Graco 312787G User's Manual
Contents
1. Preeti it fs to ft ti te 145371970212 Quantities for ref nos 11 and 13 are in feet meters These modules include two dump valve kits 10 20 312787G Parts 13 112826 21 3127874 Parts 277752 2 Color Control Module Description Qty 157636 MANIFOLD color change control 103833 SCREW machine pan hd 10 32 x 3 8 in 10 mm behind panel 12 and manifold 2 2 121324 VALVE solenoid 121628 SCREW self sealing 4 40 x 1 4 in 6 mm 121487 GROMMET 8 109193 ELBOW tube 10 32 x 5 32 in 4 mm OD tube 9 100139 PLUG pipe 1 8 27 598095 TUBE 5 32 in 4 mm OD 15 ft 4 6 m nylon see page 19 15T635 PANEL 590332 TUBE 1 4 in 6 mm OD 5 ft 1 5 m see page 19 119162 CONNECTOR plug 6 position 256172 BOARD circuit 1 112324 SCREW machine pan hd 4 40 x 1 4 in 6 mm 8 15U927 BRACKET color change see page 19 00608 HOSE ptfe 1 4 npsm fbe 1 4 in 6 mm ID 1 5 ft 0 46 m see page 19 1 SCREW cap socket hd 1 4 20 x 3 8 10 mm see page 19 FITTING connector 1 8 npt m x 1 4 in 6 mm OD tube COVER color change control see page 19 FUSE 125 mA SCREW machine serrated hex head see page 19 Parts labeled n a are not available separately Xe N Replacing the fuse with a non Graco fuse voids the 15 system safety approval2. 0105 COMM 011 9 o e e Fi 010 125 FIG 7 256172 Color Change Board 12 312787G Troubleshooting Table 4 Color Change Board Diagnostics Connector Board 1 Signal Board 2 Signal and Pin Nos Description Description Diagnosis m Board OK Board OK Blinks heartbeat during nor mal operation Communication yellow Communication yellow Turns on when board is com municating with ProMix 2KS D10 J7 Power Power Turns on when power is sup plied to the board Dm mass actuate the related solenoid Replace the Color Change Board D27 through D46 turn on when 3 Remove six mounting screws 16 and the board 5 4 Install the new board 15 Reinstall the screws 16 electrical power from the system Remove the color change module cover 30 See FIG 7 on page 12 Note where each cable is connected then disconnect all cables from the color change board connectors J7 J8 J9 J10 J11 J14 J15 J16 312787G Heconnect the cables to the proper connectors as noted in step 2 Heinstall the cover 30 Restore electrical power to the system 13 Schematic Diagrams Schematic Diagrams System Pneumatic Diagram 14 PURGE AIR AIR INPUT 3 8 AIR FILTER MANUAL DRAIN 5 MICRON WALL MOUNT ONLY AIR INPUT MANIFOL gt TO MANIFOLD D 1 4TUBE CONTROL AIR
3. 2 n 6 039 032 038 3 Ec 39 cai 5 9 38 7 628 nn ia En a 036 15 qw oe 13661 54 33 lt lt FUSE 125 1 010 011 e 55 J11 LAST BRP J7 J11 J7 Fic 5 256172 Color Change Board Switch Settings 312787G Troubleshooting Troubleshooting Color Change Solenoid Valves NOTE Refer to the Schematic Diagrams page 14 If the color change valves are not turning on or off correctly it could be caused by one of the following 1 Air regulator pressure set too Check air pressure 80 90 psi 550 630 kPa 5 5 6 3 bar is commonly used high or too low Do not go below 75 psi 0 52 MPa 5 2 bar or above 100 psi 0 7 MPa 7 bar 2 Air or electrical lines dam Visually inspect air and electrical lines for kinks damage or loose connec aged or connections loose tions Service or replace as needed Solenoid failure Check the applicable solenoid s LED see 7 and Table 4 If lit proceed with the following checks If not lit go to Cause 4 Remove the connector for the applicable solenoid and measure voltage across the pins on the board
