Chicago Electric 67089 User's Manual
Contents
1. in minor or moderate injury explosive atmospheres such as in the presence of flammable liquids gases or dust Power tools create SKU 67089 For technical questions please call 1 800 444 3353 Page 2 SKU 67089 sparks which may ignite the dust or fumes o Keep children and bystanders away while operating a power tool Distractions can cause you to lose control Electrical safety a Power tool Plugs must match the outlet Never modify the Plug in any way Do not use any adapter plugs with grounded power tools Unmodified plugs and matching out lets will reduce risk of electric shock b Avoid body contact with grounded surfaces such as pipes radiators ranges and refrigerators There is an increased risk of electric shock if your body is grounded c Do not expose power tools to rain or wet conditions Water entering a power tool will increase the risk of electric shock d Do not abuse the Power Cord Never use the Cord for carrying pulling or unplugging the power tool Keep Cord away from heat oil sharp edges or moving parts Damaged or entangled cords in crease the risk of electric shock e When operating a power tool out doors use an extension cord suit able for outdoor use Use of a cord suitable for outdoor use reduces the risk of electric shock gt If operating a power tool in a damp location is unavoidable use a Ground Fault Circuit Interrupter GFCI protected supply Use of a G2. lit The work area must not allow access by children or pets to prevent injury and distraction 2 Secure loose work pieces using a vise or clamps not included to pre vent movement while working 9 There must not be hazardous ob jects such as utility lines or foreign objects nearby that will present a hazard while working AX WARNING Verify that the sur face has no hidden utility lines before drilling or driving screws General Operating Instructions Mark the position of the hole to be drilled with a center punch to prevent the Drill from walking Attach the Battery to the bottom of the handle it will click when it locks into place Please Note The Bat tery fits only in one position Do not force the Pack when inserting Press the Direction Switch 43 to the desired position Forward or Reverse See the forward reverse arrows on the sides of the Direction Switch When working with screws turn the Torque Selector to any one of the first 23 torque settings Do not change the torque setting while the drill is moving And always start from a lower setting to prevent unnecessary force When drilling a hole set the Selector to the Drill icon Pull the Trigger to start the Drill Driver Allow the drill to come up to full speed before apply ing it to the work surface Hold the Drill firmly with both hands as torque will cause the tool to twist When drilling through light gauge metal or thin s
3. power tool Use the correct power tool for your ap plication The correct power tool will do the job better and safer at the rate for which it was designed b Do not use the power tool if the Power Switch does not turn it on and off Any power tool that cannot be controlled with the Switch is dan gerous and must be repaired c Disconnect the Power Cord from the power source before making any adjustments changing acces sories or storing the power tool Such preventive safety measures reduce the risk of starting the power tool accidentally d Store idle power tools out of the reach of children and do not allow persons unfamiliar with the power tool or these instructions to oper ate the power tool Power tools are dangerous in the hands of untrained users D Maintain power tools Check for misalignment or binding of moving parts breakage of parts and any other condition that may affect the power tool s operation If dam aged have the power tool repaired before use Many accidents are caused by poorly maintained power tools Keep cutting accessories sharp and clean Properly maintained cut ting accessories with sharp cutting edges are less likely to bind and are easier to control gt g Use the power tool and its acces sories in accordance with these instructions taking into account the working conditions and the o For technical questions please call 1 800 444 3353 work to be performed Use o
