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Cardinal Industries 225 User's Manual

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1. LOAD CELL CONNECTOR P13 PIN NO Function PIN NO Function 1 EXCITATION 5 SIGNAL 2 SENSE 6 SENSE 3 SIGNAL 7 EXCITATION 8 To terminate a wire use a small flat blade screwdriver and press down on the release bar for the terminal Insert the wire into the opening and remove the screwdriver allowing the release bar to return to its original position locking the wire in place See Figure No 5 Press Down Insert Wire Figure No 5 8200 M538 O01 225 Installation Page 10 INSTALLATION CONT 9 Repeat the procedure until all wires are in place 10 After all terminations have been made remove the excess cable from the enclosure 11 Referring to Figure No 6 fold the shield wire back over the plastic insert and then insert the plastic insert with the shield wire into the gland connector Figure No 6 Shield Wire 12 The shield wire is secured when tightening the gland connector nut See Figure No 7 Figure No 7 13 Do not over tighten the connector but make certain it is snug 8200 M538 O1 225 Installation Page 11 INSTALLATION CONT Load Cell Cable Connection without RFI Suppression The following instructions describe the load cell connection without RFI Suppression should it not be required 1 Remove the 14 acorn nuts securing the rear panel to the main housing 2 Referring to Figure No 2 choose a gland connector for the load cell cable and loosen it
2. Otherwise press the 4 key the ENTER key and then using the numeric keys enter the value for the interval and then press the ENTER key to save the new setting and return to SCALE 1 SETUP MENU 72 If the 225 is used in a Legal For Trade application L 7 T E allowable values are 1 2 5 10 20 or 50 If the 225 is NOT used in a Legal For Trade application 1 7 1 1 allowable values are 1 through 99 8200 M538 O1 225 Installation Page 60 CALIBRATION AND SETUP CONT ch LPFP X DECIMAL POINT POSITION With SCALE 1 SETUP MENU 2 displayed the current setting for the i parameter will be shown Note that X is the current value for the decimal point position If the setting displayed is acceptable proceed to the next setup parameter Otherwise press the 5 key the ENTER key and then using the numeric keys enter the value for the decimal point position and then press the ENTER key to save the new setting and return to SCALE 1 SETUP MENU 2 Allowable values are 0 1 2 or 3 0 XXXXXX 1 XXXXX X 2 XXXX XX 3 XXX XXX amp CAP XXXXXXX SCALE CAPACITY With SCALE 1 SETUP MENU 2 displayed the current setting for the F parameter will be shown Note that XXXXXXX is the current value for the scale capacity If the setting displayed is acceptable proceed to the next setup parameter Otherwise press the 6 key the ENTER key and then using the numeric keys enter the value for the scale capacity and then press the EN
3. 2 The display will change to show the values of the 16 preset trim weights 3 If the values displayed for each preset trim weight are acceptable press the ENTER key to exit and return to normal operation or press the 1 and 7 keys and then the ENTER key to return to the display showing the preset weight values 4 Otherwise use the numeric key to select the PWC trim weight to change and then press the ENTER key The display will change to show the current trim weight value of the preset selected 5 Using the numeric keys enter the new value for the preset trim weight and then press the ENTER key to save the new setting 6 Continue with this procedure until a value for each preset trim weight to be used has been entered 7 After the last preset value has been entered press the ENTER key to exit and return to normal operation Remember that the trim weight is to compensate for material in transit and causes the preset to turn on when the displayed weight equals or exceeds the Preset weight value LESS its associated Trim weight value Also remember that the preset is based on the displayed weight which can be either gross or net weight Enter Preset Values Completed After entry of the presets and trim weight is complete operation may begin Press the ENTER key to exit and return to normal operation Note that the Preset Weight Comparators are always active unless a zero preset value was entered for the preset
4. a fora few seconds and then change to CAL SECOND CALIBRATION WEIGHT The display will show f EAE Zs This is the second of three calibration weights It could be ZERO no load lie MID POINT weight or the TEST load weight 1 If the second calibration weight is to pe ZERO ne load press the 0 key and then the ENTER key The aes will flash i 31 INI a for a few seconds and then change to show i Lm 2 f the second calibration eights is to be the MID POINT weight or the TEST load weight place the weights on the scale 3 Using the numeric keys enter the value of the test load weight and then press the ENTER key 4 The mete wit flash show m i for a few seconds and then change to CAL t LAST ESDIBES TM ATAD The es will show EEE This is the last of three calibration weights It could be ZERO no load the MID POINT weight or the TEST load weight 1 If using 3 point calibration and the last calibration weight is to be ZERO no load press the 0 key and then the ENTER key The display will change to show the SCALE 1 CALIBRATION MENU 2 If using 3 point calibration and the last calibration weight is to be the MID POINT weight or the TEST load weight place the weights on the scale 3 Using the numeric keys enter the value of the test load weight and then press the ENTER key 4 The display will flash amp i 1 i show the SCALE 1 CALIBRATION MENU a fora few seconds an
5. 3 NK i 6 RELAY 5 O 6 RELAY 1 E 7 ERE 17 RELAY e o o 4 l 8 RELAY7 6 O 8 RM I I I 4 i 19 RELAY8 O 9 I I i I L 10 6 O 10 Relay Board 1 I I SNG Jumpers I I 1 2 3 4 Closed I 1 5 6 7 8 Open I 4 l I I I bs Pd I I mo oy gt 225 Indicator al 2 AEN oreet itc Rr o I ggzz 5kg o Ris sbeg Ud Relay Board 2 i Hees Jumpers I g 1 2 3 4 Open O r4 5 6 7 8 Closed I s A Figure No 8 S I I NOTE AC INPUT RELAYS ARE VOLTAGE DEPENDENT A DIFFERENT RELAY IS REQUIRED FOR 115 VAC AND 230 VAC 8200 M538 O01 225 Installation Page 15 INSTALLATION CONT Preset Weight Comparator Checkweigher Logic Level Output If you so choose you may use the logic level outputs from your Model 225 indicator s preset weight comparators or checkweigher to control peripheral devices used to manage the flow of material or signal when the weight is within preset limits Note that these outputs are at logic level and cannot drive external devices directly Solid state relays can be used to accept the logic level output from the 225 and in turn drive the external device 1 If the rear panel of the indicator has been removed proceed to step 2 Otherwise remove the 14 acorn nuts securing the rear panel to main housing 2 Loosen the gland connector for the cable Refer to Figure No 2 for the gland connector layout Slip the cable through the gland connector
6. 7 The display will change to show a zero value for the accumulator associated with the ID string 8 If a zero value is correct press the ENTER key to save it Otherwise using the numeric keys enter the accumulator value and then press the ENTER key to save it 9 The indicator will return to normal operation To Edit A Permanent ID Strings 1 With the indicator in normal operations mode press the MEM key The display will change to show i 2 Enter the ID Siig and Wee e ENTER iret 3 The display will show amp SELL ALAA ALS Note that XXXXXXXXXXXX is the name associated with the ID 4 If the name displayed is acceptable press the ENTER key to save it Otherwise using the alpha numeric keys enter up to 12 characters for the name and then press the ENTER key 5 The display will change to show the current tare weight stored 6 If the displayed tare weight is correct press the ENTER key and proceed to the next step Otherwise using the numeric keys enter the correct tare weight and then press the ENTER key or to use the current scale weight for the tare press the GROSS key and then the ENTER key 7 The display will change to show the current value for the accumulator associated with the ID string 8 If the displayed value is correct press the ENTER key to save it Otherwise using the numeric keys enter the correct value and then press the ENTER key to save it 9 The indicator will return to normal operation 820
7. 225 Installation Page 58 CALIBRATION AND SETUP CONT Filter Setting Recommendations Non Critical Sample Rate If the Sae rate is not critical as in static weighing set i i NO Filtering FRATE Sum 25 1 Sec Critical Sample Rate With a critical sample rate as in a filling operation use Custom Filtering F FL TER SAMPLE RATE 1 to 200 samples second determination Set e de rate as close as possible to produce a display graduation change for every graduation of material added to the scale Material Flow Rate lbs second 2A Interval EXAMPLE 100lbs sec 10lbs 10s s FILTER BREAK RANGE n to ica d determination Turn the eros off by setting F ERE Operate the system as it will be normally used and by observation determine ihe HUMOS of grads of instability that needs to be filtered out Set the break range F i375 to that value Weight Change Interval EXAMPLE 20 000 x 10lb capacity scale with 800lb variation in the weight display 800 _ 10 3 FF X MAXIMUM FILTER LEVEL 0 to 255 determination Set to desired results 4 If stability is NaCCEptABIG v wih Lamy setting of F reduce the sample rate and or increase the break range fi iF setting for inereased filtering 8200 M538 01 225 Installation Page 59 CALIBRATION AND SETUP CONT za FMA a MAXIMUM FILTER LEVEL With SCALE 1 SETUP MENU 2 displayed the current setting for the FHA X parameter will
8. If the Automatic Print on Balance is enabled when the weight equals the preset value and all motion on the scale stops the weight will be printed if a printer is attached Note that the weight must go below 50 of the preset value before another print operation can be performed If the setting displayed is acceptable proceed to the next setup parameter Otherwise press the 1 key the ENTER key YES or NO on the soft keys and then the ENTER key to save the new setting and return to the ID Storage Menu BAL PRNT YES BAL PRNT NO Automatic Print Enabled Automatic Print Disabled Preset Weight Comparators Setup Completed 1 With the Preset Weight Comparator Menu displayed press EXIT Navigation Keys A UP Arrow to return to the Mode Of Operation Menu With the Mode Of Operation Menu displayed press EXIT Navigation Keys A UP Arrow to return to the SETUP MENU 1 Press NEXT Navigation Keys V Down Arrow to proceed to the SETUP MENU 2 4 Press EXIT Navigation Keys A UP Arrow to return to the SETUP REVIEW MENU Press EXIT Navigation Keys A UP Arrow to reset the indicator and return to normal operations 8200 M538 O1 225 Installation Page 79 ELECTRONIC TALLEY ROLL ETR FILE The 225 is equipped with an Electronic Talley Roll ETR feature which stores the weight and a consecutive transaction number each time the indicator receives a Talley command from the computing peripheral The data is maintained in non v
9. With SETUP MENU 1 displayed the current setting for the 1 7 F parameter will be shown Note that XXX is the current value If the setting displayed is acceptable proceed to the next setup parameter Otherwise press the 3 key the ENTER key YES or NO on the soft keys and then the ENTER key to save the new setting and return to SETUP MENU 1 dnte val oL SOHO if HA interval Setting if allowed are 1 2 5 40 20 50 selectable from 1 to 99 NOTE Ifi S andUSA YES NOTE IfLET NO Division n must tbe 100 to 10 000 Enables ie Comi Units Net i H 50r0to3 Weight print feature inhibit seral data during input 5 to OC ifr 9 grads to OC PT ned with tare Lamp test on power up 8200 M538 01 225 Installation Page 36 CALIBRATION AND SETUP CONT 4 Ui xxx PROTECTIVE INTERFACE NOTE If the 225 is used in a country where the application requires a protective interface the parameter must be set for international use Li 411 to allow X setup parameter selection With SETUP MENU 1 displayed the current setting for the 711 FiL parameter will be shown Note that XXX is the current value If the setting dcus dd is acceptable proceed to the next setup parameter Otherwise press the 4 key the ENTER key YES or NO on the soft keys and then the ENTER key to save the new setting and return to SETUP MENU 1 Prodis nienie Enabled Protective Interface Disabled
10. printed will show the TIME DATE ID TIME DATE of Stored Tare weight the Gross Tare and Net weights Loaded Container With One ID Prompt 1 2 The display wi He lee show f With the indicator in normal operations mode p the loaded container on the scale Press the ID key The display will change to show 111i the Prompt 1 name entered in ID Storage Setup Enter up to a 12 digit alpha numeric ID Stang and press the ENTER key and inen name i quas with the ID then change to i 3L Paz 2 and T display amp z z Limiiat inc before returning to the Gross weight display The Net weight will be added to the accumulator of the entered ID string and the ticket printed will show the TIME DATE ID TIME DATE of Stored Tare weight the Gross Tare and Net weights 8200 M538 O1 225 Installation Page 87 ID STORAGE OPERATION CONT PERMANENT ID Two Pass Transaction Two Step Operation The two pass transaction is a two step operation used to weigh the container once when it is empty and once when it is loaded A permanent ID string and a previously stored zero 0 tare weight associated with that ID string are required In the two pass transaction the zero 0 tare weight will be replaced by the new tare weight after the first pass and the stored weight will return to zero 0 after the second pass On the first step the incoming weight will be stored and an interim ticket will be printed On the second step during
11. 0 3uV e Class III IIIL 0 3uV e Class III IIIHD 0 7 uV e Class III Scale Divisions NON COMMERCIAL NTEP 100 to 240 000 100 to 10 000 Class III IIIL CANADA 100 to 10 000 Class III IITHD OIML 100 to 10 000 Class III Internal Resolution 1 part in 16 777 216 Tare Capacity Six Digits 999 999 Sample Rate 1 to 100 samples per second selectable Auto Zero Range 0 5 or 1 through 9 divisions Weighing Units Tons Pounds Ounces Tonnes Metric Tons Kilograms Grams Keypad Membrane type with 60 color coded keys Standard I O 4ea Serial I O Ports configured as 3 ea bi directional RS 232 ports or 3ea 20mA output only ports 1 ea bi directional 20mA IR port 1 ea output only RS 232 20mA port 8 ea Remote Isolated Inputs 16 ea Remote Isolated Outputs 8200 M538 O1 225 Installation Page 2 FEATURES Standard Time and Date with selectable 12 or 24 hour operation 200 ID Storage with an additional 100 temporary ID s Count Feature with accumulator Adjustable Filtering Multi Point Calibration and High Resolution Mode Selectable Key Disable Gross Tare and Net Conversion Multi Interval Dual Range Feature Gross Net 32 ID 8 Bin and Piece Count Accumulators Push Button and Keypad Tare Function 8 Preset Weight Comparators Checkweigher 3 or 5 Zone Setup Selectable Digital Fill Control 1 or 2 Speed with Static or Dynamic Trim Batcher 1 Speed 7 I
12. 3 Slip the single cable from the load cell or load cell junction box through the gland connector and into the enclosure 4 Referring to Figure No 4 remove 3 inches not 5 to 6 inches of the outer insulation jacket 5 Next remove 1 4 inch of insulation from each of the 4 wires and shield without sense leads or 6 wires and shield with sense leads 6 Referring to the table below or on the circuit board for terminal connections connect each of the wires to terminal block P13 Refer to Figure No 11 for terminal block location LOAD CELL TERMINAL P13 PIN NO Function PIN NO Function 1 4 EXCITATION 5 SIGNAL 2 4 SENSE 6 SENSE d SIGNAL 7 EXCITATION 4 SHIELD 7 To terminate a wire use a small flat blade screwdriver and press down on the release bar for the terminal Insert the wire into the terminal opening Remove the screwdriver allowing the release bar to return to its original position locking the wire in place See Figure No 5 8 Repeat the procedure until all wires are in place 9 The load cell cable shield wire should be connected to terminal 4 on terminal block P13 Load Cell Connections with Over 30 Feet of Cable For installations with over 30 feet of cable between the indicator and the load cells sense wires should be used The sense wires must be connected between the SENS SENS terminals on the indicator and the EXCITATION EXCITATION wires of the load cells
13. Make certain that the wrist strap ground lead is securely attached to an adequate ground If you are uncertain of the quality of the ground you should consult a licensed electrician ALWAYS handle printed circuit card assemblies by the outermost edges NEVER touch the components component leads or connectors ALWAYS observe warning labels on static protective bags and packaging and NEVER remove the card or component from the packaging until ready for use ALWAYS store and transport electronic printed circuit cards and components in anti static protective bags or packaging 8200 M538 O1 225 Installation Page 5 SITE PREPARATION Environmental The Model 225 Weight Indicator meets or exceeds all certification requirements within a temperature range of 14 to 104 F 10 to 40 C In order to keep cooling requirements to a minimum the indicator should be placed out of direct sunlight and to provide adequate air circulation keep the area around the indicator clear Make certain the indicator is not directly in front of a heating or cooling vent Such a location will subject the indicator to sudden temperature changes which may result in unstable weight readings m yasa ary Insure that the indicator has good clean AC power and is properly grounded In areas subject to lightning strikes additional protection to minimize lightning damage such as surge suppressors should be installed Ly
14. S Sign negative blank positive XXXXXX XXX Weight Six digits d Decimal point Added to string if enabled in setup UU Units tn Ib oz t kg g m Mode G Gross N Net CC Weight Status OC over capacity CZ center of zero MO motion ee weight not currently being displayed cr Carriage Return hex OD 8200 M538 O1 225 Installation Page 95 CONTINUOUS OUTPUT FORMATS CONT SB 200 lt Cl gt lt S gt lt XXXXXX gt lt d gt lt C gt lt UU gt lt Mm gt ETX Where cr s XXXXXX XXX d C uu m ETX 1Q355 Carriage Return Sign Weight Decimal point Status Units Mode End of Text hex OD negative blank positive with leading zeros m motion o over cap e weight not currently being displayed tn Ib oz t kg g G Gross N Net hex 03 MUST terminate ALL serial commands lt stx gt lt polarity gt lt wwwwwww gt lt units gt lt g n gt lt status gt lt crif gt Where six polarity WWWWWWW units g n status CRLF Start of TeXt Sign Weight Units Mode status Carriage Return with Line Feed 8200 M538 O1 225 Installation hex 02 negative blank positive Seven digits blank none L Ib K kg T tons G grams O ounces G Gross N Net blank valid invalid M motion O over cap hex OD with hex 0A Page 96 CONTINUOUS OUTPUT FORMATS C
15. already on pressing this key will turn the indicator OFF ZERO KEY This key is used to reset the gross weight to zero If the gross weight exceeds the preset limit for this key an error message will be displayed when the key is pressed The zero limit may be set to either 496 or 10096 of scale capacity The limit is set during Calibration and Setup of the scale 8200 M538 01 225 Installation Page 22 KEYPAD FUNCTIONS CONT Standard Function Keys Cont TARE KEY This key is a dual function key Pressing the TARE key alone Pushbutton Tare mode will cause the current gross weight to be stored as the new tare weight and cause the weight display to change to the net weight display mode ME 7 will be shown on right side of display Pressing this key after entering a numeric value Keypad Tare will cause the value entered to be accepted as the new tare weight NOTE Tare weights equal to or greater than scale capacity cannot be entered In addition the keypad tare weight division value must be the same as the Scale even value For example a unit with 005 Ib as the division value will display FR if you attempt to enter 1 003 for the tare weight NET GROSS KEY This key is used to toggle between the Net and Gross weight mode The selected mode is indicated by showing 3 for iras weet or for Net weight on the display Note that the display will show an error i fiii and the indicator will remain in the Gross weight
16. as 8200 M538 O01 225 Installation Page 6 SITE PREPARATION CONT The Model 225 Weight Indicator is a precision weight measuring instrument As with any precision instrument it requires an acceptable environment to operate at its peak performance and reliability This section is provided to assist you in obtaining such an environment Electrical Power The 225 has been designed to operate from 90 to 264 VAC at 50 60 Hz Note that a special order is not required for operation at 230 VAC CAUTION To avoid electrical hazard and possible damage to the indicator DO NOT under any circumstance cut remove alter or in any way bypass the power cord grounding prong On installations requiring 230 VAC power it is the responsibility of the customer to have a qualified electrician install the proper power cord plug which conforms to national electrical codes and local codes and ordinances The power outlet for the indicator should be on a separate circuit from the distribution panel This circuit should be dedicated to the exclusive use of the indicator The wiring should conform to national and local electrical codes and ordinances and should be approved by the local inspector to assure compliance To prevent electrical noise interference make certain all other wall outlets for use with air conditioning and heating equipment lighting or other equipment with heavily inductive loads such as welders motors and solenoids are on circui
