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PLASTER / MORTAR MIXERS

1. 1 S N 1127770 4 10133 3 8 16 1 5 0447 FLAT WASHER 1 2 1 6 10176 1 2 13 12 7 511493 GRATE LATCH 1 8 1023 HHCS 3 8 16 X 1 1 4 1 9 13280 DRUM LOCK LEVER 1 DUMP MANUAL ONLY 10 3102 HANDLE GRIP Jaa aaa 1 WO DUMP MANUAL ONLY 11 3469 DUST 2 REPLACEMENT ONLY 12 3148 SAFETY CHAIN ASM 1 13 3028 U BOLT 2 14 3215 HHCS 1 2 13 X 3 1 2 1 15 HLC 1 TOW BAR LOOP 1 15 HPC 1 TOW 1 PIN 1 15 HBC 1 TWO BAR BALL HITCH 2 INCH 1 16 3400 AXLE amp HUB ASSY 2 17 5218 HHCS 1 2 13 X 1 1 2 4 18 3043 HHCS 1 2 13 X 6 2 19 3076 AXLE SPRING 2 20 3018 LEAF SPRING 2 21 3005 WHEEL amp TIRE 2 22 3068 CASTLE NUT 2 23 0183 COTTER PIN 2 24 8151 FLAT WASHER 3 4 2 25 3496 BEARING CONE 4 26 3067 BEARING CUP 4 27 3065 SEAL 2 28 3504 HUB W BEARING CUPS 4 LUGS 2 ESSICK EM 120P S HYDRAULIC MIXER PARTS amp OPERATION MANUAL REV 2 03 06 01 PAGE 41 120 5 HYDRAULIC 2 ASSY 2 ASSY 5 LUG HUB AND AXLE SPINDLE S N HD27964T0 GE210000 HOTEE At WHEEL LUG NUTS ARE INS LUDED WITH 18 PAGE 42 ESSICK EM 120P S HYDRAULIC MIXER PARTS amp OPERATION MANUAL REV 2 03 06 01 120 5 HYDRAULIC MIXER 2 ASSY 2 ASSY 5 LUG HUB AND WHEEL 1 1 16 AXLE SPINDLE
2. PART NAME SPACER OUTER SEAL INNER SEAL SPRING BEARING SEAL O RING BALL BEARING SPECIAL NUT SPACER COUPLER HHCS 1 2 13 X 3 1 2 SPACER CASTLE NUT 1 20 COTTER PIN PADDLE SHAFT PLASTIC sssr PLASTIC DRUM ONLY PADDLE SHAFT STEEL STEEL DRUM ONLY DRIVE COUPLER PADDLE SHAFT SEAL KIT PLASTIC STEEL 1 INCLUDES ITEMS W QTY REMARKS o p N N gt AD 120 5 HYDRAULIC HYDRAULIC ASSY HYDRAULIC ASSY PAGE 36 ESSICK EM 120P S HYDRAULIC MIXER PARTS amp OPERATION MANUAL REV 2 03 06 01 EM 120P S HYDRAULIC MIXER HYDRAULIC ASSY HYDRAULIC ASSY NO PART NO PART NAME QTY REMARK 1 3323 HYDRAULIC MOTOR 1 2 3365 FITTING STRAIGHT W O RING 3 3 13243 MOTOR HOSE 16 1 4 3231 SPACER 3 5 3242 HHCS 1 2 13 X 1 3 4 4 6 10133 LOCK NUT 318 16 1 7 3327 1 WITH DUMP HYDRAULIC DUMP CYLINDER 8 0131A HHCS 1 4 20 X 3 4 2 9 0181 LOCK WASHER 1 4 2 10 3353 OIL FILLER CAP 1 11 3369 FITTING 90 DEG siisii 2 WITH DUMP HYDRAULIC DUMP CYLINDER 12 10136 FLAT WASHER 3 8 2 13 13198 CYLINDER HOSE I na 2 WITH DUMP HYDRAULIC DUMP CYLINDER 14 13153 CAP 2 15 13196 VALVE PRESSURE 1 GAS ENGINE ONLY 16 3367 FITTING 90 DEG 3 4 HOSE BARB 2 17 3462 TANK RETURN HOSE 3 18 0857 S
3. 24 25 Engine End Paddle Assembly 26 27 Tow End Paddle Assembly 28 29 Plastic Mixing drum Assembly 30 31 Steel Mixing Drum Assembly 32 33 Plastic Steel Paddle Shaft Assembly 34 35 Hydraulic Assembly 36 37 Cooling Fan Assembly 38 39 Frame 1 Assembly n se 40 41 Frame 2 Assemb y 42 43 Frame 3 Assembly 2 1 44 45 Plastic Engine Cover Assembly 46 47 Steel Engine Cover 48 49 Engine Honda Engine 50 51 5 HP Motor Single Phase Electric Motor Assembly 52 53 Three Phase Electric Motor Assembly 54 55 Terms and Conditions Of Sale Parts 56 NOTE Specification and part number are subject to change without notice PAGE 4 ESSICK EM 120P S HYDRAULIC MIXER PARTS amp OPERATION MANUAL REV 2 03 06 01 PARTS ORDERING PROCEDURES Dealer account number Dealer name and address Shipping address if different than billing address Return fax number Applicable model number Quantity part number and description of each part Specify preferred method of shipment UPS Ground UPS Second Day or Third Day UPS Next Day Federal Express Priority One please prov
4. PAGE 19 120 5 HYDRAULIC MIXER TROUBLESHOOTING ENGINE MIXER TABLE 3 ENGINE TROUBLESHOOTING CONTINUED SYMPTOM POSSIBLE PROBLEM SOLUTION Insufficient power output compression and overheats Malfunction in cooling fan Check or replace cooling fan Air in take filter clogged Clean or replace air in take filter Burns to much fuel Over accumulation of exhaust products Clean and check valves Check muffler replace if necessary Wrong spark plug Replace spark plug with manufactures suggested type spark plug Exhaust color is continiously WHITE Lubricating oil is wrong viscosity Replace lubricating oil with correct viscosity Worn rings Replace rings Exhaust color is continiously BLACK Air cleanner clogged Clean or replace air cleaner Choke valve has not been set to the correct position Adjust choke valve to the correct position Carburetor defective seal on carburetor broken Replace carburetor or seal Poor carburetor adjustment engine runs too rich Adjust carburetor TABLE 4 MIXER TROUBLESHOOTING SYMPTOM POSSIBLE PROBLEM SOLUTION Paddle blades will not rotate Broken connector pin Replace connector pin Use P N 3215 when ordering Excessive weight material in drum Remove some of the material in the drum Material leaking from drum ends Worn or defective p
5. COPYRIGHT 2001 MULTIQUIP INC PARTS AND OPERATION MANUAL PLASTER MORTAR MIXERS 12 Series Polyethylene Drum Hydraulic EM 120S Series Steel Drum Hydraulic Revision 2 03 06 01 MULTIQUIP INC PARTS DEPARTMENT 18910 WILMINGTON AVE 800 427 1244 amy CARSON CALIFORNIA 90746 FAX 800 672 7877 310 537 3700 SERVICE DEPARTMENT TECHNICAL ASSISTANCE 800 421 1244 800 478 1244 FAX 310 537 3927 FAX 310 631 5032 e www multiquip com ODEJ Brazi Guadalajara Mexico CALIFORNIA Proposition 65 Warnin Engine exhaust and some of its constituents and some dust created by power sanding sawing grinding drilling and otherconstruction activities contains chemicals known to the State of California to cause cancer birth defects and other reproductive harm Some examples of these chemicals Lead from lead based paints Crystalline silicafrombricks Cementand other masonry products e Arsenicandchromiumfromchemically treated lumber Your risk from these exposures varies depending onhowoften youdothistype of work To reduce your exposure to these chemicals ALWAYS work in a well ventilated area and work with approved safety equipment such as dust masks that are specially designed to filter out microscopic particles PAGE 2 ESSICK EM 120P S HYDRAULIC MIXER PARTS amp OPERATION MANUAL REV 2 03 06 01 HERE S
6. 5 0300B 6 0161D 7 203433 8 0161C 9 1207 11 EM200292 12 EM200297 13 EM200268 14 203432 15 13352 16 EM507518 17 5054A 18 968011 19 200212 20 200213 200863 204625 203028 120 5 HYDRAULIC MIXER TOW END PADDLE ASSY PART NAME QTY REMARKS PADDLE ARM TOW END 1 PADDLE ARM CENTER TOW END 1 FLAT WASHER 5 16 28 HEX NUT 5 16 14 END BACK UP BLADE 2 LOCK WASHER 5 16 14 5 5 16 18 1 3 4 14 PADDLE ARM INSERT CASTING 8 END PADDLE U BOLT 2 CENTER PADDLE U BOLT 2 CENTER BACK UP BLADE 4 SIDE PLASTIC BLADE 4 POLYETHYLENE DRUM ONLY END PLASTIC aa 2 POLYETHYLENE DRUM ONLY LOCL WASHER 1 2 8 HEX NUT 1 2 13 8 SIDE RUBBER BLADE 4 STEEL DRUM ONLY END RUBBER BLADE sissies 2 STEEL DRUM ONLY RUBBER BLADE KIT STEEL DRUM ONLY 1 PLASTIC BLADE POLY DRUM ONLY 1 HDW FOR RUBBER OR POLY BLADES 1 INCLUDES ITEMS W AND MTG HDW INCLUDES ITEMS W AND MTG HDW INCLUDED IN BLADE KITS ESSICK EM 120P S HYDRAULIC MIXER PARTS amp OPERATION MANUAL REV 2 03 06 01 PAGE 29 PLASTIC MIXING DRUM ASSY oc LLI gt lt l gt lt oc gt 2 r gt lt gt ao gt lt J lt e N gt a lt gt
