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OPERATORLS MANUAL

1. Throttle Control Ignition Switch Figure 4 1 Power Implement Lift The power implement lift is located on the LH console to the left of the operator s seat and is used to raise and lower the mower deck To raise the mowing deck to the transport position place the clevis pin on the deck height index in the furthest hole from you and secure with the cotter pin and then use the power implement lift To lower the deck remove the clevis pin and reinsert it in the desired cutting height and secure with cotter pin and then use the power implement lift Seat Adjustment Levers Not Shown The levers allow for adjustment of the operator s seat Refer to the Assembly amp Set Up section for instructions on adjusting the seat NOTE References to LEFT RIGHT FRONT and REAR indicate that position on the tractor when facing forward while seated in the operator s seat Deck Height Index TRANSPORT 41 2 3 34 3 2 4 4 1 1 2 9909 09 5 4 1 4 3 1 2 4 2 1 1 4 The deck height index consists of several holes located on the front right of the foot platform Each hole corresponds to a 4 change in the deck height position ranging from 1 at the lowest notch to 5 at the highest notch Cup Holder The cup holder is located toward the rear of the LH console to the left of the operator s seat 14 15 Throttle Control emm The throttle control is located on the RH console to the r
2. 1 Attach the nozzle adapter to a standard garden hose connected to a water supply 2 Move the tractor to an area within reach of the hose where the dispersal of wet grass clippings is not objectionable to you Disengage the PTO engage the parking brake and stop the engine 3 Pull back the lock collar of the nozzle adapter and push the adapter onto one of the deck wash nozzles at either end of the mower deck Release the lock collar to lock the adapter on the nozzle See Fig 6 4 Pull Lock Collar Back Nozzle Figure 6 4 4 Turnon the water supply From the tractor operator s seat start the engine and engage the PTO Allow to run as needed Disengage the PTO and stop the engine 6 Turn off the water supply Pull back the lock collar of the nozzle adapter to disconnect the adapter from the nozzle 8 Repeatthe previous steps to clean the deck using the nozzle at the other end of the deck SECTION 6 MAINTENANCE amp ADJUSTMENTS 30 b Using a fuel stabilizer e Read the product manufacturer s instructions and recommendations Add to clean fresh gasoline the correct amount of stabilizer for the capacity approximately 3 gallons of the fuel system Fill the fuel tank with treated fuel and run the engine for 2 3 minutes to get stabilized fuel into the carburetor c Emptying the fuel system Prior to putting the tractor in storage monitor fuel consumption with the goal of running
3. Safe Operation Practices Set Up gt Operation Maintenance gt Service Troubleshooting Warranty CONMERCIAI OPERATOR S MANUAL 56031 Tank S A WARNING READ AND FOLLOW ALL SAFETY RULES AND INSTRUCTIONS IN THIS MANUAL BEFORE ATTEMPTING TO OPERATE THIS MACHINE FAILURE TO COMPLY WITH THESE INSTRUCTIONS MAY RESULT IN PERSONAL INJURY CUB CADET LLC P O BOX 361131 CLEVELAND OHIO 44136 0019 Printed In USA Form No 769 05072 December 11 2009 the right to change product specifications designs and equipment without notice and without incurring obligation If you have any problems or questions concerning the machine phone your local Cub Cadet dealer or contact us directly Cub Cadet s Customer Support telephone numbers website address and mailing address can be found on this page We want to ensure your complete satisfaction at all times Throughout this manual all references to right and left side of the machine are observed from the operating position Troubleshooting RH Replacements 4 Attachments amp Accessories 3 SpecificationS s sesssssssesoes0s00 e 44 Warranties M sese 46 MopeL NUMBER SERIAL NUMBER To The Owner Thank You Thank you for purchasing a Cub Cadet Commercial Zero Turn tractor It was carefully engineered
4. Wet grass Mower will not mulch grass If Equipped w Mulching Kit Excessively high grass Dull blade SECTION 9 TROUBLESHOOTING 40 41 Part Number and Description KM BPR4ES Spark Plug KM 11013 7038 Outer Air Filter KM 11013 7039 Inner Air Filter KM 49019 7001 Fuel Filter KM 49065 2078 Oil Filter 01005376 Deck Belt 954 04223 Drive Belt 00068079 PTO Belt 02005019 Blade 21 0 01003532P Deck Spindle Replacement Parts Component Phone 800 800 7310 to order replacement parts or a complete Parts Manual have your full model number and serial number ready Parts Manual downloads are also available free of charge at www mtdproducts com Component Part Number and Description 634 3159 Deck Wheel 925 1707D Battery 951 3124E Gas Cap 746 04534 Throttle Control 02003422 Choke Control 725 1341B Ignition Key 01009386 Discharge Chute Assembly 02002668 Wheel Assembly 02003396 Wheel Assembly Phone 800 800 7310 to order replacement parts or a complete Parts Manual have your full model number and serial number ready Parts Manual downloads are also available free of charge at www mtdproducts com 42 Section 10 REPLACEMENT PARTS Attachments amp Accessories 1 0 The following attachments and accessories are compatible with your TANK 5 tractor See your dealer o
5. Remove the spindle assembly See Fig 7 6 Hex Screw Flange Lock Nut 4 Support Plate Spindle Assembly c Hex Flange Bolt gt j Spacers Blade Flange Lock Nut Figure 7 5 7 Reverse the process to install the spindle assembly Tractor Creeping Creeping is the slight forward or backward movement of the mower when the throttle is on and the speed control pedals are in the neutral position If your mower creeps see an authorized service dealer 38 SECTION 7 SERVICE 39 Remedy Place PTO knob in disengaged OFF position Engage parking brake Connect wire s to spark plug s Place throttle lever in the fast position Pull choke control into full choke position Fill tank with clean fresh less than 30 days old gas Clean fuel line and replace fuel filter Clean adjust gap or replace plug s Crank engine with throttle in FAST position Push the choke control into the choke off position Connect spark plug wire s Clean fuel line fill tank with clean fresh gasoline and replace fuel filter Clear vent or replace cap if damaged Drain fuel tank Refill with clean fresh gasoline Replace air cleaner paper element or clean foam pre cleaner Fill crankcase with proper amount and weight of oil Clean grass clippings and debris from around the engine s cooling fins and blower housing Cause PTO engaged Parking brake not engag
6. Using the Transmission Bypass Valves If for any reason the tractor will not drive or you wish to move the tractor the two hydrostatic transmissions are equipped with a bypass valve that will allow you to manually move the tractor short distances WARNING Do not tow the tractor even with the bypass rod engaged Serious transmission damage will result from doing so 1 From just in front of the engine and just behind the seat locate the transmission bypass valves Refer to Fig 6 5 Figure 6 5 2 Using a standard 7e wrench turn the valve counter clockwise one quarter turn 3 Repeat the above procedure to engage the other bypass valve on the other side of the tractor 4 After moving the tractor return both valves to the operating position by turning the valve clockwise but do not overtighten NOTE The tractor will not drive with the bypass valves in the engage position Using the Deck Wash System WARNING When using the deck wash system never engage the deck from any position other than the operator s seat of the tractor Do not use an assistant or engage deck in the presence of any bystanders Use the Deck Wash System to rinse grass clippings from the deck s underside and prevent the buildup of corrosive chemicals Complete the following steps after each mowing NOTE Make certain the machine s discharge chute is directed away from people children animals and your house garage parked cars etc
7. into place by turning the adjustment lock lever towards the front of the tractor until secure NOTE The lever can be repositioned by lifting To adjust the tilt of the steering wheel 1 Pull back on the adjustment lock lever to loosen the steering wheel tilt See Fig 3 8 Figure 3 8 2 Place the steering wheel in the desired angle and lock into place by pushing the adjustment lock lever forward until the steering wheel is secure Section 2 AssemBLy amp Set Up 12 3 Remove the plastic cover if present from the negative battery terminal and attach the black cable to the negative battery terminal with the bolt and hex nut See Fig 3 10 4 Position the red rubber boot over the positive battery terminal to help protect it from corrosion NOTE If the battery is put into service after the date shown on top side of battery charge the battery as instructed in the Maintenance section your Operator s Manual prior to operating the tractor Section 2 AssemBLy amp Set Up 2 Sit down in the operator s position and look down at the center of the seat flip the lever out towards the right and pull upward on the fold out lever and pump up to increase seat load capacity and firmness Push the lever downward to reduce the firmness and load capacity Just center the orange colored indicator on the guage to achieve your exact weight setting Lumbar Support 1 The knob on the back left of the operator s seat
8. which do not meet the original equipment specifications may lead to improper performance and compromise safety Mower blades are sharp Wrap the blade or wear gloves and use extra caution when servicing them Keep all nuts bolts and screws tight to be sure the equipment is in safe working condition Never tamper with the safety interlock system or other safety devices Check their proper operation regularly After striking a foreign object stop the engine disconnect the spark plug wire s and ground against the engine Thoroughly inspect the machine for any damage Repair the damage before starting and operating Never attempt to make adjustments or repairs to the machine while the engine is running Grass catcher components and the discharge cover are subject to wear and damage which could expose moving parts or allow objects to be thrown For safety protection frequently check components and replace immediately with original equipment manufacturer s O E M parts only listed in this manual Use of parts which do not meet the original equipment specifications may lead to improper performance and compromise safety Do not change the engine governor settings or over speed the engine The governor controls the maximum safe operating speed of the engine 1 10 11 12 Safety Symbols This page depicts and describes safety symbols that may appear on this product Read understand and follow all instructions on
9. Connect one end of the other cable to the booster battery s negative terminal then connect the other end of that cable to the frame of the disabled tractor as far from the battery as possible 3 Startthe disabled tractor following the normal starting instructions previously provided then disconnect the jumper cables in the exact reverse order of their connection 4 Have the tractor s electrical system checked and repaired as soon as possible to eliminate the need for jump starting c Examine the belts for cuts fraying and excessive wear Replace if any of these are detected d Replace the deck cover 8 Check if deck is level When correctly adjusted the mower deck should be level side to side and the front of the deck should be approximately 4 lower than the rear of deck If deck needs to be leveled refer to the Maintenance amp Adjustments section 9 Lubricate all pivot points listed in the Maintenance amp Adjustments section 10 Adjust the seat for operator s maximum comfort visibility and for maintaining complete control of the tractor Refer to the Assembly amp Set Up section for instructions on adjusting the seat Safety Interlock System This tractor is equipped with a safety interlock system for the protection of the operator If the interlock system should ever malfunction do not operate the tractor Contact your authorized Cub Cadet Dealer The safety interlock system prevents the engine fro
10. Improper inflation will shorten the tire service life See the tire side wall for proper inflation pressures Observe the following guidelines Do not inflate a tire above the maximum pressure shown on the sidewall of the tire Do not reinflate a tire that has been run flat or seriously under inflated Have a qualified tire mechanic inspect and service the tire Balance inflation pressure between the rear tires to help maintain straight travel see tire side wall for proper inflation pressure Keep the valve caps tightened to prevent air pressure loss Inflation Pressure Traction Tires 20 psi max 10 12 psi recommended Front Wheel 25 psi max 20 25 psi recommended Cutting Deck Ball Wheels Solid Polyurethane Leaking Tires When aflat tire occurs repair or replace immediately The normal procedure is to remove the wheel and replace it If a tire is getting soft park the mower on the nearest level paved area 1 Rear Tire a Put blocks on each side of the opposite traction wheel and jack up the tire that leaks about an inch off the ground b Loosen and remove the lug nuts and remove the wheel c Mounta wheel and tire replace the lug nuts and using a torque wrench tighten them to 60 10 ft lbs Cleaning the Spindle Pulleys Once a month remove the belt covers to remove any accumulation of grass clippings from around the spindle pulleys and V belt Clean more often when mowing tall dry grass
11. Note the index hole of the just adjusted wheel and adjust the other gauge wheels into the respective index holes of the other gauge wheel brackets on the deck Adjusting the Center Gauge Wheels Adjust the center gauge wheels to the same height as the outer gauge wheels Be sure to insert the hex screw through the washer the wheel bracket the spacer and wheel and then the center shaft Adjusting the Rear Rollers The rear rollers help prevent the scalping of high spots and uneven terrain across the center section of the deck The rollers can be adjusted downward or upard 1 Lowering the roller will increase the striping effect left behind the mower This positioning of the rear roller will also help to filter the mulched grass clippings into the turf NOTE Roller should not be lowered if the cut height is set at 2 12 or lower Brakes The parking brake pedal should engage with moderate force To increase parking brake capacity adjust brake cables at the brake arms equally Adjust the cable housing nuts one full turn and check parking capacity Repeat if parking brake does not hold The mower is equipped with drum brakes and will not normally require maintenance If they are not working properly please contact your service center SECTION 6 MAINTENANCE amp ADJUSTMENTS 33 3 Startatthe rear right to raise the rear of the deck tighten the rear outer jam nut to raise the deck or loosen the rear outer jam nut to l
