combined wood/electric furnace
Contents
1. 16 16 7 ELECTRIC DIAGRAMS FOR UNITS BUILT FROM 2005 17 WOOD ONLY EN 17 WOOD ELEC RIC FURNACES u uu eee 18 PSG3S000 WOOD ONLEY FURNA CES 15 ninm iiie eitis 19 PSG3000 WOODELECTRIC FURNACES 2 20 8 ELECTRIC DIAGRAMS FOR UNITS BUILT BEFORE 2005 21 WOOD ONLY FURNACES PSG 4000 amp 4500 0 21 WOOD ONEX BURNACES 5 25222204 452 411285 21010 58180 22 WOOD ELECTRIC FURNACES PSG 4000 amp 4500 23 WOOD ELECTRIC FURNACES PSG 5000 40KW 60KW 24 WOOD ONLY FURNACES PSG 2000 3000 4000 25 WOOD ELECTRIC FURNACES PSG 2000 3000 4000 26 9 TECHNICAL SPEGIFICA TIONS LZ uuu uuu u2. ELEM 5 KW ELEM 5 KW ELEM 5 KW ELEM 5 KW x COMMAND BLOCK ELEM 5 KW WOOD THERMOSTAT 2 15 KW 30KW COMMUN COMMAND BLOCK ELECTRIC 7 THERMOSTAT 142 L Z 9 TECHNICAL SPECIFICATIONS __ 2000 3000 4000 4500 5000 234 25 29 3314 15 78 19 19 dA 22 24 28 A 54 PIPES 7 8 8 8 8 WEIGHT 445 540 600 660 1200 GENERAL TECHNICAL DATA MODEL BELT DRIVE DIRECT DRIVE FAN MOTOR SPEED FAN MOTOR SPEED OUTPUT TEMP BTU STATIC FILTER C F M VAR HR PRESSURE 11 E T 1 2000 2 2 2 a CB WOOD CWATEQ 2 plc 1 1 1 ERN eio 13 4 90 68 7000 02 04 11x20 300 60 13 4 1300 78 110000 02 06 12x24 610 13 4 1300 128 180000 02 06 12x24 34 2 INA 1800 93 180000102 08 12 24 2 1 1800 121 235000 02 08 12 24 NA 1 360 350000 400 _ 3 4 TECHNICAL DATA ELECTRIC MODE C F M 9 TOTAL REQUIRED GAUGE SINGLE PHASE QTY 15 KW 950 50 51195 75 100 4 120 240 3 5KW 1300 36 1800 26 18 KW 950 60 61434 87 100 4 120 240 2 5KW 2 4KW 1300 44 1800 32 20KW 950 67 68260 95 115 3 120 240 4 5 KW 1300 4
3. u u 27 10 SELECTION CRITERIA COMBINED WOOD ELECTRIC FURNACE 28 11 TROUBLESIHOQTINQ 29 12 DUCTS AND REGISTER 5 30 LIMI TED LIFETIME WARRANIY uu uuu uuu rh erhebt dean e ctt rti 31 INTRODUCTION To get maximum performance from your PSG furnace keep in mind the following e Comply with local codes if in doubt contact your local heating specialist e Refer to the furnace s certification label and your instruction manual for minimum installation clearances e Make sure that your furnace has been installed in accordance with the required standards specified on the furnace s identification label 1 CHIMNEY AND DRAFT This furnace must be connected to a chimney approved for wood burning appliances the chimney connector for a PSG 2000 must have 6 diameter 7 for PSG3000 and PSG4000 for all other models use an 8 diameter chimney connector Use the supplied barometric draft control Never use a manual chimney damper The barometric control must be adjusted so that the maximum draft measured at the furnace outlet does not exceed 0 06 in w c Please note that a draft exceeding 0 06 in w c could produce an uncontrollable fire On the other hand the minimum draft required is 0 04 in w c in the evacuation pipe
4. or 54 Btu per sq ft FOR ELECTRIC ELEMENTS 80 48 672 Btu TO BE ADDED House 1 1 2 floor 25 House 2 floors 40 BEDROOM for example 12 x 12 12x 12 x 8 1 152 cu ft x 1 8 Ch air hr Exposed walls 12 12 x 8 192 x 22 Windows 3 x 4x 60 2 074 Btu 4 224 Btu 720 Btu 7 018 Btu 30 250 1700 rue Qu bec Qu bec GIN 4R9 tel 418 527 3060 fax 418 527 4311 e mail tech sbi international com site www psg distribution com LIMITED LIFETIME WARRANTY The PSG warranty extends only to the original consumer purchaser and is not transferable This warranty covers brand new products only which have not been altered modified nor repaired since shipment from factory Proof of purchase dated bill of sale model name and serial number must be supplied when making any warranty claim to your PSG dealer This warranty applies to normal use only Damages caused by misuse abuse improper installation lack of maintenance over firing negligence or accident during transportation are not covered by this warranty This warranty does not cover any scratch or discoloration caused by over firing abrasives or chemical cleaners Any defect or damage caused by the use of unauthorized parts or others than original parts void this warranty An authorized qualified technician must perform the installation in accordance with the Instructions supplied with this product and all local and natio
5. WOOD ELECTRIC FURNACES PSG 5000 40KW 60KW TRANSFO E s ELEMENTS 1 COMMAND BLOCK COMMAND BLOCK 110 VOLT LINE 3 4 H P MOTOR 240 V BREAKER TRANSFO 240V 24V OWER Lock 5 KW ELEM 5 KW ELEM 5 KW ELEM 5 KW ELEM 5 KW ELEM COMMAND BLOCK CONTACTOR 40 A IND 50A RES PER P LE 600 V A C MAX rp BLOC 4 COMMANDE SEQUENCER POWER B BLOCK ELECTRIC THERMOSTAT WOOD THERMOSTAT BELT DRIVE G12 MOTOR WHITE RODGERS ON 150 F OFF 110 F LIMIT 250 F IMPORTANT IT IS MANDATORY TO CHANGE THE TRANSFORMER 120 24 FOR 240 24 IF YOU USED 3 4 H P MOTOR ON 240 V TRANSFO 120V 24 20 BLOWER 20 KW 30KW HONEYWELL 14064 BLACK FROM TRANSFO ELEMEN TS TRANSFO 240V 24V 110 VOLT LINE OVA 3 4 H P MOTOR 240 V BREAKER COMMAND BLOCK COMMAND BLOCK COMMAND BLOCK CONTACTOR 40 A IND 50A RES PER POLE 600 V A C MAX COMMAND BLOCK SEQUENCER POWER BLOCK V 5 KW ELEM 5 KW ELEM 5 KW ELEM 5 KW ELEM 5 KW ELEM ELECTRIC THERMOSTAT WOOD ONLY FURNACES PSG 2000 3000 4000 DIRECT DRIVE G10 MOTOR HONEYWELL WHITE RODGERS L4064 BLACK FROM ON 15