17. i c GRAMS This annunciator is turned on to indicate that the displayed weight measurement is grams for example e ees ett Ci kc KILOGRAMS This annunciator is turned on to indicate that the displayed weight is kilograms for example e ette 29e Leoo iL C t TONNES METRIC TONS This annunciator is turned on to show that the displayed weight measurement is metric tons for example e eh e goce i TIME DATE AND CONSECUTIVE NUMBER 12 Hour Clock Format Selected in Setup T ME 1 2 With the indicator in normal operations mode dpi the TIME DATE key post ve where XXXXXx is the current time If the time displayed is correct press the ENTER key and proceed to step 5 The display will change to show 7 i Beo qut Otherwise using the numeric keys enter the correct time HHMMSS and then press the ENTER key IMPORTANT Note that with a 12 hour clock sonnet 8 30 AM or 8 30 PM are entered the same way as 083000 The next prompt i determines whether AM or PM is printed on the ticket 5 The display will change to show Ai X X X where XXX is current setting YES or NO 6 If the setting displayed is acceptable press the ENTER key and proceed to step 8 7T Otherwise press YES or NO on the soft keys and then the ENTER key to save the new setting and proceed to the next SE 8 The display will change to show Li amp TE XXX Note that XXXXXX is the current date displayed in the format selected d
18. relay or other load of 200 ohms or greater To operate from the 5 VDC source the positive connection from the relays must be connected to P15 P16 pins 2 through 9 and the negative wire from the relays to P15 P16 pin 10 GND See Figure No 9 for connector P15 location and Figure No 10 for connector P16 location For completely isolated outputs J4 J5 must be open on one pin only or removed and the user must provide 5 to 12 VDC to P15 P16 pin 1 4 SRC and a ground return to the load The load must still be 200 ohms or greater and P15 P16 pin 10 GND is not connected J6 REMOTE IN REMOTE IN JUMPER When installed this jumper allows the 225 indicator to supply source 5 VDC to a remote input circuit Connecting P17 pins 1 through 9 to P17 pin 10 GND through a switch will cause the selected action See Figure No 8 for connector P17 location For completely isolated inputs J6 must be open on one pin only or removed and the user must provide 5 to 12 VDC to P17 pin 1 SRC and a ground return to the switch connected to P17 pin 2 through 9 Note that P17 pin 10 GND is not connected J7 SEN and J9 SEN SENSE JUMPERS If the sense leads are NOT used you must install jumpers at J7 and J9 near the P13 and P14 terminal blocks These jumpers connect the sense leads to the excitation leads If sense leads ARE used as in motor truck scales these jumpers should be open on one pin only or removed J8 DLB DEAD LOA
19. 7 8 Closed P Figure No 10 V J I I I I RELAY 4 RELAY 8 Toy 28 to 240 VAC i Fis o PRES SAAK i i M sec O 9 1 TOADS D Fuse 3Amp 2 RELAY 1 0 6 2 EUR Q User Supplied ex 1 iai 3 RELAY2 B 3 Ad I i i 14 RELAY3 0 4 1 PWC Cable i l 15 RELAY 4 0 5 lt RELAY 2 ra i 7 m RELAY 6 a C 6 RELAYS 6 6 poc 7 RELAY 6 O O 7 RELAY 5 i 2 Hanni He i 8 RELAY 7 O O 8 LOAD1 I l EAA i i i i 19 RELAY8 O 9 I L10 GND O O 10 Relay Board 1 I i Jumpers I I 1 2 3 4 Closed I 1 5 6 7 8 Open l l I I I I I I I I I I I I I 1 I I I I I Relay Box Assembly RB4 ACOUT or RB8 ACOUT Re Installing the Rear Panel After all terminations have been made 1 Remove the excess cable from the instrument enclosure and securely tighten each of the cable gland connectors e Do not over tighten these connectors but make certain they are snug DONOT USE TOOLS Finger tighten only 2 Ensure any unused gland connectors are plugged and replace the rear panel 3 Secure the rear panel with the 14 acorn nuts removed earlier following a diagonal pattern when tightening the acorn nuts 8200 M538 O1 225 Installation Page 18 INSTALLATION CONT Main PC Board I O Functions Table Refer to Figure No 8 for the AC Input Relay board Figure No 9 and Figure No 10 for the AC Output Relay boards and
20. AC Input Relay Board s The AC Input Relay Board s are mounted in an external junction box for use with the 225 Indicator The RB4 ACIN 115 VAC or RB4 ACINV 230 VAC contain one board and supports 4 inputs jumper selectable The RB8 ACIN 115 VAC or RB8 ACINV 230 VAC contain two boards and supports 7 inputs that are jumper selectable The relay board used in the 115 VAC versions is Cardinal p n 8200 C324 0A The 230 VAC version uses relay board Cardinal p n 8200 C324 1A Connect the devices as shown in Figure No 8 INPUT RELAY TYPE IAC 5 90 to 140 VAC 6mA maximum for each plug in relay INPUT RELAY TYPE IAC 5A 180 to 280 VAC 6mA maximum for each plug in relay OUTPUT 5VDC 12mA from the 225 main pc board assembly P9 12VDC 9 12mA maximum from external source CONNECTION Removable plug in screw terminals for up to 14 AWG wire 8200 M538 O1 225 Installation Page 14 INSTALLATION CONT AC Input Relay Board s Cont P Relay Box Assembly RB4 ACIN or RB8 ACIN Relay Box Assembly RB4 ACINV or RB8 ACINV I I I I o I I RELAY 8 e RELAY 3 TT ai S ELIT I f src 1 a I I x eN I l 2 2 iis D l 2 RELAY 1 9 x 9 3 4 3 RELAY2 8 O 3 kd I I 1 l 4 RELAY3 O 4 1 PWCCable i 15 RELAY 4 O 5 RELAY 2 i 7 i RELAY 6
21. DS Dual Scale card installed it can support up to three 3 scales In the setup menus shown and parameters described Scale 1 is referenced Substitute the scale number you are configuring for the number shown SETUP SCALE With SETUP MENU 1 displayed press NEXT Navigation Keys V Down Arrow to proceed to SETUP MENU 2 4 SETUP SCALE 1 With the SETUP MENU 2 displayed press the 4 key and then the ENTER key to proceed to SCALE 1 SETUP MENU 1 i BASE UNTTS 2 X BASE UNITS With SCALE 1 SETUP MENU 1 displayed the current setting for the amp pm UNG bo parameter will be shown Note that X is the current value and XX is the description If the setting displayed is acceptable proceed to the next setup parameter Otherwise press the 1 key the ENTER key and then using the numeric keys enter the value for the base units and then press the ENTER key to save the new setting and return to SCALE 1 SETUP MENU 1 Allowable values are 0 through 6 8200 M538 O01 225 Installation Page 55 CALIBRATION AND SETUP CONT ae CANYT LNITZ2 X XX CONVERTED UNITS With SCALE 1 SETUP MENU 1 displayed the current setting for the LIMIT parameter will be shown Note that X is the current value and XX is ihe eae n the setting displayed is acceptable proceed to the next setup parameter Otherwise press the 2 key the ENTER key and then using the numeric keys enter the value for the converted units and then press the ENTER key to
22. NOTE When YES is selected serial port COM1 will be dedicated to outputting scale gross weight whenever the application is executing mia LME 2 CLOCK TIME FORMAT With SETUP MENU 1 displayed the current setting for the i parameter will be shown Note that XX is the current value If the setting displayed is acceptable proceed to the next setup parameter Otherwise press the 5 key the ENTER key and then using the numeric keys enter 12 or 24 and then press the ENTER key to save the new setting and return to the SETUP MENU 1 12 hour clock AM PM 24 hour clock 8 30 PM will print as 08 30 PM 8 30 PM will print as 20 30 E CLR TAREZXXX CLEAR TARE With SETUP MENU 1 displayed the current setting for the LF T parameter will be shown Note that XXX is the current value If the setting displayed is acceptable proceed to the next setup parameter Otherwise press the 6 key the ENTER key YES or NO on the soft keys and then the ENTER key to save the new setting and return to SETUP MENU 1 Automatically clears Stored Tare Stored Tare i is net cleared when when Net weight goes below zero Net weight goes below zero The following is a typical example of the Clear Tare feature in use 1 Place container on scale then press the TARE key 2 Load container with item to be weighed and perform normal weighing operation 3 Remove load item AND container from scale 4 Scale weight returns to below zero weight of
23. SMA weight request as follows The host device computer sends If W cr The 225 will respond lt lf gt lt s gt lt r gt lt n gt lt M gt lt f gt lt XXXXXX XXX gt lt UUU gt lt CIr gt Where If Line Feed S Flags r Range n Mode m Motion s Custom XXXXXX XXX Weight uuu Units cr Carriage Return 8200 M538 O1 225 Installation Z center of Zero O Over cap E zero Error e weight not currently being displayed j aee is G Gross T Tare N Net M Motion blank no motion Custom flag Six digits with decimal point ton Ib oz t kg g hex OD Page 99 ASCII COMMANDS The Model 225 indicator will respond to ASCII coded serial data in the format below when input to the RXD serial input or the IR port The commands are ASCII strings without spaces followed by a carriage return cr and can be upper or lower case or any combination Data inside parenthesis is the parameter item designator e g PWC 1 lt cr gt requests the value of PWC number 1 preset to be transmitted from the indicator Acommand followed by the equal sign is a set command and must be followed by the data desired to be stored for that parameter e Any command without an equal sign requests data to be transmitted from the indicator a query command Commands that set more than one value use commas between the values To verify data has been stored correctly in the indicat
24. and into the enclosure Referring to Figure No 4 remove 2 inches not 5 to 6 inches of the outer insulation jacket Next remove 1 4 inch of insulation from each of the wires O O Ff Qo Connect each of the wires to the Remote Outputs terminal block P15 or P16 referring to Figure No 11 for terminal block locations 7 To terminate a wire use a small flat blade screwdriver and press down on the release bar for the terminal Insert the wire into the terminal opening Remove the screwdriver allowing the release bar to return to its original position locking the wire in place See Figure No 5 8 Repeat procedure until all wires are in place AC Output Relay Board s The AC Output Relay Boards are mounted in an external junction box for use with the 225 Indicator The RB4 ACOUT contains one board and supports 4 outputs jumper selectable The RB8 ACOUT contains two boards and supports 8 outputs The relay board used in both is Cardinal p n 8539 C062 0A Connect the devices to be controlled as shown in Figure No 9 and 10 The individual relays can be configured to be on closed or off open at weights under the preset weight then switch at the preset weight from on to off or off to on by setting the under weight condition to on or off during setup and calibration or setup review OUTPUT closed 28 240VAC 3A maximum for each plug in relay CONTROL INPUT 5VDC 12mA from the 225 main pc board assembly P8 CONNECTIO
25. and then press the ENTER key to save the new setting and return to PRINT TABBING MENU 1 Allowable values are 0 through 3 0 PRINTER 1 COM1 2 COM2 3 COM3 8200 M538 O01 225 Installation Page 49 CALIBRATION AND SETUP CONT 2 PRT BEGSXXXXXXXXXXXX PRINT BEGINNING With PRINT TABBING MENU 1 displayed the current setting for the F BL parameter will be shown Note that XXXXXXXXXXXX is the string of HEX bers sent to the printer before anything else If the setting displayed is acceptable proceed to the next setup parameter Otherwise press the 2 key the ENTER key and then using the alphanumeric keys enter the new string and then press the ENTER key to save the new setting and return to PRINT TABBING MENU 1 n ALTO LFzZ X AUTOMATIC LINE FEED DATA FORMAT Ups oa With PRINT TABBING MENU 1 displayed the current setting for the ALTE E parameter will be shown Note that XXX is the current value If the setting displayed is acceptable proceed to the next setup parameter Otherwise press the 3 key the ENTER key YES or NO on the soft keys and then the ENTER key to save the new setting and return to PRINT TABBING MENU 1 4 ENDING LFzXxX NUMBER OF LINEFEEDS PRINTED AFTER LAST EN With PRINT TABBING MENU 1 displayed the current setting for the d Pm parameter will be shown Note that XX is a pre selected number of linefeed sommands that the indicator can transmit at the end of a data transmission to a printer to spac
26. be shown Note that XXX is the current value for the maximum filter level The filter level is a number from 1 to 255 that corresponds to the level of filtering with 255 being the greatest filtering and 1 the least If the setting displayed is acceptable proceed to the next setup parameter Otherwise press the 2 key the ENTER key and then using the numeric keys enter the value for the new maximum filter level and then press the ENTER key to save the new setting and return to SCALE 1 SETUP MENU 2 Allowable values are 1 through 255 DG a FBREZXXX FILTER BREAK RANGE With SCALE 1 SETUP MENU 2 displayed the current setting for the F RFE parameter will be shown Note that XXX is the current value for the filter bicak range The break range is a number from 1 to 255 that corresponds to the number of division changes to break out of the filtering If the setting displayed is acceptable proceed to the next setup parameter Otherwise press the 3 key the ENTER key and then using the numeric keys enter the value for the new filter break range and then press the ENTER key to save the new setting and return to SCALE 1 SETUP MENU 2 Allowable values are 1 through 255 4 INTERVAL x2 INTERVAL SETTING With SCALE 1 SETUP MENU 2 displayed the current setting for the 1 HALE parameter will be shown Note that XX is the current value for the interval division setting If the setting displayed is acceptable proceed to the next setup parameter
27. change to show the i5 ID Storage The display will changes to v sli w the 1 i x The Male Seeden for i Press ine 4 us a men e ENTER key to select WHT ALARM WEIGHT ALARM With the ID Storage Menu displayed the current setting for the isi T parameter will be shown Note that XXX is the current value The 4T ALARM will energize relay 1 for a selected time when the weight on the scale exceeds a threshold weight If the setting displayed is acceptable proceed to the next setup parameter Otherwise press the 1 key the ENTER key YES or NO on the soft keys and then the ENTER key to save the new setting and return to the ID Storage Menu HT ALARM YES AT ALARM NO Weight Alarm is ON Weight Alarm is OFF In COLUNT NUMBER OF ID PROMPTS Categories With the ID Storage Menu displayed the current setting for the 113 Ui parameter will be shown Note that X is the current value These categories will be displayed when the ID key is pressed For example in order to track the truck and trailer two prompts categories would be needed If the setting displayed is acceptable proceed to the next setup parameter Otherwise press the 2 key the ENTER key and then using the numeric keys enter the value for the printer parity rate and then press the ENTER key to save the new setting and return to the ID Storage Menu Allowable values are 1 2 or 3 ID COUNT 1 ID COUNT 2 ID COUNT 3 One Prompt Two Prompts Three Pr
28. enable the COUNT key and Counting REIGNS Sampling and Counting 1 With the indicator in he Gross ST mode i on the display press the COUNT key The display will show PL if no previous sample has been taken ort ifa i sample nas s previously been take i iS displayed proceed to step 4 is displayed press the COUNT key again to change the display to show Loc then continue to step 4 4 I needed press the COUNT key again to step to the next sample quantity Continue pressing the COUNT key until the desired value is displayed Note that pressing the COUNT SAMPLE key repeatedly will cause the sample quantity to step in the following sequence 5 10 25 50 75 5 10 etc 5 When the displayed value for the sample size is acceptable press the ENTER key 6 Otherwise use the numeric keys to enter a new value for the sample size and then press the ENTER key to save it and proceed with the counting operation 7 Add the indicated sample quantity and press the ENTER key Add the pieces to be counted and read total the count 9 Press the NET GROSS key to complete the counting operation and return to normal operation eo Counting Out From a Container 1 Place the filled container on the scale platform and press the TARE key 2 The display will show zero weight and MEF to indicate the weight is Net weight 3 Press the COUNT key 4 Remove a sample piece from the container and press the ENTER key 5 R
29. no 001 000 00315 4 PROPER DISPOSAL When this device reaches the end of its useful life it must be properly disposed of It must not be disposed of as unsorted municipal waste Within the European Union this device should be returned to the distributor from where it was purchased for proper disposal This is in accordance with EU Directive 2002 96 EC Within North America the device should be disposed of in accordance with the local laws regarding the disposal of waste electrical and electronic equipment It is everyone s responsibility to help maintain the environment and to reduce the effects of hazardous substances contained in electrical and electronic equipment on human health Please do your part by making certain that this device is properly disposed of The symbol shown to the right indicates that this device must not be disposed of in unsorted municipal waste programs All rights reserved Reproduction or use without expressed written permission of editorial or pictorial content in any manner is prohibited No patent liability is assumed with respect to the use of the information contained herein While every precaution has been taken in the preparation of this manual the Seller assumes no responsibility for errors or omissions Neither is any liability assumed for damages resulting from use of the information contained herein All instructions and diagrams have been checked for accuracy and ease of application however success and
30. or the SENS SENS terminals of the load cell trim board or the section seal trim board For the indicator to use the sense wires the SENS jumper J7 and the SENS jumper J9 must be open see Figure No 11 8200 M538 01 225 Installation Page 12 INSTALLATION CONT Serial I O Cable Installation The 225 may be connected to a printer to record weight and associated data or it may be connected to a remote display or even to a computer for transmission of weight data The weight data may be transmitted on demand pressing the PRINT key or on receipt of a command from the computer 1 O a Aa o If the rear panel of the indicator has been removed proceed to step 2 Otherwise remove the 14 acorn nuts securing the rear panel to main housing Loosen the gland connector for the serial cable Refer to Figure No 2 for the gland connector layout Slip the serial cable through the gland connector and into the enclosure Referring to Figure No 4 remove 2 inches not 5 to 6 inches of the outer insulation jacket Next remove 1 4 inch of insulation from each of the wires Connect each of the wires to the Serial I O terminal block P18 referring to Figure No 11 for terminal block locations To terminate a wire use a small flat blade screwdriver and press down on the release bar for the terminal Insert the wire into the terminal opening Remove the screwdriver allowing the release bar to return to its original positi
31. safety in working with tools depend to a great extent upon the individual accuracy skill and caution For this reason the Seller is not able to guarantee the result of any procedure contained herein Nor can they assume responsibility for any damage to property or injury to persons occasioned from the procedures Persons engaging the procedures do so entirely at their own risk 8200 M538 O1 225 Installation Page 1 SPECIFICATIONS Power Requirements 90 to 264 VAC 50 60 Hz at 0 4A Enclosure Type NEMA 4X IP66 Stainless Steel Enclosure Size 10 7 8 W x 8 3 16 H x 3 1 8 D 276mm W x 208mm H x 79mm D Weight 9 2lbs Size and Weight DOES NOT include Gimbal Operating Environment Temperature 14 to 104 F 10 to 40 C Humidity 9096 non condensing maximum Display 240 x 64 5 x 1 33 Graphics LCD w LED Backlight Transducer Excitation 12 VDC Signal Input Range 1 0 mV min to 40 mV max with dead load boost Scales 1 ea Standard 3 ea with optional 225 DS Dual Scale Input Board Number of Load Cells 14 each 350 OHM minimum resistance Load Cell Cable Length 1500 feet maximum with sense lines 30 feet maximum without sense lines Consult factory for other requirements Division Value 1 2 or 5 x 10 1 0 1 0 01 0 001 and 0 0001 commercial 0 to 99 non commercial Sensitivity NON COMMERCIAL NTEP CANADA OIML 0 15 uV e
32. save the new setting and return to SCALE 1 SETUP MENU 1 Allowable values are 0 through 6 BASE and CONVERTED UNITS SELECTIONS 0 none 3 lb pounds 6 t tonnes metric tons 1 tn tons 4 oz ounces 2 g grams 5 kg kilograms a TRACK 2 ZERO TRACKING RANGE With SCALE 1 SETUP MENU 1 displayed the current setting for the parameter will be shown Note that X X is the current value If the setting diepla ved is acceptable proceed to the next setup parameter Otherwise press the 3 key the ENTER key and then using the numeric keys enter the value for the zero tracking range and then press the ENTER key to save the new setting and return to SCALE 1 SETUP MENU 1 Allowable values are 0 0 disables Zero Tracking 0 5 1 0 2 0 3 0 4 0 5 0 6 0 7 0 8 0 and 9 0 4 Z LIMIT 222 ZERO LIMIT RANGE With SCALE 1 SETUP MENU 1 displayed the current setting for the Z iid parameter will be shown Note that XXX is the current value If the setting disolavedi is acceptable proceed to the next setup parameter Otherwise press the 4 key the ENTER key YES or NO on the soft keys and then the ENTER key to save the new setting and return to the Z LIMIT YES 2 LIMIT NU 5 of scale capacity Full capacity no limit c FAIR LP Z xxx POWER UP ZERO FEATURE With SCALE 1 SETUP MENU 1 displayed the current setting for the PIE LIF Z parameter will be shown Note that XXX is the current value If t