7. U BOLT P 200268 U BOLT 200268 U BOLT 3530 PADDLE SHAFT SEAL KIT 3530 PADDLE SHAFT SEAL KIT 2 902153 BEARING PADDLE 5 902153 BEARING PADDLE SHAFT 3215 CONNECTOR BOLT 3215 CONNECTOR BOLT ESSICK EM 120P S HYDRAULIC MIXER PARTS amp OPERATION MANUAL REV 2 03 06 01 PAGE 23 EM 120P S HYDRAULIC MIXER NAME PLATE AND DECALS NAME PLATE AND DECALS PAGE 24 ESSICK EM 120P S HYDRAULIC MIXER PARTS amp OPERATION MANUAL REV 2 03 06 01 EM 120P S HYDRAULIC MIXER PLATE AND DECALS NAME PLATE AND DECALS NO PART NO PART QTY REMARKS 1 948423 DECAL CAUTION 2 2 EM948501 DECAL INSTRUCTIONS 1 3 PLATE SERIAL NO 1 CONTACT MQ SERVICE DEPT W MODEL amp S N 4k XXXXX DECAL ESSICK 1 5 DCL151 DECAL INSPECT TOWING 2 6 13238 DECAL DUMP CONTROL 1 7 511764 DECAL DRIVE CONTROL 1 DCLEM120PS KIT DECAL 1 INCLUDES ITEMS W SEE DECAL ILLUSTRATIONS ON PAGE 6 ESSICK EM 120P S HYDRAULIC MIXER PARTS amp OPERATION MANUAL REV 2 03 06 01 PAGE 25 120 5 HYDRAULIC MIXER ENGINE END PADDLE ASSY ENGINE END PADDLE ASSY USED IN POLYETHYLENE AND STEEL DRUMS PAGE 26 ESSICK EM 120P S HYDRAULIC MIXER PARTS amp OPERATION MANUAL REV 2 03 06
8. 01 120 5 HYDRAULIC MIXER ENGINE END PADDLE ASSY ENGINE END PADDLE ASSY NO PART NO PART NAME QTY REMARKS 3 EM200296 PADDLE ARM ENGINE END 1 4 EM200295 PADDLE ARM CENTER ENGINE END 1 5 0300 FLAT WASHER 5 16 28 6 0161D HEX NUT 5 16 14 7 203433 END BACK UP BLADE 2 8 0161C LOCK WASHER 5 16 14 9 1207 HHCS 5 16 18 1 3 4 14 11 200292 PADDLE ARM INSERT CASTING 8 12 EM200297 END PADDLE U BOLT 2 13 EM200268 CENTER PADDLE J BOLT 2 14 203432 CENTER BACK UP BLADE 4 15 13352 SIDE PLASTIC BLADE POLYETHYLENE DRUM ONLY 16 EM507518 END PLASTIC BLADE sieren POLYETHYLENE DRUM ONLY 17 5054A LOCK WASHER 1 2 8 18 968011 HEX NUT 1 2 13 8 19 200212 SIDE RUBBER BLADE STEEL ONLY 20 200213 END RUBBER BLADE nisreen STEEL DRUM ONLY EM200863 RUBBER BLADE KIT STEEL DRUM ONLY 1 INCLUDES ITEMS W AND MTG HDW EM204625 PLASTIC BLADE KIT POLY DRUM ONLY 1 INCLUDES ITEMS W AND MTG HDW ESSICK EM 120P S HYDRAULIC MIXER PARTS amp OPERATION MANUAL REV 2 03 06 01 PAGE 27 EM 120P S HYDRAULIC MIXER TOW END PADDLE ASSY TOW END PADDLE ASSY USED IN POLYETHYLENE AND STEEL DRUMS PAGE 28 ESSICK EM 120P S HYDRAULIC MIXER PARTS amp OPERATION MANUAL REV 2 03 06 01 TOW END PADDLE ASSY NO PART NO 1 EM200293 2 EM200294
9. 32 3 ESSICK EM 120P S HYDRAULIC MIXER PARTS amp OPERATION MANUAL REV 2 03 06 01 PAGE 55 Effective July 1 2000 TERMS AND CONDITIONS OF SALE PARTS PAYMENT TERMS Terms ofpayment parts are net 10 days FREIGHTPOLICY All parts orders will be shipped collect or prepaid with the charges added tothe invoice All shipments are point of origin Multiquip s responsibility ceases when asigned manifest has been obtained from the carrier andany claim for shortage or damage must be settled between the consignee andthe carrier MINIMUM ORDER The minimum charge for orders from Multiquip is 15 00 net Customers will be asked for instructions regarding handling of orders not meeting this requirement RETURNEDGOODS POLICY Return shipments will be accepted and credit will be allowed subject to the following provisions 1 A Returned Material Authorization must be approved by Multiquip priorto shipment 2 ToobtainaReturn Material Authorization alist mustbe provided to Multiquip Parts Sales that defines item numbers quantities and descriptions of theitemsto be returned Thepartsnumbersand descriptions must match the current parts price list b The list must be typed or computer generated Thelistmuststate the reason s for the return Thelistmust reference the sales order s orinvoice s under which the items were originally purchased Thelistmustinclude the
10. ASSY 2 3 491010 RUBBER LATCH ASSY 2 4 1284 SCREW HHCS 3 8 16 X 1 1 2 4 5 4001 FLAT WASHER 3 8 8 6 10133 LOCK NUT 318 16 4 ESSICK EM 120P S HYDRAULIC MIXER PARTS amp OPERATION MANUAL REV 2 03 06 01 PAGE 49 120 5 HYDRAULIC MIXER ENGINE ASSY ENGINE ASSY PAGE 50 ESSICK EM 120P S HYDRAULIC MIXER PARTS amp OPERATION MANUAL REV 2 03 06 01 EM 120P S HYDRAULIC MIXER ENGINE ASSY ENGINE ASSY NO PART NO PART NAME QTY REMARK 1 GX390K1QX2 HONDA ENGINE 13 HP 1 2 3396 KILL BUTTON 1 3 10133 LOCK NUT 3 8 16 4 4 1475 WIRE CONNECTOR 1 5 1665 HHCS 3 8 16 X 2 4 6 10136 FLAT WASHER 3 8 4 7 0310 SQ KEY 1 4 X 1 4 X 1 1 2 1 8 0622 9 55 5 16 18 1 2 2 REPLACEMENT ONLY 9 3325 PUMP MOUNT 1 10 2126 SQ KEY 3 16 X 3 16 X 13 16 2 11 3324 HYDRAULIC PUMP DUAL 1 KA26943 TO 1127769 11 13374 HDRAULIC PUMP SINGLE SHAFT 1 1127770 AND UP 12 3419 COUPLER ENGINE END 1 13 3418 COUPLER INSERT 1 14 3420 COUPLER PUMP END 1 15 0166 LOCK WASHER 3 8 6 16 1023 HHCS 3 8 16 X 1 1 4 6 17 13315 MUFFLER EXHAUST DEFLECTOR 1 KA26943 TO HD27963 USED WITH PLASTIC ENGINE COVER 18 300B WASHER FLAT 5 16 SAE 1 26943 TO HD27963 19 0161C LOCK WASHER 5 16 1 KA26943 TO HD27963 20 2299 SCREW 8 1 25 X 16 MM 1 26
11. HOW GET HELP PLEASE HAVE THE MODEL AND SERIAL NUMBER ON HAND WHEN CALLING PARTS DEPARTMENT 800 427 1244 or 310 537 3700 FAX 800 672 7877 or 310 637 3284 SERVICE DEPARTMENT TECHNICAL ASSISTANCE 800 478 1244 or 310 537 3700 FAX 310 537 4259 WARRANTY DEPARTMENT 888 661 4279 or 310 661 4279 FAX 310 537 1173 MAIN 800 421 1244 or 310 537 3700 FAX 310 537 3927 ESSICK EM 120P S HYDRAULIC MIXER PARTS amp OPERATION MANUAL REV 2 03 06 01 PAGE 3 TABLE OF CONTENTS Here s How Get 3 Table Of Contents ern mere 4 Parts Ordering Procedures 5 Operation and Safety Decals 6 Rules For Safe Operation 7 8 Specifications 9 General Information 10 Essick Plaster Mortar Mixer 11 Electric 12 Towing sas 13 Paddle Blade Adjustment 14 15 Initial Start Up 16 17 Maintenance 18 Troubleshooting 19 Troubleshooting 20 Explanation Of Codes In Remarks Column 22 Suggested Spare 23 Name Plate and Decals
12. OPERATION MANUAL REV 2 03 06 01 PAGE 9 EM120P S HYDRAULIC MIXER GENERAL INFORMATION GENERAL The Essick series EM 120PHD and EM120SHD plaster and mortar hydraulic mixers are shipped completely assembled and have been factory tested The drum batch capacity of these mixers is between 3 5 and 4 0 bags With proper care they will give continuous service year after year These mixers can be powered by either gasoline or electric motors The power from the engine rotates a hydraulic pump which provides hydraulic fluid to a directional control valve The control valve directs fluid to the hydraulic motor which causes the paddle shaft to rotate This type of hydraulic pump design provides high mixing torque and eliminates V belts pulleys ect BEFORE STARTING Before starting the engine read the engine owners manual and thoroughly understand the safety information Check the items listed below OILLEVELS Be sure to check the oil levels in the engine and hydraulic reservoir before starting the unit HARDWARE Check all hardware on the mixer before starting Periodically inspect all hardware Loose hardware can contribute to early component failure and poor performance Use the torque chart below as a general guideline and keep all hardware tight HARDWARE DIA TORQUE LB FT 5 16 18 24 3 8 24 37 1 2 13 39 1 2 13 Grade 8 90 GASOLINE ENGINE CARE For care and operation of the gasoline engine