6. It is highly recommended to use wood that has been dried at least six months Do not use coal as heating fuel in this appliance 13 Whenever a high rate of smoke is noticed in the room you must 1 Open doors and windows 2 Make sure the furnace door is closed as well as the damper if necessary lower the thermostat starting point or undo the chain of the damper and close manually the barometric draft control 3 When the furnace has cooled down inspect the chimney to detect obstructions and consult a specialist to determine the cause CARBON MONOXYDE IS A LETHAL GAS ODOURLESS AND COLOURLESS WHICH YOU MUST BEWARE OF CHIMNEY FIRES This might occur when the fire gets extremely hot Burning cardboard branches or pieces of wood can ignite the creosote residue accumulated in the evacuation flue system The usual signs are 1 Rumbling 2 The flue gets extremely hot 3 Flames are coming out of the chimney In case of a chimney fire first call your local fire department and sprinkle the roof around the chimney with water Make sure that the furnace door is closed as well as the damper if necessary lower the thermostat starting point or release the chain from the damper and CLOSE the barometric draft control manually If the fire gets uncontrollable due to an improper use or because the draft is too strong follow the same procedure as in a chimney fire except that you will have to OPEN manually the barometric draft contro
7. elbows Inadequate duct installation Insufficient static pressure Unbalanced system too many hot air outlets for too few cold air intakes The thermostats controlling the air combustion damper is located too close to cold air and demands heat continuously Wrong setting of air intake register Poor building insulation Ash drawer left open Furnace too small for heating needs Unbalanced ventilation system insufficient heat near thermostat Fan starting temperature is too high Cold air return is too cold Inappropriate location of fan limit control in hot air plenum Damp wood Insufficient draft Clogged chimney Damp wood Too much cold air return in relation to hot air ducts Unbalanced ventilation system IMPORTANT NOTE SOLUTIONS Clear air intake of any ash accumulation Clean heat exchanger and flue pipes Set draft regulator reduce opening Reduce distance between furnace and chimney and eliminate 90 elbows Maximum length 10 feet Tight angle elbows maximum 3 Reposition ducts Relocate thermostat Adjust chain between damper motor and combustion air damper Balance the ventilation system as to increase the flow air in room where thermostat is located Lower starting temperature the fan limit control is normally set at 150 F under certain conditions this limit should be reduced Reduce the cold air intake Relocate fan limit control within the hot air plenum Use d
8. 0 F RED TRANSFO OFF 110 F LIMIT 250 F THERMOSTAT SERVO MOTOR 24 V A C 24 RELAY BLACK TRANSFO BLACK RED JUNCTION BOX L1 T 120 V A C BLOWER z Z 12 4 SPEED MOTOR E TERMINAL BOARD 1120 V A C TRANSFORMER 24 V A C MED HIGH BLACK WHITE RED MED LOW REVISION MAY 20TH 1994 COMMUN 29 WOOD ELECTRIC FURNACES PSG 2000 3000 4000 DIRECT DRIVE G10 MOTOR HONEY WELL WHITE RODGERS 14064 150 BLACK TO TRANSFOMER OFF 110 F LIMIT 250 F BLACK WHITE RED CONTACTOR WHITE ELEMENTS TRANSFO 240V POWER E 24V TRANSFO POWER E BLACK 120V BLOCK 4 2 24V RELAY 1 BLOWER 4 SPEED MOTOR 40VA 40 A IND 50A RES PER POLE 600 V A C MAX FAN 2 gt 1 170 RESET 2 22 ye tre 5 ea FAN RELAY f 1 COMMAND BLOCK POWER COMMAND BLOCK BLOCK FAN RELAY POWER POWER BLOCK TERMINAL BOARD POWER POWER BLOCK BLOCK MED HIGH MOVE THIS WIRE TO CHANGE MOTOR SPEED MED LOW NY COMMAND gt 2 4 BLOCK Z 2 O O RELAY SEQUENCER E 7 POWER 7 5 gt lt ATE BLOCK N BLOCK
9. 2 WHITE BLOWER RED HIGH SPEED BLACK LOW SPEED 2 SPEED WHITE COMMON MOTOR RED HIGH SPEED BLACK LOW SPEED 2 SPEED WHITE COMMON MOTOR HONEYWELL L6064 ON 150 F PSG5000 WOOD ELECTRIC FURNACES FAN LIMIT HONEYWELL L6064 MOTOR G 12 2 SPEED OFF 110 F ELEMENTS LIMIT 250 F 25KW OR 30 KW ONLY CONTACTOR POWER BLOCK LINE LOAD LOW HIGH LINE BREAKER TRANSFO 120V BLOCK OMMAND BLOCK BLOWER RED HIGH SPEED WHITE COMMON BLACK LOW SPEED COMMAND 20 KW 30KW E CONNECTORS INDENTIFICATION OF THE SEQUENCER THERMOSTAT 40 A IND 50A RES PER POLE 600 V A C MAX COMMAND 4 BLOCK SEQUENCER POWER B BLOCK 5 KW ELEM 5 KW ELEM 5KW ELEM 5 KW ELEM lt yx 8 5 25KW OR 30 KW ONLY 30 KW ONLY ELECTRIC HONEYWELL ON 150 F OFF 110 F LIMIT 250 F ELEMENTS LOW HIGH LINE WOOD THERMOSTAT 25KW OR 30 KW ONLY rower BLOCK BREAKER POWER E BLACK BLOCK RELAY BEACK BLOWER 20 KW 30KW ZT B C D E F POWER BLOCK X COMMAND BLOCK COMMAND BLOCK RED HIGH SPEED WHITE COMMON BLACK LOW SPEED 5 KW ELEM 5 KW ELEM 5 KW ELEM 5 KW ELEM CONTACTO
