Woods Equipment FSW6000F Lawn Mower User Manual
Contents
1. CHECK LIST Dealer Responsibility Point out safety features of cutter Explain the importance and meaning of all safety decals and the potential hazards when not followed Explain to the customer that sweeper attachment requires the use of rear counterweights as speci fied in the counterweight chart to provide neces sary tractor stability Present Operator s Manual and request that cus tomer and all operators read it before operating equipment Show customer how to make adjustments and select proper PTO speed Instruct customer how to lubricate equipment and explain importance of lubrication Show customer how to make sure driveline is properly installed and that spring activated lock ing pin or collar slides freely and is seated in groove on tractor PTO shaft Dealer Check List 13 CD4646A 2 WAY ANGLE SWEEPER ASSEMBLY 64 DECAL SET 14 Parts MANO118 Rev 12 1 2006 2 WAY ANGLE SWEEPER ASSEMBLY REF PART DESCRIPTION 73967 Sweepster mounting kit 71965 Sweepster broom head 1 72737 Broom main mount 2 72118 Broom mount pivot 3 72119 12V Actuator 4 70767 Gearbox 5 72120 Sprocket 50B20 6 72121 Sprocket 50B11 7 72122 Chain 8 3886 1 4 x 1 1 4 Square key 9 12915 3 8 NC x 4 1 2 HHCS R5 10 66885 3 8 NC Flange nut 11 72123 Broom mount pin lower 12 72124 Broom mount pin upper 13 64462 5 32 x 1 1 4 Cotter pin 14 72769 DCL Instruction switch 15 72767 Grommet 06 x 632. and attachments and Woods Boundary utility vehicles accessories and attachments to be free from defect in material and workmanship for the warranty periods listed below FOR HOW LONG Mow n Machine Model CZ2136B CZ1736K CZ1942K CZ1948K CZ1952K FE21B FZ21D FZ23B FZ28K ME2052B MZ1952K MZ2652G MZ2561K MZ2761 MZ3361G MZ3372G MZ2061YD amp attachments are warranted for two 2 years from the date of delivery to the original purchaser or 2000 hours of operation whichever occurs first Woods Boundary utility vehicle Model MAV350 MAV480 MAV4x4 accessories amp attachments are warranted for two 2 years from the date of delivery to the original purchaser IMPLIED WARRANTIES OF MERCHANTABILITY AND OR FITNESS FOR A PARTICULAR PURPOSE ARE LIMITED IN DURATION TO THE DURATION OF THE WRITTEN WARRANTY PERIODS LISTED ABOVE Some states do not allow limitations on how long an implied warranty lasts so the above limitation may not apply to you WHO IS COVERED This Warranty is extended solely to the original purchaser of the product Should the original purchaser sell or otherwise transfer the product to a third party this Warranty does not transfer to the third party purchaser in any way There are no third party beneficiaries of this Warranty WHAT IS NOT COVERED This Warranty does not cover normal wear or tear or normal maintenance items or any damage failure or loss caused by 1 Improper operation improper maintenance misus
3. in this manual are the property of their respective companies or mark holders Specifications subject to change without notice
4. lost profits business revenues or goodwill ii any expense or loss incurred for labor supplies substitute machinery or rental or iii any other type of damage to property or economic loss Some states do not allow the exclusion or limitation of incidental or consequential damages so the above limitations may not apply to you No agent representative dealer distributor service person salesperson or employee of any company including without limitation WOODS its authorized dealers distributors and service centers is authorized to alter modify or enlarge this Warranty This Warranty gives you specific legal rights and you may also have other rights which may vary from state to state Answers to any questions regarding warranty service and locations may be obtained by contacting Woods Equipment ALITEC Company BMP 2606 South Illinois Route 2 CENTRAL FABRICATORS Post Office Box 1000 GANNON Oregon Illinois 61061 800 319 6637 tel 800 399 6637 fax Pre WAIN ROY www WoodsEquipment com VD WOODS GILL F 8495 MM 8 Boundary Repair Parts Rev 2 15 2006 LIMITED WARRANTY Mow n Machine Zero Turn Mowers and Woods Boundary Utility Vehicles Please Enter Information Below and Save For Future Reference Date Purchased From Dealer Model Number Serial Number WHAT IS COVERED Woods Equipment Company WOODS warrants Mow n Machine zero turn mowers