12. This tractor is equipped with an adjustable suspension seat system which includes a seat with retractable seat belt assembly a low profile mechanical suspension and an Operator Presence Sensor OPS The OPS in the form of a switch is integrated into the seat bottom and is connected to the machine electrical system The seat has several adjustments to meet the individual needs of the operator Refer to Fig 3 9 for the following adjustments Seat Adjustment 7 Lever Arm Rest Adjustments AS Mechanical Suspension See Mechanism Figure 3 9 Seat Position 1 To adjust the position of the seat pull forward and hold the seat adjustment lever Slide the seat forward or rearward to the desired position then release the adjustment lever Make sure seat is locked into position before operating the tractor Arm Rests 1 To adjust to the arm rest rotate the roller bearing single locking knob on the bottom of the arm The angle of the arm can move up or down Mechanical Suspension Mechanism 1 To adjust the mechanical suspension mechanism there is a lever on the front of the seat with an orange colored indicator arrow and guage Steering Wheel To adjust the distance of the steering wheel column to the operator s seat 1 Pull the adjustment lock lever back toward the operator s position to loosen the column See Fig 3 7 Tighten Figure 3 7 2 Place the column in the desired position and then lock it
13. Turnfront wheels as if to make a pivot turn Shift the deck toward the operator s left side of the mower and remove 8 Toinstall reverse the process WARNING The muffler at the rear of the tractor may be extremely hot and could cause serious burns Use extreme caution when near the muffler Allow the muffler to fully cool before removing the belt from the PTO pulley Replacing the Deck Belt 1 Setthe parking brake Remove ignition key and both spark plug caps 2 Pull the four draw latches up and away from the deck covers to unlatch and remove both covers 3 Using a socket breaker bar or socket ratchet insert the male end into the square opening in the lower idler arm assembly and pull the idler arm clockwise See Fig 7 3 While holding the idler arm back loosen the deck belt from the pulley and slide the belt away from the pulley Idler Arm Figure 7 3 4 Remove tension of the PTO belt by moving the belt tensioning rod See Fig 7 2 Loosen the belt retaining bolt 5 Pull the tensioner pulley away from the belt and remove the PTO belt then remove the deck belt 6 Reverse the process to install the belt NOTE When replacing belts do not overtighten Adjust the idler pulley so that a ten pound pull with a spring scale between two pulleys deflects the belt about 12 Seat Switch With the speed control pedals in the neutral position the parking brake engaged and the PTO switch
14. are working properly If a safety circuit is not working as designed contact you Cub Cadet dealer to have the tractor inspected DO NOT operate the tractor if any safety circuit is not functioning properly To check the safety circuits proceed as follows 1 Sitting in the tractor seat with both speed control pedals in the neutral position disengage the parking brake and momentarily turn the ignition switch to the start position The engine should not crank 2 Engage the parking brake and pull the PTO switch upward to the engaged position Momentarily turn the ignition switch to the start position the engine should not crank 3 Push the PTO switch downward to the disengaged position and move both speed control pedals to the neutral position and disengage the parking brake then lift upward from the operator s seat The engine should stop 4 With both speed control pedals in the neutral position and the parking brake engaged engage the PTO Lift upward from the operator s seat the engine should stop Section 5 OPERATION Driving On Slopes Refer to the slope gauge in the Safe Operation Section to help determine slopes where you may not operate safely WARNING Do not operate on inclines with a slope in excess of 20 degrees a rise of approximately 3 feet every 10 feet The tractor could overturn and cause serious injury 1 Always drive across slopes never up and down 2 Avoid turning downhill if possible Start
15. boots hats etc WARNING Hearing Protection is required for all operator exposure exceeding two 2 hours Carefully practice maneuvering the tractor using the instructions in the following section Driving the Tractor Practice until you are confident that you can safely operate the tractor Driving the Tractor 1 Use protective equipment for eyes hands hearing feet legs head and other areas of the body if needed safety eye glasses gloves earplugs boots hats etc WARNING Hearing Protection is required for all operator exposure exceeding two 2 hours 2 Ensure that the area is free of animals and bystanders especially children 3 Survey the area where the equipment is to be used to make sure it is free of debris sticks stones wires bones and other foreign objects which could cause injury to bystanders damage to the machine or damage to nearby facilities WARNING Avoid sudden starts excessive speed and sudden stops Turning While Driving Rearward To turn the tractor while driving rearward use the steering wheel to turn in the direction you wish to travel 1 To turn to the left while traveling in reverse turn the steering wheel clockwise to the operator s right 2 Toturn to the right while traveling in reverse turn the steering wheel counter clockwise 3 The greater the distance the steering wheel is turned the sharper the tractor will turn 4 To execute a pivot turn m
16. can change the lumbar support from the top portion of the seat to the lower portion and off Rotate the knob to set the support to the desired area Connecting the Battery Cables CALIFORNIA PROPOSITION 65 WARNING Battery posts terminals and related accessories contain lead and lead compounds chemicals known to the State of California to cause cancer and reproductive harm Wash hands after handling CAUTION When attaching battery cables always connect the POSITIVE Red wire to its terminal first followed by the NEGATIVE Black wire For shipping reasons both battery cables on your equipment may have been left disconnected from the terminals at the factory To connect the battery cables proceed as follows 1 Using the lever on the back of the seat frame lift up on the lever and tilt the seat forward NOTE The positive battery terminal is marked Pos 4 The negative battery terminal is marked Neg NOTE If the positive battery cable is already attached skip ahead to step 2 2 Remove the plastic cover if present from the positive battery terminal and attach the red cable to the positive battery terminal with the bolt and hex nut See Fig 3 10 Figure 3 10 Power Implement Lift Brake Pedal Parking Brake Forward Speed Control Pedal Reverse Speed Control Pedal Controls amp Features Roll Over Protection Structure Tachometer Hour Meter
17. daily PTO Switch 1 Sitin the operator s seat With the speed control pedals in the neutral position and the parking brake engaged turn the PTO switch ON and try to start the engine The engine should not start If it does the PTO switch must be replaced See an authorized service dealer 2 If the engine does not start turn the PTO switch OFF and start the engine Now turn the PTO switch ON and the blades should rotate 3 If the blades do not turn the PTO switch must be replaced the seat switch must be replaced or the electric PTO clutch must be repaired See an authorized service dealer Parking Brake Switch Sit in the operator s seat With the speed control pedals in the neutral position and the PTO switch OFF release the parking brake and try to start the engine The engine should not start If it does the parking brake switch must be repositioned or perhaps replaced See an authorized service dealer If the engine does not start engage the parking brake and start the engine 35 Service Battery Removal WARNING Battery posts terminals and related accessories contain lead and lead compounds Wash hands after handling The battery is located on the right rear of the tractor beneath the seat box frame To remove the battery 1 Remove the hold down strap 2 Remove the hex screw and flange lock nut securing the black negative battery lead to the negative battery post marked NEG
18. in severe injury or death All slopes require extra caution If you cannot back up the slope or if you feel uneasy on it do not mow it For your safety use the slope gauge included as part of this manual to measure slopes before operating this machine on a sloped or hilly area If the slope is greater than 20 degrees as shown on the slope gauge do not operate this machine on that area or serious injury could result Mow across slopes not up and down Exercise extreme caution when changing direction on slopes Watch for holes ruts bumps rocks or other hidden objects Uneven terrain could overturn the machine Tall grass can hide obstacles Use slow speed Choose a low enough speed so that you will not have to stop while on the slope Avoid starting or stopping on aslope If the tires are unable to maintain traction disengage the blades and proceed slowly and carefully straight down the slope Do 1 Always wear safety glasses long pants gloves hearing protection and safety shoes when operating or maintaining this unit Do not wear loose fitting clothing and do not operate the machine for more than 2 hours without hearing protection Be aware of the mower and attachment discharge direction and do not point it at anyone Do not operate the mower without the discharge cover or entire grass catcher in its proper place Do not put hands or feet near rotating parts or under the cutting deck Contact with the blade s can am
19. in the OFF position start the engine Now release the parking brake hold down on the back of the operator s seat against spring pressure Release the operator s seat and the engine should stop If the engine does not stop the seat switch must be replaced See an authorized service dealer With the speed control pedals in the neutral position the parking brake engaged and the blade clutch switch in the OFF position sit in the operator s seat and start the engine Turn the PTO switch to the ON position and the blades should start to rotate Raise up slightly off the operator s seat and the blades should stop If the blades do not stop when you dismount from the operator s seat the seat switch must be replaced See an authorized service dealer Electric PTO Clutch This clutch operates when the engine is running the operator is in the operator s seat and the blade clutch switch is turned on This electric clutch is a fairly trouble free device If a problem develops and the blades do not turn first check the 20 amp fuse in the yellow 16 gauge wire between terminal 1 on the ignition switch and the hour meter and then investigate the wiring harness and the connections to the seat switch the blade clutch switch and the electric blade clutch Then check the seat switch the PTO switch and finally the electric blade clutch If the PTO clutch is still not working properly see an authorized service dealer Deck Removal Remov
20. it was purchased as a gift HOW LOCAL LAWS RELATE TO THIS WARRANTY This limited warranty gives you specific legal rights and you may also have other rights that vary in different jurisdictions IMPORTANT To obtain warranty coverage owner must present an original proof of purchase and applicable maintenance records to the servicing dealer Please see the operator s manual for information on required maintenance and service intervals The limited warranty set forth below is given by Cub Cadet LLC with respect to new merchandise purchased or leased and used in the United States and or its territories and possessions and by MTD Products Limited with respect to new merchandise purchased or leased and used in Canada and or its territories and possessions either entity respectively Cub Cadet Cub Cadet warrants this product excluding its Normal Wear Parts Engines Batteries and Attachments as described below against defects in material and workmanship for a period of three 3 years commencing on the date of original retail purchase or lease and will at its option repair or replace free of charge any part found to be defective in materials or workmanship Normal Wear Parts are warranted to be free from defects in material and workmanship for a period of thirty 30 days or one hundred 100 operation hours whichever comes first commencing on the date of original retail purchase or lease Normal wear parts include but are not
21. limited to items such as belts blades blade adapters grass bags rider deck wheels seats and tires Engines are warranted to be free from defects in material and workmanship for a period of two 2 years commencing on the date of original retail purchase or lease Batteries have a one year prorated limited warranty against defects in material and workmanship with 10096 replacement during the first three months After three months the battery replacement credit is based on the months remaining in the twelve 12 month period dating back to the original date of original sale or lease Any replacement battery will be warranted only for the remainder of the original warranty period Attachments Cub Cadet warrants attachments for this product against defects in material and workmanship for a period of one 1 year commencing on the date of the attachment s original purchase or lease Attachments include but are not limited to items such as grass collectors and mulch kits This limited warranty shall only apply if this product has been operated and maintained in accordance with the Operator s Manual furnished with the product and has not been subject to misuse abuse neglect accident improper maintenance alteration vandalism theft fire water or damage because of other peril or natural disaster Damage resulting from the installation or use of any part accessory or attachment not approved by Cub Cadet for use with the produc
22. mower related injuries These operators should evaluate their ability to operate the riding mower safely enough to protect themselves and others from serious injury If situations occur which are not covered in this manual use care and good judgment Contact your customer service representative for assistance Do not operate or start machines if there are fuel or oil leaks or spillage Clean it up Do not stop or park machine over dry leaves grass debris etc that could be combustible Do not operate machines that have been damaged or have not been properly maintained If the machine has been damaged then have it repaired When looking for oil leaks never run your hand over hydraulic hoses lines or fittings Never tighten or adjust hydraulic hoses lines or fittings while the system is under pressure If high pressure oil penetrates the skin the oil must be removed within a few hours by a doctor familiar with this form of injury or gangrene may result Do not check for hydraulic leaks with any part of the body When operating this machine in the forward direction do not allow the speed control pedals to return to the neutral position on their own Always operate them smoothly and avoid any sudden movements of the pedals when starting or stopping 26 27 28 29 30 31 32 33 34 35 Slope Operation Slopes are a major factor related to loss of control and tip over accidents which can result
