VAC 60 Hz contact common 4A 24 VDC 4 A resistive 4 A 0 6 PF per normally closed contact common 24 VAC 2 A 60 Hz 24 VDC 4 A resistive 4 A 0 6 PF Status LEDs with Manual Overrides Honeywell Fig 46 Manual overrides toggle switches The XFR824AU and XFLR824AU Relay Output Modules are equipped with six manual overrides one for each relay output These toggle switches can manually be set to either auto or 0 or 4 LA Table 36 Relay Output Module status LED behavior N O
45. or flush mounting on a single DIN rail or Cables for separate mounting e g on multiple rails separate cabinets etc LonWorks Bus I O Modules gt Connect communication terminals 71 74 or 75 78 of LoNWoRks Bus I O modules to LONWoRkS terminals 11 14 of the XCL8010AU using cables 12 Excel 800 Description of the XCL8010AU Controller Module Panel Bus modules IC C1 Panel Bus modules E XCL8010AU i LonWorks Bus modules Fig 12 Mixed bus system correct wiring Panel Bus modules LonWorks Bus modules IC 4 XCL8010AU L1 i RENS RE Fig 13 Mixed bus system incorrect wiring Setting Address of Panel Bus I O Modules gt Use the rotary HEX switch to set the address to the one already defined during engineering Each Panel Bus I O module is assigned its own unique address For the sake of clarity for maintenance personnel it is recommende
46. pproved for UL916 Energy Management Equipment The XL800 Series can be used for smoke control applications when used in conjunction with a UL listed fire alarm control panel FACP and UL listed fire fighters smoke control station FSCS Before Installation 1 Unpack door and remove the XL800 from carton Check equipment and report any damage to a Honeywell representative 2 Verify cabinet is installed correctly 3 Securely mount the XL800 to a rigid structural surface using at least four sets of 1 4 in 6 mm mounting hardware supplied locally NOTE Anchoring materials must be suitable for the mounting surface wood concrete steel Mounting must comply with all local codes 4 Obtain correct number and type of sheet metal screws for subpanel Installation of a full size subpanel requires six no 10 x inch 13 mm sheet metal screws not supplied Installation of a smaller subpanel requires four no 10 x inch 13 mm sheet metal screws not supplied 5 Obtain 14505159 001 Tamper Switch per job requirements Installation of Tamper Switch is optional Installation Mount controller subpanel in cabinet so all labeling is visible Secure full size subpanel in place with six no 10 x inch 13 mm sheet metal screws not supplied Secure smaller subpanel with four no 10 x inch 13 mm sheet metal Screws not supplied NOTE Subpanel must mount flat and should not bulge or recess anywhere FUL
47. rks BUS C BUS Fig 3 Connections to the XCL8010AU Controller Legend 1 Power supply for I O modules Bus communication terminals LoNWORK amp S interface LONWORKS service button s COMa7S 2 No EN 2 e 73 24 2 77 1 1859 LONWORKS service LED C Bus Tx LED C Bus Rx LED Reset button ON FW NM 9 HMI interface for field use only 10 Alarm LED 11 Power LED 12 Power supply terminals ep S F E 13 Alarm watchdog outputs 16 15 14 14 NO CONNECTION 15 52 I O Bus switch Fig 4 XCL8010AU Controller Module front details 46 S1 C Bus termination switch 17 terminals 18 LONWORKS terminals 7 EN1B 0410GE51 R0908A Description of the XCL8010AU Controller Module Excel 800 24 VAC CONTROLLER POWER SWITCH 120 VAC 60 HZ LINE INPUT AMP FUSE F1 2 AMPS PART NUMBERS ARE AS FOLLOWS 2 HONEYWELL PART NO 14000485 007 NER T AVAILABLE FROM HONEYWELL BRANCH LOCATIONS ONLY BUSSMAN PART NO AGC 2 ON O LITTLEFUSE PART NO 312002 MAIN LINE VOLTAGE OFF 120 VAC 60 HZ TERMINAL G MUST BE CONTROLLER CONNECTED TO A GOOD SUPPLY EARTH GROUND 24VAC 48VA _ c MUST BE WIRED TO EARTH GROUND 1 14507063 002 POWER CABLE incl with 14507287 power modules G MUST BE 14507287 001 throug
48. shield Table 32 Technical data for of Binary Input Modules input type dry contact input current rating closed 2 mA open contact voltage 16 22 VDC 26 Excel 800 Description of the I O Modules Status LEDs The status LEDs can be configured individually for use as either alarm LEDs red green or as status LEDs yellow OFF default Given a state of logical ON the LED will be lit yellow or red XF823AU Connection Examples E ee PT1000 NTC20kW 25 MS 25 MS CONTACT SUITABLE FOR LOW VOLTAGE GOLD PROTECTED SWITCHING UP TO 40 VDC 24 VAC Fig 43 XFL823AU Binary Input Module 27 EN1B 0410GE51 R0908A Description of the I O Modules Excel 800 Relay Output Modules Types of Relay Output Modules Table 33 Excel 800 Relay Output Modules type description housing XF824 Panel Bus Relay Output Module light gray XFR824 Panel Bus Relay Output Module light gray with manual overrides XFL824 LoNWoRks Bus Relay Output dark gray Module XFLR824 LoNWOokks Bus Relay Output dark gray Module with manual overrides XS824 25 terminal socket can be fitted light gray with long red cross connector incl in scope of the delivery Features e 6relays changeover contacts arranged in two blocks e XFLR824AU XFR824AU 6 manual overrides e Low and line voltage allowed see WARNING
49. umidity non condensing ambient storage humidity Smoke Control Configuration SMOKE CONTROL CONFIGURATION XL800 A e sr L K AIRFLOW SENSOR 7 L A 49 S DAMPER _ VERIFICATION N UL LISTED FIRE ALARM CONTROL UNIT FIREFIGHTERS SMOKE CONTROL PANEL FSCS 14505068 AUDIBLE ANNUNCIATOR STATUS CONTROL Fig 8 Typical smoke control configuration NOTES Locate and configure per NFPA 92 Section 3 4 3 4 UL listed annunciator FSCS panel switches have a minimum rating of 24 V 1 10 Amp and lamps LEDs have a rating of 24 V limited to 50 mA A Locate so as to minimize control wiring and piping Avoid running wires or piping through areas that have a high fire risk A Locate per UL 5555 10 Excel 800 Description of the XCL8010AU Controller Module Locate separate from and below all building exhaust fans and upstream of any prevailing winds Exhaust to outside of building Locate airflow differential switch Locate UL listed damper pressure position indicator per damper installation instructions gt Pee gt Smoke control must be initiated by a listed fire alarm control unit or in zone automatic alarm devices and not devices located outside of the smoke control zone Interconnecting wiring must be within 20 ft 6 meters and in conduit Refer to NFPA 92A
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