4. AM IN THIS MANUAL AS A REFERENCE TOOL ONLY NEITHER THE MANUFACTURER OR DISTRIBUTOR MAKES ANY REPRESENTATION OR WARRANTY OF ANY KIND TO THE BUYER THAT HE OR SHE IS QUALIFIED TO MAKE ANY REPAIRS TO THE PRODUCT OR THAT HE OR SHE IS QUALIFIED TO REPLACE ANY PARTS OF THE PRODUCT IN FACT THE MANUFACTURER AND OR DISTRIBUTOR EXPRESSLY STATES THAT ALL REPAIRS AND PARTS REPLACEMENTS SHOULD BE UNDERTAKEN BY CERTIFIED AND LICENSED TECHNICIANS AND NOT BY THE BUYER THE BUYER ASSUMES ALL RISK AND LIABILITY ARISING OUT OF HIS OR HER REPAIRS TO THE ORIGINAL PRODUCT OR REPLACEMENT PARTS THERETO ORARISING OUT OF HIS OR HER INSTALLATION OF REPLACEMENT PARTS THERETO SKU 67089 For technical questions please call 1 800 444 3353 Page 10 ASSEMBLY DIAGRAM m EL A X AN SA Y S o o NOG Aro e D P ur A B i WA 9 SKU 67089 For technical questions please call 1 800 444 3353 Page 11 LIMITED 90 DAY WARRANTY Harbor Freight Tools Co makes every effort to assure that its products meet high quality and durability standards and warrants to the original purchaser that this prod uct is free from defects in materials and workmanship for the period of 90 days from the date of purchase This warranty does not apply to damage due directly or indirectly to misuse abuse negligence or accidents repairs or alterations outside our facilities criminal activity improper installation normal wear and tear or to lack of mainte
5. CHICAGO Electric 5m do 12V 3 8 LITHIUM ION CORDLESS DRILL DRIVER VIII 3 67089 SET UP AND OPERATING INSTRUCTIONS Distributed exclusively by Harbor Freight Tools 3491 Mission Oaks Blvd Camarillo CA 93011 Visit our website at http www harborfreight com Read this material before using this product Failure to do so can result in serious injury SAVE THIS MANUAL Copyright 2009 by Harbor Freight Tools All rights reserved No portion of this manual or any artwork contained herein may be reproduced in any shape or form without the express written consent of Harbor Freight Tools Diagrams within this manual may not be drawn proportionally Due to continuing improvements actual product may differ slightly from the product described herein Tools required for assembly and service may not be included For technical questions or replacement parts please call 1 800 444 3353 SAVE THIS MANUAL Webi HM NOTICE is used to address practices Keep this manual for the safety warn not related to personal injury ings and precautions assembly operat ing inspection maintenance and cleaning CAUTION CAUTION without procedures Write the product s serial the safety alert number in the back of the manual near the symbol is used to address assembly diagram or month and year of practices not related to purchase if product has no number Keep personal injury this manual and the receipt in a safe and _ dry p
6. FCI reduces the risk of electric shock For technical questions please call 1 800 444 3353 Personal safety a Stay alert watch what you are do ing and use common sense when operating a power tool Do not use a power tool while you are tired or under the influence of drugs alcohol or medication A moment of inattention while operating power tools may result in serious personal injury b Use personal protective equip ment Always wear ANSI approved safety goggles Safety equipment such as NIOSH approved dust mask respirator NIOSH approved hear ing protection and heavy duty work gloves will reduce personal injuries Oo Prevent unintentional starting Ensure the Power Switch is in the off position before connecting to the power source or picking up or carrying the tool Carrying power tools with your finger on the Power Switch invites accidents d Remove any adjusting key or wrench before turning the power tool on A wrench or a key left at tached to an oscillating part of the power tool may result in personal injury e Do not overreach Keep proper footing and balance at all times This enables better control of the power tool in unexpected situations f Dress properly Do not wear loose clothing or jewelry Keep your hair clothing and gloves away from moving parts Loose clothes jewelry or long hair can be caught in moving parts Page 3 7 SKU 67089 Power tool use and care a Do not force the