23. side of the traction unit The speed control pedals must be in the neutral position to start the tractor engine Pushing the forward pedal causes the mower to move forward Pushing the reverse pedal causes the mower to move backward Consequently these pedals control all of the fore and aft movements of the tractor Driving utilizing these control pedals is quite different from conventional tractors and will take some practice to master Refer to the Operation section for instructions on using the speed control pedals Ignition Switch The ignition switch is located on the RH console to the right of the operator s seat The ignition switch has three positions as follows OFF amp sr 787 OFF The engine and electrical system is turned off RUN The tractor electrical system is energized START The starter motor will turn over the engine Release the key immediately when the engine starts NOTE To prevent accidental starting and or battery discharge remove the key from the ignition switch when the tractor is not in use PTO Power Take Off Switch The PTO switch is located on the RH console to the right of the operator s seat next to the ignition switch i 9 QU PE o l OFF ON The PTO switch operates the electric PTO clutch mounted on the bottom of the engine crankshaft Pull the switch knob upward to engage the PTO clutch or push the knob downward to disengage the clutch The PTO switch m
24. support via our web site or with your local Cub Cadet dealer Customer Support If you have difficulty assembling this product or have any questions regarding the controls operation or maintenance of this machine you can seek help from the experts Choose from the options below 0 Visit us on the web at www cubcadet com 0 Locate your nearest Cub Cadet Dealer at 877 282 8684 0 Write us at Cub Cadet LLC PO Box 361131 Cleveland OH 44136 0019 2 Important Safe Operation Practices WARNING This symbol points out important safety instructions which if not followed could endanger the personal safety and or property of yourself and others Read and follow all instructions in this manual before attempting to operate this machine Failure to comply with these instructions may result in personal injury When you see this symbol HEED ITS WARNING CALIFORNIA PROPOSITION 65 WARNING Engine Exhaust some of its constituents and certain vehicle components contain or emit chemicals known to State of California to cause cancer and birth defects or other reproductive harm WARNING Battery posts terminals and related accessories contain lead and lead compounds chemicals known to the State of California to cause cancer and reproductive harm Wash hands after handling WARNING This machine is equipped with an internal combustion engine and should not be used on or near any unimproved forest covered brush covered or grass c
25. the machine before attempting to assemble and operate Description READ THE OPERATOR S MANUAL S Read understand and follow all instructions in the manual s before attempting to assemble and operate WARNING ROTATING BLADES Do not put hands or feet near rotating parts or under the cutting deck Contact with the blade s can amputate hands and feet WARNING THROWN OBJECTS This machine may pick up and throw and objects which can cause serious personal injury WARNING THROWN OBJECTS This machine may pick up and throw and objects which can cause serious personal injury BYSTANDERS Keep bystanders helpers children and pets at least 75 feet from the machine while it is in operation WARNING SLOPE OPERATION Do not operate this machine on a slope greater than 20 degrees DANGER ROTATING BLADES To reduce the risk of injury keep hands and feet away Do not operate unless discharge cover or grass catcher is in its proper place If damaged replace immediately WARNING Your Responsibility Restrict the use of this power machine to persons who read understand and follow the warnings and instructions in this manual and on the machine SAVE THESE INSTRUCTIONS SECTION 2 IMPORTANT SAFE OPERATION PRACTICES 9 SECTION 2 SAFE OPERATION PRACTICES lt q Sight and hold this level with a vertical tree ybi dub CI c b e b b b b QD ACD Use this page as a guide to determine slopes wher
26. the mower deck to the desired height setting using the power implement lift 5 Slowly push the forward speed control pedal forward to move the tractor forward and keep the tractor headed directly toward the alignment point NOTE The speed of the tractor will affect the quality of the mower cut Mowing at full speed will adversely affect the cut quality Control the ground speed with the speed control pedals 6 When approaching the other end of the strip slow down or stop before turning A U turn is recommended unless a pivot or zero turn is required Mower Cutting 5 The blades normally factory installed on a mower afford the best grass cutting performance on the majority of grasses and mowing conditions however there will be occasions whereby the grass type stage of grass growth soil conditions and weather conditions will require different cutting blade types Since the mower decks are designed so that over lap of the cutting blades generally exceed 1 5 there is no need for orientation of one cutting blade to an adjacent blade I E the blades do not need to be timed nor synchronized Hi lift These are generally the best cutting blades for most grasses and mowing conditions These blades will provide extra lift for the thinner leaf grasses will handle lush grasses and will provide maximum grass and debris discharge These blades are generally required for material collection systems More ho
27. to the most comfortable position that allows you to operate the controls See seat adjustment in the Assembly amp Set Up section Swing the steering column inward and lock with the adjustable ratchet handle Adjust the steering wheel tilt with the adjustable ratchet handle Release the parking brake Move the throttle control lever forward to the full throttle position NOTE Although the tractor s engine is designed to run at full throttle when performing a practice session the tractor must be operated at less than full throttle This only applies to practice WARNING Always maintain a firm grip on the steering wheel To drive the tractor firmly grasp the steering wheel with your right and left hands and continue with Driving the Tractor Forward 9o so Driving the Tractor Forward WARNING Keep all movement of the speed control pedals slow and smooth Abrupt movement of the pedals can affect the stability of the tractor and could cause the tractor to flip over which may result in serious injury or death to the operator Slowly push the forward speed control pedal forward The tractor will start to move forward See Fig 5 1 m Forward Speed Control Pedal Figure 5 1 As the forward speed control pedal is pushed farther forward the speed of the tractor will increase To slow the tractor slowly release the forward speed control pedal to attain the desired speed or allow to pedal to return the ne
28. 2 multi purpose grease Shell Albida EP2 is recommended Shell Albida EP 2 is a red colored multi purpose grease designed for heavy duty bearing applications It has high base oil viscosity for mechanical stability has been formulated for high load low speed applications and has excellent lubrication and corrosion protection SECTION 6 MaiNTENANCE amp ADJUSTMENTS 26 5 After draining the oil wipe any residual oil from the oil drain hose Thread the square head plug into the drain hose fitting and fully tighten the plug 6 Refill the engine with new oil Refer to the Kawasaki Owner s Manual for information regarding the volume and weight of engine oil Air Cleaner Service the pre cleaner and cartridge air cleaner element as instructed in the Kawasaki Owner s Manual Spark Plug The spark plugs should be cleaned and the gap reset once a season Refer to the Kawasaki Owner s Manual for correct plug type and gap specifications Hydraulic Oil WARNING Never overfill the hydraulic units Damage can occur if the oil level is not within the proper operating range NOTE When adding hydraulic oil do so in small quantities and recheck the oil level before adding more It is important that you do not overfill the reservoir Adding Hydraulic Oil use SAE15W40 1 Place the tractor on a level surface and engage the parking brake 2 Stopthe engine and remove the key from the ignition switch Raise the seat forward to exp
29. Fuel Shut Off Valve The fuel shut off valve is located on top of the fuel tank s When turned in a clockwise direction until it stops it will shut off the flow of fuel to the engine When turned in a counterclockwise direction it will open and allow fuel to flow to the engine See Fig 4 2 CLOSE OPEN Figure 4 2 NOTE Close this valve if you are not going to run the mower for a period of 30 minutes or more to prevent flooding the engine Fuel Tank Cap The fuel tank caps are located on top of the fuel tanks Turn the cap counter clockwise to remove Turn the cap clockwise to tighten Always re install the fuel cap tightly onto the fuel tank after removing WARNING Never fill the fuel tank when the engine is running If the engine is hot from recently running allow to cool for several minutes before refueling Highly flammable gasoline could splash onto the engine and cause a fire Transmission Bypass Valves Not Shown The transmission bypass valves one for each the RH and LH transmission are located just in front of the engine and just behind the seat When engaged the two valves open a bypass within the hydrostatic transmissions which allows the tractor to be pushed short distances by hand Refer to the Maintenance amp Adjustments section for instructions on using the bypass feature CAUTION Never tow your tractor Towing the tractor with the rear wheels on the ground may cause severe damage to the tracti
30. IA EMISSION CONTROL WARRANTY STATEMENT YOUR WARRANTY RIGHTS AND OBLIGATIONS MTD Consumer Group Inc the United States Environmental Protection Agency EPA and for those products certified for sale in the state of California the California Air Resources Board CARB are pleased to explain the emission evaporative and or exhaust control system ECS warranty on your outdoor 2006 and later small off road spark ignited engine and equipment outdoor equipment engine In California new outdoor equipment engines must be designed built and equipped to meet the State s stringent anti smog standards in other states 1997 and later model year equipment must be designed built and equipped to meet the U S EPA small off road spark ignition engine regulations MTD Consumer Group Inc must warrant the ECS on your outdoor equipment engine for the period of time listed below provided there has been no abuse neglect or improper maintenance of outdoor equipment engine Your ECS may include parts such as the carburetor fuel injection system the ignition system catalytic converter fuel tanks fuel lines fuel caps valves canisters filters vapor hoses clamps connectors and other associated emission related components Where a warrantable condition exists MTD Consumer Group Inc will repair your outdoor equipment engine at no cost to you including diagnosis parts and labor MANUFACTURER S WARRANTY COVERAGE This emission control system is warranted
31. Move the cable away from the negative battery post 3 Remove the hex screw and flange lock nut securing the red positive battery lead to the positive battery post marked POS 4 Carefully lift the battery out of the tractor Install the battery by repeating the above steps in the reverse order WARNING Always connect the positive lead to the battery before connecting the negative lead This will prevent sparking or possible injury from an electrical short caused by contacting the tractor body with tools being used to connect the cables Charging the Battery Test and if necessary recharge the battery after the tractor has been stored for a period of time A voltmeter or load tester should read 12 6 volts DC or higher across the battery terminals See Fig 7 1 State of Charge 10096 Voltmeter Reading 12 7 Charging Time Full Charge 12 2 12 0 180 Min 280 Min Figure 7 1 Charge the battery with a 12 volt battery charger at a MAXIMUM rate of 10 amps NOTE There is a certain amount of spring tension due to the weight of the deck When removing the lift linkage from the deck the tension of the springs will go from the deck to the deck lift pedal Not capturing the deck lift pedal while removing the lift linkage from the deck will cause it to snap back 4 Detach the mower drive belt Remove the six linch pins from the right and left side of the mower and from the front of the mower 6
32. Vacuum temperature position time sensitive valves and switches Connectors and assemblies 6 Evaporative Control e Fuel hose Fuel hose clamps e Tethered fuel cap Carbon canister Vapor lines CUB CADET LLC MANUFACTURER S LIMITED WARRANTY FOR TANK ZERO TURN COMMERCIAL RIDING MOWER In the U S A Check your Yellow Pages or contact Cub Cadet LLC at P O Box 361131 Cleveland Ohio 44136 0019 call 1 877 282 8684 or log on to our website at www cubcadet com In Canada Contact MTD Products Limited Kitchener ON N2G 4 11 call 1 800 668 1238 or log on to our website at www mtdcanada com Without limiting the foregoing this limited warranty does not provide coverage in the following cases a Routine maintenance items such as lubricants filters blade sharpening tune ups brake adjustments clutch adjustments deck adjustments and normal deterioration of the exterior finish due to use or exposure b Service completed by someone other than an authorized service dealer c Cub Cadet does not extend any warranty for products sold or exported outside of the United States and or Canada and their respective possessions and territories except those sold through Cub Cadet s authorized channels of export distribution d Replacement parts and or accessories that are not genuine Cub Cadet parts e Transportation charges and service calls There are no implied warranties including without limitation any implied
33. aintenance amp Adjustments 6 Maintenance Schedule Before Every Every Every Every After Each use 25 Hours 50Hours 100Hours 500Hours Mowing Check Engine Oil Gasoline Level Check Hydraulic hoses for leaks Yearly Check Tires amp Tire Pressure Check Blades and Blade Bolt Tightness Check Deck Mower and Hydro Drive Belts iv i Check Safety Switches for proper Operation Y Check Engine Intake Screen Cover Clean Mower m Lubricate Wear Points See Chart Clean and Re oil Air Filter s Foam Precleaner Grease three Spindle Bearings EN Replace Air Filter Element 4 Change Engine Oilt and Replace Oil Filter EE Check Battery s Electrolyte Level Clean Engine Cooling Fins 8 External Surfaces EN Lubricate all grease fittings See Chart 4 Check Spark Plug Condition 8 Gap Check air gap PTO clutch 4 Change Hydrostatic fluid amp filter in transaxles t t After first 5 hours change engine oil amp filter After first 50 hours change hydrostatic fluid and filter in transaxles Change oil every 25 hours under heavy duty operation Perform more frequently under dusty conditions 24 25 OIL CHART Apply a few drops of SAE engine oil grease or use a spray lubricant Apply the oil to both sides of pivot points Wipe off any excess Start engine and operate mower briefly to insure that oil spreads evenly ow wg Grass Collection System Lid Hinge