5. operate PTO during transport Mow n Machine Vacuum 10 8 2004 2 Safety SAFETY RULES A ATTENTION BECOME ALERT YOUR SAFETY IS INVOLVED 4 E Look down and to the rear and make sure area is clear before operating in reverse m Do not operate or transport on steep slopes m Do not stop start or change directions sud denly on slopes m Use extreme care and reduce ground speed on slopes and rough terrain Z Watch for hidden hazards on the terrain during operation m Stop power unit and equipment immediately upon striking an obstruction Turn off engine remove key inspect and repair any damage before resuming operation m Moving steering levers rapidly from forward to reverse or reverse to forward could cause loss of control m Do not operate power unit with attachment removed Attachment is required for power unit stability m Before dismounting power unit or performing any service or maintenance follow these steps disengage power to equipment lower the 3 point hitch and all raised components to the ground operate valve levers to release any hydraulic pres sure set parking brake stop engine remove key and unfasten seat belt m Before performing any service or maintenance lower attachment to ground turn off power unit engine remove key and disconnect battery ground cable negative TRANSPORTATION m Use extra care when loading or unloading the machine onto a trailer or truck m Never
6. to i lost profits business revenues or goodwill ii any expense or loss incurred for labor supplies substitute machinery or rental or iii any other type of damage to property or economic loss Some states do not allow the exclusion or limitation of incidental or consequential damages so the above limitations may not apply to you No agent representative dealer distributor service person salesperson or employee of any company including without limitation WOODS its authorized dealers distributors and service centers is authorized to alter modify or enlarge this Warranty HOW STATE LAW APPLIES This Warranty gives you specific legal rights and you may also have other rights which may vary from state to state QUESTIONS Answers to any questions regarding warranty service and locations may be obtained by contacting ALITEC BMP CENTRAL FABRICATORS GANNON GILL Lyra WAIN ROY WADD WOODS F 8045 MM amp Boundary Rev 7 14 2006 MANO118 Woods Equipment Company 2606 South Illinois Route 2 Post Office Box 1000 Oregon Illinois 61061 815 732 2141 tel 815 732 7580 fax aaa www WoodsEguipment com KA aul Bh A 2001 WEC Company d b a Woods Equipment Company All rights reserved WOODS the Woods logo and Tested Proven Unbeatable are trademarks of Woods Equipment Company All other trademarks trade names or service marks not owned by Woods Equipment Company that appear
7. 12 23 2004 Operate tractor engine at half throttle when de thatch ing grass or sweeping dirt When de thatching grass stop tractor disengage PTO turn off key and check for grass wrap around PTO shaft and universal shaft every 30 minutes of operation Use the gauge wheels only when de thatching grass Before de thatching or snow removal analyze the area to determine the best procedure Consider the grass type or snow depth and the terrain type rolling level or rough UNEVEN TERRAIN A WARNING m Do not operate or transport on steep slopes m Do not stop start or change directions sud denly on slopes m Use extreme care and reduce ground speed on slopes and rough terrain Pass diagonally through sharp dips and avoid sharp drops to prevent hanging up the tractor and broom Practice will improve your skills in maneuvering on uneven terrain Avoid sudden starts and stops when traveling up and down hill Never sweep or back up steep hills Move very slowly when turning or operating on slopes to reduce the possibility of unit tipping or loss of control PRE OPERATION CHECK LIST Owner Responsibility Review and follow safety rules and safety decals on pages 2 through 5 Make sure driveline spring activated locking pin or collar slides freely and securely con nects driveline to tractor PTO shaft Check that equipment is properly and securely attached to tractor Service equipment accor
8. 5 REF PART QTY lt 0 U fF U NM mi o a A u 15 16 17 18 73959 71965 72778 70764 07530700 70766 70767 3886 70768 65689 74046 72790 66510 70918 70762 33046 70772 TRIM INPUT SHAFT 1 M M M M FIXED ANGLE SWEEPER MOUNT KIT ASSEMBLY SEE SWEEPSTER MANUAL FOR SWEEPSTER PARTS DESCRIPTION Fixed angle mount kit includes 1 40 Sweepster bruck head 60 Fixed angle sweeper mount Lever includes items 3 amp 4 Grip black foam Push rod grip Gearbox 25 x 1 25 Square key Output shaft Cross amp bearing kit Input shaft assembly Pin bent 5 x 2 06 Spring compression Shield Spring Ext 1 3 4 x 3 16 x 11 5 8 20 Link chain Lever guide REF PART QTY 19 20 30 31 32 33 34 35 36 37 38 39 40 41 70931 4115 3597 71206 72474 6096 14139 839 12915 71635 66885 4544 565 72425 1 M HR A M M A PA M 41 DECAL SET DESCRIPTION Shield mount bracket 3 16 x 1 1 8 Spring pin 1 8 x 1 Cotter pin 25 20 x 5 Hex whiz bolt Spring nut 1 4020 U tapped 5 16 NX x 3 4 HHCS 5 16 NC Flange hex lock nut 3 8 NC x 1 HHCS 3 8 NC x 4 1 2 HHCS 3 8 NC Elastic stop nut Flange nut 3 8 NC Spiralock 3 8 NC x 3 8 NC Socket head SS 3 8 Standard flat washer Decal set Standard Hardware Obtain Locally 16 Parts MANO118 Rev 12 1 2006 2 WAY ANGLE SWEEPER W
