Harbor Freight Tools 97456 User's Manual
Contents
1. Nissan Primera VW Golf IV Audi 80 90 V8 100 Coupe E R Range Rover 800 ABS Subaru L Z R Ford Sierra Granada Scorpio R Nissan Bluebird Silvia Turbo Primera Peugeot 405 FIGURE B 1 9Gi Gri Sri Gtxi MI 2 0 For technical questions please call 1 800 444 3353 Page 6 General Operating Instructions DIRECTION HANDLE 18A 1 Place the proper Pad on the Sliding Bar 2A of the tool See Figure C FIGURE C TRIGGER 6A FIGURE E 5 When finished release pressure on the Trigger 6A Then pull out on the Sliding Bar 2A to remove the Pad 2 Connect an air hose to the Air from the caliper See Figure F Connector 5A of the tool Turn on the air compressor and set its 6 Turn off the air compressor regulator between 72 and 110 PSI Disconnect the air hose from the tool Do not exceed 110 PSI Squeeze the tool s Trigger 6A to See Assy Diagram release any remaining compressed air in the tool Then store the tool in a 3 Insert Adapter 14A onto the caliper clean dry safe location out of reach of the vehicle Push Sliding Bar of children and other unauthorized 2A forward rotating the Direction people Handle 18A to left or right in order to engage the pin pins on the face of the Pad with the holes on fillister of the Caliper See Figure D HEX SET SCREW 17A SLIDING BAR 2A TRIGGER 6A FIGURE F SLIDING BAR 2A FIGURE D 4 Sque2. are doing and use common sense when oper ating a pneumatic tool Do not use a pneumatic tool while you are tired or under the influence of drugs alcohol or medication A moment of inatten Page 2 a SKU tion while operating pneumatic tools may result in serious personal injury Use safety equipment Always wear ANSI approved safety impact goggles and NIOSH approved dust mask respirator Safety equipment such as non skid safety shoes hard hat or hearing protection used for appropriate conditions will reduce personal injuries Avoid accidental starting Ensure the Trigger 6A is in the off position before connecting to an air supply Carrying pneumatic tools with your finger on the Trigger or connecting pneumatic tools that have the Trig ger on invites accidents Remove any adjusting key or wrench before turning the pneumatic tool on A wrench or a key left attached to a rotating part of the pneumatic tool may result in personal injury Do not overreach Keep proper foot ing and balance at all times This enables better control of the pneu matic tool in unexpected situations Dress properly Do not wear loose clothing or jewelry Keep your hair clothing and gloves away from mov ing parts Loose clothes jewelry or long hair can be caught in moving parts Pneumatic tool use and care Do not force the pneumatic tool Use the correct pneumatic tool for your application The correct pneuma
3. purchase date and an explanation of the complaint must accompany the merchandise If our inspection verifies the defect we will either repair or replace the product at our election or we may elect to refund the purchase price if we cannot readily and quickly provide you with a replacement We will return repaired products at our expense but if we determine there is no defect or that the defect resulted from causes not within the scope of our warranty then you must bear the cost of returning the product This warranty gives you specific legal rights and you may also have other rights which vary from state to state 3491 Mission Oaks Blvd PO Box 6009 Camarillo CA 93011 800 444 3353 Record Product s Serial Number Here Note If product has no serial number record month and year of purchase instead Note Some parts are listed and shown for illustration purposes only and are not available individually as replacement parts SKU 97456 For technical questions please call 1 800 444 3353 Page 10
4. CENTRAL PNEUMATIC TT BRAKE CALIPER WIND BACK TOOL SET exe 197456 SET UP AND OPERATING INSTRUCTIONS Diagrams within this manual may not be drawn proportionally Due to continuing improvements actual product may differ slightly from the product described herein Distributed exclusively by Harbor Freight Tools 3491 Mission Oaks Blvd Camarillo CA 93011 Visit our website at http www harborfreight com Read this material before using this product Failure to do so can result in serious injury SAVE THIS MANUAL Copyright 2008 by Harbor Freight Tools All rights reserved No portion of this manual or any artwork contained herein may be reproduced in any shape or form without the express written consent of Harbor Freight Tools For technical questions or replacement parts please call 1 800 444 3353 SAVE THIS MANUAL Keep this manual for the safety warn ings and precautions assembly operat ing inspection maintenance and cleaning procedures Write the product s serial number in the back of the manual near the assembly diagram or month and year of purchase if product has no number Keep this manual and the receipt in a safe and dry place for future reference IMPORTANT SAFETY INFORMATION In this manual on the labeling and all other information provided with this product This is the safety alert symbol It is used to alert you to potential personal injury hazards Obey all safety messages t