34. at the bottom of a slope and work upward Always slow down before turning 3 Use extra care and go slowly when turning downhill Operating The PTO Operate the PTO clutch as follows 1 Move the throttle control lever to approximately the mid throttle position 2 Pull the PTO switch upward to the ENGAGED position 3 Advance the throttle lever to the operating speed full engine speed 4 The operator must remain in the tractor seat at all times If the operator should leave the seat without turning off the power take off switch the tractor s engine will shut off Using the Mower Deck WARNING Make certain the area to be mowed is free of debris sticks stones wire or other objects that can be thrown by the rotating blades NOTE Do not engage the mower deck when lowered in grass Premature wear and possible failure of the V belt and PTO clutch will result Fully raise the deck or move to a non grassy area before engaging the mower deck 1 Mow across slopes not up and down If mowing a slope start at bottom and work upward to ensure turns are made uphill 2 Onthefirst pass pick a point on the opposite side of the area to be mowed 3 Engagethe PTO clutch using the PTO switch and move the throttle control to the fast position 4 Remove the clevis pin and hitch pin raise the deck to the highest transport position and place the clevis pin in the desired position and secure with the hitch pin Lower
35. b freezing temperatures Store in a cool dry location where temperatures are above freezing Lubricate all lubrication points Inspect the hydraulic hoses lines and fittings Replace as necessary Jack the mower up and store it on blocks to take the weight off of the tires SeEcTION 6 MAINTENANCE amp ADJUSTMENTS 31 10 Battery Storage 1 When storing the tractor for extended periods disconnect the negative battery cable It is not necessary to remove the battery 2 All batteries discharge during storage Keep the exterior of the battery clean especially the top A dirty battery will discharge more rapidly 3 The battery must be stored with a full charge A discharged battery can freeze sooner than a charged battery A fully charged battery will store longer in cold temperatures than hot Refer to chart below Specific Gravity Freezing Temp F 1 265 7 4 Recharge battery when ever the specific gravity value is less than 1 225 Tractor Storage If your tractor is not going to be operated for an extended period of time thirty days to approximately six months the tractor should be prepared for storage Store the tractor in a dry and protected location If stored outside cover the tractor including the tires to protect it from the elements The procedures outlined below should be performed whenever the tractor is placed in storage 1 Change the engine oil and filter following the instructions p
36. cation EM and Three Way Catalyst TWC if so equipped SECTION 2 IMPORTANT SAFE OPERATION PRACTICES If the fuel container spout will not fit inside the fuel tank opening use a funnel When filling the fuel tank stop when the fuel reaches one inch from the top The space is necessary for tank expansion DO NOT OVERFILL Wipe up any spilled fuel 10 11 12 General Service Never run an engine indoors or in a poorly ventilated area Engine exhaust contains carbon monoxide an odorless and deadly gas Before cleaning repairing or inspecting make certain the blade s and all moving parts have stopped Disconnect the spark plug wires and remove the key from the ignition to prevent unintended starting Periodically check to make sure the blades come to complete stop within approximately 5 five seconds after operating the blade disengagement control If the blades do not stop within the this time frame your machine should be serviced Regularly check the safety interlock system for proper function as described later in this manual If the safety interlock system does not function properly have your machine serviced Check the blade s and engine mounting bolts at frequent intervals for proper tightness Also visually inspect blade s for damage e g excessive wear bent cracked Replace the blade s with the original equipment manufacturer s O E M blade s only listed in this manual Use of parts
37. ch to OFF and remove the key from the switch WARNING Do not leave the seat of the tractor without disengaging the PTO moving speed control pedals to the neutral position and engaging the parking brake If leaving the tractor unattended turn the ignition key off and remove key Turning the Tractor While Driving Forward WARNING When reversing the direction of travel we recommend performing gradual U turns where possible Sharper turns increase the possibility of turf defacement and could affect control of the tractor ALWAYS slow the tractor before making sharp turns To turn the tractor while driving forward use the steering wheel to turn in the direction you wish to travel 1 To turn to the left turn the steering wheel counter clockwise to the operator s left 2 To turn to the right turn the steering wheel clockwise to the operator s right 3 The greater the distance the steering wheel is turned the sharper the tractor will turn 4 execute a pivot turn move the steering wheel so that the inside wheel is angled at approximately 88 degrees and the turn side tire will not rotate NOTE Making a pivot turn on grass will greatly increase the potential for defacement of the turf as well as potential damages to the traction surface and the tire Driving the Tractor In Reverse WARNING Always look behind and down on both sides of the tractor before backing up Always look behind whil
38. d by an adult 1 Hydraulic Devices and Systems Hydraulic fluid escaping under pressure may have sufficient force to penetrate skin and to cause serious injury If foreign fluid is injected into the skin it must be surgically removed within a few hours by a doctor familiar with this form of injury or gangrene may result WARNING Keep body and hands away from pinholes or nozzles that could eject hydraulic fluid under high pressure Use paper or cardboard not hands to search for leaks Safely relieve all pressure in the system before performing any work on the system and make sure that The ignition switch is OFF The key is removed The engine spark plug wire s removed All connections to the negative terminal of the battery are removed The park brake is set All by pass valves if so equipped are open Hydraulic controls are actuated to release pressure on pumps cylinders etc If float positions are available they should be used After the above operations are completed it should be safe to begin disconnecting the lines or components It is still a good idea to cover the connection with a cloth shield and then gently loosen connections WARNING Make sure all hydraulic fluid connections are tight and all hydraulic hoses and lines are in good condition before applying pressure to the system Service Related to Fuel 1 Fuelis highly flammable and its vapors can explode if ignited Please resp
39. e not designed to support the weight of the cutting deck The mower deck cutting height can be set using the tractor s power implement lift The deck heights range from 1 to 4 The deck gauge wheel position should be approximately to above the ground when the deck is set in the desired height setting Using the power implement lift set the deck in the desired height setting then check the gauge wheel distance from the ground below If necessary adjust as follows 1 Visually check the distance between the front gauge wheels and the ground If the gauge wheels are near or touching the ground they should be raised If more than Y above the ground they should be lowered Removing Installing the Inner Baffle The inner flow control baffle can be removed depending on the mowing conditions The baffle controls discharge and can be removed for high volume grasses and installed for precision cutting 1 Remove the carriage bolts and flange lock nuts that secure the baffle to the deck to mow high volume grasses See Fig 6 10 Figure 6 10 2 Re install the inner baffle for precision cutting and make sure the baffle is properly secured Adjusting the Front Skirt The front skirt can be raised or lowered depending on the mowing conditions The skirt has three settings low medium and high See the table on page 23 in the Operation section for more information Raise the skirt to cut higher volumes of grass and lower
40. e repaired or replaced by MTD Consumer Group Inc according to subsection 4 below Any such part repaired or replaced under warranty will be warranted for the remainder of the period prior to the first scheduled replacement point for the part 4 Repair or replacement of any warranted part under the warranty provisions herein must be performed at a warranty station at no charge to the owner 5 Notwithstanding the provisions herein warranty services or repairs will be provided at all of our distribution centers that are franchised to service the subject engines or equipment 6 The outdoor equipment engine owner will not be charged for diagnostic labor that is directly associated with diagnosis of a defective emission related war ranted part provided that such diagnostic work is performed at a warranty station 7 MTD Consumer Group Inc is liable for damages to other engine or equipment components proximately caused by a failure under warranty of any warranted part 8 Throughout the off road engine and equipment warranty period stated above MTD Consumer Group Inc will maintain a supply of warranted parts sufficient to meet the expected demand for such parts 9 Any replacement part may be used in the performance of any warranty maintenance or repairs and must be provided without charge to the owner Such use will not reduce the warranty obligations of MTD Consumer Group Inc 10 Add on or modified parts that are not exempted by the Air Resou
41. e sides over the tires and under the fuel tanks 3 Three holes are provided on each side Use the upper hole and one of the other two remaining holes that is easily accessible Install the flange lock nuts but do not tighten See Fig 3 2 Remove the upper crating material from the shipping pallet and cut any bands or tie straps securing the tractor to the pallet Use the lift handle to raise the deck to its highest position Engage the transmission bypass valves on each side of the tractor then carefully roll the tractor off the shipping pallet The transmission bypass valves one for each the RH and LH transmission are located just in front of the engine Disengage the bypass valves See Fig 3 1 Left Side Pump Figure 3 1 NOTE When closing dump valves finger tighten and snug with wrench only Valve seat could be damaged if overtightened Remove the deck wash system nozzle adapter from the manual bag and store for future use Cut the wire tie holding the chute deflector up and discard any packing material 10 8 Move the upper ROPS section to the upright position and insert the locking pins with their retainer hairpin clips See Fig 3 5 Hairpin Clips Locking Pin Figure 3 5 Position Steering Wheel The steering wheel of the tractor has been left off for shipping purposes Using the hardware found in the manual bag the steering wheel must be secured to operate the tractor To install the steering wh
42. e the mower deck from the tractor as follows 1 Lowerthe deckto the ground Capture the deck lift by placing the clevis pin behind the lowest position 2 Apply the parking brake Remove ignition key and both spark plug caps 3 Removetension off the PTO belt by moving the belt tensioning rod See Fig 7 2 Idler Arm Lever Figure 7 2 SECTION 7 SERVICE Use a 1 socket wrench on the pulley side of the spindle bolt See Fig 7 5 Hex Screw Flange Lock Nut gt 7 Figure 7 5 Remove the hex nut at the blade using a 1 4 wrench Remove the blade To replace the blade reverse the above process and tighten nut to 100 120 Ib ft NOTE Add a small amount of multi purpose grease to the bolt threads to avoid corrosion and galvenic action WARNING Never mow with dull blades Blades that are bent should be replaced The cutting blades are sharp and can cause severe injury Wrap the cutting surface of the blade with a rag to avoid injury Sharpening the Blades Set the parking brake Clean any debris from the blades Keep blades sharp and free of build up at all times Sharpen blades evenly at the original 30 angle to maintain balanced cutting blades Do not sharpen the underside of the blades Use a electric blade sharpener a conventional electric grinder or a hand file to sharpen the blades Replace any blade with severe nicks or dents that cannot be rem
43. e traveling in the reverse direction 1 Slowly push the reverse speed control pedal forward The tractor will start to move in the reverse direction See Fig 5 2 a Reverse Speed a Control Pedal Figure 5 2 2 As the reverse speed control pedal is pushed farther forward the speed of the tractor will increase 3 Toslow the tractor release the reverse speed control pedal to attain the desired speed or allow the pedal to return to the neutral position to stop the tractor SEcrTION 5 OPERATION 20 21 7 Align the mower with an edge of the mowed strip and overlap approximately 3 8 Directthe tractor on each subsequent strip to align with a previously cut strip 9 prevent rutting or grooving of the turf if possible change the direction that the strips are mowed by approximately 45 for the next and each subsequent mowing WARNING Be careful when crossing gravel paths or driveways Disengage the PTO and raise the deck to the highest position before crossing NOTE When stopping the tractor for any reason while on a grass surface always Make sure the speed control pedals are in neutral Engage the parking brake Shut engine off and remove the key Doing so will minimize the possibility of having your lawn browned by hot exhaust from your tractor s running engine Checking the Safety Interlock Circuits Periodically check the safety interlock circuits to ensure they
44. e you may not operate safely WARNING Do not operate your TANK S Zero Turn tractor on such slopes Do not mow on inclines with a slope in excess of 20 degrees a rise of approximately 3 feet every 10 feet A riding mower could overturn and cause serious injury OPERATE TANK S zero turn tractors across the face of slopes rather than up and down Begin with the first pass across the bottom of the slope and turn uphill at the end of each pass whenever possible Assembly amp Set Up Contents of Crate One Zero Turn Tractor One Zero Turn Tractor Operator s One Deck Wash Hose Coupler Manual One Engine Operator s Manual Tractor Preparation Install Roll Over Protective System ROPS The Roll Over Protective System ROPS has not been installed on your unit for shipping purposes Using the hardware found in the Roll Over Protective System container install it on your unit as follows 1 Insert each of the lower section ROPS tubular posts into the brackets welded to the unit main frame See Fig 3 2 ROPS Posts Figure 3 2 NOTE The ROPS pivot holes should be positioned toward the rear of the unit See Fig 3 2 2 Insert the carriage bolts 2 13 x 3 25 one per side from the front toward the rear See Fig 3 2 Alternately from the rear toward the front if access is restricted NOTE The mounting hardware is accessible from the rear of the machine with the use of extensions Also access can be gained by reaching in from th