7. SE inspect the general condition of the tool Check for loose screws misalignment or binding of moving parts cracked or broken parts and any other condition that may affect its safe operation AFTER USE clean external surfaces of the tool with clean cloth AWARNING Do not use if either the Battery Pack or Charger are damaged in any way Page 8 Troubleshooting Possible Causes Likely Solutions Tool will not start Battery not charged Charge Batte Performance Accessory dull or damaged Keep accessories sharp Replace as needed decreases over time Excessive noise Internal damage or wear Have technician service tool or rattling Tool chatters Low Torque setting Select higher Torque setting when tightening 1 Forcing tool to work too 1 Allow tool to work at its own rate fast 2 Keep cutting accessories sharp Replace 2 Accessory dull or as needed damaged 3 Wear ANSI approved safety goggles and NIOSH approved dust mask respirator while 3 Blocked motor housing blowing dust out of motor using compressed vents air Follow all safety precautions whenever diagnosing or servicing the tool Disconnect power supply before service Record Product s Serial Number Here Note If product has no serial number record month and year of purchase instead Note Some parts are listed and shown for illustration purposes only and are not avail able individually as replacement parts SKU 67089 For tech
8. d pull the tool out of your control When using a handheld power tool maintain a firm grip on the tool with both hands to resist starting torque Do not leave the tool unattended when it is plugged into an electrical outlet Turn off the tool and unplug it from its electrical outlet before leav ing This product is not a toy Keep it out of reach of children People with pacemakers should consult their physician s before use Electromagnetic fields in close prox imity to heart pacemaker could cause pacemaker interference or pacemak 15 er failure In addition people with pacemakers should e Avoid operating alone e Do not use with power switch locked on e Properly maintain and inspect to avoid electrical shock e Any power cord must be properly grounded Ground Fault Circuit Inter rupter GFCI should also be imple mented it prevents sustained elec trical shock Some dust created by power sand ing sawing grinding drilling and other construction activities contains chemicals known to the State of Cali fornia to cause cancer birth defects or other reproductive harm Some examples of these chemicals are For technical questions please call 1 800 444 3353 e Lead from lead based paints e Crystalline silica from bricks and ce ment or other masonry products e Arsenic and chromium from chemi cally treated lumber Your risk from these exposures var ies depending on how often you do th
9. d the ENTIRE IMPORTANT SAFETY INFORMATION section at the beginning of this manual including all text under subheadings therein before set up or use of this product TO PREVENT AWARNING SERIOUS INJURY FROM ACCIDENTAL OPERATION Turn the Forward Reverse Switch of the tool to its center locked position and remove the Battery Pack 38 before assembling or making any adjustments to the tool Note For additional information regarding the parts listed in the following pages refer to the Assembly Diagram near the end of this manual Page 6 Installing a Drill Bit 1 Remove the Battery Pack and slide Direction Switch 43 to its mid posi tion 2 While holding Drill Driver and the Chuck sleeve adjacent to the frame in one hand turn the Chuck 26 counterclockwise to open the jaws 3 Insert the bit or a Hex bit Driver Drill bit into the jaws and turn the Chuck clockwise until secure OPERATING INSTRUCTIONS SAFETY INFORMATION section at the beginning of this manual including all text under subheadings therein before set up or use of this product TO PREVENT AWARNING SERIOUS INJURY FROM ACCIDENTAL OPERATION Turn the Direction Switch 43 of the tool to its center neutral position and remove the Battery and any attachments before performing any inspection maintenance or cleaning procedures Read the ENTIRE IMPORTANT Work Piece and Work Area Set Up 1 Designate a work area that is clean and well