10. 9 1800 35 25KW 950 83 85325 115 140 2 120 240 5 5 KW 1300 61 1800 44 1800 53 WOOD 2 Lo 15 WOOD p20 27 10 SELECTION CRITERIA COMBINED WOOD ELECTRIC FURNACE RESIDENTIAL AREA House including basement first floor and second floor half Floor area New house Existing house 1100 square feet or less PSG 2000 15 PSG 2000 18 or 20 1100 to 1450 square feet PSG 3000 18 PSG 3000 20 or 25 1400 to 2000 square feet PSG 4000 20 PSG 4000 25 or 30 2000 to 3000 square feet PSG 4500 25 PSG 4500 30 COMMERCIAL AREA Building including Walls 14 to 16 feet high Garage doors no basement Floor area 2500 to 3800 square feet PSG 4500 Wood 4000 to 10000 square feet PSG 5000 40 or 60 Consider main floor only 20 11 TROUBLESHOOTING PROBLEM 1 Sudden drop in heating performance follows adequate heating from first loadings 2 Insufficient heat from first loadings low draft 3 Poor heating in the rooms while hot air plenum and furnace are hot 4 Furnace burns too much wood 5 Fan starts too late 6 Creosote accumulation very average performance 7 Hot air plenum remains barely warm while furnace in full operation CAUSES Ash accumulation at lower intake blocks combustion air intake and causes deposits in heat exchanger and flue pipes Wrong setting of draft regulator Opening too large Restriction in chimney flue excessive length of chimney connector right angled
11. D gt TRANSFO 4 BLOCK LIMIT 250 F BLACK 240V Z LINE _ LOAD e f BLACK RED REL AY SEQUENCER m 2 wy BLOCK gt OW HIGH LINE WERL x MEI POWER A Z P LOCK V m gt 5 KW ELEM 2 E 5 lt L 170 RESET FAN AS x m N 66 ea z 2 1 5 KW ELEM 9 5 KW ELEM 5 KW ELEM POWER 1 COMMAND N gm p C 27 2 BLOCK E 25 BLOCK POWER RELAY 8538 6 Gee BLOCK 8 8 amp 5 KW ELEM BLOWER 4 SPEED MOTOR 15 KW 30KW TERMINAL HIGH MED HIGH WOOD 4 THERMOSTAT MOVE THIS WIRE TO CHANGE MOTOR SPEED MED LOW COMMON ELECTRIC COMMAND on THERMOSTAT BLOCK 4 53 54 S2 55 O 51 56 CONNECTORS INDENTIFICATION OF THE SEQUENCER REVISION JUNE 16TH 2005 THERMOSTAT 24 V A C PSG5000 WOOD ONLY FURNACES FAN LIMIT HONEYWELL L6064 MOTOR G 12 2 SPEED HONEYWELL L6064 SERVO MOTOR 24 V A C BLACK ON 150 F OFF 110 F LIMIT 250 F LOAD LOW HIGH LINE e BLACK HONEYWELL L6064 RED LOW HIGH LINE WHITE L1 BLACK 120 V A C OR 240 V A C BLACK WHITE 120 V A C TRANSFORMER 1 24 V AC REVISION JUNE 21ST 2005 L
12. IANCE INSTALLATION 6 UNIF LOCATION ER RR 6 CLEARANCES TO COMBUSTIBLE MA TERIAL S 7 PIPE CONNECTOR AND DAMPER 55555 Re ue nine pU E 7 DAMET R UOCE dE b ud vi 8 COMBUSTION M P 8 EDLECILIRECAL CONNECTION Q L 2 Ne Hnc e eH 9 PILE TM CS LO 00 P ORIOLES 10 THERMOS TA Tirar ud ta m inu n iD E E 11 FANCONIROLD 11 4 OPERATING INSTRUCTIONS 12 SVSICHL y u L M n M n 12 HEATING u uama aaa 13 BARELY SIGNSOEOVEREIRED EURNACE iu D ease eee us 13 WOOD AS HEATING 13 CHIMNEY FIRES uu y EIE 14 S MAINTENANCE xu 15 MAINTENANCE OF THE ERCGHANGE RN 15 MAINTENANCE OF THE BLOWER MOTOR ee 15 RS 16 DOOR GASKET MAINTENANCEuZ chant ete 16 6 REPLACEMENT PARTS
13. MES Stove Builder International Inc 1700 L on Harmel p Quebec Quebec PSG Installation and Operating Instructions for Wood and Combined Wood electric Furnaces THIS MANUAL CONCERNS THE FOLLOWING FURNACES WOOD COMBINED ELECTRIC PSG 2000 15 KW 18 KW 20 KW PSG 3000 15 KW 18 KW 20 KW 25 KW PSG 4000 18 KW 20 KW 25 KW 30 KW PSG 4500 18 KW 20 KW 25 KW 30 KW PSG 5000 40 KW 50 KW 60 KW All the instructions must be read carefully before installing and operating furnace CONGRATULATIONS You have just purchased one of the best wood or combined wood electric furnace on the market We are convinced that your furnace will provide you with many years of comfort safely Keep these instructions Table of contents INTRODUCTION unu 4 CHIMNEY ANDIDRAET u x VE ec a 4 2 SAFEIY RULES iu M 4 GENERAL REOUIREMSBN ES 4 ODOUR TROM THE PAIN esa TE i T od ater iE 5 ASH DISPOSAL uyu a as S ie 5 CREOSOTE BUILD UP AND REMOVAL e EE Ir HEU 5 5 ZZQ G Sk ka SQ aa 6 A VV cope u iMd ICE E MM 6 ASH GIA 6 3 APPL
14. R 40 A IND 50A RES R POLE 600 V A C MAX COMMAND 4 BLOCK POWER SEQUENCER B BLOCK 25KW OR 30 KW ONLY COMMAND BLOCK 20 ELECTRIC 4 THERMOSTAT 30 KW ONLY 8 ELECTRIC DIAGRAMS FOR UNITS BUILT BEFORE 2005 WOOD ONLY FURNACES PSG 4000 amp 4500 BELT DRIVE G12 MOTOR WHITE RODGERS HONEYWELL L4064 ON 150 F pl OFF110 F LIMIT 250 F THERMOSTAT SERVO MOTOR 24 V A C 24 V A C 18 8 2 JUNCTION BOX 11 an E 120 V A C L2 2 503 BLOWER 120 V A C RED HIGH SPEED TRANSFORMER 24 V A C 2 SPEED WHITE COMMON MOTOR 15 MARS 1990 BLACK LOW SPEED 21 WOOD ONLY FURNACES PSG 5000 BELT DRIVE G12 MOTOR WHITE RODGERS HONEYWELL HONEYWELL L4064 L4064 ON 150 F F OFF 110 F LIMIT 250 SERVO MOTOR 24 V A C 24 V A C x x JUNCTION BOX L1 120 V A C OR 240 V A C L2 m BLOWER ea MOTOR BLACK TRANSFORMER SPEED 24 V A C MOTOR WHITE 240 V A C MARCH 15TH 1990 FOR 240 VOLT ONLY TRANSFORMER 24 V AC MOTOR 1 SPEED 120 240 IMPORTANT A BREAKER IS MANDATORY FOR 240 VOLT MOTOR VERIFY CONNECTIONS OF THE MOTOR 3 4 H P IF CONNECTED ONTO THE RIGHT CIRC