45. ect it 2 Do not smoke or permit others to smoke while handling fuel 3 Do not check fuel level or re fuel near an ignition source such as a furnace or water heater or open flame 4 Always use approved containers for fuel and fill slowly to decrease the chance of static electricity buildup and spillage 5 Storefuel in well ventilated and unoccupied buildings away from sparks and flames 6 When dispensing fuel into approved containers place the container on the ground when refueling to avoid a possibel static electricity ignition of fuel vapors 7 Do not fill containers while it is inside a vehicle trunk bed of a pickup or floor of the trailer 8 Always shut off the engine and permit it to cool before removing the fuel tank cap 9 Always fill the fuel tank outdoors b Damagedin such manner that their structural integrity has been compromised c Notin their fully upright and locked position Seat belts are attached to the movable portion of the seat when suspension seats are utilized and therefore the seat mounting base must be secured to its pivot means and the pivot means latched to the frame of the machine Seat belts are attached to the seat or the frame of the machine when non suspension standard seats are provided however if a suspension kit is added to a seat the seat belt must be attached to the movable portion of the seat or suspension mechanism the seat mounting base must be secured to it
46. ed Spark plug wire s disconnected Throttle control lever not in correct starting position Choke not activated Fuel tank empty or stale fuel Blocked fuel line Faulty spark plug s Engine flooded Tractor running with CHOKE activated Spark plug wire s loose Blocked fuel line or stale fuel Vent in gas cap plugged Water or dirt in fuel system Dirty air cleaner Engine oil level low Air flow restricted Troubleshooting A W N g Problem Engine fails to start Engine runs erratic Engine overheats Remove spark plug s and reset the gap Replace spark plug s Set plug gap Replace air filter Tighten blade and spindle Replace blade Perform side to side deck adjustment Sharpen or replace blade Check tire pressure in all four tires Place throttle in FAST rabbit position Do not mulch when grass is wet Mow once ata high cutting height then mow again at desired height or make a narrower cutting swath Sharpen or replace blade Spark plug s gap too close Spark plug s fouled faulty or gap too wide Problem Engine hesitates at high RPM Engine Idles rough Dirty air cleaner Cutting blade loose or unbalanced Excessive vibration Damaged or bent cutting blade Deck not leveled properly Uneven cut Dull blade Uneven tire pressure Engine speed too low
47. eel for operation proceed as follows 1 Slide steering wheel over the steering shaft See Fig 3 6 Steering Shaft Steering Wheel Steering Wheel Cover Washer Hex Nut Figure 3 6 2 Slide washer over steering shaft and secure using hex nut 3 Snapsteering wheel cover onto steering wheel Section 2 AssEMBLy amp Set Up 11 4 Install the upper ROPS section onto the lower ROPS posts Install the 15 13 x 3 25 HHCS bolts nuts and washers See Fig 3 3 Lower ROPS Posts Figure 3 3 5 Tighten Upper ROPS section bolts after both RH 8 LH hardware is installed 6 Tighten the frame mounting hardware to 80 90 lb ft torque See Fig 3 2 NOTE Make sure tubular upright posts are absolutely tight within welded bracket 7 Insert rubber plugs into each side of the upper ROPS See Fig 3 4 Figure 3 4 Proper steering column and seat adjustment will result in the following to adjust the seat see Suspension Seat below In the neutral position with hands on the steering wheel Operator s upper arms should be relaxed and approximately vertical Operator s forearms should be approximately horizontal Operator s back should stay in contact with the seat back Steering column should not contact operator s legs Check the results of any adjustments to the conditions described above Repeat any adjustment procedures as required until all conditions are met Suspension Seat
48. epaired or the tire will have to be replaced Lubrication Using a pressure lubricating gun lubricate all grease fittings and points as noted in the Lubrication Chart Lubricate all other pivot points with a quality lubricating oil as noted in the Oil Chart SECTION 6 MAINTENANCE amp ADJUSTMENTS Battery Maintenance The battery is filled with battery acid and then sealed at the factory However every 50 operating hours remove the fill caps and check the level of the liquid electrolyte in the battery If the level in any of the six cells has dropped below the bottom of the split ring inside the fill hole refill the cell with distilled water Spray the terminals and exposed wire with a battery terminal sealer or coat the terminals with a thin coat of grease or petroleum jelly to protect against corrosion Always keep the battery cables and terminals clean and free of corrosion Avoid tipping Even a sealed battery will leak electrolyte when tipped WARNING Batteries contain sulfuric acid and may emit explosive gases Use extreme caution when handling batteries Keep batteries out of the reach of children Tire Maintenance Check the tire air pressure before each use Inflation pressure of the rear tires is important for stability while the mower is in operation If the tire diameter is not equal between the two tires the mower will pull to one side Keep the tires inflated to the recommended pressures
49. er waiting If after a few attempts the engine fails to start do not keep trying to start it with the choke closed as this will cause flooding and make starting more difficult 8 Once the engine starts push the choke on halfway and as the engine warms push the choke off all the way Cold Weather Starting When starting the engine at temperatures near or below freezing ensure the correct viscosity motor oil is used in the engine and the battery is fully charged Start the engine as follows 1 Besurethe battery is in good condition A warm battery has much more starting capacity than a cold battery 2 Use fresh winter grade fuel Winter grade gasoline has higher volatility to improve starting Do not use gasoline left over from summer 3 Follow the previous instruction for Starting the Engine Using Jumper Cables To Start Engine WARNING Batteries contain sulfuric acid and produce explosive gasses Make certain the area is well ventilated wear gloves and eye protection and avoid sparks or flames near the battery If the battery charge is not sufficient to crank the engine recharge the battery If a battery charger is unavailable and the tractor must be started the aid of a booster battery will be necessary Connect the booster battery as follows 1 Connectthe end of one cable to the disabled tractor battery s positive terminal then connect the other end of that cable to the booster battery s positive terminal 2
50. eveling adjustments See the tire side wall for proper inflation pressures Side to Side Leveling 1 Parkthe mower on a flat paved surface engage the parking brake shut off the engine remove the key from the ignition switch disconnect the spark plug wires and using the power implement lift position the mowing deck into the 4 height of cut position The 4 height of cut position is recommended in order for one to see and obtain a measurement Any height of cut position is acceptable as long as a proper measurement can be taken 2 Loosenthe inner jam nuts at the rear left and right of the horizontal threaded rods See Fig 6 7 Horizontal Inner 2 Measure blade to ground height at the front tip of the Threaded Rod Jam Nut right blade To obtain an accurate measure align blades in parallel with mower centerline i e front to back 3 Measure blade to ground height at the front tip of the left blade Be sure to measure at the blade tip with the blades arranged in proper position 32 SECTION 6 MAINTENANCE amp ADJUSTMENTS Figure 6 7 2 Remove the lock nut securing one of the outer front gauge wheel shoulder screws to the deck Remove the gauge wheel and shoulder screw Refer to Fig 6 8 Washer Carriage Bolt Figure 6 8 3 Insertthe shoulder screw into the one of three index holes in the front gauge wheel bracket and spacer that will give the gauge wheel a to clearance with the ground 4
51. for two years If any emission related part on your outdoor equipment engine is defective the part will be repaired or replaced by MTD CONSUMER GROUP INC OWNER S WARRANTY RESPONSIBILITIES As the outdoor equipment engine owner you are responsible for performance of the required maintenance listed in your owner s manual MTD Consumer Group Inc recommends that you retain all receipts covering maintenance on your outdoor equipment engine but MTD Consumer Group Inc cannot deny warranty solely for the lack of receipts As the outdoor equipment engine owner you should however be aware that MTD Consumer Group Inc may deny you warranty coverage if your outdoor equipment engine or a part has failed due to abuse neglect or improper maintenance or unapproved modifications You are responsible for presenting your outdoor equipment engine to MTD Consumer Group Inc s distribution center or service center as soon as the problem exists The warranty repairs should be completed in a reasonable amount of time not to exceed 30 days If you have a question regarding your warranty coverage you should contact the MTD Consumer Group Inc Service Department at 1 800 800 7310 or via email at http support mtdproducts com GENERAL EMISSIONS WARRANTY COVERAGE MTD Consumer Group Inc warrants to the ultimate purchaser and each subsequent purchaser that the outdoor equipment engine is Designed built and equipped so as to conform with all applicable regulations and
52. free from defects in materials and workmanship that cause the failure of a warranted part to be identical in all material respects to that part as described in MTD Consumer Group Inc s application for certification The warranty period begins on the date the outdoor equipment engine is delivered to an ultimate purchaser or first placed into service The warranty period is two years Subject to certain conditions and exclusions as stated below the warranty on emission related parts is as follows 1 Any warranted part that is not scheduled for replacement as required maintenance in the written instructions supplied is warranted for the warranty period stated above If the part fails during the period of warranty coverage the part will be repaired or replaced by MTD Consumer Group Inc according to subsection 4 below Any such part repaired or replaced under warranty will be warranted for the remainder of the period 2 Any warranted part that is scheduled only for regular inspection in the written instructions supplied is warranted for the warranty period stated above Any such part repaired or replaced under warranty will be warranted for the remaining warranty period 3 Any warranted part that is scheduled for replacement as required maintenance in the written instructions supplied is warranted for the period of time before the first scheduled replacement date for that part If the part fails before the first scheduled replacement the part will b
53. ght tends to push the tractor and may cause you to loose control e g tractor may speed up braking and steering ability are reduced attachment may jack knife and cause tractor to overturn 1 Children Tragic accidents can occur if the operator is not alert to the presence of children under 16 years of age Children are often attracted to the machine and the mowing activity They do not understand the dangers Never assume that children will remain where you last saw them a Keep children out of the mowing area and in watchful care of a responsible adult other than the operator b Bealert and turn machine off if a child enters the area C Toavoid back over accidents always look behind and down for small children d Never carry children even with the blade s shut off They may fall off and be seriously injured or interfere with safe machine operation e Useextreme care when approaching blind corners doorways shrubs trees or other objects that may block your vision of a child who may run into the path of the machine f Keep children away from hot or running engines They can suffer burns from a hot muffler g Remove key when machine is unattended to prevent unauthorized operation Never allow children under 16 years of age to operate this machine Children 16 and over should read and understand the instructions and safe operation practices in this manual and on the machine and should be trained and supervise
54. heir fully upright and locked configurations DANGER Damaged ROPS and OPDs must be replaced prior to operator use Seat belts shall be used and shall be properly fastened about the operator s waist at all times except when the ROPS or OPDs are a Not properly installed and or not properly secured onto the machine SECTION 2 IMPORTANT SAFE OPERATION PRACTICES 1 Follow the manufacturer s recommendations for wheel weights or counterweights to improve stability Use extra care with grass catchers or other attachments These can change the stability of the machine Keep all movement on the slopes slow and gradual Do not make sudden changes in speed or direction Rapid acceleration or deceleration could cause the front of the machine to lift and rapidly flip over backwards which could cause serious injury Do Not Do not turn on slopes unless necessary then turn slowly uphill and use extra care while turning Do not mow near drop offs ditches or embankments The mower could suddenly turn over if a wheel is over the edge of a cliff ditch or if an edge caves in Do not try to stabilize the machine by putting your foot on the ground Do not use a grass catcher on slopes steeper than 15 degrees Do not mow on wet grass Reduced traction could cause sliding Do not tow heavy pull behind attachments e g loaded dump cart lawn roller etc on slopes greater than 5 degrees When going down hill the extra wei
55. ight of the operator s seat When set in a given position a uniform engine speed will be maintained The trottle control moves between the fast and slow positions Push the throttle control handle forward to increase the engine speed The tractor is designed to operate with the throttle control in the fast position full throttle when the tractor is being driven and the mower deck is engaged Pull the throttle control handle rearward to decrease the engine speed Choke Lever O The Choke lever is located on the right side of the mower next to the operator s seat The Choke is operated manually when the lever is moved forward past the detent Having the Choke in the ON position helps the engine to start during initial start up During normal operation the Choke should be OFF 0 O BRAKE Parking Brake The parking brake is located on the left side of the tractor and to the left side of the brake pedal Push the parking brake and brake pedal down at the same time until it latches to engage the parking brake Push the pedal downward and release to disengage the parking brake NOTE If the speed control pedals are not in the neutral position when engaging the parking brake the engine will stop The parking brake must be placed in the engaged position when starting the tractor engine Section 4 Controis amp FEATURES Speed Control Pedals The speed control pedals are located on the right