9. 63 268 18x 1 5 20x2 5 30 mm 330 244 457 337 367 270 507 374 20x 1 5 22x 2 5 34 mm 451 332 623 460 495 365 684 505 22x 1 5 24 x 3 0 36 mm 571 421 790 583 623 459 861 635 24 x 2 0 30 x 3 0 46 mm 1175 867 1626 1199 1258 928 1740 1283 30 x 2 0 Typical Washer Installations Flat Washer k Lock Washer Bolt OO aa oma Bolt Torque amp Size Charts Rev 8 14 2002 18 Appendix BOLT SIZE CHART NOTE Chart shows bolt thread sizes and corresponding head wrench sizes for standard SAE and metric bolts SAE Bolt Thread Sizes 000000 100 125 m ae 000005 Metric Bolt Thread Sizes 8MM 10MM 12MM 14MM 16MM 18MM ABBREVIATIONS AG pass ie desks ck eden E aD Agriculture NG scien tvid esis eaaa lia nhl National Coarse o Automatic Transmission Fluid NIE coise hrania tyla National Fine BSPP iriiria British Standard Pipe Parallel NPSM eeeee National Pipe Straight Mechanical BSPTM British Standard Pipe Tapered Male NIET ces fevers E T ed National Pipe Tapered CV E E atiatvaeda S Constant Velocity NPT SWF National Pipe Tapered Swivel Female COW esn iesinara nasienia andini iaat Counter Clockwise ORBM oseese O Ring Boss Male OW hein E AT Clockwise E ER E ede ne ee Pitch E EE AE np AA Female PB Y cosan Power Beyond GA ied oss abcess iea enaA AREO EEVEE NEEE E EESO Gauge ee E h ites Pounds per Square Inch GR 5 G 0 sosna hla Grade 5 etc PU O E A P
10. COME ALERT YOUR SAFETY IS INVOLVED A Replace Immediately If Damaged 2 PN 18864 A DANGER 5 PN 72803 A CAUTION PINCH POINT AVOID INJURY FROM FRAME PIVOT AND STOPS KEEP HANDS AND FEET AWAY 50 0075 1 ROTATING DRIVELINE CONTACT CAN CAUSE DEATH KEEP AWAY DO NOT OPERATE WITHOUT 3 PN 33347 AlI driveline guards tractor and eguipment shields in place A DANGER JAVY Drivelines securely attached at both ends Driveline guards that turn freely on GUARD MISSING DO NOT OPERATE driveline id caso GUARD MISSING DO NOT OPERATE A DANGER MANO118 Rev 12 23 2004 Sa fe ty 5 OPERATION Safety is a primary concern in the design and manufacture of our products Unfortunately our efforts to provide safe equipment can be wiped out by an operator s single careless act In addition to the design and configuration of equipment hazard control and accident preven tion are dependent upon the awareness con cern judgement and proper training of personnel involved in the operation transport maintenance and storage of equipment It has been said The best safety device is an informed careful operator We ask you to be that kind of operator A WARNING m Safety instructions are important Read all attachment and power unit manuals follow all safety rules and safety decal information Replace ment manuals and safety decals are available from your dealer To locate your
11. IRE DIAGRAM IGNITION PURPLE 2 MALE SPADE CONNECTOR 5 FEMALE SPADE 7 5 AMP FUSE CONNECTOR N i MALE SPADE CONNECTOR BLACK 5 WAY FEMALE CONNECTOR TO RELAY MOUNT RELAY TO SEAT HINGE CENTER MOUNTING BOLT eT GREEN SWITCH BLACK 4 z A 6 1 i B 15 AMP FUSE 3 1 GREEN PURPLE WHEN REMOVING SWEEPSTER FROM 2 WAY MALE CONNECTOR m TRACTOR DISCONNECT 2 WAY FEMALE ee WIRING HARNESS AT CONNECTOR me are PURPLE 2 WAY FEMALE CONNECTOR TO ACTUATOR MOTOR GREEN CD4661 var L we BLACK 2 WAY FEMALE CONNECTOR TO ACTUATOR MOTOR REF PART QTY DESCRIPTION 1 73501 1 Wiring Harness 2 72185 2 Toggle switch 3 66069 1 Relay 12V 4 71386 1 Auto fuse 15 AMP 5 71387 1 Auto fuse 7 5 AMP 6 72748 2 Actuator wire 7 73500 1 Female spade T tap MANO118 Rev 12 1 2006 Pa rts 1 V BOLT TORQUE CHART Always tighten hardware to these values unless a different torque value or tightening procedure is listed for a specific application Fasteners must always be replaced with the same grade as specified in the manual parts list Always use the proper tool for tightening hardware SAE for SAE hardware and Metric for metric hardware Make sure fastener threads are clean and you start thread engagement properly All torque values are given to specifications used on hardware defi