13. S N HD27964T0 GE210000 NO PART NO PART NAME QTY REMARK 1 13212 GROMMET 1 WITH DUMP HYDRAULIC DUMP CYL 3 13120 MAIN FRAME 1 SIN 26943 1127769 3 13365 MAIN FRAME 1 S N 1127770 4 10133 LOCK NUT 3 8 16 1 5 0447 FLAT WASHER 1 2 1 6 10176 LOCK NUT 1 2 13 12 7 511493 GRATE LATCH 1 8 1023 HHCS 3 8 16 X 1 1 4 1 9 13280 DRUM LOCK a a 1 DUMP MANUAL ONLY 10 3102 HANDLE 1 WO DUMP MANUAL ONLY 12 3148 SAFETY CHAIN ASM 1 13 3028 U BOLT 2 14 3215 HHCS 1 2 13 X 3 1 2 1 15 HLC 1 TOW BAR LOOP aaa asa 1 CONTACT UNIT SALES DEPT 15 HPC 1 TOW BAR 1 PIN aaa 1 CONTACT UNIT SALES DEPT 15 HBC 1 TWO BAR BALL HITCH 2 1 CONTACT UNIT SALES DEPT 16 13382 AXLE amp HUB ASM 2 17 5218 HHCS 1 2 13 X 1 1 2 4 18 3043 HHCS 1 2 13 X 6 2 19 3076 AXLE SPRING 2 20 3018 LEAF SPRING 2 21 19045 WHEEL amp TIRE 2 ESSICK EM 120P S HYDRAULIC MIXER PARTS amp OPERATION MANUAL REV 2 03 06 01 PAGE 43 FRAME 3 ASSY 5 LUG HUB AND S N GE21000 PAGE 44 EM 120P S HYDRAULIC MIXER FRAME 3 ASSY WHEEL 1 1 16 AXLE SPINDLE ESSICK EM 120P S HYDRAULIC MIXER PARTS amp OPERATION MANUAL REV 2 03 06 01 EM 120P S HYDRAULIC MIXER FRAME 3 ASSY 5 LUG HUB AND WHEEL 1 1 16 AXLE SPINDLE FRA
14. UP TO S N 1127769 NO PARTNO PART NAME QTY REMARK 1 0131 HHCS 1 4 20 X 3 4 1 2 13251 HHCS 1 4 20 X 3 1 2 2 3 11139 FLANGE HOUSING 2 4 11150 BEARING 2 5 13242 FAN DRIVE SHAFT 1 6 1578 3 WOODRUFF KEY 1 7 1665 HHCS 3 8 16 X 2 1 8 8151 FLAT WASHER 3 4 2 9 13239 IDLER 1 10 13248 PULLEY BUSHING 1 11 13245 DRIVE PULLEY 1 12 13249 BELT 3VX315 1 13 13247 PULLEY BUSHING 1 14 13246 PULLEY 1 15 10024 LOCK NUT 1 4 20 3 16 13256 FAN BELT GUARD BRKT 1 17 13255 FAN BELT GUARD 1 18 5065B RHMS 10 32 X 1 2 3 19 2203 FLAT WASHER 10 3 20 10133 LOCK NUT 3 8 16 1 21 10284 CLIP ON LOCK 10 32 3 22 13240 FAN BLADE 1 23 0655 HHCS 5 16 18 X 3 4 6 24 0161C LOCK WASHER 5 16 6 25 0300B FLAT WASHER 5 16 6 26 13237 FAN AIR SHROUD 1 ESSICK EM 120P S HYDRAULIC MIXER PARTS amp OPERATION MANUAL REV 2 03 06 01 PAGE 39 EM 120P S HYDRAULIC MIXER FRAME 1 ASSY FRAME 1 ASSY 4 LUG HUB AND WHEEL 1 1 16 AXLE SPINDLE S N KA26943 T0 HD27963 PAGE 40 ESSICK EM 120P S HYDRAULIC MIXER PARTS amp OPERATION MANUAL REV 2 03 06 01 EM 120P S HYDRAULIC MIXER FRAME 1 ASSY FRAME 1 ASSY 4 LUG HUB AND WHEEL 1 1 16 AXLE SPINDLE S N KA26943 T0 HD27963 NO PART NO PART NAME QTY REMARK 1 13212 GROMMET asa 1 WITH DUMP HYDRAULIC DUMP CYL 2 8115 LUG NUT 8 3 13120 MAIN FRAME 1 S N 26943 1127769 3 13365 MAIN FRAME
15. name phone number of the person requesting the RMA 3 A copy of the Return Material Authorization the return shipment Freight is at the sender s expense All parts mustbe returned freight prepaid to Multiquip s designated receiving point Parts must be in new and resalable condition inthe original Multiquip package ifany and with Muiltiquip partnumbers clearly marked The following items are not returnable a Obsolete parts If an item is listed in the parts price book as being replaced by another item itis obsolete b Any parts with a limited shelf life such as gaskets seals O rings and other rubber parts that were purchased more than six months priortothe return date Anylineitemwithan extended dealer netprice of less than 5 00 Special order items Electricalcomponents f Paint chemicals and lubricants g Decalsandpaper products h Items purchased in kits The senderwill be notified of any material received thatis not acceptable Such material will be held for 5 working days from notification pending instructions If a reply is not received within 5 days the material will be returned to the sender at his expense Credit on returned parts will be issued at dealer net price at time of the original purchase lessa 15 restocking charge In cases where an item is accepted for which the original purchase document cannot be deter
16. only with this specific model number or model number variant Section 3 Items Found In the Items Number Column All parts with same symbol in the number column m belong to the same assembly or kit Note If more than one of the same reference number is listed the last one listed indicates newest or latest part available NOTE The contents of this parts catalog are subject to change without notice PAGE 22 ESSICK EM 120P S HYDRAULIC MIXER PARTS amp OPERATION MANUAL REV 2 03 06 01 EM 120P S HYDRAULIC MIXER SUGGESTED SPARE PARTS EM 120PS 1TO 3 UNITS EM 120PS 5 10 UNITS Qty P N Description Qty P N Description Ocan 491010 RUBBER LATCH ASSY 491010 RUBBER LATCH ASSY 200293 PADDLE ARM TOW SIDE 200293 PADDLE ARM TOW SIDE 200294 PADDLE CENTER SIDE D 200294 PADDLE ARM CENTER TOW SIDE 200295 PADDLE CENTER ENGINE SIDE 200295 PADDLE ARM CENTER ENGINE SIDE 200296 PADDLE ARM ENGINE SIDE 200296 PADDLE ARM ENGINE SIDE 200863 RUBBER BLADE STEEL DRUM 200863 RUBBER BLADE KIT STEEL DRUM Samana EM204625 RUBBER BLADE KIT PLASTIC DRUM 204625 RUBBER BLADE KIT PLASTIC DRUM EM200297 U BOLT 200297
17. refer to the engine manufacturer s operating instructions furnished with the engine We recommend draining and refilling the engine crankcase at least every thirty hours of operation Check the engine oil level daily GASOLINE MIXER OFF ON SWITCH This feature is on gasoline engine mixers only Located on the side of the engine cover The purpose of this switch is to start and stop the mixer in normal operation ELECTRIC MOTOR MIXER OFF ON SWITCH This feature is on electric motor mixers only This switch is located next to the motor Lift the engine cover to gain access to this switch The purpose of this switch is to start and stop the mixer innormal operation Never use the electric motor in an explosive environment ENGINE THROTTLE AND CHOKE CONTROLS Please refer to the engine owners manual for specific instructions PAGE 10 ESSICK EM 120P S HYDRAULIC MIXER PARTS amp OPERATION MANUAL REV 2 03 06 01 120 5 HYDRAULIC MIXER CONTROLS MIXING 5 BAG SUTTER SAFETY GRILL r ENGINE COVER MOTOR ORFF SWITCH GASOLINE ENGINE SYATCH AYO RAL E OPTION CL SIGHT AL DUMP HANDI F a FRE ORE ASF FITTINGS GLASS MIXING DRUM DIRECTIONAL GON TRIGL LEVER Figure 1 Mixer Safety Grill Provided for operator safety This safety grill is designed to keep hands and solid objects out of the m
18. 943 TO HD27963 21 EM203149 MUFFLER PIPE 1 GE21000 AND UP ESSICK EM 120P S HYDRAULIC MIXER PARTS amp OPERATION MANUAL REV 2 03 06 01 PAGE 51 EM 120P S HYDRAULIC MIXER 1 5 HP ELECTRIC MOTOR ASSY SINGLE PHASE 5 HP ELECTRIC MOTOR ASSY FRAME 24 lt i NCTES HEATER E EMEN S ASE INSIDE PAGE 52 ESSICK EM 120P S HYDRAULIC MIXER PARTS amp OPERATION MANUAL REV 2 03 06 01 EM 120P S HYDRAULIC MIXER 1 5 HP ELECTRIC MOTOR ASSY SINGLE PHASE 5 HP ELECTRIC MOTOR ASSY PARTNO PART NAME QTY REMARK 1 3414 5 HP ELECTRIC MOTOR SINGLE PHASE 1 2 1023 SCREW HHCS 3 8 16 X 1 1 4 2 3 0166 LOCK WASHER 3 8 4 4 0205 SCREW HHCS 3 8 16 X 1 2 5 13291 SWITCH MOUNTING PLATE 1 6 8133 SCREW RHMS 8 32 X 3 4 3 7 0310 SQUARE KEY 1 4 X 1 4 X 1 1 2 1 8 0622 SCREW 5 16 18 X 1 2 REPLACEMENT ONLY 9 940228 SWITCH BOX 3 PHASE 1 940198 HEATER ELEMENT INCLUDES ITEM W 10 13292 MOTOR MOUNT BLOCK 2 11 3421 COUPLER MOTOR END 1 12 3418 COUPLERINSERT 1 13 3420 COUPLER PUMP END 1 14 3416 PUMP MOUNT 1 15 5054A LOCK WASHER 1 2 4 16 2691 SCREW 1 2 13 X 1 4 17 3415 HYDRAULIC PUMP DUAL 5 KA26943 TO 1277769 17 13375 HRDRAULIC PUMP SINGLE 5 ee 127770 AND UP 18 2203 FLAT WASHER 10 6 19 10019 LOCK NUT 10 32 3 20 8156 SCREW HHC
