Harbor Freight Tools 66351 User's Manual
Contents
1. not apply to damage due directly or indirectly to misuse abuse negligence or accidents repairs or alterations outside our facilities criminal activity improper installation normal wear and tear or to lack of maintenance We shall in no event be liable for death injuries to persons or property or for incidental contingent special or consequential damages arising from the use of our product Some states do not allow the exclusion or limitation of incidental or consequential damages so the above limitation of exclusion may not apply to you THIS WARRANTY IS EXPRESS LY IN LIEU OF ALL OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING THE WARRANTIES OF MERCHANTABILITY AND FITNESS To take advantage of this warranty the product or part must be returned to us with transportation charges prepaid Proof of purchase date and an explanation of the com plaint must accompany the merchandise If our inspection verifies the defect we will ei ther repair or replace the product at our election or we may elect to refund the purchase price if we cannot readily and quickly provide you with a replacement We will return re paired products at our expense but if we determine there is no defect or that the defect resulted from causes not within the scope of our warranty then you must bear the cost of returning the product This warranty gives you specific legal rights and you may also have other rights which vary from state to state 3491 Mission Oaks Blv2. to the operator The Sewage Pump is equipped with a 3 conductor cord and 3 prong grounding plug to fit the proper grounding receptacle The green or green and yellow con Page 2 SKU 66351 ductor in the cord is the grounding wire Do not connect the green or green and yellow wire to a live termi nal 3 Prong Plug and Outlet Nee Your unit has a plug as illustrated above The outlet used should look like the outlet illustrated above Do not remove the grounding prong from the plug If the plug will not fit the outlet have a proper outlet installed by a qualified electrician WARNING Handling the cord on this product will expose you to lead a chemical known to the State of California to cause cancer and birth defects or other reproductive harm Wash hands after handling Califor nia Health amp Safety Code 25249 5 et seq General and Specific Safety WARNING To prevent serious per sonal injury and or death to your self and or others a DO NOT use this Sewage Pump to pump any flammable or explosive fluids such as gasoline fuel oil kerosene etc b DO NOT use in flammable and or explosive atmosphere c Use this Sewage Pump only with liquids compatible with pump component materials DO NOT operate this Sewage Pump if either the Power Cord 1 Power Plug 29 Housing 10 or Base 27 appear cracked or dam aged in any way WARNING DO NOT repair a dam aged po
3. RIBUTOR EXPRESSLY STATES THAT ALL REPAIRS AND PARTS REPLACEMENTS SHOULD BE UNDERTAKEN BY CERTIFIED AND LICENSED TECHNICIANS AND NOT BY THE BUYER THE BUYER ASSUMES ALL RISK AND LIABILITY ARISING OUT OF HIS OR HER REPAIRS TO THE ORIGINAL PRODUCT OR REPLACEMENT PARTS THERETO OR ARISING OUT OF HIS OR HER INSTALLATION OF REPLACEMENT PARTS THERETO REV 09i SKU 66351 For technical questions please call 1 800 444 3353 Page 7 PARTS LIST PARTS LIST Part Description _ Q ty Description Q ty Motor Shaft 2 Screw 3 16 24 X 1 4 Motor o ooo O 1T Cd Cord Cover Protector Washer 6202zz 12 7 Screw 1 4 20 X 1 4 Mechanic Seal Typ 21 6 Washer 3 16 Motor Seat Strain Relief 8 Screw 3 16 24 X 308 9 1 4 NPT Oil Plug Flat Screw 3 16 24 X 5 8 6 Pump Motor Housing Packing Gasket Washer 3 16 X 1 4 Capacitor 40uf 350 V Vac Screw 1 4 20 X 3 4 Screw M4 X 130 Power Plug 14 Rear Cover 1 Washer 608zz ASSEMBLY DIAGRAM o 09 fra EA n r D D 3 z O Xa TT Sve O SS i ei 2 4 e 6 D SKU 66351 For technical questions please call 1 800 444 3353 Page 8 LIMITED 90 DAY WARRANTY Harbor Freight Tools Co makes every effort to assure that its products meet high quality and durability standards and warrants to the original purchaser that this prod uct is free from defects in materials and workmanship for the period of 90 days from the date of purchase This warranty does
4. d PACIFIC HYDROSTAR 1 HP CAST IRON SEWAGE PUMP SET UP OPERATING AND MAINTENANCE INSTRUCTIONS Visit our website at http www harborfreight com Read this material before using this product Failure to do so can result in serious injury SAVE THIS MANUAL Copyright 2008 by Harbor Freight Tools All rights reserved No portion of this manual or any artwork contained herein may be reproduced in any shape or form without the express written consent of Harbor Freight Tools Diagrams within this manual may not be drawn proportionally Due to continuing improvements actual product may differ slightly from the product described herein Tools required for assembly and service may not be included For technical questions or replacement parts please call 1 800 444 3353 Revised Manual 09i SAVE THIS MANUAL Keep this manual for the safety warn ings and precautions assembly operat ing inspection maintenance and cleaning procedures Write the product s serial number in the back of the manual near the assembly diagram or month and year of purchase if product has no number Keep this manual and the receipt in a safe and dry place for future reference IMPORTANT SAFETY INSTRUCTIONS In this manual on the labeling and all other information provided with this product This is the safety alert symbol It is used to alert you to potential personal injury hazards Obey all safety messages that follow this symb