33. the 225 can sum the weights of two or more scales and make the total available to be displayed The totalizer can be referenced as if it were another scale NOTE The totalizer s scale number will always be 4 regardless of the actual number of scales attached to the indicator With SETUP MENU 1 displayed the current setting for the T 11 i i ZE parameter will be shown Note that XXX is the current value If the setting displayed is acceptable proceed to the next setup parameter Otherwise press the 9 key the ENTER key YES or NO on the soft keys and then the ENTER key to save the new setting and return to SETUP MENU 1 Scale Totalizer Enabled Scale Totalizer Disabled NOTE All scales to Ja eluded in His totalizer must have identical a Tor and They also miet te set for i i z ri If these are not the same an error message will be displayed 8200 M538 O1 225 Installation Page 38 CALIBRATION AND SETUP CONT ig MODE OF OP X xs MODE OF OPERATIONE With SETUP MENU 1 displayed the current setting for the ECHTE CIF parameter will be shown Note that X is the current value and XXXX is the fige Bi R abbreviation If the setting displayed is acceptable press NEXT Navigation Keys V Down Arrow to proceed to SETUP MENU 2 or press EXIT Navigation Keys A UP Arrow to return to the SETUP REVIEW MENU Otherwise Bem ine 1 pang 9 Bes and Jhen me ENTER key The display will change to show the Meg Of Uperatio
34. the outgoing transaction a complete ticket will be generated and the net weight will be added to the permanent ID string accumulator Step 1 Empty or Loaded Container With Three ID Prompts 1 With the indicator in normal operations mode oe the loaded container on the scale 2 Press the ID key The display will change to show i 11i the Prompt 1 name entered in ID Storage Setup 3 Enter up to a 12 digit alpha numeric ID ang and press the ENTER key 4 The i un n show F and the name associated with the ID then change to i the Prompt 2 name entered in ID Storage Setup e If only one ID prompt is needed AND a ticket is desired ewe Hie PRINT to store the weight and print the ticket The display will show F 1 Proceed to Step 8 5 If two ID prompts are required enter up to a 12 digit alphanumeric string for the second ID prompt e If only two ID prompts are needed AND a ticket is desired D IE PRINT b to store the weight and print the ticket The display will show F magma j Proceed to Step 8 e If three ID prompts are required press the ENTER key to proceed to the third prompt 6 The display will show 1 11 the Prompt 3 name entered in ID Storage Setup 7 Enter up to a 12 digit alphanumeric string for the third ID prompt e Ifa ticket is desired n Hs EE E to store the weight and print the ticket The display will show z i Proceed to Step 8 e Ifaticket is NOT desired press the ENTER key to store t
35. 0 M538 O1 225 Installation Page 83 ID STORAGE OPERATION CONT Permanent Identification ID Strings Cont To Delete A Permanent ID String 1 Eres or With the indicator in normal operations mode press the MEM key The display will change to show i dz Enter the ID string to be deleted and then press the DELETE key The display will show 1d deisisd momentarily The ID string entered along with its associated accumulator will be deleted The indicator will return to normal operation To Print A Permanent ID String T 2 3 4 With the indicator in normal operations mode press the MEM key The display will change to show i d Enter the ID string and then press the PRINT key A ticket containing the stored weight the accumulated weight along with the ID string will be printed and the indicator will return to normal operation If the ID string entered does not exist the display will show 113 RGT FI indicator will return to normal operation fi and then To Delete All Permanent ID Strings 1 4 5 With the indicator in normal operations mode press the MEM key The display will change to show i di Press the DELETE key The display will show i i amp ii B which asks if all ID strings are to be deleted To delete all ID strings press the YES key display will change to fie i l i FYES and then press the ENTER key All ID strings and the associated accumulators will be deleted The in
36. ATE With the PRINTER SETUP MENU displayed the current setting for the F PY parameter will be shown Note that X is the current value and XXXX is the doscriof If the setting displayed is acceptable proceed to the next setup parameter Otherwise press the 2 key the ENTER key and then using the numeric keys enter the value for the printer parity rate and then press the ENTER key to save the new setting and return to the PRINTER SETUP MENU Allowable values are 0 1 or 2 0 2 NONE No Parity 1 Odd Parity 2 Even Parity n iid n BITS PRINTER DATA BITS With the PRINTER SETUP MENU displayed the current setting for the E i Tz parameter will be shown Note that X is the current value If the setting displayed is acceptable proceed to the next setup parameter Otherwise press the 3 key the ENTER key and then using the numeric keys enter the value for the printer data bits and then press the ENTER key to save the new setting and return to the PRINTER SETUP MENU Allowable values are 7 or 8 4 STORS 2 PRINTER STOP BITS With the PRINTER SETUP MENU displayed the current setting for the 5 parameter will be shown Note that X is the current value If the setting displaved is acceptable proceed to the next setup parameter Otherwise press the 4 key the ENTER key and then using the numeric keys enter the value for the printer stop bits and then press the ENTER key to save the new setting and return to the PRINTER SETUP
37. Accumulators are Enabled are Disabled BACK LIGHT z EBACE LITE BACKLIGHT TURN ON LEVEL With the SETUP MENU 3 displayed the current setting for the HACE 1 1115 parameter will be shown Note that XX is the current value If the setting displayed is acceptable proceed to the next setup parameter Otherwise press ne 2 ieee and then the ENTER key The display will change to show the current light level i Eum e 8200 M538 01 225 Installation Page 72 CALIBRATION AND SETUP CONT Using the numeric keys enter the value for the new backlight turn on level and then press the ENTER key to save the new setting and return to SETUP MENU 3 Allowable values are 0 through 99 NOTE The value selected must be less than the i i ciFit z value to activate Backlight always ON Backlight always OFF Level that backlight turns ON at PASSWORD aa PASSWORD PASSWORD The password setup parameter determines whether a password is bis to enter Calibration and Setup on indicators programmed tor Imemanonal use LE 1 If the indicator is programmed for domestic use 11 5 Y 5 the password parameter WILL NOT be displayed on SETUP MENU 3 With the SETUP MENU 3 e po the 3 Md and then the ENTER key The display will change to show F E Note that MA ERES HACIA is the current password if a Ad was previously entered otherwise only f ii will be displayed If the setting displayed is acceptable proceed to the nex
38. D BOOST JUMPER For very low dead loads less than 10 of the combined load cell capacity connect J8 the DLB dead load boost jumper on the printed circuit board J10 GTC GND TO CHASSIS JUMPER When installed this jumper connects the analog circuit ground to the indicator chassis ground 8200 M538 01 225 Installation Page 21 KEYPAD FUNCTIONS The Model 225 indicator has 8 standard function keys a full QWERTY alpha numeric keypad 4 soft programmable keys and 4 navigation keys with an interactive ENTER key The keypad is used to enter commands and data into the indicator This section describes each key along with its normal function Refer to Figure No 12 or the actual indicator while reading this section The membrane keypad is not to be operated with pointed objects pencils pens fingernails etc Damage to keypad resulting from this practice is NOT covered under warranty r patina Navigation Keys eeoeoeeg S i TPE A E rs 6 Standard Jt 4 z T i X Function Keys A J s J E i G H J k L J L TT 4 Alpha numeric swe Z fi xX jc i v BJ NJ M srce Keys MODEL 225 WEIGHT INDICATOR Figure No 12 Standard Function Keys ON OFF KEY Pressing this key when the indicator is off will apply power and turn it ON If the indicator is
39. Dy Cardinal on J Scale Manufacturing Co 225 WEIGHT INDICATOR INSTALLATION and TECHNICAL MANUAL Fi H 9001 2000 e 8200 M538 O1 Rev A PO BOX 151 WEBB CITY MO 64870 Printed in USA 07 08 PH 417 673 4631 FAX 417 673 5001 www cardinalscale com Technical Support Ph 866 254 8261 techsupport cardet com TABLE OF CONTENTS INTRODUCTION SPECIFICATIONS FEATURES Standard Optional PRECAUTIONS Static Electricity SITE PREPARATION Environmental Electrical power Transient Suppression INSTALLATION Mounting the 225 Load Cell Cable Connection with RFI Suppression Load Cell Cable Connection without RFI Suppression Load Cell Connections with Over 30 Feet of Cable Serial I O Cable Installation Optically Isolated Remote Inputs AC Input Relay Board s Preset Weight Comparator Checkweigher Logic Level Output AC Output Relay Board s Re Installing the Rear Panel Main PC Board I O Functions Table Relay Box Cable Wire Number to Relay Number Table MAIN PC BOARD Jumpers KEYPAD FUNCTIONS ANNUNCIATORS TIME DATE AND CONSECUTIVE NUMBER DISPLAY CONTRAST ADJUSTMENT CALIBRATION AND SETUP Security Seals ENTER CALIBRATION AND SETUP SETUP MENU 1 SETUP MENU 2 SERIAL INPUT OUTPUT SETUP DIO SETUP PWC Status PRINT TABS SETUP SETUP SCALE Filter Setting Recommendations Page 1 Page 2 Page 3 Page 3 Page 3 Page 5 Page 5 Page 6 Page 6 Page 7 Page 7 Page 8 Page 8 Page 9 Page 12 Page 12 Page 13 Page 14 Page 14 Pag
40. ET oo B00 poop BOO BE 99990008 490000080 000600000 pis p EUER ny P16 d 1 ERLLLEPINMILILLLLJ 4qpooccon TX AY LX DIXI let eae aceer Pee 8 fe REMOTE INPUTS P17 COM2 3 P18 REMOTE SERIAL I O 606 oo LJ nee o 2 a o a a 28200068 9990999090099095 LLELLLLLL DITE H aga 2 eeocosccon asaaaan sedes Id UIMNIEIXIXIXLILJ REMOTE PRINTER P14 LOAD OUTPUTS P16 OUTPUTS P15 COM1 SERIAL CELL P13 Figure No 11 8200 M538 O1 225 Installation MAIN PC BOARD CONT J1 AUTO ON AUTO ON JUMPER When installed this jumper will cause the indicator to power on automatically whenever power is applied to the power input connector If power is lost momentarily and then reapplied the indicator will turn on without pressing the ON key J2 TEST TEST JUMPER When installed this jumper will turn the backlight on ignoring the amp CK LITE setting J3 8V 8V EXCITATION JUMPER When installed this jumper allows the 225 indicator to supply 8 VDC excitation voltage when a remote external 12 VDC battery is used to power the indicator To operate from the 12 VDC battery the load cell excitation voltage MUST be set to 8 VDC J3 closed Operating with the load cell excitation voltage set to 12 VDC will result in an unstable weight display J4 PWC1 8 and J5 PWC9 16 ACTIVE REMOTE OUT JUMPERS When installed these jumpers allow the 225 indicator to supply source 5 VDC to a solid state
41. Figure No 11 for the Main PCB INPUTS OUTPUTS PWc CHECKWeIGHER orc BATCHER FIT WPUTS PIs Presets Checka cheeks FIIi FI eaten watcha ZERO Under Fast TARE Lo Under Slow Gross Net Accept PRINT Lo Over N A Over STOP START DUMP Dump Dump Rie Presets Check CheckS FIL F2 Batch 1 Batch2 Under Fast Lo Under Slow Accept Lo Over Over Dump Dump Relay Box Cable Wire Number to Relay Number Table The relay box cable wire numbers correspond to the indicator main PC board remote input P17 and output P15 and P16 terminal connection pins CABLE WIRE RELAY NUMBER CABLE WIRE RELAY NUMBER NUMBER Set Proper Jumpers NUMBER Set Proper Jumpers SRC For AC Input Relays 1 2 3 4 8200 M538 O1 225 Installation Page 19 Improper POWER P7 P8 IIC BUS 2560 ISP J2 u ssa 2000 5599 C62 X 590090909 Page 20 MAIN PC BOARD This board contains static sensitive components handling can result in damage to or destruction of the components or board Such actual and or consequential damage IS NOT covered under warranty CAUTION A A veeeeee eoeuvuvveuvllee LAILXAAAAA Pil OPTION BOARD OPTION BOARD TH saaasaeac ACTIVE REMOTE OUT i J6 PHC9 16 d 6 1 JG aes UTI IZ d PETIT EY MAPA AM LE d ji REMOTE assaseacecanx penne zi L4 IN eoooeen OPO POD BOOEEOOOD OB D on w e e s aoe Seeeee800R ene 8 e CELL
42. ID will be selected either by the operator entering a string in through the keyboard The weight will be stored and an interim ticket will be printed On the second pass the ID string is entered and the stored weight is recalled for printing the complete ticket After the ticket has printed the ID number and the stored weight will be removed from memory 8200 M538 O1 225 Installation Page 82 ID STORAGE OPERATION CONT The following describes the ID Storage operation for the 225 with the ID Count set for one prompt Therefore only one prompt name is referenced Substitute the prompt name entered during ID Storage Setup for the prompt name shown Note that with the ID Count set for more than one prompt additional steps will be displayed Permanent Identification ID Strings To Add A Permanent ID Strings 1 With the indicator in normal operations mode press the MEM key The display will change to show i di 2 Enter up to a 12 digit ane rumene ID string and press the ENTER key 3 The display will show Fei 4 Using the alpha numeric ise enter up to 12 characters for the name and then press the ENTER key 5 The display will change to show a zero tare weight value stored 6 If a zero tare weight is correct press the ENTER key and proceed to the next step Otherwise using the numeric keys enter the tare weight and then press the ENTER key or to use the current scale weight for the tare press the GROSS key and then the ENTER key
43. IMPORTANT Remember that the preset weight comparators function operates on the absolute value of the weight ignoring the polarity 8200 M538 O1 225 Installation Page 91 ACCUMULATORS Net Weight Accumulator To VIEW and PRINT the Net Weight accumulator 1 With the Idealo in normal NE mode press the ACCUM key The display will change to show Press the NET GROSS kay The disney will change to show the Net Weight accumulator value Press the PRINT key The value for the Net Weight accumulator will be printed Press the ENTER key or ESC press SHIFT and then key to exit and return to normal operation To ZERO the Net Weight accumulator 1 With the indicator in nor will change to show Parao S A press the ACCUM key The display Press the NET GROSS S key The display will change to show the Net Weight accumulator value Press the ZERO or BACKSPACE key The value for the Net Weight accumulator will be reset to zero Press the ENTER key or ESC press SHIFT and then key to exit and return to normal operation Gross Weight Accumulator To VIEW and PRINT the Gross Weight accumulator 1 With the indicator in horma er mode press the ACCUM key The display will change to show i Press the NET GROSS S key twice The P will change to show the Gross Weight accumulator value Press the PRINT key The value for the Gross Weight accumulator will b
44. INT or ENTER key to store the tare weight and print the ticket The indicator will eee display Fr irri Fass i and then display Accumulgi 4 before returning to the Gross oit display 10 The Net eios will bs added to the accumulator of the entered ID string and the ticket printed will show the TIME DATE ID TIME DATE of Stored Tare weight the Gross Tare and Net weights 8200 M538 O1 225 Installation Page 86 ID STORAGE OPERATION CONT PERMANENT ID Single Pass Transaction One Step Operation Loaded Container With Two ID Prompts 1 2 With the indicator in normal operations mode place the loaded container on the scale Press the ID key The display will change to show ii the Prompt 1 name entered in ID Storage Setup Enter up to a 12 digit add ID nd and press the ENTER key The ee will E E show REF and the name associated with the ID then change to i the Prompt 2 name Sneed in ID Storage Setup If only one ID prompt is needed press the PRINT key to store the weight and print the ticket Proceed to Step 7 If two ID prompts are required enter up to a 12 digit alphanumeric string for the second ID prompt Press the PRINT or ENTER key to store the tare weight and print the ticket The indicator will eon a ticket display Fr irit Fass i and then display 4 before returning to the Gioss hi display The Net weer will be added to the accumulator of the entered ID string and the ticket
45. LIBRATION AND SETUP CONT cn fe 5 ee E E ZERO COUNT With the SCALE 1 CALIBRATION MENU displayed the current setting for the Z parameter will be shown Note that XXXXXXX is the current value for the aces to digital reading at zero the Zero count If the setting displayed is acceptable proceed to the next setup parameter Otherwise press the 3 key the ENTER key and then using the numeric keys enter the value for the zero load Zero count and then press the ENTER key to save the new setting and return to the SCALE 1 CALIBRATION MENU Allowable values are 1 through 9 999 999 Note that the capacity can not exceed 7 digits or 9 999 999 Calibration C Numbers The calibration C numbers i 72 3 and 4 represent the present calibration settings Each number may be up to three 3 digits i in length These values are established when the scale is calibrated To return the indicator to its present calibration settings without using test weights enter the calibration C numbers dexXX ae ee ome C NUMBERS mee X X b Bie SCALE 1 b eps MENU displayed the current setting for the i7 zo andil4 parameters will be shown Note that XXX is the current v llje for ihe calibration C amber If the settings displayed match the numbers recorded previously proceed to the next setup parameter des Fire QA EOD E EIS 3 3830832731 Otherwise press the 6 7 8 or 9 key for the C number to be changed the ENTER key and th
46. MENU Allowable values are 1 or 2 8200 M538 O01 225 Installation Page 41 CALIBRATION AND SETUP CONT c L UNT ZXXX PRINTER CONTINUOUS OUTPUT With the PRINTER SETUP MENU displayed the current setting for the CHHT parameter will be shown Note that XXX is the current value If the setting displayed is acceptable proceed to the next setup parameter Otherwise press the 5 key the ENTER key YES or NO on the soft keys and then the ENTER key to save the new setting and return to the PRINTER SETUP MENU Continuous Output Enabled Continuous Output Disabled amp TYPES XXXXXXXXxX X PRINTER CONTINUOUS OUTPUT Mcd a With the PRINTER SETUP MENU displayed the current setting for the 7 parameter will be shown Note that X is the current value and XXXXXXXXXX i is the description If the setting displayed is acceptable proceed to the next setup parameter Otherwise press the 6 key the ENTER key and then using the numeric keys enter the value for the printer continuous output selection and then press the ENTER key to save the new setting and return to the PRINTER SETUP MENU Allowable values are 0 through 7 and 9 0 SMA 4 TOL SHORT 9 TALLEY 1 SB400 5 NUMERIC WT 2 SB200 6 SB500 Q355 7 SB250 500M 7 SCALE xX SCALE USED FOR PRINTER DATA With the PRINTER SETUP MENU displayed the current setting for the parameter will be shown Note that X is the current value If the setting paca is acceptable procee
47. N Removable plug in screw terminals for up to 14 AWG wire NOTE All relays are the normally open type that will open when power to indicator is lost 8200 M538 O1 225 Installation Page 16 INSTALLATION CONT AC Output Relay Board s Cont I I I I I I RELAY 4 RELAY 8 ae P15 RELAY 3 28 to 240 VAC l RELAY 7 3A max l M sRc 8 1 oe ool i D ped 2 RELAY 1 O O 2 N Q User Supplie 33 E984 LIS Reay 2723 3 i I 1 5 i 4 RELAY3 O 6 4 1 PWC Cable i 3 N i 5 RELAY 4 6 6 5 lt RELAY 2 l 7 RELAY 6 34 1 RELAY 5 O 9 6 lt RELAY 1 RELAY 5 LI7Z RELAYe O O 15882 4 8 RELAY 7 O OI 8 9 0A MAX 1958 I 1 3 0A MAX i 9 RELAY8 0 6 9 N I I i L10 GND 6 O 10 Relay Board 1 I I Jumpers I I 1 2 3 4 Closed I 5 6 7 8 Open I I _ l I j I I sid I Ier Tr 225 Indicator lt I Jure wa ANE ED UEM RE Fo o I Al a Relay Board 2 i E Jumpers I amp 1 2 3 4 Open O JJ O 5 6 7 8 Closed i Nes at Figure No 9 C J I I Relay Box Assembly RB4 ACOUT or RB8 ACOUT 8200 M538 01 225 Installation Page 17 INSTALLATION CONT AC Output Relay Board s Cont Relay Board 2 Jumpers 1 2 3 4 Open 5 6
48. ONT SB500 with Traffic Light NDDDDDDDDDT lt CR gt Where N Panel number for a daisy chain configuration D Byte of data to display at respective location on the scoreboard T Control character for the traffic light Valid characters for T are G Turn on Green light R Turn on Red light space no lights on CR Carriage Return SB250 500M NDDDDDDDDD lt CR gt Where N Panel number for a daisy chain configuration D Byte of data to display at respective location on the scoreboard CR Carriage Return 8200 M538 O1 225 Installation Page 97 CONTINUOUS OUTPUT FORMATS CONT Weight on Demand Format If continuous output has not been selected for PRINTER or COM Ports CH indicator will respond to a weight request ENQ as follows The host device computer sends ENQ hex 05 The 225 will respond S XXXXXX d uu m cc cr Where S Sign negative blank positive XXXXXX XXX Weight Six digits d Decimal point Added to string if enabled in setup UU Units tn Ib oz t kg g m Mode G Gross N Net CC Weight Status OC over capacity CZ center of zero MO motion ee weight not currently being displayed cr Carriage Return hex 0D 8200 M538 01 225 Installation Page 98 CONTINUOUS OUTPUT FORMATS CONT SMA Weight on Demand Format If continuous output has not been selected for PRINTER or COM Ports Ci indicator will respond to a