19. DRAULIC MIXER PLASTIC ENGINE COVER ASSY PLASTIC ENGINE COVER ASSY S N KA26943 TO GE 210000 BRACKET 15 WeLDEG FRAME PAGE 46 ESSICK EM 120P S HYDRAULIC MIXER PARTS amp OPERATION MANUAL REV 2 03 06 01 EM 120P S HYDRAULIC MIXER PLASTIC ENGINE COVER ASSY PLASTIC ENGINE COVER ASSY S N KA26943 TO GE 210000 NO PART NO PART NAME QTY REMARK 1 13221 ENGINE COVER ASSY PLASTIC ONLY S N 26943 GE210000 2 3089 HINGE PIN 1 3 8151 FLAT WASHER 3 4 2 4 0183 COTTER PIN 2 5 3163 SMALL HINGE PLATE 3 6 3162 LARGE HINGE PLATE 1 7 10024 LOCK NUT 1 4 20 11 8 3164 FHSCS 1 4 20 X 1 6 9 0948 LOCK WASHER 1 4 10 10 929025 SHROUD FASTENER 4 11 5117 COTTER PIN 4 12 8167 CLEVIS PIN 4 13 0131A HHCS 1 4 20 X 3 4 10 14 3401 SHROUD BRACE 1 15 13287 LOCK NUT 8 32 8 16 1307 RHMS 8 32 X 1 2 8 17 2203 FLAT WASHER 10 4 ESSICK EM 120P S HYDRAULIC MIXER PARTS amp OPERATION MANUAL REV 2 03 06 01 PAGE 47 EM 120P S HYDRAULIC MIXER STEEL ENGINE COVER ASSY STEEL ENGINE COVER ASSY GE 210001 AND ABOVE PAGE 48 ESSICK EM 120P S HYDRAULIC MIXER PARTS amp OPERATION MANUAL REV 2 03 06 01 EM 120P S HYDRAULIC MIXER STEEL ENGINE COVER ASSY STEEL ENGINE COVER ASSY GE 210001 AND ABOVE NO PART NO PART NAME QTY REMARKS 1 511580 ENGINE COVER STEEL S N GE210001 AND ABOVE 2 509726 LATCH PIN
20. DRAULIC MIXER PARTS amp OPERATION MANUAL REV 2 03 06 01 EM120P S RULES FOR SAFE OPERATION CAUTION Failure to follow instructions in this manual may lead to serious injury or even death This equipment is to be operated by trained and qualified personnel only This equipmentis for industrial use only The following safety guidelines should always be used when operating the EM 120PHD or EM 120SHD mixers GENERAL SAFETY E DO NOT operate or service this equipment before reading this entire manual E This equipment should be operated by persons under 18 years of age NEVER operate this equipment without proper protective clothing shatterproof glasses steel toed boots and other protective devices required by the job A NEVER operate this equipment when not feeling well due to fatigue illness or taking medicine NEVER operate this equipment under the influence or drugs or alcohol E NEVER use accessories or attachments which not recommended by Multiquip for this equipment Damage to the equipment and or injury to user may result Manufacture does not assume responsibility for any accident due to equipment modifications E Whenever necessary replace nameplate operation and safety decals when they become difficult read Always check the machine for loosened threads or bolts before Starting NEVER touch the hot exhaust manifold muffler or cylin
21. HSS 5 16 24 1 2 2 19 8051 OIL FILTER ASS 1 ZINGA AE25 19 8163 OIL FITER iriiri nidri aR 1 REPLACEMENT 20 3461 FITTING 45 DEG 3 4 HOSE BARB 1 21 3333 HOSE CLAMP 6 22 13219 FITTING 90 DEG 1 23 13220 FITTING 2 24 13210 STRAINER 1 25 13213 URETHANE SPRING 2 26 13147 MOTOR TORQUE ARM 1 27 3336 OIL SIGHT GAUGE 1 28 3215 HHCS 1 2 13 X 1 3 4 1 29 13156 DRIVE COUPLER 1 30 3322 FITTING 90 DEG W O RING sssr 1 GAS ENGINE ONLY 31 1284 HHCS 3 8 16 X 1 3 4 3 32 0166A LOCK WASHER 3 8 3 33 3316 1 WITH DUMP HYDRAULIC DUMP CYLINDER 34 13217 HHCS 3 8 16 X 6 1 35 10176 LOCK NUT 1 2 13 36 3321 FITTING 45 DEG W O RING 2 WITH DUMP HYDRAULIC DUMP CYLINDER 37 3314 FITTING STRAIGHT W O RING 2 38 13244 MOTOR HOSE 22 1 39 13216 FITTING 90 DEG W O RING 1 40 510263 FITTING 90 DEG STRAIGHT EL 1 41 13225 HANDLE 1 42 13226 HANDLE 1 43 13212 GROMMET 1 44 3407 KNOB 2 10477 SEAL KIT DUMP CYLINDER 1 ESSICK EM 120P S HYDRAULIC MIXER PARTS amp OPERATION MANUAL REV 2 03 06 01 PAGE 37 EM 120P S HYDRAULIC MIXER COOLING FAN ASSY COOLING FANASSY USED ON ALL MACHINES UP TO S N 1127769 PAGE 38 ESSICK EM 120P S HYDRAULIC MIXER PARTS amp OPERATION MANUAL REV 2 03 06 01 EM 120P S HYDRAULIC MIXER COOLING FAN ASSY COOLING FAN ASSY USED ON ALL MACHINES
22. Insert the Draw Bar into the main frame Secure utilizing the 3 4 bolt grade 5 and nylock nut Tighten to 100 foot pounds BOLT amp NUT Step 2 Install the chain through the hole located between the frame gusset and frame angle Loop the chain together and place under the Draw Bar Secure with connector link FRAME ANGLE FRAME GUSSET CONNECTORLINK Step 3 Extendthe chain along the length ofthe Draw Bar remove excess chain slack and secure to bottom connector link Secure the chain to the towing vehicle using the connector link VEHICLE CONNECTORLINK It is critical that the length of the chain be properly adjusted to prevent the Draw Barand the front mixer stand from dropping to the ground contact in the event the Draw Bar becomes disconnected from the towing vehicle If a new safety chain is required use P N 13363 For a new connector link use P N 01004 CAUTION Check the following before towing BALL HITCH COUPLER 1 Check vehicle hitch ball and coupler for signs of wear or damage Replace any parts that are worn or damaged before towing 2 _ Use only the 2 ball diameter as indicated on your coupler Use of any other ball diameter will create an extremely dangerous condition which can result in separation of the coupler and ball or ball failure 3 Be sure the coupler is secured to the hitch ball and the lock lever is down tight and locked Recheck tightness aga
23. ME 3 ASSY S N GE21000 NO PART NO 1 13212 2 EM941280 3 13120 3 13365 4 10133 5 0447 6 10176 7 511493 8 1023 9 13280 10 3102 11 941278 12 3148 13 3028 14 3215 15 HLC 1 15 HPC 1 15 HBC 1 16 511699 17 5218 18 3043 19 3076 20 3018 21 19045 22 EM968302 23 0183 24 EM923161 25 EM903168 26 EM903169 27 EM914324 28 EM941277 30 EM903113 31 EM903012 PART NAME GROMMET LUG NUT MAIN FRAME aaa MAIN FRAME 3 8 16 FLAT WASHER 1 2 1 2 13 GRATE LATCH HHCS 3 8 16 X 1 1 4 DRUM LOCK HANDLE GRIP sses DUST SAFETY CHAIN ASM U BOLT HHCS 1 2 13 X 3 1 2 TOW BAR LOOP TOW BAR 1 PIN TWO BAR BALL HITCH 2 INCH AXLE HHCS 1 2 13 X 1 1 2 HHCS 1 2 13 X 6 AXLE SPRING LEAF SPRING WHEEL amp TIRE CASTLE NUT COTTER PIN FLAT WASHER 3 4 BEARING CONE INNER BEARING CUP INNER SEAL HUB W BEARING CUPS 4 LUG BEARING CONE OUTER BEARING CUPS OUTER QTY WITH DUMP HYDRAULIC DUMP CYL S N 26943 1127769 S N 1127770 REMARK DUMP MANUAL ONLY WO DUMP MANUAL ONLY REPLACEMENT ESSICK EM 120P S HYDRAULIC MIXER PARTS amp OPERATION MANUAL REV 2 03 06 01 PAGE 45 EM 120P S HY
24. S W O DUMP MANUAL WITH DUMP HYDRAULIC DUMP CYL S N KA26943 TO HD27963 S N GE230000 INCLUDED WITH DUMP DO NOT USE WITH HYDRAULIC DUMP W O DUMP MANUAL ESSICK EM 120P S HYDRAULIC MIXER PARTS amp OPERATION MANUAL REV 2 03 06 01 PAGE 31 EM 120P S HYDRAULIC MIXER STEEL MIXING DRUM ASSY STEEL MIXING DRUM ASSY NOTES DU MF HANDLE CO USE WITH HY ORAL PAGE 32 ESSICK EM 120P S HYDRAULIC MIXER PARTS amp OPERATION MANUAL REV 2 03 06 01 EM 120P S HYDRAULIC MIXER STEEL MIXING DRUM ASSY STEEL MIXING DRUM ASSY NO PART NO PART NAME QTY REMARKS 1 203449 MOVEABLE GRATE 1 2 7170 CLIP 1 3 13211 FLAT WASHER 1 2 055 1 4 13276 GRATE LATCH BAR 1 5 10176 LOCK NUT 1 2 13 13 6 0447 FLAT WASHER 1 2 5 7 1162A CAP ZERK FITTING 4 8 2621 ZERK FITTING 4 9 3242 SCREW 1 2 13 X 1 3 4 4 10 13260 FRONT DUMP SUPPORT BRACKET 1 11 3249 DUST CAP 1 12 5218 SCREW HHCS 12 13 X 1 1 2 9 13 924015 COTTER KEY 2 WITHOUT HYDRAULIC DUMP 14 13098 BEARING HOUSING 1 2 SIN KA26943 HD27963 WITH HYDRAULIC DUMP 14 13277 BEARING HOUSING 1 2 SIN KA26943 TO HD27963 WITH MANUAL DUMP 14 511852 BEARING HOUSING 1224 SIN GE210001 WITH HYDRAULIC DUMP 14 3291 BEARING HOUSING REAR 1 SIN GE210001 MANUAL DUMP 15 13228 CLEVI