4. MANIFOLD 6 0 BLACK TEST 4 3 RED 114 1 2 BLACK 1 L RED e 2 6 O BLAK oe DUMP A 4 BLACK IHR 6 is 4 BLACK e 24 PURGE A 2 eI pou 6 BLACK 5 4 BLACK 4 LI BACK 704 poses 2 BLACK mur NE IDOSEA 1 SIG AIRFLOW SWITCH 1 1 3 11236222221 AIRFLOW SWITCH 2 5 SIG FO OUT amp COM el SOLVENT FLOW SWITCH BLU eL GFB 1 PRESSURE SWITCH 9 SIG FOIN 10 C COM E GF 2 PRESSURE SWITCH i liano e Lx ua teu iE I ea 312787G FLUID PANEL CONTROL BOX FLUID PANEL CONTROL BOARD J3 ETT TTE LU 20000 gt gt HAZARDOUS AREA 3X CABLE MM PWR RED Tr SEDIS TOL BD COM BL wm HIEL pwr RED COM BLACK T 4 SG WHITE SHIELD GRN GROUND TERMINAL ae UNUSED L UNUSED UNUSED UNUSED LL UNUSED UNUSED 6 STD 3 100 OPTIONS 12 VDC 3 WAY SOLENOID 12 VDC 4 WAY SOLENOID EE porn i EEE ANALOG OUT WHT PRESS GRN 12V RED GND BLK CHASSIS BARE 1 5 METERS Schematic Diagrams CLR8 CLR7 CLR 6 CLR 5 CLR4 CLR3 CLR2 CLR 1 SOL
5. 112824 Fic 3 Solenoid Air Connection 312787G 5 Installation 6 312787G Installation Install Color Valve Stacks Connect Valve Air Lines 1 Install the bracket 17 on the fluid station FS with See FIG 1 Connect 5 32 in 4 mm OD air tubes 11 two screws 20 See FIG 4 from the valve solenoids to the air inlets of each valve Refer to the System Pneumatic Diagram page 14 2 Install the color or catalyst valve stack VS to the and the label inside the color control module bracket 17 with two screws 20 NOTE The high pressure color change valves use a spring operated exhaust which does not require a sec ond air line Connect Valve Fluid Lines 1 See FIG 1 Connect fluid supply lines FSL to the 1 4 npt f inlet of each valve adapter Supply solvent to one valve SV at the top of the stack VS NOTICE Verify that all unused fluid ports on the color change valve stack are plugged before operation An open port will leak fluid 2 Connect the hose 19 from the manifold stack fluid outlet F to the flow meter inlet FIG 4 112829 NOTICE A check valve is recommended on all dead head valves to prevent color crossover if two valves are open at the same time Fic 4 Install Valve Stacks Color Change Board Switch Settings Set switches S3 S6 on the color change board s as shown in Table 2 and 5 depending on the number of color change boards and color
6. AIR EXHAUST MUFFLER MANIFOLD 12 VDC a 4 WAY SOLENOID PURGE A VALVE 12 VDC H Sx X 12VDC am 4 WAY SOLENOID Sipe 4 WAY SOLENOID ATB 5 1 PURGE VALVE PURGE C VALVE lt B AIR EXHAUST MUFFLER 12VDC 5 DUMP A 3 WAY SOLENOID OPTIONAL 12 c DUMP B 3 WAY SOLENOID x ov m OPTIONAL SLE H 12 VDC _ TAM pet 3 WAY SOLENOID x eU OPTIONAL 5 vee 12 VDC 2 3 WAY SOLENOID lt gt OPTIONAL i VAS o m OPTIONAL 1 4 TUBE FLUSH AIR TO FLUID INLET COLOR COLOR CHANGE VALVE CONTROL STACKS COLOR 1 COLOR2 COLOR 3 COLOR4 COLOR 5 COLOR 6 COLOR7 COLOR 8 n COLOR SOLVENT COLOR 9 COLOR 10 COLOR 11 COLOR 12 CATALYST 1 CATALYST 2 CATALYST 3 CATALYST 4 CATALYST SOLVENT COLOR 13 COLOR 14 COLOR 15 COLOR 16 COLOR 17 COLOR 18 COLOR 19 COLOR 20 COLOR 21 COLOR 22 COLOR 23 COLOR 24 Si 4 COLOR 25 COLOR 26 COLOR 27 COLOR 28 COLOR 29 St COLOR 30 MAC 36 SERIES SOLENOID VALVES 312787G Color Change Module Electrical Schematic COLOR 8 21 COLOR 7 20 COLOR 6 19 COLOR 5 18 COLOR 4 17 COLOR 3 16 COLOR 2 15 COLOR 1 14 COLOR FLUSH 13 312787G 12VDC COM 12VDC COM 12VDC COM 12VDC COM 12VDC COM 12VDC COM 12VDC COM 12VDC