10. f the power tool for operations different from those intended could result in a hazardous situation Service Have your power tool serviced by a qualified repair person using only identical replacement parts This will ensure that the safety of the power tool is maintained Specific Safety Warnings Maintain labels and nameplates on the power tool These carry impor tant safety information If unreadable or missing contact Harbor Freight Tools for a replacement Read and adhere to the instruction manual of the included 67104 Bat tery Charger 49 for important safety warnings and instructions on how to properly operate the Lithium Battery Charger Read and adhere to the safety warn ings for the included 67120 Lithium Battery Pack 38 Do not use this Drill Driver Tool with any other Battery or Charger Hold power tools by insulated grip ping surfaces when performing an operation where the tool may contact hidden wiring Contact with a live wire will make exposed metal parts of the tool live and shock the operator Maintain labels and nameplates on the tool These carry important safety information If unreadable or miss ing contact Harbor Freight Tools for a replacement Page 4 10 11 12 13 SKU 67089 Avoid unintentional starting Prepare to begin work before turning on the tool Do not lay the tool down until it has come to a complete stop Moving parts can grab the surface an
11. is type of work To reduce your exposure to these chemicals work in a well ventilated area and work with approved safety equipment such as those dust masks that are specially designed to filter out microscopic particles California Health amp Safety Code 25249 5 et seq WARNING Handling the cord on this product will expose you to lead a chemical known to the State of California to cause cancer and birth defects or other reproductive harm Wash hands after handling Califor nia Health amp Safety Code 25249 5 et seq The warnings precautions and in structions discussed in this instruction manual cannot cover all possible con ditions and situations that may occur It must be understood by the operator that common sense and caution are factors which cannot be built into this product but must be supplied by the operator Vibration Safety This power tool vibrates during use Repeated or long term exposure to vibration may cause temporary or permanent physical injury particularly to the hands arms and shoulders To reduce the risk of vibration related injury Page 5 1 Anyone using vibrating power tools regularly or for an extended period should first be examined by a doctor and then have regular medical check ups to ensure medical problems are not being caused or worsened from use Pregnant women or people who have impaired blood circulation to the hand past hand injuries ner vous system dis
12. lace for future reference General Safety Warnings WARNING Read all safety IMPORTANT SAFETY warnings and instructions Failure to follow the warnings and IN FORMATIO N instructions may result in electric shock fire and or serious injury Save all warnings and instructions for future reference The term power tool in the In this manual on the labeling and all other information provid ed with this product This is the safety alert warnings refers to your line symbol It is used to alert operated corded power tool you to potential personal injury hazards Obey all E Keep Battery Pack 138 Diy Do not open drop short safety messages that P cine Wo ad circuit incinerate or expose follow this symbol to avoid possible injury or death to temperatures greater than 140 F DANGER indicates 2 Charge Battery Pack only according A DANGER a hazardous to the instructions indicated in this situation which if not manual avoided will result in death or e 3 Inspect Battery Pack before every serious injury use do not use or charge if dam WARNING aged AWARNING IURIS a 4 Work area safet hazardous situation which if i y not avoided could result in a Keep work area clean and well lit death or serious injury Cluttered or dark areas invite acci dents ACAUTION CAUTION Used b Do not operate power tools in with the safety alert symbol indicates a hazardous situation which if not avoided could result
13. nance We shall in no event be liable for death injuries to persons or property or for incidental contingent special or consequential damages arising from the use of our product Some states do not allow the exclusion or limitation of incidental or consequential damages so the above limitation of exclusion may not apply to you THIS WARRANTY IS EXPRESS LY IN LIEU OF ALL OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING THE WARRANTIES OF MERCHANTABILITY AND FITNESS To take advantage of this warranty the product or part must be returned to us with transportation charges prepaid Proof of purchase date and an explanation of the com plaint must accompany the merchandise If our inspection verifies the defect we will ei ther repair or replace the product at our election or we may elect to refund the purchase price if we cannot readily and quickly provide you with a replacement We will return re paired products at our expense but if we determine there is no defect or that the defect resulted from causes not within the scope of our warranty then you must bear the cost of returning the product This warranty gives you specific legal rights and you may also have other rights which vary from state to state 3491 Mission Oaks Blvd PO Box 6009 Camarillo CA 93011 800 444 3353 SKU 67089 For technical questions please call 1 800 444 3353 Page 12