56. ing fill the fuel tank with clean fresh gasoline 5 Check the level of the engine oil in the crankcase and the hydraulic reservoir tank 6 Startthe engine and allow to idle for a few minutes to ensure engine is operating properly 7 Drive the tractor without a load to make certain all the tractor systems are functioning properly Upper Jam Nut Adjustments Adjusting the Seat Eye Bolt Lower Jam Nut Refer to the Assembly amp Set Up section for instructions on adjusting the seat Adjusting the Steering Wheel Refer to the Assembly amp Set Up section for instructions on adjusting the steering wheel Figure 6 6 5 Once the proper adjustment is made re tighten the lower Leveling the Mower Deck jam nut When correctly adjusted the mower deck should be level side to side and the front of the deck should be approximately 14 lower than the rear of deck Front to Back Leveling 1 Measure the blade to ground height at the right rear blade tip Again be sure to measure at the blade tip at the rear of the right blade when aligned along the mower centerline The blade to ground height at the rear of the blade tip should be to 4 higher than the front tip This is referred to as blade pitch The same height difference should be true for the left blade measured front and back The pitch should not exceed Ve if cut height is below 1 12 NOTE Check the tractor s tire pressure before performing any deck l
57. lled Installed Installed High 1 to 2 0 Installed Removed Li Mulch Low 3 ito 5j Material collection m Installed Installed aS 2d UT 0 Table Notes This table is a general outline of suggested settings mowing conditions may vary Low cut height 1 to 2 Abrasive sandy dry Low Med Med Low Low Low Low Front Skirts When the front skirt is set to low the grass lift is increased for precision cutting When the skirt is set to high the grass can rebound and higher volumes of grass can be cut Inner Baffle The inner baffle regulates grass discharge Remove the inner baffle for high volume grass and install the inner baffle for precision cutting Discharge Baffle The discharge baffle enhances the grass discharge pattern The discharge baffle reduces clumping and should be removed for mulching Gauge Wheels The gauge wheels reduce scalping help with precison cutting and reduce turf defacement during turns Rear Rollers The rear rollers reduce scalping and gives grass a striped appearance Cutting Blades The cutting blades cut grass create grass lift and discharge grass through the discharge chute Discharge Chute The discharge chute controls the mower deck discharge and enhances the discharge pattern NOTE To avoid damaging grass no more than of the grass height should be removed during a single cutting i e if the grass is 6 tall cut it to 4 SecTION 5 OPERATION 23 M
58. lothing when working near batteries Batteries contain sulfuric acid and may emit explosive gases Use extreme caution when handling batteries Keep batteries out of the reach of children Hydraulic Oil Tank and Filter NOTE Used hydraulic oil must be disposed of properly Do not pour it down a drain or sewer or dump it on open land this creates an environmental hazard Please be aware of the environment when disposing of used oil 1 Place the tractor on a level surface and engage the parking brake 2 Stop the engine and remove the key from the ignition switch Raise the seat forward to expose the hydraulic oil fill point Clean the area around the hydraulic fill oil cap Remove hydraulic fill oil cap 5 Place a suitable container at least 2 gallon under the hydraulic reservoir and filter 7 Remove the two bolts securing the hydraulic filter and allow the hydraulic oil to drain Remove the drain plug from the bottom of the hydraulic oil tank to drain Replace the plug See Fig 6 3 Figure 6 3 8 Place a small pan under the pump motor frame Remove fill oil cap from hydraulic reservoir for faster drainage Remove nut caps and drain oil from both left and right pumps Replace and retighten nuts See Fig 6 3 9 Remove the three screws from the top of the oil filter and replace the oil filter element Coat the sealing surface with Shell Rimula 15W40 oil or equivalent Install the three screws back in
59. m cranking or starting unless the speed control pedals are in the neutral position the parking brake is engaged and the PTO is disengaged To avoid sudden movement when disengaging the parking brake the safety interlock system will shut off the engine if the speed control pedals are moved to a position other than the neutral position when the parking brake is engaged The safety interlock system will shut off the engine if the operator leaves the seat before engaging the parking brake The safety interlock system will shut off the engine if the operator leaves the seat with the PTO engaged regardless of whether the parking brake is engaged NOTE The PTO switch must be moved to the OFF position to restart the engine Starting the Engine WARNING This tractor is equipped with a safety interlock system designed for the protection of the operator Do not operate the tractor if any part of the interlock system is malfunctioning Periodically check the functions of the interlock system for proper operation WARNING For personal safety the operator must be sitting in the tractor seat when starting the engine 1 Openthe fuel shut off valve 2 Operator must be sitting in the tractor seat with the speed control pedals in the neutral start position Engage the parking brake 5 Make certain the PTO switch is in the disengaged down position SecTION 5 OPERATION 18 Adjust the operator s seat
60. nt to stop before servicing or cleaning When operating this mower in the forward direction do not allow the speed control pedals to return to neutral on their own Operate the speed control pedals smoothly and avoid any sudden movements of the pedals when starting and stopping Be careful when operating near gravel paths and roadways Stop the blades and tractor motion and wait for vehicles to pass before operating along the road Do not operate the tractor with the mower deck removed Removal of the deck will change the balance of the tractor and could contribute to a tractor rollover Avoid operation on traction surfaces that are unstable use extreme caution if the surface is slippery Always remove debris and other objects from the area to be mowed debris and loose grass will reduce traction Mow only in daylight or good artificial light Watch for holes sprinkler heads and other hidden hazards 5 Push the choke lever to the on position NOTE If the engine is warmed up it may not be necessary to choke the engine 6 Push the throttle control forward about halfway 7 Turn the ignition key clockwise to the START position and release it as soon as the engine starts however do not crank the engine continuously for more than 10 seconds at a time If the engine does not start within this time turn the key to OFF and wait at least 30 seconds to allow the engine s starter motor to cool Try again aft
61. nt you remove in a clean plastic bag so it can t pick up dust or dirt Clean your hands frequently when working on the hydraulic components NOTE The pumps are not owner repairable If a pump fails contact your Service Center Do not disassemble the pump Hydraulic System Hoses Check the hoses from the hydraulic oil tank to the oil filter to the hydraulic lines daily for leaks or abrasion and replace any damaged hoses Make certain there are no kinks or twists in any hose Look for a flattened condition or any leaks and repair or replace as necessary A flattened or leaking suction hose will permit cavitation to develop which can destroy the pumps in a short time General Battery Information WARNING Should battery acid accidentally splatter into the eyes or onto the skin rinse the affected area immediately with clean cold water If there is any further discomfort seek prompt medical attention If acid spills on clothing first dilute it with clean water then neutralize with a solution of ammonia water or baking soda water NEVER connect or disconnect battery charger clips to the battery while the charger is turned on as it can cause sparks Keep all sources of ignition cigarettes matches lighters away from the battery The gas generated during charging can be combustible As a further precaution only charge the battery in a well ventilated area Always shield eyes and protect skin and c
62. of material toward roads sidewalks bystanders and the like Also avoid discharging material against a wall or obstruction which may cause discharged material to ricochet back toward the operator General Operation Read understand and follow all instructions on the machine and in the manual s before attempting to assemble and operate Keep this manual in a safe place for future and regular reference and for ordering replacement parts Be familiar with all controls and their proper operation Know how to stop the machine and disengage them quickly Do not allow anyone to operate or maintain this machine who has not read the manual Never permit children under the age of 16 to operate this machine Do not remove any shields guards decals or safety devices If a shield guard decal or safety device is damaged or does not function repair or replace it before operating the machine 1 N Never attempt to operate the traction unit without the mowing deck attached Keep the machine and especially the engine pump and hydraulic components clean and free of grease grass and leaves to reduce the potential for over heating and fire Use only accessories and attachments approved for this machine by the machine manufacturer Read understand and follow all instructions provided with the approved accessory or attachment Data indicates that operators age 60 years and above are involved in a large percentage of riding
63. on drive system pumps and motors Section 4 Controis amp FEATURES 16 5 Avoid driving too close to trees creeks ditches sand traps and other obstacles Slow down before turning and come to a complete stop before any zero turn maneuver If you hit a solid object while mowing turn off the PTO place the speed control pedals in the neutral position move the throttle to slow set the parking brake shut off the engine and take the key from the ignition switch Inspect for damage Repair the damage Make sure the blades are in good condition and that the blade bolts are tight before restarting the engine Do not stop the tractor or park the tractor over combustible materials such as dry grass leaves debris etc Keep the mower and especially the engine and hydraulic components clean and free of grease grass and leaves to reduce the chance of fire and permit proper cooling Do not fill the fuel tank when the engine is running or while the engine is hot Allow the engine several minutes to cool before refueling Tighten the fuel cap securely Before Operating Your Tractor Before you operate the tractor study this manual carefully to familiarize yourself with the operation of all the instruments and controls It has been prepared to help you operate and maintain your tractor efficiently Fill the fuel tank with only clean fresh unleaded gasoline with a pump sticker octane rating of 87 or higher When
64. ose the hydraulic oil fill point 4 Clean the area around the hydraulic oil fill neck See Fig 6 2 Hydraulic Oil Tank Cap Hydraulic Oil fe y Fill Neck Figure 6 2 5 Remove the hydraulic fill cap and check the level See Fig 6 2 The correct level is up to the lowest hole of the oil tank fill neck 6 Pour hydraulic oil into the reservoir a below the oil tank fill neck and 1 5 ounces of Ornite additive if necessary SECTION 6 MAINTENANCE amp ADJUSTMENTS 27 Maintenance WARNING Before performing any maintenance or repairs disengage the PTO move the speed control pedals to the neutral position engage the parking brake stop the engine and remove the key to prevent unintended starting Engine Refer to the Kawasaki Owner s Manual for all engine maintenance intervals procedures specifications and instructions NOTE Maintenance repair or replacement of the emission control devices and systems which are being done at owner s expense may be performed by any engine repair establishment or individual Warranty repairs must be performed by a Cub Cadet Dealer Changing the Engine Oil WARNING If the engine has been recently run the engine muffler and surrounding metal surfaces will be hot and can cause burns to the skin Exercise caution to avoid burns Maintain oil level as instructed in engine manual Change the oil and filter after the first five hours The oil filter should be changed at e
65. ove the steering wheel so that the inside wheel is angled at approximately 88 degrees and the turn side tire will not rotate NOTE Making a pivot turn on grass will greatly increase the potential for defacement of the turf as well as potential damages to the traction surface and the tire Executing a Zero Turn 1 A zero turn maneuver can be executed while the machine is moving in the Forward or Reverse directions if the steering wheel is turned completely in the one direction 2 To turn clockwise when going forward turn the steering wheel clockwise and depress the forward speed control pedal Release the pedal and the machine should stop turning If the reverse pedal is depressed the turn will be counter clockwise 3 turn counter clockwise when going forward turn the steering wheel counter clockwise and depress the forward speed control pedal Release the pedal and the machine should stop turning If the reverse pedal is depressed the turn will be clockwise Stopping the Tractor 1 Allow both speed control pedals to return the neutral position to stop the motion of the tractor 2 Push the PTO switch downward to the disengaged position 3 Use the power implement lift to raise the deck to its highest position 4 Ifdismounting the tractor allow the speed control pedals to return to the neutral position engage the parking brake move the throttle control lever to the fast position turn the ignition swit
66. oved by filing Check the balance of the blade after sharpening by placing it on a blade balancer Do not use un balanced blades If the blade dips on one end file stock off of the cutting surface on that end NOTE Replace any blades that cannot easily be balanced SECTION 7 SERVICE 37 Replacing the Blades WARNING Before performing any maintenance place the PTO switch in the OFF position engage the parking brake lever turn the ignition key to the OFF position and remove the key from the switch Protect your hands by using heavy gloves when handling the blades When servicing the mower deck be careful not to cut yourself on the sharpened blades 1 Remove the key from the ignition and disconnect the spark plugs 2 Jack up the front of the mowing deck about one foot and block it in that position 3 Wrap a rag around one end of the blade and grasp it to prevent it from turning or secure the blade by placing a block of wood between the blade and the deck housing See Fig 7 4 Figure 7 4 Changing the Spindle Assembly 1 Jack up the front of the mowing deck about one foot and block it in that position Make sure the blade clutch is disengaged Remove the deck cover Remove the drive belts See Replacing the Deck belt Remove the blade See Replacing the Blades Au Using a wrench or socket ratchet remove flange lock nuts and the four hex flange bolts
