Home

Alamo FC-0001 User's Manual

1. EA a 3 A Word 10 th USER sconce diicasnsiacaiiisseaiasiiasisanieeacsiniinaaeanne 3 SOY Alert SYN cra PE Industrial Agricultural Mower Types ess dl Be a Responsible Operator a 5 Safety Management of Hazards and Risks OS 6 Follow a Safety Program oi 11 Safety Before Operation cccccccccccscccececsccccceccnsecessesecnessee 17 Safety Starting and Testing 0ccsecceeeseenseneceneeeentsenseeness 13 Safety During Operation ccccceccececcecencucceceeneceuceeeees 14 Safety During Shutdown SS O O C 18 Safety During Maintenance l A ELET EI 19 A A kA 21 Acknowledgement S2 2222225552 We wish to acknowledge the contributions of the members of the Association of Equipment Manufacturers to the preparation of this Safety Manual Copyright 2000 AEM formerly Equipment Manufacturers Institute Revised 08 2003 All rights reserved Forward AAA AD ODO A DAD O AO V A M U This Safety Manual is intended to point out some of the basic safety situations which may be encountered during the normal operation and maintenance of your machine and to suggest possible ways of dealing with these conditions This manual is NOT a substitute for the manufacturers manual s Additional precautions may be necessary or some instructions may not be applicable depending on the equipment attachment devices and condi tions at the worksite or in the service are
2. MAVERICK 3 09 Safety Section 1 36 O 2009 Alamo Group Inc SAFETY FML LOGO NAME P N 02967592 100H LOGO NAME U gt TI m lt P N 02967595 NAME DECAL P N 02970885 NAME DECAL P N 02970896 MAVERICK 3 09 Safety Section 1 37 2009 Alamo Group Inc SAFETY NAME DECAL P N 02970886 NAME LOGO gt LLI LL lt U P N 02971931 DANGER KEEP AWAY Sickle Blades are guarded only by remote location Keep all persons away from cutting Blades to prevent amputation of contacted body parts Sickle Blades are guarded only by remote location K Il fi tting Blades t t P N 02973496 mse amputation of contacted body parts a NAME DECAL BOOM DITCHER P N 02970888 MAVERICK 3 09 safety Section 1 38 2009 Alamo Group Inc SAFETY WARNING Debris from rotor can cause property damage and serious injury to bystanders ENNE Ng q ar DEBRIS THROWN BY ROTOR CAN CAUSE PROPERTY DAMAGE AND SERIOUS INJURY TO BYSTANDERS 1 KEEP ALL PERSONS CLEAR OF DEBRIS THROWN BY ROTOR 2 THROW DEBRIS AWAY FROM TRAFFIC AND BUILDING 3 NEVER APPROACH DITCHER IF ROTOR IS ROTATING P N 999204 4 OPERATE AT SLOW SPEED USE SPECIAL CARE IN AREAS HAVING ROOTS STONES OR OTHER DEBRIS 999204 WARNING Pinch Points ALAAVS Ad WARNING PINCH POINTS 02962764 P N 02962764 DANGER Guard Missing Do Not Operate If you see this decal Do Not Operate
3. e Use la pr ctica de parada del equipo apropiada antes de dar servicio ajustar limpiar o eliminar las obstrucciones de la segadora e Mantengase alejado de las hojas rotativas piezas y l neas de transmisi n e Nunca arranque el motor del tractor mientras est de pie al lado del equipo e Solamente arranque el motor del tractor cuando est sentado en el asiento del operador con el cintur n de seguridad abrochado PR CTICAS DE SEGURIDAD RECOMENDADAS PARA DEFENSAS Y BLINDAJES DE LA LINEA DE TRANSMISION e Mantenga las l neas de transmisi n y otros blindajes colocados y en buen estado e No debe operar la segadora cuando las defensas defensas de la l nea de transmisi n u otros blindajes hagan falta o est n da ados PR CTICAS DE SEGURIDAD RECOMENDADAS Lea los manuales del operador del fabricante para conocer las instrucciones sobre defensas defensas de la l nea de transmisi n y otros blindajes e Reemplace las defensas defensas de la l nea de transmisi n y otros blindajes desgastados o da ados antes de segar e Use solamente defensas y blindajes de reemplazo hechas por el fabricante Otras defensas o blindajes pueden no encajar o ser de materiales inadecuados que no cumplan con los requisitos de resistencia del equipo e Reemplace las calcoman as e instrucciones de advertencia desgastadas o da adas e Explique las instrucciones de inspecci n y mantenimiento a los usuarios u operadores que no puedan leer
4. lt O lt am LLI O O according to the colors specified on decal Then Hydraulic Motor Connection Auxiliary Door Connections Blue Case Drain Yellow Rod End attach the door cylinder hoses from the boom to Orange Return Yellow White Base End i Red Pressure Green Rod End the Maverick Heads Door Cylinder according to Green White Base End the colors specified on decal 2 When connecting the mower head hydraulic lines to the boom keep the hose quick couplers and swivels free of dirt and other contaminants Wipe all dirt and other contaminants from the hydraulic remote ports and mower hydraulic hose Yellow Green coupler with a clean cloth before connecting OPS White White 02971987 B 0019 A Avoid contact with hot surfaces including hydraulic oil tanks pumps motors valves and hose connections Relieve hydraulic pressure before performing maintenance or repairs Use gloves and eye protection when servicing hot components Contact with a hot surface or fluid can cause serious injury from burns or scalding sc 34 MAVERICK 3 09 Operation Section 3 8 2009 Alamo Group Inc OPERATION Do not operate this Equipment with hydraulic oil or fuel leaking Oil and fuel are explosive and their presence could present a hazard Do not check for leaks with your hand High pressure oil streams from breaks in the line could penetrate the skin and cause tissue damage including gangrene To check for
5. object while Blade is in motion Remedy Inspect the area before mowing to Remedy Inspect area to be mowed and remove determine where the foreign objects are located foreign objects that could cause damage to the and place visible hazard markers to identify the blade bolt areas where immovable foreign objects exist and avoid hitting the objects SSA O U m gt O Z Se ONO U o PNY Recessed area on bolt head Inspect the Blade Bolt Heads daily for abnormal wear REPLACE BOTH BLADE BOLTS on DANGER the Blades IMMEDIATELY if either blade bolts has e Visible cracks or e the recessed area on blade bolt is worn off or e If Blade Bolt has gouges or chipped areas Failure to replace abnormally worn blade bolts may lead to catastrophic failure of the blades and ejection of the broken part which may cause serious bodily injury or death Always replace Blade Bolts with new bolts whenever replacing the Blades OPS U 0037 MAVERICK 3 09 Operation Section 3 19 2009 Alamo Group Inc OPERATION Boom Mower PRE OPERATION Inspection ALAMO Mower D Make Date Shift Before conducting the inspection make sure the tractor engine is off all rotation has stopped and the tractor is in park with the parking brake engaged Make sure the mower is resting on the ground or securely blocked up and all hydraulic pressure has been relieved Item Condition at Specific Comments if AS of
6. Avoid contact with hot surfaces including hydraulic oil tanks pumps motors valves and hose connections Relieve hydraulic pressure before performing maintenance or repairs Use gloves and eye protection when servicing hot components Contact with a hot surface or fluid can cause serious injury from burns or scalding sc 34 AWARNING DO NOT operate this Implement on a Tractor that is not properly maintained Should a mechanical or Tractor control failure occur while operating immediately shut down the Tractor and perform repairs before resuming operation Serious injury and possible death could occur from not maintaining this Implement and Tractor in good operating condition A DANGER Avoid contact with hot surfaces of the engine or muffler Use gloves and eye protection when servicing hot components Contact with a hot surface or fluid can cause serious injury from burns or scalding sc ss AWARNING MAVERICK 3 09 safety Section 1 4 2009 Alamo Group Inc SAFETY The rotating parts of this machine continue to rotate even after the Tractor has been turned off The operator should remain in his seat for 60 seconds after the brake has been set the PTO disengaged the tractor turned off and all evidence of rotation has ceased SBM 5 Wait a minute Save a life Do not put hands or feet under mower decks Blade Contact can result in serious injury or even death Stay away until all motion has stopped and the decks are
7. BOOM ARM MOWER TTT RAM BC 0001 Published 03 09 Part No 02981992C OPERATOR S MANUAL This Operator s Manual is an integral part of the safe operation of this machine and must be maintained with the unit at all times READ UNDERSTAND and FOLLOW the Safety and Operation Instructions contained in this manual before operating the equipment C01 Cover SA LEA EL INSTRUCTIVO ALAMO GROUP 1502 E Walnut y ALWAYS ON THE CUTTING EDGE Seguin Texas 78155 Si No Lee Ingles Pida 831 372 355 Ayuda a Alguien Que Se Lo Lea Para Que le Email parts alamo industrial com Ja Las Medidas de Seguridad 2009 Alamo Group Inc 0 00 To the Owner Operator Dealer All implements with moving parts are potentially hazardous There is no substitute for a cautious safe minded operator who recognizes the potential hazards and follows reasonable safety practices The manufacturer has designed this implement to be used with all its safety equipment properly attached to minimize the chance of acci dents BEFORE YOU START Read the safety messages on the implement and shown in your manual Observe the rules of safety and common sense A DANGER FAILING TO FOLLOW SAFETY MESSAGES AND OPERATING INSTRUCTION CAN CAUSE SERIOUS BODILY INJURY OR EVEN DEATH TO OPERATOR AND OTHERS IN THE AREA 2 NO RIDERS NO 3 USE SAFETY SHOES 4 BLOCK UP SECURELY CHILDREN OPERATORS HARD HAT SAFETY BEFORE WORKING GLASSES SEAT BELTS Stu
8. Mow only in conditions where you have clear visibility in daylight or with adequate artificial lighting Never mow in darkness or foggy conditions where you cannot clearly see at least 100 yards 90 m in front and to the sides of the tractor and mower Make sure that you can clearly see and identify passersby steep slopes ditches drop offs overhead obstructions power lines debris and foreign objects If you are unable to clearly see these type of items discontinue mowing sam 1 AWARNING Avoid mowing in reverse direction when possible Check to make sure there are no persons behind the mower and use extreme care when mowing in reverse Mow only ata slow ground speed where you can safely operate and control the tractor and mower Never mow an area that you have not inspected and removed debris or foreign material SGM 08 WARNING AWARNING Never operate the mower head tilted down where the operator can see the blades of the mower The blade could throw an object toward the operator causing serious injury or death Never operate the mower without an Operator Protective Structure Always were safety glasses and a hard hat Ops 0005 MISC MAVERICK 3 09 Operation Section 3 41 2009 Alamo Group Inc OPERATION 8 1 Foreign Debris Hazards Overhead Obstructions An area to be cut must first be inspected for objects that could be thrown or that could damage the machine Walk through the area looking for fences boulder rocks culv
9. Segunda pasada de segado e Retire los desechos y otros objetos e Corte el pasto a la altura deseada y a 90 grados de la primera pasada siempre que sea posible Use las pr cticas apropiadas de parada del equipo para su seguridad al bajar del tractor Vigile los espacios libres del equipo Las segadoras con enganche de tres puntos y de montaje lateral tienen un arco de viraje mayor que las segadoras de tiro Permita suficiente espacio libre para virar con seguridad Seguridad en el uso de las segadoras montadas en la parte inferior Cuando segue con una segadora montada en la parte inferior e Mantenga el conducto de descarga desmontable colocado en su lugar sobre el agujero de descarga Nunca permanezca de pie sobre la cubierta de una segadora que est en operaci n e Distribuya el pasto cortado con el conducto de descarga hacia el rea ya segada e Use las pr cticas apropiadas para la parada del equipo antes de eliminar las obstrucciones de la segadora o conducto de descarga 15 16 Riesgos y peligros de obstrucciones elevadas cuando se usan segadoras de ala o pescante Verifique que no haya obstrucciones elevadas cuando use segadoras con alas levantadas o de tipo pescante para evitar lesiones graves o la muerte causadas por el contacto con e L neas de transmisi n de energ a el ctrica Ramas bajas de rboles e Otras obstrucciones elevadas Seguridad en el uso de las segadoras de ala y de montaje l
10. This cut debris can be thrown at great velocities and could result in serious injury or even death sem 17 gt gt gt JE 2 3 MAVERICK 3 09 Safety Section 1 6 O 2009 Alamo Group Inc Do not back up this implement when the boom or mower head is extended Backing could A CAUTION damage the machine or its components ssm 19 Follow these guidelines to reduce the risk of eguipment and WARNING grass fires while operating servicing and repairing the Mower and Tractor Eguip the Tractor with a fire extinguisher in an accessible location Do Not operate the Mower on a Tractor with an underframe exhaust Do Not smoke or have an open flame near the Mower and Tractor Do Not drive into burning debris or freshly burnt areas Do Not attempt to mow or place the mower head close to burning debris Never allow clippings or debris to collect near drivelines gearboxes or hydrualic componts such as valves tanks pumps and motors Periodically shut down the Tractor and Mower and clean clippings and collected debris from the mower deck sBm 20 Do not operate Mower if excessive vibration exists Shut down PTO and the Tractor engine Inspect the Mower to determine the source of the vibration If Mower blades are missing or damaged replace them immediately Do not operate the mower until the blades have been replaced and the Mower operates smoothly Operating the Mower with excessive vibration c
11. and FOLLOW the following Safety Messages Serious injury or death may occur unless care is taken to follow the warnings and instructions stated in the lt Safety Messages Always use good common sense to avoid hazards sa 2 Si no lee ingles pida ayuda a alguien que si lo lea para que le traduzca las LEA EL medidas de seguridad sa 3 INSTRUCTIVO A PELIGRO MAVERICK 3 09 Safety Section 1 2 O 2009 Alamo Group Inc SAFETY AWARNING Engine Exhaust some of its constituents and certain vehicle components contain or emit chemicals known to the state of California to cause cancer and birth defects or other reproductive harm sa 30 AWARNING Battery posts terminals and related accessories contain lead and lead compounds chemicals known to the state of California to cause cancer birth defects or other reproductive harm sG 31 Operator Safety Instructions and Practices Never operate the Tractor or Implement until you have read and completely understand this Manual the Tractor Operator s Manual and each of the Safety Messages found in the Manual or on the Tractor and Implement Learn how to stop the tractor engine suddenly in an emergency Never allow inexperienced or untrained personnel to operate the Tractor and Implement without supervision Make sure the operator has fully read and understood the manuals prior to operation SG 4 AWARNING The operator and all support personnel should wear hard hats s
12. on either side of the tractor these requirements must also be met for the right side tire when the boom is extended to the left side as described above A tractor that does not meet this criteria is DANGEROUS and should not be operated as upset of the unit can occur resulting in possible serious injury and property damage NOTE All factory mounted units are tested and meet the ballast requirement before shipment further testing is not required unless the unit is operated in a manner other than what is considered standard operating conditions For additional information on properly ballasting the tractor refer to Alamo Industrial Tractor and Mower Stability Pamphlet P N 02959010 O U m gt Z Boom Fully Extended DDD iy T A SATA i YY y CE AMAS JA LE ee beer LA FR y DECT MARIAN IN 4 E Al N WEEE E E X XKL MANA Level Ground 1500 Ibs Op 71 If the unit is operated on slopes greater than 5 additional counterweight will be required Operation of the unit on slopes greater than 11 percent 6 4 degrees is not recommended under any circumstances On a tractor with a 96 outside to outside tire spread an 11 percent 6 4 degrees 5 Slope slope occurs when one rear tractor tire is about 8 lower than the other rear tire OPS B 0018 MAVERICK 3 09 Operation Section 3 5 2009 Alamo Group Inc OPERATION 2 GETTING ON AND OFF THE TRACTOR Before getting onto
13. sc 10 Make certain that the Slow Moving Vehicle SMV sign is installed in such a way as to be clearly visible and legible When transporting the Equipment use the Tractor flashing warning lights and follow all local traffic regulations se s MAVERICK 3 09 Operation Section 3 51 2009 Alamo Group Inc OPERATION Reduce speed before turning or applying the brakes Ensure that both brake pedals are locked together when operating on public roads OPS U 0023 10 2 Hauling the Tractor and Implement Before transporting a loaded tractor and implement measure the height and width dimensions and gross weight of the complete loaded unit Ensure that the load will be in compliance with the legal limits set for the areas that will be traveled through OPS U 0024 z O lt or TT a O Use adequately sized and rated trailers and equipment to transport the tractor and implement Consult an authorized dealer to determine the proper equipment required Using adequately sized chains heavy duty straps cables and or binders securely tie down both the front and rear of the tractor utilizing the proper tie down locations as specified by the tractor manufacturer OPS U 0025 MAVERICK 3 09 Operation Section 3 52 2009 Alamo Group Inc OPERATION Arrange the chains so that when tightened the chains are pulling downward and against themselves Carefully tighten the securing chains or other fasteners using boom
14. tank The function of this component is to provide a gateway for incoming and outgoing information This module receives input from the instrumentation then provides that information to the network for further utilization REFERENCE PRODUCT MANUAL FOR XT2 CAN MODULE AVAILABLE ON THE INTERNET AT www igan com VIEWABLE WITH ABOBE ACROBAT READER Analog Inputs 10 Prop Outputs 2x2 J1909 CAN hub 1 Digital Outputs 6 AVAILABLE AT www adobe com Freq Inputs 3 E Gas 1 O z m gt O Z XT2 Expansion Transmission Op 111 The XS is an expansion module that provides extra input and output capabilities in order to gain more flexibility on the network The XS is responsible for receiving the signals from the joystick and other in cab inputs and making them available on the network REFERENCE PRODUCT MANUAL FOR XS EXPANSION MODULE AVAILABLE ON THE INTERNET AT www igan com VIEWABLE WITH ABOBE ACROBAT READER AVAILABLE AT www adobe com XS expansion signal The rotating parts of this machine continue to rotate even after the Tractor has been turned off The operator should remain in his seat for 60 seconds after the brake has been set the PTO disengaged the tractor turned off and all evidence of rotation has ceased SBM 5 Wait a minute Save a life MAVERICK 3 09 Operation Section 3 25 2009 Alamo Group Inc OPERATION 6 4 The Instrumentation Your Maverick Boom utilizes instrumentation for certain decisio
15. 1 Transporting on Public Roadways Extreme caution should be used when transporting the tractor and mower on public roadways The tractor must be equipped with all required safety warning features including a SMV emblem and flashing warning lights to alert drivers of the tractor s presence Remember that roadways are primarily designed for automotive drivers and most drivers will not be looking out for you therefore you must look out for them Check your side view mirrors frequently and remember that vehicles will approach quickly because of the tractor s slower speed Be extremely cautious when the piece of equipment that you are towing is wider than the tractor tire width and or extends beyond your lane of the road OPS B 0014 lt O lt am LLI O O The SMV Slow Moving Vehicle emblem is universal symbol used to alert drivers of the presence of equipment traveling on roadways ata slow speed SMV signs are a triangular bright orange with reflective red trim for both easy day and night visibility Make sure the SMV sign is clean and visible from the rear of the unit before transporting the tractor and implement on a public roadway Replace the SMV emblem if faded damaged or no longer reflective OPS U 0020 MAVERICK 3 09 Operation Section 3 50 2009 Alamo Group Inc OPERATION Make sure that all tractor flashing warning lights headlights and brake taillights are functioning properly before proceeding onto publ
16. Counterweight Turret Main Frame 2 DL 0012 MAVERICK 3 09 Safety Section 1 17 2009 Alamo Group Inc gt LLI LL lt Y SAFETY ITEM mb ITEM 1 2 3 4 3 ITEM h ITEM PART NO D377 03200347 PART NO 02971943 02981986 02979473 02965262 02971123 PART NO 000678 02971943 PART NO 00776031 MAVERICK 3 09 O 2009 Alamo Group Inc QTY QTY ee bh QTY QTY TYPE MULTI REFLCTR TYPE LOGO INSTRUCT INSTRUCT WARNING WARNING TYPE INSTRUCT LOGO TYPE Safety Section 1 18 DESCRIPTION Tractor Decals Multi Hazard Boom Safety Book SMV DESCRIPTION Tank Decals Alamo Industrial 2 7 8x20 Hose and Electrical ISO VG 100 Hyd Oil Hose Burst Pressurized Tank DESCRIPTION Frame amp Counterweight Decals Grease Fitting Inside Alamo Industrial 2 7 8x20 DESCRIPTION CANISTER Operator s Manual SAFETY ITEM 9 0D PART NO 02981782 00757139 00757140 00769736 00769737 02925100 02967827 02967867 2 38332 2 38333 02970889 MAVERICK 3 09 2009 Alamo Group Inc QTY LEVEL LOGO LOGO WARNING DANGER IMPORTANT DANGER DANGER REFLECT REFLECT SIZE Safety Section 1 19 U gt TI m lt DL 0001 DESCRIPTION 60 Rotary Logo Alamo By Terrain King Alamo Industrial Logo Use Repair Guards Blades Thrown Objecis Replacement Parts Multi Hazard Danger Safety S
17. OPERATE THE TRACTOR AND MOWER AND ALL CONTROLS BEFORE ATTEMPTING TO MOW The operator must read and understand the Safety and Operation Sections of this manual and the tractor operators manuals These manuals must be read and explained to any operator who cannot read Never allow someone to operate the unit without complete operating instructions To ensure safety to the operator bystanders and equipment and before starting any mowing operation The operator must become familiar with the area to be mowed and any obstacles and hazards contained within Special attention should be paid to foreign debris overhead obstrucions rough terrain steep slopes passersby and animals in the area Only operate the mower head from the tractor operator s seat with the seatbelt securely fastened Only operate a boom and equipped head on cabbed tractor that is equipped with a Lexaneprotected right side window or a non cabbed tractor equipped with a ROPS and operator safety screen Avoid operating in the reverse direction when possible In situations where the boom and mower must be backed to access areas to be cut make sure there are no persons or other foreign debris behind the tractor When backing operate the tractor at a much reduced ground speed to ensure complete control of the unit is maintained OPS B 0007 O U m gt O Z Do not mow with two machines in the same area except with Cab tractors with the windows WARN ING closed sam 11
18. Peligros y riesgos de rodamiento o vuelco del tractor y segadora EXISTE UN RIESGO DE LESIONES POSIBLES AL OPERADOR POR RODAMIENTO O VUELCO DE LA SEGADORA DURANTE LAS OPERACIONES DE SEGADO POR LO SIGUIENTE e TERRENO ACCIDENTADO PENDIENTES INCLINADAS AGUJEROS BACHES SURCOS PIEDRAS TRONCOS U OTRAS OBSTRUCCIONES QUE PODR AN VOLCAR EL TRACTOR Y SEGADORA VELOCIDADES ABSOLUTAS EXCESIVAS PARA ESTAS CONDICIONES DE TERRENO Dispositivos protectores del equipo y pr cticas de seguridad recomendadas Cuando sea posible retire los troncos piedras etc o m rquelos claramente con las dem s obstrucciones para evitar vuelcos aver as y condiciones de conducci n peligrosas Tenga extremo cuidado para mantener el control sobre el equipo cuando opere en terrenos con estas condiciones ESTRUCTURAS CONTRA VUELCOS ROPS RECOMENDADAS PARA TRACTORES Un tractor equipado con una estructura contra vuelcos ROPS o cabina ROPS cerrada y cintur n de seguridad para la seguridad del operador es esencial para la protecci n adicional del operador cuando opera en terrenos con estas condiciones AJUSTES RECOMENDADOS PARA LA ESTABILIDAD DEL TRACTOR Lea el manual del operador del tractor para conocer los ajustes para aumentar la estabilidad del tractor e Agregue pesas o balasto a las ruedas delanteras y traseras e Ajuste el espacio entre las ruedas al ancho m ximo e Agregue contra balasto en el lado contrario a las segadoras de montaje lateral
19. Repair all damage and make certain rotor or blade carrier is balanced before resuming mowing sam 05 AWARNING Many varied objects such as wire cable rope or chains can become entangled in the operating parts of the mower head These items could then swing outside the housing at greater velocities than the blades Such a situation is extremely hazardous and could result in serious injury or even death Inspect the cutting area for such objects before mowing Remove any like object from the site Never allow the cutting blades to contact such items SGM 06 MAVERICK 3 09 Safety Section 1 10 O 2009 Alamo Group Inc SAFETY Mow at the speed that you can safely operate and control the tractor and mower The correct mowing speed depends on terrain condition and grass type density and height of cut Normal ground speed range is from 2 to 5 mph 3 8 kph Use slow mowing speeds when operating on or near steep slopes ditches drop offs overhead obstructions power lines or when debris and foreign objects are to be avoided sam 07 AWARNING Avoid mowing in reverse direction when possible Check to make sure there are no persons behind the mower and use extreme care when mowing in reverse Mow only ata slow ground speed where you can safely operate and control the tractor and mower Never mow an area that you have not inspected and removed debris or foreign material SGM 08 AWARNING Do not mow with two machines in the same a
20. S Public Law 91 596 The Williams Steiger Occupational and Health Act of 1970 OSHA This Act Seeks lo assure so far as possible every working man and woman in the nation safe and healthful working conditions and to preserve our human resources DUTIES Sec 5 a Each employer 1 shall furnish to each of his employees employment and a place of employment which are free from recognized hazards that are causing or are likely to cause death or serious physical harm to his employees gt LLI LL lt Y 2 shall comply with occupational safety and health standards promulgated under this Act b Each employee shall comply with occupational safety and health standards and all rules regulations and orders issued pursuant to this Act which are applicable to his own actions and conduct OSHA Regulations OSHA regulations state in part At the time of initial assignment and at least annually thereafter the employer shall instruct every employee in the safe operation and servicing of all equipment with which the employee is or will be involved Employer Responsibilities To ensure employee safety during Tractor and Implement operation it is the employer s responsibility to 1 Train the employee in the proper and safe operation of the Tractor and Implement 2 Require that the employee read and fully understand the Tractor and Implement Operator s manual 3 Permit only qualified and properly trained employe
21. Service Inspect and service the boom arm and head prior to operation Damaged and or broken parts should be repaired and or replaced immediately To ensure the unit is ready for operation conduct the following OPS B 0020 Periodically inspect all moving parts for wear and replace when necessary with authorized service parts Look for loose fasteners worn or broken parts and leaky or loose fittings Make sure all pins have cotter pins and washers Serious injury may occur from not maintaining this machine in good working order sc 21 MAVERICK 3 09 Operation Section 3 10 2009 Alamo Group Inc OPERATION The operator s manual and safety signs affixed on the unit contain important instructions on the safe and proper use of the equipment Maintain these important safety features on the implement in good condition to ensure the information is available to the operator at all times e Ensure the manual canister is secured to the equipment with the operator s manual inside e Ensure all safety signs are in place and legible Replace missing damaged and illegible decals OPS U 0011 FRAME ASSEMBLY e Inspect condition of mounting frame weldment e Inspect condition of Turret Frame Assembly e Ensure all bolts and screws are in position and are properly torqued e Ensure all pins are in place and fastened with SCrews e Ensure frame is properly mounted to tractor and hardware is propely installed and tightene
22. U m gt Z e Hard Hat e Steel Toe Safety Footwear e Gloves e Hearing Protection e Close Fitting Clothing e Respirator or Filter Mask depends on operating conditions OPS U 0002 NEVER use drugs or alcohol immediately before or while operating the Tractor and Implement Drugs and alcohol will affect an operator s alertness and coordination and therefore affect the operator s ability to operate the equipment safely Before operating the Tractor or Implement an operator on prescription or over the counter medication must consult a medical professional regarding any side effects of the medication that would hinder their ability to operate the Equipment safely NEVER knowingly allow anyone to operate this equipment when their alertness or coordination is impaired Serious injury or death to the operator or others could result if the operator is under the influence of drugs or alcohol sa 27 TRACTOR REQUIREMENTS In addition to tractor horsepower and size required to operate the boom unit the tractor must also be properly equipped to provide operator protection to alert approaching vehicle drivers of the tractor s presence and to ensure tractor stability when mowing with the boom fully extended MAVERICK 3 09 Operation Section 3 3 2009 Alamo Group Inc OPERATION Tractor Requirements and Capabilities e ASAE approved Roll Over Protective Structure ROPS or ROPS cab and seat belt e Operator Protect
23. Unit unattended while the Implement is in the raised position Accidental operation of a lifting lever or a hydraulic failure may cause the implement to suddenly fall causing serious injury or possible death to anyone who might inadvertently be under the Implement Lower the implement carefully to the ground Do not put hands or feet under lifted components sPu 3 AWARNING MAVERICK 3 09 Safety Section 1 11 2009 Alamo Group Inc SAFETY Do not let the Blades turn when the Mower Deck is raised for any reason including clearance or for turning Raising the Mower deck exposes the Cutting Blades which creates a potentially serious hazard and could cause serious injury or even death from objects thrown from the Blades sam o7 AWARNING Maintenance and Service Safety Instructions and Practices Make sure the PTO shield integral driveline shields and input shields are is installed when using PTO driven equipment Always replace any shield if it is damaged or missing S3PT 8 A DANGER Always disconnect the main PTO Driveline from the Tractor before performing service on the Implement Never work on the Implement with the tractor PTO driveline connected and running Rotating Parts Blades or Drivelines could turn without warning and cause immediate entanglement injury or death sspr 11 gt LLI LL lt Y A DANGER Never interfere with factory set hydraulic calibrations Any change in calibration could WA
24. a hose leak SHUT the unit ENGINE OFF and remove all hydraulic pressure Wear oil impenetrable gloves safety glasses and use Cardboard to check for evidence of oil leaks If you suspect a leak REMOVE the HOSE and have it tested at a Dealer If oil does penetrate the skin have the injury treated immediately by a physician knowledgeable and skilled in this procedure sc 15 o PRE OPERATION INSPECTION AND SERVICE Before each use a pre operation inspection and service of the implement and tractor must be performed This includes routine maintenance and scheduled lubrication inspecting that all safety devices are equipped and functional and performing needed repairs DO NOT operate the unit if the pre operation inspection reveals any condition affecting safe operation Perform repairs and replacement of damaged and missing parts aS soon as noticed By performing a thorough pre operation inspection and service valuable down time and repair cost can be avoided OPS U 0029 Periodically inspect all moving parts for wear and replace when WARNING necessary with authorized service parts Look for loose fasteners worn or broken parts and leaky or loose fittings Make sure all pins have cotter pins and washers Serious injury may occur from not maintaining this machine in good working order sa 21 All Safety Shields Guards and Safety devices including but not limited to the Deflectors Chain Guards Steel Guards Gearbox Shields PTO
25. any person under a raised boom or mower head unless it is securely locked up or supported DO NOT approach the Implement unless the Tractor is turned off and all motion has ceased Never work under the frame work or any lifted component unless the implement is securely supported or blocked up Inadvertent contact with the controls could allow a component to fall A sudden or inadvertent fall by any of these components could cause serious injury or even death SBmM 22 A DANGER Always maintain the safety signs in good readable condition If the safety signs are missing AWARNING damaged or unreadable obtain and install replacement safety signs immediately sc s Do not modify or alter this Implement Do not permit anyone to modify or alter this WARNING A Implement any of its components or any Implement function sa s U gt TI m lt Never work under the Implement the framework or any lifted component unless the Implement is securely supported or blocked up to prevent sudden or inadvertent falling which could cause serious injury or even death sa 14 Never attempt to lubricate adjust or remove material from the Implement while it is in WARNING k motion or while tractor engine is running se 20 Periodically inspect all moving parts for wear and replace when necessary with authorized service parts Look for loose fasteners worn or broken parts and leaky or loose fittings Make sure all pi
26. avoided by mower Mowing Uneven Terrain Safely The tractor and mower stability is reduced on slopes and uneven terrain You can prevent tractor and mower overturns and maintain equipment stability control by e Reviewing tractor and mower operator s manuals for operating safety practices on slopes and uneven terrain conditions Explain the practices to those users and operators who cannot read e Avoiding extremely steep slope operations e Using extreme care to maintain control over your equipment when operating in these conditions e Increasing tractor stability by adding wheel weights and increasing wheel spacing Refer to tractor operator s manual for recommendations e Using ROPS and seat belt equipped tractor for operator safety during mowing operations e Maintaining minimum ground speed e Making wide and gradual turns e Avoiding sudden starts stops and turns when operating up down or across slopes e Not raising rear mount or side mount mowers or mower wings from the ground auring these operations e Keeping alert for holes bumps ruts rocks stumps or other obstructions that could overturn tractor and mower e Avoiding slippery ground conditions that could overturn tractor and mower e Avoiding tractor and mower hang up by diagonal passing through sharp dips and drops Use extreme care in maintaining equipment stability during ali uneven terrain and slope mowing operations You are the final jud