7. Install the color change control module 101 near the fluid station The module is approved for use in a haz ardous location Also see your system installation man ual See FIG 1 Mounting 1 2 See Dimensions page 24 Ensure that the wall and mounting hardware are strong enough to support the weight of the equip ment fluid hoses and stress caused during opera tion Using the equipment as a template mark the mounting holes on the wall at a convenient height for the operator and so equipment is easily accessi ble for maintenance Drill mounting holes in the wall Install anchors as needed 5 Bolt equipment securely 11128280 31278780 Installation Connect Module to Fluid Station Board ki e 12 avoid damaging circuit board when servicing wear grounding strap on wrist and ground appropriately 1 Removethe Fluid Station cover m cli LEY vey EFUGECUGZY CY ZEN LY L Sta E jerk Bg 954 164 910 a 18 4982 3499 89 mm eu z ca 1 1 5 278 IM Color 1 81 uM cna Change Module 2 1 5 electrical cable EC from the labeled connection port eel J11 on the fluid station control
8. If voltage is between 9 15 Vdc replace the solenoid Manually operate the valves by removing the color change module cover and pressing and releasing solenoid valve override buttons FIG 6 Valves should snap open and shut quickly If the valves actuate slowly it could be caused by e Air pressure to the valve actuators is too low See Cause 1 e Solenoid is clogged Make sure air supply has 10 micron filter installed Something is restricting the solenoid or tubing Check for air output from air line for corresponding solenoid when valve is actuated Clear restriction 4 Fluid station control board or f there is no voltage across the pins on the board or it is less than 9 Vdc cable failure check LEDs D9 and D10 see FiG 7 and Table 4 If both are lit and function ing properly or other solenoids in the module are working properly replace the color change board If D9 and D10 not lit e Check if the cable is disconnected or damaged Check the fluid station control board see the ProMix 2KS Repair Parts Manual Color Change Board Fuse No power to board Communication Color change board fuse F1 is Verify condition of fuse Replace if between color change module and blown necessary See page 11 fluid station is interrupted 10 312787G Solenoid 1 Remove air supply pressure from system Remove the color change module cover 30 Troubleshooting Replace the Colo
9. is L N 112824 22 31278780 Parts 278095 1 Catalyst 1 Flush Control Module 0 Color Description Qty 15 636 MANIFOLD color change control 1 103833 SCREW machine hd 10 32 x 3 8 in 10 mm behind panel 12 manifold 2 121324 VALVE solenoid 2 121628 SCREW self sealing 4 40 x 1 4 in 6 mm 2 tube 10 32 x 5 32 4 OD tube PLUG pie TUBE 5 32 in a mm OD 15 ft 4 6 m nylon see page 19 TUBE 1 4 in 6 mm OD 5 ft 1 5 m see page 19 LT 116162 CONNECTOR plug 6 BOARD cout 78 1 1124 SOREWI machin panna emm BRACKET color i see page 19 C06061 MUFFLER HOSE 1 4 npsm fbe 1 4 in 6 mm ID 1 5 ft 0 46 see page 19 1 SCREW cap socket hd 1 4 20 x 3 8 in 10 mm see 19 4 SCREW ground 1 FITTING connector 1 8 npt m x 1 4 6 OD tube COVER color change control see page 19 1 FUSE 125 mA SCREW machine serrated hex head see page 19 Parts labeled n a are not available separately N31 Q 13546 N Replacing the fuse with a non Graco fuse voids the IS system safety approval 312787G 23 Dimensions Dimensions 16 57 420 9 gt 24 15 07 382 8 0 5 31 134 9 112824 4 52 114 8 mm 71 in 221