67. overed land unless the engine s exhaust system is equipped with a spark arrester meeting applicable local or state laws if any If a spark arrester is used it should be maintained in effective working order by the operator In the State of California the above is required by law Section 4442 of the California Public Resources Code Other states may have similar laws Federal laws apply on federal lands A spark arrester for the muffler is available through your nearest engine authorized service dealer or contact the service department P O Box 361131 Cleveland Ohio DANGER This machine was built to be operated according to the safe operation practices in this manual As with any type of power equipment carelessness or error on the part of the operator can result in serious injury This machine is capable of amputating hands and feet 44136 0019 and throwing objects Failure to observe the following safety instructions could result in serious injury or death To help avoid blade contact or a thrown object injury keep bystanders helpers children and pets at least 75 feet from the machine while it is in operation Stop machine if anyone enters the area Thoroughly inspect the area where the equipment is to be used Remove all stones sticks wire bones toys and other foreign objects which could be picked up and thrown by the blade s Thrown objects can cause serious personal injury Plan your mowing pattern to avoid discharge
68. ower the rear of the deck 4 Adjust the rear jam nut at the rear left to take the slack out of the threaded rod Tighten both inner jam nuts to secure the deck adjustment 6 The final adjustment would be to take the slack out of the left rear linkage if the rear of the deck was raised by adjusting the jam nuts on the eyebolt Loosen the jam nuts and tighten the upper nut to remove slack 7 In many cases it will be necessary to adjust deck height using both eyebolt adjustments and pitch adjustment to achieve the correct blade to ground heights If you remember that the front right blade tip adjustment is fixed and you level to that height adjusting the decks will be simplified 5 Once the deck is level one may find that the height of cut does not match the height of cut indicator A final adjustment may be made by lowering or raising the height of cut link accordingly To raise the deck remove the shoulder bolt mounting the height of cut link to the lift handle and reassemble the shoulder bolt in the lowest of the three holes To lower the deck remove the shoulder bolts mounting the height of cut link flip the height of cut link around and reassemble the shoulder bolts in the top of the set of three holes and the bottom hole Adjusting the Deck Corner Gauge Wheels WARNING Keep hands and feet away from the discharge opening of the cutting deck NOTE The deck gauge wheels are an anti scalp feature of the deck and ar
69. perating on slopes Inspect the ROPS and seat belt assemblies on a regular basis for damage and improper operation Replace all components that are damaged or are not functioning properly with authorized replacement parts Failure to use the seat belt properly could result in serious injury or death if an accidental overturn occurs In order for the ROPS to be effective the seat belt must be securely fastened around the operator at all times when the operator is on the machine Contact with the ROPS during an overturn could cause serious injury or death The ROPS will not prevent the machine from upsets or roll overs Only approved attachments should be used on this machine SECTION 2 IMPORTANT SAFE OPERATION PRACTICES 10 11 12 13 Maintain or replace safety and instruction labels as necessary 14 Observe proper disposal laws and regulations for gas oil etc to protect the environment Do not modify engine To avoid serious injury or death do not modify engine in any way Tampering with the governor setting can lead to a runaway engine and cause it to operate at unsafe speeds Never tamper with factory setting of engine governor Notice Regarding Emissions Engines which are certified to comply with California and federal EPA emission regulations for SORE Small Off Road Equipment are certified to operate on regular unleaded gasoline and may include the following emission control systems Engine Modifi
70. putate hands and feet A missing or damaged discharge cover can cause blade contact or thrown object injuries Stop the blade s when crossing gravel drives walks or roads and while not cutting grass Watch for traffic when operating near or crossing roadways This machine is not intended for use on any public roadway Do not operate the machine while under the influence of alcohol or drugs Mow only in daylight or good artificial light Never carry passengers Back up slowly Always look down and behind before and while backing to avoid a back over accident Be aware and pay attention to the safety system function that stops power to the blades when driving in reverse If not fuctioning properly contact an authorized dealer for safety system inspection and repair Slow down before turning Operate the machine smoothly Avoid erratic operation and excessive speed Disengage blade s set parking brake stop engine and wait until the blade s come to a complete stop before removing grass catcher emptying grass unclogging chute removing any grass or debris or making any adjustments Never leave a running machine unattended Always turn off blade s place drive speed control pedals in neutral set parking brake stop engine and remove key before dismounting Use extra care when loading or unloading the machine into a trailer or truck This machine should not be driven up or down ramp s because the machine could tip o
71. r the retailer from which you purchased your tractor for information regarding price and availability Part Number 43 59A30019150 Striper Kit 59A30020150 Snow Blade Kit 59A30017150 Spreader Kit 59A30024150 Spreader Mounting Kit 59A30021150 12 Volt Outlet Kit 59A30018150 Caster Wheel Kit 59A30006150 60 Bagger Power Assist Kit 59A30004150 12 Bushel Dump Hopper Kit 59A3001150 12 Bushel Triple Bagger Kit 59A30030150 60 Mulch Kit 590 488 150 All Trail Tires 590 851 150 Discharge Restrictor Kit 59A30011150 Light Kit 01008246 21 Bahia Blades Low Lift Specifications NOTE Specifications subject to change without notice Deck Lift Hydraulic with pin lock for height adjustment at 4 increments Cutting Height 1 to 5 No of Blades 3 belt driven power take off from engine Controls Engine ignition and start switch throttle choke speed control pedals electric blade clutch switch parking brake mower deck lift Steering 14 diameter steering wheel coupled to hydraulic steering valve and cylinder Parking Brake Mechanical linkage brake to internal drum brakes 16x6 50 8 10 12 psi rear 20 25 psi front caster 24 x 12 00 12 2 Steel structural tube and plate all welded construction Front Wheels Tire Pressure Drive Wheels Frame Seat Adjustable seat 7 Adjustment with arm rests As rated by engine manufacturer 44 Notes eee FEDERAL and or CALIFORN
72. rces Board may not be used The use of any non exempted add on or modified parts by the ultimate purchaser will be grounds for disallowing a warranty claims MTD Consumer Group Inc will not be liable to warrant failures of warranted parts caused by the use of a non exempted add on or modified part WARRANTED PARTS The repair or replacement of any warranted part otherwise eligible for warranty coverage may be excluded from such warranty coverage if MTD Consumer Group Inc demonstrates that the outdoor equipment engine has been abused neglected or improperly maintained and that such abuse neglect or improper mainte nance was the direct cause of the need for repair or replacement of the part That notwithstanding any adjustment of a component that has a factory installed and properly operating adjustment limiting device is still eligible for warranty coverage Further the coverage under this warranty extends only to parts that were GDOC 100223 present on the off road engine and equipment purchased The following emission warranty parts are covered if applicable 1 Fuel Metering System Cold start enrichment system soft choke e Carburetor and internal parts or fuel injection system Fuel pump e Fuel tank 2 Air Induction System e Air cleaner e Intake manifold 3 Ignition System e Spark plug s Magneto ignition system 4 Exhaust System Catalytic converter SAI Reed valve 5 Miscellaneous Items Used in Above System e
73. rovided in the engine manual packed with this manual WARNING Never store the tractor with fuel in the tank indoors or in poorly ventilated enclosures where fuel fumes may reach an open flame spark or pilot light as on a furnace water heater clothes dryer etc 2 Ifstoring the tractor for 30 days or more a To prevent gum deposits from forming inside the engine s carburetor and causing possible malfunction of the engine the fuel system must be either completely emptied or the gasoline must be treated with a stabilizer to prevent deterioration WARNING Fuel left in the fuel tank deteriorates and will cause serious starting problems Adjust the eyebolt at the left front of the deck so that the blade to ground height at the right front blade tip matches that of the left front blade tip This is done by loosening the jam nuts on the eyebolt and tightening the upper nut to raise the deck and loosening the nut to lower the deck The Removing The Tractor From Storage 1 Check the battery Charge if necessary 2 Lower tractor off blocks and inflate the tires to the recommended pressure right front blade tip height is fixed so you must adjust the 3 Remove the spark plugs and wipe them off Using the left front tip to match it See Fig 6 6 starter crank the engine to pump the excess oil out of the spark plug holes Replace the spark plugs and the ignition leads Left Front of the Deck 4 If drained before stor
74. rsepower is required for these blades when compared to others and they generally produce the highest noise levels Medium lift These blades require less horsepower than the hi lift and they generally work well in wider leaf grasses and some mulch applications Low lift These blades require less horsepower than hi lift and medium lift blades and they generally work best with wide leaf grasses sparse grass growth and sandy soil conditions They generally produce the lowest noise levels Bahia blades are configured without offset and with a maximum amount of sharpened cutting edge Mulch These blades are generally designed for use in cutting decks equipped with mulch baffles The shape of the blade generally produces higher turbulence in order that the grass can be repeatedly cut and re cut into smaller pieces These blades generally require more horsepower than other blades Mulch blades work best when the grasses are cut at the highest levels minimal lengths of grasses are removed and grass conditions are generally dry NOTE Refer to the attachment and accessories section for a list of part numbers SECTION 5 OPERATION 22 Reconfigurable Mower Inner Discharge Cutting Gauge Front Rear Baffle Baffle Blades Wheels Roller Rollers Standard set up Installed Installed Hi lift Lew Low m 3 Lew 5 d to5 to5 to 5 Stems Dandelion Bahia Removed Installed Hi lift Buckhorn etc Very Lush amp or tall grass Insta
75. rting the engine or beginning operation be familiar with the controls The operator should be in the operator s seat The PTO switch must be in the disengaged position the parking brake engaged and the speed control pedals moved to the neutral position Keep all shields in place Keep away from moving parts NO RIDERS Keep all people and pets a safe distance away Look behind and down to both sides of the tractor before and while backing up DO NOT direct the mower discharge at people Never walk or stand on the discharge side of the mower when the engine is running Turn off the PTO if another person approaches while you are operating the mower Avoid slopes where possible Never operate on slopes greater than 20 Slopes with a greater incline present dangerous operating conditions Tractors can be rolled over Always mow across slopes never up and down the slope Avoid turning downhill if possible start at the bottom and work up to the top Use extra care and go slowly when turning downhill Control the speed and direction of the zero turn machine primarily with the speed directional control lap bar of the downhill side of the machine i e maintain the uphill side lap bar essentially in a fixed position Before leaving the operator s seat Shut off the PTO move the speed control pedals to the neutral position engage the parking brake shut off the engine and remove the ignition key Wait for all moveme
76. s If Mower is so equipped Engine Oil Rimula 15W40 recommended or 10W40 engine oil rated SJ or higher Hydrostatic Fluid Rimula 15W40 recommended and 1 5 ounces of Ornite additive Spindle Lubricant Use only Shell Alvania RL 2 grease This grease is an amber colored grease designed for high speed bearing applications It has a base oil viscosity that reduces running losses has been formulated for low noise has excellent corrosion protection and has excellent bearing lubrication General Purpose Lubrication Use any NLGI grade 2 multi purpose grease Shell Albida EP2 is recommended Shell Albida EP 2 is a red colored multi purpose grease designed for heavy duty bearing applications It has high base oil viscosity for mechanical stability has been formulated for high load low speed applications and has excellent lubrication and corrosion protection SeEcTION 6 MAINTENANCE amp ADJUSTMENTS LUBRICATION CHART Use a grease gun filled with NO 2 Multipurpose Lithium Base Grease mewnwows ww 3 wmm Spindle Lubricant Use only Shell Alvania RL 2 grease This grease is an amber colored grease designed for high speed bearing applications It has a base oil viscosity that reduces running losses has been formulated for low noise has excellent corrosion protection and has excellent bearing lubrication General Purpose Lubrication Use any NLGI grade
77. s pivot means and the pivot means be latched to the frame of the machine DANGER if ROPS and OPDs are folded down or missing seat belts shall not be fastened Worn or damaged seat belt assemblies must be replaced prior to operator use Brush Guards and canopies can afford additional protection for the operator The Brush Guard can deflect tree limbs clothes lines and other obstacles that otherwise could come in contact with the ROPS and OPDs Contact of ROPS and OPDs by items such as tree limbs clothes lines guy wires and buildings could create hazardous conditions whereby the machine could experience a tip over or roll over The canopy can provide protection for the operator from some environmental exposure sunlight rain etc Work lights may be available The ROPS and seat belt are integral parts of this machine and should not be tampered with modified in any manner or removed The ROPS extends above and behind the operator position and therefore the operator must be aware of potential contact of the ROPS with items such as trees buildings doorways clothes lines utility wires etc that could cause the machine to upset or rollover Use caution in or avoid areas where the ROPS could come in contact with any structures trees etc The ROPS and seat belt add additional mass that elevates the machine s Center of Gravity C G which negatively affects the machine s stability and traction Use extra caution when o
78. t s covered by this manual will void your warranty as to any resulting damage In addition Cub Cadet may deny warranty coverage if the hour meter or any part thereof is altered modified disconnected or otherwise tampered with HOW TO OBTAIN SERVICE Warranty service is available WITH PROOF OF PURCHASE AND APPLICABLE MAINTENANCE RECORDS through your local authorized service dealer To locate the dealer in your area Cub Cadet LLC P O BOX 361131 CLEVELAND OHIO 44136 0019 Phone 1 877 282 8684 MTD Products Limited Kitchener ON N2G 4J1 Phone 1 800 668 1238 GDOC 100212 REV A