27. blindajes de reemplazo del fabricante Otras defensas o blindajes pueden no encajar o los materiales pueden no ser adecuados para cumplir con los requisitos de resistencia del equipo e Reemplace las calcoman as desgastadas o da adas y las instrucciones de advertencia e Explique las instrucciones de inspecci n y mantenimiento a los usuarios u operadores que no puedan leer Peligros y riesgos de las hojas rotativas y linea de transmisi n EXISTE EL RIESGO DE POSIBLES LESIONES A LOS OPERADORES DE LA SEGADORA Y TRANSE NTES DURANTE LAS OPERACIONES DE SEGADO CAUSADAS POR LO SIGUIENTE s CONTACTO DEL CUERPO CON LAS HOJAS ROTATIVAS ENREDO DEL CUERPO CON LAS L NEAS DE TRANSMISI N Y PIEZAS ROTATIVAS Dispositivos protectores del equipo y pr cticas de seguridad recomendadas Lea los manuales del operador del fabricante para conocer las pr cticas de seguridad recomendadas Explique las pr cticas a los usuarios u operadores que no puedan leer Para evitar el riesgo de lesiones graves o la muerte causadas por el contacto con la hoja en movimiento l nea de transmisi n o enredo de los operadores u otras personas haga lo siguiente SEGURIDAD DE TRANSE NTES e No debe operar cerca de transe ntes e Mantenga a otras personas a varios cientos de pies 300 100 m del rea de segado PR CTICAS DE SEGURIDAD DEL OPERADOR e No permita pasajeros en el tractor o segadora Aseg rese el cintur n de seguridad durante el segado
28. installing the implement on the tractor Raise or Lower the boom and mower head only while seated in the Tractor operator s seat with the seat belt securely fastened Inadvertent contact with the boom controls could allow a component to fall A sudden or inadvertent fall by any of these components could cause serious injury or even death sBm 23 A DANGER MAVERICK 3 09 safety Section 1 5 2009 Alamo Group Inc SAFETY Equipment Operation Safety Instructions and Practices AWARNING Never leave the Tractor and Implement unattended while the Implement is in the lifted position Accidental operation of lifting lever or a hydraulic failure may cause sudden drop of unit with injury or death by crushing To properly park the implement when disconnecting it from the tractor lower the stand and put the retaining pin securely in place or put a secure support under the A Frame Lower the implement carefully to the ground Do not put hands or feet under lifted components S3PT 1 This Implement is wider than the Tractor Be careful when operating or transporting this equipment to prevent the Implement from running into or striking sign posts guard rails concrete abutments or other solid objects Such an impact could cause the Implement and Tractor to pivot violently resulting in loss of steering control serious injury or even death Never allow the Implement to contact obstacles sspt 12 gt LLI LL lt Y A DANGER Use extreme cau
29. jam nut Use a hand wrench or socket to tension the belts Never use power or air equipment to tighten belt This could cause damage to belt sheave CAUTION shaft and bearings Once the belts begin to tighten small adjustments will produce large changes in tension Belts should be tensioned 15 20 lbs of force for 5 16 inches deflection Tighten nuts on studs and jam nut to hold tension BELT TENSION ADJUSTMENT Wu O Z lt Z TT lt q G MEASURE FORCE AND DEFLECTION WITH BELT TENSION METER 5 16 P ae Mnt B 0010 MAVERICK 03 09 Maintenance Section 4 14 2009 Alamo Group Inc MAINTENANCE Lubrication Grease each spindle with one pump of high quality lithium grease weekly More than one pump is unnecessary and will cause a mess when extra grease squirts out of the relief Grease fittings are on front of machine just above the blades Belts Check the belt tension daily Your buzzbar is equipped with high performance Micro V belts that run much tighter than regular V belts The belts should be tensioned to 15 to 20 lbs of force for 5 16 of an inch of deflection gt lt ar mi 7 gt lt m ma 5 16 E 15 20 LB Mnt B 0011 If belts begin to slip check tension To tighten the belts loosen the four nuts that hold the spindle to the body of the machine Then use a hand wrench or socket to turn the bolt that tensions the belt Never use
30. maintain blade speed for a clean cut Refer to the tractor operator s manual or the tractor instrument panel for the engine speed and gear to provide the required operating and desired ground speed Make sure that the mower is operating at its full rated speed before entering the vegetation to be cut Always start and stop cutting blades with engine near idle Ground speed is achieved by transmission gear selection and not by the engine operating speed The operator may be required to experiment with several gear range combinations to determine the best gear and range which provides the most ideal performance from the implement and most efficient tractor operation As the severity of cutting conditions increase the ground speed should be decreased by selecting a lower gear to maintain the proper operating PTO speed OPS B 0009 Mow at the speed that you can safely operate and control the tractor and mower The WARNING correct mowing speed depends on terrain condition and grass type density and height of cut Normal ground speed range is from 2 to 5 mph 3 8 kph Use slow mowing speeds when operating on or near steep slopes ditches drop offs overhead obstructions power lines or when debris and foreign objects are to be avoided sam 07 O U m gt O Z 8 3 Operating the Attached Mower Heads The boom can attach to and operate multiple heads one at a time for a wide range of vegetation control applications The attached heads ar
31. manos Durante la subida y la bajada del tractor e Use las asas y placas de los escalones e Nunca utilice los volantes de direcci n o controles como asas e Nunca suba ni baje de un tractor en movimiento Prueba de seguridad de los controles del tractor y segadora Antes del arranque e Ajuste y abroche el cintur n de seguridad en su tractor equipado con una estructura contra vuelcos ROPS Verifique que el freno de estacionamiento est enganchado Verifique que desenganche la toma de fuerza PTO Verifique que todos los controles est n en la posici n de punto muerto N o de estacionamiento P Advierta a las dem s personas presentes en el rea antes de arrancar el tractor e Cumpla con los procedimientos de arranque recomendados por el fabricante del tractor Despu s del arranque Revise que todos los instrumentos indicadores y luces indicadoras funcionen normalmente e Revise que todos los controles direcci n y frenos del tractor funcionen apropiadamente e Repare un tractor que no est funcionando apropiadamente antes de usarlo e Suba y baje la segadora cuando la l nea de transmisi n llegue al fondo o cuando existen problemas de enganche e Verifique que su equipo no vibre excesivamente y que no tenga ruidos anormales e Use pr cticas apropiadas para detener el equipo antes de inspeccionarlo Seguridad en el sistema de toma de fuerza y segadora Tractores con sistemas de doble velocidad
32. nr B 0004 Blades Check the Blades for cracks and wear and Blade Bolts for tightness daily Blades should be replaced when they are worn excessively bent deformed or out of balance A CAUTION Blades should always be replaced in pairs Blades of different weights can cause serious imbalance and damage to the machine and personnel When replacing blades take care to replace the blade bolts nuts and washers MAVERICK 03 09 Maintenance Section 4 5 2009 Alamo Group Inc MAINTENANCE Hardware Most nuts and bolts will stay tight and therefore need only periodic checking However the following nuts and bolts are extremely important and should receive special attention Spindle Housing Bolts Tighten to 400 Ft Lbs Torque Blade Bolts Tighten to 400 Ft Lbs Torque Blade Bar To Spindle Bolts Tighten to 400 Ft Lbs Torque Be certain to clamp or securely support the Spindle Housing and subassemblies to prevent AWARNING injuries to hands and feet due to inadvertent dropping or falling over Always wear safety glasses and gloves to prevent eye and hand injury when chiseling or AWARNING hammering on metal components Hardened metal will chip unexpectedly LLI 7 lt 7 LLI lt An assembled spindle housing is quite heavy Use a hoist or get help to handle them safely WARNING Lift carefully and properly using your legs to lift NOT YOUR BACK Cylinder Rod Maintenance It is important to visually ins
33. o coloque bloques firmemente debajo de la segadora antes de trabajar debajo de la segadora u otros componentes elevados s Soporte coloque bloques o asegure firmemente las alas de la segadora con los seguros antes de trabajar cerca o debajo de una segadora de tipo ala e Descargue la presi n del sistema hidr ulico moviendo los controles varias veces en todas direcciones e Descargue la presi n antes de desconectar o desensamblar cualquier sistema presurizado Coloque bloques o descargue la presi n del resorte antes de desensamblar cualquier dispositivo a resorte s Soporte o bloquee firmemente cualquier componente de la m quina que est elevado antes de trabajar en ella e Evite las llamas chispas o fumar cerca de cualquier combustible Su seguridad y las piezas del fabricante para la segadora La mayor a de los fabricantes de segadoras usan sujetadores y piezas especialmente dise adas para cumplir con los requerimientos de la operaci n de segado Seguridad cr tica piezas relacionadas pernos de la hoja autoasegurados hojas pasadores blindajes u otros art culos especiales tienen requerimientos de fuerza dise o y encaje espec ficos para el estilo y modelo de la segadora que usted utiliza Las modificaciones o piezas para reparaci n que no son aprobadas por el fabricante de la segadora pueden causar un riesgo significativo por exposici n a su seguridad y la de los dem s PARA EVITAR LAS LESIONES SERIAS 0 LA M
34. of items discontinue mowing SGm 1 A DANGER There are obvious and hidden potential hazards in the operation of this N Mower REMEMBER This machine is often operated in heavy brush pie and in heavy weeds The Blades of this Mower can throw objects if 4 lt gt LLI LL lt Y shields are not properly installed and maintained Serious injury or even death may occur unless care is taken to insure the safety of the operator bystanders or passersby in the area Do not operate this machine with anyone in the immediate area Stop mowing if anyone is within 100 yards of mower SGM 02 A DANGER The rotating parts of this machine have been designed and tested for rugged use However the blades could fail upon impact with heavy solid objects such as metal guard rails and concrete structures Such impact could cause the broken objects to be thrown outward at very high velocities To reduce the possibility of property damage serious injury or even death never allow the cutting blades to contact such obstacles sam Extreme care should be taken when operating near loose objects such O AWARNING as gravel rocks wire and other debris Inspect the area before mowing Foreign objects should be removed from the site to prevent machine damage and or bodily injury or even death Any objects that cannot be removed must be clearly marked and carefully avoided by the operator Stop mowing immediately if blades strike a foreign object
35. or even death Any objects that AF cannot be removed must be clearly marked and carefully avoided by the gt operator Stop mowing immediately if blades strike a foreign object Repair all damage and make certain rotor or blade carrier is balanced before resuming mowing sam 05 T Many varied objects such as wire cable rope or chains can become entangled in the operating parts of the mower head These items could then swing outside the housing at greater velocities than the blades Such a situation is extremely hazardous and could result in serious injury or even death Inspect the cutting area for such objects before mowing Remove any like object from the site Never allow the cutting blades to contact such items SGM 06 Mow at the speed that you can safely operate and control the tractor and mower The correct mowing speed depends on terrain condition and grass type density and height of cut Normal ground speed range is from 2 to 5 mph 3 8 kph Use slow mowing speeds when operating on or near steep slopes ditches drop offs overhead obstructions power lines or when debris and foreign objects are to be avoided sam o7 MAVERICK 3 09 Operation Section 3 42 2009 Alamo Group Inc OPERATION 8 2 Operating Speed and Ground Speed Ground speed for mowing will depend upon the height type and density of vegetation to be cut Do Not exceed 2 MPH while operating Operate the mower at its full rated PTO speed to
36. owner operator and to the manufacturer The first section of this manual includes a list of Safety Messages that if followed will help protect the operator and bystanders from injury or death Many of the Safety Messages will be repeated throughout the manual The owner operator dealer should know these Safety Messages before assembly and be aware of the hazards of operating this mower during assembly use and maintenance The Safety Alert Symbol combined with a Signal Word as seen below is intended to warn the owner operator of impending hazards and the degree of possible injury faced when operating this machine lt S O O O am Indicates an imminently hazardous situation that if not avoided WILL result in DEATH OR A DANGER VERY SERIOUS INJURY Indicates an imminently hazardous situation that if not avoided COULD result in DEATH AWARNING OR SERIOUS INJURY Indicates an imminently hazardous situation that if not avoided MAY result in MINOR A CAUTION INJURY Identifies special instructions or procedures that if not strictly observed could result in damage to or destruction of the machine attachments or the environment MAVERICK 3 09 Introduction Section 2 2 2009 Alamo Group Inc INTRODUCTION Your Maverick Boom Mower is designed for heavy duty cutting in limited access areas such as highway park and rural roadsides overhead growth ditches levees and other such grass and limb control uses
37. power tools to tighten belt Once the belts begin to tighten small adjustments will produce large changes in belt tension Too much tension can cause premature bearing sheave and belt damage Flail Axe Head BELT DEFLECTOR FORCE Mnt B 0012 Belt Tension When installing new belts tighten belts to obtain a 16 lb Belt Deflector Force at 7 16 deflection After a few hours of operation to allow the belts to seat into the sheave grooves recheck and adjust as needed to obtain an 8 to 12 lb Belt Deflection Force at 7 16 deflection Inspect belts and recheck belt tension periodically to maintain an 8 to 12 lb Belt Deflection Force at 7 16 deflection MAVERICK 03 09 Maintenance Section 4 15 2009 Alamo Group Inc MAINTENANCE Grass Flail Head LLI 7 lt 7 LLI lt Mnt B 0049 Tensioning Drive Belts The rotor shaft is driven from the gear motor via V belts which are adjustable for tension After stopping the tractor engine remove the drive guards to tighten the belts Check the tension by applying a force of 6 17 7 72 los at right angles to the belt in the centre of the two pulleys If the deflection is great than 1 4 then release the motor mounting plate screws and adjuster locknut and screw the adjuster to tighten the belts until the deflection is 1 4 Then tighten the locknut recheck the belt tension and replace the belt cover IMPORTANT Do not overtighten belt as t
38. protectoras o protector facial e Guantes extrafuertes e Protecci n auditiva e Ropa reflectora e Equipo para clima h medo e Respirador o m scara filtrante Use ropa apropiada para las condiciones del trabajo Siempre conozca c mo obtener ayuda en caso de una emergencia Conozca donde encontrar y c mo usar los equipos de primeros auxilios y el extintor de incendios sistema de supresi n de incendios Mant ngase alerta Evite los accidentes No conozca la seguridad en la forma m s dificil Manejo seguro de riesgos y peligros AM Adicionalmente al dise o y configuraci n del equipo el CONTROL DEL PELIGRO INSTRUCCIONES y la PREVENCI N DE ACCIDENTES dependen de la conciencia preocupaci n DE SEGURIDAD prudencia y capacitaci n adecuada de los propietarios y operadores durante la operaci n transporte mantenimiento y almacenamiento del equipo El MANEJO SEGURO DE RIESGOS Y PELIGROS ES UN ELEMENTO ESENCIAL PARA LOS PROPIETARIOS Y OPERADORES RESPONSABLES DE TRACTORES Y SEGADORAS REVISE EL MANEJO SEGURO DE LOS PELIGROS Y RIESGOS ENUMERADOS A CONTINUACI N Peligro de objetos despedidos EXISTE LA POSIBILIDAD DEL RIESGO DE LESIONES A LOS OPERADORES Y TRANSE NTES CAUSADAS POR OBJETOS DESPEDIDOS DURANTE LA OPERACI N DE LA SEGADORA POR LOS SIGUIENTES OBJETOS PIEDRAS ESCOMBROS HOJAS ROTAS DE LA SEGADORA PERNOS DE LA HOJA CABLES CADENAS ALAMBRE ETC DESPEDIDOS POR LA SEGADORA Dispositivos protectores del e
39. resulting serious BODILY INJURY from SCALDING or FIRE with resulting BURN INJURY or DEATH porn i oen be tn can pt on wou the shan Sercus r mad de ai doctor Farmeka path a nin man ot n id mal amp al peda meti Sand ver inspect for ines mii a uid kak ds carbone ore U mr W Neve tal es nal pasece a ar ip Ll nene Ei ahi of eaka If pice suspic a da Ferm zbrane dhar Ei A beubed si Bi Deale yed CH Crarep P N 02965262 ADVERTENCIA Tanque Sobrepresion Slowly open cap to relieve pressure before completely removing cap Stay clear to prevent being scalded with hot oil which may cause serious injury to eyes face and exposed skin OE ATTENTION OW Filer Cap ls Also he FRESSURE RELIEF CAF Remove Cap slowly to relieve pressure before removing Cap completely Stay clear lo prevent being ecakied with hot oll that may spray out of tank that is stili Pressurized and may cause serious injury to oyes face and oxposed SKIN sr P N 02971123 MAVERICK 3 09 Safety Section 1 30 2009 Alamo Group Inc SAFETY Information that Grease Fitting is present and must apply grease GREASE FITTING INSIDE P N 000678 Name LOGO Alamo Industrial P N 00757139 Name LOGO Alamo Industrial P N 00757140 A INDUSTRIAL WARNING Maintain shields and deflectors in good condition Failure to do so may lead to injury M or even death OR DEATH FROM ENTANGLEMENT WITH ROTATING PARTS BEING HIT BY OBJECTS THROWM WW FORC
40. segadora y tractor Utilice solamente un enganche de barra de tiro EA oe tton nw 1308 pup e No la enganche al eje trasero del tractor ni a los brazos del enganche de tres lt n puntos Ajuste la longitud de la barra de tiro del tractor para la operaci n de la toma de fuerza PTO de 540 1000 rpm TOMA DE FUERZA PTO DE 1000 RPM 1 3 4 pulg 20 RANURAS lt 4 20 pulg es Comience el uso de la segadora en forma correcta para mayor seguridad Segue solamente durante el d a o cuando exista iluminaci n artificial adecuada Para evitar las lesiones serias o la muerte causadas por objetos despedidos por la segadora o contacto con las hojas e Mantenga los blindajes de la cadena blindajes deflectores flexibles o s lidos e conductos de descarga colocados en su lugar y en buen estado Mantenga a todas las personas a varios cientos de pies 300 100 m de la operaci n de segado e Nunca dirija hacia ninguna persona la descarga de la segadora e Mantenga las manos pies y otras partes del cuerpo alejadas de las piezas rotativas hojas y agujeros de descarga No debe operar la segadora en posici n de transporte Enganche de la transmisi n toma de fuerza PTO de la segadora Suba la segadora a la altura m xima de corte e Enganche la toma de fuerza PTO con rpm bajas del motor e Aumente las rom del motor a la velocidad de r gimen de las rpm de la toma de fuerza PTO Baje la segadora a la altur
41. the mechanics of a universal drive wherein the rotational speed thru a universal joint is not uniform If the ends of a universal drive shaft are parallel the uneven rotation effect is cancelled out and the machine being driven will be driven at a uniform rate of speed However if the ends are not parallel the uneven rotation effect may be multiplied resulting in a speeding up and slowing down of the entire mower system gear box extension shaft pulleys belt and cutter shaft each revolution This effect can be readily noticed if the mower while running is raised to an extreme height on the tractor lift gt lt ar LL 7 gt lt m For smoothest operation the tilt of the mower should be adjusted on a 3 point hitch by adjusting the length of the top link between the tractor and the mower so that the ends of the drive shaft are parallel when the mower is down in operating position Raising the mower while running to extreme heights on the lift should be avoided To check where the vibration is originating first be sure the ends of the universal drive shaft are parallel Then if vibration is still present remove the drive belt and run the mower If vibration is still present it most likely is coming from and caused by a bent drive shaft If so the shaft should be replaced or straightened If the vibration is gone the drive portion of the mower is running smoothly then the vibration is probably coming from the cut
42. the mower until the shield has been replaced SHIELD MISSING DO NOT OPERATE A DANGER P N 00756004 LOGO NAME BUZZBAR P N 02974998 MAVERICK 3 09 Safety Section 1 39 2009 Alamo Group Inc SAFETY Blade Rotation Clockwise BLADE ROTATION s P N D138 WARNING Hearing Protection is required when working within 100 yards of this machine HEARING PROTECTION IS REQUIRED WHEN WORKING WITHIN 100 YARDS OF THIS MACHINE gt LLI LL lt Y P N 02975158 DANGER Keep away rotating blades SEEP AWAY ROTATING BLADES BEING HIT BY THROWN OBJECTS OR CONTACTING ROTATING BLADES CAN CAUSE INJURY OR DEATH o Stop mowing if passersby enter the area of thrown objects See Operators Manual ei eh Mi i ren Ses Operator s Manual iion O Use special care when Mower is raised eff the ground See Ope 0 2 9 7 5 1 7 0 o Operate only iif all Guards Deflectors are in place and in good cond k eae WARNING Disconnect the hydraulic solenoid before preforming service work on tractor or mower DISCONNECT THE HYDRAULIC SOLENOID BEFORE PREFORMING SERVICE WORK ON TRACTOR OR MOWER TO PREVENT INADVERTENT MOWER HEAD START UP P N 02975515 MAVERICK 3 09 Safety Section 1 40 2009 Alamo Group Inc SAFETY e USE THESE HOLES TO PITCH HEAD DOWN WHEN USING SWINGING BLADES U
43. used the mating bearing cone to seat the cup Once the Lower Cup is installed the seal may be installed The seal should be installed with the spring towards the inside Press seal 7 into spindle housing make sure seal is fully seated Be careful not to damage seal Press the Lower Cone 3 on the spindle shaft 1 use the proper tool when pressing the bearing onto the shaft driving against the inner race and not the rollers or cage Any damage to the bearing will cause premature failures of the bearing and spindle assembly Before installing the spindle with the bearing pressed on it lubricate the rubber portion of the seal This will reduce the chance of the Seal being torn by the installation of the spindle and is a necessary step when setting the rolling Torque MAVERICK 03 09 Maintenance Section 4 9 2009 Alamo Group Inc MAINTENANCE Turn the Spindle Housing Upside Down and insert the spindle with the bearing pressed onto it into the spindle housing until the bearing cone contacts the cup in the Housing During this step take care not to damage the seal While supporting the Spindle and Housing turn the assembly over so that the assembly is setting on the spindle Install the upper bearing 4 on the spindle shaft 1 After the Upper Bearing is installed install the nut 5 with the chamfer facing up Run the nut down against the bearing but do not torque the nut at this time Clamp the spindle Housing in a vise so t
44. y de pescante e Explique los ajustes a los usuarios u operadores que no puedan leer Lea los manuales del operador del fabricante para conocer las pr cticas de seguridad de operaci n recomendadas Explique las pr cticas a los usuarios u operadores que no puedan leer Para evitar lesiones graves o la muerte del operador por el vuelco del tractor y segadora haga lo siguiente e Abroche firmemente el cintur n de seguridad cuando segue con tractores equipados con una estructura contra vuelcos ROPS e Evite la velocidad absoluta excesiva de acuerdo con las condiciones del terreno e Evite los arranques paradas y virajes repentinos cuando opere subiendo bajan do o atravesando pendientes e Evite las condiciones de terreno resbaloso e Haga virajes anchos y graduales e Planifique segar cuesta abajo en pendientes inclinadas para evitar los vuelcos Peligros y riesgos de aplastamiento por una segadora o piezas desprendidas EXISTE EL RIESGO DE UNA LESI N POR APLASTAMIENTO PARA LOS OPERADORES Y OTRAS PERSONAS DURANTE LAS OPERACIONES DE SEGADO DEBIDO A LO SIGUIENTE e SEGADORA O EQUIPO DESPRENDIDO DEBIDO A FALLO DEL SISTEMA HIDR ULICO e FALLO EN DAR SOPORTE BLOQUEAR O ASEGURAR COMPLETAMENTE LA SEGADORA O PIEZAS DEL EQUIPO Dispositivos protectores del equipo y practicas de seguridad recomendadas Lea los manuales del operador del fabricante para conocer las practicas de seguridad de operacion recomendadas Explique las pra
45. 1 4 turn at a time until the spindle is free from the housing 12 Remove the seal retaining ring from the housing using a flat screwdriver or similar tool 13 Remove the seal and bearing 14 A punch or similar tool can be used to remove the bearing cups from the housing if the cups are not to be re used MAVERICK 03 09 Maintenance Section 4 21 2009 Alamo Group Inc MAINTENANCE Cleaning 1 Clean housing and all related parts thoroughly and dry 2 Protect parts from contamination Inspection Bearings and cups Inspect rollers races and cages for nicks pitting discoloration and signs of excessive or unusual wear Replace any worn or damaged parts Spindle shafts Inspect the threads internal splines and bearing journals for damage or wear Replace if damaged or worn Bearing ring Inspect the ring for wear in the area of seal contact Replace if a wear groove exists Housing Inspect the bearing cup bores ring grooves etc for wear or damage Repair or replace if any dam age is found Assembly Tools needed LLI 7 lt 7 LLI lt Hand tools Hydraulic press Inch pound torgue wrench Seal Installers Bearing drivers do not use punches to install bearings Adjusting nut socket 2 3 4 ID x 8 long 16 Ga tubing Note This procedure should not be attempted in the field due to the need for tools normally only found in the shop 1 Place upper bearing cones in bearing oven 2 Seat bearin
46. 20 F 30 F 40 F 60 F 70 F 90 F110 F AW ISO VG 32 m TT OE ea The correct hydraulic fluid is dependent upon ambient temperature Referto chart when selecting proper grade 02982828 MAVERICK 03 09 Maintenance Section 4 4 2009 Alamo Group Inc MAINTENANCE TANK FILL Check the sight gauge and add more hydraulic fluid Mobil DTE 16M or an ISO AW 68 equivalent to bring the level up between 1 2 to 3 4 on the gauge See Figure MntP B 0004 Refill with the hydraulic fluid that has proper viscosity for your operating condition Note Your ambient temperature and operating conditions may require a different viscosity oil Please consult the oil manufacturer for proper specifications Sight Guage MntP 0004 ATTENTION 10 F 20 F 30 F 40 F 60 F 70 F 90 F 110 F 30 F 60 F 7O F 90 F110 H gt lt ar LL lt gt lt O m VG 2 pz ISO m 46 L TE ISO menz 68 zz ISO VG 100 SE ag The correct hydraulic fluid is A upon ambient temperature Referto chartwhen selecting proper grade 02982828 RECOMMENDED HOSE END TORQUE VALUES FOR 37 DEGREE ANGLE STEEL HOSE END FITTINGS NOMINAL TORQUE VALUE SIZE IN 0 IN LBS FT LBS 1 4 140 12 3 8 230 19 1 2 450 38 5 8 650 54 3 4 900 75 1 1200 100 1 1 4 1600 133 1 1 2 2000 167 2 2800 233 Straight threads do not always seal better when higher torques are used Too much torque causes distortion and may lead to leakage
47. 540 1000 rpm toma de fuerza PTO de cambios Para evitar las lesiones serias o la muerte por el fallo de piezas causado por la sobrevelocidad de la segadora e Aseg rese de colocar el selector de la toma de fuerza PTO a la velocidad de r gimen de las rpm de la toma de fuerza PTO Tractores con sistemas con toma de fuerza PTO impulsados por la transmisi n Una segadora rotativa tendr un efecto significativo de volante que puede continuar impulsando el tractor cuando tiene un sistema de toma de fuerza PTO impulsado por la transmisi n El tractor debe estar equipado y ser operado como se indica a continuaci n e Instale un embrague de sobremarcha e Permitase suficiente espacio y tiempo para maniobrar anticipando los virajes paradas y reducciones de velocidad 14 Seguridad durante la operaci n AHHH Seguridad durante el enganche de la segadora al tractor Seguridad en el montaje de la segadora con un enganche de tres puntos e Haga referencia a los manuales de los fabricantes de la segadoras y el tractor e Coloque la palanca selectora del elevador de potencia hidr ulica del tractor eje de balanc n en posici n baja para evitar el movimiento inesperado Explique los procedimientos de enganche a los usuarios u operadores que no lt DE 540 RPM 1 3 8 puto puedan leer 6 RANURAS Seguridad en el montaje de la segadora con enganche de tipo tiro e Haga referencia a los manuales del fabricante de la
48. ADORA SEGADORA DE SEGADORA DE PESCANTE BARRA TIPO HOZ Sea un operador responsable MASARA Para la operaci n segura de su equipo usted debe ser un operador responsable Un operador responsable debe comprender claramente las instrucciones escritas proporcionadas por el fabricante ser capacitado incluyendo la operaci n real del equipo y el conocimiento de las reglas y reglamentos de seguridad del lugar de trabajo Las medicinas y el alcohol pueden y afectar n el estado de alerta y coordinaci n del operador por lo tanto afectar n la habilidad del operador para operar el equipo en forma segura Un operador NUNCA debe usar medicinas que puedan afectar su estado de alerta juicio y coordinaci n ni beber alcohol mientras opera equipo motorizado incluyendo tractores y segadoras Un operador que use medicamentos por prescripci n m dica o de venta libre debe consultar con un m dico profesional para conocer sobre cualquier efecto secundario que podr a limitar su habilidad para operar este equipo en forma segura NUNCA permita que alguien opere este equipo cuando est n afectados su estado de juicio alerta o de coordinaci n Prot jase usted mismo Use toda la ropa protectora y los dispositivos de seguridad personal que se le proporcionen o que sean los indicados para las condiciones de trabajo Usted puede necesitar e Casco protector e Zapatos de seguridad e Anteojos de seguridad con protecci n lateral gafas
49. ARD TO CHECK FOR LEAKS NEVER USE YOUR HAND IF OIL PENETRATES SKIN GANGRENE OR OTHER SERIOUS INJURY COULD OCCUR GET IMMEDIATE MEDICAL ATTENTION See Operator s Manual 00756059 P N 00756059 Operator s Manual with repair parts and warranty was attached to this implement during final inspection gt LLI LL lt Y IMPORTANT An OPERATOR S MANUAL with Repair Parts Listing and a WARRANTY REGISTRATION CARD were attached to this implement during final inspection at the factory If they were not attached at the time of purchase please contact your selling dealer at once P N 00763977 IMPORTANT Use ALAMO Genuine Flail Parts IMPORTANT ALAMO GENUINE FLAIL PARTS ALAMO INDUSTRIAL Flail Mowers use dynamically balanced and matched system components for Cutter Shafts Knives Knife Hangers Rollers Drivetrain components Bearings Belts and Pulleys ALAMO INDUSTRIAL parts are made and tested to meet close tolerance specifications of balance quality and consistency that assure long trouble free service The use of inferior will fi parts will void warranty for your ALAMO INDUSTRIAL implement and may cause premature or catastrophic failure which can result in serious injury or death If you have any questions concerning the repair parts you are using contact ALAMO INDUSTRIAL1502 E Walnut Seguin TX 78155 830 372 3551 SITFfALAMO 03200432 P N 03200432 ALAMO NAME LOGO P N 001650
50. AVS A DANGER The Joystick Master Control Switch must be OFF to prevent accidental movement of the WARNING boom and cutting head whenever the mower is not being operated sBm 16 secure the boom and mower head in the transport position before traveling on public roads Never transport on public roads with the boom and mower head extended Always disengage and lock out the hydraulic controls for the boom mower before transporting Inadvertent boom movement on public roads may contact with other vehicles resulting in serious bodily injuries or even death sBm 21 Make certain that the Slow Moving Vehicle SMV sign is installed in such a way as to be clearly visible and legible When transporting the Equipment use the Tractor flashing warning lights and follow all local traffic regulations se s cu gt gt E E MAVERICK 3 09 Safety Section 1 15 2009 Alamo Group Inc SAFETY Transport only at speeds where you can maintain control of the AWARNING SP ao ioe hae equipment Serious accidents and injuries can result from operating this equipment at high speeds Understand the Tractor and Implement and how it handles before transporting on streets and highways Make sure the Tractor steering and brakes are in good condition and operate properly Before transporting the Tractor and Implement determine the proper transport speeds for you and the equipment Make sure you abide by the following rules Tes
51. Boom SLOWLY AND CAREFULLY Avoid sudden starting and stopping Ops 0002 MISC MAVERICK 3 09 Operation Section 3 35 2009 Alamo Group Inc OPERATION 6 12 Door lt O lt am LLI O O Op 94 Using the trigger button in conjuction with the swivel buttons Red Buttons on the joystick actuates the Auxiliary Cylinder on the attached head Pressing the trigger button and pushing the left swivel button opens the door Pressing the trigger button and pushin the right swivel button closes the door When the buttons are released the door will lock in current position OPS B 0038 SAFETY SHIELD amp DEFLECTOR OPERATION Failure to close Safety Shield and Deflector may allow objects to be thrown outward with great force which can SAFETY SHIELD cause property damage bodily injury or death Keep Safety Shield and Deflector fully closed when cutting grass and weeds to reduce possibility of objects being thrown outward by the Blades if persons are in the area Before Cutting brush trimming limbs or other such operations raise the Deflector and Safety Shield fully to allow the blades to contact the material if area is clear of passerby Operator must stop cutting and close shield if passerby enters the thrown objects area or blade contact area DEFLECTOR Repair or replace Safety Shield and Deflectors as needed 4 Always transport with Safety Shield and Deflector closed 023967867 MAVERICK 3 09 Op
52. CA debe operar su equipo con los dispositivos de seguridad sin colocar desconectados o da ados s Use el balasto y peso requerido para la estabilidad operativa del equipo Inspeccione el equipo de la segadora y tractor Antes de comenzar su d a de trabajo e Revise que no haya piezas del tractor y segadora que est n sueltas rotas da adas o que no est n colocadas en su lugar e Repare o reemplace estas piezas cuando sea necesario e Verifique que los implementos del tractor y segadora sean los apropiados e Verifique que sean iguales las rom de r gimen de la toma de fuerza PTO a las del tractor y de la segadora e Revise el estado de las hojas de la segadora Afile o reemplace de acuerdo con las recomendaciones del fabricante Las modificaciones a las hojas como soldadura o endurecimiento de los bordes cortantes con soldadura o enderezado de las hojas dobladas pueden reducir la resistencia de las hojas y afectar adversamente las propiedades y seguridad de las hojas e Verifique que todas las defensas y blindajes est n colocados en su lugar y que todo el equipo est en buen estado de funcionamiento Esto incluye la l nea de transmisi n de la toma de fuerza PTO caja de engranajes defensas y blindajes del implemento que sirven para la protecci n del operador s Verifique que la horqueta de la linea de transmisi n y los dispositivos de seguro est n correctamente asegurados e Verifique que los sistemas hidr ulicos del tract