49. P6 installed On SETUP REVIEW MENU On SETUP MENU 1 On Setup Menu 2 On Setup Menu 3 On 4 SETUP SCALE MENU 1 On 4 SETUP SCALE MENU 1 NOTE With the calibration seal jumper installed a long error beep with AL SEAL displayed will occur when attempting to change the above listed parameters 8200 M538 O1 225 Installation Page 33 CALIBRATION AND SETUP CONT Your 225 indicator has been thoroughly tested and calibrated before being shipped to you If you received the indicator attached to a scale calibration is not necessary If the indicator is being connected to a scale for the first time or recalibration is necessary for other reasons proceed as indicated Calibration and Setup of the indicator is accomplished entirely by the Keypad and does not require removing a calibration jumper or pressing a calibration switch During the calibration and setup process it is necessary to enter operational parameters and data using the indicator keypad e Pressing the ENTER key without entering a new value will retain the current setting and return the display to the menu display e To change a setting enter or select a new value and then press the ENTER key The new setting will be saved and the display will return to the menu display e Note that pressing the ESC key on YES or NO prompts will backup
50. T key and then press the SPACE key 2 Repeat pressing the SPACE key to reduce the contrast to the desired level 3 When the LCD contrast is at the desired level stop pressing the SPACE key and release the SHIFT key to save the setting and return to normal operating mode 8200 M538 O1 225 Installation Page 32 CALIBRATION AND SETUP Security Seals A Category 1 Audit Trial is provided on the Model 225 with two event counters that increment when a change is made to features that are required by NTEP or OIML to be sealed One counter is designated for calibration parameters and one is designated for configuration changes as required in NCWM Publication 14 2007 Each event counter has a capacity to record 999 changes The data for the counters is maintained in non volatile memory Refer to the VIEW AUDIT TRAIL COUNTERS section of this manual for more information If your local metrology laws require the use of physical sealing the Model 225 has been designed with two types of security seals One seal a calibration jumper prevents unauthorized access to the calibration adjustments while the second seal lead wire prevents the rear panel from being removed from the indicator to gain access to the jumper NOTE The calibration seal jumper P6 is located on the main printed circuit board and can only be accessed by removing the rear panel of the indicator The following setup parameters CAN NOT be changed with the calibration seal jumper
51. TABBING MENU 2 displayed the current setting for the Z z parameter will be shown Note that YY XX is the current position for anaha of the Count number of pieces on scale If the position displayed is acceptable proceed to the next setup parameter Otherwise press the 1 and 4 keys the ENTER key and then using the numeric keys enter the new print position and then press the ENTER key to save the new setting and return to PRINT TABBING MENU 2 in POS HT YY 2 PIECE WEIGHT PRINT LOCATION With PRINT TABBING MENU 2 displayed the current setting for the FES T parameter will be shown Note that YY XX is the current position for printing of the Piece weight If the position displayed is acceptable proceed to the next setup parameter Otherwise press the 1 and 5 keys the ENTER key and then using the numeric keys enter the new print position and then press the ENTER key to save the new setting and return to PRINT TABBING MENU 2 8200 M538 O1 225 Installation Page 53 CALIBRATION AND SETUP CONT 16 CNV NET YY XX CONVERTED UNITS NET WEIGHT PRINT LOCATION You must select i i 1 RC during Calibration and Re to enable the Converted Units Net Weight puni feature NOTE The Zh RET weight will only print if the converted weight is greater than zero and the 225 i in is the Net mode With PRINT TABBING MENU 2 displayed the current setting for the 2 gin po parameter will be shown Note that YY XX is the current posi
52. TER key to save the new setting and return to SCALE 1 SETUP MENU 2 Allowable values are 1 through 9 999 999 Note that the capacity can not exceed 7 digits or 9 999 999 Scale 1 Setup Completed The SCALE 1 setup has been completed press PREV Navigation Keys A UP Arrow to return to SCALE 1 SETUP MENU 1 or press EXIT Navigation Keys V Down Arrow to return to the SETUP MENU 2 With the SETUP MENU 2 displayed Proceed to the next setup parameter Press PREV Navigation Keys A UP Arrow to return to SETUP MENU 1 Press NEXT Navigation Keys V Down Arrow to proceed to the SETUP MENU 8 8200 M538 O1 225 Installation Page 61 CALIBRATION AND SETUP CONT CALIBRATE With the SETUP MENU 1 displayed press NEXT Navigation Keys V Down Arrow to proceed to SETUP MENU 2 ae CALIBRATE 1 With the SETUP MENU 2 displayed press the 5 key and then the ENTER key to proceed to SCALE 1 CALIBRATION MENU i uut Srt Lees SPAN WEIGHT Ta TEE A 4 SPAN COUNT CALIBRATION PARAMETERS A ZcteXXXXXXX ZERO COUNT The calibration parameters Swt and Zcti represent the test load weight and the analog to digital readings at zero and test ond These values are established when the scale is calibrated By recording the parameter values the indicator can be returned to its present calibration settings without using test weights simply by entering the values X X X Xd nnd C NUMBERS XYY The calibration C
53. The SR M flash show i Dmm i3 a fora few seconds and then change to CAL LAST celeron E The accu will show i 37 This weight is not used Press the ENTER key to skip zz The deplar s wil ilichango to show the SCALE 1 CALIBRATION MENU 8200 M538 O01 225 Installation Page 67 CALIBRATION AND SETUP CONT Dual Point without Zero False Zero Calibration CAL i FIRST CALIBRATION WEIGHT With the SCALE 1 CALIBRATION MENU displayed press the 1 and 0 keys and then the ENTER key The eae pa will are to show the settings for capacity interval decimal point position and Z iciH Vi This is the first of two calibration steps This weight is the TEST load weigh 1 Place the weights on the scale 2 Using the numeric keys enter the value of the TEST load weight and then press the ENTER key 3 The ae NT flash show i zm a fora few seconds and then change to CAL SECOND CALIBRATION Aat The display will show AL HeX AA This is the second of two calibration steps 1 Remove the weights on the scale and then press the NET GROSS key 2 The display will change to show the SCALE 1 CALIBRATION MENU Single Point for Span Only Last Zero Calibration CAL i FIRST CALIBRATION WEIGHT With the SCALE 1 CALIBRATION MENU displayed press the 1 and 0 keys and then the ENTER key The SDN wu Penang to show the settings for capacity interval decimal point position and i i i d This is the first of two ca
54. al operations to decrease the display contrast Refer to the DISPLAY CONTRAST ADJUSTMENT section of this manual for more information SHIFT amp TARE KEY This combination is used during normal operations to display the current Tare weight The tare weight will be displayed for 3 seconds and then the 225 will return to normal operations SHIFT UNITS KEY This combination will enter the Test mode Refer to the TEST MODE AND ERASING MEMORY section of this manual for more information 8200 M538 01 225 Installation Page 27 KEYPAD FUNCTIONS CONT Soft Keys MEM KEY This key is used by the ID Storage feature to enter permanent identification ID strings and perform other ID functions Refer to the ID STORAGE OPERATION section of this manual for more information ID KEY This key is used to display and enter an alphanumeric identification ID string for use in printing and in the ID Storage feature Refer to the ID STORAGE OPERATION section of this manual for more information DELETE KEY This key is used by the ID Storage feature to delete ID numbers Refer to the ID STORAGE OPERATION section of this manual for more information PRESET KEY This key is used to enter the Preset Weight Comparators PWC weight and trim values Refer to the PRESET WEIGHT COMPARATORS OPERATION section of this manual for more information COUNT KEY This key is used by the Counting feature Refer to the Operation COUNTING FEATURE OPERATION section of this
55. container and is then reset to zero 5 Operator is required to repeat step 1 before next weighing operation 8200 M538 O01 225 Installation Page 37 CALIBRATION AND SETUP CONT 7 CLEAR ID xXX X CLEAR ID With SETUP MENU 1 displayed the current setting for the LEAR parameter will be shown Note that XXX is the current value If the setting Piso is Prise proceed to the next setup parameter Otherwise press the 7 key the ENTER key YES or NO on the soft keys and then the ENTER key to save the new setting and return to SETUP MENU 1 Automatically clears ID after print Di is snot cleared after print c NO OF SCALES 2x NUMBER OF SCALES With SETUP MENU 1 displayed the current setting for the ET Ui h tu parameter will be shown Note that X is the current value If the setting peen is Saccus proceed to the next setup parameter Otherwise press the 8 key the ENTER key and then using the numeric keys enter the number of scales and then press the ENTER key to save the new setting and return to SETUP MENU 1 Allowable values are 1 2 or 3 NOTE Support for more than 1 scale requires the 225 DS Dual Scale Card If 2 or 3 are entered for number of scales the 225 will check for additional scales If additional scales are not found it will display an error message and default back to 1 scale 3 TOTALTZE x 2 SCALE TOTALIZER With the 225 DS Dual Scale Card installed and the number of scales set for 2 or 3
56. cters to refer to the third prompt and then press the ENTER key to save the new setting and return to the ID Storage Menu ID orage Setup Completed With the ID Storage Menu displayed press EXIT Navigation Keys A UP Arrow to return to the Mode Of Operation Menu 2 With the Mode Of Operation Menu displayed press EXIT Navigation Keys A UP Arrow to return to the SETUP MENU 1 3 Press NEXT Navigation Keys V Down Arrow to proceed to the SETUP MENU 2 4 Press EXIT Navigation Keys A UP Arrow to return to the SETUP REVIEW MENU 5 Press EXIT Navigation Keys A UP Arrow to reset the indicator and return to normal operations 8200 M538 01 225 Installation Page 77 PRESET WEIGHT COMPARATORS SETUP Mode of Operation z 3 Preset gut kd With SETUP MENU 1 displayed the current setting for the i parameter will be Snow Elec ie 1 ane o ied and then the ENTER key The daa will change to show 5 Press the 3 key uel uen ile ENTER ai to select Preset Weight Comp The display will hane to show the 1 race mo the i i QLITFLUTS NUMBER OF PRESET WEIGHT COMPARATORS PWC HD De niece Weight Comparator Menu displayed the current setting for the P parameter will be shown Note that XX is the current value If the setting He is Sacco idle proceed to the next setup parameter Otherwise press the 1 key the ENTER key and then using the numeric keys enter the value for the number of PWC outputs and then press the ENTER k
57. d pint on He Micken as 203000 5 The display will change to show i fE XXXXX Note that XXXXXX is ie current date displayed in the format selected dung Calibration and Setup See the LE parameter in SETUP MENU 1 6 If the date displayed is correct press the ENTER key and proceed to step 8 7T Otherwise using the numeric keys enter the correct date in the format selected during Calibration and Setup Mee or reas ana then press the ENTER key 8 The display will change to show EPES iis AEO X X where XXXXXX is the current consecutive number 9 If the consecutive number displayed is correct press the ENTER key to return to normal operations 10 Otherwise using the numeric keys enter the new consecutive number 6 digits max and then press the ENTER key to return to normal operations Bp m DISPLAY CONTRAST ADJUSTMENT The Model 225 indicator uses a combination of the SHIFT ENTER and SPACE keys to adjust the contrast of the LCD display To Increase the LCD Contrast 1 With the indicator in normal operations mode press and hold the SHIFT key and then press the ENTER key 2 Repeat pressing the ENTER key to increase the contrast to the desired level 3 When the LCD contrast is at the desired level stop pressing the ENTER key and release the SHIFT key to save the setting and return to normal operating mode To Reduce the LCD Contrast 1 With the indicator in normal operations mode press and hold the SHIF
58. d then change to 8200 M538 O1 225 Installation Page 66 CALIBRATION AND SETUP CONT Dual Point with Zero First Zero Calibration CAL i FIRST CALIBRATION WEIGHT With the SCALE 1 CALIBRATION MENU displayed press the 1 and 0 keys and then the ENTER key The depiay will Sange to show the settings for capacity interval decimal point position and Z icu Vi This is the first of two calibration weights It could be ZERO no load or ihe TEST load weight 1 The panes ie flash If the first calibration eon is to be ZERO no load press the ENTER key ne c will flash TAL IBRAT IBE aa forafew seconds and then change to show 7 m Ifthe first calibration wean is to be the TEST load weight place the ete on the scale Using the numeric keys enter the value of the TEST load weight and then press the ENTER key a fora few seconds and then change to show i CAL SECOND CALIBRATION WEIGHT The display will show f EEA This is the second of two calibration weights It could be ZERO no load or r the TEST load weight 1 2 3 4 If the second calibration weight is to be ARE no nd press the 0 key and then the ENTER key The uud will flash ix for afew seconds and then change to show i7 RI If the second c libration NN is to be the TEST load weight place the weights on the scale Using the numeric keys enter the value of the test load weight and then press the ENTER key
59. d to the next setup parameter Otherwise press the 7 key the ENTER key and then using the numeric keys enter the value for the scale the printer will receive data from and then press the ENTER key to save the new setting and return to the PRINTER SETUP MENU Allowable values are 1 through 4 NOTE Scale 1 is the default setting Also note 4 is the Scale Totalizer este z IR ON xxx INFRARED IR DATA PORT With the PRINTER SETUP MENU displayed the current setting for the 17 Lf parameter will be shown Note that XXX is the current value If the setting displayed is acceptable press EXIT Navigation Keys A UP Arrow to return to the Serial Menu e Otherwise press the 8 key the ENTER key YES or NO on the soft keys and then the ENTER key to save the new setting and return to the PRINTER SETUP MENU IR Data Port is Enabled and IR IR Data Port is Disabled and IR input is allowed input will be ignored 8200 M538 01 225 Installation Page 42 CALIBRATION PE SETUP CONT NOTE If you selected zo ocn setup parameters Fia riti PRINTER SETUP MENU 9 Manuali Modezzzx MANUAL LIGHT MODE Ax ihe PETERE SETUP MENU displayed the current setting for the un 7 parameter will be shown Note that XXX is the current value If the setting delayed is acceptable press EXIT Navigation Keys A UP Arrow to return to the Serial Menu Pn the following iit will be shown on the Otherwise press the 9 key the ENTER
60. de replacement of consumable of expendable parts The warranty does not apply to any item that has been damaged due to unusual wear abuse improper line voltage overloading theft fire lightning water pro longed storage or exposure while in purchaser s possession or acts of God unless otherwise stated herein This warranty does not apply to peripheral equipment not manufactured by Cardinal This equipment will normally be covered by the equipment manufacturer s warranty This warranty sets forth the extent of our liability for breach of any warranty or deficiency in connection with the sale or use of our product Cardinal will not be liable for consequential damages of any nature including but not limited to loss of profit delays or expenses whether based on tort or contract Cardinal reserves the right to incorporate improvements in material and design without notice and is not obligated to incorporate said improvements in equipment previously manufactured This warranty is in lieu of all other warranties expressed or implied including any warranty that extends beyond the de scription of the product including any warranty of merchantability or fitness for a particular purpose This warranty covers only those Cardinal products installed in the forty eight contiguous United States and Canada Page 2 Ph 800 441 4237 Printed in USA Cardinal Scale Manufacturing Co Webb City MO 64870 315 WARRANTY CAR E U ai 2 Cardinal
61. dicator will return to normal operation To Print All ID Strings 1 With the indicator in normal operations mode press the MEM key The display will change to show i di Press the PRINT key The display will show Pr irit iri while all currently stored ID strings are printed The indicator will return to normal operation 8200 M538 O1 225 Installation Page 84 ID STORAGE OPERATION CONT Temporary Identification ID Strings To Store A Temporary ID String and Print A Ticket Two Pass Transaction Two Step Operation 1 With the indicator in normal operations mode press the ID key The display will change to show 113i 2 Enter up to a 12 digit alpha numeric ID string and press the ENTER key 3 If this is the first pass for the ID string the indicator bd Store Hin current scale weight under this ID string print a ticket and display i E 4 i Ihis is the Seco pass for the ID string the indicator will Hata a ticket display Frint Fa and delete the ID string To Automatically Assign A Temporary ID String 1 With the indicator in normal operations mode press the ID key The display will change to show i 2 Press the ENTER key A temporary ID string will be assigned and the weight stored A temporary ticket showing the ID string and weight will be printed If the ID string entered already exists the display will show 213 ih LSE momentarily and the indicator will return to normal operation 8200 M538 O1 225 I
62. e 16 Page 16 Page 18 Page 19 Page 19 Page 20 Page 21 Page 22 Page 29 Page 31 Page 32 Page 33 Page 33 Page 35 Page 35 Page 40 Page 40 Page 48 Page 49 Page 55 Page 59 TABLE OF CONTENTS CONT CALIBRATE CALIBRATION METHODS CALIBRATION MODES Calibration Parameters Calibration C Numbers SETUP MENU 3 ACCUMULATORS BACK LIGHT PASSWORD VIEW AUDIT TRAIL COUNTERS ID STORAGE SETUP Mode of Operation 1 PRESET WEIGHT COMPARATORS SETUP Mode of Operation 3 ELECTRONIC TALLEY ROLL ETR FILE COUNT OPERATION ID STORAGE OPERATION PRESET WEIGHT COMPARATORS OPERATION ACCUMULATORS CONTINUOUS OUTPUT FORMATS ASCII COMMANDS INFRARED IR DATA PORT TROUBLESHOOTING Error Codes Before You Call Service TEST MODE AND ERASING MEMORY SERIAL NUMBER DATE OF PURCHASE PURCHASED FROM RETAIN THIS INFORMATION FOR FUTURE USE PRECAUTIONS Page 62 Page 64 Page 64 Page 69 Page 70 Page 72 Page 72 Page 72 Page 73 Page 75 Page 76 Page 78 Page 80 Page 81 Page 82 Page 90 Page 92 Page 95 Page 100 Page 102 Page 103 Page 103 Page 106 Page 107 Before using this instrument read this manual and pay special attention to all WARNING symbols IMPORTANT ELECTRICAL STATIC WARNING SENSITVE INTRODUCTION Thank you for selecting and purchasing the Cardinal Model 225 Weight Indicator The Model 225 indicator was built with quality and reliability at our factory in Webb City Missouri and incorporates the lates
63. e ENTER key to save the new setting and return to the COM 1 SETUP MENU Note that entering 0 disables the traffic light auto mode If scale gross weight is less than or equal to threshold weight traffic light will be Green When scale gross weight is greater than threshold weight traffic light will be Red NOTE If manual light mode i is disabled Fia rusa i P and 0 is entered for the threshold weight Tir zz Bit turned off i the ralfic light feature will be disabled COM Serial Port 1 Setup Completed The COM1 Serial Port 1 setup has been completed press EXIT Navigation Keys A UP Arrow to return to the Serial Menu and proceed to the COM2 or COMS port setup When setup of the PRINTER port and all of the COM ports has been completed press EXIT Navigation Keys A UP Arrow to exit and return to the SETUP MENU 2 With the SETUP MENU 2 displayed Proceed to the next setup parameter Press PREV Navigation Keys A UP Arrow to return to SETUP MENU 1 Press NEXT Navigation Keys V Down Arrow to proceed to the SETUP MENU 8 8200 M538 01 225 Installation Page 47 CALIBRATION AND SETUP CONT DIO SETUP PWC Status With the SETUP MENU 1 displayed press NEXT Navigation Keys V Down Arrow to proceed to SETUP MENU 2 Za Lid TOGGLE PWC STATUS With the SETUP MENU 2 displayed press the 2 key and then the ENTER key to proceed to the DIO SETUP MENU With the DIO SETUP MENU displayed the current s