12. LE CONNECTOR TO RELAY MOUNT RELAY TO SEAT HINGE CENTER MOUNTING BOLT 2 oT f GREEN SWITCH 1 RED BOX 45 AMP FUSE 2 BATTERY A Cum GREEN PURPLE tO WHEN REMOVING SWEEPSTER FROM 2 WAY MALE CONNECTOR TRACTOR DISCONNECT 2 WAY FEMALE HE WIRING HARNESS AT CONNECTOR A THIS POINT PURPLE GREEN CD4661 var Wiring harness Toggle switch Relay 12V Auto fuse 15 AMP Auto fuse 7 5 AMP Actuator wire SL 02 01 Pe IN os Female spade T tap 2 WAY FEMALE CONNECTOR TO ACTUATOR MOTOR WHITE BLACK 1 gt 2 WAY FEMALE CONNECTOR TO ACTUATOR MOTOR Figure 5 2 Way Angle Sweeper Wire Diagram 12 Assembly MANO118 Rev 12 23 2004 DEALER CHECK LISTS PRE DELIVERY CHECK LIST Dealer Responsibility Inspect the Mow n Machine and attachments thoroughly after assembly to be certain it is set up properly before delivering it to the customer The following check lists are a reminder of points to inspect Check off each item as it is found sat isfactory or after proper adjustment is made Check that all safety shielding and decals are properly installed and in good condition Check all bolts to be sure they are tight Check that all cotter pins are properly installed Check that all gearboxes are serviced and are not leaking Lubricate equipment as specified in lubrication section MANO118 Rev 12 23 2004 DELIVERY
13. WOODS MOW N MACHINE SWEEPER FSW6000F FSW6000T OPERZAUT OURS MANUAL MANO118 TO THE DEALER Assembly and proper installation of this product is the responsibility of the Woods dealer Read manual instructions and safety rules Make sure all items on the Dealer s Pre Delivery and Delivery Check Lists in the Operator s Manual are completed before releasing equipment to the owner The dealer must complete the Product Registration included with the Operator s Manual The customer must sign the registration which certifies that all Dealer Check List items have been completed The dealer is to return the prepaid postage portion to Woods give one copy to the customer and retain one copy Failure to complete and return this card does not diminish customer s warranty rights TO THE OWNER Read this manual before operating your Woods equipment The information presented will prepare you to do a better and safer job Keep this manual handy for ready reference Require all operators to read this manual carefully and become acquainted with all adjustment and operating procedures before attempting to operate Replacement manuals can be obtained from your dealer To locate your nearest dealer check the Dealer Locator at www WoodsEquipment com or in the United States and Canada call 1 800 319 6637 The equipment you have purchased has been carefully engineered and manufactured to provide dependable and satisfactory use Like all mecha
14. allow riders on power unit or attachment m gt Do not operate or transport on steep slopes m Do not operate or transport equipment while under the influence of alcohol or drugs MAINTENANCE m Before performing any service or maintenance lower attachment to ground turn off power unit engine remove key and disconnect battery ground cable negative Mow n Machine Vacuum 10 8 2004 m Do not modify or alter or permit anyone else to modify or alter the equipment or any of its compo nents in any way m Always wear relatively tight and belted clothing to avoid entanglement in moving parts Wear sturdy rough soled work shoes and protective equipment for eyes hair hands hearing and head m Make sure attachment is properly secured adjusted and in good operating condition m Never perform service or maintenance with engine running m Never place any part of the body underneath implement attachment or between its moving parts even when the engine has been turned off Service work does not require going underneath unit Mechanical failures electrical failures or operating controls can cause equipment to drop m Do not put Mown Machine into service unless clutch is working properly When the engine is at full throttle PTO driven accessories must stop within five seconds after the PTO switch is turned to OFF See your dealer for replacement clutches m Keep all persons away from operator control area while p
15. ase installation Disconnect the wiring harness from the tractor at this point when removing the broom from the tractor Rear section of wiring har ness may remain on tractor at all times Secure relay and connector to tractor frame using plas tic wire ties through holes near seat hinge Attach T tap securely to a purple wire directly behind the ignition switch inside the console Connect the short black pigtail to the T tap and install a 7 5 amp auto fuse into the slot Route the black harness lead into the console through the hole near the seat hinge Connect the pigtail to the black lead from harness Attach eyelet of green wire to negative post of battery Attach eyelet of red wire with fuse holder to positive post of battery Route wires and secure them with wire ties so they are clear of all moving parts of the tractor When using the broom for de thatching bolt the caster wheel assemblies to each side of the broom head using existing bolts in the broom head The broom s height can be adjusted by placing spacers on wheel forks above or below the fork housings Figure 4 Attaching Sweeper to Tractor MANO118 Rev 12 23 2004 Assembly 11 FEMALE SPADE IGNITION PUSPEE MALE SPADE CONNECTOR 5 NE MALE SPADE CONNECTOR 7 5 AMP FUSE CONNECTOR x BLACK z 5 WAY FEMA