53. DESCAPUON asado 1 28 Federal LAWS ANG Regulations sic ii 1 44 INTRODUCTION SECTION sovnianacacaaciia ida 2 1 OPERATION SEC FION coi 3 1 OPERA OF REQUIREMBNTS sois dle bu ac 3 3 e a E a ddba dos dua sauder et euaceads ooo ooo ooo polo don 3 4 Operator Thrown Object Protocol pta PB oeda e de peeludelelsakheleu aaa 3 4 Tractor Lighting and SMV Emblem 2200000000000 000000 nK P KKK KK P KKK RR P EKK K RR P KARR RR Ann K Ran 3 5 Tractor Balas onda 3 5 GETTNCEON AND OFF THE TRACTOR assim lb 3 6 B arding me Tracci n aaa 3 6 DISMOUNINO The Tracia adidas 3 6 STARTING THE TRAGTOR oa de 3 7 CONNECTING ATTACHING HEADS TO THE BOOM Neee 3 8 Connecting Mower Head Hydraulics cccccecccccssseecccaeeeeeeceeeeeeecaaeceeseeueeeeseaeeeeeueaceeeseaeesessageeeesssaueeeesaeeeeesaaes 3 8 PRE OPERATION INSPECTION AND SERVICE nee nen nen 3 9 Tractor Pre Operation Inspection ServiCe 2 044444 000040000 rn aaa n a KKK KKK A KKK RA PPK KKK P KKK RR Ann nan 3 10 Boom Unit Pre Operation Inspection and Service 2400000000000 000 anne Anna P hn A nan tn 3 10 Guttiing Component INSPECCION descrita 3 18 Blade BOLAS CA e el 3 19 OPERATING THE BOOM JOYSTICK CONTROL eee eee een 3 22 Maverick Boon COMMOr SY Ste a A ii 3 23 The Hydraulic System savcsecnpi tees ROO ES CO A dvs 3 23 The MOWER Head CIRCUIT sas ltda 3 24 The Electronic Network occcocccccocccccoccncconcncononnc
54. E BY BLADES OF BY CONTACT Chain Guards Gearbou amp Drvene Shiekis Rubber Faiwic Deflectors and Sold Hand Enclosures ane subject io wear and los of broken paris and magi be repaired or replaced as soon a6 damage a fone Satety Shielding must be irrisalled ned in good condilion jo reduce lhe possibility of thrown objeds P N 00769736 MAVERICK 3 09 Safety Section 1 31 2009 Alamo Group Inc ALSAAVS SAFETY DANGER Keep Away Thrown Objects aes A DANGER Inspect the area before mowing for potential mower eS os hazards Remove or avoid all foreign objects such ill as wire cable metal objects and all other foreign material Foreign material can be thrown from the mower and cause serious bodily injury to the operator and passerby Do Not let rotating blades contact solid objects like rocks posts curbs or guard rails Operate only if all Guards Deflectors are in place and in good condition Do Not operate with Mower or Wing raised off the ground Stop mowing if Passersby enter the area of thrown objects See Operator s Manual Stay away from rotating blades Keep hands and feet away from rotating blades Do Not approach mower until all motion has stopped P N 00769737 gt LLI LL lt Y IMPORTANT Use only Genuine Alamo Industrial replacement parts IMPORTANT For your safety and to guarantee optimum product reliability always use Genuine ALAMO INDUSTRIAL replacemen
55. ECAL WARNING DANGER WARNING CAUTION REFLECT REFLECT Safety Section 1 26 DL 0008 DESCRIPTION V Belt Pinch Use Repair Shields Cutting Blades Genuine Parts Operator Safety Pinch Point Guard Missing Leak Hose Burst Multi hazard Rotary Alamo By Terrain King Buzzbar Blade Rotation Hearing Protection Foot Leg Contact Disconnect Solenoid No Hitch Post Here Pitch Adjust Serial Plate Red Reflector Yellow Reflector Patent Pending SAFETY ITEM PART NO 02981778 02981777 02981987 02981815 02981816 02981817 02981818 02962764 SE E MAVERICK 3 09 2009 Alamo Group Inc QTY 1 1 1 1 1 6 U gt TI m lt DL 0009 DESCRIPTION 30 Boom Assy 24 Boom Assy Hose Connection Maverick Name Logo Maverick Logo Maverick 24 Logo Maverick 30 Logo Maverick Pinch Points Safety Section 1 27 SAFETY Decal Description DANGER Multi Hazard Failure to follow Safety Messages and Operating Instructions can cause 44 DANGER serious bodily injury or even death to Operator and Others in area P N 02967827 4 DANGER FAILING TO FOLLOW SAFETY MESSAGES AND OPERATING INSTURCTIONS CAN CAUSE Danger Mult Hazard Warning Failing to follow these Safety Messages and Operating Instructions can cause serious bodily injury or even death to Nor MEA s operator and others in the area JE 0 mea CO misuse abuse amp accidents Practice before operating
56. ERTENCIA Ll A ADVERTENCIA ILA DEFENSA HACE FALTA NO OPERAR INSTRUCCIONES DE SEGURIDAD Cumpla con un programa de segur LA SEGURIDAD ES IMPORTANTE PARA LOS PROPIETARIOS Y OPERADORES RESPONSABLES DE TRACTORES Y SEGADORAS HAGA LO SIGUIENTE PARA SU SEGURIDAD DURANTE LA OPERACION DE SEGADO SEA UN OPERADOR CAPACITADO HACIENDO LO SIGUIENTE e Leyendo comprendiendo y obedeciendo las instrucciones escritas del abricante en el los manual es del operador y avisos de seguridad en la segadora y tractor Recibiendo capacitaci n operativa para la segadora y tractor Solicitando a su distribuidor de equipo o supervisor que le explique lo que usted no comprende Explicando las instrucciones escritas en el los manual es del operador y avisos de seguridad calcoman as en la segadora y tractor a los usuarios u operadores que no puedan leer kein ell mn Conozca las reglas y reglamentaciones de seguridad del lugar de trabajo Pregunte a su supervisor sobre las reglas de seguridad de operacion del equipo que usted debera obedecer Algunas reglas para su seguridad y la de los demas e Un tractor equipado con una estructura contra vuelcos ROPS es necesario para la protecci n del operador durante las operaciones de segado e Conozca la capacidad y caracter sticas de operaci n de la segadora y tractor e Nunca altere o desmonte el equipo de seguridad e Nunca permita que ni os o personas no capa
57. IURERS Www aem org Contenido VIVO A o m O n 2 MIPOUBOCTOM iii AAA AAA 3 Palabras para el usuario oooonconocconoocooronnorarrorana ara nn 3 Aloria do SOUTO cir AAA 4 Segadoras industriales y agr CO aS oooonoooonooooorooroonoorooo 4 Sea un operador responsable oooooooocooocooconcononncnaccnnao 5 Manejo seguro de riesgos y peligros ooooooooooconooroorooooo 6 Cumpla con un programa de segquridad ccccccceceseeeeenees 11 Seguridad previa a la operaci n 0 ceecececeenccecececcneanccens 11 Seguridad durante el arranque y prueba ooooooooooooononocoo 13 Seguridad durante la operaci n 0 ccccccenecceuneccecceneneeeens 14 Seguridad durante la parada cccceceeeceeveveeevececvenceuenunes 18 Seguridad durante el mantenimiento do 19 PUNT a 21 Reconocimiento VOTO Deseamos extender nuestro reconocimiento a los miembros de del Association of Equipment Manufacturers por sus contribuciones para la preparaci n de este manual de seguridad Derechos de autor O 2000 Equipment Manufacturers Institute Todos los derechos reservados Revisado 08 2003 Introducci n FAAA AAAA RARAN El prop sito de este manual de seguridad es se alar algunas de las situaciones b sicas de seguridad que pueden ocurrir durante la operaci n y mantenimiento de su m quina y sugerir los m todos posibles para tratar estas situaciones Este manual NO es un sust
58. LL MIRRORS THAT PROVIDE A REAR VIEW TO PREVENT ACCIDENTS FROM BLIND SPOTS 3 REAR MOUNTED BOOM MOWERS MOVE CENTER OF GRAVITY TO THE REAR AND REMOVE WEIGHT FROM FRONT WHEELS ADD FRONT BALLAST UNTIL AT LEAST 20 OF TRACTOR S WEIGHT IS ON FRONT WHEELS TO PREVENT REARING UP LOSS OF STEERING CONTROL AND POSSIBLE INJURY La NEVER OPERATE UNIT WITHOUT AN OPS OPERATOR PROTECTIVE STRUCTURE OR CAB TO PREVENT INJURY FROM OBJECTS THROWN FROM GROUND AND OVERHEAD TRIMMING STOP CUTTING IF ANYONE IS WITHIN 100 YARDS 5 KEEP THE BOOM AND CUTTERHEAD AT LEAST 10 FEET FROM ELECTRIC LINES AND PIPE LINES TO PREVENT ACCIDENTAL CONTACT AND POSSIBLE SERIOUS INJURY OR EVEN DEATH 6 WHEN TRANSPORTING BOOM MOWERS ON A TRUCK OR TRAILER THE HEIGHT OR WIDTH MAY EXCEED LEGAL LIMITS CONTACT WITH SIDE OR OVERHEAD STRUCTURES OR POWER P N 2 24 1 LINES CAN CAUSE SERIOUS INJURY OR DEATH LOWER BOOM TO REDUCE HEIGHT AND OR REMOVE MOWING HEAD TO REDUCE WIDTH TO THE LEGAL LIMITS IF NEEDED 02958241 CAUTION Watch your step WATCH YOUR STEP P N 03200285 03200285 MAVERICK 3 09 Safety Section 1 28 O 2009 Alamo Group Inc SAFETY INFORMATION To prevent premature hydraulic component failure do not over speed the engine When using the mower attachment operate tractor ee P O at the engine speed which will deliver 540 PTO ATTENTION TO PREVENT PREMATURE HYDRAULIC COMPONENT FAILURE DO NOT RPM on Tachom r ver ina th na
59. O O xcessive Blade Wear Cause Mower height set too low Blade used past intended life Notches and Gouges Cause Blade contacting foreign objects Remedy Inspect the area to be mowed and remove foreign objects that Remedy Replace blades more often could cause damage to the blades Adjust mower height for mowing Conditions to eliminate blade to ground contact Op 22 OPS U 0031 Inspect the Blades daily for abnormal wear REPLACE BOTH BLADES on that carrier DANGER IMMEDIATELY if either blade has Become bent or deformed from it s original shape or e Any cracks are visible or e Deep gouges in the blade s surface are persent or e Gouges or chipped areas in the cutting edge are larger than 1 2 12 7mm or e The material on the leading edge has been worn away by more than 1 2 12 7mm Failure to replace abnormally worn blades may lead to catastrophic failure of the blades and ejection of the broken part with tremendous force which may cause serious bodily injury or death OPS U 0032 4 2 MAXIMUM 12 7mm Original Blade Edge NOTE Replace Blades in pairs after no more than 1 2 12 7mm wear Op 23 MAVERICK 3 09 Operation Section 3 18 2009 Alamo Group Inc OPERATION 5 4 Blade Bolt Inspection Inspect Blade Bolt Head daily for wear as followed Excessive Blade Bolt Wear Notches and Gouges Cause Blade Bolt contacts a foreign or solid Cause Blade Bolt contacting foreign objects
60. O W m O N o lt o O O 00 5 c Lu S a SO SY Y a 2 n Z lt lt lt Q gt Q Z Q Z Q Safety Section 1 33 MAVERICK 3 09 2009 Alamo Group Inc SAFETY NAME DECAL P N 02970883 5 O Name LOGO Alamo Industrial gt LLI LL lt U P N 02979551 INDUSTRIAL WARNING Cutting while Flail Head is raised off ground will allow high speed Flail Blades to throw cuttings at high speed for a considerable distance Thrown objects can cause serious bodily injury Stop mowing when traffic crew members or passerby are within 100 yards of the mowing with Cutting while Flail Head is raised off ground will allow high speed Flail Blades to head off g rou nd throw cuttings at high speed for a considerable distance Thrown objects can cause serious bodily injury Stop mowing when traffic crew members or passersby are within 100 yards of mowing with head off ground 02965141 P N 02965141 DANGER Keep Away Thrown Objects Inspect area before mowing Do not let rotating blades ADANGER contact solid objects Operate only if all Guards te Deflectors are in place Do not operate with Mower or Wing raised off the ground Stop mowing if o rocks posts curbs or guard rails Passerby enter the area Stay away from rotating BY fermis blades Keep hands and feet away from rotating blades Do not approach mower until all movement ae has stopped fe eter
61. PECTION e Inspect the saw blades and spindle bolts for looseness and excessive wear Make sure the unit is securely blocked up before doing maintenance Replace damaged and worn saw blades as complete sets to maintain unit balance e Ensure hydraulic lines are properly connected to the hydraulic motor Check for hydraulic leaks along hoses and fittings DO NOT use your hands to check for oil leaks Use a piece of heavy paper or cardboard to check for hydraulic oil leaks e Inspect the condition of the Micro V belts Ensure the drive belt shields are in place and in good repair OPS B 0028 A Do not put hands or feet near the cutter bar Blade contact can result WARNING in serious injury Stay away until all motion has stopped and the mower is securely blocked up ssm 1 MAVERICK 3 09 Operation Section 3 16 2009 Alamo Group Inc OPERATION DITCHER HEAD INSPECTION e Inspect blades and bolts on ditcher head assembly for looseness and excessive wear Make sure the unit is securely blocked up before doing maintenance Replace damaged and worn blades as complete sets to maintain unit balance e Ensure hydraulic lines are properly connected to the hydraulic motor Check for hydraulic leaks along hoses and fittings DO NOT use your hands to check for oil leaks Use a piece of heavy paper or cardboard to check for hydraulic oil leaks e Ensure rubber deflectors are in position and not damaged Replace worn broken a
62. RNING EN cause a failure of the equipment and may result in injury SBH 13 Relieve hydraulic pressure prior to doing any maintenance or repair work on the Implement Place the Mower Head on the ground or securely supported on blocks or stands disengage the PTO and turn off the engine Push and pull the control Levers or Joystick several times to relieve pressure prior to starting any maintenance or repair work sBm 6 WARNING Always disconnect the wire leads from the mower pump solenoid before performing service on the Tractor or Mower Use caution when working on the Tractor or Mower Tractor engine must be stopped before working on Mower or Tractor The Mower Blades could inadvertently be turned on without warning and cause immediate dismemberment injury or death sem 12a A DANGER All Safety Shields Guards and Safety devices including but not limited to the Deflectors Chain Guards Steel Guards Gearbox Shields PTO integral shields and Retractable Door Shields should be used and maintained in good working condition All safety devices should be inspected carefully at least daily for missing or broken components Missing broken or worn items must be replaced at once to reduce the possibility of injury or death from thrown objects entanglement or blade contact SBM 18 A DANGER Deflector Deflector MAVERICK 3 09 safety Section 1 12 2009 Alamo Group Inc SAFETY DO NOT allow
63. SE THESE HOLES TO LEVEL HEAD WHEN USING SAW BLADES DO NOT LOCATE HITCH POST IN THIS AREA SAFETY Do not locate hitch post in this area INSTRUCT P N 02975516 INSTRUCT Pitch Adjust P N 02975514 Red Reflector Keep reflectors clean and visible P N 1458392 Amber Reflector Keep reflectors clean and visible P N 1458393 Safety Section 1 41 MAVERICK 3 09 2009 Alamo Group Inc SAFETY INSTRUCT Hydraulic connection Hydraulic Connection Hydraulic Motor Connection Auxiliary Door Connections Blue Case Drain Yellow Rod End Orange Return Yellow White Base End ed Pressure Orange O Blue Yellow G P N 02981 987 White White 02971987 LOGO NAME MAVERICK gt LLI LL lt U P N 02981815 LOGO NAME MAVERICK ALAMO INDUSTRIAL MMU GSA ISK PEF RAMS P N 02981816 LOGO NAME 24 MAVERICK P N 02981817 MAVERICK 3 09 Safety Section 1 42 2009 Alamo Group Inc SAFETY LOGO NAME 30 MAVERICK P N 02981818 U gt TI m lt MAVERICK 3 09 Safety Section 1 43 2009 Alamo Group Inc SAFETY Federal Laws and Regulations This section is intended to explain in broad terms the concept and effect of federal laws and regulations concerning employer and employee equipment operators This section is not intended as a legal interpretation of the law and should not be considered as such Employer Employee Operator Regulations U
64. SG 19 ZA Starting the Tractor The procedure to start the tractor is model specific Refer to the tractor operator s manual for starting procedures for your particular tractor Consult an authorized dealer if the starting procedure is unclear Ensure the 3 point control lever is in the lowered position and the PTO is disengaged before Starting the tractor OPS U 0033 MAVERICK 3 09 Operation Section 3 38 2009 Alamo Group Inc OPERATION 7 2 Brake and Differential Lock Setting Make sure the tractor brakes are in good operating condition Tractor brakes can be set to operate independently allowing single rear wheel braking action or locked together to provide simultaneous rear wheel braking FOR MOST DRIVING AND OPERATING CONDITIONS THE BRAKE PEDALS SHOULD BE LOCKED TOGETHER TO PROVIDE THE MOST EFFECTIVE BRAKING ACTION Always disengage the tractor differential lock when turning When engaged the differential lock will prevent or limit the tractor from turning During normal cutting conditions locking the differential provides no benefit and should not be used OPS U 0013 Be aware of the operating conditions Do not operate the Tractor with weak or faulty brakes When operating down a hill or on wet or rain slick roads the braking distance increases use extreme care and reduce your speed in these conditions When operating in traffic always use the Tractor s flashing warning lights and reduce your speed Be aware of
65. Shift not OK ee K PO 10 eines Operator s Manual is in the canister on the mower lt O lt am LLI O O All safety decals are in place and legible The Mounting frame bolts are in place and tight The Mounting frame bolts are in place and tight The Boom connection bolts amp pins are tight There are no eracks in boom L The Hydraulic Cylinders pins are tight The Hydraulic Pump hose connections are tight O The Hydraulic Valve hose connections are tight The Hydraulic Valve controls function properl There are no leaking or damaged hoses The Hydraulic Oil level is full The Hydraulic Oil level isl There is no evidence of Hydraulic leaks oOo o y O The Blades are not chipped cracked orbent The Blade bolts are tight OO The Deflectors are in place and in good condition o o o o o o y y o The Mower shields are in place and in good condition The Skid shoes are in good condition amp tight There are no cracks or holes in mower deck a eee The Hyd motor mounting bolts are tight AA AN The mower head spindle housing is ti i O OA Operator s Signature DO NOT OPERATE an UNSAFE TRACTOR or MOWER MAVERICK 3 09 Operation Section 3 20 2009 Alamo Group Inc OPERATION Tractor PRE OPERATION Inspection A WAMO Before conducting the inspection make sure the tractor engine is off all rotation has stopped and the tractor is in park with the parking brake en
66. TIONS This Mower will give long satisfactory service with a minimum of upkeep cost if the following procedure is followed 1 KEEP PROPERLY LUBRICATED a BEARINGS Use a lithium based 2 Bearing Grease such as Shell Alvania 2 Sinclair Litholene Mobil BRB Texaco Marfak 2 Standard Stanolith 57 etc b GEARBOX Use SAE EP90 oil 2 KEEP FASTENERS TIGHTENED a Normally if Fasteners loosen after being properly tightened the Mower is vibrating more than is acceptabile and permanent damage can occur rapidly b See Bolt Chart for proper tightening torque 3 KEEP THE MOWER RUNNING SMOOTHLY AND QUIETLY After hitting any obstruction and at the first sign of any unusual vibration or noise STOP THE MOWER and do not operate again until the problem is found and corrected VIBRATION CAN DESTROY THE ENTIRE MOWER IN A SHORT TIME Inspect for broken or missing Knives Knives restricted from swinging freely worn Bearings a bent Shaft or other conditions causing out of balance rotation See Operators Manual for details on causes and correction of vibration of Flail Mowers NOTICE Warranty does not cover damage resulting from the failure to observe these P N 0 0 0 1 0 8 reasonable procedures oros j NAME DECAL LAIL AXE 48 P N 02970887 MAVERICK 3 09 Safety Section 1 35 2009 Alamo Group Inc SAFETY WARNING Never use your hand to check for oil leaks Always use paper or cardboard USE PAPER OR CARDBO
67. UERTE CAUSADAS POR PIEZAS 0 MODIFICACIONES NO APROBADAS s No sustituya accesorios comunes por los pernos autoasegurados de las hojas u otras piezas especiales e No sustituya las hojas pasadores blindajes u otras piezas relacionadas con la seguridad cr tica e No use pernos de grado 5 u 8 para reemplazar los pernos de resistencia limitada grado 2 CUMPLA LA PRACTICA SEGURA DE SIEMPRE VERIFICAR EL FUNCIONAMIENTO CORRECTO DE TODOS LOS AJUSTES REPARACIONES O SERVICIO DE LA SEGADORA TOMA DE FUERZA PTO Es TRANSMISI N TRANSMISI N PUNTO ESTACIONAMIENTO PARK lt MUERTO NEUTRAL T lt APLIQUE EL FRENO DE ES ESTACIONAMIENTO MOTOR A Gal LAUR ESPERE QUE SE DETENGAN EXTRAIGA TATLAVE LAS PIEZAS MOVIBLES EVITE EL APLASTAMIENTO ae Be AE LASTAMIEN TE E BLOQUEANDO LA ANDO LA Omran SEGADORA SEGADORA Programa de de 5 mantenimiento q go Palabra final PELL A AO 00007 Usted ha terminado de leer el manual de seguridad de la segadora Es imposible que este manual incluya toda situaci n peligrosa potencial que usted pueda encontrar Sin embargo su conocimiento de estas precauciones de seguridad y su cumplimiento de las reglas basicas de seguridad le ayudaran a crear buen juicio para todas las situaciones Nuestro objetivo es ayudarle a desarrollar buenos habitos de seguridad y hacerlo un mejor operador de segadora El manual de seguridad de la segadora precauciones de seguri
68. a The manufacturer has no direct control over machine application operation inspection lubrication or main tenance Therefore it is YOUR responsibility to use good safety practices in these areas The information provided in this manual supplements the specific informa tion about your machine that is contained in the manufacturer s manual s Other information which may affect the safe operation of your machine may be contained on safety signs or in insurance requirements employer s safety and training programs safety codes local state provincial and national laws rules and regulations IMPORTANT If you do not have the manufacturer s manual s for your particular machine get a replacement manual from your employer equipment dealer or the manufacturer of your machine Keep this safety manual and the manufacturer s manual s with your machine A Word to the User A000 00 0000 It is your responsibility to read and understand this safety manual and the manufacturer s manual s before operating this machine This safety manual takes you step by step through your working day The safety manual manufacturer s manual s safety signs decals and safety precautions must be explained to those users or operators who cannot read the material In addition to equipment design and configuration HAZARD CONTROL and ACCIDENT PREVENTION are dependent upon the owner s and opera tors awareness concern prudence and proper traini
69. a de corte deseado e Det ngase y pare inmediatamente si la segadora golpea una obstrucci n s Inspeccione y repare cualquier da o que tenga la segadora antes de reiniciar el segado s No debe operar la segadora cuando tenga vibraci n excesiva o ruidos anormales Seguridad durante el segado en marcha atras Evite segar en marcha atras siempre que sea posible Haga lo siguiente cuando segue en marcha atras e Verifique que no haya personas atr s de la segadora antes de dar marcha atr s e Use extremo cuidado al invertir la direcci n del segado e Mantenga los blindajes de seguridad delanteros y traseros y los blindajes delanteros de la desgranadora y los rodillos traseros de la segadora rotativa Velocidad absoluta de segado La velocidad absoluta depende de las condiciones del terreno tipo de pasto densidad y la altura de corte e El alcance normal de la velocidad absoluta es de 2 a 5 mph e La velocidad absoluta debe ser menor cuando segue pasto alto y denso e La velocidad absoluta puede ser mayor cuando segue pasto de altura mediana delgado y cuando las condiciones del terreno sean uniformes e Use una velocidad absoluta menor cuando segue en pendientes accidentadas o terreno desconocido Segado de pasto extremadamente alto e Puede ser necesario segar dos veces el pasto extremadamente alto Primera pasada de segado e Haga un corte alto al pasto 10 15 pulgadas 25 38 mm para evitar objetos escondidos
70. ad del tractor agregando pesas a las ruedas y aumentando el espacio entre las mismas haga referencia al manual del operador del tractor para conocer las recomendaciones e Usando un tractor equipado con una estructura contra vuelcos ROPS y cintur n de seguridad para la seguridad del operador durante las operaciones de segado e Manteniendo una velocidad absoluta minima e Haciendo virajes anchos y graduales e Evitando arranques paradas y virajes repentinos cuando opere subiendo bajando o atravesando las pendientes e No subiendo del suelo las segadoras montadas atr s o lateralmente ni las alas de segado durante estas operaciones e Manteni ndose alerta por si hubiera agujeros baches surcos piedras troncos u otras obstrucciones que podr an volcar el tractor y segadora e Evitando las condiciones de suelo resbaloso que podr an volcar el tractor y segadora Evitando que el tractor y segadora queden atascados al pasar diagonalmente sobre declives y bajadas escarpadas pronunciadas Use extremo cuidado para mantener la estabilidad del equipo durante todas las operaciones sobre terreno accidentado y pendientes Usted tiene la palabra final referente a cualquier pendiente que pueda ser trabajada en forma segura Seguridad durante el transporte del equipo en caminos Si es necesario conducir el equipo sobre los caminos p blicos e Haga referencia al manual del operador del fabricante del tractor y segadora para conocer las in
71. afety e shoes safety glasses and proper hearing protection at all times for LN J protection from injury including injury from items that may be thrown by the equipment sc 16 p U gt TI m lt PROLONGED EXPOSURE TO LOUD NOISE MAY CAUSE PERMANENT HEARING LOSS Tractors with or without an Implement attached can often be noisy enough to cause permanent hearing loss We recommend that you always wear hearing protection if the noise in the Operators position exceeds 80db Noise over 85db over an extended period of time will cause severe hearing loss Noise over 90db adjacent to the Operator over an extended period of time will cause permanent or total hearing loss NOTE Hearing loss from loud noise from tractors chain saws radios and other such sources close to the ear is cumulative over a lifetime without hope of natural recovery sc 17 Always read carefully and comply fully with the manufacturer s AWARNING gt age a ene instructions when handling oil solvents cleansers and any other chemical agent se 22 MAVERICK 3 09 Safety Section 1 3 2009 Alamo Group Inc SAFETY KEEP AWAY FROM ROTATING ELEMENTS to prevent entanglement and possible serious injury or death sc 24 A A DANGER Never allow children to play on or around Tractor or Implement Children can slip or fall off the Equipment and be injured or killed Children can cause the Implement to shift or fall crushing thems
72. al life This limited warranty does not apply to any part of any internal combustion engine or expendable items such as blades shields guards or pneumatic tires except as specifically found 1 04 Except as provided herein no employee agent Dealer or other person is authorized to give any warranties of any nature on behalf of Manufacturer 2 REMEDIES AND PROCEDURES 2 01 This limited warranty is not effective unless the Purchaser returns the Registration and Warranty Form to Manufacturer within 30 days of purchase 2 02 Purchaser claims must be made in writing to the Authorized Dealer Dealer from whom Purchaser purchased the goods or an approved Authorized Dealer Dealer within 30 days after Purchaser learns of the facts on which the claim is based 2 03 Purchaser is responsible for returning the goods in question to the Dealer 2 04 If after examining the goods and or parts in question Manufacturer finds them to be defective under normal use and service due to defects in material or workmanship Manufacturer will a Repair or replace the defective goods or part s or b Reimburse Purchaser for the cost of the part s and reasonable labor charges as determined by Manufacturer if Purchaser paid for the repair and or replacement prior to the final determination of applicability of the warranty by Manufacturer he choice of remedy shall belong to Manufacturer 2 05 Purchaser is responsible for any labor charges exceeding a r
73. an result in component failure and broken objects to be thrown outward at very high velocities To reduce the possibility of property damage serious injury or even death never allow the Mower to be operated with blades missing sFL 4 MAVERICK 3 09 Safety Section 1 7 2009 Alamo Group Inc U gt TI m lt SAFETY Flail Mowers are capable under adverse conditions of throwingobjects e A DANGER y A for great distances 100 yards or more and causing seriousinjury or death Follow safety messages carefully STOP MOWING IF PASSERSBY ARE WITHIN 100 YARDS UNLESS U Front and Rear Deflectors Chain Guards or Bands are installed and in good workablecondition Mower sections or Wings are running close to and parallel to the ground withoutexposed Blades Passerby are outside the existing thrown object zone All areas have been thoroughly inspected and all foreign material such as rocks cans glass and general debris has been removed NOTE Where there are grass and weeds high enough to hide debris that could bestruck by the blades the area should be inspected and large debris removed mowed atan intermediate height inspected closely with any remaining debris being removed gt LLI LL lt Y Operate this Equipment only with a Tractor equipped with an approved roll over protective system ROPS Always wear seat belts Serious injury or even death could result from falling off the t
74. ariable due to the bypass of the Joystick function Post an observer on the boom side of the tractor out of harms way to assist with direction of boom movement 6 1 Maverick Boom Control System Operating the boom control functions is done so by means of a load sensing electronic over hydraulic system There are three main areas of that system the electronic network instrumentation and the hydraulic components System Components e The hydraulic system e The electronic network e The instrumentation e Operator Interface OPS B 0031 O U m gt Z The Hydraulic System The hydraulic components are responsible for transferring mechanical power into hydraulic power There are two separate hydraulic circuits the boom circuit and the mower head circuit How the Boom is controlled XS expansion signal Op 106 Op 105 Op 107 Figure 1 Figure 2 Figure 3 Figure 4 The system progression starts with operator input at the joystick fig 1 or other instrumentation Input is received at the CAN module fig 2 and joins on the network That information is transferred via the network to the valve solenoid fig 3 which activates and moves the spool sending hydraulic fluid to the cylinder fig 4 and moves the load OPS B 0046 A DANGER Operate the Tractor and or Implement controls only while properly seated in the Tractor seat with the seat belt securely fastened around you Inadvertent movement o
75. ateral Cuando utilice segadoras de ala y de montaje lateral Las posiciones con el ala levantada reducen la protecci n del blindaje y aumentan los riesgos de objetos despedidos y de contacto con la hoja Para evitar las lesiones serias o la muerte causadas por objetos despedidos o contacto con la hoja por la subida y bajada de las alas durante las operaciones de segado No segue cuando haya transe ntes en el rea de segado e Aseg rese de que no haya personas cerca cuando suba o baje las alas e Mantenga el per odo de tiempo durante el que est expuesta la hoja rotativa del ala a un m nimo pr ctico durante las operaciones de segado con el ala levantada e Detenga el segado si entran personas en el rea de segado e Solamente suba el ala para pasar sobre objetos que se encuentren en el camino de segado o para seguir la inclinaci n del terreno e Desenganche la transmisi n del ala durante los per odos prolongados de segado con las alas levantadas e Despu s de pasar sobre un objeto o sobre inclinaciones del terreno baje el ala levantada al suelo e Permita que todas las hojas de la segadora detengan su rotaci n antes de levantar las secciones del ala durante otras operaciones Seguridad durante el segado de los bordes de las zanjas Use cuidado extremo cuando segue los bordes de las zanjas Vigile para ver si hay derrumbes reas erosionadas y obstrucciones para el segado a lo largo del borde de la zanja El extremo de
76. aulic Tank and reduces the volume of oil Maintain the oil level within the sight gauge located on the side of the resevoir Never fill the tank above the sight gauge to allow for the expansion of the oil The tank maintains pressure after the mower has been run Stand off to one side when removing the breather cap element to prevent possible injury To relieve pressure remove the breather cap element and depress the spring loaded pressure valve to release any excess air OPS B 0024 B O U m gt Z AWARNING Attention Oil Filler Cap is also the Pressure Relief Cap Remove cap slowly to relieve pressure before removing cap completely Stay clear to pre vent being scalded with hot oil that may spray out of the tank that is still pressurized and may cause serious injury to eyes face and exposed skin 0ps 0001 MIso Avoid contact with hot surfaces including hydraulic oil tanks pumps motors valves and hose connections Relieve hydraulic pressure before performing maintenance or repairs Use gloves and eye protection when servicing hot components Contact with a hot surface or fluid can cause serious injury from burns or scalding sc 34 MAVERICK 3 09 Operation Section 3 13 2009 Alamo Group Inc OPERATION ROTARY HEAD INSPECTION e Inspect blades and blade bolts for looseness and excessive wear Rotate to 90 to make for checking easier Replace damaged worn and missing blades as complete sets to maintain rotar
77. c will occur will vary with each mower and each installation To avoid this harmonic vibration when operating the mower it may be necessary to adjust the engine speed of the tractor up or down some units have a harmonic vibration which occurs below the nominal operating speed On these units it will be noticed that there is always a little vibration at a particular RPM as the mower is being sped up to operating speed This occurs as the shaft passes through its normal harmonic vibration point As long as the mower is opened at the proper speed then harmonic vibration will not be an issue Be certain to clamp or securely support the Spindle Housing and sub assemblies to prevent WARNING injuries to hands and feet due to inadvertent dropping or falling over Always wear safety glasses and gloves to prevent eye and hand injury when chiseling or WARNING hammering on metal components Hardened metal will chip unexpected An assembled spindle housing is guite heavy Use a hoist or get help to handle them safely WARNING Lift carefully and properly using your legs to lift NOT YOUR BACK MAVERICK 03 09 Maintenance Section 4 20 2009 Alamo Group Inc MAINTENANCE Spindle Service Procedure 02960553B and 02960553C 1 Remove blade bar or pan 2 Remove hydraulic motor 3 Remove spindle assembly from mower deck 4 Drain remaining lubricant from hou
78. cher time to cut OPS B 0045 The rotating parts of this machine have been designed and tested for rugged use DANGER However the blades could fail upon impact with heavy solid objects such as metal guard rails and concrete structures Such impact could cause the broken objects to be thrown outward at very high velocities To reduce the possibility of property damage serious injury or even death never allow the cutting blades to contact such obstacles sam 4 All Safety Shields Guards and Safety devices including but not limited to the Deflectors Chain Guards Steel Guards Gearbox Shields PTO integral shields and Retractable Door Shields should be used and maintained in good working condition All safety seu devices should be inspected carefully at least daily for missing or broken components Missing broken or worn items must be replaced at once to reduce the possibility of injury or death from thrown objects entanglement or blade contact sam s PTO Integral hield Shield iel Deflector Chain MAVERICK 3 09 Operation Section 3 46 2009 Alamo Group Inc OPERATION A Many varied objects such as wire cable rope or chains can become entangled in the WARNING operating parts of the mower head These items could then swing outside the housing at greater velocities than the blades Such a situation is extremely hazardous and could result in serious injury or even death Inspect the cutting ar