10. 2 mm 11128255 31278780 Technical Data Air Specifications Maximum Air Input Pressure Minimum Air Input Fluid Specifications Maximum Fluid Working Pressure Fluid Wetted Parts Control Module 7 95 61 6 55 2 97 6 95 3 15 7 35 3 33 4 color 7 color 312787G Technical Data 100 psi 0 7 MPa 7 0 bar 75 psi 0 52 MPa 5 2 bar Low Pressure Valve Stacks 300 psi 2 1 MPa 21 bar High Pressure Valve Stacks 3000 psi 21 MPa 210 bar 303 SST Tungsten Carbide ptfe Hose ptfe Color Change Valves see manual 312782 see table below Control Module Weight Ib kg 7 color 2 catalyst 7 55 3 42 7 color 4 catalyst 7 95 3 61 12 color 2 catalyst 8 30 3 76 8 70 3 95 12 color 4 catalyst 25 Graco Standard Warranty Graco warrants all equipment referenced in this document which is manufactured by Graco and bearing its name to be free from defects in material and workmanship on the date of sale to the original purchaser for use With the exception of any special extended or limited warranty published by Graco Graco will for a period of twelve months from the date of sale repair or replace any part of the equipment determined by Graco to be defective This warranty applies only when the equipment is installed operated and maintained in accordance with Graco s written recommendations This warranty does not cover and Graco shall not be li
11. CLR CLR 21 CLR 20 CLR 19 CLR 18 CLR 17 CLR 16 CLR 15 CLR 14 CLR 13 JM MANIFOLD 200 HDL m a TM 12VDC ELS COM 12VDC 1 CM i L sx a EL HAD L__ gt Jn 37 411 l Ov Un 4 C9 gt Ser loi 2 1 SIG RED 2 COM BLK 1 PRESSURE GRN 2 COM RED 3 EX WHT PRESSURE BLK SHIELD BARE 1111 14523 COLOR BOARD 1 COLORS 1THRU 12 CATALYST 1 THRU 4 __ MANIFOLD SE gt LIZ as 4 COM CLR 10 J8 12VDC y0 1 412VDC ru n 6 O 5 4 To 41 3 O sx ALI 20 EET ae LEALI 6 5 STAT ora ZLI ICAT 2 COM 24 14523 6 STD 14523 COLOR BOARD 2 COLORS 13THRU 30 5 COM i CLR 23 1240 sre 24 E ie TeC uns mA TTA qan m TELI d zB cr ja COM DVD LIZA CLR29 COM mu TA CLR30 17 Parts Parts Low Pressure Color Change Kits Control Module Color Valve Stack Catalyst Valve Stack Kit Description 101 s
12. Replace a Solenoid 11 Replace the Color Change Board Fuse 11 Color Change Board Diagnostics 12 Replace the Color Change Board 13 Schematic Diagrams 14 System Pneumatic Diagram 14 Color Change Module Electrical Schematic 15 System Electrical Schematic 16 suicidi ola bai 18 Low Pressure Color Change Kits 18 High Pressure Color Change Kits 18 Color Change Control Modules 20 277752 2 Color Control Module 22 278095 1 Catalyst 1 Flush Control Module D COIOD nists ui anc eae bes 23 DIMENSIONS 24 Technical Data pn Yn 25 Graco Standard Warranty 26 Graco Information Related Manuals See the following manuals for additional information on the color change module and kits Description 312775 ProMix 2KS Manual System Installation 312776 ProMix 2KS Manual System Operation 312777 ProMix 2KS Manual System Repair Parts ProMix 2KS Automatic System Installa tion 312779 ProMix 2KS Automatic System Opera tion 312778 312780 ProMix 2KS Automatic System Repair Parts 313881 ProMix 3KS Installation 313882 ProMix 3KS Manual System Operation 313883 ProMix 3KS Repair Parts 313885 ProMix 3KS Automatic System Opera tion 312782 Dispense Valve 312783 Color and Catalyst Change Valve Stacks 312786 Dump Va
