Harbor Freight Tools 3/8 in. x 20 ft. Enclosed Retractable Air Hose Reel Product manual
Contents
1. technical questions please call 1 800 444 3353 Item 95211 Parts List and Diagram Part Description _ Qty Part Description 1 Screw ST4x20 _ _ _ 2 Side Cover _ _ 5 Leader Hose _ _ T Screw Screw M10x25 _ 8 Left Reel Cover ts 1 Screw M10x25 _ __ 2 Washer M13 5xM21x4 2 Washer 2 BracketNutM10 2 10 Hose Reel Stopper 11 Screw M4x20 12 Hose Collar Clip 14 Air Hose Connector 15 Air Inlet Base 16 Inlet Base Cover 17 Screw E Clamp a LZ Ls 6 7 Screw 8 Right Reel Cover __ _ Lo LG 11 La 14 15 16 17 18 Qty Le EA aa Lu Q Z lt Lu H lt Record Product s Serial Number Here Note If product has no serial number record month and year of purchase instead Note Some parts are listed and shown for illustration purposes only and are not available individually as replacement parts Item 95211 For technical questions please call 1 800 444 3353 Page 7 Limited 90 Day Warranty Harbor Freight Tools Co makes every effort to assure that its products meet high quality and durability standards and warrants to the original purchaser that this product is free from defects in materials and workmanship for the period of 90 days from the date of purchase This warranty does not apply to damage due directly or indirectly to misuse abuse negligence or accidents repairs or alterations outside our facilities c2. NG marking concerning Risk of Explosion Wear ANSI approved eye protection Specific Safety Instructions 1 The warnings and precautions discussed in this manual cannot cover all possible conditions and situations that may occur It must be understood by the operator that common sense and caution are factors which cannot be built into this product but must be supplied by the operator 2 Obey the manual for the air hose reel and air compressor used with this hose reel Install an in line shutoff valve to allow immediate control over the air supply in an emergency even if a hose is ruptured WARNING The brass components of this product contain lead a chemical known to the State of California to cause birth defects or other reproductive harm California Health amp Safety code 25249 5 et seq A SAVE THESE INSTRUCTIONS Item 95211 For technical questions please call 1 800 444 3353 Page 3 Functional Description Specifications Hose Length 20 250 PS Air Inlet and Outlet 1 4 18 NPT Components and Controls Roller Guide opening in Reel Cover l Mounting Bracket Hose Stopper gt s a NPNEUMAT f Reel Cover Outlet to tool Hose gt Inlet from Compressor N ore Figure A Initial Hose Reel Setup Read the ENTIRE IMPORTANT SAFETY INFORMATION section at the beginning of this manual including all text under subheadings therein before set up or
3. Owner s Manual amp Safety Instructions Save This Manual Keep this manual for the safety warnings and precautions assembly operating inspection maintenance and cleaning procedures Write the product s serial number in the back of the manual near the assembly diagram or month and year of purchase if product has no number Keep this manual and the receipt in a safe and dry place for future reference CENTRALPNEUMATIC Enciosed Retractable Air Hose Reel With 20ft Hose __ ITEM 95211 Visit our website at http www harborfreight com REV 12d Email our technical support at tech harborfreight com AWARNING When unpacking make sure that the product is intact and undamaged If any parts are missing or broken please call 1 800 444 3353 as soon as possible Copyright 2006 by Harbor Freight Tools All rights reserved i No portion of this manual or any artwork contained herein may be reproduced in Read this material before using this product any shape or form without the express written consent of Harbor Freight Tools Failure to do so can result in serious injury Diagrams within this manual may not be drawn proportionally Due to continuing SAVE THIS MANUAL improvements actual product may differ slightly from the product described herein Tools required for assembly and service may not be included WARNING SYMBOLS AND DEFINITIONS This is the safety alert symbol It is used to alert you
4. R THE MANUFACTURER OR DISTRIBUTOR MAKES ANY REPRESENTATION OR WARRANTY OF ANY KIND TO THE BUYER THAT HE OR SHE IS QUALIFIED TO MAKE ANY REPAIRS TO THE PRODUCT OR THAT HE OR SHE IS QUALIFIED TO REPLACE ANY PARTS OF THE PRODUCT IN FACT THE MANUFACTURER AND OR DISTRIBUTOR EXPRESSLY STATES THAT ALL REPAIRS AND PARTS REPLACEMENTS SHOULD BE UNDERTAKEN BY CERTIFIED AND LICENSED TECHNICIANS AND NOT BY THE BUYER THE BUYER ASSUMES ALL RISK AND LIABILITY ARISING OUT OF HIS OR HER REPAIRS TO THE ORIGINAL PRODUCT OR REPLACEMENT PARTS THERETO OR ARISING OUT OF HIS OR HER INSTALLATION OF REPLACEMENT PARTS THERETO CENTRAL 3491 Mission Oaks Blvd PO Box 6009 Camarillo CA 93011 800 444 3353