79. citadas operen una segadora o tractor e Nunca permita pasajeros en la segadora o tractor e Mantenga a otras personas alejadas de la operaci n de segado e Use la pr ctica apropiada para parar el equipo antes de bajarse del tractor o Permita que se detengan todas las piezas movibles antes de efectuar inspecciones reparaciones o ajustes al equipo e Soporte o coloque bloques firmemente debajo de la segadora antes de trabajar debajo de la segadora o componentes elevados Use la ropa protectora y dispositivos de seguridad personal que le han sido asignados o recomendados por el fabricante del equipo ESA y Conozca los controles del tractor y segadora Conozca lo siguiente sobre su tractor y segadora e Funci n prop sito y uso de los controles e Velocidades seguras de operaci n e Capacidad para operar en forma segura en pendientes y terreno accidentado e Caracter sticas de frenado y direcci n e Espacios libres necesarios para la operaci n del tractor y segadora e C mo detener r pidamente el equipo cuando haya una emergencia 11 12 Use todos los dispositivos de seguridad del equipo disponibles Para ayudar a mantener su seguridad y la de las personas que lo rodean e Aseg rese de que las defensas blindajes y avisos de seguridad recomendados por el fabricante est n instalados en el equipo y en buen estado e Mantenga todos los dispositivos protectores en su lugar y abrochados firmemente e NUN
80. cticas a los usuarios u operadores que no puedan leer Para ayudar a evitar lesiones serias o la muerte de los operadores y otras personas causadas por la caida de la segadora o piezas de equipo haga lo siguiente Antes de trabajar cerca o debajo de la segadora o piezas de equipo en posici n levantada e Use la pr ctica de parada del equipo apropiada antes de dar servicio ajustar limpiar o eliminar las obstrucciones de la segadora Soporte o coloque bloques firmemente debajo de la segadora o piezas de equipo e En las segadoras de tipo ala coloque bloques o asegure firmemente las alas con los seguros o baje al suelo la segadora o piezas del equipo e Use los seguros de transporte cuando transporte la segadora en caminos p blicos Peligros y riesgos por la fuga de fluido hidr ulico a presi n alta EXISTE UN RIESGO PARA LOS OPERADORES DE SEGADORAS Y OTRAS PERSONAS DE UNA POSIBLE INYECCION DE FLUIDO A PRESI N ALTA O GANGRENA CAUSADA POR LA INYECCION EN LA PIEL DE ACEITE HIDRAULICO O DIESEL PARA EVITAR LA GANGRENA EL FLUIDO INYECTADO DEBE SER ELIMINADO QUIRURGICAMENTE EN POCAS HORAS POR UN MEDICO FAMILIARIZADO CON ESTE TIPO DE LESION PR CTICAS DE SEGURIDAD RECOMENDADAS Lea los manuales del operador del fabricante para conocer las pr cticas de seguridad recomendadas Explique las pr cticas a los usuarios u operadores que no puedan leer Las fugas de fluido a presi n alta por agujeros min sculos pueden ser casi invisible
81. d OPS B 0021 B m gt I O lt Relieve hydraulic pressure prior to doing any maintenance or repair work on the Implement Place the Mower Head on the ground or securely supported on blocks or stands disengage the PTO and turn off the engine Push and pull the control Levers or Joystick several times to relieve pressure prior to starting any maintenance or repair work sBm 6 Never Leave the mower unattended while the head is in the raised WARNING position The mower could fall causing serious injury to anyone who might inadvertently be under the mower sBm 4 MAVERICK 3 09 Operation Section 3 11 2009 Alamo Group Inc OPERATION BOOM ARM ASSEMBLY e Inspect condition of each arm section weldment e Ensure all pins are in place e Ensure all bolts and screws are properly installed e Check condition of teflon bushings at boom pivot points e Ensure each hydraulic cylinder is installed and retained correctly Ensure the proper size pins are used to retain the cylinders in place and are secured properly OPS B 0022 A z O lt o TT a O A Never attempt to lubricate adjust or remove material from the Implement while it is in WARNING motion or while tractor engine is running sa 20 HYDRAULIC LINE INSPECTION e Check for hydraulic leaks along hoses cylinders and fittings IMPORTANT DO NOT use your hands to check for oil leaks Use a piece of heavy paper or cardboard to check for h
82. d fittings DO NOT use your hands to check for oil leaks Use a piece of heavy paper or cardboard to check for hydraulic oil leaks e Inspect the condition of the drive belts e Ensure the drive belt shields are in place and in good repair e Remove any grass or other debris which may be wrapped around the cuttershafts ends e Inspect the condition of deck skid shoes and hardware OPS B 0026 O z m gt O Z A DANGER Do not put hands or feet under mower decks Blade Contact can result in serious injury or even death Stay away until all motion has stopped and the decks are securely blocked up sFL 2 MAVERICK 3 09 Operation Section 3 15 2009 Alamo Group Inc OPERATION TIMBER CAT HEAD INSPECTION e Inspect blade and bolts for looseness and excessive wear Make sure the unit is securely blocked up when crawling underneath or set on ground before doing maintenance Replace damaged and worn blade to keep unit operating properly e Ensure hydraulic cylinder is installed and retained correctly Ensure the proper size pins are used to retain the cylinder in place and are secured with pins e Ensure hydraulic lines are properly connected to the hydraulic valve and cylinder Check for hydraulic leaks along hoses and fittings DO NOT use your hands to check for oil leaks Use a piece of heavy paper or cardboard to check for hydraulic oil leaks OPS B 0027 lt O lt am LLI O O BUZZBAR HEAD INS
83. d the boom will be LOCKED in the current place OPS B 0034 Make certain that you do not lift the head in such a fashion that you lift the left rear wheel off the ground Install weight as needed to keep at least 1500 Ib on the ground under left rear wheel Ops 0003 MISC Make certain that the Boom swing path is clear of bystanders powerlines and obstructions DANGER io prevent injury electrocution and possible machine damage Swing Boom SLOWLY AND CAREFULLY Avoid sudden starting and stopping Ops 0002 MISC MAVERICK 3 09 Operation Section 3 32 2009 Alamo Group Inc OPERATION 6 9 Telescoping Boom Telescope Retracted Trigger Dipper Telescope U m gt O Z Using the trigger button in conjuction with the left and right dipper movement actuates the Telescoping Boom Pressing the trigger button and pushing the Joystick lever to the right causes the boom to telescope out Pressing the trigger button and pushing the Joystick lever to the left causes the boom to telescope in If the Joystick is released the valve will automatically return to center and the boom will be LOCKED in position OPS B 0037 Make certain that the Boom swing path is clear of bystanders powerlines and obstructions DANGER to prevent injury electrocution and possible machine damage Swing Boom SLOWLY AND CAREFULLY Avoid sudden starting and stopping Ops 0002 MISC Make certain that you do not lift the head in such a fashi
84. d the control valve The sensor monitors the back pressure created by the filter element when in use When the back pressure reaches a setting of 50 psi the switch will trigger and prompt the operator for an element change The filter does not have a bypass The element must be changed at the appropriate time to WARNING avoid element damage and system contamination The return filter switch is located at the return filter mounted on to the tank top The fluid returning from the cylinder control valve is filtered before returning to tank at this location The sensor monitors back pressure created by the filter assembly while cylinder circuit is in use When the back pressure reaches 25 psi the switch will trigger and prompt the operator for an element change O z m gt O Z This filter does not have a bypass The element must be changed at the appropriate time to WARNING avoid element damage and system contamination 6 5 Operator Interface The operator selects parameters provided by a menu system in the MDM display The parameters are used to establish how the boom unit functions The menu system is comprised of two sections The first section is setup the second section powers up the boom control circuit and cutter head circuit The following steps outline how to successfully page through the menu system to execute operation Executing Set up The following representations will outline the steps necessary to execute set
85. dad y reglas b sicas de seguridad deben explicarse a los usuarios u operadores que no puedan leer 21 Formtl AMOO 12 111 E Wisconsin Avenue Milwaukee Wisconsin 53202 U S A www aem org Para obtener informaci n de reproducciones adicionales y otros manuales de seguridad llame al 800 369 2310 Impreso en EE UU INTRODUCTION SECTION Introduction Section 2 1 INTRODUCTION This Boom Mower is designed with care and built with quality materials by skilled workers Proper assembly maintenance and operating practices as described in this manual will help the owner operator get years of satisfactory service from the machine The purpose of this manual is to familiarize instruct and train The Assembly Section instructs the owner operator in the correct assembly of the Mower using standard and optional equipment The Parts Listing section is designed to familiarize the owner operator with replaceable parts on the Mower This section provides exploded assembly drawings of each mower component illustrating each piece and the corresponding part number Careful use and timely service saves extensive repairs and costly downtime losses The Operation and Maintenance Sections of the manual train the owner operator how to work the Mower correctly and attend to appropriate maintenance The Trouble Shooting Guide helps diagnose difficulties with mower and offers solution to the problems Safety is of primary importance to the
86. ders V Run the Mower Head for 5 minutes While the tractor is idling blocked wearing protective clothing and eye protection CAREFULLY check for leaking hydraulic fittings hoses and ports at this point with a piece of cardboard DO NOT USE YOUR HAND If any are found stop the tractor immediately and cor rect any leaky connections 8 Check the fluid level in the Hydraulic Tank on the Tractor and add oil if required As the air has been forced out of the Cylinders and Hoses it goes into the Hydraulic Tank and reduces the oil level Check your Tractors Operators Manual for the proper level and type of oil to be used MAVERICK 03 09 Maintenance Section 4 11 2009 Alamo Group Inc MAINTENANCE Timber Cat Head Lubrication Daily Checks Figure Mnt 0007 Lubricate the grease fittings on top of the blade bar every 4 hours See Figure Mnt 0007 Every 8 hours lubricate the cylinder grease fitting through the top slot in the cover See Figure Mnt 0007 Every 8 hours check all bolts and nuts for proper tightness Tighten any bolt or nut found to be loose Periodically check the hydraulic connections for oil leaks Visually inspect the hoses for damage and replace as necessary Periodically inspect blade stroke adjustment by running the head at normal operating speed 540 PTO and checking that the upper and lower blades line up perfectly the instant of reversal when they change direction Mnt B 0007 Improper adjustment is als
87. dy and understand Operator s Manuals Safety Decals and Instructional Decals for tractor and implement to prevent misuse abuse and accidents Practice before operating in a confined area or near passersby Learn how to stop engine suddenly in an emergency Be alert for passersby and especially children Allow no children on or near folding mower or tractor Allow no riders on tractor or implement Falling off may cause serious injury or death from being run over by tractor or mower or contact with rotating blades Operate only with tractor having Roll Over Protective Structure ROPS and with seat belt securely fastened to prevent injury and possible death from falling off or tractor overturn Personal Protective Equipment such as Hard Hat Safety Glasses Safety Shoes amp Ear Plugs are recommended Block up or support raised machine and all lifted components securely before putting hands or feet under or working underneath any lifted component to prevent crushing injury or death from sudden dropping or inadvertent operation of controls Make certain area is clear before lowering or folding Before transporting put Lift Lever in detent or full lift position Install Transport Safety Devices securely on folding mowers Put Booms securely in Transport Rest Folding and Boom Mowers have raised center of gravity Slow down when turning and on hillsides Make certain that SMV sign warning lights and reflectors are clearly visible Follow
88. e Joystick actuates the LIFT cylinder Pulling the Joystick back toward the operator causes the boom LIFT cylinder to lift the boom arm up Pushing the Joystick forward causes the LIFT Cylinder to lower the Boom If the Joystick is released the Boom will LOCK in the position and the Joystick will return to the center position OPS B 0033 Make certain that you do not lift the head in such a fashion that you lift the left rear wheel off the ground Install weight as needed to keep at least 1500 Ib on the ground under left rear wheel Ops 0003 MISC 4 DANGER CRUSHING AND PINCH POINTS MOVING MACHINERY PARTS CAN PINCH OR CRUSH OR FALL WHICH MAY CAUSE INJURY OR DEATH 02962765 A Never Leave the mower unattended while the head is in the raised WARNING position The mower could fall causing serious injury to anyone who might inadvertently be under the mower sBm 4 MAVERICK 3 09 Operation Section 3 31 2009 Alamo Group Inc OPERATION 6 8 Dipper lt O lt am LLI O O Op 90 The Left and Right movement of the Joystick actuates the DIPPER cylinder Pushing the Joystick lever to the RIGHT causes the boom DIPPER cylinder to LIFT the small boom UP If the Joystick is released the valve will automatically return to center and the boom will be LOCKED in position Pushing the Joystick to the LEFT will lower the boom Again if the Joystick is released the valve will automatically return to center an
89. e cover MAVERICK 03 09 Maintenance Section 4 12 2009 Alamo Group Inc MAINTENANCE Buzzbar Head BLADES For best performance have blades set and sharpened when they begin to dull Blades can be touched up with a grinder or file between sharpenings To extend the life of the blade remove resin accumulations When the resin builds up the blades will burn in the cut causing the blades to overheat and warp When cutting some types of trees blades will need to be cleaned every few hours To remove the resin use oven cleaner or lacquer thinner with a Scotch Brite pad or steel wool Apply these products carefully since many of them will remove paint from your BuzzBar Always follow manufacturer s instructions for safe use Blades should turn clockwise when views from the top see illustration below for hose routing Blade Rotation NOTE TIGHTEN BLADE BOLT TO70FT LBS N gt lt ar mi 7 gt lt m Return hose runs under boom with 90 fittings Pressure uImey Mnt B 0009 LUBRICATION Grease each spindle with one pump of high quality lithium grease weekly More than one pump is unnecessary and will cause extra grease to spill from the relief Grease fittings are located in front of the machine just above the blades MAVERICK 03 09 Maintenance Section 4 13 2009 Alamo Group Inc MAINTENANCE Belt Tension Adjustment Figure Mnt B 0010 Loosen nuts on the 4 studs and the
90. e designed for different applications The head should be selected based on the mowing application and the location that the unit is being operated Refer to the Assembly Section of this manual to ensure the head is properly attached to the boom hitch and hydraulic lines are properly connected OPS B 0010 There are obvious and hidden potential hazards in the operation of this Mower REMEMBER This machine is often operated in heavy brush e and in heavy weeds The Blades of this Mower can throw objects if Y shields are not properly installed and maintained Serious injury or even ln S death may occur unless care is taken to insure the safety of the operator bystanders or passersby in the area Do not operate this machine with anyone in the immediate area Stop mowing if anyone is within 100 yards of mower SGM 02 With engine at idle engage cutting head then slowly increase engine speed to operating 540 PTO RPM Approach vegetation at desired speed to cut material When finished slowly decrease engine speed to idle and shut down cutting head Be sure to shut down cutting head at or around idle so that no unnecessary stress is placed on driveline and hydraulic system components MAVERICK 3 09 Operation Section 3 43 2009 Alamo Group Inc z O lt o TT a O OPERATION Rotary Cutter e The Rotary Cutting Head is rated to cut vegetation up to 5 in diameter e Objects tend to be thrown out from under the head in t
91. e very easy to operate and will feel almost as it were an extension of your arm With the exception of the relief valves which are preset at the factory these are all the controls for operating the machine other than the controls on the tractor itself OPS B 0030 A DANGER Operate the Tractor and or Implement controls only while properly seated in the Tractor seat with the seat belt securely fastened around you Inadvertent movement of the Tractor or Implement may cause serious injury or death sG 29 In the event that electrical power fails and the Joystick will not reposition the boom or cutting head an emergency control has been provided There are gold covered buttons two on each valve section located on each valve under the pump cover on the front of the tractor MAVERICK 3 09 Operation Section 3 22 2009 Alamo Group Inc OPERATION The electrical power can be ON or OFF for the emergency controls to work Using a punch or nail press the gold button to get the movement desired The electrical wires may be left connected or may be disconnected the button will operate the function in either case The code on the wires can be used to identify the valve function NOTE The Head Tilt Down control will not operate because of the lock valve on that function All other function will operate at a speed greater than the speed of the movement when controlled with the Joystick The speed of movement is not v
92. ea for such objects before mowing Remove any like object from the site Never allow the cutting blades to contact such items SGM 06 8 4 Shutting Down the Attached Head To shut down attached mower head first bring the tractor to a complete stop Decrease engine RPM to idle then disengage cutterhead The mower head will come to a complete stop within a suitable amount of time Do not engage or disengage the cutterheads at a high RPM unless there is an emergency situation O U m gt Z Park the tractor on a level surface place the transmission in park or neutral and apply the parking brake shut down the engine remove the key and wait for all motion to come to a complete stop before exiting the tractor OPS B 0011 BEFORE leaving the tractor seat always engage the brake and or set ENGINE the tractor transmission in parking gear disengage the PTO stop the Mr Po 4 engine remove the key and wait for all moving parts to stop Place the El tractor shift lever into a low range or parking gear to prevent the tractor ec TRANSMISSION SET PARKING PARK BRAKE from rolling Never dismount a Tractor that is moving or while the engine fF is running Operate the Tractor controls from the tractor seat only sa 9 L I MAVERICK 3 09 Operation Section 3 47 2009 Alamo Group Inc OPERATION 9 TRACTOR BOOM AND ATTACHED HEAD STORAGE Properly preparing and storing the unit at the end of the season is critica
93. easonable amount as determined by Manufacturer and for returning the goods to the Dealer whether or not the claim is approved Purchaser is responsible for the transportation cost for the goods or part s from the Dealer to the designated factory 3 LIMITATION OF LIABILITY 3 01 MANUFACTURER DISCLAIMS ANY EXPRESS EXCEPT AS SET FORTH HEREIN AND IMPLIED WARRANTIES WITH RESPECT TO THE GOODS INCLUDING BUT NOT LIMITED TO MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE 3 02 MANUFACTURER MAKES NO WARRANTY AS TO THE DESIGN CAPABILITY CAPACITY OR SUITABILITY FOR USE OF THE GOODS 3 03 EXCEPT AS PROVIDED HEREIN MANUFACTURER SHALL HAVE NO LIABILITY OR RESPONSIBILITY TO PURCHASER OR ANY OTHER PERSON OR ENTITY WITH RESPECT TO ANY LIABILITY LOSS OR DAMAGE CAUSED OR ALLEGED TO BE CAUSED DIRECTLY OR INDIRECTLY BY THE GOODS INCLUDING BUT NOT LIMITED TO ANY INDIRECT SPECIAL CONSEQUENTIAL OR INCIDENTAL DAMAGES RESULTING FROM THE USE OR OPERATION OF THE GOODS OR ANY BREACH OF THIS WARRANTY NOT WITHSTANDING THE ABOVE LIMITATIONS AND WARRANTIES MANUFACTURER S LIABILITY HEREUNDER FOR DAMAGES INCURRED BY PURCHASER OR OTHERS SHALL NOT EXCEED THE PRICE OF THE GOODS 3 04 NO ACTION ARISING OUT OF ANY CLAIMED BREACH OF THIS WARRANTY OR TRANSACTIONS UNDER THIS WARRANTY MAY BE BROUGHT MORE THAN TWO 2 YEARS AFTER THE CAUSE OF ACTION HAS OCCURRED 4 MISCELLANEOUS 4 01 Proper Venue for any lawsuits arising from or related to this limited warranty s
94. eces en todas las direcciones Asegure la ignici n y extraiga la llave cuando el equipo debe ser inspecciondo reparado ajustado o va a permanecer desatendido Asegure las cubiertas contra el vandalismo cuando el equipo permanece desatendido e Baje cuidadosamente manteniendo un contacto de tres puntos TOMA DE FUERZA PTO ES PARADA TRANSMISI N ESTACIONAMIENTO PARK APLIQUE EL FRENO DE ESTACIONAMIENTO EXTRAIGA LA LEAVE Cae TRANSMISI N PUNTO MUERTO NEUTRAL ASEGURE LA IGNICION du Programa de mantenimiento i Seguridad durante la bajada del tractor Antes de bajar del tractor haga lo siguiente e Para su seguridad use las practicas apropiadas para la parada del equipo e Baje el implemento al suelo apague el motor y la toma de fuerza PTO aplique los frenos permita que se detengan todas las piezas movibles y extraiga la llave antes de bajar del tractor e Nunca baje del equipo cuando est en movimiento s Nunca salte de las m quinas e Baje cuidadosamente e Verifique que los escalones no est n resbalosos e Mantenga los pies y manos alejados de los controles e Use las asas para las manos y los escalones para bajar e Vea hacia la m quina y use el contacto de 3 puntos 2 manos 1 pie 6 2 pies 1 mano Seguridad durante el mantenimiento Seguridad durante el mantenimiento Para su seguridad haga lo siguiente antes de efectuar procedi
95. eee P N 02967668 MAVERICK 3 09 Safety Section 1 34 2009 Alamo Group Inc SAFETY WARNING Failure to use and maintain shields and deflectors in good condition may lead to injury A WARNING or death from entanglement with rotating parts FALURE TO USE AND MAINTAIN SHIELDS AND DEFLECTORS IN GOOD CONDITION MAY LEAD TO INJURY OR DEATH FROM ENTANGLEMENT WITH ROTATING PARTS BEING HIT BY being hit by objects thrown with great force by OBJECTS THROWN WITH GREAT FORCE BY BLADES OR BY BLADE CONTACT Always replace Guards which have been removed for blad es or by blade CO ntact maintenance Never operate with guard missing or broken Chain Guards Gearbox Driveline Shields Rubber fabric Deflectors and solid Band enclosures are subject to wear and lost or broken parts and must be repaired or replaced as soon as damage is found Safety Shielding must be installed and in good condition to reduce the possibility of thrown objects any time this machine is operated in any area where thrown objects could cause Y P N 00725739 En WARNING Do not operate with Belt Shield removed Finger s may be pinched off if get caught between V Belt and Pulley ALAAVS DO NOT OPERATE WITH BELT SHIELD REMOVED FINGER S MAY BE PINCHED OFF IF CAUGHT BETWEEN V BELT AND PULLEY oe P N 00758194 Instructions to properly lubricate and check mower for potential problems prior to operation C OPERATING INSTRUC
96. elves or others sc 25 A DANGER NEVER use drugs or alcohol immediately before or while operating the Tractor and Implement Drugs and alcohol will affect an operator s alertness and coordination and therefore affect the operator s ability to operate the equipment safely Before operating the Tractor or Implement an operator on prescription or over the counter medication must consult a medical professional regarding any side effects of the medication that would hinder their ability to operate the Equipment safely NEVER knowingly allow anyone to operate this equipment when their alertness or coordination is impaired Serious injury or death to the operator or others could result if the operator is under the influence of drugs or alcohol sa 27 A DANGER gt LLI LL lt Y Prolonged operation may cause operator boredom and fatigue affecting safe operation Take scheduled work breaks to help prevent these potentially impaired operating conditions Never operate the Implement and Tractor in a fatigued or bored mental state which impairs proper and safe operation sa 32 AWARNING Use extreme caution when getting onto the Implement to perform repairs maintenance and when removing accumulated material Only stand on solid flat surfaces to ensure good footing Use a ladder or raised stand to access high spots which cannot be reached from ground level Slipping and falling can cause serious injury or death sa 33 AWARNING
97. ement or coordination is impaired Protect Yourself Wear ail the protective clothing and personal safety devices issued to you or called for by job conditions You may need e Hard hat e Safety shoes e Safety glasses with side shields goggles or face shield e Heavy gloves e Hearing protection e Reflective clothing e Wet weather gear e Respirator or filter mask Wear adequate clothing for the job conditions Always know where to get assistance in the case of an emergency Know where to find and how to use a first aid kit and fire extinguisher fire suppression system Stay alert Avoid accidents Don t learn safety the hard way Safety Management of Hazards and Risks SAFETY INSTRUCTIONS In addition to equipment design and configuration HAZARD CONTROL and ACCIDENT PREVENTION are dependent upon the owner s and operator s awareness concern prudence and proper training in the operation transport maintenance and storage of equipment SAFETY MANAGEMENT OF HAZARDS AND RISKS IS ESSENTIAL TO RESPONSIBLE OWNERS AND OPERATORS OF TRACTORS AND MOWERS REVIEW THE FOLLOWING SAFETY MANAGEMENT OF LISTED HAZARDS AND RISKS Thrown Object Hazard POSSIBLE THROWN OBJECT INJURY RISKS EXIST FOR MOWER OPERATORS AND BYSTANDERS DURING MOWER OPERATIONS FROM THE FOLLOWING DISCHARGED OBJECTS ROCKS DEBRIS BROKEN MOWER BLADES BLADE BOLTS CABLES CHAINS WIRE ETC FROM THE MOWER Equipment Protective Devices A
98. emove key before dismounting from tractor e Never dismount from moving equipment e Never jump from machines e Dismount carefully e Check for slippery steps e Keep feet and hands away from controls e Use handholds and steps during dismount e Face machine and use 3 point contact 2 hands 1 foot or 2 feet 1 hand Safety During Maintenance Safety Do the following for your safety before performing any maintenance repairs or service procedures e Follow proper equipment shutdown practice e Wear all the protective clothing and personal safety devices necessary to safely pertorm the job e Refer to your manufacturer s manuals for proper maintenance repair and service procedures Explain the procedures to those users and operators who cannot read Stored energy sources electrical mechanical hydraulic pneumatic oh chemical thermal etc must be either locked blocked relieved mA disconnected stopped secured neutralized controlled or reduced to Y a practical minimum before any maintenance repair or service procedures PERE Y can be done safely Some basic safety practices to prevent potential injuries from energy releasing sources e Disengage PTO before shutting off engine e Place controls in PARK or NEUTRAL before shutting off engine e Set parking brake or block wheels e Allow all moving parts to stop e Lower mower to ground e Lower wings to ground o
99. eno inclinado e Coloque el equipo en posici n transversal en las pendientes e Aplique los frenos de estacionamiento e Baje la segadora al suelo e Coloque bloques en las ruedas del tractor Antes de estacionar temporalmente y abandonar el equipo incapacitado cerca de reas con tr fico e Retire el equipo de los caminos p blicos e Coloque las banderas de advertencia e Use las luces intermitentes del tractor Para su seguridad use las pr cticas apropiadas para la parada del equipo Haga referencia al los manual es del operador del fabricante del tractor y segadora para conocer los procedimientos de parada recomendados Explique los procedimientos a los usuarios u operadores que no puedan leer Haga que los procedimientos apropiados de parada del equipo sean una costumbre importante que se debe practicar Siga estas pr cticas de seguridad antes de bajarse del tractor e Desenganche el embrague y transmisi n de la toma de fuerza PTO e Para que el motor enfr e gradualmente permita que funcione al ralent e Coloque los controles en estacionamiento P o en punto muerto N e Coloque el freno de estacionamiento Baje la segadora al suelo e Baje al suelo las alas de las segadoras de tipo ala e Apague el motor e Espere a que todas las piezas movibles se detengan antes de efectuar inspecciones ajustes o reparaciones al equipo e Descargue la presi n hidr ulica moviendo los controles hidr ulicos varias v
100. eration Section 3 36 O 2009 Alamo Group Inc OPERATION DRIVING THE TRACTOR AND IMPLEMENT Safe tractor transport requires the operator to possess a thorough knowledge of the model being operated and precautions to take while driving with an attached implement Ensure the tractor has the capacity to handle the weight of the boom and the tractor operating controls are set for safe transport To ensure safety while driving the tractor with a boom review the following Read all safety instructions Decals on the Boom warn you of particular and multiple hazards Some decals are attached close to part of the Boom where there is a possible hazard Read and make sure you understand the safety messages before you operate the implement Keep all decals clean and readable Replace lost or damaged decals refer to safety section for more information Power for operating the mower is supplied from the tractor PTO Refer to your tractor manual instructions for engaging and disengaging the PTO Start the tractor and bring the engine speed up to normal operating 540 PTO speed Always engage the PTO at low engine RPM and run the mower for a short period until all air is removed from the hoses Keep all person s well clear of mower since blades can throw objects with great velocity for a considerable distance KEEP CLEAR OPS B 0005 O U m gt Z Never operate the Tractor or Implement until you have read and completely understand this Manual
101. ers or binders to apply maximum tension Use extreme care when attaching and removing the securing devices as the extreme tension involved when released has the potential to inflict serious injury While hauling the tractor and implement make occasional stops to check that the tractor and implement have not moved or shifted and that the securing chains have maintained tension If during transport a hard braking sharp turning or swerving action was performed stop at the next safe location to inspect the security of the load OPS U 0026 O m gt O Z MAVERICK 3 09 Operation Section 3 53 2009 Alamo Group Inc MAINTENANCE SECTION Maintenance Section 4 1 2009 Alamo Group Inc MAINTENANCE Lubrication Information Before operating your Maverick take the time to inspect and repair any damage to the machine or tractor Only a minimum of time and effort is required to regularly maintain this machine to provide long life and trouble free operation Use a high quality NLGI EP 2 Lithium based grease on all grease points on the unit P N 00765444 FRAME The frame used to connect the boom to the tractor utilizes a bearing and cylinders for the boom swing movement Locate the 3 grease points on the large bearing also locate the grease manifold mounted next to the bearing on the frame Underneath the frame are two pivot points on the cylinder rod ends that require grease Add 2 to 3 pumps daily into each of these poi
102. erts stumps or metal objects Mark the inspected area with flags If the area is dense and cannot be walked thoroughly it may be necessary to inspect a smaller area as well as possible then trim away the part that has been inspected and can safely be removed Walk each new area again and repeat the inspection before cutting more away Repeat as often as necessary until the area is cleared It can be damaging and or dangerous to work the cutter in an area that had not been visually inspected Place DANGER signs at least 300 feet beyond the perimeter of the area to be worked not just 300 feet from where the machine started operating It is convenient in many cases to work in 300 foot sections Move the first Danger sign to the beginning of the freshly cleared area place it then take the first cutting area flag up to the end of the freshly cleared area 300 feet away Walk and inspect the next 300 feet and place the second cutting area flag Pick up the second DANGER sign and take it a further 300 feet along the road or trail Note that in many cases the DANGER area will extend in front of and behind the machine as well as along each side Post signs accordingly OPS B 0008 lt O lt am LLI O O A Extreme care should be taken when operating near loose objects such O as gravel rocks wire and other debris Inspect the area before mowing Foreign objects should be removed from the site to prevent G TA machine damage and or bodily injury
103. es before assembling operating or servicing this Implement This equipment should only be operated by those persons who have read the manual who are responsible and trained and who know how to do so responsibly The Safety Alert Symbol combined with a Signal Word as seen below is used throughout this manual and on decals which are attached to the equipment The Safety Alert Symbol means ATTENTION BECOME ALERT YOUR SAFETY IS INVOLVED The Symbol and Signal Word are intended to warn the owner operator of impending hazards and the degree of possible injury faced when operating this equipment gt LLI LL lt Y Practice all usual and customary safe working precautions and above all remember safety is up to YOU Only YOU can prevent serious injury or death from unsafe practices Indicates an imminently hazardous situation that if not avoided WILL result in DEATH OR DANGER VERY SERIOUS INJURY A Indicates an imminently hazardous situation that if not avoided COULD result in DEATH WARNING oR SERIOUS INJURY Indicates an imminently hazardous situation that if not avoided MAY result in MINOR CAUTION injury Identifies special instructions or procedures that if not strictly observed could result in damage to or destruction of the machine attachments or the environment NOTE dentifies points of particular interest for more efficient and convenient operation or repalr sG 1 READ UNDERSTAND
104. es to operate the Tractor and Implement 4 Maintain the Tractor and Implement in a safe operational condition and maintain all shields and guards on the equipment 5 Ensure the Tractor is equipped with a functional ROPS and seat belt and require that the employee operator securely fasten the safety belt and operate with the ROPS in the raised position at all times 6 Forbid the employee operator to carry additional riders on the Tractor or Implement 7 Provide the required tools to maintain the Tractor and Implement in a good safe working condition and provide the necessary support devices to secure the equipment safely while performing repairs and service 8 Require that the employee operator stop operation if bystanders or passersby come within 25 feet Child Labor Under 16 Years of Age some regulations specify that no one under the age of 16 may operate power machinery It is your responsibility to know what these regulations are in your own area or situation Refer to U S Dept of Labor Employment Standard Administration Wage amp Home Division Child Labor Bulletin 102 MAVERICK 3 09 safety Section 1 44 2009 Alamo Group Inc Industrial Agricultural Safety Manual For Operators and Mechanics VE ij m 111 E Wisconsin Avenue Milwaukee Wisconsin 53202 U S A ZU E WANUR Www aem org Contents III AcknoWledgement ocoorocoooconconcconcnnannnnncc narran rra neral Forward