13. board to the color change board Also see 2 and FIG 5 77 8v4 m C vid 60 60 27am 2 sma 5 2 yy 09 SI EN gt a C N m m m N cL 2 NT a N m cho 55 gt NOTE See Table 1 list of available cables to nect the color change control module and fluid station Recommended length is 3 ft 1 0 m or 6 ft 2 0 m 904 ENEss 1 885 Table 1 Intrinsically Safe Cables Part Length in ft m 154531 2 0 6 150532 1 0 FIG 2 Fluid Station Control Board Connection 20 Connect Air Supply to Control Module fl _ e 670584 XL 15V207 15 5 0 Connect 1 4 in 6 mm OD tube 13 between sys 15V208 25 8 0 tem s air manifold at the bottom rear of the fluid station 15U533 50 16 0 and the module air inlet fitting 29 See FIG 3 15V213 100 32 0 The air supply must be clean and dry Use a 5 micron fil ter Regulate the air pressure to 75 100 psi 0 52 0 70 To Install a Second Control Module MPa 5 25 7 0 bar If you are using two color change modules to add colors connect a 5 pin electrical cable from the first color change board to the second color change board See FIG 5
14. change modules being used in your system Accessory Dump Valve Kit 15V821 Dump Valve Kit for Wall Panel Systems 15V822 Dump Valve Kit for RoboMix Systems Accessory Dump Valve Kits are available The kits include one dump valve one solenoid all necessary parts for installation and instruction manual 312786 Order one kit for each dump valve desired 312787G 7 Installation Table 2 Color Change Board Switch Settings for ProMix 2KS Systems Two Color Change Boards Color ara Board 1 ala Color E NEUE Board 2 EMEN E NEM LS e EM m Resistor Board ID On Off On Off Resistor Board ID On Off On Off Effect on System 4 pra color valves NOT USED One Color Change Board 4 catalyst 12 color valves NOT PRESENT 4 catalyst 0 color valves 0 catalyst 12 color valves Table 3 Color Change Board Switch Settings for ProMix 3KS Systems Two Color Change Boards Color Change Board 1 Color Change Board 2 Termination Catalyst Color Termination Component Color Resistor Board ID On Off On Off Resistor Board ID C On Off On Off Effect on System 4 catalyst valves 25 color valves 0 catalyst valves 25 color valves OFF ON ON ON ON OFF ON ON 4 catalyst valves 4 com ponent C valves 25 color valves OFF ON OFF ON ON OFF ON ON 4 component C valves 25 color valves One Color Change Board ON ON ON 4 catalyst valves 12 E valves 0 valves 12 valves 8 312787G Installation
15. COM 12VDC COM WIRING DIAGRAM Schematic Diagrams COLOR9 22 Di COLOR 10 23 ms be zc COLOR 11 24 COLOR 12 25 di CATALYST 4 26 CATALYST 3 27 si m CATALYST 2 28 i CATALYST 1 29 i CATALYST FLUSH 30 15 Schematic Diagrams System Electrical Schematic Non Hazardous Area NON HAZARDOUS AREA Arie rin e ep lrn OPERATOR INTERFACE LINE LI 2 VEBE H GND LUG __ GNDNLI 3 ROCKER POWER HARNESS UNUSED SWITCH UNUSED UNUSED OPEN UNUSED HARNESS UNUSED T y VDC RED BARRIER CABLE 24VDC 50 STD OPEN ata ye COMMON 100 DISPLAY BOARD MEMBRANE SWITCH WITH MIX INPUT PURGE INPUT JOB COMPLETE INPUT EXTERNAL CLR CHG READY RESET ALARM INPUT DIGITAL INPUT COMMON DIGITAL INPUT COMMON RECIPE BIT 0 INPUT RECIPE BIT 1 INPUT RECIPE BIT 2 INPUT RECIPE BIT 3 INPUT RECIPE BIT 4 INPUT RECIPE BIT 5 INPUT POWER DIST TERMINAL c gt CO i 1 RECIPE CHANGE INPUT DISPLAY 2 INTEGRATION 3 BOARD 1 4 2 PURGE RECIPE OUTPUT 5 3 MIX OUTPUT 6 MIX READY OUTPUT 7 6 FLOW CAL ACTI
16. Change Kits Parts 101 Screw Location item 32 11 il So 5 2177 Je A TAM B m a da ur n T112828b T112829a 312787G 19 Parts Color Change Control Modules Ref No 101 see page 18 Description MODULE control color change see page 22 278095 MODULE control 1 catalyst 1 flush change see page 23 57636 MANIFOLD color change SCREW self sealing 4 40 x 1 4 in 6 mm ELBOW tube 1 8 npt m x 1 4 in 6 mm OD tube 8 109193 ELBOW tube 10 32 x 5 32 in 4 mm OD tube TUBE 5 32 4 mm OD nylon see page 19 TUBE 1 4 in 6 mm OD 06061 24N345 HOSE ptfe 1 4 npsm fbe 1 4 in 6 ID 1 5 ft 0 46 see page 19 19798 SCREW cap socket hd 1 4 20 x 3 8 in 10 mm see 19 Control Module Part Quantities em a R 6 97 97 2 7 EI 2 mi li lo fe ts fo to fo ts fo fe terate tr e to ER 277755 6 Wu 7 2777564 ama 2777574 2777584 277884 13 13 19 8 0 7 02 4 1 1 1 gt a 277881 1 1 1 7 2 35 10 7 0 7 0 2 2 1 1 1 2777714 277883 10 10 15 2 0 7 0 2 1 E Ad A Hi d ee 277885 15 15 75 22 9 0 7 0 2 2777731