25. S 3 8 16 X 2 1 2 2 21 10136 FLAT WASHER 3 8 8 22 1665 SCREW HHCS 3 8 16 X 2 2 23 10133 LOCK NUT 3 8 16 4 ESSICK EM 120P S HYDRAULIC MIXER PARTS amp OPERATION MANUAL REV 2 03 06 01 PAGE 53 EM 120P S HYDRAULIC MIXER 3 5 HP ELECTRIC MOTOR ASSY THREE PHASE 5 HP ELECTRIC MOTOR ASSY HEATER CLEMENTS LOCATED INSIDE PAGE 54 ESSICK EM 120P S HYDRAULIC MIXER PARTS amp OPERATION MANUAL REV 2 03 06 01 EM 120P S HYDRAULIC MIXER 3 5 HP ELECTRIC MOTOR ASSY THREE PHASE 5 HP ELECTRIC MOTOR ASSY PARTNO PART NAME 1 3481 5 HP ELECTRIC MOTOR THREE PHASE 1 2 1023 SCREW HHCS 3 8 16 X 1 1 4 2 3 0166 LOCK WASHER 3 8 4 4 0205 SCREW HHCS 3 8 16 X 1 2 5 13291 SWITCH MOUNTING PLATE 1 6 8133 SCREW RHMS 8 32 X 3 4 3 7 0310 SQUARE KEY 1 4 X 1 4 X 1 1 2 1 8 0622 SCREW 5 16 18 X 1 2 REPLACEMENT ONLY 9 940228 SWITCH BOX 3 PHASE 1 940198 HEATER ELEMENT INCLUDED W 10 13289 MOTOR MOUNT BLOCK 2 11 3421 COUPLER MOTOR END 1 12 3418 COUPLERINSERT 1 13 3420 COUPLER END 1 14 3416 PUMP MOUNT 1 15 5054A LOCK WASHER 1 2 4 16 2691 SCREW 1 2 13 X 1 4 17 3415 HYDRAULIC PUMP DUAL 5 KA26943 TO 1277769 17 13375 HYDRAULIC PUMP SINGLE SHAFT 127770 AND UP 18 2203 FLAT WASHER 10 6 19 10019 LOCK NUT 10
26. S PIN W DUMP 1 16 3327 DUMP CYLINDER 1 17 13259 REAR DUMP SUPPORT BRACKET 1 18 3413 LOCK NUT 1 8 1 19 13286 SPACER 1 20 13285 SCREW HHCS 1 8 X 8 1 21 8151 FLAT WASHER 1 22 13266 STEEL DRUM WIGRATES aaa 1 SIN KA26943 TO II 27769 22 512245 STEEL DRUM 1 S N GE210001 23 201537 MANUAL DUMP HANDLE 1 DO NOT USE WITH HYDRAULIC DUMP 24 13277 BEARING HOUSING 1 26943 TO HD27963 24 3291 BEARING HOUSING FRONT 122 SIN GE210001 ESSICK EM 120P S HYDRAULIC MIXER PARTS amp OPERATION MANUAL REV 2 03 06 01 PAGE 33 EM 120P S HYD MIXER PLASTIC STEEL PADDLE SHAFT ASSY PLASTIC STEEL PADDLE SHAFT ASSY ENGINE END NOTES USING PLASTIC PADDLE SHAFT PLASTIC AN 13242 WHEN US STEEL PAGOLE SHAFT STEEL TUR 13257 PAGE 34 ESSICK EM 120P S HYDRAULIC MIXER PARTS amp OPERATION MANUAL REV 2 03 06 01 EM 120P S HYD MIXER PLASTIC STEEL PADDLE SHAFT ASSY PLASTIC STEEL PADDLE SHAFT ASSY NO PART NO 1 3061 9494 3 3019 4 3024 5 13002 6 3131 7 EM902153 8 3347 9 13108 10 13156 11 3215 12 3047 13 8164 14 5028B 15 13282 15 13257 16 13156 3530 ESSICK EM 120P S HYDRAULIC MIXER PARTS amp OPERATION MANUAL REV 2 03 06 01 PAGE 35
27. addle shaft seals Adjust or replace seals Drum difficult to discharge tilt Malfunction in air cleaner system air filter clogged Clean or replace air filter Defective or worn drum support brackets Apply grease to bracket or replace Blades adjusted too tight Adjust blades until they almost touch side walls of drum Loss of power Low hydraulic fluid Check hydraulic fluid sight glass Add fluid if low PAGE 20 ESSICK EM 120P S HYDRAULIC MIXER PARTS amp OPERATION MANUAL REV 2 03 06 01 EM 120P S HYDRAULIC MIXER NOTE PAGE ESSICK EM 120P S HYDRAULIC MIXER PARTS amp OPERATION MANUAL REV 2 03 06 01 PAGE 21 EXPLANATION CODE INREMARKS COLUMN How to read the marks and remarks used in this parts book Section 1 Items Found In the Remarks Column Serial Numbers Where indicated this indicates a serial number range inclusive where a particular part is used Model Number Where indicated this shows that the corresponding part is utilized only with this specific model number or model number variant Section 2 Items Found In the Remarks Column Serial Numbers Where indicated this indicates a serial number range inclusive where a particular part is used Model Number Where indicated this shows that the corresponding partis utilized
28. aking the mixer hard to dump BEARING BRACKET Grease the bearing bracket every month CLEANING Always disconnect the spark plug wire before cleaning the inside of the drum Never pour or spray water over the gasoline engine or electric motor For consistent performance long life and high quality mixing thoroughly clean the mixer inside and out at the end of each day s operation To prevent lumps of dried mortar from forming and contamination of future batches do not allow a buildup of materials to form on the blades or anywhere inside the drum PAGE 18 ESSICK EM 120P S HYDRAULIC MIXER PARTS amp OPERATION MANUAL REV 2 03 06 01 EM 120P S HYDRAULIC MIXER TROUBLESHOOTING ENGINE Practically all breakdowns can be prevented by proper handling and maintenance inspections but in the event of a breakdown please take a remedial action following the diagnosis based on the Engine Troubleshooting Table 3 information shown below and on the proceeding page If the problem cannot be remedied please leave the unit just as it is and consult our company s business office or service TABLE 3 ENGINE TROUBLESHOOTING SYMPTOM POSSIBLE PROBLEM SOLUTION Poor starting Inspect carburetor to see if fuel is reaching it Check fuel line No Fuel Add Fuel Water in fuel tank Flush or replace fuel tank Fuel filter clogged Replace fuel filter Stuck carburetor Check float mech
29. al may lead to serious injury or even death This equipment is to be operated by trained and qualified personnel only This equipment is for industrial use only The following safety guidelines should always be used when operating the EM120PHD or EM120SHD hydraulic mixers GENERAL SAFETY Stop the engine when leaving the mixer unattended E Block the unit when leaving or when using on slope Maintain this equipment a safe operating condition at all times E Always stop the engine before servicing adding fuel and oil E NEVER Run engine without air filter Severe engine may occur Always service air cleaner frequently to prevent carburetor malfunction E Always be sure the operator is familiar with proper safety precautions and operations techniques before using mixer Always store equipment properly when it is not being used Equipment should be stored clean dry location out of the reach of children NEVER use accessories or attachments which are not recommended by Multiquip for this equipment Damage to the equipment and or injury to user may result NEVER Run engine without air cleaner Severe engine damage may occur E Always read understand and follow procedures in Operator s Manual before attempting to operate equipment W Always be sure the operator is familiar with proper safety precautions and operations techniques before using pump Always store equipment properly when it is n
30. anism Spark plug is red Spark plug is fouled Check tranistor ignition unit Spark plug is blue white Insufficient compression injected air leaking Carburetor jets are clogged overflow No spark present at tip of spark plug Tranistor ignition unit broken high voltage cord cracked or broken Start Stop switch broken Replace spark plug if fouled No oil Add oil as required Oil pressure alarm lamp blinks upon starting Check Automatic shutdown circuit oil sensor Insufficient power output no compression Engine will not turn over Replace cylinder and piston and if necessary axel joint Cylinder head connecting bolts loose Tighten cylinder head connecting bolts Cylinder head gasket damaged Malfunction of valve seat Replace cylinder head gasket Re seat valves Spark plug is loose Replace spark plug Worn piston rings Replace piston rings Insufficient power output compression Malfunction in air cleaner system air filter clogged Clean or replace air filter Air leaking in from interface between carburetor and cylinder head Tighten bolts between carburetor and cylinder head Replace cylinder head gasket Malfunction in fuel system Clean or replace fuel filter Clean or replace carburetor Check carburetor float ESSICK EM 120P S HYDRAULIC MIXER PARTS amp OPERATION MANUAL REV 2 03 06 01