105. f the Tractor or Implement may cause serious injury or death sG 29 MAVERICK 3 09 Operation Section 3 23 2009 Alamo Group Inc z O lt cr TT o O OPERATION 6 2 The Mower Head Circuit The Motor circuit used for the cutting operation is operated through the Operator display fig 1 By selecting the activation parameter the coil will shift the servo piston at the hydrostatic pump fig 2 stroking the pump into the ON position Flow will then be supplied to the hydraulic motor at the cutter head fig 3 Activate the motor circuit while the engine RPM is at idle Once activated the engine RPM can be raised to the 540 PTO speed If the 540 PTO is not noted on the RPM gauge of your tractor consult the owner s manual to find the 540 PTO speed At any time the E stop fig 4 will deactivate the cutter circuit and the blade will stop within six seconds upon required OPS B 0047 MDM Master Display Mini Analog Inputs Prop Outputs Digital Inputs Digital Outputs 1 Freq Inputs E Gas Figure 1 Figure 2 Figure 3 Figure 4 6 3 The Electronic Network The electronic network is the control and communication network that receives and transmits data to certain components in the boom control system It s purpose is to manage the incoming and outgoing information There are five main components The MDM is an Operator Display that is located in the cab The purpose of the display is to house the programm
106. g Location Alamo Industrial Flail Axe 48 Serial Number Plate gt LLI LL lt U ITEM Se a ad P a ass O ED Ole Ne eS PART NO 002369 02967668 02967867 00725739 00756059 00758194 000108 000678 00763977 03200432 001650 00757139 02967592 02967595 NFS MAVERICK 3 09 O 2009 Alamo Group Inc OO A 3 po ol dl TYPE DANGER DANGER DANGER WARNING WARNING WARNING INSTRUC INSTRUC INSTRUC IMPORTANT LOGO LOGO NAME WIDTH SER PLT Safety Section 1 22 DL 0004 DESCRIPTION Flail Head FML 100H Flail Multi Hazard Cutting Blades Thrown Objects Operation of Safety Shield Use Repair Shields amp Guards Oil Leak Detection Skin Penetration Pinch Point V Belt Pulley Flail Operating Inst Grease Fitting Inside Notice to Owner Genuine Parts Flail ALAMO 7 26 x 7 5 ALAMO 4 1 2 x 16 1 2 FML 100H FML 100H Serial Plate SAFETY ITEM P oD a Sl O OM PART NO 002369 02967668 02965141 00725739 00758194 02925100 000108 000678 00757139 02970885 02970896 02970886 nfs MAVERICK 3 09 2009 Alamo Group Inc o hh hh k k ee ee a So DANGER DANGER DANGER WARNING WARNING IMPORTANT INSTRUCT INSTRUCT LOGO WIDTH WIDTH NAME S N PLT Safety Section 1 23 U gt TI m lt DESCRIPTION Flail Head Multi Hazard Cutting Blades Thrown Objecis Boom Flails Use Repair Shields amp Guards Pi
107. g cups outer races in housing using a press and proper installation tools in good condition CUPS MUST BE FULLY SEATED If bearing cup cocks in bore and seizes do not continue to assemble spindle 3 Lubricate lower bearing cone with LPS 4 Coat the outside of the seal with silicone and install the lower bearing seal and retaining ring into the housing using the correct seal installer 5 Place a light film of silicon or permatex on the inside diameter of the bearing ring and seat the ring on the spindle shaft using the proper tool and press 6 Lightly lubricate the lip of the seal 7 Using the 2 3 4 tubing to prevent the cup and cone from contacting each other press the spindle shaft through the lower bearing and seal Make sure the bearing is seated against the bearing ring 8 Place Locktite on threads of the bearing adjusting nut flange nut 9 Using gloves install the heated upper bearing cone on the shaft immediately and push it all the way against the cup Lubricate the bearing with LPS 10 Install the bearing adjusting nut Tighten the nut until the spindle shaft can not be turned Loosen the nut 1 4 turn Place a soft clean cloth over the top of the spindle assembly Place an aluminum block over the end of the spindle shaft and strike the block with a hammer to loosen the bearing MAVERICK 03 09 Maintenance Section 4 22 2009 Alamo Group Inc 11 12 13 14 15 Remove the cloth being careful no
108. g off can result in serious injury or death sa 10 Do not mount or dismount the Tractor while the tractor is moving Mount WARNING the Tractor only when the Tractor and all moving parts are completely stopped sa 12 2 2 Dismounting the Tractor Before dismounting the tractor idle the tractor engine down disengage the head and retract the boom arm to the transport position Park the tractor on a level surface set the transmission in park or neutral and apply the parking brake Shut down the tractor engine remove the key and wait for all motion to come to a complete stop before exiting the operator s seat NEVER leave the seat until the tractor its engine and mower head movement have come to a complete stop Use hand rails and extra steps when exiting the tractor Be careful of your step and use extra caution when mud ice snow and other matter has accumulated on the steps and handrails Never rush or jump off the tractor OPS B 0002 MAVERICK 3 09 Operation Section 3 6 2009 Alamo Group Inc OPERATION A DANGER BEFORE leaving the tractor seat always engage the brake and or set ENGINE PTO the tractor transmission in parking gear disengage the PTO stop the Mr Pm 4 engine remove the key and wait for all moving parts to stop Place the l tractor shift lever into a low range or parking gear to prevent the tractor E TRANSMISSION SET PARKING BRAKE from rolling Never dismount a Tractor that is moving or
109. gaged Make sure the mower is resting on the ground or securely blocked up and all hydraulic pressure has been relieved Item Condition at Specific Comments 1f Start of Shift not O K The flashing lights function properl a The SMV Sign is clean and visible The tires are in good condition with proper pressure L The wheel lug bolts are tight The tractor brakes are in good condition o oOo 8 oo The steering linkage is in good condition Cs There are no visible oilleaks OSE The hydraulic controls function properly o Z 770S 8S o o The ROPS or ROBS Cab is in good condition o O oOoOOSoS 2 o o o The seatbelt is in place and in good condition The 3 point hitch is in good condition S o The drawbar pins are securely in place The PTO master shield is in place LO The engine oil level is full The brake fluid levels fall The power steering fluidlevelisful 8 o The fuel level is adequate OS The engine coolant fluid level is fall The radiator is free ofdebris The air filter is in good condition S oo Operator s Signature DO NOT OPERATE an UNSAFE TRACTOR or MOWER This Inspection Form may be freely duplicated for extra copies Mower ID Make Date Shift O U m gt Z MAVERICK 3 09 Operation Section 3 21 2009 Alamo Group Inc lt O lt am LLI O O OPERATION 6 OPERATING THE BOOM JOYSTICK CONTROL Positioning the boo
110. ge as to any slope that can be safely negotiated Equipment Road Transporting Safety if equipment is to be driven on public roads e Refer to tractor and mower manufacturers operator s manuals for instructions e Explain the instructions to those users or operators who cannot read e Check local regulations for required equipment markings lights flashers etc while traveling on public roads Lights are required on mowers that obscure tractor taillights and or warning lights Before transporting on public roads e Disengage PTO to mower e Raise mower into transport position e Lock wings up into transport position with locking devices on wing type and side mounted mowers e Aitach safety chain between pull type mower and tractor Make sure lights flashers reflectors and SMV are in place and visible e Check SMV Slow Moving Vehicle emblem for visibility to any rear approaching vehicle 17 18 Safety During Shutdown AAN While transporting on public roads e Obey all local traffic regulations e Approach intersections with caution e Observe speed and traffic control signs e Avoid panic stops and sharp turns Parking Safety Park equipment at e Designated or out of traffic areas e Preferably level ground locations Sloping ground parking locations e Position equipment across slope e Set parking brakes e Lower mower to ground e Block tractor wheels Before temporarily parking and lea
111. hall be only in Guadalupe County Texas 4 02 Manufacturer may waive compliance with any of the terms of this limited warranty but no waiver of any terms shall be deemed to be a waiver of any other term 4 03 If any provision of this limited warranty shall violate any applicable law and is held to be unenforceable then the invalidity of such provision shall not invalidate any other provisions herein 4 04 Applicable law may provide rights and benefits to purchaser in addition to those provided herein EEP FOR YOUR RECORDS ATTENTION Purchaser should fill in the blanks below for his reference when buying repair parts and or for proper machine identification when applying for warranty Servis Rhino Implement Model Serial Number Date Purchased Dealer ATTENTION AAA 2 TILA READ YOUR OPERATOR S MANUAL ALAMO INDUSTRIAL An Alamo Group Company Post Office Drawer 549 Seguin Texas 78156 ALAMO 830 379 1480 INDUSTRIAL TO THE OWNER OPERATOR DEALER To keep your implement running efficiently and safely read your manual thoroughly and follow these directions and the Safety Messages in this Manual The Table of Contents clearly identifies each section where you can easily find the information you need The OCCUPATIONAL SAFETY AND HEALTH ACT 1928 51 Subpart C makes these minimum safety require ments of tractor operators REQUIRED OF THE OWNER 1 2 3 4 a Provide a Roll Over Protective Structure that meets the re
112. hat the spindle shaft can rotate Tighten the nut until the spindle shaft has a rolling torque of 25 in lbs that is it takes 25 in lbs to rotate the spindle shaft Install the tanged lockwasher 6 with the outside prongs facing upward Install the top nut 5 with the chamfer facing down Block the spindle to keep it from rotating and torque the top nut to a minimum of 100 ft lbs Bend the tang of the lockwasher to fit into one of the grooves of the top nut Install vent plug 8 and Grease Fitting 9 Fill spindle assembly with NLGI EP 2 Grease Approx 22 oz LLI 7 lt 7 LLI lt IMPORTANT ALAMO GENUINE FLAIL PARTS ALAMO INDUSTRIAL Flail Mowers use dynamically balanced and matched system components for Cutter Shafts Knives Knife Hangers Rollers Drivetrain components Bearings Belts and Pulleys ALAMO INDUSTRIAL parts are made and tested to meet close tolerance specifications of balance quality and consistency that assure long trouble free service The use of inferior will fit parts will void warranty for your ALAMO INDUSTRIAL implement and may cause premature or catastrophic failure which can result in serious injury or death If you have any questions concerning the repair parts you are using contact ALAMO INDUSTRIAL1502 E Walnut Seguin TX 78155 830 372 3551 JIPFfALAMO 03200432 MAVERICK 03 09 Maintenance Section 4 10 2009 Alamo Group Inc MAINTENANCE Start up Proced
113. he direction of blade rotation and toward the raised edge of the shroud Avoid cutting with the head tilted at an angle that objects would be thrown towards the unit operator position e When clearing brush and small trees operate unit at 1 mph ground speed and position cutter head at an angle that will cut 2 to 3 into the growth Make the first pass just above ground level This will remove the low branches and allow operator a better view of the material to plan for the next pass After repeated passes each elevated approximatly 4 above the last the main trunks of the trees will be exposed and they can be cut as desired This avoids clogging the head with cut and mulched material e Open the hydraulically operated door to allow blades to reach large diameter vegetation Operate the mower with the door closed when cutting grass weeds and light brush to reduce thrown objects for safer mower operation e When operating near the ground or when mulching be particularly careful that there are no bystanders or animals with a 100 yards Debri tends to fly out at great soeed and can injure or even cause death OPS B 0039 Grass Flail e The Grass Flail head is rated for cutting grass only e The Grass Flail operates attached to the boom arm and is ideal for cutting hard to reach areas where a smooth cut is required e Cutting height ranges from 3 4 to 4 in vegetation Cutting height is set by adjusting the height of the ro
114. hield Operation Red Reflector Yellow Reflector 60 Rotary Mower gt LLI LL lt U ITEM PART NO OTY TYPE 02980202 1 00769736 1 WARNING 2 00769737 2 DANGER 3 02725100 1 LOGO NAME 4 02925100 1 IMPORTANT O 02967827 1 DANGER 6 02967867 1 DANGER 7 02970883 1 SIZE 8 00757139 2 LOGO 9 2 38332 1 REFLECT 10 2 38333 1 REFLECT 11 02979551 1 LOGO MAVERICK 3 09 Safety Section 1 20 2009 Alamo Group Inc DL 0002 DESCRIPTION 50 X Frame Square Head Assy Use Repair Shield amp Guards Cutting Blades Thrown Objects BOOM AXE Genuine Parts Rotary Multiple Hazard Rotary Mower Safety Gate Operation 50 ALAMO Industrial Red Oblong Reflector Yellow Oblong Reflector Alamo Ind Sq Green SAFETY ITEM Oe a E O bi ERA DL 0003 PART NO 002369 02965141 02967668 02967867 00725739 00758194 02925100 000108 000678 00757139 02970887 nfs MAVERICK 3 09 2009 Alamo Group Inc NIE QTY gt L E E OL ON Re CHO TYPE DANGER DANGER DANGER DANGER WARNING WARNING IMPORTANT INSTRUCT INSTRUCT LOGO LOGO S N PLT Safety Section 1 21 U gt TI m lt DESCRIPTION Flail Head Flail Axe Multi Hazard Flail Boom Flails Cutting Blades Thrown Objects Safety Shield Operation Use Repair Shields amp Guards V Belt Pinch Point Genuine Replacement Parts Flail Operating Instructions Grease Fittin
115. highways Make sure the Tractor steering and brakes are in good condition and operate properly Before transporting the Tractor and Implement determine the proper transport speeds for you and the equipment Make sure you abide by the following rules Test the tractor at a slow speed and increase the speed slowly Apply the Brakes smoothly to determine the stopping characteristics of the Tractor and Implement As you increase the speed of the Tractor the stopping distance increases Determine the maximum transport speed not to exceed 20 mph 30 kph for transporting this equipment Test the equipment at a slow speed in turns Increase the speed through the turn only after you determine that the equipment can be operated at a higher speed Use extreme care and reduce your speed when turning sharply to prevent the tractor and implement from turning over Determine the maximum turning speed for you and this equipment before operating on roads or uneven ground Only transport the Tractor and Implement at the speeds which allow you to properly control the equipment Be aware of the operating conditions Do not operate the Tractor with weak or faulty brakes or worn tires When operating down a hill or on wet or rain slick roads the braking distance increases use extreme care and reduce your speed When operating in traffic always use the Tractor s flashing warning lights and reduce your speed Be aware of traffic around you and watch out for the other guy
116. his may cause premature failure of the rotor shaft and motor bear ings MAVERICK 03 09 Maintenance Section 4 16 2009 Alamo Group Inc MAINTENANCE MOTOR amp COUPLING INSTALLATION Bolt motor to mount plate Fully tighten bolts Item 1 Install flex coupler to the quick disconnect pulley hub using the countersunk socket head bolts Item 2 Apply thread locking compound to the bolts Tighten bolts to 45 FT LB Attach motor mount angle brackets Item 3 to the channel frame leave bolts loose Insert motor shaft into flex coupling and allow motor to find its center Adjust motor up as needed to provide ample clear ance between the top of flex coupling and the motor Bring angle brackets up to motor mount plate and tighten the bolts MAVERICK 03 09 2009 Alamo Group Inc MT A T TZ i Yo S Aint8 0013 Maintenance Section 4 17 gt lt ar mi 7 gt lt m MAINTENANCE TAPER BUSHING 8 SHEAVE INSTALLATION Do not use lubricants during installation as this may cause sheave breakage 10 FT LB MAX NOTE There will be a gap between the bushing flange and sheave after screws are tight Mnt B 0014 Make sure the bushing and bore of the sheave are free of dirt paint metal chips etc LLI 7 lt 7 LLI lt Insert cap screws and lockwashers engaging only 2 or 3 threads With key in the keyway
117. ic roads While newer model tractors have plenty of lighting to provide warning signals and operating lighting most older models where only equipped with operating lights Consult an authorized tractor dealer for lighting kits and modifications available to upgrade the lighting on older tractor models OPS B 0015 When operating on public roads have consideration for other road users Pull to the side of the road occasionally to allow all following traffic to pass Do not exceed the legal speed limit set in your country for agricultural tractors Always stay alert when transporting the tractor and mower on public roads Especially in busy cities the boom extends to right farther then the tractors width so be careful there are no bystanders poles large obstructions or any vehicles that may be in path of the mower head on boom Use caution and reduce speed if other vehicles or pedestrians are in the area OPS B 0016 O U m gt Z When transporting Boom Mower on a truck or trailer the height or width may exceed legal limits when the boom is in the transport position Contact with side or overhead structures or power lines can cause property damage or serious injury or death If necessary lower boom to reduce height and or remove mowing head to reduce width to the legal limits SBM 8 Never allow children or other persons to ride on the Tractor or Implement DANGER Falling off can result in serious injury or death
118. in OVER SPEED THE ENGINE WHEN USING THE MOWER ATTACHMENT O achomete Ove speed g the engine OPERATE TRACTOR AT THE ENGINE SPEED WHICH WILL DELIVER 540 PTO RPM ON TACHOMETER OVER SPEEDING THE ENGINE AND PUMP and pump when operating the mower will overheat WHEN OPERATING THE MOWER WILL OVERHEAT AND RAPIDLY RUIN THE OIL WHICH WILL DECREASE THE LIFE OF HYDRAULIC COMPONENT S and rapidly ruin the oil which will decrease the life een of the hydraulic components P N 02965093 NAME LOGO ALAAVS ITT AGO P N 02971943 Read Operator s Manual The operator s manual is located inside this canister If the manual is missing order one from your dealer P N 00776031 Slow Moving Vehicle Decal Keep SMV reflector clean and visible DO NOT transport or operate without the SMV P N 03200347 MAVERICK 3 09 Safety Section 1 29 2009 Alamo Group Inc SAFETY INSTRUCT Hose and connector attachments Hose amp Connector Attachment 7 P N 02981986 INSTRUCT Service hydraulic system with proper oil gt LLI LL lt Y OF 20 30 F 40 F 60 F 70 F 90F110 F110 F ro ISO VG 32 ree TT aw so ve 8 m TO AW ISO 68 IAW ISO VG 100 ISO VG 100 The correct hydraulic fluid is dependent upon ambient P N 02982828 temperature Refer to chart when selecting proper grade 02982828 WARNING Failure to INSPECT and REPAIR or REPLACE Hoses may allow worn Hoses to rupture SUDDENLY and VIOLENTLY with
119. in generally hard to reach areas Your Machete Boom can be equipped with a variety of cutting heads designed for specific cutting needs The Machete Head Rotary unit 60 wide cut up to 5 vegetation front safety gate The Flail Axe Head Fail unit 48 wide cut up to 5 vegetation DIRECTION Throughout this Manual front and rear left and right are determined by the normal direction of travel the same as driving an automobile Front and rear and left and right are determined by the normal direction of travel the same as on your automobile NOILONGOULNI MAVERICK 3 09 Introduction Section 2 3 2009 Alamo Group Inc INTRODUCTION Attention Owner Operator BEFORE OPERATING THIS MACHINE 1 Carefully read the Operator s Manual completely understand the Safety Messages and instructions and know how to operate correctly both the tractor and implement 2 Fill out the Warranty Card in full Be sure to answer all questions including the Serial Number of the implement Mail within 30 days of delivery date of this implement NOTE Warranties are honored only if completed Owner Registration and Warranty forms are received by Alamo Group within thirty days of delivery of the implement 3 Record the Blade Model and Serial Numbers on the Warranty page at the front of the Operator s Manual Keep this as part of the permanent maintenance file for the implement IMPORTANT For your safety and to guarantee optimum product
120. in the nut 5 Unscrew locknut and remove locknut and lockwasher and second locknut The Spindle should now slide from the Spindle housing so the Spindle can be removed from the Housing Remove the Seal 7 from the Housing REMOVING BEARINGS If replacing bearings Remove the old bearings from the Spindle and Housing Be careful not to damage either the Spindle or Housing in this process LLI 7 lt 7 LLI lt Turn the spindle housing over and from the bottom side of the spindle housing using a punch drive the remaining bearing cup out Clean spindle housing spindle and bearings thoroughly When rebuilding the spindle housing assembly always replace the locknuts lockwasher and seal INSPECTION Bearing and cups Inspect bearings and bearing cups for nicks pitting discoloration and wear If any exist replace bearing and bearing cup MAVERICK 03 09 Maintenance Section 4 8 2009 Alamo Group Inc MAINTENANCE gt lt ar mi 7 gt lt m Mnt B 0006 ASSEMBLY Make sure all parts are clean and free of any contamination Install Bearing Cups 3 amp 4 into Spindle Housing 2 using a suitable bearing driver to seat the cups Caution must be taken not to damage the cup or spindle housing cups must be fully seated lf Cups are damaged during installation or not fully seated bearing and spindle assembly life are greatly reduced Never drive against bearing surface Never
121. ing software for system control and provide an interface between the operator and the Maverick boom The interface is utilized through a multi screen function that allows the operator to set individual parameters for customized control The display also provides tools such as an on board measurement device useful for determining short circuits component loss and or power supply issues REFERENCE PRODUCT MANUAL FOR MDM DISPLAY AVAILABLE ON THE INTERNET AT www igan com VIEWABLE WITH ABOBE ACROBAT READER AVAILABLE AT MDM Master Display Mini www adobe com OPS B 0048 Analog Inputs Prop Outputs Digital Inputs Digital Outputs 1 Freq Inputs E Gas Op 109 MAVERICK 3 09 Operation Section 3 24 2009 Alamo Group Inc OPERATION The XP2 is a controller module that is mounted at the front of the tractor next to the Maverick control valve The function of this component is to provide a gateway for incoming and outgoing information Information is sent via the network to this module in order to provide control of the solenoids for valve operation REFERENCE PRODUCT MANUAL FOR XP2 CAN MODULE AVAILABLE ON THE INTERNET AT www igan com VIEWABLE WITH XP2 Expansion Power ABOBE ACROBAT READER AVAILABLE AT Analog Inputs 4 Prop Output 4x2 www adobe com Digital Inputs 4 Digital Outputs 4 Freq Inputs 2 E Gas Op 110 The XT2 is also a controller module that is mounted at the front of the tractor on the side of the
122. ings with locking devices on wing type mowers or lower mower or equipment parts to the ground e Use transport locks when transporting mower on public roads High Pressure Hydraulic Fluid Leak Hazards and Risks A POSSIBLE HIGH PRESSURE FLUID SKIN INJECTION INJURY AND GANGRENE RISK EXISTS FOR MOWER OPERATORS AND OTHERS FROM HIGH PRESSURE HYDRAULIC OR DIESEL OIL LEAK INJECTION INTO THE SKIN TO AVOID GANGRENE INJECTED FLUID MUST BE SURGICALLY REMOVED WITHIN A FEW HOURS BY A DOCTOR FAMILIAR WITH THIS TYPE OF INJURY RECOMMENDED SAFETY PRACTICES Read manufacturer s operator manual s for recommended operating safety practices Explain the practices to those users or operators who cannot read High pressure fluid pinhole leaks can be almost invisible To help prevent serious injury or death do the following e Search for leaks with cardboard or wood e Do not use hands to check for leaks e Relieve system pressure before disconnecting lines e Before applying system pressure e Check for damaged lines pipes and hoses e Check to insure tight connections e Before operating pressurized systems e Purge air from system e Refer to the manufacturer s operator manual s for instructions e Explain the procedures to those users or operators who cannot read Tractor Refueling Hazards and Risks To avoid serious injury or death from fire during refueling e Shut off engine and ignition e Never fill fuel tank near open flames e Ne
123. injury This signal word indicates a potentially hazardous situation A CAUTION exisis which if not avoided may result in minor or moderate injury e ACCIDENTS DISABLE AND KILL e ACCIDENTS COST e ACCIDENTS CAN BE AVOIDED Industrial Agricultural Mowers MASEN A mower for pasture clipping crop residue shredding heavy brush cutting for land clearing waterways right of ways road side or highway mowing INDUSTRIAL AGRICULTURAL MOWER TYPES SICKLE BAR MOWER A ROTARY MOWER Be a Responsible Operator AURORA For safe operation of your equipment you must be a responsible operator A responsible operator must clearly understand the written instructions supplied by the manufacturer be trained including actual operation of the equipment and know the safety rules and regulations for the worksite Drugs can and alcohol will affect an operator s alertness and coordination and therefore affect the operator s ability to operate the equipment safely An operator should NEVER use drugs which affect alertness judgement and coordination or alcohol while operating motorized equipment including tractors and mowers An operator on prescription or over the counter medication must consult a medical professional regarding any side effects of the medication that would hinder his or her ability to operate this equip ment safely NEVER knowingly allow anyone to operate this equipment when their alertness judg
124. integral shields and Retractable Door Shields should eee be used and maintained in good working condition All safety sted devices should be inspected carefully at least daily for missing or broken components Missing broken or worn items must be replaced at once to reduce the possibility of injury or death from thrown objects entanglement or blade contact sam s Shield Deflector Chain MAVERICK 3 09 Operation Section 3 9 2009 Alamo Group Inc m gt O Z OPERATION 5 1 Tractor Pre Operation Inspection Service Refer to the tractor operator s manual to ensure a complete pre operation inspection and scheduled service is performed according to the manufacturers recommendations The following are some of the items that require daily service and inspection e Tire condition air pressure e Wheel lug bolts e Steering linkage e PTO shield e SMV sign is clean and visible e Tractor s lights are clean and functional e Tractor Seat belt is in good condition e Tractor ROPS is in good condition e ROPS is in the raised position e No tractor oil leaks e Radiator free of debris e Engine oil level and condition e Engine coolant level and condition e Power brake fluid level e Power steering fluid level e Fuel condition and level e Sufficient lubrication at all lube points e Air filter condition OPS U 0030 z O lt or TT a O 5 2 Boom Unit Pre Operation Inspection and
125. inuaci n para aumentar la protecci n del operador contra los objetos despedidos durante las operaciones de segado e Use cabinas cerradas con una estructura de protecci n contra vuelcos ROPS cubiertas protectoras especiales mallas u otros dispositivos para proteger al operador cuando efect a estas operaciones SOBREPASAR LAS VELOCIDADES RECOMENDADAS PARA LA TOMA DE FUERZA PTO No sobrepase las velocidades recomendadas por el fabricante para la toma de fuerza PTO Las velocidades excesivas de la toma de fuerza PTO pueden causar e Fallo de la hoja e Escape de objetos a velocidad alta u hojas rotas despedidas del rea cerrada de la hoja de la segadora Fallos potenciales de la l nea de transmisi n de 540 rpm cuando se opera a velocidades de 750 a 1000 rpm OTRAS PR CTICAS DE SEGURIDAD e Nunca debe operar la segadora con hojas rotas dobladas faltantes o que est n extremadamente desgastadas e Antes de segar retire los desechos y objetos extra os para evitar que sean recogidos y despedidos por la segadora No debe operar la segadora durante el transporte o en posici n de ala levantada PR CTICAS DE MANTENIMIENTO RECOMENDADAS Lea los manuales del operador del fabricante para conocer sobre la inspecci n y mantenimiento de las defensas de la cadena y blindaje deflector flexible o s lido e Reemplace las defensas desgastadas o da adas y los dem s blindajes antes de segar e Use solamente las defensas y
126. ion Tractor must be equipped with protective structure such as operator cage or lexan window to protect operator from thrown object and falling objects e Tractor Safety Devices Slow Moving Vehicle SMV emblem lighting e Tractor Ballast As required to maintain at least 1500 Ibs on left rear tire 1 1 ROPS and Seat Belt The tractor must be equipped with a Roll Over Protective Structure ROPS tractor cab or roll bar and seat belt to protect the operator from falling off the tractor especially during a roll over where the driver could be crushed and killed Only operate the tractor with the ROPS in the raised position and seat belt fastened Tractor model not equipped with a ROPS and seat belt should have these life saving features installed by an authorized dealer OPS U 0003 Operate this Equipment only with a Tractor equipped with an approved roll over protective system ROPS Always wear seat belts Serious injury or even death could result from falling off the tractor particularly during a turnover when the operator could be pinned under the ROPS sa 7 lt O lt am LLI O O 1 2 Operator Thrown Object Protection The tractor must be equipped with protective equipment to shield the operator from falling and thrown objects For cab tractors the tractor must be equipped with an operator safety screen on its right side or the right side windows must be fitted with a shat
127. ituto de el los manual es del fabricante Pueden ser necesarias algunas precauciones adicionales o algunas instruiciones no pueden aplicar dependiendo del equipo dispositivos de fijaci n y las condiciones del lugar de trabajo o del rea en que se realiza el servicio El fabricante no tiene control directo sobre las aplicaciones operaci n inspecci n lubricaci n o mantenimiento de la m quina Por lo tanto es SU responsabilidad practicar buenas medidas de seguridad en estas reas La informaci n proporcionada en este manual sirve como complemento de los detalles de informaci n espec ficos de su m quina que est n incluidos en el los manual es del fabricante La informaci n adicional que pueda afectar la operaci n segura de su m quina puede estar incluida en las etiquetas de seguridad o en los requisitos del seguro programas de seguridad del empleador c digos de seguridad leyes locales del estado provincia y leyes nacionales reglas y reglamentos IMPORTANTE si usted no tiene el los manual es del fabricante de su maquina espec fica obtenga un manual de reemplazo con su empleador distribuidor de equipo o el fabricante de su m quina Mantenga este manual de seguridad y el los manual es del fabricante con su m quina Palabras para el usuario ASSES Usted tiene la responsabilidad de leer y comprender este manual de seguridad y el los manual es del fabricante antes de operar esta m quina Este manual de seg
128. l to maintiang its appearance and to help ensure years of dependable service The following are suggested storage procedures e Thoroughly clean all debris from boom and head to prevent damage from rotting grass and standing water e Lubricate all grease points and fill oil levels according to the maintenance lubrication schedule e Tighten all bolts to the proper torque Ensure all pins and other hardware are in place e Check the boom arm and head for worn and damaged parts Perform repairs and make replacements so that the mower will be ready for use at the start of the next season e Store the unit in a clean and dry location e Use spray touch up enamel where necessary on bare metal surfaces to prevent rust and to maintain the appearance of the mower OPS B 0012 A DANGER Never allow children to play on or around Tractor or Implement Children can slip or fall off the Equipment and be injured or killed Children can cause the Implement to shift or fall crushing themselves or others sc 25 A DANGER BEFORE leaving the tractor seat always engage the brake and or set ENGINE DA the tractor transmission in parking gear disengage the PTO stop the r PT 1 L al z O lt cr TT o O engine remove the key and wait for all moving parts to stop Place the tractor shift lever into a low range or parking gear to prevent the tractor from rolling Never dismount a Tractor that is moving or while the engine fF is
129. lantero del tractor puede desviarse hacia la zanja al golpear las obstrucciones con las segadoras de montaje lateral o de pescante Las operaciones con segadoras con alas levantadas y pescantes pueden reducir la efectividad del blindaje para objetos despedidos de la segadora que sirven para proteger al operador Para aumentar la protecci n del operador de objetos despedidos durante las operaciones en los bordes de las zanjas e Use cabinas cerradas con una estructura contra vuelcos ROPS cubiertas protectoras especiales y otros blindajes para el operador cuando efect e estas operaciones e Inspeccione el rea de segado y retire o marque todos los objetos extra os y desechos que deben evitarse con la segadora TOMA DE FUERZA PTO PARADA iE Seguridad durante el segado de terreno accidentado La estabilidad del tractor y segadora se reduce en las pendientes y terreno accidentado Usted puede evitar el vuelco del tractor y segadora y mantener el control de la estabilidad del equipo haciendo lo siguiente e Revisando los manuales del operador del tractor y segadora para conocer las pr cticas de seguridad de operaci n en pendientes y terreno accidentado Explique las pr cticas a los usuarios u operadores que no puedan leer e Evitando operar en pendientes extremadamente inclinadas e Usando cuidado extremo para mantener el control sobre su equipo cuando opere en estas condiciones e Aumentando la estabilid
130. ller assembly e When operating near the ground or when mulching be particularly careful that there are no bystanders or animals with a 100 yards Debri tends to fly out at great speed and can injure or even cause death OPS B 0040 MAVERICK 3 09 Operation Section 3 44 O 2009 Alamo Group Inc OPERATION Flail The Flail Brush Cutter is rated to cut material up to 4 in diameter e Setting cutting height ranges from 3 4 to 6 Cutting height is set by adjusting the height of the roller assembly e Remove roller assembly when cutting limbs and other large diameter vegetation greater than 2 to prevent damaging the roller assembly e When operating near the ground or when mulching be particularly careful that there are no bystanders or animals within a 100 yards Debri tends to fly out at great speed and can injure or even cause death OPS B 0042 O U m gt Z BuzzBare Tree Limb Cutter e The BuzzBar Tree Limb Cutter is rated for material up to 4 in diameter e Suggested cutting Speed for the Buzzbar is 1st gear Slow down for thick dense or hard material e Always cut with the boom positioned perpinducular to the limbs being cut see diagram Cutting with the boom swing backward or forward will cause the blades to warp from raking through the cut material e For maximum blade life do not allow the blades to contact hard items such as the ground or metal objects e Check be