17. Instructions Parts gt 7 Color Change Module Kits sha Includes color change valve stack and control module to add or expand color change function ProMix 2KS and ProMix 3KS Electronic Proportioners For professional use only Approved for use in explosive atmospheres only when used in conjunction with ProMix 2 or ProMix 3KS Electronic Proportioners page 3 for model information including maximum working pressure Read all warnings and instructions in this manual For complete warnings and instructions see your proportioning system manual Hazard symbols refer to specific procedure risks Save all instruc tions e Important Safety Instructions Color Change Kit shown installed in a ProMix 2KS Proportioning System 11128285 PROVEN QUALITY LEADING TECHNOLOGY Related Manuals Contents Related Manuals 2 MOGEIS rm 3 Low Pressure Kits 3 High Pressure Kits 3 Installation ea 4 Install Color Change Control Module 4 Install Color Valve Stacks 7 Connect Valve Air Lines 7 Connect Valve Fluid 7 Color Change Board Switch Settings 7 Accessory Dump Valve Kit 7 10 Color Change Solenoid Valves 10 Color Change Board Fuse 10
18. VE 8 7 FLOW RATE ALARM OUTPUT si 1 FLOW CONTROL CAL BLK Di 8 DIGITAL OUTPUT COMMON POWER 1 2 GUN TRIGGER WHT 2 1 DIGITAL OUTPUT COMMON POWER 12 3 IN COMMON RED 13 2 SPECIAL OUTPUT 1 13 4 REMOTE STOP GRN 14 3 SPECIAL OUTPUT 2 5 ALARM RESET BRN 5 4 SPECIAL OUTPUT 3 b 6 ALARM OUTPUT BLU E a DIGITAL COMMON POWER 16 7 DIGITAL OUTPUT COMMON ORG i 7 17 8 POT LIFE YEL 8 18 9 FLOW RATE ANALOG IN PUR 9 10 FLOW RATE ANALOG COMMON GRAY i 10 I O HARNESSES 24 YEL GRAY ORG BEACON TERMINAL BRN 5485 INTEGRATION WHT BLU BLOCKS RED RS485 INTEGRATION BLU WHT 5485 INTEGRATION GROUND SHIELD RS485 NETWORK WHT ORG RS485 NETWORK ORG WHT 5485 NETWORK GROUND SHIELD FILL CABLE J7 FOIN BLK 218 L FOOUT BLU error WEB SERVER MODULE 16 312787G System Electrical Schematic Hazardous Area i GRD BLK 2L 12 RED 5 SHIELD BARE n e BUB 1 CAN L BLU 50 STD BOOTH 3L 4 GRD BLK 2 A RED CONTROL 5 SHIELD BARE 5 BOARD 4 TO CAN 1 CANL BLU E
19. able for general wear and tear or any malfunction damage or wear caused by faulty installation misapplication abrasion corrosion inadequate or improper maintenance negligence accident tampering or substitution of non Graco component parts Nor shall Graco be liable for malfunction damage or wear caused by the incompatibility of Graco equipment with structures accessories equipment or materials not supplied by Graco or the improper design manufacture installation operation or maintenance of structures accessories equipment or materials not supplied by Graco This warranty is conditioned upon the prepaid return of the equipment claimed to be defective to an authorized Graco distributor for verification of the claimed defect If the claimed defect is verified Graco will repair or replace free of charge any defective parts The equipment will be returned to the original purchaser transportation prepaid If inspection of the equipment does