5. ked after the first second or third click 3 To unlock slowly pull until the clicking stops and let it retract until the Hose Stopper hits the Hose Guide CAUTION Hold on to the Hose while it is rewinding to avoid damage to the Hose Reel 3 Run the hose back through the guide and re attach the hose stopper 4 Pullthe Hose out several feet to check the tension CAUTION When adding wraps of hose do not exceed the winding mechanism s spring capacity Add just enough wraps of hose to achieve the desired tension Damage to the winding mechanism will result if spring is over tensioned 4 Attach a coupler sold separately to your air compressor hose and apply thread seal tape to the Inlet fitting on the Reel Connect the coupler to the Inlet fitting 5 Connect your air tool to the other end of the Hose using another coupler and thread seal tape 6 Follow all instructions from the air tool and compressor for set up and use 7 When finished using the Hose disconnect the air tool and retract the hose Wipe the Hose Reel clean with a dry cloth O H lt q aa LLI A O Item 95211 For technical questions please call 1 800 444 3353 Page 5 2 mr m gt 2 m User Maintenance Instructions A Procedures not specifically explained in this manual must be performed only by a qualified technician TO PREVENT SERIOUS INJURY Detach air supply from this product before performing an
6. ormed only by qualified repair personnel 2 When servicing a hose reel use only identical replacement parts Use only authorized parts Air Source Never connect to an air source that is capable of exceeding 200 psi Over pressurizing the hose reel may cause bursting abnormal operation breakage of the hose reel or serious injury to persons Use only clean dry regulated compressed air at the rated pressure or within the rated pressure range as marked on the hose reel Always verify prior to using the hose reel that the air source has been adjusted to the rated air pressure or within the rated air pressure range Safety Symbol Definitions Symbol Property or statement Pounds per square inch of pressure National pipe thread tapered WARNING marking concerning Risk of Eye Injury Use only accessories that are identified by the manufacturer for the specific hose reel model Use of an accessory not intended for use with the specific hose reel model increases the risk of injury to persons gt LL LL lt N Use only the lubricants supplied with the hose reel or specified by the manufacturer Never use oxygen carbon dioxide combustible gases or any bottled gas as an air source for the hose reel Such gases are capable of explosion and serious injury to persons Symbol Property or statement WARNING marking concerning Risk of Respiratory Injury Wear NIOSH approved dust mask respirator WARNI
7. riminal activity improper installation normal wear and tear or to lack of maintenance We shall in no event be liable for death injuries to persons or property or for incidental contingent special or consequential damages arising from the use of our product Some states do not allow the exclusion or limitation of incidental or consequential damages so the above limitation of exclusion may not apply to you THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING THE WARRANTIES OF MERCHANTABILITY AND FITNESS To take advantage of this warranty the product or part must be returned to us with transportation charges prepaid Proof of purchase date and an explanation of the complaint must accompany the merchandise If our inspection verifies the defect we will either repair or replace the product at our election or we may elect to refund the purchase price if we cannot readily and quickly provide you with a replacement We will return repaired products at our expense but if we determine there is no defect or that the defect resulted from causes not within the scope of our warranty then you must bear the cost of returning the product This warranty gives you specific legal rights and you may also have other rights which vary from state to state PLEASE READ THE FOLLOWING CAREFULLY THE MANUFACTURER AND OR DISTRIBUTOR HAS PROVIDED THE PARTS LIST AND ASSEMBLY DIAGRAM IN THIS MANUAL AS A REFERENCE TOOL ONLY NEITHE
8. to potential personal injury hazards Obey all safety messages that follow this symbol to avoid possible injury or death Indicates a hazardous situation which if not avoided will result in death or serious injury A DANGER AWARNING Indicates a hazardous situation which if not avoided could result in death or serious injury o gt TI m j lt Indicates a hazardous situation which if not avoided ACAUTION NOTICE could result in minor or moderate injury Addresses practices not related to personal injury CAUTION IMPORTANT SAFETY INSTRUCTIONS INSTRUCTIONS PERTAINING TO A RISK OF INJURY TO PERSONS WARNING When using hose reels basic precautions should always be followed including the following To reduce the risk of injury to persons read all the instructions before using the hose reel Work Area 1 Keep the work area clean and well lighted Personal Safety 1 Stay alert Watch what you are doing and use common sense when operating the hose reel Do not use the hose reel while tired or under the influence of drugs alcohol or medication A moment of inattention while operating the hose reel increases the risk of injury to persons 2 Dress properly Do not wear loose clothing or jewelry Contain long hair Keep hair clothing and gloves away from moving parts Loose clothes jewelry or long hair increases the risk of injury to persons as a result of being caught in moving par