15. UIT 120 240 WHITE 22 WOOD ELECTRIC FURNACES PSG 4000 amp 4500 BELT DRIVE G12 MOTOR WHITE RODGERS HONEYWELL 4 7 1 4064 ON 150 OFF 110 F RED LIMIT 250 F 40 A IND 50A RES PER POLE 600 V A C MAX Mm O EB a s m ELEMENTS COMMAND gt LOW SPEED TRANSFO 4 BLOCK 3 SWITCH 240V Z BLACK n POWER 24V er SEQUENCER 2 ali 110 VOLT 40VA POWER MOTOR 3 4 H P POWER lt P BLOCK Q 2 m FOR 240 V BLOCK lt 2 TE 21 7 A B C D DES 5 KW ELEM 5 KW ELEM m x m 5 KW ELEM MN 7 88 x lt 26 8 ER WOOD POWER 5 KW ELEM THERMOSTAT _ TRANSFO POWER BEAK 120V 1 COMMAND BLOCK E BLOCK 1 4 BLOCK 4 BLACK i a COMMAND RELAY 25 div BLOCK ELECTRIC THERMOSTAT BLOWER HIGH SPEED RED 2 SPEED COMMON WHITE MOTOR LOW SPEED BLACK COMMAND BLOCK 5 23 WHITE RODGERS ON 150 F OFF 110 F LIMIT 250 F IMPORTANT IT IS MANDATORY TO CHANGE THE TRANSFORMER 120 24 FOR A 240 24 IF YOU USED 3 4 H P MOTOR ON 240 V TRANSFO POWER BLOCK BLOWER 20 KW 30KW RED HONEYWELL 14064 BLACK FROM
16. e contact immediately your PSG dealer Prior to your call make sure you have the following information necessary to your warranty claim treatment You name address and telephone number e Serial number and model name as indicated on the e Bill of sale dealer s name nameplate fixed to the back of your unit Nature of the defect and any relevant information Before shipping your unit or defective component to our plant you must obtain from your PSG dealer an Authorization Number Any merchandise shipped to our plant without authorization will be refused automatically and returned to sender 31
17. for the PSG2000 7 for PSG3000 4000 and 8 for the others models Install the barometric control provided with the furnace Never install a manual damper OIL FLUE PIPE OPTION MAIN COLLECTOR For a proper installation follow the advices below 1 All the joints of the evacuation pipe must be secured using three screws Make sure that each screw goes through the inner walls of both connectors male and female See pictures below showing a male female coupling PROPER INSTALLATION UNPROPER INSTALLATION CAUSE RESTRICTION 2 Aminimum rise of 1 4 inch per horizontal foot must be respected DAMPER The barometric control must be adjusted so that the maximum draft measured at the furnace outlet is limited to 0 06 in w c Please note that a draft higher than 0 06 in H2O could result in an uncontrollable fire On the other hand the minimum draft to be respected is 0 04 in w c in the evacuation pipe on the solid fuel side no matter what type of furnace COMBUSTION AIR In the event that the furnace and the chimney are completely cold it might be necessary before lighting to provide fresh air by opening a door or a window for a few minutes Take note that a house constructed or renovated in order to be airtight is liable to lack fresh air which is necessary for a proper combustion and a proper operation of heating units In such a case when starting up the fire do not operate appliances which evacuate air outs
18. ide the house such as Range hood exchanger Cloths dryer Bathroom fan Ventilated central vacuum system NOTE It is recommended to install an outside air inlet of minimum 4 diameter in the room where the heating appliance is installed see drawing below To do so it is preferable to choose a wall which is not exposed to extreme winds according to the conditions surrounding your house Insulated conduit full lenght Fresh air Free air intake entry Exterior wall N B The owner of the furnace is responsible for the room salubrity in case of negative pressure or temporary negative pressure ELECTRICAL CONNECTION The following instructions do not supersede the local code WOOD ONLY Installed limit control on support provided on proper location of the appliance two holes are predrilled on the edge of the furnace and connected to the electrical box along with the transformer Install the servo motor on the front facade above the door on the right side use pre drilled holes The chain that links the air inlet latch to the motor must have a play of 1 8 in When there is no call for heat the air inlet latch must be completely shut and the chain must be affixed 5 to the servo motor at 8 o clock The switch located on the fan limit control activates high speed operation in either automatic or manual continuous operation modes The switch located on the electric unit controls low speed