5. d PO Box 6009 Camarillo CA 93011 800 444 3353 Record Product s Serial Number Here Note If product has no serial number record month and year of purchase instead Note Some parts are listed and shown for illustration purposes only and are not avail able individually as replacement parts SKU 66351 For technical questions please call 1 800 444 3353 Page 9
6. he orifice on side of Base 27 2 Ifyou use a check valve not sup plied mount the check valve hori zonally or at 45 The valve pivot should be on top NOTE If the check valve should be mounted in a vertical position solid waste will tend to lodge on top of the valve flapper preventing it from opening 3 If using a check valve drill a 1 16 hole in the discharge hose or pipe 1 to 2 above the Base 27 The hole will prevent an air lock in the Mo tor 18 both at start up and or if the Sewage Pump should lose its prime 4 After the check valve a full port gate valve not supplied which will pass 2 solid waste should be in stalled in the system The gate valve allows removal of the Sewage Pump for cleaning and service NOTE If you do not feel qualified to completely and safely install this Sewage Pump it is recommended that you have it installed by a qualified plumber or service tech nician OPERATING INSTRUCTIONS A Read the ENTIRE IMPORTANT SAFETY INFORMATION section at the beginning of this manual including all text under subheadings therein before set up or use of this product Before operating the Sewage Pump put on ANSI approved safety gog gles and other safety gear including heavy duty insulated rubber gloves Safety goggles and other safety gear are sold separately Install the Sewage Pump firmly on it s Legs and supported by rigid hose or pipe discharge fixtures to eli
7. iance These carry important safety information If unreadable or missing contact Harbor Freight Tools for a replacement The warnings precautions and in structions discussed in this instruction manual cannot cover all possible con ditions and situations that may occur It must be understood by the operator that common sense and caution are factors which cannot be built into this product but must be supplied by the operator SAVE THESE INSTRUCTIONS SPECIFICATIONS Electrical Information 120 V 60 Hz 10 5 AMPS Pump Motor 1 HP 3450 RPM UNPACKING When unpacking check to make sure that the item is intact and undamaged If any parts are missing or broken please call Harbor Freight Tools at the number shown on the cover of this manual as soon as possible SET UP INSTRUCTIONS Read the ENTIRE IMPORTANT A SAFETY INSTRUCTIONS section at the beginning of this manual including all text under subheadings therein before set up or use of this product TO AWARNING PREVENT SERIOUS INJURY FROM ACCIDENTAL OPERATION Unplug the Sewage Pump from its electrical outlet before assembling inspecting making any adjustments or servicing Note For additional information regarding the parts listed in the following pages For technical questions please call 1 800 444 3353 Page 4 refer to the Assembly Diagram near the end of this manual ASSEMBLY 1 Thread a discharge hose or pipe not supplied to t
8. minate twisting and damage from motor torque during operation After installation allow the Sew age Pump to flood with water before plugging Power Cord 1 into outlet This will help prevent over heating from running the Motor 18 with no water resistance moving through the Sewage Pump Once this Sewage Pump is plugged into a 120 Volt GFCI outlet the Motor 18 will start auto matically This Sewage Pump is designed to transfer waste water in cycles Rev 09i SKU 66351 For technical questions please call 1 800 444 3353 Page 5 AWARNING SKU 66351 MAINTENANCE AND SERVICING Procedures not specifically explained in this manual must be performed only by a qualified technician TO PREVENT SERIOUS INJURY FROM ACCIDENTAL OPERATION OR ELECTRIC SHOCK Unplug the Sewage Pump from its electrical outlet before performing any accessory change inspection maintenance and or cleaning procedures TO PREVENT SERIOUS INJURY FROM TOOL FAILURE Do not use damaged equipment If abnormal noise or vibration occurs have the problem corrected before further use A Cleaning Maintenance and Lubrication BEFORE USE and PERIODICALLY THEREAFTER inspect the gen eral condition of the Sewage Pump Check for loose screws misalignment or binding of moving parts cracked or broken parts damaged electrical wir ing and any other condition that may affect its safe operation AWARNING If the supply cord of this a