not disclose any defect in material or workmanship repairs will be made at a reasonable charge which charges may include the costs of parts labor and transportation THIS WARRANTY IS EXCLUSIVE AND IS IN LIEU OF ANY OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING BUT NOT LIMITED TO WARRANTY OF MERCHANTABILITY OR WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE Graco s sole obligation and buyer s sole remedy for any breach of warranty shall be as set forth above The buyer agrees that no other remedy includ
20. ee page 20 102 see 312783 103 see 312783 256581 2 2coor 277752 1 15 812 2 E 1 SR 3 277754 15V814 none 277755 15V815 none 277879 15V812 15V812 277880 15V813 15V812 277881 15V813 15V813 A 277882 15V814 15V812 277883 15V814 15V813 277884 15V815 15V812 277885 15V815 15V813 sees none SHE 256594 13 30 color 277885 256305 256595 1 catalyst 1 flush 278095 256994 High Pressure Color Change Kits Control Module Color Valve Stack Catalyst Valve Stack Description 101 see page 20 102 see 312783 103 see 312783 256596 EM E E ENG E Ed E E EJ EN 18 2 color 4 4coor 7 12 2 IE M 2color2catalyst 4 4color2catalyst 4color2catalyst 4 4 color 4 catalyst 4 color 4 catalyst 7 7 color 2 catalyst 7 color 2 catalyst 7 7 color 4catalyst 7 color 4catalyst 12 12 color 2 catalyst 12 color 2 catalyst 12 12 color 4 catalyst _ 12 color 4 catalyst 13 18 13 18 color 13 24 LI 13 30 1 ELI 1 flush 278095 256995 277755 277754 277755 277879 277880 277881 277882 277883 277884 277885 278113 278114 277885 15 816 256343 256348 15 816 15 817 15 817 256343 256343 256348 256348 256342 256348 256354 none none 15V816 15V816 15V817 15V816 15V817 15V816 15V817 none none none 312787G Color
21. ing but not limited to incidental or consequential damages for lost profits lost sales injury to person or property or any other incidental or consequential loss shall be available Any action for breach of warranty must be brought within two 2 years of the date of sale GRACO MAKES NO WARRANTY AND DISCLAIMS ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE IN CONNECTION WITH ACCESSORIES EQUIPMENT MATERIALS OR COMPONENTS SOLD BUT NOT MANUFACTURED BY GRACO These items sold but not manufactured by Graco such as electric motors switches hose etc are subject to the warranty if any of their manufacturer Graco will provide purchaser with reasonable assistance in making any claim for breach of these warranties In no event will Graco be liable for indirect incidental special or consequential damages resulting from Graco supplying equipment hereunder or the furnishing performance or use of any products or other goods sold hereto whether due to a breach of contract breach of warranty the negligence of Graco or otherwise FOR GRACO CANADA CUSTOMERS The Parties acknowledge that they have required that the present document as well as all documents notices and legal proceedings entered into given or instituted pursuant hereto or relating directly or indirectly hereto be drawn up in English Les parties reconnaissent avoir convenu que la r daction du pr sente document sera en Anglais ainsi que tous doc