19. ing has priority over the wood heating When the thermostat activates the electric heating the air inlet closes down if opened the blower starts and the electric elements are successively activated per block of 5 kW The system might be equipped with an exterior thermostat which will allow the last block of elements 5 kW to start up only when the outside temperature is cold enough This will reduce the power of the systems by 5 kW during mild temperature for more comfort When the call for electric heating is completed the wood system will take over if the starting point of the wood system is superior to the electric system So in normal bi energy use you must set the wood system thermostat 2 to 3 higher than the electric system thermostat Take note that this furnace is equipped with a four speed motor Aside from low speed three choices are available medium low medium high or high If the temperature of the element exceeds the limit allowed the thermodisk will disengage the element For reactivation press the red button manual reset of the thermodisk L 170 and find out why the temperature limit has been exceeded static pressure too high fan breakage dirty filter etc INSIDE VIEW OF THE ELECTRIC ELEMENT manual reset E 4 3 Thermodisk L 170 OUTSIDE VIEW OF THE ELECTRIC ELEMENT SUMMER SWITCH MOTOR BREAKER THERMOSTAT The thermostat must be installed on an inside wall in a location
20. l LOCAL FIRE DEPARTMENT Phone number 14 5 MAINTENANCE MAINTENANCE OF THE EXCHANGERS The evacuation pipe and the exchangers should be inspected regularly during the burning season Using the scraper clean the three exchanger pipes INSTRUCTIONS 1 Wait until fire is completely out before cleaning 2 Remove the smoke pipe connector from the furnace 3 Inspect the furnace s heat exchangers rectangular tubes through the smoke outlet for creosote accumulation 4 Using the supplied scraper clean the heat exchangers and the combustion chamber and remove creosote residues 5 Reassemble the smoke pipe connector CHIMNEY MAINTENANCE One of the most efficient methods is to sweep the chimney using a hard brush Brush up and down Soot and creosote residue will come off the inside surface and fall at the bottom of the chimney where it can be removed easily The chimney must be checked regularly and if creosote has accumulated it must be removed Cleaning on a monthly basis should be sufficient during the coldest months smoke flue inspection smoke flue should be inspected regularly during the heating season f possible the smoke flue should be dismantled and cleaned The flue should be inspected to detect any defect f no defect is noticed put the flue back in place otherwise it must be replaced Use only wood as a combustible Seasoned hard wood logs 18 to 22 long are recommended as a combu
21. ll gaskets in good condition in case of deterioration contact your dealer for replacement ASH GRATE You must replace the ash grate if it is damaged and a replacement may be obtained from your dealer 3 APPLIANCE INSTALLATION UNIT LOCATION The furnace must be installed where outside air supply is sufficient for proper combustion In airtight houses it might be necessary to install an outside air inlet see details in 3 INSTALLATION D COMBUSTION AIR The furnace must be positioned so that the connector is as short as possible in order to minimize the use of 90 elbows The owner must ensure a proper installation to allow a safe operation of the appliance CLEARANCES TO COMBUSTIBLE MATERIALS N B This appliance must be installed in accordance with the instructions on the unit s certification MINIMUM CLEARANCES TO COMBUSTIBLE MATERIALS FOR PSG FURNACES CEILING HOT AIR PLENUM 45 ELBOW TE STATIC PRESSURE n CHECK POINT MN 020 WC ELECTRIC ELEMENTS LEFT WALL 2 gt o I 24 24 both sides for PSG5000 N B THE AIR RETURN CONDUITS SHOULD BE AT LEAST EQUAL TO THE COLD AIR PLENUM DIMENSIONS PIPE CONNECTOR AND DAMPER Before proceeding to connection remove all accessories such as scraper shovel and poker in the evacuation pipe of the furnace A 6 diameter chimney listed for use with wood burning heating appliances is recommended
22. n good condition Do not use chemical products or liquids to light the fire Do not burn wood coated with paint glue or chemical products Do not burn wastes or flammable liquids such as gasoline naphtha or motor oil Do not install an automatic feeder on this furnace Do not store wood in the vicinity of the furnace Respect the required clearances between combustible materials and the source of heat WARNING THE ASH DRAWER GET VERY HOT DO NOT MANIPULATE WITH BARE HANDS ODOUR FROM THE PAINT It is normal that a smoke odor emanate from the unit when you first light it It is recommended to burn it at high rate and ventilate the building until the odour resorbs ASH DISPOSAL Ashes must be placed in a metal container with a tight fitting lid The container should be placed outside well away from combustible materials If the ashes are meant to be buried in soil you should wait until all cinders have thoroughly cooled CREOSOTE BUILD UP AND REMOVAL When wood is burned slowly it produces tar and other organic vapours which when combined with moisture form creosote The creosote vapours condensate in a relatively cool chimney flue As a result creosote residue accumulates in the flue lining N B To minimize the frequency of the chimney cleaning buy your firewood at least one year before using it Store it in a dry place in order to obtain the minimum moisture rate and optimize the efficiency Do not store wood or combus