79. the fuel reaches one inch from the top of the tank stop DO NOT OVERFILL Space must be left for expansion Check the engine oil level Pull out the oil dipstick wipe it off and reinsert it Pull it out again and read the oil level If it is below the operating range add oil through the fill tube using a funnel to bring it up to the top of the operating range Check the hydraulic oil level The hydraulic oil tank is located beneath the operator s seat Always wipe off the area around the oil tank fill neck before checking the oil level to prevent dirt from contaminating the oil Remove the cap and make sure the oil level is a 1 4 below the oil tank fill neck If the oil level is low fill with Shell Rimula 15W40 or equivalent oil Equivalent oil should meet GM Allison 6 4 Check the tire inflation pressures 10 12 psi for the rear tires 20 25 psi front tires NOTE New tires are overinflated in order to properly seat the bead to the rim Check that all nuts bolts and screws are tight Check the tension of the deck drive belts a Remove the deck cover b The tension of the deck drive belts are maintained by a spring mechanism that adjusts for wear and stretch 17 1 Operation General Safety RECEIVE INSTRUCTION Entirely read this operator s manual Learn to operate this machine SAFELY Do not risk INJURY or DEATH Allow only those who have become competent in its usage to operate this tractor Before sta
80. the fuel tank empty Close the fuel tank shutoff valve Disconnect the fuel line from the carburetor and put the end into an approved fuel container e Open the fuel tank shutoff valve and drain the fuel tank and line into the approved container Reinstall the fuel line on the carburetor e Start the engine and allow it to run out of fuel This will prevent gum and varnish deposits from forming Replace the fuel filter Remove the spark plugs and pour approximately one ounce of oil into each cylinder Crank the engine one or two turns to spread the oil evenly on the cylinder walls Replace the spark plugs Clean the engine and the entire tractor thoroughly NOTE Use of a pressure washer or garden hose is not recommended to clean your tractor They may cause damage to electrical components spindles pulleys bearings or the engine The use of water will result in shortened life and reduce serviceability Sharpen the blades so that the mower will be ready to use when needed Protect the metal surfaces Repair scratches with the appropriate touch up spray paint Brush a rust preventive oil on any unpainted surfaces including the pulleys and blades Be careful not to get any oil on the drive belts Clean and fully charge the battery then disconnect the negative cable at the battery to prevent possible discharge Recharge the battery periodically when in storage NOTE Remove the battery if exposed to prolonged periods of su
81. the skirt to increase grass lift for precision cutting 1 Loosen but do not remove the nuts securing the skirt place in the proper position and then retighten the nut See Fig 6 9 Flange Lock Nuts Front Skirts Figure 6 9 2 Repeat on the other side and be sure that both skirts are in the same position SECTION 6 MAINTENANCE amp ADJUSTMENTS 34 7 WARNING Failure to use this starting procedure can cause sparking and the gases in the battery to explode Jump Starting 1 Attach the end of the red jumper cable to the positive terminal 4 of the charged battery 2 Attach the other end of the red jumper cable to the positive terminal 4 of the low charge battery 3 Attach the end of the black jumper cable to the negative terminal of the charged battery 4 Attach the other end of the black jumper cable to the frame of the unit with the low charge battery Servicing Electrical System Fuse There is one fuse located in the wiring between the ignition start switch and other electrical components This is a standard plug in type automotive fuse rated at 20 amp Always use the same capacity fuse for replacement If the electrical system does not function check for a blown fuse If you have a recurring problem with blown fuses have the tractor s electrical system checked by your Cub Cadet Service Dealer Safety Switch Operation Checks The following operational checks should be made
82. to provide excellent performance when properly operated and maintained Please read this entire manual prior to operating the equipment It instructs you how to safely and easily set up operate and maintain your machine Please be sure that you and any other persons who will operate the machine carefully follow the recommended safety practices at all times Failure to do so could result in personal injury or property damage All information in this manual is relative to the most recent product information available at the time of printing Review this manual frequently to familiarize yourself with the machine its features and operation Please be aware that this Operator s Manual may cover a range of product specifications for various models Characteristics and features discussed and or illustrated in this manual may not be applicable to all models We reserve Table of Contents Safe Operation Practices mm 4 Assembly amp Set Up 10 Controls amp Features 14 2 7 Maintenance amp Adjustments 24 Service D 35 Record Product Information Before setting up and operating your new equipment please locate the model plate on the equipment and record the information in the provided area to the right The model plate is located on the seat frame This information will be necessary should you seek technical
83. to the oil filter 10 Add proper amount of hydraulic oil to reservoir and 1 5 ounces of Ornite additive 11 Run and purge pumps and motors Check oil level 12 Add proper amount of hydraulic oil to reservoir and repeat step 11 NOTE This unit is equipped with two traction drive pumps and one pump for steering and implement lift SECTION 6 MAINTENANCE amp ADJUSTMENTS 28 29 2 Front wheel a Set the park brake and block both traction wheels and raise the caster wheel so that the tire is an inch off the ground b Loosen and remove the locknut from the axle assembly and pull the axle assembly from the yoke The wheel and two spacer sleeves will drop free C Slip the axle assembly through one side of the yoke through a spacer sleeve a wheel the other spacer sleeve and finally through the other side of the yoke d Tighten the locknut on the end of the axle assembly e Lower the mower off the jack and continue mowing The wheel with the leaking tire should be inflated to 20 psi and the wheel placed in a large bucket of water Carefully inspect the tire rim and valve for escaping air bubbles which indicate a leak Mark each leak with a yellow marking crayon and then deflate the tire to 8 psi and repeat the inspection If the leaks you find are pin hole size to 4e diameter the tire can be repaired If the leaks are larger than e diameter the tire can be repaired If the tire bead is damaged the tire can be r
84. ust be in the disengaged position when starting the engine Digital Tachometer and Hour Meter The tachometer hour meter panel is located on the RH console to the right of the operator s seat The hour meter records the hours that the tractor has been operated in the digital display The tachometer provides engine speed RPM and service reminders oil lube in the digital display The tachometer hour meter is activated all the time and indicates engine speed only when the engine is running Keep a record of the actual hours of operation to assure all maintenance procedures are completed according to the instructions in this manual and the engine manual Roll Over Protection Structure ROPS The roll over protection structure is an integral part of you zero turn tractor It is designed to create a crush resistant space for the operator in the event of a roll over DANGER The Roll Over Protection Structure should not be tampered with modified or removed If the system is damaged it must be replaced prior to operator use Failure to us the Roll Over Protection Structure and seat belt properly could result in serious injury or death Front Skirts The front skirts are located on the front of the deck and help lift the grass for precision cutting or can be LOW raised to allow for the cutting of large volumes of grass See the Maintenance amp Adjustments section for more information on adjusting the front skirt
85. utral position to stop the tractor Section 5 OPERATION 19 1 Stopping the Engine 1 Place the PTO switch in the OFF position 2 Move the speed control pedals to the neutral position 3 Engage the parking brake 4 Move the throttle control to midway between the SLOW and FAST positions 5 Turn the ignition key to the OFF position and remove the key from the ignition switch NOTE Always remove the key from the ignition switch to prevent accidental starting or battery discharge if the equipment is left unattended Practice Operation Initial Use Operating a zero turn tractor is not like operating a conventional type riding tractor Although and because a zero turn tractor is more maneuverable getting used to operating the speed control pedals and the steering wheel takes some practice We strongly recommend that you locate a reasonably large level and open practice area where there are no obstructions pedestrians or animals You should practice operating the tractor for a minimum of 30 minutes Carefully move or have moved the tractor to the practice area When performing the practice session the PTO should not be engaged While practicing operate the tractor at approximately throttle and at less than full speed in both forward and reverse Use protective equipment for eyes hands hearing feet legs head and other areas of the body if needed safety eye glasses gloves earplugs
86. ver causing serious personal injury The machine must be pushed manually on ramp s to load or unload properly Muffler and engine become hot and can cause a burn Do not touch Check overhead clearances carefully before driving under low hanging tree branches wires door openings etc where the operator may be struck or pulled from the machine which could result in serious injury Disengage all attachment clutches set the parking brake to the ON position and move the speed control pedals to the neutral position before attempting to start the engine Do not attempt to mow through unusually tall dry grass e g pasture or piles of dry leaves Dry grass or leaves may contact the engine exhaust and or build up on the mower deck presenting a potential fire hazard SECTION 2 IMPORTANT SAFE OPERATION PRACTICES 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 Towing Do not tow heavy tow behind attachments e g loaded dump cart lawn roller etc on slopes greater than 5 degrees Tow only with a machine that has a hitch designed for towing Do not attach towed equipment except at the hitch point Follow the manufacturers recommendation for weight limits for towed equipment and towing on slopes Never allow children or others in or on towed equipment On slopes the weight of the towed equipment may cause loss of traction and loss of control Travel slowl
87. very oil change interval Be careful not to spill oil on any of the belts To complete an oil change proceed as follows 1 Runthe engine for a short time to warm the engine oil The oil will flow more freely and carry away more impurities Use care to avoid burns from hot oil Locate the oil drain hose on the engine Route the free end of the oil drain hose toward an appropriate oil collection container with at least a 2 5 quart capacity to collect the used oil Remove the oil fill cap dipstick from the oil fill tube 4 While holding the free end of the oil drain hose over the oil collection container unscrew the square head hose plug from the end of the hose See Fig 6 1 Drain the engine oil into the collection container Figure 6 1 NOTE After unit is up to operating temperature turn off engine and re check hydraulic oil If oil appears foamy or contains excessive air bubbles DO NOT OPERATE UNIT Contact service technician Contaminants or foreign matter in the oil will also damage the pumps To prevent this Use a filter that captures particles as small as 25 microns or 25 millionths of a meter in diameter Be very careful when you remove or repair a component in the hydraulic system Thoroughly clean off any component before you work on it Plug the ends of any hose or line you remove with a rubber or plastic plug Use plastic caps to seal off the ends of hydraulic fittings Place any compone
88. warranty of merchantability or fitness for a particular purpose No warranties shall apply after the applicable period of express written warranty above No other express warranties beyond those mentioned above given by any person or entity including a dealer or retailer with respect to any product shall bind Cub Cadet The exclusive remedy is repair or replacement of the product as set forth above The terms of this warranty provide the sole and exclusive remedy arising from the sale and or lease of the products covered hereby Cub Cadet shall not be liable for any incidental or consequential loss or damage including without limitation expenses incurred for substitute or replacement lawn care services or for rental expenses to temporarily replace a warranted product Some jurisdictions do not allow the exclusion or limitation of incidental or consequential damages or limitations on how long an implied warranty lasts so the above exclusions or limitations may not apply to you In no event shall recovery of any kind be greater than the amount of the purchase price of the product sold Alteration of safety features of the product shall void this warranty You assume the risk and liability for loss damage or injury to you and your property and or to others and their property arising out of the misuse or inability to use the product This limited warranty shall not extend to anyone other than the original purchaser or to the person for whom
89. y and allow extra distance to stop Do not shift to neutral and coast downhill 1 6 7 Transporting Machines Machines operated on public roads must comply with state amp local ordinances SAE J137 and ANSI ASABE S279 Use care when loading or unloading machines onto trailers and trucks If ramps are used they must be full width and secured to the trailer or truck Machines must be secured onto trailers and trucks with straps chains cables ropes or other means deemed adequate for that purpose The front and rear of the machines must be secured to the trailer or truck in both the lateral and vertical directions 1 Operator Protective System OPS This machine is equipped with an Operator Protective System OPS which includes a ARoll Over Protective Structure ROPS or Operator Protective Device OPD of the fixed or folding configuration b Seatbelt assembly with retractable function ROPS and OPDs are structures designed to provide a crush resistant space for the operator when properly seat belted within the designated seating area of the machine in the event of a machine tip over or roll over Folding ROPS and OPDs shall be used in their fully upright and locked configurations except in those circumstances whereby they need to be momentarily folded down to avoid contact with items such as tree limbs clothes lines guy wires buildings etc At other times and conditions ROPS and OPDs shall be in t

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