64. e left or right and above and below Send the command to the 225 The 225 will perform the command e g change from Gross to Net weight on the display or the data requested will be sent to the computer or PDA 8200 M538 01 225 Installation Page 102 TROUBLESHOOTING Error Codes The Model 225 indicator is equipped with software that indicates when an error in the operation takes place The following lists the error codes displayed by the 225 along with their meaning Should you encounter an error code please refer to this list for the cause ANALOG HIGH 1 The load cell input is above the allowed range of the indicator CORRECTIVE ACTION Check for improper load cell wiring excessive load and for output of 1 to 40mV 2 Load cell or circuit failure CORRECTIVE ACTION Consult your scale service provider ANALOG LOW TENINISISD 211220221222222 SSeescessesssse Sssecscesssssss Sessesssessssss Ssessssesessese Sessesssssessss 1 The load cell input is below the allowed range of the indicator CORRECTIVE ACTION Check for improper load cell wiring and for output of 1 to 40mV 2 Load cell or circuit failure CORRECTIVE ACTION Consult your scale service provider OVERCAF The load on the scale exceeds the scale capacity 105 of capacity if iiA Y ES or plus 9 divisions if iiS A May indicate miscalibration CORRECTIVE ACTION Remove the over capacity load from the scale platform Consult your scale service pro
65. e of the port was enabled during calibration and setup NOTE The indicator will not respond to the Print command unless the weight display is stable If displaying Gross weight the only weight printed is Gross weight If displaying Net weight the Gross Tare and Net weights are printed The Model 225 includes support for Cardinal s proprietary VISUALIZER Ticket and Label He Generation Software VISUALIZER is a PC based 19 19 07 23 2008 program that can design a ticket or label then 100 00 lb G download the ticket information to the indicator 20 00 Ib T The program also allows file transfer between the o zo r GROSS indicator and the PC ACCUM The 225 allows six programmable formats in 272 00 Ib NET ACCUM addition to the standard print tab settings format Print formats are selected by using the SHIFT and PRINT keys in combination refer to the Shift Key section for details NOTE When the PRINT key is pressed the indicator looks for the selected format If no VISUALIZER ticket is found it reverts to the print tab settings SAMPLE TICKET 8200 M538 01 225 Installation Page 24 KEYPAD FUNCTIONS CONT Alpha Numeric Keys The alpha numeric keys are used to enter commands and data into the indicator during Calibration and Setup as well as during normal operations NUMERIC KEYS 1 to 9 and 0 These keys are used to enter numeric data during the setup and calibration as well as during normal operation o
66. e printed Press the NET GROSS key ENTER key or ESC press SHIFT and then key to exit and return to normal operation To ZERO the Gross Weight accumulator 1 2 With the indicator in normal Tu coded mode press the ACCUM key The display will change to show if Press the NET GROSS S key iwies twice The aeey will change to show the Gross Weight accumulator value Press the ZERO or BACKSPACE key The Gross Weight accumulator will be reset to zero Press the NET GROSS key ENTER key or ESC press SHIFT and then key to exit and return to normal operation 8200 M538 O1 225 Installation Page 92 ACCUMULATORS CONT Count Accumulators To view the COUNT accumulator 1 2 3 4 Press the ACCUM key The display will change to show Press the COUNT key The display will change to show the Piece Count Accumulator value Press the ENTER key to return to normal operation To print the COUNT accumulator 1 o0 FP Oo Nm Press the ACCUM key The display will change to show amp Press the COUNT key The display will change to show the Piece Count Accumulator value Press the PRINT key The value for the Piece Count accumulator will be printed Press the ENTER key The indicator will return to normal operation when printing has been completed To zero the COUNT accumulator 1 ao 30 N Press the ACCUM key The display will change t
67. e the paper in the printer to the desired position for withdrawal or for the next print If the setting displayed is acceptable proceed to the next setup parameter Otherwise press the 4 key the ENTER key and then using the numeric keys enter the value for the number of linefeeds to be executed after the last printed line and then press the ENTER key to save the new setting and return to PRINT TABBING MENU 1 Allowable values are 0 through 99 So PRT ENDSXXXXXXXXXXXX PRINT BEGINNING With PRINT TABBING MENU 1 displayed the current setting for the FRET E parameter will be shown Note that XXXXXXXXXXXX is the string of HEX numbers sent to the printer after the ENDING LF If the setting displayed is acceptable proceed to the next setup parameter Otherwise press the 5 key the ENTER key and then using the alphanumeric keys enter the new string and then press the ENTER key to save the new setting and return to PRINT TABBING MENU 7H 1 HEX numbers are always 2 digits For example 7 is entered as 07 The maximum entry is 6 numbers 12 characters Valid entries are 01 through FF Note that 00 is not valid 8200 M538 O1 225 Installation Page 50 CALIBRATION AND SETUP CONT TABS SETTING General Format Information The general format for the input is A 2 YY XX Where A is the character identifying the data printed YY is the number of lines down XX is the number of spaces to the right NOTE Enter 00 in either loca
68. efaced damaged or had repairs or modifications not authorized by Cardinal or has had the serial number altered defaced or removed This warranty is not applicable to equipment that has not been grounded in accordance with Cardinal s recommendations This equipment must be installed and continuously maintained by an authorized Cardinal dealer Applies only to components constructed from stainless steel This warranty does not apply to equipment damaged in transit Claims for such damage must be made with the responsible freight carrier in accordance with freight carrier regulations Warranty term begins with date of shipment from Cardinal Only if device is rated NEMA 4 or better or IP equivalent Lifetime warranty applies to damages resulting from water lightning and voltage transients and applies only to the hydraulic load cell structure itself does not include pressure transducers rubber seals o rings and associated wiring Except for hydraulic load cells warranty coverage for damage resulting from lightning is valid ONLY when the device is installed in strict accordance with Cardinal s installation instructions including the use of recommended grounding and surge suppression circuitry Page 1 ye G Ph 800 441 4237 rb j 71C j E mail cardinal cardet com B A l 203 E Daugherty 12 07 Cardinal Scale Manufacturing Co P Printed in USA ho Webb City MO 64870 3i WARRANTY CARE EXCLUSIONS This warranty does not inclu
69. emove the pieces from the container and read the total number removed 6 Press the NET GROSS key to complete the counting operation and return to normal operation NOTES e As the need for counting accuracy increases the size of the sample must also increase e As individual uniformity of the parts decrease the sample size must increase Manual counting errors may occur if samples larger than necessary are used Because of variation of individual container weights be certain to tare off each container by placing the empty container on the scale and pressing the ZERO key before proceeding with the count operation 8200 M538 O1 225 Installation Page 81 ID STORAGE OPERATION The ID Storage feature has been designed to control three different types of transactions and weighing operations The first type of transaction assigns a permanent ID string has a stored tare weight and accumulates net weight totals for the ID The second type assigns a permanent ID string and accumulates net weight totals for the ID but doesn t have a permanent stored weight The third type temporarily assigns an ID string while weighing in and does not accumulate any net weight totals for the ID PERMANENT Single Pass Transaction One Step Operation The first type of permanent transaction is a single pass transaction and is used to weigh loaded containers with a permanent ID string and a previously stored tare weight The stored tare weight requires wei
70. en using the numeric keys enter the value for the C number and then press the ENTER key to save the new setting and return to the SCALE 1 CALIBRATION MENU Allowable values are 1 through 255 If any components have been changed that affect calibration and or the scale is used in a commercial application and must be Legal for Trade calibration parameters or the C numbers cannot be use to re calibrate 8200 M538 O1 225 Installation Page 70 CALIBRATION AND SETUP CONT Scale 1 Calibration Completed The SCALE 1 calibration has been completed press EXIT Navigation Keys A UP Arrow to return to SETUP MENU 2 With the SETUP MENU 2 displayed Press PREV Navigation Keys A UP Arrow to return to SETUP MENU 1 Press NEXT Navigation Keys V Down Arrow to proceed to the SETUP MENU 8 8200 M538 01 225 Installation Page 71 CALIBRATION AND SETUP CONT SETUP MENU 3 ACCUMULATORS With SETUP MENU 2 displayed press NEXT Navigation Keys V Down Arrow to proceed to SETUP MENU 3 i G N ACCLIMS GROSS NET ACCUMULATORS With the SETUP MENU 3 displayed the current setting for the parameter will be shown Note that XXX is the current value If the elno deniad is acceptable proceed to the next setup parameter Otherwise press the 1 key the ENTER key YES or NO on the soft keys and then the ENTER key to save the new setting and return to the SETUP MENU 3 Gross and Net Accumulators Gross and Net
71. ero This calibration method requires one test weight the scale at zero and establishes a new conversion factor span without affecting the zero calibration value stored during the last calibration This minimizes placing and removing test loads weights and is dn usen when e ng high capacity scales This method uses two calibration irc and LAL The value of the test load wean is is s entered when is diepiayad and then the ZERO key pressed when i amp i i is displayed Single Point for Zero Only Only Zero This calibration method requires no test weight an empty scale and establishes a new zero without affecting the conversion factor span This is useful to regain the full range of zero limit when the dead load of the scale has changed This would occur for example if a guard rail nas been ave to the scale platform This method uses two Se DIAM points CAL i andi The FENTER RS is pressed when is displayed and then ilie ZERO key dien went is displayed Calibration Parameters Swt Zct and Sct The calibration parameters E me test load weight 5 EP a and the analog to digital readings at zero Z Zero Count and te test oad Span Count These values are established When the scale is calibrated They are setii when replacing an indicator or if the need arises to re calibrate the scale and a test load weights aren t available By entering the previously recorded parameter values the indicator can be ret
72. ey to save the new setting and return to the ID Storage Menu Allowable values are 1 through 16 0 400150 Nu 9 10 11 12 13 14 15 16 Low State before cutoff with 1 active Preset Low State before cutoff with 2 active Presets Low State before cutoff with 3 active Presets Low State before cutoff with 4 active Presets Low State before cutoff with 5 active Presets Low State before cutoff with 6 active Presets Low State before cutoff with 7 active Presets Low State before cutoff with 8 active Presets High State before cutoff with 1 active Preset High State before cutoff with 2 active Presets High State before cutoff with 3 active Presets High State before cutoff with 4 active Presets High State before cutoff with 5 active Presets High State before cutoff with 6 active Presets High State before cutoff with 7 active Presets High State before cutoff with 8 active Presets Relay Open Relay Closed The relay state is based on using Cardinal Scale relays p n 6850 1013 If using relays other than those supplied by Cardinal Scale refer to the relay manufacturers specifications NOTE When power to the 225 is lost the output returns to a Low State condition 8200 M538 O1 225 Installation Page 78 PRESET WEIGHT COMPARATORS SETUP CONT BAL FRAT AUTOMATIC PRINT ON BALANCE n His Preset Weight Comparator Menu displayed the current setting for the BAL PRNT parameter will be shown Note that XXX is the current value
73. ey to save the new setting and return to PRINT TABBING MENU 1 8200 M538 O01 225 Installation Page 51 CALIBRATION AND SETUP CONT 3 GROSS lt X GROSS WEIGHT PRINT LOCATION With PRINT TABBING MENU 1 displayed the current setting for the HR atm parameter will be shown Note that YY XX is the current position for o of the Gross weight If the position displayed is acceptable proceed to the next setup parameter Otherwise press the 9 key the ENTER key and then using the numeric keys enter the new print position and then press the ENTER key to save the new setting and return to PRINT TABBING MENU 1 if TARE YY 2 TARE WEIGHT PRINT LOCATION With PRINT TABBING MENU 1 displayed the current setting for the 1 ATE parameter will be shown Note that YY XX is the current position for SUME of the Tare weight If the position displayed is acceptable proceed to the next setup parameter Otherwise press the 1 and 0 keys the ENTER key and then using the numeric keys enter the new print position and then press the ENTER key to save the new setting and return to PRINT TABBING MENU 1 With PRINT TABBING MENU 1 displayed press NEXT Navigation Keys V Down Arrow to proceed to PRINT TABBING MENU 2 ii NET X NET WEIGHT PRINT LOCATION With PRINT TABBING MENU 2 displayed the current setting for the ME T parameter will be shown Note that YY XX is the current position for printing of the Net weight If t
74. f the indicator Note that they have alternate meanings In the alphanumeric mode when combined with the SHIFT key their alternate meaning is output For example pressing the SHIFT key and then the 4 key will output the dollar sign ESC KEY This key has several functions During Setup when a setup parameter is displayed pressing this key will backup to the previous selection Also note that on prompts requiring a value to be entered pressing the ESC key will clear the value In normal operation this key is used during numeric data input to delete a number entered If the last number entered is incorrect press the X ESC key once to deleted the number If more than the last number is incorrect press the ESC key for each number to be deleted Note that if a number has not been entered the indicator will ignore this key QWERTY KEYS These keys are used to enter alpha data during Calibration and Setup as well as during normal operations Pressing the SHIFT key before pressing an alpha key will toggle the key to output its alternate meaning For example pressing the SHIFT key then the A key will output a lower case a not a capital letter ENTER KEY The ENTER key serves several purposes During Calibration and Setup as well as during normal operations pressing the key will retain the current setting and return the display to the menu display It is also used when entering or changing data to s
75. ghing the empty container in advance or if the weight of the empty container is known by entering that value as a manual tare weight The single pass transaction completes a ticket and accumulates the net weight for the ID associated with the container with a one step weighing operation Two Pass Transaction Two Step Operation The second type of permanent transaction is a two pass transaction and is used to weigh the loaded container once when it is empty and once when it is loaded A permanent ID string and a previously stored zero 0 tare weight is required In the two pass transaction the zero tare weight is replace by the new tare weight after the first pass and returned to zero after the second pass when the transaction has been completed The two pass transaction requires a two step weighing operation On the first step the incoming weight will be stored and an interim ticket will be printed On the second step during the outgoing transaction a complete ticket will be printed and the net weight for the ID associated with the container will be added to the accumulator TEMPORARY Two Pass Transaction Two Step Operation The third type is a temporary two pass transaction that also requires a two step operation However the ID string is only in memory while the container is weighed in and out and the net weight will not be accumulated In this type of transaction on the first pass the container will be place on the scale and an
76. he Sting od ed is acceptable proceed to the next setup parameter Otherwise press the 4 key the ENTER key YES or NO on the soft keys and then the ENTER key to save the new setting and return to the PU YES PHO NG Automatic Re Zero on Power Up No Re Zero on Power Up 8200 M538 01 225 Installation Page 56 CALIBRATION AND SETUP CONT amp SAMHPLEZ XXX SAMPLE RATE With SCALE 1 SETUP MENU 1 displayed the current setting for the AMF L E parameter will be shown Note that XXX is the current value If the setting displayed is acceptable proceed to the next setup parameter Otherwise press the 6 key the ENTER key and then using the numeric keys enter the value for the sample rate in samples per second and then press the ENTER key to save the new setting and return to SCALE 1 SETUP MENU 1 Allowable values for the sample rate are 1 through 100 7 SGIABLE ZXX STABLE MOTION RANGE With SCALE 1 SETUP MENU 1 displayed the current setting for the TALE parameter will be shown Note that XXX is the current value for the range d motion detection If the setting displayed is acceptable proceed to the next setup parameter Otherwise press the 7 key the ENTER key and then using the numeric keys enter the value for the new range the number of divisions of change permitted before indicating unstable and then press the ENTER key to save the new setting and return to SCALE 1 SETUP MENU 1 Allowable values are 0 thro
77. he position displayed is acceptable proceed to the next setup parameter Otherwise press the 1 key twice the ENTER key and then using the numeric keys enter the new print position and then press the ENTER key to save the new setting and return to PRINT TABBING MENU 2 8200 M538 O1 225 Installation Page 52 CALIBRATION AND SETUP CONT iz G ACDHPm YY XX GROSS WEIGHT ACCUMULATOR PRINT ecd With PRINT TABBING MENU 2 displayed the current setting for the 3 ELI parameter will be shown Note that YY XX is the current position for piinting of itis Gross weight accumulator If the position displayed is acceptable proceed to the next setup parameter Otherwise press the 1 and 2 keys the ENTER key and then using the numeric keys enter the new print position and then press the ENTER key to save the new setting and return to PRINT TABBING MENU 2 i3 N ACKUM XX NET WEIGHT ACCUMULATOR PRINT riparia With PRINT TABBING MENU 2 displayed the current setting for the Si A parameter will be shown Note that YY XX is the current position for ainina of the Net weight accumulator If the position displayed is acceptable proceed to the next setup parameter Otherwise press the 1 and 3 keys the ENTER key and then using the numeric keys enter the new print position and then press the ENTER key to save the new setting and return to PRINT TABBING MENU 2 14 COUNT YY XX COUNT NUMBER OF PIECES ON SCALE PRINT SAUS With PRINT
78. he weight Proceed to Step 8 8 The indicator will return to the Gross weight display 8200 M538 O1 225 Installation Page 88 ID STORAGE OPERATION CONT PERMANENT ID Two Pass Transaction Two Step Operation Cont Step 1 Empty or Loaded Container With Two ID Prompts 1 With the indicator in normal operations mode A ine loaded container on the scale 2 Press the ID key The display will change to show i 11i the Prompt 1 name entered in ID Storage Setup 3 Enter up to a 12 digit e ID oe and press the ENTER key 4 The m en SPA show REF and the name associated with the ID then change to the Prompt 2 name alone in ID Storage Setup If only one gt ID prompt is needed AND a ticket is desired dee Hie PRINT n to store the weight and print the ticket The display will show i 1 Proceed to Step 6 5 If two ID prompts are required enter up to a 12 digit alphanumeric string for the second ID prompt e If only two ID prompts are needed AND a ticket is desired Bo ihg PRINT Wy to store the weight and print the ticket The display will show i zzi Proceed to Step 6 e Ifaticket is NOT desired press the ENTER key to store the weight Proceed to Step 6 6 The indicator will return to the Gross weight display Step 1 Empty or Loaded Container With One ID Prompt 1 With the indicator in normal operations mode aat he loaded container on the scale 2 Press the ID key The display will change to show 111i the Pro
79. ias on he on N we ws e
80. ight value with the displayed weight and then output a signal for each preset based on the comparison results Enter Preset Values 14 With the indicator in normal operations mode press the PRESET key i P xXXXXXX PRESET 1 WEIGHT VALUE through if PucxXXXXX PRESET 16 WEIGHT VALUE 15 The display will change to show the 16 presets Note that XXXXXX is the current value for each preset 16 If the values displayed for each preset are acceptable press the ENTER key to exit and return to normal operation or press the 1 and 7 keys and then the ENTER key to enter the preset trim weight values 17 Otherwise to change a preset weight value use the numeric keys to select the PWC to change and then press the ENTER key The display will change to show the current value of the preset selected 18 Using the numeric keys enter the new value for the preset and then press the ENTER key to save the new setting 19 Continue with this procedure until a value for each preset to be used has been entered 20 After the last preset value has been entered press the ENTER key to exit and return to normal operation NOTE Enter a zero 0 then press the ENTER key if the preset weight comparator is not to be used 8200 M538 O1 225 Installation Page 90 PRESET WEIGHT COMPARATORS OPERATION 17 SET TRIM SET TRIM WEIGHT 1 With the display showing the values of the 16 presets press the 1 and 7 keys and then the ENTER key