131. local traffic codes Never operate with Cutting Head or Folding Section raised if passersby bystanders or traffic are in the area to reduce possibility of injury or death from objects thrown by Blades under Guards or mower structure Before dismounting secure implement in transport position or lower to ground Put tractor in park or set brake disengage PTO stop engine remove key and wait until noise of rotation has ceased to prevent crushing by entanglement in rotating parts which could cause injury or death Never mount or dismount a moving vehicle Crushing form runover may cause serious injury or death TRANSPORT SAFELY 6 USE SMV LIGHTS amp 7 DO NOT OPERATE 8 DO NOT MOUNT OR REFLECTORS WITH CUTTER OR DISMOUNT WHILE WING RAISED MOVING A P OD Y 02967827 WARRANTY INFORMATION Read and understand the complete Warranty Statement found in this Manual Fill out the Warranty Registration Form in full and return it to within 30 Days Make certain the Serial Number of the Machine is recorded on the War ranty Card and on the Warranty Form that you retain gt BE SAFE gt BE ALERT gt BE ALIVE gt BE TRAINED before operating the Mower Safety Training MR Makes the Difference In order to reduce accidents and enhance the safe operation of mowers Alamo Industrial in cooperation with other industry manufacturers has developed the AEM FEMA Industrial and Agricultural Mower Safety Practices video and g
132. lt tension daily lf belts start to slip l l IMPORTANT Always cut with boom adjust tension soon The more belt slippage positioned perpendicular straightout the more they will wear and looser they from the tractor become e Grease bearings of saw blade spindles daily e Two pumps from hand grease gun e When operating the unit be sure there are no Keep Boom bystanders or animals with in 100 yards of the nea Engle unit OPS B 0043 MAVERICK 3 09 Operation Section 3 45 2009 Alamo Group Inc lt O lt am LLI O O OPERATION Timber Cat e The Timber Cat Sickle Bar Limb Cutter is rated for material up to 4 in diameter e The Timber Cat is operated attached to the boom arm and is ideal for trimming populated areas where a smooth cut is required e When operating the Timber Cat correctly the limbs fall straight down for easy disposal and clean up e When operating the unit be sure there are no bystanders or animals with in 100 yards of the unit OPS B 0044 Ditcher Head e The Ditcher is designed to remove both debris and dirt from ditches e When operating the Ditcher can reach from up to 12 and has a cutting width of 22 e When operated in reverse rotation the spoil is deposited between the tractor and ditcher When operated in forward the spoil is deposited away from the tractor NOTE Creeper Gear Is Recommended Operating with out Creeper Gear on tractor 1 4 mph will not allow dit
133. m and attached head if bystanders passersby pets or livestock are within 300 feet of the unit This section of the Operator s Manual is designed to familiarize instruct and educate operators to the safe and proper use of the boom and attached head Pictures contained in this section are intended to be used as a visual aid to assist in explaining the operation of a MAVERICK Boom and are not specific to a MAVERICK Boom Some pictures may show shields removed to enhance visual clarity NEVER operate the boom unit without all safety equipment in place and in good operational condition The operator must be familiar with the boom unit and tractor operation and all safety practices before beginning operation Proper operation as detailed in this manual will help ensure years of safe and satisfactory use of the MAVERICK Boom lt O lt am LLI O O READ AND UNDERSTAND THE ENTIRE OPERATING INSTRUCTIONS AND SAFETY SECTION OF THIS MANUAL AND THE TRACTOR MANUAL BEFORE ATTEMPTING TO USE THE TRACTOR AND IMPLEMENT If you do not understand any of the instructions contact your nearest authorized dealer for a full explanation Pay close attention to all safety signs and safety messages contained in this manual and those affixed to the implement and tractor OPS U 0001 READ UNDERSTAND and FOLLOW the following Safety Messages Serious injury or death may occur unless care is taken to follow the warnings and instructions stated in the ae Safet
134. m is performed with electronic valves controlled by the operator using a single joystick The joystick controls a total of five operations Swing Lift Dipper Head Tilt and Door Of these five operations the Swing Lift and Dipper functions are proportional that is when the joystick is moved a small amount the cylinder moves slowly and as the joystick continues to be moved the cylinder continually becomes faster This allows very precise positioning of the boom Using a single joystick many of the functions can be operated simultaneously such as the Lift and Dipper for even greater speed at positioning of the boom For safe and efficient boom mower operation it is critical that the operator be experienced and feel confident in using the joystick control to position the boom New operator s should allowed ample time to practice using the joystick in an open area before entering the worksite Before attempting to operate this equipment read these instructions completely If you have any questions concerning safety of operation contact your dealer or ALAMO INDUSTRIAL Each joystick control and responding boom action is covered in detail on the following pages Read each explanation carefully then practice in a safe level area CLEAR of all people animals and any obstructions As always use extreme caution when using this machine Practice performing multiple functions simultaneously With some practice the joystick will becom
135. mientos de mantenimiento reparaci n o servicio e Cumpla con la pr ctica apropiada para la parada del equipo Use toda la ropa protectora y equipo de seguridad personal necesarios para efectuar el trabajo en forma segura e Haga referencia a sus manuales del fabricante para conocer los procedimientos correctos de mantenimiento reparaci n y servicio Explique los procedimientos a los usuarios y operadores que no puedan leer Las fuentes de energ a almacenada el ctrica mec nica hidr ulica neum tica qu mica t rmica etc deben estar aseguradas bloqueadas descargadas desconectadas apagadas aseguradas neutralizadas controladas o reducidas a un m nimo pr ctico antes de efectuar con seguridad cualquier procedimiento de mantenimiento reparaci n o servicio Algunas pr cticas de seguridad b sicas para evitar posibles lesiones causadas por las fuentes que emiten energ a e Desenganche la toma de fuerza PTO antes de apagar el motor e Coloque los controles en estacionamiento P o punto muerto N antes de apagar el motor e Aplique el freno de estacionamiento o coloque bloques en las ruedas e Permita que todas las piezas movibles se detengan e Baje la segadora al suelo s En las segadoras de tipo ala baje las alas al suelo e Apague el motor del tractor e Asegure la ignici n y extraiga la llave e Observe y escuche para establecer si hay piezas en movimiento antes de abrir los blindajes e Soporte
136. missing or damaged tractor and mower parts e Repair or replace these parts when needed e Check for proper tractor and mower attachments s Check for proper tractor and mower PTO rpm rating match e Check mower blades condition Sharpen or replace per manufacturer s recommendation Blade modifications such as welding or hard surfacing cutting edges by welding or straightening bent blades can reduce blade strength and adversely affect blade properties and safety e Check that all guards and shields are in place and that all equipment is in good operating condition This includes PTO driveline gearbox and implement guards and shields that are used for operator protection e Check for properly latched driveline yoke end locking devices e Check for damaged or leaky tractor and mower hydraulic systems e Check and read safety signs and warning instructions e Explain the safety signs and warning instructions to those users or operators who cannot read Check The Work Area Inspect identify and avoid hazardous conditions in the work area e Rough terrain drop offs ditches potholes steep slopes stumps standing water mud soft soil slippery conditions debris and foreign objects inspect mowing area and remove or mark all foreign objects and debris to be avoided by mower Analyze mowing area to determine e Best and safest mowing procedure e Material type and height to be mowed e Operating terrain conditions e Using for
137. mower in a confined area or near passersby Learn how to stop engine suddenly in an emergency Be alert for passersby and especially children 2 Allow no children on or near implement or tractor Allow no riders on tractor or implement Falling off can cause serious injury or death from being runover by tractor or mower or contact with Flail Mower Blades 3 Operate only with tractor having Roll Over Protective Structure ROPS and with seatbelt fastened securely and snugly to prevent injury and possible death from falling off or tractor overturn Personal Protective Equipment such as Hard Hat Safety Glasses Safety Shoes and Ear Plugs are recommended 4 Block up or support raised machine and all lifted components securely before putting hands or feet under or working underneath any lifted component to prevent crushing injury or death from sudden dropping or inadvertent operation of controls Make certain that area is clear before lowering or folding 5 Before transporting put Lift Lever in detent or full ift position Install Transport Safety Devices securely on folding implements Slow down when turning and on hillsides Install Restrictor in folding circuit to slow down lowering and unfolding if action is faster than is desirable 6 Make certain that SMV sign Warning Lights and Reflectors are clearly visible Follow local traffic codes 7 Never operate with Flail Mower or Folding Section raised if passersby bystanders or traffic are i
138. mportantes en el equipo en los avisos de seguridad en los manuales y en otros lugares Cuando usted vea este s mbolo est alerta a la posibilidad de muerte o lesiones Siga las instrucciones en el aviso de seguridad Palabras de se ales Las palabras de se ales son palabras espec ficas que regularmente se encontrar n en las calcoman as de seguridad en este equipo o en otros equipos en el lugar de trabajo Estas palabras tienen el objetivo de alertar a la persona que las vea de la presencia y el grado relativo de un riesgo Esta palabra de se al indica una situaci n de riesgo inminente que si no es evitado podr resultar en la muerte O lesiones graves Esta palabra de se al indica una situaci n potencialmente riesgosa que si no se evita podr a resultar en la muerte o Av ADVERTENCIA res lesiones graves Esta palabra de se al indica una situaci n potencialmente 4h ATENCION riesgosa que si no se evita podr a resultar en lesiones menores o moderadas e LOS ACCIDENTES PUEDEN LISIAR Y CAUSAR LA MUERTE s LOS ACCIDENTES SON COSTOSOS LOS ACCIDENTES PUEDEN EVITARSE industriales y agr colas AM Es una segadora para cortar pasto triturar residuos de cultivos cortar maleza para la limpieza de terrenos v as navegables derechos de paso cortes en los bordes de los caminos o carreteras TIPOS DE SEGADORAS INDUSTRIALES Y AGR COLAS SEGADORA ROTATIVA CON X m ALA PLEGABLE SA SEGADORA a DESGRAN
139. n making activities Listed below are the sensors included on this unit e Tank Temperature sensor e Charge pressure filter switch e Valve pressure filter switch e Return filter switch The tank temperature sensor monitors the fluid temperature in the area of the pump suction screens The temperature is real time and is used on the network to accomplish certain objectives The first is to display on the interface while the cutter circuit is operating The second is to be used to control the electric fan on the hydraulic cooler At any time the fluid level reaches 150 F the fan is activated and remains active until fluid level drops below the desired temp lt O lt am LLI O O The Charge pressure filter switch is located at the filter in the charge loop on the hydrostatic pump The sensor monitors the back pressure created by the filter element when in use When the back pressure reaches a setting of 50 psi the switch will trigger and prompt the operator for an element change The filter does not have a bypass therefore the cutter circuit will be turned off by the WARNING electronic network It will remain inactive until the filter is changed and the back pressure at the filter is normalized MAVERICK 3 09 Operation Section 3 26 2009 Alamo Group Inc OPERATION The valve pressure filter switch is located at the pressure filter in the valve pressure circuit between the closed center load sense pump an
140. n the area to reduce possibility of injury or death form objects thrown by Blades under Shields or implement structure 8 Before dismounting secure flail mower in transport position or lower to ground Put tractor in park or set brake disengage PTO stop engine remove key and wait until noise of rotation has ceased to prevent entanglement in rotating parts which may cause injury or death Never mount or dismount a moving vehicle Crushing from runover may cause injury or death 5 TRANSPORT SAFELY 6 USE SMV LIGHTS amp 7 DONOTOPERATEWITH 8 DO NOT MOUNT OR LOCK UP REFLECTORS MOWER OR WING RAISED DISMOUNT WHILE MOVING wn oe P N 002369 as a es RO gt LLI LL lt Y DANGER Multi Hazard Boom Take precautions while transporting and operating Boom Unit 4 DANGER 1 EACH REAR WHEEL MUST HAVE A MINIMUM OF 1500 POUNDS 2 CONTACT WITH THE SURFACE TO PREVENT LATERAL INSTABILITY AND POSSIBLE TIP OVER WITH BODILY INJURY WIDEN WHEEL TREAD AND ADD WEIGHTS IF NEEDED SEE MANUAL OR CALL CUSTOMER SERVICE FOR COUNTERWEIGHT PROCEDURE 2 TRANSPORT CAREFULLY SLOW DOWN EVEN MORE ON SLOPES AND WHEN TURNING NEVER TURN UP A SLOPE SHARPLY OR AT HIGH SPEED AND USE EXTRA CARE IN ROUGH OR BUMPY AREAS TO PREVENT OVERTURN AND POSSIBLE CRUSHING INJURY OR DEATH IF YOUR VIEW TO THE REAR IS BLOCKED IT IS YOUR RESPONSIBILITY TO INSTA
141. n wing type mowers e Shut off tractor engine e Lock ignition and remove key e Look and listen for evidence of moving parts before opening shields e Securely support or block up mower before working underneath mower or other lifted components e Securely support block up or lock up mower wings with locking devices before working near or underneath a wing type mower e Relieve hydraulic system pressure by moving controls several times in all directions e Relieve pressure before disconnecting or disassembling any pressurized system e Block or relieve spring pressure before disassembling any spring loaded mechanism e Securely support or block up any elevated machine component before working on it e Avoid flames sparks or smoking near any fuels Mower Manufacturer Parts and Your Safety Most mower manufacturers use special fasteners and specially designed parts to meet mowing operations requirements Critical safety related parts Self locking blade bolts blades pins shields or other special items have specific strength design and fit requirements for the make and model mower you are using Modifications or repair parts not approved by the mower manufacturer can cause serious safety hazard exposure risk to you and others TO AVOID SERIOUS INJURY OR DEATH FROM UNAPPROVED PARTS OR MODIFICATIONS e Do not substitute common hardware for self locking blade bolts or other special part items e Do not substitute blades
142. nat AA AAA A A ia 3 52 MAINTENANCE SECTION scsi aaa 4 1 L DACAHOIMOMAUO e nit iia A A aa edit 4 2 Hydraulic Oil Filters and Components 2 eee 000000000 onen nenene nn 4 4 PP O 4 5 misce NE LE KARR E SRO PROP MR EVE EN PROP A S 4 6 cylinder Rod Maintenah Ge erre diia 4 6 Proper Torgue Tor Fasteners sisi AAA MA A 4 7 Service of Spindle Housing FIGURE Mnt 0006 occcccoocccnccnnncccnconnncccncnnnnccnncnnancnnnnnnaconcnnnnnos 4 8 CUA cee eae O O O ee 4 11 THMBDER Cal FICAG atari od 4 12 BUZZ OA OAC o eae ean Roo dao aa 4 13 Fle GNIS AG AAPP O PI UnA EEEE 4 15 ta A OO A eo Oe ere ee 4 16 General Information on Flail Mower Vibration ocoocccccccncnnccnncncncnoncnoncnn nano na nano nanonannnnnnan 4 19 Spindle Service Procedure 02960553B and 02960553C 4 21 cn A stoasceaeneterine 4 22 NSPECUO zone do moh am 06 s olat do aa 4 22 ASS dd diia 4 22 Alamo Industrial is a Registered Trademark of Alamo Group Inc SAFETY SECTION SAFETY General Safety Instructions and Practices A careful operator is the best operator Safety is of primary importance to the manufacturer and should be to the owner operator Most accidents can be avoided by being aware of your equipment your surroundings and observing certain precautions The first section of this manual includes a list of Safety Messages that if followed will help protect the operator and bystanders from injury or death Read and understand these Safety Messag
143. nch Points Genuine Replacement Parts Flail Operate Grease Fitting Alamo 60 48 HDF Grass Grass Serial Plate SAFETY gt LLI LL lt U DL 0006 ITEM PART NO OTY DESCRIPTION 02972149 1 TIMBER CAT 5 02972150 1 TIMBER CAT 7 1 00757139 1 Decal Alamo TK Logo 2 02971931 1 Decal Timber Cat 3 00757140 1 Decal Alamo Logo 4 02973496 2 Keep Away Amputation 5 000678 1 Decal Grease Fitting Inside MAVERICK 3 09 Safety Section 1 24 2009 Alamo Group Inc SAFETY U gt TI m lt DL 0007 ITEM PART NO OTY DESCRIPTION 1 02967827 1 Danger Multi Hazard 2 00756059 1 Warning Oil Leak 3 00769736 1 Warning Use Repair Guards 4 02925100 1 Important Replacement Parts 5 00757139 1 Logo Alamo TK Product 6 02970888 1 Logo Boom Ditcher 7 999204 1 Logo Ditcher 8 nfs 1 S N Plate 9 3 10151 4 Metal Tacks MAVERICK 3 09 Safety Section 1 25 2009 Alamo Group Inc gt LLI LL lt Y SAFETY ITEM PART NO 1 00758194 2 00769736 3 00769737 4 02925100 5 02958241 6 02962764 7 00756004 8 02965262 9 02967827 10 00757139 11 02974998 12 D138 13 02975158 14 02975170 15 02975515 16 02975516 17 02975514 18 nfs 19 1458392 20 1458393 21 02961134 MAVERICK 3 09 2009 Alamo Group Inc QTY TYPE bh hb hb hb k k k L bh WARNING WARNING DANGER CAUTION DANGER DANGER DANGER DANGER DANGER LOGO LOGO D
144. nd Recommended Safety Practices The mower deck and protective devices cannot prevent all objects or debris from escaping the blade enclosure area in every mowing condition It is possible for objects to escape and travel several hundred 300 feet Read manufacturer s operator manual s for recommended operating safety practices Explain the practices to users or operators who cannot read TO HELP PREVENT SERIOUS INJURY OR DEATH FROM OBJECTS STRIKING OPERATOR OR OTHER PERSONS DO THE FOLLOWING BYSTANDERS SAFETY e Keep bystanders several hundred 300 feet from mowing area EQUIPMENT PROTECTIVE DEVICES SAFETY To contain deflect or reduce thrown objects from blade enclosure area e Keep chain flexible or solid deflector shields in place on the front and rear of the mower deck and in good repair e Do not operate with damaged or missing thrown object shielding OPERATOR SAFETY Raised wings side mount and boom type mower operations may reduce the mower s thrown object shielding effectiveness for the mower operator s pro tection Do the following to increase operator protection from thrown objects during these mowing operations e Use enclosed ROPS cabs special protective enclosures screens or other operator shielding devices when performing these operations EXCEEDING RECOMMENDED PTO SPEEDS Do not exceed manufacturer s recommended PTO speeds Excessive PTO speeds may cause e Blade failures e Higher velocit
145. nd missing sections immediately Ensure hydraulic cylinder is installed and retained correctly Ensure the proper size pins are used to retain the cylinder in place and are secured with pins OPS B 0029 Do not put hands or feet under mower decks Blade Contact can result DANGER in serious injury or even death Stay away until all motion has Y i stopped and the decks are securely blocked up sFL 2 O U m gt Z aE All Safety Shields Guards and other safety devices including but not limited to DANGER Deflectors Steel Guards and Gearbox Shields must be used and maintained in good working condition All safety devices should be inspected carefully at least daily for missing or broken components Missing broken or worn items must be replaced at once to reduce the possibility of injury or death from thrown objects entanglement or blade contact ssm 07 MAVERICK 3 09 Operation Section 3 17 2009 Alamo Group Inc OPERATION 5 3 Cutting Component Inspection Inspect blade pan and blade assembly for the following Damaged Pan Cause Blade Pan contacts an immovable object while mower was in motion Remedy Inspect the area before mowing to determine where the immovable objects are located and place visible hazard markers to identify the areas Avoid mowing in the area where immovable foreign objects exist Original Blade Edge Original Blade Edge lt O lt am LLI
146. ng in the operation transport maintenance and storage of equipment Remember that YOU are the key to safety Good safety practices not only protect you but also protect the people around you Study this manual and the manufacturer s manual s for your specific machine Make them a working pari of your safety program Keep in mind that this safety manual is written only for industrial and agricultural mowers Practice all usual and customary safe working precautions and above all remember safety is up to YOU Only YOU can prevent serious injury or death from unsafe practices Safety Alerts SARA AA A D00 Symbol This Safety Alert Symbol means ATTENTION BECOME ALERT YOUR SAFETY IS INVOLVED The Safety Alert Symbol identifies important safety messages on equipment safety signs in manuals or elsewhere When you see this symbol be alert to the possibility of death or personal injury Follow the instructions in the safety message Signal Words Signal words are distinctive words that will typically be found on safety decals on this equipment or other equipment on the worksite These words are intended to alert the viewer to the existence and relative degree of a hazard This signal word indicates an imminently hazardous situa tion which not avoided will result in death or serious injury This signal word indicates a potentially hazardous situation which if not avoided could result in death or serious
147. ns have cotter pins and washers Serious injury may occur from not maintaining this machine in good working order sG 21 gt gt E 2 o z 7 Do Not fill fuel tank while engine is running Refuel only after engine has cooled down If fuel is spilled move machine away from the area of the spill and avoid creating any source of ignition until the gasoline has evaporated sa 2a A DANGER MAVERICK 3 09 Safety Section 1 13 2009 Alamo Group Inc SAFETY A Perform service repairs and lubrication according to the maintenance section Ensure the unit is properly lubricated as specified in the lubrication schedule and all bolts and nuts are properly torqued Failure to properly service repair and maintain this Implement in good operating condition could cause component failure and possible serious injury or even death sa 35 Use caution and wear protective gloves when handling sharp objects such as blades Knives and other cutting edges Be alert to worn component surfaces which have sharp edges Sharp surfaces can inflict severe laceration injuries if proper hand protection is not Worn SG 37 AWARNING Replace bent or broken blades with new blades NEVER ATTEMPT TO STRAIGHTEN WELD OR WELD HARDFACING ON BLADES SINCE THIS WILL LIKELY CRACK OR OTHERWISE DAMAGE THE BLADE WITH SUBSEQUENT FAILURE AND POSSIBLE SERIOUS INJURY FROM THROWN BLADES sam 10 A DANGER gt LLI LL lt Y DO NOT weld or repair rotating m
148. ntial hazards before operating the equipment Alamo Industrial Division is willing to provide one 1 AEM Mower Safety Practices Video Please Send Me VHS Format AEM FEMA Mower Operator Safety Video DVD Format AEM FEMA Mower Operator Safety Video Mower Operator s Manual ial AEM Mower Operator s Safety Manual Requester Name _ Phone Requester Address City State Zip Code Mower Model II Serial Number Date Purchased I Dealer Salesperson Dealership Name Dealership Location Mail to AEM Video Services 1502 E Walnut street Seguin TX 78155 Or Fax to 830 372 9529 Or Email to AEM Video O alamo group com TABLE OF CONTENTS SAFETY SEC TION ratio 1 1 General Safety Instructions and Practices occcccccnnncccccnnoconcnnocononccnanononnanononnnnnnnnanconononnnns 1 2 Operator Safety Instructions and PractiCes ccccooccococcnnnccconnnnonononononennncnncnnonanenonnanencnnoness 1 3 Connecting amp Disconnecting Implement Safety Instructions Practices 1 5 Equipment Operation Safety Instructions and Practices een 1 6 Maintenance and Service Safety Instructions and Practices 1 12 Transporting Safety Instructions and Practices ooocccccconncccocnnococononnnnanonconarononnnnnncnnaness 1 14 Concluding Safety Instructions and Practices ooccccccoccnccconnonononnnnonenencnnanoncnnnncnnnnanencnnns 1 16 SC AME OC AOD ica ld ce clio idad 1 17 Decal
149. nts To fully grease the rotator bearing swing boom to forward most position Grease bearing in the three locations until grease is ejected out of the lip seal Repeat the grease application for four more intervals after swinging the boom towards the rear in 30 movements Lube rotator bearing daily With the boom straight out and head on the ground grease the two swing cylinder rod ends with 2 to 3 pumps daily BOOM ARM LLI 7 lt 7 LLI lt Your Maverick Boom uses greasable bushings that need lubrication and should last the lifetime of the machine if properly maintained Locate grease points at all pivots and grease daily DRIVELINE The driveline powering the hydraulic system may have a universal joint at each end Check you tractor and locate the grease points on the driveline that is connected from the front engine pulley to the front mounted pump Grease weekly MAVERICK 03 09 Maintenance Section 4 2 2009 Alamo Group Inc MAINTENANCE MOWER HEAD The Spindle Housing on the Maverick Mower head should be serviced daily every eight hours of operation to achieve the best operation and the longest life Fill with NLGI EP 2 Grease Grease Fitting AN e 2 gt q N 2 v e 7 y A a 3 A SN SEN ir BA AS f a gt wa M gt gt y AP e gt i A ES KA Je 4 n 6 Grease Fittings gt lt ar LL lt gt lt O m z DA S
150. o indicated by an abnormally high shock load on the hydraulic system during blade reversal This is due to the hydraulic cylinder reaching its stroke limit causing the pressure relief reversing components to engage Continuous operation in this mode will result in oil overheating and premature failure of components If the unit is improperly adjusted follow the stroke adjustment procedures below Stroke Adjustment Figure Mnt 0008 Position the head in a safe area for operation If necessary barricade the head to prevent contact Valve Push while it is being operated Button LLI 7 lt 7 LLI H lt Remove the cover and loosen the two jam nuts Valve Push Item 1 See Figure Mnt 0008 Screw the two Button spring bolt assemblies Item 2 in toward the valve push buttons Start the unit and bring the speed up to normal operating speed 540 PTO Check the blade overlap Adjust the spring bolt assemblies Item 2 one by one until the upper and lower blades perfectly align in the instant of reversal Never adjust the bolt assemblies to a point where the hydraulic cylinder reaches it s stroke limit This Mnt B 0008 is indicated by an abnormally high shock load on the hydraulic system due to the pressure relief reversing components being engaged Continuous operation in this mode will cause premature component failure and hydraulic oil overheat Once proper adjustment has been achieved tighten the jam nuts Item 1 and replac
151. on that you lift the left rear wheel off the ground Install weight as needed to keep at least 1500 Ib on the ground under left rear wheel Ops 0003 MISC MAVERICK 3 09 Operation Section 3 33 2009 Alamo Group Inc OPERATION 6 10 Tilt OPERATION Op 91 The two lower thumb buttons Red Buttons on the panel at the top of the joystick activates the TILT cylinder Pressing the left button will cause the outer rim farthest from the tractor to move UP Pressing the right button will lower the Outer Rim down When the the Joystick s Thumb lever is released the thumb lever will return to the center position and lock the head in the current position OPS B 0035 Make certain that you do not lift the head in such a fashion that you lift the left rear wheel off the ground Install weight as needed to keep at least 1500 Ib on the ground under left rear wheel Ops 0003 MISC MAVERICK 3 09 Operation Section 3 34 2009 Alamo Group Inc OPERATION 6 11 Head Swivel O U m gt O Z Op 92 The two upper buttons Red Buttons on the panel at the top of the joystick actuates the head swivel on the attached head Pressing the left button swivels the head to the left Pressing the right button swivels the head to the right OPS B 0036 A Make certain that the Boom swing path is clear of bystanders powerlines and obstructions DANGER io prevent injury electrocution and possible machine damage Swing
152. ononnnonnnnnnnnnn near nn nn RR nn RR REPRE KR ES nnnrnnnnnnnnnnnnrnnnenannnnnnns 3 24 TelnstimentaloN anar A A Ns 3 26 Blu AIOE aio AG G set nate LA E tines E A ooo Pooito Duo onu she 3 27 SW NG rie cere O 3 30 A on scion ten O O O O O O C O O ren OVO 3 31 MI coat side A o Rd AVON o OAO AA AR O cena V einen ne ema 3 32 Telescoping BOOM amada oa io arrancada 3 33 A IU A A eet 3 34 A a o nak ooo ooo ooo o oo 3 35 DOOR savages she eae a 3 36 DRIVING THE TRACTOR AND IMPLEMENT beds o db a ao ie 3 37 LAMININ Maclor SE PORS R EP PO li r r toueacesn ae 3 38 Brake and Differential Lock Setting oocccccoconnonccconcnccononnnnconanononnnannnnonnncnnnnnnnnnnonnnnrnnnnnnrnnnnnnnnrnnnnnananinnanenss 3 39 Driving The Tractor and BOOT siii NA tana 3 40 Alamo Industrial is a Registered Trademark of Alamo Group Inc OPERATING THE BOOM UNIT AND ATTACHED HEAD ee 3 41 Foreign Debris Hazards Overhead Obstructions ooocccccccncnoncconccononnnnnnnonnncononnnnnnnononnrnnnnnnnnnnnnnanrnnnnnanennnnnnness 3 42 Operating Speed and Ground Speed ai did eat 3 43 Operating the Attached Mower Heads ccccccccsssseeceeeeeeeeeeeeeeeeeaaeseceeeeeaeeseceeeeeuaeseeeeessueeaeeeeessaauaeeeeessaagesss 3 43 Shutting Down the Atlached Head aussi a lr 3 47 TRACTOR BOOM AND ATTACHED HEAD STORAGE ee 3 48 TRANSPORTING THE TRACTOR AND IMPLEMENT eee onen 3 48 Transporting On PUBIC ROADWAYS e eo dd aio 3 50 Hauling the Tractor ana PE MeT z
153. or See Diagrams above When the Joystick is Released the valve will automatically return to center and the boom will be LOCKED in the current position Twisting the Joystick Clockwise admits hydraulic fluid to the rod end of the cylinder causing the boom to swing back toward the rear of the tractor If the Joystick is continually held in this position pull in the boom will continue to the left side of the tractor Again if the Joystick is released the valve will automatically return to center and the boom will be LOCKED in the current position BOOM SAFETY VALVE If a rigid object guard rail post tree etc is struck by the extended boom while the tractor is moving forward the boom safety valve will allow the boom to swing rearward and minimize the possibility of damage NOTICE This device will NOT work if the unit is mowing BACKWARDS and the boom is in the full forward position SWING THE BOOM 10 DEGREES TO 15 DEGREES TO THE REAR WHEN MOVING THE TRACTOR IN REVERSE Mower heads are not designed to cut in reverse OPS B 0032 Make certain that the Boom swing path is clear of bystanders powerlines and obstructions DANGER prevent injury electrocution and possible machine damage Swing Boom SLOWLY AND CAREFULLY Avoid sudden starting and stopping Ops 0002 MISC MAVERICK 3 09 Operation Section 3 30 2009 Alamo Group Inc OPERATION 6 7 Lift O U m gt Z Op 89 The forward and back movement of th
154. or will be difficult to control Perform turns with the tractor and mower at slow speeds to determine how the tractor with and attached implement handles a turn Determine the safe speed to maintain proper control of the tractor when making turns When turning with the implement the overall working length and width of the unit is increased Allow additional clearance for the unit when turning or when passing large obstructions lt O lt am LLI O O To avoid overturns drive the tractor with care and at safe speeds especially when operating over rough ground crossing ditches or slopes and turning corners Use extreme caution when operating on steep slopes Keep the tractor in a low gear when going downhill DO NOT coast or free wheel downhill OPS B 0006 A Never Leave the mower unattended while the head is in the raised WARNING position The mower could fall causing serious injury to anyone who might inadvertently be under the mower sBm 4 A Always keep a careful lookout and use extreme care when working DANGER around overhead obstructions Never allow the Mower head or boom within 10 feet of any power line When working close to overhead AE power lines consult your electric company for a safe code of operation EB SBM 7 MAVERICK 3 09 Operation Section 3 40 2009 Alamo Group Inc OPERATION 8 OPERATING THE BOOM UNIT AND ATTACHED HEAD THE OPERATOR MUST COMPLETELY UNDERSTAND HOW TO
155. or y segadora no est n da ados ni tengan fugas e Revise y lea los avisos de seguridad y las instrucciones de advertencia e Explique los avisos de seguridad e instrucciones de advertencia a los usuarios u operadores que no puedan leer Inspeccione el rea de trabajo Inspeccione identifique y evite las condiciones peligrosas en el rea de trabajo e Terreno accidentado bajadas escarpadas zanjas agujeros pendientes inclinadas troncos agua estancada suelo de lodo suave condiciones resbalosas desechos y objetos extra os e Inspeccione el rea de segado y elimine o marque todos los objetos extra os y desechos que debe evitar con la segadora Analice el rea de segado para establecer s El mejor y m s seguro procedimiento de segado e Tipo de material y altura de segado e Estado del terreno de operaci n s El uso de un patr n de segado de desplazamiento hacia delante siempre que sea posible Verifique la seguridad de las dem s personas Antes de arrancar el equipo e Camine alrededor del equipo gt Verifique que no haya nadie debajo sobre o cerca del equipo e Aleje a todas las personas de estas reas e Haga sonar una alarma Arranque nicamente desde el asiento en estacionamiento 0 en punto muerto El arranque en otra posici n puede causar la muerte Seguridad durante el arranque y prueba Y Seguridad durante la subida al tractor Antes de subir e L mpiese los zapatos y las
156. ower components Welds and other repairs may cause severe vibration and or component failure resulting in part being thrown from the mower causing serious bodily injury See your Authorized Dealer for proper repairs sem 13 AWARNING PARTS INFORMATION Alamo Industrial mowers use balanced and matched system components for blade carriers blades cuttershafts knives knife hangers rollers drivetrain components and bearings These parts are made and tested to Alamo Industrial specifications Non genuine will fit parts do not consistently meet these specifications The use of will fit parts may reduce mower performance void mower warranties and present a safety hazard Use genuine Alamo Industrial mower parts for economy and safety sPRm 1 SEE YOUR ALAMO DEALER Transporting Safety Instructions and Practices Be particularly careful when transporting the Implement with the Tractor Turn curves or go AWARNING up hills only at a low speed and using a gradual steering angle Rear mounted implements move the center of gravity to the rear and remove weight from the front wheels Make certain by adding front ballast that at least 20 of the tractor s weight is on the front wheels to prevent rearing up loss of steering control or Tractor tip over Slow down on rough or uneven surfaces to prevent loss of steering control which could result in property damage or possible injury Do not transport unless 3 Point lift lever is full