31. blades and the drum will cause the drum handle to move to the discharge position thus causing bodily harm STARTING THE ELECTRIC MOTOR 1 3 STO 1 2 3 4 STO 1 After the electric motor has been connected to a power source by a licensed electrician it can then be ready for use Set the electric motor s ON OFF switch Figure 12 to the ON position SINGLE PHASE CLECTRIC MOTOR ON OFF SU Figure 12 Main ON OFF Switch Engage the control lever and verify that the paddle shaft is rotating then follow steps 1 2 and 3 outlined in the mixing section above PPINGTHE MIXER gasoline Push the main start stop switch Figure 10 inward to stop the engine Turn the fuel shut off valve to the OFF position Disconnect the spark plug Clean drum of all debris and foreign matter PPINGTHE MIXER electric Place the electric motor s start stop switch Figure 11 in the OFF position Disconnect the electric motor s extension cord from its power source Clean drum of all debris and foreign matter ESSICK EM 120P S HYDRAULIC MIXER PARTS amp OPERATION MANUAL REV 2 03 06 01 PAGE 17 120 5 HYDRAULIC MAINTENANCE WHEEL BEARINGS After every 3 months of operation remove the hub dust cap and inspect the wheel bearings Once a year or when required disassemble the wheel hubs remove the old grease and repack the bearings forcing grease between rollers cone and
32. cage with a good grade of high speed wheel bearing grease never use grease heavier than 265 A S T M penetration No 27 Fill the wheel hub with grease to the inside diameter of the outer races and also fillthe hub grease cap Reassemble the hub and mount the wheel Then tighten the adjusting nut at the same time turn the wheel in both directions until there is a slight bind to be sure all the bearing surfaces are in contact Then back off the adjusting nut 1 6 to 1 4 turn or to the nearest locking hole or sufficiently to allow the wheel to rotate freely within limits of 001 to 010 end play Lock the nut at this position Install the cotter pin and dust cap and tighten all hardware SHAFT SEALS CAUTION IMPORTANT DRUM HEAD SEAL CARE Grease seals every 40 hours of operation using any grade 1 lithium base grease Apply grease until visible inside of mixing tub over grease This will purge seal system of contamination PADDLE SHAFT BEARINGS The paddle shafts in the Essick EM120P S hydraulic mixers rotate in sealed ball bearings which require no additional lubrication as they are packed and sealed at the factory There is on each end of the mixing drum an zerk grease fitting Oil these fittings two or three times each week as they lubricate the dumping mechanism of the mixing drum CAUTION Failure to lubricate the zerk grease fittings two or three times a week will cause the dumping mechanism to stiffen m
33. der Allow these parts to cool before servicing engine or mixer wt is wu High Temperatures Allow the engine to cool before adding fuel or performing service and maintenance functions Contact with hotcomponents can cause serious burns The engine section of this mixer gasoline only requires an adequate free flow of cooling air Never operate the mixer in any enclosed or narrow area where free flow of the air is restricted If the air flow is restricted itwillcause serious damage to the a mixer or engine may cause oat injury to people Remember the is 7 mixer s engine gives off DEADLY tate sassa carbon monoxide gas Always refuel in a well ventilated area away from sparks open flames MAlways use extreme caution when working with flammable liquids When refueling stop the engine and allow it to cool DO NOT smoke around or near the machine Fire or explosion could result from fuel vapors or if fuel is spilled on a hot engine NEVER operate the mixer in an explosive atmosphere or near combustible materials An explosion or fire could result causing severe bodily harm or even death ESSICK EM 120P S HYDRAULIC MIXER PARTS amp OPERATION MANUAL REV 2 03 06 01 PAGE 7 EM120P S HYDRAULIC MIXER RULES FOR SAFE OPERATION CAUTION Failure to follow instructions in this manu
34. e 2 Electric Motor Informatt DO NOT operate electric motor in a zyormaren environment Motor 230 Volt Single Phase Horsepower The electric motor for this mixer is available in either a 5 Receptacle Connector single phase or 5 HP three phase configuration The input voltage requirement for these motors is either 230 VAC or 440 VAC only ELECTRIC MOTOR CONNECTION A 12 inch electrical cable Figure 2 with pigtail at one end is provided with the electrical motor for hookup to a power source Table 1 shows the required NEMA connector for the desired motor horsepower rating In addition Table 2 also shows the matching NEMA approved connector for the required extension cord SINGLE GR THREE PHASE ELECTRIC MOTOR w ELECTRIC SWITCH 1 itt 1 230 VAG CONNECTOR PIGTAIL END PLUG TEA 12 1 5 16 30 AMP PLUG Figure 2 Single Phase Electric Motor with 12 inch Pigtail Cable PAGE 12 ESSICK EM 120P S HYDRAULIC MIXER PARTS amp OPERATION MANUAL REV 2 03 06 01 EM 120P S HYDRAULIC TOWING NOTE Before towing check with localand state laws for proper compliance The tow bar and chain must be properly attached to the mixer and towing vehicle prior to towing Refer to the following installation instruction Step 1
35. fire department This information will be invaluable in the case of an emergency Maintenance Safety NEVER lubricate components or attempt service a running machine Always allow the machine a proper amount of time to cool before servicing Keep the machinery in proper running condition E Fix damage to the machine immediately and always replace broken parts Dispose of hazardous waste properly Examples of potentially hazardous waste are used motor oil fuel and fuel filters DO NOT use food or plastic containers to dispose of hazardous waste Emergencies E Always know the location of the nearest fire extinguisher and first aid kit Know the location of the nearest telephone Also know the phone numbers of the nearest ambulance doctor and fire department This information will be invaluable in the case of an emergency PAGE 8 ESSICK EM 120P S HYDRAULIC MIXER PARTS amp OPERATION MANUAL REV 2 03 06 01 EM120P S HYDRAULIC MIXER SPECIFICATIONS Table 1 EM120P S Hydraulic Series Mixers liters 0 5 HP Single Phase 230 460 Electric 5 HP Single Phase 230 460 Electric Power Sources 5 HP Three Phase 230 460 Electric 5 HP Three Phase 230 460 Electric 13 HP Honda 13 HP Honda NOTE In accordance with our established policy of constant improvement we reserve the right to amend these specifications at any time without notice ESSICK EM 120P S HYDRAULIC MIXER PARTS amp