81. ignal the completion of data entry The data entered will then be processed or saved During normal operations it is used in combination with the SHIFT key to increase the LCD contrast SPACE This key is used to enter a blank space during alpha numeric data input for Calibration and Setup as well as during normal operations When combined with the SHIFT key it is used to decrease the display contrast 8200 M538 O1 225 Installation Page 25 KEYPAD FUNCTIONS CONT Alpha Numeric Keys Cont SHIFT This key is used for several functions It is used in combination with the Navigation ENTER key red square key in center of the Navigation arrows to enter the Calibration and Setup mode During Calibration and Setup as well as during normal operations pressing the key before pressing an alpha numeric key will toggle the key to output its alternate meaning For example when combined with an alphabetic key the SHIFT key causes a lower case letter not a capital letter to be output Shift Key Combinations SHIFT ESC ACCUM KEY The 225 will retain and display on command the maximum weight value measured since the indicator has begun operation or since the maximum value was last cleared The maximum value is displayed by d n DHIET Mor the ESC key and then the ACCUM key when the display is showing the F od d prompt Press the ENTER key to exit and return to normal operation SHIFT ESC PRINT KEY This combination is used to change the
82. iguration changes as required in NCWM Publication 14 2007 Each event counter has a capacity to record 999 changes The data for the counters is maintained in non volatile memory and can be viewed or printed by a weights and measures inspector When selected the display will show a 3 digit number representing the Calibration and Configuration counters To View the Audit Trail Counters With the indicator ON press the SHIFT key and then press the Navigation ENTER key red square key in center of the Navigation arrows The display will change to show the SETUP REVIEW MENU Zz VIEW AUDIT TRAIL COLINTERS With the SETUP REVIEW MENU displayed press the 2 key and then the ENTER key The display will change to show COUNTER MENU ecu i Dri peas is the current value for the number of The i times ihe 225 has been calibrated ici COUNTER is the current value for the number of The i times the 225 has had a s config on inane Press the PRINT key to print the counters using the selected printer port enabled during Calibration and Setup Otherwise press any key alpha numeric soft or the navigation keys on the keypad to exit and return to the SETRUP REVIEW MENU 8200 M538 O1 225 Installation Page 75 With SETUP MENU 1 displayed the current setting for the i ID STORAGE SETUP Mode of Operation 1 ID Storage parameter will be SHOWIE pel mee 1 ane abe ane then the ENTER key The are will
83. ing and return to the COM1 SETUP MENU Allowable values are 1 through 4 NOTE Scale 1 is the default setting Also note 4 is the Scale Totalizer NOTE If you selected E setup parameters Hig rid COM 1 SETUP MENU 3 Marugg Med e 2 MANUAL LIGHT MODE ey ne GOM 1 SETUP MENU displayed the current setting for the parameter will be shown Note that XXX is the current value If the Selling dd is acceptable press EXIT Navigation Keys A UP Arrow to return to the Serial Menu parameter the following it will be shown on the Otherwise press the 9 key the ENTER key YES or NO on the soft keys and then the ENTER key to save the new setting and return to the COM 1 SETUP MENU Manual Mode is Enabled Pressing START STOP key will toggle traffic light between Green and Red 8200 M538 O1 225 Installation lt Manual Mode is Disabled Threshold weight is used to toggle light between Green and Red Page 46 CALIBRATION AND SETUP CONT ig Theres Hi xxxxxxx THRESHOLD WEIGHT FOR AUTO MODE With the COM 1 SETUP MENU displayed the current setting for the Tir ez bit parameter will be shown Note that XXXXXXX is the current value If the mo displayed is acceptable press EXIT Navigation Keys A UP Arrow to return to the Serial Menu Otherwise press the 1 and 0 keys the ENTER key and then using the numeric keys enter the value for the threshold weight used to control the traffic light auto mode and then press th
84. key YES or NO on the soft keys and then the ENTER key to save the new setting and return to the PRINTER SETUP MENU Manual Mode is Enabled Pressing Manual Mode is Disabled START STOP key will toggle traffic Threshold weight is used to toggle light between Green and Red light between Green and Red if Threz iti zxxxxxx THRESHOLD WEIGHT FOR AUTO xci With the PRINTER SETUP MENU displayed the current setting for the T AL parameter will be shown Note that XXXXXXX is the current value If the eating displayed is acceptable press EXIT Navigation Keys A UP Arrow to return to the Serial Menu Otherwise press the 1 and 0 keys the ENTER key and then using the numeric keys enter the value for the threshold weight used to control the traffic light auto mode and then press the ENTER key to save the new setting and return to the PRINTER SETUP MENU Note that entering O disables the traffic light auto mode 1 If scale gross weight is less than or equal to threshold weight traffic light will be Green When scale gross weight is greater than threshold weight traffic light will be Red NOTE If manual light mode i is disabled Qdcruai MoedszN andO is entered for the threshold weight Tir zx itc the traffic light feature will be disabled turned off Printer Setup Completed The printer setup has been completed press EXIT Navigation Keys A UP Arrow to return to the Serial Menu and proceed to the COM port serial port se
85. kg key pressed to change to kilograms when the kilogram tare weight value exceeds 4 digits in length CORRECTIVE ACTION Determine which of the reasons for the error display is applicable and take the appropriate corrective action ASD ERROR NEN n m The Analog to Digital converter chip has stopped producing weight CORRECTIVE ACTION Consult your scale service provider DRY ERROR The Analog to Digital converter chip is not responding CORRECTIVE ACTION Consult your scale service provider FILE FULL The operator is attempting to add an ID when the ID file is full CORRECTIVE ACTION Determine the reason for the error display and take the appropriate corrective action 8200 M538 O1 225 Installation Page 104 TROUBLESHOOTING CONT HLH UNITS key pressed in an attempt to perform a unit conversion that is not allowed CORRECTIVE ACTION Determine the reason for the error display and take the appropriate corrective action ID IN ISE The operator is attempting to add an ID that already exists CORRECTIVE ACTION Chose another number for the ID TO NOT FOUND The operator is attempting to use an ID that does not exist CORRECTIVE ACTION Determine the reason for the error display and take the appropriate corrective action NO TARE NET key pressed with no stored tare weight value CORRECTIVE ACTION Determine the reason for the error display and take the appropriate corrective action OVERFLOW The indicator i
86. l be printed The indicator will return to normal operation when printing has been completed To Zero A Single ID Accumulator 1 aon With the neler in od joan mode press the ACCUM key The display will change to show Press the ID o The dispa will cram to show 1 Enter the ID string and press the ENTER key Press the ZERO key The accumulator value for the ID entered will be reset to zero The indicator will return to normal operation when the ID entered has been zeroed To Zero All Active ID Accumulators 1 momo IN 8200 M538 O1 225 Installation With the NACAD in Dorma el mode press the ACCUM key The display will change to show 1i Press the ID Key The display will aoi to show i Press the DELETE key The accumulator values for ALL active IDs will be reset to zero The indicator will return to normal operation when all active IDs have been zeroed Page 94 CONTINUOUS OUTPUT FORMATS SMA If2 s r n m f xxxxxx XXx uuu cr Where If Line Feed S Flags Z center of Zero O Over cap E zero Error e weight not currently being displayed r Range 11 29 n Mode G Gross T Tare N Net m Motion M Motion blank no motion f Custom Custom flag XXXXXX XXX Weight Six digits with decimal point UUU Units ton lb oz t kg g cr Carriage Return hex OD SB 400 lt S gt lt XXXXXX gt lt d gt lt UU gt lt M gt lt CC gt lt Cr gt Where
87. libration steps This weight is the TEST load weighty 1 Zero the scale and then place the weights on the scale 2 Using the numeric keys enter the value of the TEST load weight and then press the ENTER key 3 The et En flash show umm a fora few seconds and then change to CAL SECOND CALIBHATON Det The display will show AL SeX AA This is the second of two calibration steps 1 Remove the weights on the scale and then press the NET GROSS key 2 The display will change to show the SCALE 1 CALIBRATION MENU 8200 M538 O1 225 Installation Page 68 CALIBRATION AND SETUP CONT Single Point for Zero Only Only Zero Calibration CAL i FIRST CALIBRATION WEIGHT With the SCALE 1 CALIBRATION MENU displayed press the 1 and 0 keys and then the ENTER key The ae will a to show the settings for capacity interval decimal point position and icd u This is the first of two calibration steps 1 Insure the scale is pua and ien don the ENTER key 2 The Tay yo flash a for a few seconds and then change to show um T CAL SECOND CALIBRATION Mesh The display will show AL S 2252222 This is the second of two calibration steps 1 Press the ZERO key 2 The display will change to show the SCALE 1 CALIBRATION MENU Calibration Parameters The calibration parameters uit Sct and e represent the test load weight and the analog to digital readings at zero and test ond These va
88. lues are established when the scale is calibrated To return the indicator to its present calibration settings without using test weights enter the calibration parameters values 1 Sut lt SPAN WEIGHT With the SCALE 1 CALIBRATION MENU displayed the current setting for the Sint parameter will be shown Note that XXXXXXX is the current value for the calibrated test load Span weight If the setting displayed is acceptable proceed to the next setup parameter Otherwise press the 1 key the ENTER key and then using the numeric keys enter the value for the calibrated test load Span weight and then press the ENTER key to save the new setting and return to the SCALE 1 CALIBRATION MENU Allowable values are 1 through 9 999 999 Note that the capacity can not exceed 7 digits or 9 999 999 za Boar SPAN COUNT With the SCALE 1 CALIBRATION MENU displayed the current setting for the 5 z tz parameter will be shown Note that XXXXXXX is the current value for the analog to digital reading at test load Span count If the setting displayed is acceptable proceed to the next setup parameter Otherwise press the 2 key the ENTER key and then using the numeric keys enter the value for the test load Span count and then press the ENTER key to save the new setting and return to the SCALE 1 CALIBRATION MENU Allowable values are 1 through 9 999 999 Note that the capacity can not exceed 7 digits or 9 999 999 8200 M538 O1 225 Installation Page 69 CA
89. m id accum delete dump gross Selects Gross weight only DOES NOT toggle between Gross and Net weight modes See Net above Error Responses Response Description Didn t understand the command MODE This command not supported by the mode of operation For example no Ing if not batcher 8200 M538 O1 225 Installation Page 101 INFRARED IR DATA PORT An infrared IR data port is standard on the Model 225 Indicator The IR port is located on the front panel of the indicator slightly above and to the right side of the PRINT key see Figure No 14 NOTE If not using the IR data port it is highly recommended to disable it The IR port transmits and receives data using We W the same settings and formats supported by the PRINTER port Infrared Port To use the IR port you need the following __ 3 A computer such as a desktop or laptop or a Personal Digital Assistant PDA equipped with an IR port An infrared port driver that allows the ia computer or PDA to communicate with IR port in the 225 Application software for the computer or E ol E PDA to send and receive the data Figure No 14 den THE IR PORT Make sure the 225 is on and the computer or PDA is ready to communicate Align the computer within 3 feet 1 meter of the IR port Ensure that the ports are facing each other line of sight with no more than a 15 angle to either th
90. manual for more information 8200 M538 O1 225 Installation Page 28 ANNUNCIATORS The annunciators are turned on to show that the indicator is in the mode corresponding to the annunciator label or that the status indicated by the label is active 2i ZERO This annunciator is turned on to show that the weight is within 1 4 division of the center of zero hd STABLE This annunciator is turned on when the weight display is stable This indicates the change in successive weight samples is less than the motion limits selected during Calibration and Setup t GROSS This annunciator is turned on to indicate that the displayed weight is the Gross weight NET This annunciator is turned on to show that the displayed weight is the Net weight Gross weight less Tare weight T This annunciator is turned on to indicate that the displayed weight is the tare weight 8200 M538 O1 225 Installation Page 29 ANNUNCIATORS CONT 8200 M538 O1 225 Installation Had az OUNCES This annunciator is turned on to show that the displayed weight unit is ounces for example eee eee eee iU e ee e e ee e o0 ee ccoo ecco eee e e ee e e e ee co e eee ooo oo tr ib POUNDS This annunciator is turned on to show that the displayed weight unit is pounds for example e e ee ve ih tn TONS This annunciator is turned on to show that the displayed weight is avoirdupois tons for example e h ceceo eoo
91. mode if the key is seed and valid tare weight has not been entered UNITS KEY Pressing this key will change the weighing units to the alternate units if ye nm the CalIDFa Hort and ead of the indicator The available units of measure H and i LIN I TZ are enabled or disabled in calibration and setup The available units include d ioris ped only ounces tonnes metric tons kilograms grams and custom Note that not all combinations are supported ACCUM KEY This key is used to display the contents of the 32 ID accumulators the total Gross and Net weight accumulators the 200 ID storage accumulators the Batcher bin accumulators and the Count Function piece count accumulators Note that the Total Gross Total Net and Count accumulators are updated with every print command Refer to the NET GROSS ACCUMULATORS ID STORAGE OPERATION ID ACCUMULATORS OR COUNT OPERATION sections of this manual for more information TIME DATE KEY This key is used to program the time date and consecutive number Refer to the TIME DATE AND CONSECUTIVE NUMBER section of this manual more information 8200 M538 O1 225 Installation Page 23 KEYPAD FUNCTIONS CONT Standard Function Keys Cont PRINT KEY Pressing this key will add the displayed Gross or Net weight or Piece Count to the associated accumulator and initiate the transmission of weight and other data selected during setup to the printer output port unless the continuous data featur
92. mpt 1 name entered in ID Storage Setup 3 Enter up to a 12 digit aloha numeric ID string and press the ENTER key e Ifa ticket is desired pigs ner PRINT oy to store the weight and print the ticket The display will show F sz i Proceed to Step 4 e Ifaticket is NOT desired press p ENTER key to store the weight Proceed to Step 4 4 The display will momentarily show Fi and the name associated with the ID then return to the Gross weight display Step 2 Empty or Loaded Container with One Two or Three ID Prompts 1 With the indicator in normal operations mode place the loaded container on the scale 2 Press the ID key The display will change to show i 11i the Prompt 1 name entered in ID Storage Setup 3 Enter up to a 12 digit alpha numeric ID ve and press ne ENTER key 4 The indicator will e a ticket display r irit Fase i and then display Accumulg 3 before returning to the Gross weight display 5 The Net weighs will be added to the accumulator of the entered ID string and the ticket printed will show the TIME DATE ID TIME DATE of Stored Tare weight the Gross Tare and Net weights 8200 M538 O1 225 Installation Page 89 PRESET WEIGHT COMPARATORS OPERATION The Model 225 indicator has sixteen 16 outputs which can be configured during the setup of the weight indicator to perform as Preset Weight Comparators PWC If the PWC feature was selected during setup the indicator will compare each enabled preset we
93. n b A Normal Indicator Normal Indicator NORM Press the 0 key the ENTER key and then press EXIT Navigation Keys A UP Arrow to exit and return to SETUP MENU 71 Press NEXT Navigation Keys V Down Arrow to proceed to the next display SETUP MENU 2 i ID storage ID Storage 105 Press the 1 key and then the ENTER key to proceed to the ID Storage Menu Refer to the ID STORAGE SETUP Mode Of Operation 1 ID Storage section of this manual xe Digital Fill Ctr 1 Digital Fill Control DFC Press the 2 key and then the ENTER key to proceed to the Digital Fill Control Menu Refer to the MODE OF OPERATION 2 Digital Fill Control section of the manual on the 225 Installation and Technical CD ROM zc Preset Weight Comp Preset Weight Comp FHC Press the 3 key and then the ENTER key to proceed to the Preset Weight Comparator Menu Refer to the PRESET WEIGHT COMPARATORS SETUP Mode Of Operation 3 Preset Weight Comp section of this manual 4 Check WHeicgher Check Weigher CHH Press the 4 key and then the ENTER key to proceed to the Check Weigher Menu Refer to the MODE OF OPERATION 4 Check Weigher section of the manual on the 225 Installation and Technical CD ROM aa Catcher Batcher EATER Press the 5 key and then the ENTER key to proceed to the Batcher Menu Refer to the MODE OF OPERATION 5 Batcher section of the manual on the 225 Installation and Technical CD ROM amp Package Weigher Package Weigher FEH P
94. nce you should make some initial checks to verify that a problem does exist The following describes several types of symptoms along with suggested remedies PROBLEM POSSIBLE SOLUTIONS Display does not turn on Is the AC power cord fully inserted into the wall receptacle Check wall receptacle for proper AC power Try another electrical appliance in the same receptacle Does it work Check the circuit breaker Has there been power failure Incorrect weight displayed Has the indicator been calibrated Insure that the scale platform is not touching an adjacent object Check the load cell connector wiring If using four 4 wire load cells insure the sense lead jumper J9 is installed Have proper operation procedures been followed Indicator will not display weight relat to Error Ue section and make certain that the CV ERDAP message is not displayed If so and scale i is 5 not loaded perform the calibration procedure 8200 M538 O01 225 Installation Page 106 TEST MODE AND ERASING MEMORY Test Mode The Test mode is used to display the software revision number the calibration C numbers and conduct a test of all display elements The test consists of 6 cycles With the indicator in normal en mode press the SHIFT and then ESC key The display will change to show the FLIRT i5 prompt Press the UNITS key The display will show the model number and the software revision Next a gra
95. nd then the ENTER key The display will change to show SETUP MENU 1 1 UzA x DOMESTIC or INTERNATIONAL With SETUP MENU 1 displayed the current setting for the ii Note that XXX is the current value If the setting displayed is acceptable proceed to the next setup parameter Otherwise press the 1 key the ENTER key YES or NO on the soft keys and then the ENTER key to save the new setting and return to SETUP MENU 1 Domestic i International MINCE DD MM YY ii NO YES 5 to OC 4 9 grads to OC D YES PT a with tare Lamp test on power up Lorry Weigher Operation Any MODE OF OP but 1 or 6 NSC Australia NSC Requirements setup parameter selection allowed 8200 M538 O1 225 Installation Page 35 CALIBRATION AND SETUP CONT Z NSC XXX AUSTRALIA NSC REQUIREMENTS NOTE In countries requiring the 225 to meet Asuala NSC ee thel E parameter must be set for international use iiH 811 to allow the Cu setup parameter selection With SETUP MENU 1 displayed the current setting for the parameter will be shown Note that XXX is the current value If the setting displayed is acceptable proceed to the next setup parameter Otherwise press the 2 key the ENTER key YES or NO on the soft keys and then the ENTER key to save the new setting and return to SETUP MENU 1 Australia NSC Requirements Australia NSC Requirements Enabled Disabled c LFT XXX LEGAL FOR TRADE
96. ng l O l O Serial Serial Isolated Isolated Inputs or Inputs or Outputs Outputs Scales 1 2 and 3 Figure No 2 To eliminate RFI the load cell cable should be routed through the one of the special metallic gland connector and the shield wire from the load cell cable must be connected to this gland connector for grounding Refer to Figure No 2 for the gland connector layout 1 Remove the 14 acorn nuts securing the rear panel to the main housing 2 Loosen and remove the metal gland connector nut and remove the plastic insert 3 Referring to Figure No 3 route the single cable from the load cell or load cell junction box through the nut and plastic insert and into the enclosure Figure No 3 8200 M538 O1 225 Installation Page 9 INSTALLATION CONT 4 With the load cell cable routed into the enclosure refer to Figure No 4 and then remove approximately 5 to 6 inches of the cable outer insulating jacket exposing the internal wires 5 Next cut the shield wire so that it extends past the outer jacket approximately 3 4 inch 6 Now remove 1 4 inch of insulation from the end of each of the 4 wires without sense leads or 6 wires with sense leads Co 5 to 6 inches EMEN 3 4 inch Figure No 4 1 4 inch 7 Referring to the table below or on the circuit board for terminal connections connect each wire to terminal block P13 Refer to Figure No 11 for terminal block location