23. n the wood furnaces only the thermostat controls the air inlet damper When the thermostat calls for heat the damper opens and the fire burns up When the furnace gets hot enough the combined limit control activates the blower motor at the speed selected for wood heating The chain that links the air inlet damper to the motor must have a play of 1 8 inch When there is no call for heat 5 x the air inlet damper must be completely closed and the chain must be affixed to the servo motor at 8 o clock With all reserve on the minimum air to be increased depending on the type and quality of the combustible LIGHTING 1 Open the door Note In the case that there is a bed of coals in the bottom of the furnace go to step b Pre heating 2 Place one or two dry kindlings at the front of the furnace 3 Place newspaper strips on top of the kindlings 4 Cover the newspaper with more kindlings and small pieces of dry wood 5 Add newspaper strips then light the fire a low as possible and leave the door 1 2 13 mm opened If you fail lighting the fire you might experience a back draft through the air inlets PREHEATING 1 Once the kindling is well ignited or the coals revived put 2 or 3 fire logs in such a way that the flames can interlace between the logs then close the door It is important to respect these loading sequences so that the wood will burn from the front to the back of the furnace 2 Wait 15 to 20 minutes then
24. nal building codes Any service call related to an improper installation is not covered by this warranty Returned products are to be shipped prepaid to PSG for investigation If a product is found to be defective PSG will repair or replace such defect and reasonable transportation fees will be refund Repair work covered by the warranty executed at the purchaser domicile by an authorized qualified technician requires the prior approval of PSG Labour cost and repair work to the account of PSG are based on predetermined rate schedule and must not exceed the wholesale price of the replacement part PSG at its discretion may decide to repair or replace any part or unit after inspection and investigation of the defect PSG may at its discretion fully discharge all obligations with respect to this warranty by refunding the wholesale price of any warranted but defective parts PSG shall in no event be responsible for any special indirect consequential damages of any nature which are in excess of the original purchase price of the product WARRANTY APPLICATION DESCRIPTION 3 LABOUR Combustion chamber weldings only Perforation caused by rust Stainless steel baffle 44 4 4 44 4 4 4 Byers Carbon steel baffle yng S o E Ceramic glass thermal breakage only sss Paint refractory bricks gasket blower thermal switch thermodisc and rheostat Plating 1 yer n a Shall your unit or a components be defectiv
25. on the wood side no matter what type of furnace PSG Wood PSG Wood Electric and PSG Wood Oil e Never light your furnace using chemicals or other liquid fuels Never installed automatic feeder on that unit e Never store wood near the furnace Respect the required minimum clearances between combustibles and your furnace e Keep your furnace chimney and smoke pipe connector clean and in good working order at all times We recommend that you establish clear procedures for wood storage system maintenance and operation of your furnace Check creosote accumulation daily until you can determine by experience how often to clean Weekly cleanings may be necessary in mild weather while a monthly cleaning may be all that is required during the colder months of the year e Keep loading and ash drawer doors shut during operation and make sure their gaskets are in good condition To replace defective gaskets see your dealer plentiful supply of air and a vigorous fire will reduce creosote accumulation All controls adjustments must be performed by a qualified technician The controls settings and the blower speed must conform to the recommendations of the National Warm Air Heating and Air Conditioning Association and respect the recommended static pressure ranges in the warm air bonnet of the furnace see General Technical data static pressure 2 SAFETY RULES GENERAL REQUIREMENTS Make sure the chimney outlet and the pipes are clean and i