157. pect the hydraulic cylinder rods daily before use It is highly recommended that while the machine is stored or getting very little use that a protectant is applied to the hydraulic cylinder rods to prevent degradation If the machine receives more frequent use be sure to fully cycle each cylinder function so that the cylinder rod is coated by the systems hydraulic fluid Depending on your operating environment it may be necessary under normal operating conditions to apply a protective lubricant to the cylinder rods for protection against rust and pitting Hydraulic fluid may provide a suitable amount of protection but remember any protectant can attract dust and debris so attention must be given to the cylinder rods daily Also remember that any other protectant must be compatible with hydraulic fluid Alamo Industrial is not responsible for rust or pitting of the cylinder rod due to weather exposure or impacts from normal operation or mounting If hydraulic cylinders and or the cylinder rods are damaged as a result of the rods rusting or pitting the hydraulic cylinders and rods will not be covered under warranty by Alamo Industrial MAVERICK 03 09 Maintenance Section 4 6 2009 Alamo Group Inc MAINTENANCE Proper Torque for Fasteners The chart lists the correct tightening torque for fasteners When bolts are to be tightened or replaced refer to this chart to determine the grade of bolts and the proper torque except when specific torque value
158. perating position mirrors and the implement transport position so that you can clearly see the area where you will be traveling and any traffic that may approach you Failure to maintain adequate vision of the public roadway and traffic can result in serious injury or even death st io Concluding Safety Instructions and Practices In addition to the design and configuration of this Implement including Safety Signs and Safety Equipment hazard control and accident prevention are dependent upon the awareness concern prudence and proper training of personnel involved in the operation transport maintenance and storage of the machine Refer also to Safety Messages and operation instruction in each of the appropriate sections of the Tractor and Equipment Manuals Pay close attention to the Safety Signs affixed to the Tractor and Equipment sa 18 MAVERICK 3 09 Safety Section 1 16 O 2009 Alamo Group Inc SAFETY Decal Location NOTE Alamo Industrial supplies safety decals on this product to promote safe operation Damage to the decals may occur while in shipping use or reconditioning Alamo Industrial cares about the safety of its customers operators and bystanders and will replace the safety decals on this product in the field free of charge Some shipping and handling charges may apply Contact your Alamo Industrial dealer to order replacement decals 4 Decals on Tank U gt TI m lt DL 0010 DL 0001
159. pindle Housing Grease Fitting Rotor Shaft Grease Fitting Rotor Shaft Grease Tube Inside behind Mnt B 0001 pully Mnt B 0002 If possible it is best to check the spindle oil level after the machine has been operated This will allow the oil to flow easier MAVERICK 03 09 Maintenance Section 4 3 2009 Alamo Group Inc MAINTENANCE ROTARY HEAD Position the head horizontal and lower to the ground Locate the grease relief plug at the top of the spindle housing Lube weekly Grease Relief Grease Fitting LLI Q 7 lt 7 LLI lt Hydraulic Oil Filters and Components Filters and Oil Change the Hydrostat Pressure Filter after the first 200 hours of operation then at 800 hours then at 1600 hours Change the valve pressure and return filter for the cylinder circuit after first 200 hours then at 800 hours then at 1600 hours In addition to the normal service scheduled oil and filter changes the Maverick control system monitors the condition of the filter elements Upon clogging an electronic message will be displayed to alert the operator of a required filter change out of the normal service schedule Upon repair or scheduled service remember to wipe areas clear of debris or dirt to avoid the introduction of contamination into the hydraulic system Check hydraulic fluid level daily and fill with hydraulic fluid suitable for your operating conditions as shown below ATTENTION DF
160. pins shields or other critical safety related parts e Do not use grade 5 or 8 bolts to replace grade 2 shear bolts FOLLOW THE SAFETY PRACTICE OF ALWAYS CHECKING THE MOWER FOR PROPER FUNCTION AFTER ALL ADJUSTMENTS REPAIRS OR SERVICE TRANSMISSION e na ENGINE TRANSMISSION PARK S SET PARKING lt BRAK WAIT FOR MOVING PARTS TO STOP fe AVOID CRUSHING R BLOCK UP MOWER REMOVE KEY Maintenance Schedule SAFETY INSTRUCTIONS One Final Word IVIVE You have just finished reading the Mower Safety Manual lt is impossible for this manual to cover every potentially hazardous situation you may encounter But your knowledge of these safety precautions and your adherence to the basic rules of safety will help build good judgment in all situations Our objective is to help you develop good safety habits and make you a better mower operator The mower safety manual safety precautions and basic rules of safety must be explained to those users or operators who cannot read 21 Form HIAMOO 12 111 E Wisconsin Avenue Milwaukee Wisconsin 53202 U S A www aem org For information on additional copies of this and other safety manuals call 800 369 2310 Printed in U S A Segadora industrial y agricola manual de seguridad para operadores y mec nicos l zi er 111 E Wisconsin Avenue Milwaukee Wisconsin 53202 U S A EEN MENU AC
161. quipo y pr cticas de seguridad recomendadas La cubierta de la segadora y los dispositivos protectores no pueden evitar que escapen todos los objetos o desechos del rea cerrada de la hoja en todas las condiciones de segado Es posible que los objetos escapen y se desplacen cientos de pies 300 100 m Lea los manuales del operador del fabricante para conocer las pr ciicas de seguridad recomendadas durante la operaci n Explique las pr cticas a los usuarios U operadores que no puedan leer PARA AYUDAR A EVITAR LESIONES GRAVES O LA MUERTE CAUSADAS POR OBJETOS QUE GOLPEEN AL OPERADOR U OTRAS PERSONAS HAGA LO SIGUIENTE SEGURIDAD DE TRANSE NTES e Mantenga a los transe ntes a varios cientos de pies 300 100 m del rea segada SEGURIDAD PROPORCIONADA POR LOS DISPOSITIVOS PROTECTORES DEL EQUIPO Para contener desviar o reducir los objetos despedidos del rea cerrada de la hoja Mantenga la cadena blindajes deflectores flexibles o s lidos colocados en la parte delantera y trasera de la cubierta de la segadora en su lugar y en buen estado de funcionamiento e No opere el equipo con los blindajes para objetos despedidos da ados o sin que est n colocados en su lugar SEGURIDAD DEL OPERADOR La operacion de las segadoras con las alas levantadas de montaje lateral y pescante pueden reducir la efectividad del blindaje para proteger al operador contra los objetos despedidos de la segadora Haga lo indicado a cont
162. quirements of this Standard and Provide Seat belts that meet the requirements of this paragraph of this Standard and SAE J4C and Ensure that each employee uses such Seat belt while the tractor is moving and Ensure that each employee tightens the Seat belt sufficiently to confine the employee to the protected rea provided by the ROPS REQUIRED OF THE OPERATOR CO ON OG AGV Securely fasten seat belt if the tractor has a ROPS Where possible avoid operating the tractor near ditches embankments and holes Reduce speed when turning crossing slopes and on rough slick or muddy surfaces Stay off slopes too steep for safe operation Watch where you are going especially at row ends on roads and around trees Do not permit others to ride Operate the tractor smoothly no jerky turns starts or stops Hitch only to the drawbar and hitch points recommended by the tractor manufacturer When the tractor is stopped set brakes securely and use park lock if available Keep children away from danger all day every day Equip tractors with rollover protection ROPS and keep all machinery guards in place Please work drive play and live each day with care and concern for Y your safety and that of your family and fellow citizens LLL INDUSTRIAL BC 0001 MAVERICK SOM 3 09 P N 02981992C Printed in USA
163. racteristics e Never alter or remove safety equipment e Never allow children or unqualified persons to operate mower or tractor e Never allow riders on mower or tractor e Keep others away from mowing operation e Use proper equipment shutdown practice before dismounting tractor e Allow all moving parts to stop before making equipment inspections repairs or adjustments e Securely support or block up mower before working beneath mower or lifted components e Wear personal protective clothing and safety devices issued to you or recommended by the equipment manufacturer Know Tractor And Mower Controls Know the following about your tractor and mower e Function purpose and use of controls e Safe operating speeds e Safe slope and uneven terrain capabilities e Braking and steering characteristics e Tractor and mower operating clearances e How to stop equipment quickly in an emergency Use All Available Equipment Safety Devices To help keep you and others around you safe Make certain manufacturer s recommended guards shields and safety signs are installed on equipment and in good condition e Keep all protective devices in place and securely fastened e NEVER operate your equipment with missing disconnected or damaged safety devices e Use ballast and weight required for equipment operational stability Check The Mower And Tractor Equipment Before beginning your work day e Check for loose broken
164. ractor particularly during a turnover when the operator could be pinned under the ROPS sa 7 AWARNING BEFORE leaving the tractor seat always engage the brake and or set ENGINE PTO 3 r Tir PTO 4 the tractor transmission in parking gear disengage the PTO stop the EJ engine remove the key and wait for all moving parts to stop Place the ae tractor shift lever into a low range or parking gear to prevent the tractor from rolling Never dismount a Tractor that is moving or while the engine p is running Operate the Tractor controls from the tractor seat only sc 9 A DANGER Never allow children or other persons to ride on the Tractor or Implement A DANGER Falling off can result in serious injury or death sa 10 Never allow children to operate ride on or come close to the Tractor or Implement Usually 16 17 year old children who are mature and responsible can operate the implement with adult supervision if they have read and understand the Operator s Manuals been trained in proper operation of the tractor and Implement and are physically large enough to reach and operate the controls easily sc 11 A DANGER MAVERICK 3 09 safety Section 1 8 2009 Alamo Group Inc SAFETY Do not mount or dismount the Tractor while the tractor is moving Mount the Tractor only when the Tractor and all moving parts are completely stopped sa 12 AWARNING Start tractor only when properly seated in
165. ractor or Implement may cause serious injury or death sc 29 A DANGER In case of mechanical difficulty during operation place the transmission in the park position set the parking brake shut down all power including the PTO and the engine and remove the key Wait until all rotating motion has stopped before dismounting sGa 39 AWARNING MAVERICK 3 09 safety Section 1 9 2009 Alamo Group Inc SAFETY Do Not operate this equipment in areas where insects such as bees may attack you and or AWARNING cause you to lose control of the equipment If you must enter in such areas use a tractor with an enclosed Cab and close the windows to prevent insects from entering If a tractor cab is not available wear suitable clothing including head face and hand protection to shield you from the insects Attacking insects can cause you to lose control of the tractor which can result in serious injury or death to you or bystanders Never dismount a moving tractor SG 40 Mow only in conditions where you have clear visibility in daylight or with adequate artificial AWARNING E lighting Never mow in darkness or foggy conditions where you cannot clearly see at least 100 yards 90 m in front and to the sides of the tractor and mower Make sure that you can clearly see and identify passersby steep slopes ditches drop offs overhead obstructions power lines debris and foreign objects If you are unable to clearly see these type
166. rea except with Cab tractors with the windows WARNING A closed sam 11 U gt TI m lt Follow these guidelines to reduce the risk of eguipment and grass fires F while operating servicing and repairing the Mower and Tractor Ome O V m WARNING Eguip the Tractor with a fire extinguisher in an accesible location Do Not operate the Mower on a Tractor with an underframe exhaust Do Not smoke or have an open flame near the Mower and Tractor Do Not drive into burning debris or freshly burnt areas Ensure slip clutches are properly adjusted to prevent excessive slippage and plate heating Never allow clippings or debris to collect near drivelines slip clutches and gearboxes Periodically shut down the Tractor and Mower and clean clippings and collected debris from the mower deck sem 12 The Mower is designed for certain mowing applications and is rated to cut up to a specific size vegetation see Mower Standard Equipment and Specifications DO NOT use this mower to cut vegetation above the Mower s rated capacity or to cut any type of non vegetative material Only operate this Mower on a properly sized and equipped Tractor Operating this Mower in an application for which it is not designed and or operating the Mower with the wrong size Tractor can cause Mower component damage and equipment failure resulting in possible serious injury or death sam 14 A DANGER Never leave the Implement and Power
167. reliability always use lt O H O O O am H Genuine ALAMO INDUSTRIAL replacement parts The use of inferior will fit parts will void Warranty of your ALAMO INDUSTRIAL implement and may cause premature or catastrophic failure which can result in serious injury or death If you have any questions concerning the repair parts you are using contact ALAMO INDUSTRIAL 1502 E Walnut Seguin TX 78155 830 372 3551 PALIO 02925100 MAVERICK 3 09 Introduction Section 2 4 2009 Alamo Group Inc OPERATION SECTION Operation Section 3 1 OPERATION ALAMO INDUSTRIAL MAVERICK BOOM MOWER OPERATING INSTRUCTIONS Alamo Industrial MAVERICK Booms are manufactured with quality material by skilled workers The MAVERICK Boom is designed to attach to a tractor and operate various heads for a wide range of vegetative maintenance applications The boom and heads are equipped with safety warning decals protective deflectors shields and other safety features to provide operator and passerby protection however no shielding is 100 accurate ALL safety equipment and safety warning decals must be maintained on the unit in good operational condition at all times It is the operator s responsibility to be knowledgeable of all potential operating hazards and to take every reasonable precaution to ensure oneself others animals and property are not injured or damaged by the boom unit tractor or a thrown object Do not operate the boo
168. rown object and blade contact hazard risks To avoid serious injury or death by thrown objects or blade contact from raising and lowering wings during mowing operations e Do not mow with bystanders in mowing area e Be sure no one is near mower while raising or lowing wings e Keep the exposed rotating wing blade time to a practical minimum during a raised wing mowing operations e Stop mowing if persons enter into mowing area e Only raise wing to clear objects in the mowing path or to match ground slope e Disengage wing drive for extended periods of mowing with raised wings e Lower raised wing to ground after clearing object or ground slope conditions e Allow all mower blades to stop rotating before raising wing sections during other operations Ditch Bank Mowing Safety Use extreme care when mowing ditch banks Watch for washouts eroded areas and mowing obstructions along the ditch banks Hitting obstructions with side mount or boom mowers may swerve the tractor s front end toward the ditch Ralsed wing and boom type mower ditch bank operations may reduce the mower s thrown object shielding effectiveness for the mower operator s protection To increase operator protection from thrown objects during ditch bank operations e Use enclosed ROPS cabs special protective enclosures and other operator shielding when performing these operations e Inspect mowing area and remove or mark all foreign objects and debris to be
169. rs with dual speed 540 or 1000 rpm shiftable PTO systems To avoid serious injury or death from failed parts due to mower over speed e Be sure to position PTO selector to mower s rated PTO rpm speed Tractors with transmission driven PTO systems A rotary mower will have a significant flywheel effect which may continue to propel a tractor with a transmission driven PTO system The tractor should be equipped and operated as follows e Install an over running clutch e Give yourself sufficient maneuvering room and time by anticipating turns stops and speed reductions 13 Safety During Operation FAAS Hitching Mower To Tractor Safety Three point hitch mounted mower safety e Refer to mower and tractor manufacturers manuals e Place tractor s hydraulic power lift rockshaft selector lever in down position to avoid unexpected movement e Explain the hitching procedures to those users or operators who cannot read Pull type hitch mounted mower safety e Refer to mower and tractor manufacturers manuals e Attach only to drawbar hitch e Do not attach to tractor s rear axle or three point hitch arms e Adjust tractor drawbar length for 540 or 1000 rom PTO operation Make The Right Start In Mower Safety Mow only in daylight or good artificial light conditions To avoid serious injury or death from mower thrown objects or blade contact e Keep chain shields flexible or solid deflector shields or cee chu
170. ructions e Explain the inspection and maintenance instructions to those users or operators who cannot read Tractor and Mower Rollover or Overturn Hazards and Risks A POSSIBLE ROLLOVER OR OVERTURN INJURY RISK EXISTS TO MOWER OPERATORS DURING MOWING OPERATIONS FROM THE FOLLOWING e ROUGH TERRAIN STEEP SLOPES HOLES BUMPS RUTS ROCKS STUMPS OR OTHER OBSTRUCTIONS THAT COULD OVERTURN TRACTOR AND MOWER e EXCESSIVE GROUND SPEEDS FOR THESE TERRAIN CONDITIONS Equipment Protective Devices and Recommended Safety Practices When possible remove stumps stones etc or mark them and other obstructions clearly to avoid upsets breakdowns and dangerous driving conditions Use extreme care to maintain control over the equipment when operating in these terrain conditions RECOMMENDED TRACTOR ROPS A tractor equipped with ROPS or enclosed ROPS cab and seat belt for operator safety is essential for additional operator protection when operating mower in these terrain conditions RECOMMENDED TRACTOR STABILITY ADJUSTMENTS Read the tractor operator s manual for adjustments to increase tractor stability e Adding front and rear wheel weights or ballast e Adjusting wheel spacing to maximum width e Adding off side counter ballast to side mounted and boom mowers e Explain adjustments to those users or operators who cannot read RECOMMENDED SAFETY PRACTICES Read manufacturer s operator manual s for recommended operating safet
171. running Operate the Tractor controls from the tractor seat only sc 9 L I Perform service repairs and lubrication according to the maintenance section Ensure the WARNING unit is properly lubricated as specified in the lubrication schedule and all bolts and nuts are properly torqued Failure to properly service repair and maintain this Implement in good operating condition could cause component failure and possible serious injury or even death sa 35 TRANSMISSION SET PARKING 10 TRANSPORTING THE TRACTOR AND IMPLEMENT Inherent hazards of operating the tractor and implement and the possibility of accidents are not left behind when you finish working in an area Therefore the operator must employ good judgement and safe operation practices when transporting the tractor and implement between locations By using good judgement and following safe transport procedures the possibility of accidents while moving between locations can be substantially minimized OPS U 0017 MAVERICK 3 09 Operation Section 3 48 2009 Alamo Group Inc Never allow children or other persons to ride on the Tractor or Implement DANGER Falling off can result in serious injury or death sc 10 Before transporting tractor between locations idle the tractor engine disengage the attached head and wait for all head motion to come to a complete stop Place the boom in its storage cradle rest support and then turn the joystick master switch to the OFF po
172. s Para ayudar a evitar lesiones serias o la muerte haga lo siguiente e Busque las fugas con pedazos de cart n o madera e No use las manos para verificar la presencia de fugas e Descargue la presi n del sistema antes de desconectar los conductos e Antes de aplicar presi n al sistema Revise que los conductos tuber as y mangueras no est n da ados e Revise que las conexiones est n apretadas e Antes de operar los sistemas presurizados e Descargue el aire del sistema e Haga referencia al los manual es del operador del fabricante para obtener instrucciones e Explique los procedimientos a los usuarios u operadores que no puedan leer Peligros y riesgos durante el llenado de combustible del tractor Para evitar las lesiones serias o la muerte por incendio durante el llenado e Apague el motor y la ignici n Nunca llene el tanque de combustible cerca de llamas descubiertas e Nunca fume mientras llena combustible e Evite las chispas causadas por la electricidad est tica poniendo a tierra la boquilla dei combustible contra el cuello de llenado del tanque e Evite sobrellenar el tanque o derramar el combustible e Limpie inmediatamente el combustible derramado e Siempre vuelva a colocar la tapa del combustible Para evitar lesiones ser as o la muerte causadas por las emanaciones del escape del motor e Ventile adecuadamente los espacios cerrados antes de arrancar el motor 44 PELIGRO AA ADV
173. s are assigned in manual text RECOMMENDED TORQUE IN FOOT POUNDS UNLESS OTHERWISE STATED IN THE MANUAL NOTE These values apply to fasteners as received from supplier dry or when lubricated with normal engine oil They do not apply if special graphited or molydisulphide greases or other extreme pressure lubricants are used This applies to both UNF fine and UNC coarse threads Proper Torque Values for Standard Bolts Torque Proper Torque Values for Standard Bolts for Standard Bolts Proper Torque Values for Metric Bolts Bolt Diameter Diameter Head Marking Head Marking Head Marking Head Marking Head Marking Head Marking Head Marking No Marks Three Lines Six Lines 4 8 8 8 or 9 8 10 9 12 9 Grade Two Grade Five Grade Eight Pound Foot Value Pound Foot Value Pound Foot Value Pound Foot Value Pound Foot Value Pound Foot Value Pound Foot Value Dry Dry Dry Dry Dry Dry Dry cme ssf 6 es r 1 18 22 19 Zi 31 m w em om om oa To get Newton Meters multiply pound foot of torgue by 1 356 Mnt B 0005 MAVERICK 03 09 Maintenance Section 4 7 2009 Alamo Group Inc gt lt ar LL lt gt lt O m MAINTENANCE Service of Spindle Housing FIGURE Mnt 0006 Remove blade bar or pan Remove hydraulic motor Remove spindle housing from unit Drain remaining oil from housing Using a chisel bend the tang on the lockwasher 6 until it is free from the slot
174. se users or operators who cannot read To help prevent serious injury or death from moving blade contact driveline or parts entanglement of operators or other persons do the following BYSTANDERS SAFETY e Do not operate near bystanders e Keep other persons several hundred 300 feet from the mowing area OPERATOR SAFETY PRACTICES e Do not allow riders on tractor or mower Securely fasten seat belt when mow ing e Use proper equipment shutdown practice before servicing adjusting cleaning or unclogging the mower e Keep clear of rotating blades parts and drivelines e Never start tractor engine while standing beside equipment e Only start tractor engine while sitting in operator s seat with seat belt fastened RECOMMENDED GUARDS DRIVELINE GUARDS AND SHIELDING SAFETY PRACTICES e Keep guards driveline and other shielding in place and in good repair e Do not operate mower with missing or damaged guards driveline guards or other shielding RECOMMENDED MAINTENANCE PRACTICES Read manufacturer s operator manual s inspection and maintenance instructions for guards driveline guards and other shielding e Replace worn or damaged guards driveline guards and other shielding before mowing e Use only manufacturer s replacement guards and shielding Other guarding or shielding sources may not fit or have inadequate materials to meet the strength requirements of the equipment e Replace worn or damaged decals and warning inst
175. securely blocked up sFL 2 gt JE G z U 2 q Do not put hands or feet under mower decks Blade Contact can result in serious injury or even death Stay away until all motion has stopped and the decks are securely blocked up sam 09 AWARNING ALSAAVS Do not put hands or feet near the cutter bar Blade contact can result in serious injury Stay away until all motion has stopped and the mower is securely blocked up ssm 1 AWARNING ty e Y Do not operate the implement while wearing loose fitting clothing Entanglement of the clothing with the rotating elements can result in serious injury or even death Stay clear of all rotating elements at all times ssP 03 A DANGER Connecting amp Disconnecting Implement Safety Instructions amp Practices Each Rear Wheel must have a minimum of 1500 pound contact with the surface to prevent lateral instability and possible tip over which could result in serious bodily injury or even death Widen the wheel tread and add weights if needed Refer to the mounting instructions or call Customer Service if you need assistance with Couterweight Procedure sem 11 A DANGER 1500 lbs Force Minimum with Boom fully extended Do Not attempt to raise or lower the boom or mower head unless the Implement is securely attached to the Tractor The Implement could tip over and cause equipment damage and possible serious injury or death Do Not use the boom controls to assist in
176. sing Bearing Adjusting Nut Lockwasher mange nun gt lt N Upper Bearing Cup NS j ERA a ene a is NR A LEK a LL NA q y f LA 188 s Grease Fitting Location a Upper Bearing Co NY mmm NS ON gt A ZN KAY N O S u S Ca NS PH NY N Bearing Ring XS AX Retainer Ring N is Mnt B 0015 5 Using a 3 16 cape chisel bend out the staking indentations on each side of the bearing adjusting nut To do this place the chisel in the groove and parallel to the shaft Drive the chisel downward until the indentation is free of the shaft and threads see Figure Mnt B 0015 6 Using the same chisel straighten the tang on the lockwasher if eguipped with a lockwasher NOTE The lockwasher will not be installed during assembly if the spindle uses the staked adjusting nut 7 Remove bearing adjusting nut and lockwasher if eguipped Discard these parts They are not re usable Install a new adjusting nut when assembling 8 Screw the original blade bar bolts into the flange of the spindle shaft until they contact the bearing ring see Figure Mnt B 0015 9 In a clockwise pattern rotate each bolt 1 4 turn see Figure Mnt B 0015 Continue turning the bolts 1 4 turn at a time maximum of 3 turns until the special shank bolts P N 02964353 will thread into the spindle 10 Remove the original bolts and replace them with the shank bolts Screw the shank bolts in until they contact the bearing ring 11 In a clockwise pattern rotate the bolts
177. sition O z m gt Z Placing Boom Articulating Arm on Boom Arm Rest z e Extend the dipper section approximately half way out e Bring the Lift to its full height and carefully swing the boom back until it is just positioned over the Boom Pin Rest NOTE There is a formed pin on the dipper section that fits onto the Boom Arm Lug Rest Lower the Lift until the Boom Arm Lug Rest on the Boom Pin Rest this may take some re adjustment of the dipper section e Use your joystick to swivel the head to the lefthand side so that the head is aligned with the tractors width this prevents the head from protruding from the side of the tractor e Place the Master Switch in to the OFF position The boom is now in the transport position To remove the boom from the Boom Rest pull the Lift back and raise the boom about 6 inches Then Swing the boom around to the desired position OPS B 0013 MAVERICK 3 09 Operation Section 3 49 2009 Alamo Group Inc OPERATION Before transporting the tractor on a public roadway or boarding a trailer for transport the tractor brake pedals should be locked together Locking the pedals ensures that both wheels brake simultaneously while stopping especially when making an emergency stop Use extreme caution and avoid hard applications of the tractor brakes when towing heavy loads at road speeds Never tow the implement at speeds greater than 20 MPH 25 kph OPS U 0018 10
178. slide the loosely assembled unit onto the shaft and position for good belt alignment Temporary shimming under the pulley may make it easier to position Carefully tighten cap screws alternately and progressively until tapers are seated about 5 FT LB Check sheave alignment and runout wobble Continue careful alternate and progressive tightening of cap screws to 10 FT LB Maximum torque should be achieved on each individual bolt only two times MAVERICK 03 09 Maintenance Section 4 18 2009 Alamo Group Inc MAINTENANCE General Information on Flail Mower Vibration FLAIL MOWERS INFORMATION BULLETIN NO 5 EXCESSIVE VIBRATION Vibration is a MONSTER and if allowed to continue unchecked can cause the complete break up of a machine in a very short time A properly operated Flail Mower will produce very little vibration If vibration does occur the mower should be stopped and the trouble corrected as warranty does not cover failures resulting from continued operation after something happens to cause the mower to vibrate excessively Vibration is caused by a rotating part which is out of balance This could be the cutter shaft or on those models having a universal slip joint assembly drive shaft from the drive shaft If the two extreme ends of the drive shaft the yoke splines which fit on the tractor power take off shaft and on the mower gear box driven shaft are not parallel vibration will be evident This is because of
179. strucciones e Explique las instrucciones a los usuarios u operadores que no puedan leer e Verifique las reglamentaciones locales referentes a las marcas luces luces intermitentes etc requeridas del equipo para el desplazamiento sobre caminos p blicos Se requiere de luces para las segadoras que obstruyen las luces traseras del tractor y o las luces de advertencia Antes del transporte en caminos p blicos e Desenganche la toma de fuerza PTO conectada a la segadora e Suba la segadora a la posici n de transporte e Asegure las alas en la posici n de transporte con los seguros en las segadoras de tipo ala y de montaje lateral e Enganche la cadena de seguridad entre la segadora de tipo tiro y el tractor e Aseg rese de que las luces luces intermitentes reflectores y avisos de veh culo de movimiento lento SMV est n colocados y visibles e Revise que el emblema de veh culo de movimiento lento SMV sea visible para cualquier veh culo que se acerque desde atr s 18 Cuando transporte en caminos publicos Obedezca todas las reglamentaciones locales de trafico Ac rquese a las intersecciones con precauci n Cumpla con los avisos de velocidad y de control de tr fico Evite las paradas bruscas y doblar repentinamente Seguridad durante el estacionamiento Estacione el equipo en e Areas designadas o alejadas del tr fico e Preferentemente utilice lugares en terreno nivelado Lugares de estacionamiento en terr
180. t parts The use of inferior will fit parts will void Warranty of your ALAMO INDUSTRIAL implement and may cause premature or catastrophic failure which can result in serious injury or death If you have any questions concerning the repair parts you are using contact ALAMO INDUSTRIAL 1502 E Walnut Seguin TX 78155 830 372 3551 THT RAMO 02925100 P N 02925100 DANGER Multi Hazard Failure to follow Safety Messages and Operating Instructions can cause serious bodily injury or even death to Operator and Others in area blac tob moe ANAI grentioice WREN con SAFETY SHIELD cause property damage bodily injury or death 1 Keep Safety Shield and Deflector fully closed when cutting grass and weeds lo reduce possibility of objects being thrown outward bythe Blades if persons are in the area 2 Before Cutting brush tririming limbs or other such Operations raise the Deflector and Safety Shield fully to SAFETY SHIELD amp DEFLECTOR OPERATION allow the blades to contact the material if area ls clear ol passerby Operator mus stop cutting and close shield A passerby entera the iron objects area of blade contact area DEFLECTOR 3 Repair or replace Safety Shield and De ectors as needed d Always transport with Safety Shield and Defector P N 02967867 com rT MAVERICK 3 09 Safety Section 1 32 2009 Alamo Group Inc SAFETY Red Reflectors SAFETY z ia O aa BOOM AXI X lt E O
181. t the tractor at a slow speed and increase the speed slowly Apply the Brakes smoothly to determine the stopping characteristics of the Tractor and Implement As you increase the speed of the Tractor the stopping distance increases Determine the maximum transport speed not to exceed 20 mph 30 kph for transporting this equipment Test the equipment at a slow speed in turns Increase the speed through the turn only after you determine that the equipment can be operated at a higher speed Use extreme care and reduce your speed when turning sharply to prevent the tractor and implement from turning over Determine the maximum turning speed for you and this equipment before operating on roads or uneven ground gt LLI LL lt Y Only transport the Tractor and Implement at the speeds which allow you to properly control the equipment Be aware of the operating conditions Do not operate the Tractor with weak or faulty brakes or worn tires When operating down a hill or on wet or rain slick roads the braking distance increases use extreme care and reduce your speed When operating in traffic always use the Tractor s flashing warning lights and reduce your speed Be aware of traffic around you and watch out for the other guy sa 19 Your driving vision may be reduced or impaired by the tractor cab or implement Before AWARNING a O driving on public roadways identify any limited vision areas and make adjustments to your o