9. ts Hose Reel Use and Care 1 Do not force the hose reel Use the correct hose reel for the application The correct hose reel will do the job better and safer at the rate for which the hose reel is designed Page 2 For technical questions please call 1 800 444 3353 Keep bystanders children and visitors away while operating the hose reel Do not overreach Keep proper footing and balance at all times Proper footing and balance enables better control of the hose reel in unexpected situations Use safety equipment A dust mask non skid safety shoes and a hard hat must be used for the applicable conditions Always wear eye protection Wear ANSI approved safety goggles Disconnect the hose reel from the air source before making any adjustments changing accessories or storing the hose reel Such preventive safety measures reduce the risk of starting the hose reel unintentionally Store the hose reel when it is idle out of reach of children and other untrained persons A hose reel is dangerous in the hands of untrained users Item 95211 Tool Use and Care cont 4 Check for misalignment or binding of moving parts breakage of parts and any other condition that affects the hose reel s operation If damaged have the hose reel serviced before using Many accidents are caused by poorly maintained hose reels There is a risk of bursting if the hose reel is damaged Service 1 Hose reel service must be perf
10. use of this product Note For additional information regarding the parts listed in the following pages refer to the Assembly Diagram near the end of this manual Mounting Reel 1 Choose a mounting location that is free of electrical 3 Check for hidden wiring then drill holes to wiring or other obstructions and is sturdy enough accommodate the bolts not included to support the weight of the Reel and hose as 2 Mark the center of the Mounting Bracket bolt holes in the desired mounting location Page 4 For technical questions please call 1 800 444 3353 Item 95211 Operating Instructions Read the ENTIRE IMPORTANT SAFETY INFORMATION section at the beginning of this manual including all text under subheadings therein before set up or use of this product Inspect tool before use looking for damaged loose and missing parts If any problems are found do not use tool until repaired Adjust the Spring Tension 1 Pull out approximately six feet of Hose 2 Remove the Hose Stopper from the Hose and slide the Hose out of the Roller Guide so the Hose is hanging loose a To increase tension wrap the loose hose one time around the Reel Drum b To decrease tension unwrap the hose one time from the drum General Operating Instructions 1 Check the Wheel operation by slowly pulling the Hose out You should hear a clicking noise 2 To lock the Hose pull it out a minimum of 1 2 revolution and it will stay loc
11. y inspection maintenance or cleaning procedures TO PREVENT SERIOUS INJURY FROM TOOL FAILURE Do not use damaged equipment If abnormal noise vibration or leaking air occurs have the problem corrected before further use Cleaning Maintenance and Lubrication Note These procedures are in addition to the regular checks and maintenance explained as part of the regular operation of the Hose Reel 1 BEFORE EACH USE inspect the general 2 AFTER EACH USE re wind the hose onto the reel condition of the tool Check for and wipe the Hose Reel clean with a dry cloth loose hardware or housing WARNING Internal spring is not user e misalignment or binding of moving parts serviceable or user replaceable e cracked or broken parts and e any other condition that may affect its safe operation Hose Replacement 1 Remove the Hose Stopper from 5 Use thread seal tape on the hose fitting threads the hose and set aside and screw the fitting onto the swivel and tighten 2 Pull out the old Hose leaving two to three 6 Attach the Hose Stopper on the end of feet on the Reel Lock the Hose See the Hose near the Outlet fitting General Operating Instructions 7 Carefully release the Drum Latch and allow 3 Disconnect the old hose from the swivel the Hose to wind onto the reel evenly joint and remove the hose completely distributing the Hose across the Reel 4 Run the new hose through the Roller Guide CENTRAL Page 6 For
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