36. ide us with your Federal Express account number Airborne Express Truck or parcel post Normally shipped the same day the order is received if prior to 2PM west coast time Earn Extra Discounts when you order by FAX All parts orders which include complete part numbers and are received by fax qualify for the following extra discounts Number of line items ordered Additional Discount 1 9 items 3 10 items 5 Get special freight allowances when you order 10 or more P line items via Now Direct TOLL FREE access UPS Ground Service at no charge for freight to our Parts Department PS Third Day Service at one half of actual freight cost Toll free nationwide No other allowances on freight shipped by any other carrier Common nuts bolts and washers all items under 1 00 list price 800 421 1244 do not count towards the 10 line items Toll free FAX DISCOUNTS ARE SUBJECT TO CHANGE 800 6 PARTS 7 800 672 7877 Fax order discount and UPS special programs revised June 1 1995 ESSICK EM 120P S HYDRAULIC MIXER PARTS amp OPERATION MANUAL REV 2 03 06 01 PAGE 5 EM120P S OPERATION AND SAFETY DECALS Machine Safety Decals This Essick mixer is equipped with a number of safety decals These decals are provided for operator safety and maintenance information The illustration below shows these decals as they appear on the mixer Should any
37. in after towing about 50 miles 4 Check that trailer safety chains are properly connected ESSICK EM 120P S HYDRAULIC MIXER PARTS amp OPERATION MANUAL REV 2 03 06 01 PAGE 13 120 5 HYDRAULIC MIXER PADDLE BLADE ADJUSTMENT Paddle blade adjustment is dependent on drum type polyethylene or steel Figure 3 illustrates the paddle blade adjustment when using a polyethylene drum Figure 4 illustrates the paddle blade adjustment when using steel drum When using a polyethylene drum the paddle blade should come as close as possible to the drum end and side walls without making contact If material builds up on the drum use a rubber mallet to dislodge the material without adverse effect to the drum NOTE EPOXY COMPATIBILITY There are some epoxies and other chemicals used in certain applications that are notcompatible with polyethylene drums Since Whiteman Industries cannot control the end user s application of this product we will notassume responsibility for the resulting damages when exposed to incompatible chemicals POLYETHYLENE DRUM TEE ML CAST r ENGINE END CAST PARDI F DRUM SIDE 5 ENU TASI PSD LE ESD AND SIDE TO GOHF CLOSE MAKING i TINALI 7 TRUM Eh D AND SIDE WALLE Figure 3 Paddle Blade Adjustment Polyethylene Dr
38. ixing drum when in use This grill should be closed at all times when mixer is in use DO NOT remove the grill or grill opening bar Keep the grill clean by washing it down daily Bag Cutter This feature allows compound mixing bags to be opened easily therefore allowing the contents of the bag to fall directly into the mixing drum Mixing Paddles Used in the mixing of material This unit uses four different types of paddles to provide a fast uniform mix Manual Dump Handle Pull this handle downward to dump the contents of the drum Push the handle upward to return the drum to its vertical position Hydraulic Dump Lever Option Pull lever OUT toward the engine to engage Once lever is engaged tub drum will automatically discharge material push lever IN to return mix position Blade Control Lever Pull lever OUT to mix material place lever in CENTER position neutral for no mixing push lever IN to reverse blade direction Mixing Drum Made of either polyethylene or steel Mixing materials such as concrete mortar plaster are to be placed into this drum for mixing Always clean the drum after each use Tow Bar When towing is required connect tow bar to a vehicle Reference page 13 Engine Cover Lift this cover to gain access to the engine compartment ON OFF Switch gasoline This switch is provided on mixers with gasoline engines only and is located on the side of the engine cover When ac
39. lete units are made exclusively by a statement of warranty packaged with such units and Multiquip neither assumes not authorizes any person to assume for it any other obligation or liability whatever in connection withthe sale ofits products A part from such written statement of warranty there arenowarranties express implied orstatutory which extend beyond the description of the products on the face hereof PAGE 56 ESSICK EM 120P S HYDRAULIC MIXER PARTS amp OPERATION MANUAL REV 2 03 06 01 NOTE PAGE ESSICK EM 120P S HYDRAULIC MIXER PARTS amp OPERATION MANUAL REV 2 03 06 01 PAGE 57 PARTS AND OPERATION MANUAL HERE S HOW GET HELP PLEASE HAVE THE MODEL AND SERIAL NUMBER ON HAND WHEN CALLING PARTS DEPARTMENT 800 427 1244 or 310 537 3700 FAX 800 672 7877 or 310 637 3284 SERVICE DEPARTMENT TECHNICAL ASSISTANCE 800 478 1244 or 310 537 3700 FAX 310 537 4259 WARRANTY DEPARTMENT 888 661 4279 or 310 661 4279 FAX 310 537 1173 MAIN 800 421 1244 or 310 537 3700 FAX 310 537 3927 MULTIQUIP INC POST OFFICE BOX 6254 Q CARSON CA 90749 4 4 310 537 3700 800 421 1244 FAX 310 537 3927 E MAIL mq multiquip com M U LTIQUIP WWW Menchiester UK Fio De er i Bl MX
40. lt lt a o o lt a Lu gt lt l D lt a gt r lt a cN LLI lt o 72 LLI lt EM 120P S HYDRAULIC MIXER PLASTIC MIXING DRUM ASSY PLASTIC MIXING DRUM ASSY NO PARTNO PART 1 3309 MOVEABLE GRATE 1 2 1023 SCREW HHCS 3 8 16 X 1 1 4 1 3 3308 STATIONARY GRATE 1 4 10133 LOCK NUT 3 8 16 18 5 1665 SCREW HHCS 3 8 16 X 2 2 6 1284 SCREW HHCS 3 8 16 X 1 1 2 2 7 3006 SUPPORT DISK 2 8 3291 BEARING HOUSING 2 8 507719 BEARING HOUSING 2 9 3278 FHCS 1 4 20 X 1 8 10 1284 SCREW 3 8 16 X 1 12 2 11 10136 FLAT WASHER 3 8 2 12 13209 REAR DRUM SUPPORT 1 13 1162A CAP ZERK 4 14 2621 ZERK FITTING 4 15 10024 LOCK NUT 1 4 20 8 16 0447 FLAT WASHER 1 2 4 17 3242 SCREW HHCS 12 13 X 1 3 4 4 18 10176 1 2 13 4 19 13228 CLEVIS PIN 1 20 3327 DUMP CYLINDER 1 21 3413 LOCK NUT 1 8 1 22 3313 SCREW HHCS 1 8 X 7 1 23 7170 CLIP 1 24 8151 FLAT WASHER 3 4 2 25 0205 SCREW HHCS 3 8 16 X 1 2 26 3485 DRUM SUPPORT 1 27 3382 TUB LATCH 1 28 2219 COTTER PIN 1 29 3249 DUST CAP 1 30 13218 DUMP BEARING HOUSING BRACKET REAR 1 31 3500 DUMP BEARING HOUSING BRACKET FRONT 1 32 3512 DUMP HANDLE 1 33 3101 HANDLE GRIP 1 34 3042 MIXER DRUM PLASTIC ONLY 1 QTY REMARK
41. mined the price will be based onthe list price that was effective twelve months prior to the RMA date Credit issued will be applied to future purchases only PRICING AND REBATES Prices are subject to change without prior notice Price changes are effective ona specific date andall orders receivedonorafterthat date will be billed at the revised price Rebates for price declines and added charges for price increases willnotbe made forstock on handat the time of any price change Multiquip reserves the right to quote and sell directo Governmentagencies andto Original Equipment Manufacturer accounts who use our products as integral parts of their own products SPECIAL EXPEDITING SERVICE A 20 00 to 50 00 surcharge willbe added to the invoice for special handling including bus shipments insured parcel post or in cases where Multiquip must personally deliver the parts to the carrier LIMITATIONS OF SELLER S LIABILITY Multiquip shall not be liable here under for damages in excess ofthe purchase price of the item with respectto which damages areclaimed andin no eventshall Multiquip be liable forloss of profit or good will or for any other special consequential orincidental damages LIMITATION OF WARRANTIES Nowarranties express or implied aremadein connection with the sale of parts or trade accessories nor as to any engine not manufactured by Multiquip Such warranties made in connection with the sale of new comp