26. operation in either ON continuous operation or OFF modes WARNING USE FEEDING WIRES SUITABLE FOR 75 C WOOD ELECTRIC The limit control is a manual reset thermostatic captor and is located directly inside the electric element see WIRING DIAGRAMS The electric elements must be installed as shown on the diagram Install the combined limit control on the support provided at the determined location The connections must conform to the diagram Install the servo motor on the front fagade above the door on the right side use pre drilled holes The chain that links the air inlet latch to the motor must have a play of 1 8 in When there is no call for heat the air inlet latch must be completely shut and the chain must be affixed to the servo motor at 8 o clock 9 The switch located on the fan limit control activates the blower at high speed in either automatic or manual continuous operation modes The switch located on the electric unit controls low speed operation in either ON continuous operation or OFF modes PSG 3000 or PSG 4000 models only WARNING USE FEEDING WIRES SUITABLE FOR 75 C With all reserves on the minimum combustion air to be increased depending on the type and quality of the combustible ELECTRIC ELEMENT The WOOD ELECTRIC combined model is installed with two thermostats one thermostat controls the electric heating the other one controls the wood heating With this system the electric heat
27. proceed with loading the furnace HEATING 1 When loading the furnace lower the kindled pieces of wood and place them at the center of the combustion chamber before adding new logs 2 Do not overload Air must circulate freely in the upper part of the furnace in order to obtain an efficient operation of the appliance Please note that a small hot fire will produce much less residues than a large smouldering one IMPORTANT DURING THE HEATING PROCESS REMOVE THE ASHES AND WOOD THAT COULD OBSTRUCT THE 1 4 6 4 mm HOLE LOCATED BELOW THE DOOR INSIDE THE FURNACE PROCEDURE TO OPEN THE LOADING DOOR TO MINIMIZE THE RISK OF A BACK DRAUGHT OPEN THE DOOR 1 AND WAIT ABOUT 10 SECONDS BEFORE OPENING COMPLETELY THE PURPOSE IS TO STABILIZE THE PRESSURE INSIDE THE FURNACE EARLY SIGNS OF OVERFIRED FURNACE 1 Roaring fire 2 Chimney connector is glowing red 3 Extreme heat coming from the furnace If this occurs DO NOT OPEN THE DOOR shut off the air inlet opening completely and wait until the glow has completely subsided ALWAYS KEEP THE DOOR AND THE ASH DRAWER CLOSED except for lighting and maintenance WOOD AS HEATING FUEL We recommend that you burn dry wood only There are two important factors to be considered when choosing a type of wood the moisture content and the wood density Hardwood such as maple oak and beech will provide better results because of the high density and minimal tar produced during combustion
28. ry wood Adjust draft regulator Clean chimney chimney connector and furnace heat exchangers Use dry wood Redistribute ventilation system WE STRONGLY RECOMMEND CONSULTING A HEATING SYSTEM SPECIALIST FOR THE INSTALLATION OF A CENTRAL HEATING VENTILATION SYSTEM N B STOVE BUILDER INTERNATIONAL INC IS NOT LIABLE FOR ANY FAULTY INSTALLATION WHICH RENDERS THIS UNIT INOPERATIVE 29 12 DUCTS AND REGISTER MEASUREMENTS sample calculations SIMPLIFIED METHOD DISTRIBUTION SYSTEM Ducts size heat 4 inch outlet reduce by 1 5 inch outlet reduce by 2 Always by 8 thick 6 inch outlet reduce by 3 N B The main duct must be reduced every 2 outlets Ducts specifications heat Dimensions Length Elbow 4 10 1 x 90 9r 10 1 90 6 10 1 x 90 Average equivalence Max 4 000 Btu Max 6 000 Btu Max 7 000 Btu DAMPER For a 4 warm air outlet 2 x 10 damper For a 5 warm air outlet 2 x 12 damper or 4 x 10 For a 6 warm air outlet 2 x 14 damper or 4 x 12 WARM AIR SYSTEM INSTALLATION HOUSE DIMENSIONS Example 28 x 40 bungalow 1 120 sq ft 28 x 40 x 8 8 960 cu ft x 1 8 Ch air hr 16 128 Btu Exposed walls 40 40 28 28 136 x 8 1 088 cu ft x 22 23 936 Btu Number of windows 12 of 3 x 4 144 x 60 8 640 Btu Number of doors 2 x 3 x 7 42 x 100 4 200 Btu 52 904 Btu Non insulated basement 25 Insulated basement 15 7 906 Btu 60 840 Btu or 14 28 kW