9. nected 3 Check that cord is plugged in 4 Water level too low 4 Check water level discharge outlets in Impeller Impeller per instructions on Page 6 Sewage Pump starts 1 Possible back flow from discharge 1 Install a check valve and stops too often pipe and or hoses 2 Check valve either not installed or if 2 Remove and examine check valve installed it is leaking for proper installation and operation Replace if necessary Sewage Pump 1 Low line voltage 1 If voltage is under recommended operates but delivers minimum check wiring size from the little or no water main switch on property If not OK contact local power company 2 Debris caught in Impeller or 2 Remove and check Impeller and discharge hoses or pipes discharge hoses or pipes Clean if needed 3 Check valve stuck closed or 3 Remove and examine check valve installed backwards and reinstall correctly or replace Follow all safety precautions whenever diagnosing or servicing the appliance Disconnect power supply before service PLEASE READ THE FOLLOWING CAREFULLY THE MANUFACTURER AND OR DISTRIBUTOR HAS PROVIDED THE PARTS LIST AND ASSEMBLY DIAGRAM IN THIS MANUAL AS A REFERENCE TOOL ONLY NEITHER THE MANUFACTURER OR DISTRIBUTOR MAKES ANY REPRESENTATION OR WARRANTY OF ANY KIND TO THE BUYER THAT HE OR SHE IS QUALIFIED TO MAKE ANY REPAIRS TO THE PRODUCT OR THAT HE OR SHE IS QUALIFIED TO REPLACE ANY PARTS OF THE PRODUCT IN FACT THE MANUFACTURER AND OR DIST
10. ol to avoid possible injury or death DANGER indicates 4 DANGER a hazardous situation which if not avoided will result in death or serious injury AWARNING WARNING indicates a hazardous situation which if not avoided could result in death or serious injury ACAUTION CAUTION used with the safety alert symbol indicates a hazardous situation which if not avoided could result in minor or moderate injury SKU 66351 For technical questions please call 1 800 444 3353 NOTICE is used to NOTICE address practices not related to personal injury CAUTION without CAUTION the safety alert symbol is used to address practices not related to personal injury When using AWARNING electric products basic safety precautions should always be followed to reduce the risk of fire electric shock and personal injury including the following READALLINSTRUCTIONS POWER CORD SAFETY DO NOT use this Sewage Pump with an extension cord 2 Ground Fault Circuit Interrupter GFCI protection should be provided on the circuit s or outlet s to be used for the Sewage Pump Recep tacles are available having built in GFCI protection and may be used for this measure of safety 3 Do not Abuse Cord Do not carry by cord or yank it to disconnect from receptacle Keep cord from heat oil and sharp edges 4 This 1 HP Cast Iron Sewage Pump should be grounded while in use to reduce the risk of electric shock
11. ppliance is damaged it must be replaced only by a qualified service technician Unclo 1 g 10 For technical questions please call 1 800 444 3353 WARNING This Sewage Pump contains dielectric motor oil for both lubri cation and heat transfer It may be under pressure because of heat collection Let the Sewage Pump cool for at least 2 hours before inspecting or servicing This oil may be dangerous to the environ ment Always dispose of used oil in compliance with all local State and Federal rules and regulations ing the Impeller 24 Unplug the Sewage Pump put on heavy duty insulated rubber gloves and ANSI approved safety goggles Remove the discharge hose or pipe Lift Sewage Pump out of water using the Handle 5 To unclog the Impeller 24 remove 5 Screws 28 on the Sewage Pump bottom and remove Base 27 Flush the Impeller 24 with clean lukewarm water Reinstall the Impeller 24 and re place the Base 27 using the 5 Screws 28 Using the Handle 5 replace the Sewage Pump into water in original position Re thread the discharge pipe or hose Plug the Sewage Pump back into the 120 Volt GFCI power outlet The Sewage Pump will start auto matically Page 6 Troubleshooting Possible Causes Likely Solutions Sewage Pump will not 1 No power at outlet 1 Check power at outlet Start 2 Circuit breaker tripped 2 Check circuit breaker for outlet 3 Cord not con
12. wer cord Always replace the cord before further use of this Sewage Pump DO NOT place this Sewage Pump in water with bare hands Always wear heavy duty insulated rubber gloves DO NOT attach the power plug to electrical outlet until the Sewage Pump is placed where it will re main during operation Always unplug the Sewage Pump before touching moving inspect ing or servicing Keep Children Away when assem bling setting up inspecting and or servicing this Sewage Pump Wear ANSI approved safety goggles heavy duty insu lated rubber work gloves and rubber boots while working with or around this Sewage Pump Do not Overreach Keep proper foot ing and balance at all times Stay Alert Watch what you are do ing Use common sense For technical questions please call 1 800 444 3353 Page 3 SKU 66351 Drip Loop OUTLET Use Drip Loop to prevent water from accidentally entering the electrical power outlet Use only with a GFCI outlet See second paragraph in Power Cord Safety section of this manual Use and Care When servicing use only identical replacement parts Do not use this Sewage Pump for any job except that for which it is intended Disconnect the Sewage Pump from the power supply when not in use or before inspection and or ser vice storage Store Idle Sewage Pump Indoors when not in use out of reach of chil dren Maintain labels and nameplates on the appl
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