97. ngredient or 2 Speed 3 Ingredient with Static or Dynamic Trim 6 Programmable Print Formats Using nControl SMA Level 2 Compliant Serial Communications See www scalemanufacturers org Color coded keypad with Alpha Numeric Special Function Soft and Navigation Keys Remote Input of Gross Net Tare Print Zero Start Stop and Dump Commands VON NO NON NONO ON ON ONU ON VV NON ON Optional Allen Bradley Interface ControlNet Interface DeviceNet Interface Dual Scale Ethernet IP Interface USB Interface Additional Serial Port RS 232 or Plastic or Glass Fiber Optic 802 11 WiFi Checkweigher Light Bar and External Relay Box These feature requires additional hardware and includes additional documentation 8200 M538 O1 225 Installation Page 3 This page intentionally left blank 8200 M538 O1 225 Installation Page 4 PRECAUTIONS Static Electricity CAUTION This device contains static sensitive circuit cards and components Improper handling of these devices or printed circuit cards can result in damage to or A destruction of the component or card Such actual and or consequential damage IS NOT covered under warranty and is the responsibility of the device owner Electronic components must be handled only by qualified electronic technicians who follow the guidelines listed below o ATTENTION ALWAYS use a properly grounded wrist strap when handling removing or installing electronic circuit cards or components
98. nstallation Page 85 ID STORAGE OPERATION CONT PERMANENT ID Single Pass Transaction One Step Operation The single pass transaction one step operation is used to weigh LOADED containers with a permanent ID string and a previously stored tare weight associated with that ID string This requires weighing the empty container in advance or if the empty weight is known by entering that value as a manual tare weight Loaded Container With Three ID Prompts 1 2 oe om With the indicator in normal operations mode cain the loaded container on the scale Press the ID key The display will change to show 1 i i the Prompt 1 name entered in ID Storage Setup Enter up to a 12 digit alpha numeric ID sing and press the ENTER key The ii Nm Boa show amp and the name associated with the ID then change to i the Prompt 2 name e entered i in ID Storage Setup e If only one ID prompt is needed press the PRINT key to store the weight and print the ticket Proceed to Step 9 If two ID prompts are required enter up to a 12 digit aloha numeric string for the second ID prompt e If only two ID prompts are needed press the PRINT key to store the weight and print the ticket Proceed to Step 9 e lf three ID prompts are required press the ENTER key to proceed to the third prompt The display will show i 11 the Prompt 3 name entered in ID Storage Setup Enter up to a 12 digit ne string for the third ID prompt Press the PR
99. numbers 72 2 and 4 represent the present calibration settings Each number may be up to three digits i in length The C numbers are established when the scale is calibrated By recording these numbers the indicator can be returned to its present calibration settings without using test weights simply by entering the C numbers EEEE J z 3 aes ee ae RB um MA cun TATE 8200 M538 O1 225 Installation Page 62 CALIBRATION AND SETUP CONT 4 FINE SPAN FINE SPAN ADJUSTMENT If Fine Span Adjustment is desired place a calibrated test weight on the scale and with the SCALE 1 CALIBRATION MENU displayed press the 4 key and then nee ENTER Lr The display will change to show SCALE 1 FINE SPAN ADJUST Note that amp u a is the current displayed weight Press UP Navigation Keys A UP Arrow to increase the span Press DOWN Navigation Keys V Down Arrow to decrease the span Press EXIT Navigation Keys lt Left Arrow to save the new setting and return to the SCALE 1 CALIBRATION MENU mia Hi RES HIGH RESOLUTION ADJUSTMENT If High Resolution Weight adjustment is desired place a calibrated test weight on the scale and with the SCALE 1 CALIBRATION MENU displayed press the 5 key and then the ENTER 2 Ane d will change to show SCALE 1 HIRES ADJUSTMENT Note that i Is the active weight in high resolution mode in 1 10 interval Press UP Navigation Keys A UP Arrow to increase the span Pres
100. o provide adequate signal strength for stable operation of the indicator Most scale installations will allow the smaller division to be 1 2 of the larger division value when the dual interval feature is used The inherent sensitivity and capabilities of the 225 will allow you to select combinations that are beyond the practical limits of today s load cells for dependable stable performance The appearance of such a situation will be instability in the lower range while the higher range will operate as it should With SCALE 1 SETUP MENU 1 displayed press NEXT Navigation Keys V Down Arrow to proceed to SCALE 1 SETUP MENU 72 and F can only be selected when CUSTOM FILTERING F NOTE i ed shown on the scale setup menu the setup dapes DPA has been selected i FILTER X DIGITAL FILTERING With SCALE 1 SETUP MENU 2 displayed the current setting for the ERA parameter will be shown Note that X is the current value for the digital leid If the setting displayed is acceptable proceed to the next setup parameter Otherwise press the 1 key the ENTER key and then using the numeric keys enter the value for the digital filtering and then press the ENTER key to save the new setting and return to SCALE 1 SETUP MENU 2 Allowable values are 0 1 2 or 3 DISABLED NO Filtering MINIMAL FILTERING Sample Rate 2 MODERATE FILTERING Sample Rate 1 CUSTOM FILTERING additional parameters available wW N O 8200 M538 01
101. o show amp Press the COUNT key The display will change to show the Piece Count Accumulator value Press the ZERO key The value for the Piece Weight accumulator will be reset to zero Press the ENTER key to return to normal operation 8200 M538 O1 225 Installation Page 93 ACCUMULATORS CONT ID Accumulators To View An ID Accumulator 1 2 3 4 5 With the neler in normal eae mode press the ACCUM key The display will change to show Press the ID ne The display will aces to show i Enter the ID string and press the ENTER key The accumulator value of the ID LETEA will be displayed or if the accumulator value is greater than gt 999 999 999 i iid will be displayed Press the ENTER key to return to iG nontal operation To Print A Single ID Accumulator 1 aon With the indicator i in normal ec mode press the ACCUM key The display will change to show t Press the ID key The display will Heron to show i Enter the ID string and press the ENTER key Press the PRINT key The accumulator value for the ID entered will be printed The indicator will return to normal operation when printing has been completed To Print All Active ID Accumulators 1 2 3 4 With the Macarri in narma eet mode press the ACCUM key The display will change to show Press the ID iov The disciay will spans to show 1 Press the PRINT key The accumulator values for ALL adu IDs wil
102. olatile memory and is available for use by a weights and measures inspector When enabled each time the indicator receives an ETR request SMA XT command the current weight and an internal consecutive transaction number that can not be modified will be stored in memory The 225 has sufficient memory to create an ETR file that will store up to 7000 transactions The ETH file is structured such that when its capacity is reached the newest transaction will replace the oldest The ETR file can only be displayed and cannot be manually cleared or printed To enable the Electronic Talley Roll ETR feature the following parameters must be set He Lt He d m Alig ate Note that X is the COM port the indicator receives a a Talley comana irom the cofmpulirig peripheral Viewing the Electronic Talley Roll ETR File 1 With the indicator in normal iir mods spress the SHIFT and then ESC key 2 The display will change to show the i prompt 3 Press the ZERO key 4 The display will show PME EPR 5 Using the numeric keys enter aie transaction number to find and then press the ENTER key 6 The 225 will display E R Xxxx Y Y for 3 seconds Note that XXXXXX is the weight and YY is the units of measurement 7 After displaying the record the display will return to normal operation 8200 M538 O1 225 Installation Page 80 COUNT OPERATION Counting You must select 1 R1 during Setup and Calibration to
103. ompts LLILINT will determine the number of additional prompts Su seule on the ID Storage Menu 8200 M538 O01 225 Installation Page 76 ID STORAGE SETUP CONT 3 PROMET i PROMPT 1 NAME With the ID Storage Menu displayed the current setting for the 7 Hey i parameter will be shown Note that XXXXXXXXXXXxX is the E nen f name E the setting displayed is acceptable proceed to the next setup parameter Otherwise press the 3 key the ENTER key and then using the alpha numeric keys enter up to 12 characters to refer to the first prompt and then press the ENTER key to save the new setting and return to the ID Storage Menu 4 PROMPT lt PROMPT 2 NAME With the ID Storage Menu displayed the current setting for the i AR parameter will be shown Note that XXXXXXXXXXXxX is the Sinan name E the setting displayed is acceptable proceed to the next setup parameter Otherwise press the 4 key the ENTER key and then using the alpha numeric keys enter up to 12 characters to refer to the second prompt and then press the ENTER key to save the new setting and return to the ID Storage Menu c FROME T PROMPT 3 NAME With the ID Storage Menu displayed the current setting for the i parameter will be shown Note that XXXXXXXXXXXX is the current name E the setting displayed is acceptable proceed to the next setup parameter Otherwise press the 5 key the ENTER key and then using the alpha numeric keys enter up to 12 chara
104. on locking the wire in place See Figure No 5 8200 M538 O1 225 Installation Repeat procedure until all of wires are in place PRINTER COM1 SERIAL TERMINAL P14 COM2 3 SERIAL TERMINAL P18 PIN NO Function PIN NO Function 1 TxDPRINT RS232 1 TxD2 SRC 2 GND 2 TxD2 20mA 3 TxD2 20mA 3 TxD1 SRC 4 RxD2 SRC 4 TxD1 20mA 5 RxD2 20mA 5 TxD1 20mA 6 RxD2 20mA 6 RxD1 RS232 7 RxD2 RS232 7 TxD1 RS232 8 TxD2 RS232 8 GND 9 GND2 9 CTS 10 RxD3 RS232 11 TxD3 RS232 12 TxD3 20mA active 13 GND3 When connecting a serial printer using the Cardinal serial data cable 8539 B108 1A only 2 wires are used The RED wire should be connected to Pin 7 TXD1 RS232 and the BLACK wire to Pin 10 GND 1 Page 13 INSTALLATION CONT Optically Isolated Remote Inputs Included with the I O are 7 programmable inputs that may be used to remotely up to 100 feet initiate various functions within the indicator These inputs are accessed via a terminal block P17 on the back of the PC board see Figure No 11 The 7 inputs are defined as follows REMOTE INPUTS TERMINAL P17 PIN NO Function PIN NO Function 1 SRC 12 to 24VDC 6 Not Used 2 ZERO 7 STOP 3 TARE 8 START 4 G N Gross Net 9 DUMP 5 PRINT 10 GND SHIELD Remember that the input must be connected to GND to initiate the function
105. or send the command to request the same data to be transmitted from the indicator Commands 100b F e K K K K Fill 123 lt cr gt 100lb TRM Transmit DFC Trim Value Trim 123 lt cr gt Set DFC Trim Value Transmit Accumulator Valid Selections Accum g lt cr gt 1000lb G N CA 7 id 1 r 1 2 Performs function of x as if key was pressed See Valid Key Names Slow 123 lt cr gt Set 2 Speed DFC Slow Value Key x cr Results of x function cr carriage return 8200 M538 O1 225 Installation Page 100 Valid Key Names ASCII COMMANDS CONT The following is a list of valid key names for the ASCII COMMAND Key x Key Name Comments asterisk or K Use either the word asterisk or the symbol K 0 to 9 Numeric characters AtoZ Uppercase alpha characters atoz Lower case alpha characters enter time net Toggles between Gross and Net weight modes preset count tare Stores the current gross weight as the new tare weight The same function as the diamond T key tarewt Displays the current tare weight for three seconds The same function as the weight T key print off Turns the indicator off NOTE The ON OFF key on the keypad must be pressed to turn the indicator back on Zero units Toggles between the base units and converted units selected during Setup and Calibration start stop me
106. or any evidence of damage such as exterior dents or scratches that may have taken place during shipment Keep the carton and packing material for return shipment if it should become necessary It is the responsibility of the purchaser to file all claims for any damages or loss incurred during transit Mounting the 225 NOTE If your 225 indicator is already installed on a scale the following information describing its installation does not apply The Model 225 Indicator is housed in a NEMA 4X IP66 stainless steel wall or desk mount enclosure The 225 gimbal may be mounted on a desk table or other smooth flat horizontal surface or may be mounted on a wall Refer to Figure No 1 for a layout of wall mounting Figure No 1 Clearance for 10 size screw If wall mounted make certain the mounting surface is strong enough to support the instrument The mounting location should be where the display is easily viewed while being close enough to provide the operator easy access to the keypad Carefully lay out the mounting hole locations then drill and install the anchor bolts Attach the gimbal to the wall and securely tighten the retaining bolts 8200 M538 O01 225 Installation Page 8 INSTALLATION CONT Load Cell Cable Connection with RFI Suppression load cells to the indicator Failure to do so will result in permanent damage to the indicator CAUTION Disconnect any external load cell power supply before connecti
107. phics display test will be performed After the display test the 225 will display the calibration C numbers C1 to C4 for approximately 5 seconds 7 After displaying the C numbers the display will return to normal operation DIRON Erase Ram Memory WARNING This procedure will ERASE ALL of the internal RAM memory This includes the ID file batcher info dealer string mode of operation visual tickets If a 225 does not display properly after a program update or otherwise becomes corrupt perform the following 1 With the indicator in normal operations mode press the SHIFT key and then the Navigation ENTER key red square key The display will change to show the SETUP REVIEW MENU Using the numeric keys enter 130 and then press the ENTER key The display will change to show a warning message To ERASE ALL the memory press YES on the soft keys and then the ENTER key Otherwise press NO on the soft keys and then the ENTER key to return the SETUP REVIEW MENU DARYN Erasing EEPROM Memory WARNING This procedure will ERASE the EEPROM calibration data All EEPROM memory will be erased and the settings for the scales Serial ports etc will be set to their default values With the indicator in normal operations mode press the SHIFT key and then the Navigation ENTER key red square key The display will change to show the SETUP REVIEW MENU Using the numeric ke
108. ration The calibration modes are as follows 1 Multi Point This method requires two AUS an rep scale ang nas two conversion factors It uses three calibration points i m LAL x andi The three points correspond to zero weight mid point Weight and test load weight and 6 can be applied in any order 2 Dual Point with Zero First Zero This is a standard calibration method requiring one weight an Smp scale ene nas one conversion factor This method uses two calibration points i i andi to establish a zero no load calibration value and to span the indicator The two DIO correspond to zero weight and test load weight and can be applied in any order This method should be used for first time calibration and complete recalibration 3 Dual Point without Zero False Zero This calibration method requires one test weight and establishes a new conversion factor only It is used to establish a false temporary zero zero without affecting the zero calibration value stored during the last calibration This is particularly useful in tank weighing applications where it may be Wido en or npe to mpe empty the tank This method uses two GeiBESUOR puo i7 andi The value of the test load weight is entered when A i is dissisued and then the NET GROSS key pressed when LAL is dieplayed 8200 M538 O01 225 Installation Page 64 CALIBRATION AND SETUP CONT CALIBRATION MODES CONT 4 Single Point for Span Only Last Z
109. ress the 6 key and then the ENTER key to proceed to the Package Weigher Menu Refer to the MODE OF OPERATION 6 Package Weigher section of the manual on the 225 Installation and Technical CD ROM 8200 M538 O1 225 Installation Page 39 CALIBRATION AND SETUP CONT SETUP MENU 2 SERIAL INPUT OUTPUT SETUP With SETUP MENU 1 displayed press NEXT Navigation Keys V Down Arrow to proceed to SETUP MENU 2 1 SERIAL SERIAL INPUT OUTPUT With SETUP MENU 2 displayed press the 1 key and then the ENTER key to proceed to the Serial Menu i FRINTER PRINTER With the Serial Menu displayed press the 1 key and then the ENTER key to proceed to the PRINTER SETUP MENU 8200 M538 O1 225 Installation Page 40 CALIBRATION AND SETUP CONT i BALD X XESS PRINTER PORT BAUD RATE With the PRINTER SETUP MENU displayed the current setting for the ELTE parameter will be shown Note that X is the current value and XXXXXX is the actual baud rate If the setting displayed is acceptable proceed to the next setup parameter Otherwise press the 1 key the ENTER key and then using the numeric keys enter the value for the printer port baud rate and then press the ENTER key to save the new setting and return to the PRINTER SETUP MENU Allowable values are 0 through 13 0 300 4 4800 8 28800 12 115200 1 600 5 9600 9 38400 13 230400 2 1200 6 14400 10 57600 3 2400 7 19200 11 76000 3 PARITY X XXXX PRINTER PARITY R
110. s DOWN Navigation Keys V Down Arrow to decrease the span Press EXIT Navigation Keys lt Left Arrow to save the new setting and return to the SCALE 1 CALIBRATION MENU Press the ZERO key to zero the scale Press the PRINT key to print the weight followed by the text TEST 8200 M538 O1 225 Installation Page 63 CALIBRATION AND SETUP CONT CALIBRATION METHODS The 225 has two methods to enter the calibration procedure One method is selected from the SETUP REVIEW MENU and the other method selected from SETUP MENU 2 From SETUP REVIEW MENU With the SETUP REVIEW MENU displayed press the 3 key and then the ENTER key This method proceeds directly to a display showing the AE for the capacity interval decimal point position and the first calibration parameter i ich BR From SETUP MENU 2 With the SETUP MENU 2 displayed press the 5 key and then the ENTER key to proceed to SCALE 1 CALIBRATION MENU With the SCALE 1 CALIBRATION MENU displayed press the 1 and 0 keys and then the ENTER key This method will change the SCALE 1 CALIBRATION MENU to show the rdi for the p PM interval decimal point position and the first calibration parameter i icu u CALIBRATION MODES The 225 indicator has seven modes that can be used to perform calibration Four of the modes require a test load weight one requires the scale to be empty and at zero and the last two use parameter values or the calibration C numbers from a previous calib
111. s attempting to display a positive number greater than seven 7 digits in length or a negative number of more than six 6 digits CORRECTIVE ACTION Return to Gross Weight mode and review Tare value May indicate miscalibration Too BIG UNITS key pressed in an attempt to perform a unit conversion where the interval would have been greater than 50 CORRECTIVE ACTION Determine the reason for the error display and take the appropriate corrective action TOO SMALL UNITS key pressed in an attempt to perform a unit conversion where the interval would have been less than 0001 CORRECTIVE ACTION Determine the reason for the error display and take the appropriate corrective action 8200 M538 O01 225 Installation Page 105 TROUBLESHOOTING CONT UNSTABLE Motion is present when trying to power up print zero or perform a push button tare function CORRECTIVE ACTION Wait for a stable weight display STABLE symbol on before performing any of these operations WRONG RAM During memory access to the eXternal ram an error has occurred CORRECTIVE ACTION Consult your scale service provider ARAM FAILURE The power up test of eXternal ram the big chip in a socket has failed CORRECTIVE ACTION Consult your scale service provider Before You Call Service The Model 225 indicator has been designed to provide you with years of trouble free operation In spite of this troubles sometimes happen Before calling for service assista