42. ofthese decals become unreadable replacements can be obtained from your dealer I DD sr IN machine 1 and maericnance manual 2 Heep gor away from EME dll irt 5 1 Cyril apa dos ngupai all naras 4 TA sale al all 5 inust wale serwi Las ey Brie and allow cool adding Brg wher eri when parking 27 a slope Unaulhonzod tA pmen wa Anan eE OPTIONAL iS 270712 WARMING WHEN DUMPING STAND CLEAR OF TUB PULL OUT DUMP PUSH RETURN CAUTION 5551 SHUT OFF ENGINE BEFORE PUTTING IN DRIVE CONTROL PULL OUT TO EM34842531 NEUTRAL PUSH IN TO REVERSE P 13718 BEFORE 5 LAHTHESS ZF HUTS ORE WAHL 5 RECON VE Lica ARE WAHL TURES LOPE SLIF L WOT FE NAMEPLATE 755 LESuURE CONTACT MULTIQUIP SERVICE DEPARTMENT PAGE 6 ESSICK EM 120P S HY
43. ormal safe level HYDRAULIC OIL RESERVOIR 1 Make sure the hydraulic reservoir is full Hydraulic oil should be visible within 3 4 height of the sight glass Figure 5 If low use grade AWD 46 hydraulic oil or equivalent LOM LEWE ADO Ea niL IL Figure 5 Sight Glass ZERK GREASE FITTINGS 1 Check the zerk grease fittings at each end of the mixing drum These grease fittings lubricate the dumping mechanism If the dumping handle is stiff or hard to move lubricate these fittings FUEL 1 If your mixer has a gasoline engine determine if the engine fuel is low If fuel is low remove the fuel filler cap and fill with unleaded gasoline A CAUTION Handle fuel safely Motor fuels are highly flammable and can be dangerous if mishandled DO NOT smoke while refueling Do not attempt to refuel mixer if the engine is hot or running Always allow engine to cool before refueling STARTING THE ENGINE gasoline only The following steps outline the procedure for starting the engine Depending on the type of engine employed in the mixer the steps may vary slightly If your mixer has an electric motor disregard this section 1 Move the fuel shut off lever Figure 6 to the ON position FUEL 5 E Figure 6 Fuel Shut OFF Lever 2 To start a cold engine move the choke lever Figure 7 to the CLOSED position CHORE Fig
44. ot being used Equipment should be stored in a clean dry location out of the reach of children CAUTION NOT operate this equipment unless all guards and safety devices are attached and in place Caution must be exercised while servicing this equipment Rotating and moving parts can cause injury if contacted E When towing an adequate safety chain must be fastened to the frame refer to page 13 E Keep all inexperienced and unauthorized people away from the equipment at all times Unauthorized equipment modifications will void all warranties E Check all fasteners periodically for tightness Also check towing tongue bolt lock nut and wheel lug nuts for wear Stop the engine and disconnect the spark plug before allowing anybody s hands in the mixing drum E Never pour or spray water over the engine or electric motor Always stand clear of dump handle when mixer is in operation Any binding of material between the mixer blades and drum will cause drum and handle to quickly move in the discharge position Depending on type of mixer test the ON OFF switch for either the gasoline engine or electric motor before operating The purpose of these switches is to shut down the engine or motor of the mixer Emergencies E Always know the location of the nearest fire extinguisher and first aid kit Know the location of the nearest telephone Also know the phone numbers of the nearest ambulance doctor and
45. tivated it will shut down the engine ON OFF Switch electric This switch is provided on mixers with electric motors To gain access to this switch lift the engine cover When activated it will shut down the electric motor Blade Engagement Lever Push the lever in toward the engine to engage Once lever is engaged paddle shaft will rotate To disengage pull the lever backwards Zerk Fitting There is on each end of the mixing drum a zerk grease fitting These fittings lubricate the dumping mechanism Lubricate both fittings at least twice a week Oil Sight Glass Indicates the level of the hydraulic oil in the reservoir Oil should be visible within 3 4 height of sight glass ESSICK EM 120P S HYDRAULIC MIXER PARTS amp OPERATION MANUAL REV 2 03 06 01 PAGE 11 EM 120P S HYDRAULIC MIXER ELECTRIC MOTOR ELECTRIC MOTOR NOTE For lubrication care and operation of the electric motor refer to It is strongly recommended that all electrical wiring be your electric motor instruction booklet furnished with the motor done by a licensed electrician Special attention should be given to the electric switch as well as the over and under voltage protection devices as per regulations set forth in the local electrical safety code CAUTION handbook Protect the electric motor from dust as much as possible and keep ventilating openings clean DO NOT spray water at any time on the electric motor Tabl
46. um PAGE 14 ESSICK EM 120P S HYDRAULIC MIXER PARTS amp OPERATION MANUAL REV 2 03 06 01 EM 120P S HYDRAULIC MIXER PADDLE BLADE ADJUSTMENT STEEL DRUM TOW END CAST E DRUM END ENGINE END CAST PADDLE PADDLE ALASE IS Too TIGHT AGAINST DRUM __ __ SIGE 5 CENTER ENGINE DRUM SIDE END CAST PADDLE Patel ICON HIORRECT AL AGF 15 Tigh T ST a DE WALLS AND 5 Figure 4 Paddle Blade Adjustment Steel Drum ESSICK EM 120P S HYDRAULIC MIXER PARTS amp OPERATION MANUAL REV 2 03 06 01 PAGE 15 EM 120P S HYDRAULIC MIXER INITIAL START UP This section is intended to assist the operator with the initial Start up of the Essick EM 120P S hydraulic mixer It is extremely important that this section be read carefully before attempting to use the mixer in the field DO NOT use your mixer until this section is thoroughly understood CAUTION Failure to understand the operation of the EM 120P S hydraulic mixer could result in severe damage to the mixer or personal injury See Figure 1 page 11 for the location of any control referenced in this manual LUBRICANTS ENGINE OIL 1 Remove the engine oil dipstick from its holder 2 Determine if the engine oil is low add correct amount of engine oil to bring oil level to a n
47. ure 7 Choke Lever 3 Move the throttle lever Figure 8 away from the slow position about 1 3 of the way toward the fast position THROTTLE LEVER Figure 8 Throttle lever Lever PAGE 16 ESSICK EM 120P S HYDRAULIC MIXER PARTS amp OPERATION MANUAL REV 2 03 06 01 EM 120P S HYDRAULIC MIXER INITIAL START UP Turn the engine switch Figure 9 to the ON position EMGINE Seater Figure 9 Engine ON OFF Switch Located on the engine cover is the main start stop switch Figure 10 Pull this switch outward to start the engine START STOP SY TG PULL OUT TO START PUSH IN TO STOP Figure 10 Main ON OFF Switch Pull the starter grip Figure 11 lightly until you feel resistance then pull briskly Return the starter grip gently Push the clutch lever forward toward the tow tongue end of the mixer When engine starts adjust throttle lever that paddle shaft inside mixer rotates between 30 40 RPM s The number of RPM s will vary depending on engine type and load STARTER GRIB Figure 11 Starter Grip MIXING 1 2 The paddle shaft inside the drum should be rotating at this time Lift the mixing bag compound onto the steel grate over the bag cutter and let the contents fall into the drum Add water and mix compound to desired consistency then dump NOTE Be sure to stand clear of the dump handle when the mixer is operational Any binding of material between the mixer

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