14. nical questions please call 1 800 444 3353 Page 9 PARTS LIST Left Housing Motor Motor Pinion Motor Holder Spring Washer Philip Pan Screw black M3x6 Gear Housing Washer Top Stair Small Gear Central Gear Lower Stair Small Gear Inner Gear Sleeve Spindle Spindle Washer Plastic Housing Steel Ball 4 Pin4 0 9 6 Bear Sleeve Steel Ball 3 Bearing Spring Circlip 12 Front Cover Self Tapping Screw black ST2 6 8 Chuck Screw Left Twist PARTS LIST Part Description Qty Chuck 10mm Self Tapping Screw black ST3x20 Torque Clamp Plate Torque Spring Plate Torque Spring Plate Holder Torque Outer Metal Sleeve Torque Selector Bush Torque Control Spring Ring Washer 40x30 5x0 15mm Torque Washer 40 30 5 0 3mm Torque Washer 40 30 5 0 8mm Contact Internal Variable Switch Direction Switch Discharge Security Circuit Board Right Housing Self Tapping Screw black ST2 6X14 Self Tapping Screw black ST3x14 5 3 Self Tapping Screw black ST2 2 10 UJ t os D eS U o Q x mN N a ms om mt me am BR Charger PLEASE READ THE FOLLOWING CAREFULLY THE MANUFACTURER AND OR DISTRIBUTOR HAS PROVIDED THE PARTS LIST AND ASSEMBLY DIAGR
15. oft wood place a wooden block behind the material to prevent burr or splinter damage when SKU 67089 For technical questions please call 1 800 444 3353 Page 7 the bit exits the workpiece Lubricate the Drill Bit with cutting oil when drill ing iron or steel Use a coolant when drilling nonferrous metals such as copper brass or aluminum When the hole is drilled remove the drill bit from the hole while the Drill is still running This prevents the Drill Bit from getting caught in the hole and causing damage Please Note The Drill Driver has an LED light that shines on contact area Lightly tapping on the Trigger will activate the LED light To prevent accidents turn off the tool and disconnect its power supply after use Clean then store the tool in doors out of children s reach MAINTENANCE AND SERVICING Procedures not specifically A explained in this manual AWARNING SKU 67089 must be performed only by a qualified technician TO PREVENT SERIOUS INJURY FROM ACCIDENTAL OPERATION Turn Power Switch of Tool to its OFF position and remove Battery Pack from tool performing any inspection maintenance or cleaning procedures For technical questions please call 1 800 444 3353 TO PREVENT SERIOUS INJURY FROM TOOL FAILURE Do not use damaged equipment If abnormal noise or vibration occurs have the problem corrected before further use Cleaning Maintenance and Lubrication BEFORE EACH U
16. orders diabetes or Raynaud s Disease should not use this tool If you feel any medical or physical symptoms related to vibra tion such as tingling numbness and white or blue fingers seek medical advice as soon as possible 2 Do not smoke during use Nico tine reduces the blood supply to the hands and fingers increasing the risk of vibration related injury 3 Wear suitable gloves to reduce the vibration effects on the user 4 Use power tools with the lowest vi bration when there is a choice be tween different processes 5 Include vibration free periods each day of work 6 Grip the power tool as lightly as pos sible while still keeping safe control of it Let the tool do the work 7T Toreduce vibration maintain the power tool as explained in this manu al If any abnormal vibration occurs stop use immediately SAVE THESE INSTRUCTIONS SKU 67089 For technical questions please call 1 800 444 3353 SPECIFICATIONS Drill Speeds Variable 0 500 RPM pee Forward Reverse Chuck Type 3 8 Keyless 23 Screwdriver Torque Settings Settings One Drill Setting Trigger Settings Forward Reverse Charger 67104 Included Battery 67120 UNPACKING When unpacking make sure that the item is intact and undamaged If any parts are missing or broken please call Harbor Freight Tools at the number shown on the cover of this manual as soon as possible INSTRUCTIONS FOR PUTTING INTO USE Rea
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