29. stible Regular maintenance is required for safe and efficient operation of a controlled combustion heating system Chimney gaskets and smoke pipes must remain in good working condition Change the air filter regularly with the same type and same size MAINTENANCE OF THE BLOWER MOTOR The two bearings of the motor must be lubricated once a year using non detergent SAE 20 oil DO NOT OVERLUBRICATE 15 FILTERS The furnace must not be operated without the filters In order to operate a slow combustion heating system efficiently and safely you have to ensure a regular maintenance This means that the chimney the joints and the flue must be in good condition The air filters must be replaced regularly Use the same size and same type as the original filters DOOR GASKET MAINTENANCE It is important to maintain the door gasket in good condition After a while the gasket might sag a door adjustment may be then required 6 REPLACEMENT PARTS Your PSG furnace is designed to burn clean and required little maintenance It s recommended conduct a visual inspection at least once a month to uncover that any damage on the unit Repairs must be done as soon as possible with the original parts You can find a complete list of replacement parts on our website at www psg distribution com GASKET We recommend to replace gasket that seal the door once a year in order to maintain a good control of the combustion for maximum efficiency and securit
30. tible materials within the installation minimum clearances or the space required to reload the appliance and remove the ashes When ignited creosote produces an extremely hot fire inside the chimney To avoid this situation it is important to do the turnover of wood Inspect the chimney system at regular intervals to determine a cleaning cycle A weekly cleaning might be required during mild temperature periods but a monthly cleaning should be sufficient during cold periods If a significant layer of creosote has accumulated it should be removed immediately to eliminate the risk of a chimney fire Remember that a small hot fire is preferable to a large smouldering one to prevent creosote build up within the system An emergency plan is necessary in case of a chimney fire It s recommended to clean up the heat exchangers at the end of season in order to prevent corrosion build up SMOKE DETECTOR We highly recommend the use of a smoke detector It must be installed at least 15 feet 4 57 m from the appliance in order to prevent undue triggering of the detector when reloading ASH DRAWER Your appliance is equipped with an ash drawer to collect ashes produced by the combustion of wood This drawer must not be left open during combustion as this will cause over firing and serious damage to the furnace The drawer must be cleaned regularly It is important that the door and the ash drawer be kept closed while the appliance is in use Maintain a
31. where it is not likely to be affected by the draft coming from an air outlet It must be installed at a minimum of 55 inches above the floor N B The combined wood electric model must be installed with two thermostats at same level FAN CONTROL The fan control setting varies depending on the type of heating installation The setting out of service is preset at 110 F in factory This setting should provide a proper operation for most installations The temperature in service is pre set at 150 F It is preferable for a prolonged operation of the blower that the setting out of service be low enough But a setting out of service too low will cause a cold air circulation To modify the setting turn the button at the desired position on the temperature scale The adjustment of all controls must be performed by a qualified technician The controls setting and the blower speed must conform to the recommendations of the Warm Air Heating and Air Conditioning National Association To obtain a continuous air circulation during summer push the manual switch of the limit control from the automatic position to the manual or summer position The switch located below the limit control or on the electric unit controls the low speed either at the on position or the off position For a better efficiency we recommend to leave the high speed on automatic wood side fan limit control 11 4 OPERATING INSTRUCTIONS Control system O
32. y To replace your door gasket remove the old gasket and glue Clean the surface thoroughly apply glue sold for that particular use and put the new gasket onto the door Wait for at least 2 hours before lighting your furnace 16 7 ELECTRIC DIAGRAMS FOR UNITS BUILT FROM 2005 THERMOSTAT SERVO MOTOR 24 V A C 24 V A C e 2 WOOD ONLY FURNACES FAN LIMIT HONEYWELL L6064 MOTOR G 10 4 SPEED AND G 12 2 SPEED HONEY WELL L6064 JUNCTION BOX BLUE LINE LOAD LIMIT 250 F LOW HIGH LINE BLACK TRANSFO BLUE RED L1 BLACK WHITE 1 120 REVISION JUNE 17TH 2005 TRANSFORMER C 24 V A C BLACK WHITE TO CHANGE MOTOR SPEED E MOVE THIS WIRE _ RED 2 BLACK 120 V A C L2 WHITE THERMINAL BOARD MED HIGH MED LOW COMMUN BLOWER 4 SPEED MOTOR WOOD ELECTRIC FURNACES FAN LIMIT HONEYWELL L6064 MOTOR G 10 4 SPEED AND G 12 2 SPEED HONEY WELL POWER 7 2 CONTACTOR BLOCK L6064 25 KW OR 30 KW ONLY 40 IND 50A RES PER POLE 600 V A C MAX ON 150 F OFF 110 F COMMAN
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