5. Product Applications 1 The following indicates which specific Pad must be used for each vehicle make and model See Figure B next page Pad 2 Citroen XM Xantia F R Pad 3 Audi F FIAT Alpha Romeo Ford Fiesta F ISUZU F HONDA Concesto F Jaguar XJ6 XJ40 F R BMW 318is 320i 325TD Page 5 518i 525i 1x 740i 850ci Sri R Toyota Celica Co M5 F Mercedes Benz 190 rolla GT MR2 R VW 200 300 420 560 F Golf Gti Jetta Synchro Mitsubishi Colt F Nissan Jetta Gti Passat CL GL Mlera Stanza Sunny F GT Corrado Scirroca GTX Range Rover Austin Metro Pad 8 General Motors most 1 7 8 200 amp 400 Series Maestra diameter pistons Montego F Toyota Camry Pad 9 General Motors most 2 1 8 F Volvo F VW Passat diameter pistons Golf GTI F Pad O General Motors most 2 1 2 u AU amp NZ Telstar Laser diameter pistons Cadillac R Seville amp El Dorado 79 Mazda R Saab 9000 R Pad Z Renault R21 Laguna R Fiat Alpha Romeo 1642 R Pad M Ford MINI Cooper Honda Prelude CRS 16i Pad N SAAB Honda GM Saturn Grand Prix Pad E Nissan Maxima Lumina R Pad G Opel R 3 8 Drive Adapter 5 Used with ex Pad K Citroen SKU 97456 tension bar and ratchet not included when applying more strength to the piston
6. e tool do the work To reduce vibration maintain the tool as explained in this manual If any abnormal vibration occurs stop use immediately Specific Safety Rules Maintain labels and nameplates on the Caliper Wind Brake Tool Set These carry important safety information If unreadable or missing contact Harbor Freight Tools for a replacement Use compressed air only Use clean dry regulated compressed air at 110 PSI Do not exceed 110 PSI Avoid unintentional starting Prepare to begin work before turning on the tool Do not lay the tool down until it has come to a complete stop Moving parts can grab the surface and pull the tool out of your control Do not leave the tool unattended when it is connected to a compressed air supply Turn off the tool and diconnect it from its compressed air supply before leaving This product is not a toy Keep it out of reach of children The warnings precautions and in structions discussed in this instruction manual cannot cover all possible con ditions and situations that may occur It must be understood by the operator that common sense and caution are factors which cannot be built into this product but must be supplied by the operator SAVE THESE INSTRUCTIONS For technical questions please call 1 800 444 3353 Page 4 SPECIFICATIONS Product Universal fit Works with most European Application Asian and United States made vehicles Operating Air 72 B
7. eH Uol 99JIQ leg 1893S Uld 10 U00 JIV e 1O xe y g HININ J 9 j Uld MOJJOH lt Jobb lt J0 99UU0Q 1Y dey woog jeg TTE lt lt N uomnd J9seq vve REV 08c Page 9 For technical questions please call 1 800 444 3353 SKU 97456 LIMITED 1 YEAR WARRANTY Harbor Freight Tools Co makes every effort to assure that its products meet high quality and durability standards and warrants to the original purchaser that this product is free from defects in materials and workmanship for the period of one year from the date of purchase 90 days if used by a professional contractor or if used as rental equipment This warranty does not apply to damage due directly or indirectly to misuse abuse negligence or accidents repairs or alterations outside our facilities normal wear and tear or to lack of maintenance We shall in no event be liable for death injuries to persons or property or for incidental contingent special or consequential damages arising from the use of our product Some states do not allow the exclusion or limitation of incidental or consequential damages so the above limitation of exclusion may not apply to you THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING THE WARRANTIES OF MERCHANTABILITY AND FITNESS To take advantage of this warranty the product or part must be returned to us with transportation charges prepaid Proof of
8. ezing the Trigger 6A will force MAINTENANCE AND Sliding Bar 2A forward to expand SERVICING the Caliper See Figure E Procedures not specifically A explained in this manual must be performed only by a qualified technician REV 08c SKU 97456 For technical questions please call 1 800 444 3353 Page 7 AWARNING TO PREVENT SERIOUS INJURY FROM ACCIDENTAL OPERATION Disconnect the tool from its compressed air supply source before performing any inspection maintenance or cleaning procedures TO PREVENT SERIOUS INJURY FROM TOOL FAILURE Do not use damaged equipment If abnormal noise or vibration occurs have the problem corrected before further use Cleaning Maintenance and Lubrication 1 BEFORE EACH USE inspect the general condition of the tool Check for loose screws misalignment or binding of moving parts cracked or broken parts and any other condition that may affect its safe operation 2 AFTER USE clean external surfaces of the tool with clean moist cloth Then dry Do not use solvents Do not immerse in liquid 3 WHEN STORING Keep the tool and its accessories in its Carrying Case Store the Carrying Case ina clean dry safe location out of reach of children and other unauthorized people SKU 97456 For technical questions please call 1 800 444 3353 Page 8 PARTS LIST amp ASSEMBLY DIAGRAM Uld seg woog lt N Uld MOJIOH Bury O U0 SId N N O N N g pu