112. selected print ticket format Pressing the ae key the ESC key and then the PRINT eae when ihe ia nA is showing the PION prompt The display will change to show FEIN Note that X is the current ticket format selected If the setting displayed is acceptable press the ENTER key to exit and return to normal operation Otherwise using the numeric keys enter the new value for the ticket format and then press the ENTER key to exit and return to normal operation 0 Print Tab Settings 1 Default Print Format 2 VISUALIZER Ticket 3 VISUALIZER Ticket 4 VISUALIZER Ticket 5 VISUALIZER Ticket 6 VISUALIZER Ticket In addition to using the above key combination to change the print ticket format the operator just prior to printing the ticket can change the print ticket format at the end of the weighing operation This is accomplished by performing the normal weighing operation and then pressing the desired format number 0 1 2 3 4 5 or 6 followed by pressing the PRINT key NOTE When a print format is selected by either method it will remain active until changed by the operator 8200 M538 O1 225 Installation Page 26 KEYPAD FUNCTIONS CONT Shift Key Combinations Cont SHIFT ENTER KEY During normal operations this combination is used to increase the LCD contrast Refer to the DISPLAY CONTRAST ADJUSTMENT section of this manual for more information SHIFT SPACE KEY This combination is used during norm
113. sins deik If the setting displayed is acceptable proceed to the next setup parameter Otherwise press the 2 key the ENTER key and then using the numeric keys enter the value for the printer parity rate and then press the ENTER key to save the new setting and return to the COM1 SETUP MENU Allowable values are 0 1 or 2 0 2 NONE No Parity 1 Odd Parity 2 Even Parity EITS x COM1 DATA BITS With the COM1 SETUP MENU displayed the current setting for the i T parameter will be shown Note that X is the current value If the setting displayed is acceptable proceed to the next setup parameter Otherwise press the 3 key the ENTER key and then using the numeric keys enter the value for the printer data bits and then press the ENTER key to save the new setting and return to the COM1 SETUP MENU Allowable values are 7 or 8 4 5 7OFS 2 COM1 STOP BITS With the COM1 SETUP MENU displayed the current setting for the T CEP zs parameter will be shown Note that X is the current value If the Eon y diselavod is acceptable proceed to the next setup parameter Otherwise press the 4 key the ENTER key and then using the numeric keys enter the value for the printer stop bits and then press the ENTER key to save the new setting and return to the COM1 SETUP MENU Allowable values are 1 or 2 c CLUNT XXX COM1 CONTINUOUS OUTPUT With the COM1 SETUP MENU displayed the current setting for the Z parameter will be shown Note that XXX is the c
114. t in digital technology and innovative features for the weighing industry Configuration and upgrades can easily be performed in the field while still maintaining the rigid control the most demanding installations require This flexibility insures the Model 225 will be able to meet your weight indicating needs for years to come The purpose of this manual is to provide you with a guide through installation setup and calibration of your new Model 225 Weight Indicator Please read it thoroughly before attempting to install your indicator and keep it handy for future reference FCC COMPLIANCE STATEMENT WARNING This equipment generates uses and can radiate radio frequency and if not installed and used in accordance with the instruction manual may cause interference to radio communications It has been tested and found to comply with the limits for a Class A computing device pursuant to Subpart J of Part 15 of FCC rules which are designed to provide reasonable protection against such interference when operated in a commercial environment Operation of this equipment in a residential area may cause interference in which case the user will be responsible to take whatever measures necessary to correct the interference You may find the booklet How to Identify and Resolve Radio TV Interference Problems prepared by the Federal Communications Commission helpful It is available from the U S Government Printing Office Washington D C 20402 Order stock
115. t setup parameter Otherwise using the alpha numeric keys enter up to 12 characters for the password and then press the ENTER key to save the new setting and return to the SETUP MENU 3 PASSWORD OPERATION With a PASSWORD set anytime the operator tries to enter Calibration and Setup the display will show the FAZ SB ORII prompt requiring the operator to enter the correct password If the wrong password is entered the indicator displays ERROR momentarily and returns to the weight mode Note that the password is not shown on the display when the operator is entering it NOTE It is recommended to write the password down and store it in a secure location If the password is forgotten or lost and a change to the indicator setup is required the indicator must be reprogrammed WARNING Reprogramming the indicator will ERASE ALL the contents of the Nov Ram and memory 8200 M538 O1 225 Installation Page 73 CALIBRATION AND SETUP CONT With the SETUP MENU 8 displayed Press PREV Navigation Keys A UP Arrow to return to SETUP MENU 2 Press EXIT Navigation Keys V Down Arrow to return to the SETUP REVIEW MENU 8200 M538 01 225 Installation Page 74 AUDIT TRAIL COUNTERS A Category 1 Audit Trial is provided on the Model 225 with two event counters that increment when a change is made to features that are required by NTEP or OIML to be sealed One counter is designated for calibration parameters and one is designated for conf
116. tatus of the 16 Preset Weight Comparators PWC will be shown If the status displayed is acceptable press EXIT Navigation Keys A UP Arrow to exit and return to the SETUP MENU 72 Otherwise press the PWC number to toggle its status turn ON or OFF and then press the ENTER key to save the new setting DIO Setup Completed When the status of all Preset Weight Comparators has been completed press EXIT Navigation Keys A UP Arrow to exit and return to the SETUP MENU 72 With the SETUP MENU 2 displayed Proceed to the next setup parameter Press PREV Navigation Keys A UP Arrow to return to SETUP MENU 1 Press NEXT Navigation Keys V Down Arrow to proceed to the SETUP MENU 8 8200 M538 O1 225 Installation Page 48 CALIBRATION AND SETUP CONT PRINT TABS SETUP With SETUP MENU 1 displayed press NEXT Navigation Keys V Down Arrow to proceed to SETUP MENU 2 a FRINT TAES PRINT TABS SETTING With the SETUP MENU 2 displayed press the 3 key and then the ENTER key to proceed to PRINT TABBING MENU 1 i FORT 2 22222 SELECT PORT FOR PRINTER With PRINT TABBING MENU 1 displayed the current setting for the F i parameter will be shown Note that X is the current value and XXXXXXX is ihe description If the setting displayed is acceptable proceed to the next setup parameter Otherwise press the 1 key the ENTER key and then using the numeric keys enter the value for the port the printer will be connected to
117. tion YY or XX to disable the data from printing E TIME X TIME PRINT LOCATION With PRINT TABBING MENU 1 displayed the current setting for the T FE parameter will be shown Note that YY XX is the current position for printing of the time If the position displayed is acceptable proceed to the next setup parameter Otherwise press the 6 key the ENTER key and then using the numeric keys enter the new print position and then press the ENTER key to save the new setting and return to PRINT TABBING MENU 1 7 OATE X DATE PRINT LOCATION With PRINT TABBING MENU 1 displayed the current setting for the firs i i parameter will be shown Note that YY XX is the current position for printing of the date If the position displayed is acceptable proceed to the next setup parameter Otherwise press the 7 key the ENTER key and then using the numeric keys enter the new print position and then press the ENTER key to save the new setting and return to PRINT TABBING MENU 1 eene z INC NO X CONSECUTIVE NUMBER PRINT LOCATION With PRINT TABBING MENU 1 displayed the current setting for the EBRE RICE parameter will be shown Note that YY XX is the current position for BAAG of the consecutive number If the position displayed is acceptable proceed to the next setup parameter e Otherwise press the 8 key the ENTER key and then using the numeric keys enter the new print position and then press the ENTER k
118. tion for santiago ot the Converted Units Net weight If the position displayed is acceptable proceed to the next setup parameter Otherwise press the 1 and 6 keys the ENTER key and then using the numeric keys enter the new print position and then press the ENTER key to save the new setting and return to PRINT TABBING MENU 2 17 ILD YY 2 ID STORAGE NUMBER PRINT LOCATION With PRINT TABBING MENU 2 displayed the current setting for the 1 1i parameter will be shown Note that YY XX is the current position for printing of the ID Storage number If the position displayed is acceptable proceed to the next setup parameter Otherwise press the 1 and 7 keys the ENTER key and then using the numeric keys enter the new print position and then press the ENTER key to save the new setting and return to PRINT TABBING MENU 2 Print Tabs Setting Completed With PRINT TABBING MENU 2 displayed press PREV Navigation Keys A UP Arrow to return to PRINT TABBING MENU 1 or press EXIT Navigation Keys V Down Arrow to return to SETUP MENU 2 With the SETUP MENU 2 displayed Proceed to the next setup parameter Press PREV Navigation Keys A UP Arrow to return to SETUP MENU 1 Press NEXT Navigation Keys V Down Arrow to proceed to the SETUP MENU 8 8200 M538 O1 225 Installation Page 54 CALIBRATION AND SETUP CONT The following describes the Scale Setup for the 225 The standard 225 supports one 1 scale With the optional 225
119. to the previous selection Also note that on prompts requiring a value to be entered pressing the ESC key will clear the value r Figure No 13 poe Navigation L Keys L r eGoeoooo CO senes SERE E HE 7 Oye Ta lf wf e jr it VT HTe p ji L Es Le Jie Le a JL Lk JUL Jom 9 7p Alphanumeric Mu Keys i swe i Z UX Le Wy LB ILN JM iE space j Pe tet Sat Se PM ORE MODEL 225 WEIGHT INDICATOR CAUTION The membrane keypad is not to be operated with pointed objects pencils pens fingernails etc Damage to keypad resulting from this practice will NOT be covered under warranty If your local metrology laws require the use of physical sealing to enter calibration and setup the calibration seal jumper must be removed You may gain access to this jumper by removing the fourteen 14 acorn nuts securing the rear panel Refer to Figure No 12 for the location of the jumper 8200 M538 O1 225 Installation Page 34 CALIBRATION AND SETUP CONT With the indicator ON press the SHIFT key and then press the Navigation ENTER key red square key in center of the Navigation arrows The display will change to show the SETUP REVIEW MENU i ENTER CALIBRATION AND SETUP SETUP MENU 1 With the SETUP REVIEW MENU displayed press the 1 key a
120. ts separate from the indicator Many of these disturbances originate within the building itself and can seriously affect the operation of the instrument These sources of disturbances must be identified and steps must be taken to prevent possible adverse effects on the instrument Examples of available alternatives include isolation transformers power regulators uninterruptible power supplies or simple line filters Transient Suppression The following recommendations will help to reduce transients e Always use shielded cables to connect signal wires to the weight indicator Secure the cables in the cable clips provided inside the indicator e Connect the cable shield indicator end only to a ground point inside the indicator Keep wires that extend beyond the shield as short as possible e Do not run load cell or signal cables from the weight indicator along side or parallel to wiring carrying AC power If unavoidable position the load cell and signal cables a minimum of 24 away from all AC wiring Always use arc suppressors across all AC power relay contacts see recommendations at http www paktron com pdf Quencharch QRL pdf Use zero voltage switching relays optically isolated if possible 8200 M538 O1 225 Installation Page 7 INSTALLATION Before beginning installation of your Model 225 Weight Indicator make certain that it has been received in good condition Carefully remove it from the shipping carton and inspect it f
121. tup 8200 M538 01 225 Installation Page 43 CALIBRATION AND SETUP CONT The following describes the setup for the 225 COM ports Serial Ports Although the three 3 COM ports can be configured differently they have the same setup parameters In the setup menus shown and parameters described COM Serial Port 1 is referenced Substitute the COM port number you are configuring for the number shown z Lii COM1 SERIAL PORT 1 With the Serial Menu displayed press the 2 key and then the ENTER key to proceed to the COM1 SETUP MENU 1 BALID 2 KILLE COM1 BAUD RATE With the COM1 SETUP MENU displayed the current setting for the ALIZi parameter will be shown Note that X is the current value and XXXXXX is the actual baud rate If the setting displayed is acceptable proceed to the next setup parameter Otherwise press the 1 key the ENTER key and then using the numeric keys enter the value for the printer port baud rate and then press the ENTER key to save the new setting and return to the COM1 SETUP MENU Allowable values are 0 through 13 0 300 4 4800 8 28800 12 115200 1 600 5 9600 9 38400 13 230400 2 1200 6 14400 10 57600 3 2400 7 19200 11 76000 8200 M538 O01 225 Installation Page 44 CALIBRATION AND SETUP CONT 2 PARITY X XXXX COM1 PARITY RATE With the COM1 SETUP MENU displayed the current setting for the F parameter will be shown Note that X is the current value and XXXX i is
122. ugh 99 divisions ei 3 STEL CNT XxXX STABLE COUNT CONSECUTIVE STABLE iori With SCALE 1 SETUP MENU 1 displayed the current setting for the i x parameter will be shown Note that XXX is the current number of consecutive stable weight readings before indicating stable weight If the setting displayed is acceptable proceed to the next setup parameter Otherwise press the 8 key the ENTER key and then using the numeric keys enter the value for the stable count and then press the ENTER key to save the new setting and return to SCALE 1 SETUP MENU 1 Allowable values are 1 through 255 7 AT INTERVAL x WEIGHT INTERVAL SINGLE OR DUAL n or 1 E MENU 1 displayed the current setting for the fi parameter will be shown Note that X is the current value If the setting displayed is acceptable proceed to the next setup parameter Otherwise press the 9 key the ENTER key and then using the numeric keys enter the value for the weight interval and then press the ENTER key to save the new setting and return to SCALE 1 SETUP MENU 1 Allowable values are 1 or 2 WT INTERVAL 1 WT INTERVAL 72 Single Interval One weight range Dual Interval Two weight ranges 8200 M538 O1 225 Installation Page 57 CALIBRATION AND SETUP CONT 3 WT INTERVAL X WEIGHT INTERVAL SINGLE OR DUAL CONT CAUTION When using the dual interval feature of the 225 do not attempt to use a division value in the low range that is too small t
123. uring Calibration and Setup See the Lia parameter in SETUP MENU 1 9 If the date displayed is correct press the ENTER key and proceed to step 11 10 Otherwise using the numeric keys enter the correct date in the format selected during Calibration and Setup MMDDYY or piede and then press the ENTER key 11 The display will change to show RE NER X X X X where XXXXXX is the current consecutive number 12 If the consecutive number displayed is correct press the ENTER key to return to normal operations 13 Otherwise using the numeric keys enter the new consecutive number 6 digits max and then press the ENTER key to return to normal operations 8200 M538 O1 225 Installation Page 31 TIME DATE AND CONSECUTIVE NUMBER CONT 24 Hour Clock Format Selected in Setup TIME 24 With the indicator in normal bred moos bei the TIME DATE key The display will change to show 7 i AGE where XXXXXX is the current time If the time displayed is correct press the ENTER tios and proceed to step 5 Otherwise using the numeric keys enter the correct time HHMMSS and then press the ENTER key IMPORTANT With a 24 hour clock format AM and PM times are entered differently When entering times before noon the actual time is entered For example 8 30 AM would be entered and would print on the ticket as 083000 e When entering times after noon you must add 12 to the time For example 8 30 PM would be entered oie woul
124. urned to its present calibration setting without using test load weights Calibration C Numbers The calibration C numbers i z 2 and E24 are displayed on the SCALE 1 CALIBRATION MENU during the calibration and setup procedure These numbers correspond to the calibration setting of the indicator They can be used when replacing an indicator or if the need arises to recalibrate the scale and test load weights aren t available By entering the previously recorded numbers the indicator can be returned to its present calibration settings without using test load weights 8200 M538 O1 225 Installation Page 65 CALIBRATION AND SETUP CONT Multi Point Calibration CAL iz FIRST CALIBRATION WEIGHT With the SCALE 1 CALIBRATION MENU displayed press the 1 and 0 keys and then the ENTER key The d will range to show the settings for capacity interval decimal point position and i ici Vi This is the first of three calibration weights It could be ZERO no load the MID POINT weight or the TEST load weight 1 If the first calibration v wei nti is to be ZERO no load press the ENTER key une ed will flash AT IBES aa forafew seconds and then change to show i 2 If the first salipration AeA is to be the MID POINT weight or the TEST load weight place the weights on the scale 3 Using the numeric keys enter the value of the TEST load weight and then press the ENTER key 4 The rd A flash show Dum
125. urrent value If the setting discic uod is acceptable proceed to the next setup parameter Otherwise press the 5 key the ENTER key YES or NO on the soft keys and then the ENTER key to save the new setting and return to the COM1 SETUP MENU Continuous Output Enabled Continuous Output Disabled 8200 M538 O01 225 Installation Page 45 CALIBRATION AND SETUP CONT Ba TYPEZXE 2222222 COM1 CONTINUOUS OUTPUT SELECTION With the COM1 SETUP MENU displayed the current setting for the T Y 7E parameter will be shown Note that X is the current value and XXXXXXXXXX is the description If the setting displayed is acceptable proceed to the next setup parameter Otherwise press the 6 key the ENTER key and then using the numeric keys enter the value for the printer continuous output selection and then press the ENTER key to save the new setting and return to the COM1 SETUP MENU Allowable values are 0 through 7 and 9 0 SMA 4 TOL SHORT 9 TALLEY 1 SB400 5 NUMERIC WT 2 SB200 6 SB500 Q355 7 SB250 500M 7 S4LE 2 SCALE USED FOR COM1 DATA With the COM1 SETUP MENU displayed the current setting for the STAL parameter will be shown Note that X is the current value If the salting rue is acceptable proceed to the next setup parameter Otherwise press the 7 key the ENTER key and then using the numeric keys enter the value for the scale the printer will receive data from and then press the ENTER key to save the new sett
126. vider regarding recalibration CHECK MATL In a SORA d Control or Batcher operation configured for decumulative operation 8C AIL there is not enough material to start the operation CORRECTIVE ACTION Determine the reason for the error display and take the appropriate corrective action CHECK ZERO In a oe Fill Control or Batcher operation with LIFE GATE YES and Alito i NET the weight is above the zero ioldrancs allis CORRECTIVE ACTION Determine the reason for the error display and take the appropriate corrective action 8200 M538 O1 225 Installation Page 103 TROUBLESHOOTING CONT COLO RAM The eXternal ram has failed to retain memory CORRECTIVE ACTION Consult your scale service provider CAL LOST CONFIG REQUIRED SCALE X EEPROM checksum failure Indicates improper stored calibration data calibration is necessary Note that X is the scale number 1 2 or 3 CORRECTIVE ACTION Recalibrate with calibrated test weight ERROR An invalid keypad entry was attempted A PRINT key pressed with a negative weight B TARE key pressed to enter a push button tare value of a negative value C ENTER key pressed to enter a tare weight value that exceeds the scale capacity D ENTER key pressed to enter a tare weight value that is inconsistent with the scale division value i e attempt to enter a tare of 123 with scale divisions of 5 ZERO key pressed when the gross weight is outside the scale zero weight range Ib
127. ys enter 160 and then press the ENTER key The display will change to show a warning message To ERASE the calibration data press YES on the soft keys and then the ENTER key Otherwise press NO on the soft keys and then the ENTER key to return the SETUP REVIEW MENU DIRWYN 8200 M538 01 225 Installation Page 107 NOTES 8200 M538 O1 225 Installation Page 108 NOTES 8200 M538 O1 225 Installation Page 109 STATEMENT OF LIMITED WARRANTY WARRANTY TERMS Cardinal Scale Manufacturing Company warrants the equipment we manufacture against defects in material and workmanship The length and terms and conditions of these warranties vary with the type of product and are summarized below PRODUCT MATERIAL AND SM Le MATER CORROSION ON SITE So TYPE WORKMANSHIP DAUGE DAUE See note 4 LABOR ANE See note9 See note7 REQUIREMENTS VEHICLE SCALE WEIGHT YES NO INDICATORS VEHICLE SCALE 12356 LOAD CELLS YES 90 DAYS Mec A B C D Ex Hydraulic HYDRAULIC 1 5 6 8 LOAD CELLS ES TEMAS A B C D VEHICLE 1 2 3 5 6 SCALE pe 90 DAYS ABCD ALL OTHER CARDINAL YES PRODUCTS STRUCTURE REPLACEMENT PARTS IN MOTION VEHICLE 90 DAYS SCALES APPLICABLE LIMITATIONS AND REQUIREMENTS This warranty applies only to the original purchaser The warranty does not apply to equipment that has been tampered with d

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