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Harbor Freight Tools Hydraulic Wire Crimping Tool Product manual
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1. are plugged into an outlet and are electrically charged live 6 Refer to the wire manufacturer s instruction manual for specific wire crimping instructions prior to using this product Keep work area clean and well lit Do not overreach Keep proper footing and balance at all times This enables better control of the product in unexpected situations 9 Keep bystanders out of the area during product assembly and use 10 Do not assemble or operate when tired or when under the influence of drugs or medication 11 This product is not a toy Do not allow children to play with or near this product 12 Use for intended purpose s only 13 Inspect before use Do not use if parts are missing or damaged 14 Maintain product labels and nameplates These carry important safety information If unreadable or missing contact Harbor Freight Tools for a replacement PRODUCT FEATURES FIXED HANDLE HYDRAULIC OIL RETURN VALVE 14 CRIMPING DIES FIGURE A PUMP HANDLE 13 OPERATING INSTRUCTIONS Read the ENTIRE IMPORTANT A SAFETY INFORMATION including all text under subheadings therein before set up or use of this product 1 Turn the Hydraulic Oil Return Valve 17 to its OFF position 2 Provided with this product are nine matching sets of Crimping Dies 7 Select the size of Dies AWG 0 2 4 6 7 8 10 12 you wish to use and insert them into the Pincer Head 8 of the tool 3 Insert an
2. electrical terminal not included onto the bare end of a wire Then place the terminal with its wire between the set of Crimping Dies 7 on the tool 4 Turn the Hydraulic Oil Return Valve 17 to its ON position 5 Grip the tool firmly Then slowly squeeze the Pump Handle 13 as many times as necessary to fully crimp the terminal onto the wire 6 Once the terminal is crimped turn the Hydraulic Oil Return Valve 17 to its OFF position to fully retract the Crimping Dies Then remove the crimped assembly 7 Store the Hydraulic Wire Crimping Tool in its Carrying Case and keep the Case in a clean dry safe location out of reach of children and other unauthorized persons Item 66150 For technical questions please call 1 888 866 5797 Page 2 INSPECTION amp CLEANING in this manual must be performed Procedures not specifically explained only by a qualified technician Crimping Tool Check for misalignment or binding of moving parts cracked or broken parts and any other condition that may affect its safe operation TO REPLACE THE O RINGS 3 AND RING 4 Only a qualified service technician should attempt to replace the O Rings and or Ring TO CLEAN THE HYDRAULIC WIRE CRIMPING TOOL Use a clean cloth with a mild detergent Then dry Do not use solvents ACAUTION TO PREVENT INJURY FROM TOOL FAILURE Do not use damaged equipment If abnormal noise or vibration occurs 3 have the problem correct
3. Central HYDRAULIC Hydraulics o WIRE ULAJ 66150 CRIMPING TOOL INSTRUCTIONS AND PRECAUTIONS Visit our website at http www harborfreight com SAVE THESE INSTRUCTIONS READ ALL INSTRUCTIONS AND PRECAUTIONS Copyright 2008 by Harbor Freight Tools All rights reserved No portion of this document or any artwork contained herein may be reproduced in any shape or form without the express written consent of Harbor Freight Tools Diagrams within this document may not be drawn proportionally Due to continuing improvements actual product may differ slightly from the product described herein Tools required for assembly and service may not be included For technical questions or replacement parts please call 1 888 866 5797 Manual Revised 14i UNPACKING When unpacking check to make sure that the item is intact and undamaged If any parts are missing or broken please call Harbor Freight Tools at the number shown on the cover of this document as soon as possible IMPORTANT SAFETY INFORMATION 1 Use this product only according to these instructions Improper use can create hazards 2 Wear ANSI approved safety goggles and heavy duty work gloves during use 3 Keep hands and fingers away from the Crimping Dies 7 when using this product This tool creates approximately eight tons of crimping force 4 Do not use extension for added leverage on the Fixed Handle 14 of this tool 5 NEVER attempt to crimp wires that
4. NUFACTURER AND OR DISTRIBUTOR EXPRESSLY STATES THAT ALL REPAIRS AND PARTS REPLACEMENTS SHOULD BE UNDERTAKEN BY CERTIFIED AND LICENSED TECHNICIANS AND NOT BY THE BUYER THE BUYERASSUMES ALL RISK AND LIABILITY ARISING OUT OF HIS OR HER REPAIRS TO THE ORIGINAL PRODUCT OR REPLACEMENT PARTS THERETO OR ARISING OUT OF HIS OR HER INSTALLATION OF REPLACEMENT PARTS THERETO Item 66150 For technical questions please call 1 888 866 5797 Page 4
5. dental or consequential damages so the above limitation of exclusion may not apply to you THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING THE WARRANTIES OF MERCHANTABILITY AND FITNESS To take advantage of this warranty the product or part must be returned to us with transportation charges prepaid Proof of purchase date and an explanation of the complaint must accompany the merchandise If our inspection verifies the defect we will either repair or replace the product at our election or we may elect to refund the purchase price if we cannot readily and quickly provide you with a replacement We will return repaired products at our expense but if we determine there is no defect or that the defect resulted from causes not within the scope of our warranty then you must bear the cost of returning the product This warranty gives you specific legal rights and you may also have other rights which vary from state to state 3491 Mission Oaks Blvd PO Box 6009 Camarillo CA 93011 1 888 866 5797 PLEASE READ THE FOLLOWING CAREFULLY THE MANUFACTURER AND OR DISTRIBUTOR HAS PROVIDED THE PARTS LIST AND ASSEMBLY DIAGRAM IN THIS DOCUMENT AS A REFERENCE TOOL ONLY NEITHER THE MANUFACTURER OR DISTRIBUTOR MAKES ANY REPRESENTATION OR WARRANTY OF ANY KIND TO THE BUYER THAT HE OR SHE IS QUALIFIED TO MAKE ANY REPAIRS TO THE PRODUCT OR THAT HE OR SHE IS QUALIFIED TO REPLACE ANY PARTS OF THE PRODUCT IN FACT THE MA
6. ed before further use 1 BEFORE EACH USE Inspect the general condition of the Hydraulic Wire PARTS LIST amp ASSEMBLY DIAGRAM Pan Description aty Pat Description ay e Magnet 2 s Faucet a e PincerHead 1 17 Hyarauic Oi Return Vave 1 o pe a re caning Case 7 2 DPA Joona BAA eis BP waver PDE i f j Record Serial Number Here Note If product has no serial number record month and year of purchase instead Note Some parts are listed and shown for illustration purposes only and are not available individually as replacement parts Item 66150 For technical questions please call 1 888 866 5797 Page 3 LIMITED 90 DAY WARRANTY Harbor Freight Tools Co makes every effort to assure that its products meet high quality and durability standards and warrants to the original purchaser that this product is free from defects in materials and workmanship for the period of 90 days from the date of purchase This warranty does not apply to damage due directly or indirectly to misuse abuse negligence or accidents repairs or alterations outside our facilities criminal activity improper installation normal wear and tear or to lack of maintenance We shall in no event be liable for death injuries to persons or property or for incidental contingent special or consequential damages arising from the use of our product Some states do not allow the exclusion or limitation of inci
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