22. lve and Third Purge Valve Kits 312787G Models Models Low Pressure Kits High Pressure Kits 100 psi 0 7 MPa 7 0 bar Maximum Air Inlet Pressure 100 psi 0 7 MPa 7 0 bar Maximum Air Inlet Pressure 300 psi 2 1 MPa 21 bar Maximum Fluid Working 3000 psi 21 MPa 210 bar Maximum Fluid Working Pressure Pressure 256582 256583 256584 12 color 256597 256598 256599 12 color 256600 2 color 2 catalyst 256601 4 color 2 catalyst 0000 256586 256587 7 color 4 catalyst 19900000 _ 256594 13 30 color 256595 1 catalyst 1 flush 0 color 256602 4 color 4 catalyst 256603 7 color 2 catalyst 256604 7 color 4 catalyst rene 19900000 256609 13 30 color 256610 1 catalyst 1 flush 0 color 312787G 3 Installation Installation To avoidelectric shock turn off equipment power and shut off power at main circuit breaker before installing electrical wiring must be done by a qualified electrician and comply with all local codes and regulations Do not substitute system components as this may impair intrinsic safety To reduce the risk of serious injury including fluid injection relieve pressure before installing the kit Follow the Pressure Relief Procedure in the ProMix 2KS Operation or Service manual 1 Control Module Installation Install Color Change Control Module Location
23. ove ule Electrical Schematic on page 15 and the Sys the color change module cover 30 tem Electrical Schematic on page 17 2 Locate fuse 1 color change board See Reinstall the cover 30 7 Remove the screw and metal strap Pull the fuse away from the board 4 Install new fuse F1 Reinstall the strap over the fuse 5 Reinstall the cover 30 Restore electrical power to the system 0 fot O 5 Solenoid eka S Identification 3 9 o TN 6 2 3 TN 4 12826 11 Troubleshooting Color Change Board Diagnostics See 7 and Table 4 to troubleshoot the color change board Also see the System Electrical Schematic on pages 16 and 17 16 NJ J8 Pin 1 la NA a m D34 E E D43 D31 d ma 22 si TS 5 029 R 19 Pin 1 ja i a J15 Pin 1 3 D39 e FB23 041 032 E 027 585 aT fee J14 Pin 1 sc 45 Om U20 U25 42 D30 d pi 246 J10 Pin 1 o ecc 16 eG 52 MI um zx zs TIT GRACO e s Ia Ta Gr NODE CAT COL D9 U2 _ DIME mu e oo mie NR 16
24. r Change Board Fuse Aududududud am 4 Color NI NINA sAjeje Manual Solenoid Overrides FIG 6 Color Change Solenoids 312787G A Solenoid Identification Label Disconnect the 2 solenoid wires from the color change board 15 See 7 the Color Change Module Electrical Schematic on page 15 and the NOTE Replacing fuse with non Graco fuse voids Unscrew 2 screws P and remove the solenoid 4 _ 2 IS system safety approval See FIG 6 Connect the 2 solenoid wires to the color change 123690 125 mA intrinsically safe board 15 Solenoid wires are polarized red 12Vdc black Refer to the Color Change Mod 1 Remove electrical power from the system Rem
25. uments avis et proc dures judiciaires ex cut s donn s ou intent s la suite de ou en rapport directement ou indirectement avec les proc dures concern es Graco Information For the latest information about Graco products visit www graco com TO PLACE AN ORDER contact your Graco distributor or call to identify the nearest distributor Phone 612 623 6921 or Toll Free 1 800 328 0211 Fax 612 378 3505 All written and visual data contained in this document reflects the latest product information available at the time of publication Graco reserves the right to make changes at any time without notice Original instructions This manual contains English MM 312787 Graco Headquarters Minneapolis International Offices Belgium China Japan Korea GRACO INC AND SUBSIDIARIES BOX 1441 MINNEAPOLIS MN 55440 1441 USA Copyright 2008 Graco Inc All Graco manufacturing locations are registered to ISO 9001 WWW graco com Revised September 2012
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