182. t to allow any contamination into the spindle Tighten the nut until a rolling torque of 16 21 inch pounds is reached If the seal was not lubricated add 10 inch pounds Stake the nut with a blunt round nosed punch Do not tear the nut Install the grease fitting into the hole in the center of the housing between the bearings and fill the housing with EP 2 grease stopping when the lubricant covers the upper bearing approximately 11 oz Install the breather plug in the top hole Install spindle in mower deck and assemble in reverse order Torque the blade bar or pan bolts to 400 ft los Torque motor to spindle bolts to 85 ft lbs Torque spindle to deck bolts at 175 ft lbs ALAMO INDUSTRIAL LIMITED WARRANTY 1 LIMITED WARRANTIES 1 01 Alamo Industrial warrants for one year from the purchase date to the original non commercial governmental or municipal purchaser Purchaser and warrants for six months to the original commercial or industrial purchaser 1 02 Manufacturer will replace for the Purchaser any part or parts found upon examination at one of its factories to be defective under normal use and service due to defects in material or workmanship 1 03 This limited warranty does not apply to any part of the goods which has been subjected to improper or abnormal use negligence alteration modification or accident damaged due to lack of maintenance or use of wrong fuel oil or lubricants or which has served its norm
183. tarter solenoid After the tractor engine is running avoid accidental contact with the tractor transmission to prevent sudden and unexpected tractor movement OPS B 0003 A DANGER Never run the Tractor engine in a closed building or without adequate ventilation The exhaust fumes can be hazardous to your health sa 23 Start tractor only when properly seated in the Tractor seat Starting a DANGER tractor in gear can result in injury or death Read the Tractor operators manual for proper starting instructions sa 13 Start only from seat in park or neutral Starting in gear kills MAVERICK 3 09 Operation Section 3 7 2009 Alamo Group Inc OPERATION 4 CONNECTING ATTACHING HEADS TO THE BOOM 1 Start by using a hoist to lower the boom 1 down to the Machete head 2 Align the Boom with the Machete Head Hitch Post 3 insert the upper hitch pin 4 through the Dipper end of the boom and the Machete Head Upper Hitch Post Attach with washer 5 nut 6 and cotter pin 13 2 Then align the lower linkage 7 of the Boom and insert the lower hitch pin 8 throught hitch post Attach with nut 9 and bolt 10 3 Finally make sure all bolts nuts and pins are tightened to recommended torque OPS B 0004_A ae between Motor and Hitch Post Op 74 4 1 Connecting Mower Head Hydraulics 1 Follow hydraulic connections according to the Hydraulic Connection Decal on boom Attach the Mower Hydraulics to the Boom and the Motor
184. ter proof safety window For non cab tractors the tractor must be equipped with a ROPS and operator protective safety cage that provides protection to the right and above the operator seat DO NOT remove the ROPS from non cab tractors to equip a safety cage gt EN Shatter Proof OPS B 0001 i F Safety Windows TS10 rewa Never operate the Tractor and Mower Unit without an OPS Operators Protective Structure or Cab to prevent injury from objects thrown from ground or from overhead trimming Stop mowing if workers or passersby are with in 100 yards sBm 9 MAVERICK 3 09 Operation Section 3 4 2009 Alamo Group Inc OPERATION 1 3 Tractor Lighting and SMV Emblem If the tractor will be operated near or traveled on a public roadway it must be equipped with proper warning lighting and a Slow Moving Vehicle SMV emblem which are clearly visible from the rear of the unit Most tractor s have different settings for operating and transporting lighting Refer to the tractor operator s manual for using the tractor s light switch and operating the turn signals OPS B 0017 1 4 Tractor Ballast To ensure tractor stability when operating on flat surfaces the left rear tractor tire MUST exert a minimum down force weight of 1500 lbs on the ground when the tractor is on level ground its boom is fully extended and the mower head is horizontal and two feet above the ground For units which have the ability to operate
185. ter shaft it could be a pulley out of balance or a faulty belt with a varying cross section but this is not likely MAVERICK 03 09 Maintenance Section 4 19 2009 Alamo Group Inc MAINTENANCE The cutter shaft will run out of balance if 1 Wire rope string rags etc around the cutter shaft are holding the knives in a folded back position Remove such foreign objects and be sure all Knives are free to swing to the extended position other worn parts to eliminate play 2 Knives are missing or broken Replace missing or broken knives LJ 3 Knife hanger lugs are broken off shaft This condition usually results from continued operation in con Q tact with large hard objects where the knife hanger lugs themselves are hitting the hard objects Lugs 7 should be replaced using arc welding eguipment so as not to direct too much heat in one area of the lt shaft a LLI 4 Cutter shaft ball bearings are worn enough to have radial play in them Replace ball bearing and lt o Shaft is bent The shafts are straight within a couple of thousandths of an inch when they are made It is possible that they will become bent in use such as if the shaft is hooked on a stump while the tractor is moving forward at a good speed 6 Shafts are operated at improper speed Rotating shafts have what is known as a natural period of vibration The same is true of the cutter shafts on the Flail Mowers The actual speed at which the harmoni
186. tes in place and in good repair e Keep everyone several hundred 300 feet from mowing operation e Never direct mower discharge toward anyone e Keep hands feet and other body parts away from rotating parts blades and discharge openings e Do not operate mower in transport position Mower PTO drive engagement e Raise mower to maximum cutting height Engage PTO at low engine rpm Increase engine rpm to mower rated rpm PTO speed e Lower mower to desired cutting height e Stop and shut down immediately if the mower strikes an obstruction e Inspect and repair any mower damage before resuming mowing e Do not operate mower with severe vibrations or with unusual noise FS 540 RPM PTO 4 3 8 6 SPLINE pene gt n E 1000 RPM PTO 1 3 8 21 SPLINE p E 1000 RPM PTO 1 3 4 20 SPLINE P ry Mowing In Reverse Safety Avoid mowing in reverse direction when possible Do the following when mowing in reverse direction e Check for any persons behind mower before reversing direction e Use extreme care when reverse direction mowing e Maintain rotary mower front and rear safety shields and flail front shields and rear rollers Mowing Ground Speed Proper ground speed depends on terrain conditions and grass type density and height to be cut e Normal ground speed range is 2 to 5 mph e Slower ground speed for mowing tall dense grass e Faster ground speed for mowing medi
187. the Tractor Operator s Manual and each of the Safety Messages found in the Manual or on the Tractor and Implement Learn how to stop the tractor engine suddenly in an emergency Never allow inexperienced or untrained personnel to operate the Tractor and Implement without supervision Make sure the operator has fully read and understood the manuals prior to operation SG 4 A Always maintain the safety signs in good readable condition If the safety signs are missing WARNING damaged or unreadable obtain and install replacement safety signs immediately sa 5 engine remove the key and wait for all moving parts to stop Place the tractor shift lever into a low range or parking gear to prevent the tractor BEFORE leaving the tractor seat always engage the brake and or set ENGINE PTO DANGER the tractor transmission in parking gear disengage the PTO stop the ed L l TRANSMISSION SET PARKING PARK BRAKE from rolling Never dismount a Tractor that is moving or while the engine fF is running Operate the Tractor controls from the tractor seat only sc 9 L MAVERICK 3 09 Operation Section 3 37 2009 Alamo Group Inc z O lt cr TT o O OPERATION Transport only at speeds where you can maintain control of the equipment Serious accidents and injuries can result from operating this equipment at high speeds Understand the Tractor and Implement and how it handles before transporting on streets and
188. the Tractor seat Starting a tractor in gear can result in injury or death Read the Tractor operators manual for proper starting instructions sa 13 A DANGER Start only from seat in park or neutral Starting in gear kills Do not operate this Equipment with hydraulic oil or fuel leaking Oil and fuel are explosive and their presence could present a hazard Do not check for leaks with your hand High pressure oil streams from breaks in the line could penetrate the skin and cause tissue damage including gangrene To check for a hose leak SHUT the unit ENGINE OFF and remove all hydraulic pressure Wear oil impenetrable gloves safety glasses and use Cardboard to check for evidence of oil leaks If you suspect a leak REMOVE the HOSE and have it tested at a Dealer If oil does penetrate the skin have the injury treated immediately by a physician knowledgeable and skilled in this procedure se 15 U gt TI m lt WARNING Never run the Tractor engine in a closed building or without adequate ventilation The DANGER A exhaust fumes can be hazardous to your health sc 23 Do not exceed the rated PTO speed for the Implement Excessive PTO speeds can cause AWARNING Implement driveline or blade failures resulting in serious injury or death sa 2e Operate the Tractor and or Implement controls only while properly seated in the Tractor seat with the seat belt securely fastened around you Inadvertent movement of the T
189. the tractor the operator must read and completely understand the implement and tractor operator manuals If any part of either manual is not completely understood consult an authorized dealer for a complete explanation OPS U 0007 Do not mount or dismount the Tractor while the tractor is moving Mount WARNING the Tractor only when the Tractor and all moving parts are completely stopped sa 12 2 1 Boarding the Tractor Use both hands and equipped handrails and steps for support when boarding the tractor Never use control levers for Support when mounting the tractor Seat yourself in the operator s seat and secure the seat belt around you Never allow passengers to ride on the tractor or attached equipment Riders can easily fall off and be seriously injured or killed from falling off and being ran over It is the operator s responsibility to forbid all extra riders at all times OPS U 0008 Xe O lt O lt am LLI O O Never allow children to operate ride on or come close to the Tractor or Implement Usually 16 17 year old children who are mature and responsible can operate the implement with adult supervision if they have read and understand the Operator s Manuals been trained in proper operation of the tractor and Implement and are physically large enough to reach and operate the controls easily sa 11 A DANGER Never allow children or other persons to ride on the Tractor or Implement Fallin
190. tion when raising the Mower head Stop the Blades from turning when the Mower Head is raised and passersby are within 100 yards Raising the Mower head exposes the Cutting Blades which creates a potentially serious hazard and can cause serious injury by objects thrown from the Blades or by contact with the Blades sBm 2 Never Leave the mower unattended while the head is in the raised position The mower could fall causing serious injury to anyone who might inadvertently be under the mower sem Always keep a careful lookout and use extreme care when working vy around overhead obstructions Never allow the Mower head or boom within 10 feet of any power line When working close to overhead 3 power lines consult your electric company for a safe code of operation A SBM 7 The center of Gravity of Tractors equipped with a Rear Mounted Boom Mower is shifted to the rear and removes weight from the front wheels Add front ballast until at least 20 of the tractors weight is on the front wheels to prevent rearing up loss of steering control and possibly Injury SBM 10 A DANGER The Mower shaft soeed must not UNDER ANY CIRCUMSTANCES exceed 1800 RPM SBM 15 A DANGER Use extreme care and Safety Awareness when using the boom mower head to mulch loose brush or wood that has fallen on the ground from overhead trimming DO NOT mulch this debris if bystanders vehicles livestock or buildings are within 300 feet of the mower
191. traffic around you and watch out for the other guy O U m gt O Z Be aware of the operating conditions Do not operate the Tractor with weak or faulty brakes WARNING When operating down a hill or on wet or rain slick roads the braking distance increases use extreme care and reduce your speed in these conditions When operating in traffic always use the Tractor s flashing warning lights and reduce your speed Be aware of traffic around you and watch out for the other guy ops o004 MISC BEFORE leaving the tractor seat always engage the brake and or set L the tractor transmission in parking gear disengage the PTO stop the Pi engine remove the key and wait for all moving parts to stop Place the tractor shift lever into a low range or parking gear to prevent the tractor E from rolling Never dismount a Tractor that is moving or while the engine is running Operate the Tractor controls from the tractor seat only sa 9 L I TRANSMISSION SET PARKING MAVERICK 3 09 Operation Section 3 39 2009 Alamo Group Inc OPERATION 7 3 Driving the Tractor and Boom Start off driving at a slow speed and gradually increase your speed while maintaining complete control of the tractor Never operate the tractor at speeds that cannot be safely handled or which will prevent the operator from stopping quickly during an emergency If the power steering or engine ceases operating stop the tractor immediately as the tract
192. uide book The video will familiarize and instruct mower tractor operators in safe practices when using industrial and agricultural mowing equipment It is important that Every Mower Operator be educated in the oper ation of their mowing equipment and be able to recognize the potential hazards that can occur while oper ating a mower This video along with the mower operator s manual and the warning messages on the mower will significantly assist in this important education Your Authorized Alamo Industrial Dealer may have shown this video and presented you a DVD Video when you purchased your mower If you or any mower operator have not seen this video Watch the Video Read this Operator s Manual and Complete the Video Guidebook before operating your new mower If you do not understand any of the instructions included in the video or operator s manual or if you have any questions concerning safety of operation contact your supervisor dealer or Alamo Indus trial If you would like a VHS video tape of the video please email AEM Video alamo group com or Fax AEM VHS Video at 830 372 9529 or mail in a completed copy of the form on the back of this page to AEM VHS Video 1502 E Walnut Street Seguin TX 78155 and request the VHS video version Please include your name mailing address mower model and serial number Every operator should be trained for each piece of equipment Tractor and Mower understand the intended use and the pote
193. um height thin grass and under smooth terrain conditions e Use slower ground speed for mowing in rough sloping or unfamiliar terrain Extremely tall grass mowing e You may need to mow extremely tall grass twice First mowing pass e Cut grass higher 10 15 inches to avoid hidden objects Second mowing pass e Remove debris and objects e Cut grass at desired height and 90 degree to the first mowing pass when possible e Use proper equipment shutdown practice for your safety before dismounting tractor Watch equipment clearances Three point hitch and side mounted mowers have a larger turning arc than pull type mowers Allow sufficient clearance for safe turning Under Mount Mower Safety When mowing with an under mount mower e Keep removable discharge chute in place and over discharge opening e Never stand on an operating mower housing e Distribute grass clipping with discharge chute facing mowed area e Use proper equipment shutdown practice before clearing clogged mower or discharge chute 15 16 Wing Or Boom Type Mower Overhead Obstruction Hazards and Risks Check for overhead obstructions with raised wings or boom type mowers to avoid serious injury or death by contact with e Electrical power lines e Low tree limbs e Other overhead obstructions Wing And Side Mount Mowers Safety When mowing with wing and side mount mowers Raised wing positions reduces shielding protection and increases the th
194. up MAVERICK 3 09 Operation Section 3 27 2009 Alamo Group Inc OPERATION e Key Escape or Back at any time to revert to the previous screen or restart the Set up menu at any time Alamo Industrial Boom Menu Key Fl For Setup SETUP Op 116 e Key F 1 to access the Set up Menu Select Boom Oberatins Speed LW E ITA Op 117 ____ e Key the corresponding F key to establish the desired boom speed This parameter is provided for customizing operation Choose Cutterhead for Set Up Fi All Others F2 Timbercat Sicklebar OTHERS TIMEER AT Op 118 e Key the corresponding F key for the head attachment that will be used This is an important step because this parameter chooses which direction the fluid will enter the motor e The Timbercat Sicklebar mower head is the only attachment that will require the Operator to send reverse flow For all others choose the F 1 key for standard directional flow lt O lt on LLI O O Set Up Complete Fi to Enable Joystick m HAIN MENU Op 119 e Setup is now complete the boom speed and the head attachment have been chosen e Select F 1 to activate the Joystick The boom will not move until the joystick is activated MAVERICK 3 09 Operation Section 3 28 2009 Alamo Group Inc OPERATION e Select F 1 to power the motor This is best done when the engine RPM is at idle Doing this at a high RPM will cause the system pressure to surge sending fluid o
195. ure 1 Read all safety instructions Decals on the Machete Boom warn you of particular and multiple hazards Many decals are attached close to part of the Machete Boom where there is a possible hazard Read and make sure you understand the safety messages before you operate the Machete Boom Keep all decals clean and readable Replace lost or damaged decals 2 Before operating read all the safety and operating instructions in the Operators Manual for both the tractor and mower 3 When the hydraulic tank has been filled and the mower unit properly assembled the unit should be started up NOTE Make sure that no materials tools or jacks have been left under the mower head Make sure the front and rear of the mower are properly guarded to prevent any foreign objects from being thrown by the mower All other workers should be kept a safe distance from the unit before the mower is started gt lt ar LL 7 gt lt m 4 Start the tractor and idle at a slow engine speed until oil is being pumped Ol Engage the Cutter Control Valve at low engine PTO Speed and run the mower slowly for a short period until all air is removed from the hoses Keep all persons WELL CLEAR of mower since Blades can THROW OBJECTS with great velocity for a considerable distance KEEP CLEAR 6 With the area clear of any ground and overhead obstructions work each cylinder on the boom one ata time several times to expel any air in the Hoses and Cylin
196. uridad lo gu a paso a paso a lo largo de su d a de trabajo El manual de seguridad el los manual es del fabricante avisos de seguridad calcoman as y precauciones de seguridad deben explicarse a los usuarios u operadores que no puedan leer el material Adicionalmente al dise o y configuraci n del equipo el CONTROL DEL PELIGRO y la PREVENCI N DE ACCIDENTES dependen de la conciencia preocupaci n prudencia y capacitaci n adecuada de los propietarios y operadores durante la operaci n transporte mantenimiento y almacenamiento del equipo Recuerde que USTED es la clave para mantener la seguridad Las buenas pr cticas de seguridad no lo protegen solamente a usted sino que tambi n a las personas que lo rodean Estudie este manual y el los manual es del fabricante para su m quina espec fica H galos una parte integral de su programa de seguridad Recuerde que este manual de seguridad est escrito nicamente para segadoras industriales y agr colas Practique todas las precauciones de seguridad usuales y acostumbradas en el trabajo y m s que todo recuerde que la seguridad depende de USTED Solamente USTED puede evitar las lesiones graves o la muerte debidas a pr cticas inseguras Advertencia de seguridad SAO WW Simbolo Este s mbolo de alerta de seguridad significa ATENCI N MANT NGASE ALERTA SU SEGURIDAD EST INVOLUCRADA El s mbolo de alerta de seguridad identifica los mensajes de seguridad i
197. ver relief and causing excess heat to be introduced into the system Motor Power Condit ion Fl to Enable Cutterhesd he Op 120 e At any time the cutter head motor E stop can be pushed to disable the motor circuit If this is done the switch must be raised in the RUN position before the motor circuit can be reactivated Cutterhead is On i Oil Temp 43 0 F TA O E Op 121 z m gt I Z At this time the motor circuit is powered and the mower head is active e This screen also shows the tank temperature in degrees Fahrenheit e To turn off the motor Key F 1 Turn Off Joystick kes Fl to Disable Joystick Ti e Joystick is now disabled The Joystick Master Control Switch must be OFF to prevent accidental movement of the WARNING boom and cutting head whenever the mower is not being operated Op 122 A DANGER Operate the Tractor and or Implement controls only while properly seated in the Tractor seat with the seat belt securely fastened around you Inadvertent movement of the Tractor or Implement may cause serious injury or death sG 29 MAVERICK 3 09 Operation Section 3 29 2009 Alamo Group Inc OPERATION 6 6 Swing lt O lt am LLI O O The twisting motion of the Joystick actuates the SWING cylinder Twisting the Joystick Counterclockwise admits hydraulic fluid to the Butt End of the SWING cylinder causing the boom to swing out to the right side of the tract
198. ver smoke while refueling e Avoid static electricity sparks by grounding fuel nozzle against tank filler neck e Avoid overfilling tank or spilling fuel e Clean up any spilled fuel immediately e Always replace fuel cap To avoid serious injury or death from engine exhaust fumes e Adequately ventilate enclosed spaces before starting the engine A DANGER a WARNING SAFETY INSTRUCTIONS GUARD MISSING DO NOT OPERATE Follow A Safety Program M0000 000 SAFETY IS IMPORTANT TO RESPONSIBLE OWNERS AND OPERATORS OF TRACTORS AND MOWERS DO THE FOLLOWING FOR YOUR SAFE MOWING OPERATION BE A QUALIFIED OPERATOR BY e Reading understanding and obeying the manufacturer s written instructions in operator manual s and safety signs on mower and tractor e Receiving operational training with mower and tractor e Asking your equipment dealer or supervisor to explain things you do not understand e Explaining the written instructions in the operator manual s and safety signs decals on the mower and tractor to those users or operators who cannot read ee ee Know Job Site Safety Rules And Regulations Ask your supervisor about equipment operation safety rules you will be expected to obey some basic rules for your s and others safety A ROPS and seat belt equipped tractor is required for operator protection during mowing operations e Know mower and tractor operating capacity and cha
199. ving disabled equipment near traffic areas e Remove equipment from public roads e Set out warning flags e Use tractor flashers Use Proper Equipment Shutdown Practices For Your Safety Refer to tractor and mower manufacturer s operator manual s for recommend shutdown procedures Explain the procedures to those users or operators who cannot read TRANSMISSION TRANSMISSION PARK NEUTRAL Make proper equipment shutdown procedures an important habit to O practice Follow these safety practices before dismounting tractor CH ENIE e Disengage PTO clutch and transmission drive p e Idle engine for gradual cooling e Place the controls in PARK or NEUTRAL e Set the parking brake e Lower mower to ground e Lower wings of wing type mowers to ground e Shut off engine e Wait for all moving parts to stop before equipment inspections adjust ments or repairs e Relieve hydraulic pressure by moving hydraulic controls several times in all directions e Lock ignition and remove key when equipment is to be inspected repaired adjusted or unattended e Lock anti vandalism covers and closures when equipment is unattended e Dismount carefully maintaining three point contact REMOVE KEY LOCK IGNITION 7 Dismounting Tractor Safely Before dismounting tractor e Use proper equipment shutdown practice for your safety e Lower implement to the ground stop engine and PTO set brakes allow all moving parts to stop and r
200. ward travel mowing pattern when possible Look Out For The Safety of Others Before starting equipment e Walk around the equipment e Check for anyone under on or near the equipment e Clear everyone from these areas e Sound a warning Start only from seat in park or neutral Starting in gear kills Safety Starting amp Testing Mounting Tractor Safely Before mounting e Clean shoes and wipe hands During mounting and dismounting e Use handholds and step plates e Never grab steering wheels or controls for handholds e Never mount or dismount from a moving tractor Tractor And Mower Controls Safety Test Before starting e Fasten and adjust seat belt on your ROPS equipped tractor e Check parking brake for engagement e Check PTO disengagement e Check all controls for Neutral or Park position e Warn others in area before starting tractor e Follow tractor manufacturer s recommended starting procedures After starting e Check all instruments gauges and indicator lights for normal operation e Check all tractor controls steering and brakes for proper function e Repair improperly functioning tractor before using e Raise and lower mower for driveline bottoming out or engagement problems e Check your equipment for excessive vibration and unusual noises e Use proper equipment shutdown practices before inspecting equipment Power Takeoff System And Mower Safety Tracto
201. while the engine fF is running Operate the Tractor controls from the tractor seat only sa 9 L JJ 3 STARTING THE TRACTOR The operator must have a complete understanding of the placement function and operational use of all tractor controls before starting the tractor Review the tractor operator s manual and consult an authorized dealer for tractor operation instructions if needed Essential Tractor Controls e Locate the ignition key switch e Locate the engine shut off control e Locate the hydraulic control levers e Locate the light control lever e Locate the brake pedals and clutch e Locate the PTO control e Locate the 3 point hitch control lever e Locate the boom operating controls joystick or valve bank O m gt O Z Before starting the tractor ensure the following e Conduct all pre start operation inspection and service according to the tractor operator s manual e Make sure all guards shields and other safety devices are securely in place e The parking brake is on The tractor transmission levers are in park or neutral The boom operating controls are in the neutral and off position e The PTO control lever is disengaged e The hydraulic remote control levers are in the neutral position Refer to the tractor owner s manual for tractor starting procedures Only start the tractor while seated and belted in the tractor operator s seat Never bypass the ignition switch by short circuiting the s
202. y practices Explain the practices to those users or operators who cannot read To help prevent serious injury or death to the operator from tractor and mower overturns do the following e Securely fasten seat belt when mowing with ROPS equipped tractors e Avoid excessive ground speed for terrain conditions e Avoid sudden starts stops and turns when operating up down or across slopes e Avoid slippery ground conditions e Make wide and gradual turns e Plan to mow down hill on steep slopes to avoid overturning Falling Mower or Parts Crushing Hazards and Risks A POSSIBLE CRUSHING INJURY RISK EXISTS FOR MOWER OPERATORS AND OTHERS DURING MOWING OPERATIONS FROM THE FOLLOWING e FALLING MOWER OR EQUIPMENT FROM HYDRAULIC SYSTEM FAILURE e FAILURE TO SECURELY SUPPORT BLOCK UP OR LOCK UP LIFTED MOWER OR EQUIPMENT PARTS 10 Equipment Protective Devices and Recommende Safety Practices Read manufacturer s operator manual s for recommended operating safety practices Explain the practices to those users or operators who cannot read To help prevent serious injury or death to operators and other from alling mower or equipment parts do the following Before working near or underneath lifted mower or equipment parts e Use proper equipment shutdown practices before servicing adjusting cleaning or unclogging the mower e Securely support or block up raised mower or equipment parts e Securely support block up or lock up w
203. y Messages Always use good common sense to avoid hazards sa 2 Si no lee ingles pida ayuda a alguien que si lo lea para que le traduzca las LEA EL A PELIGRO medidas de seguridad ses INSTRUCTIVO p MAVERICK 3 09 Operation Section 3 2 2009 Alamo Group Inc OPERATION 1 0PERATOR REQUIREMENTS Safe operation of the unit is the responsibility of a qualified operator A qualified operator has read and understands the implement and tractor Operator s Manuals and is experienced in implement and tractor operation and all associated safety practices In addition to the safety messages contained in this manual safety signs are affixed to the implement and tractor If any part of the operation and safe use of this equipment is not completely understood consult an authorized dealer for a complete explanation lf the operator cannot read the manuals for themselves or does not completely understand the operation of the equipment it is the responsibility of the supervisor to read and explain the manuals safety practices and operating instructions to the operator Safe operation of equipment requires that the operator wear approved Personal Protective Equipment PPE for the job conditions when attaching operating servicing and repairing the equipment PPE is designed to provide operator protection and includes the following safety wear PERSONAL PROTECTIVE EQUIPMENT PPE e Protective Eye Glasses Goggles or Face Shield O
204. y balance Ensure carrier hub nuts are tightened with the cotter pin inserted and spread e Ensure rubber deflectors are in position and not damaged Replace worn broken and missing sections immediately e Ensure hydraulic lines are properly connected to the hydraulic motor Check for hydraulic leaks along hoses and fittings DO NOT use your hands to check for oil leaks Use a piece of heavy paper or cardboard to check for hydraulic oil leaks e Inspect the condition of deck skid shoes and hardware OPS B 0025 Do not put hands or feet under mower decks Blade Contact can result AWARNING 0 in serious injury or even death Stay away until all motion has stopped T and the decks are securely blocked up sam 09 lt O lt am LLI O O MAVERICK 3 09 Operation Section 3 14 2009 Alamo Group Inc OPERATION FLAIL HEAD INSPECTION e Inspect blades and blade bolts for looseness and excessive wear Rotate to 90 to make for checking easier Replace damaged worn and missing blades as complete sets to maintain cuttershaft balance e Ensure rubber deflectors are in position and not damaged Replace worn broken and missing sections immediately e Ensure the rollers are in good condition and rotate freely e Inspect that all bolts and screws are in position and are properly torqued e Ensure hydraulic lines are properly connected to the hydraulic motor Check for hydraulic leaks along hoses an
205. y objects escaping or broken blades being thrown from mower blade enclosures Potential 540 rpm driveline failures operating at 750 to 1000 rpm speeds OTHER SAFETY PRACTICES e Never operate mower with broken bent missing or severely worn blades e Before mowing remove debris and foreign objects to avoid them being picked up and thrown out by the mower Do not operate the mower in transport or in raised wing positions RECOMMENDED MAINTENANCE PRACTICES Read manufacturer s operator manual s inspection and maintenance instructions for chain guards flexible or solid deflector shielding e Replace worn or damaged guards and other shielding before mowing e Use only manufacturer s replacement guards and shielding Other guarding or shielding sources may not fit or have inadequate materials to meet the strength requirements of the equipment e Replace worn or damaged decals and warning instructions e Explain the inspection and maintenance instructions to those users or operators who cannot read Rotating Blades and Driveline Hazards and Risks A POSSIBLE INJURY RISK EXISTS TO MOWER OPERATORS AND BYSTANDERS DURING MOWING OPERATIONS FROM THE FOLLOWING BODY CONTACT WITH ROTATING BLADES e BODY ENTANGLEMENT WITH ROTATING DRIVELINES AND PARTS Equipment Protective Devices and Recommended Safety Practices Read manufacturer s operator manual s for recommended operating safety practices Explain the practices to tho
206. y raised and in the latched transport position Dropping implement in transport can cause serious damage to the tractor and or Implement and possibly cause the operator or others to be injured or killed S3PT 02 Allow sufficient clearance for the Implement to swing outward while turning Implements carried behind the Tractor will swing outside the tire path when making turns Contacting a solid object while turning will cause equipment damage and possible injury S3PT 20 AWARNING MAVERICK 3 09 safety Section 1 14 2009 Alamo Group Inc SAFETY Be particularly careful in transport The Mower has raised the center of gravity for the tractor and has increased the possibility of overturn Turn curves or go up slopes only at low speed and using a gradual turning angle Slow down on rough or uneven surfaces sBm 3 A DANGER When transporting Boom Mower on a truck or trailer the height or width may exceed legal limits when the boom is in the transport position Contact with side or overhead structures or power lines can cause property damage or serious injury or death If necessary lower boom to reduce height and or remove mowing head to reduce width to the legal limits sBm 8 A DANGER Never operate the Tractor and Mower Unit without an OPS Operators Protective Structure or Cab to prevent injury from objects thrown from ground or from overhead trimming Stop mowing if workers or passersby are with in 100 yards sem 9 ALSA
207. ydraulic oil leaks e Inspect the condition of the valve weldment e Ensure fitting is properly connected e Inspect condition of nylon bushings OPS B 0023_A al ce Hydraulic Hoses Do not operate this Equipment with hydraulic oil or fuel leaking Oil and fuel are explosive and their presence could present a hazard Do not check for leaks with your hand High pressure oil streams from breaks in the line could penetrate the skin and cause tissue damage including gangrene To check for a hose leak SHUT the unit ENGINE OFF and remove all hydraulic pressure Wear oil impenetrable gloves safety glasses and use Cardboard to check for evidence of oil leaks If you suspect a leak REMOVE the HOSE and have it tested at a Dealer If oil does penetrate the skin have the injury treated immediately by a physician knowledgeable and skilled in this procedure sc 15 MAVERICK 3 09 Operation Section 3 12 2009 Alamo Group Inc OPERATION HYDRAULIC PUMP OIL RESERVOIR e Check oil reservoir level and oil condition Add specific type oil if low e Change hydraulic oil filter and hydraulic oil according to maintenance schedule e Ensure there are no oil leaks and fitting are properly connected e Inspect overall condition of hydraulic pump e Inspect pump drive shaft Check the fluid level in the Hydraulic Tank on the Tractor and add oil if required As the air has been forced out of the Cylinders and Hoses it goes into the Hydr

Alamo FC-0001 User's Manual

Contents

Download Pdf Manuals

Related Search

Related Contents