9. hat follow this symbol to avoid possible injury or death DANGER indicates ADANGER a hazardous situation which if not avoided will result in death or serious injury AWARNING WARNING indicates a hazardous situation which if not avoided could result in death or serious injury CAUTION used ACAUTION Kith the safety alert symbol indicates a hazardous situation which if not avoided could result in minor or moderate injury SKU 97456 NOTICE 1 CAUTION a a For technical questions please call 1 800 444 3353 NOTICE is used to address practices not related to personal injury CAUTION without the safety alert symbol is used to address practices not related to personal injury General Safety Rules WARNING Read all instructions Failure to follow all instructions listed below may result in serious injury The term pneumatic tool in all of the warnings listed below refers to your Caliper Wind Brake Tool Set SAVE THESE INSTRUCTIONS Work area safety Keep work area clean and well lit C uttered or dark areas invite accidents Do not operate pneumatic tools in explosive atmospheres such as in the presence of flammable liquids gases or dust Pneumatic tools create sparks which may ignite the dust or fumes Keep children and bystanders away while operating a pneumatic tool Distractions can cause you to lose control Personal safety Stay alert watch what you
10. s to 110 PSI Pressure Air Inlet Size 1 4 18 NPT Forged steel Disc Adapters Fabrication Die Cast Aluminum Gun with stamped steel and machined steel Rotates left or right to wind back pistons Additional Magnetic pad base Features Trigger pressure speed control 15 Pads UNPACKING When unpacking check to make sure that the item is intact and undamaged If any parts are missing or broken please call Harbor Freight Tools at the number shown on the cover of this manual as soon as possible Note For additional information regarding the parts listed in the following pages refer to the Assembly Diagram near the end of this manual OPERATING INSTRUCTIONS Read the ENTIRE IMPORTANT SAFETY INFORMATION section at the beginning of this manual including all text under subheadings therein before set up or use of this product A Note For additional information regarding the parts listed in the following pages refer to the Assembly Diagram near the end of this manual SKU 97456 AWARNING For technical questions please call 1 800 444 3353 TO PREVENT SERIOUS INJURY FROM ACCIDENTAL OPERATION Disconnect the Caliper Wind Brake Tool from its compressed air supply source and release any compressed air from the tool before performing any set up and operating procedures Product Features FIGURE A ae a Per BAR 2A PA TRIGGER 6A DIRECTION As HANDLE AIR CONNECTOR 5A 18A
11. s situation Service a Have your pneumatic tool serviced by a qualified repair person using only identical replacement parts This will ensure that the safety of the pneumatic tool is maintained Page 3 SKU 97456 Vibration Hazard This tool vibrates during use Repeated or long term exposure to vibration may cause temporary or permanent physical injury particularly to the hands arms and shoulders To reduce the risk of vibration related injury Anyone using vibrating tools regularly or for an extended period should first be examined by a doctor and then have regular medical check ups to ensure medical problems are not being caused or worsened from use Pregnant women or people who have impaired blood circulation to the hand past hand injuries nervous system disorders diabetes or Raynaud s Disease should not use this tool If you feel any medical or physical symptoms related to vibration such as tingling numbness and white or blue fingers seek medical advice as soon as possible Do not smoke during use Nicotine reduces the blood supply to the hands and fingers increasing the risk of vibration related injury Wear suitable gloves to reduce the vibration effects on the user Use tools with the lowest vibration when there is a choice between different processes Include vibration free periods each day of work Grip tool as lightly as possible while still keeping safe control of it Let th
12. tic tool will do the job better and safer at the rate for which it was designed Do not use the pneumatic tool if the Trigger 6A does not turn it on and off Any pneumatic tool that cannot 97456 For technical questions please call 1 800 444 3353 be controlled with the Trigger is dangerous and must be repaired Disconnect the air hose from the pneumatic tool and release any remaining air pressure before making any adjustments changing accessories or storing pneumatic tools Such preventive safety measures reduce the risk of starting the pneumatic tool accidentally Store idle pneumatic tools out of the reach of children and do not allow people unfamiliar with the pneumatic tool or these instructions to operate the pneumatic tool Pneumatic tools are dangerous in the hands of untrained users Maintain pneumatic tools Check for misalignment or binding of moving parts breakage of parts and any other condition that may affect the pneumatic tool s operation If damaged have the pneumatic tool repaired before use Many accidents are caused by poorly maintained pneumatic tools Use the pneumatic tool and its accessories in accordance with these instructions and in the manner intended for the particular type of pneumatic tool taking into account the working conditions and the work to be performed Use of the pneumatic tool for operations different from those intended could result in a hazardou
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