16. asts so the above limitation may not apply to you This Warranty is extended solely to the original purchaser of the product Should the original purchaser sell or otherwise transfer the product to a third party this Warranty does not transfer to the third party purchaser in any way There are no third party beneficiaries of this Warranty This Warranty does not cover normal wear or tear or normal maintenance items or any damage failure or loss caused by improper operation improper maintenance misuse or an accident WOODS obligation under this Warranty is limited to at WOODS option the repair or replacement free of charge of the product if the product is defective or in noncompliance with this Warranty The product must be returned to WOODS with proof of purchase within thirty 30 days after such defect or noncompliance is discovered or should have been discovered routed through the dealer and distributor from whom the purchase was made transportation charges prepaid WOODS shall complete such repair or replacement within a reasonable time after WOODS receives the product WOODS shall not be liable for any incidental or consequential losses damages or expenses arising directly or indirectly from the product whether such claim is based upon breach of contract breach of warranty negligence strict liability in tort or any other legal theory Without limiting the foregoing WOODS shall not be liable for any damages relating to i
17. ding to lubrication table Check that all hardware and cotter pins are properly installed and secured Check that all shields and guards are properly installed and in good condition Replace if damaged Inspect area to be cleaned and remove stones branches or other hard objects that might be MANO118 Rev 12 23 2004 Operation 7 SERVICE A CAUTION m Always wear relatively tight and belted clothing to avoid getting caught in moving parts Wear sturdy rough soled work shoes and protective equipment for eyes hair hands hearing and head and respirator or filter mask where appropriate A WARNING m Before performing any service or maintenance lower attachment to ground turn off power unit engine remove key and disconnect battery ground cable negative m Never place any part of the body underneath implement attachment or between its moving parts even when the engine has been turned off Service work does not require going underneath unit Mechanical failures electrical failures or operating controls can cause equipment to drop LUBRICATION To prevent excessive wear do not let excess grease collect on or around parts Figure 1 shows the lubrica tion points The accompanying chart gives the fre quency of lubrication in operating hours based on normal operating conditions Severe or unusual condi tions may require more frequent lubrication In addition to these lubrication poi
18. dous situation that if not avoided may A CAUTION result in minor or moderate injury IMPORTANT Indicates that failure to observe can cause damage to equipment ALITEC NOTE Indicates helpful information BMP CENTRAL FABRICATORS GANNON GILL worn WAIN ROY 7 CUD WOODS it Introduction oni seen TABLE OF CONTENTS BOLT TORQUE CHART BOLT SIZE CHART amp ABBREVIATIONS REPLACEMENT PARTS WARRANTY PRODUCT WARRANTY GENERAL INFORMATION The purpose of this manual is to assist you in operating and maintaining your WOODS Mown Machine and Sweeper Read it carefully It furnishes information and instructions that will help you achieve years of depend able performance These instructions have been com piled from extensive field experience and engineering data Some information may be general in nature due to unknown and varying operating conditions How ever through experience and these instructions you should be able to develop procedures suitable to your particular situation The illustrations and data used in this manual were cur rent at the time of printing but due to possible inline production changes your machine may vary slightly in detail We reserve the right to redesign and change the machines as may be necessary without notification A WARNING m Some illustrations in this manual show the mower with safety shields removed to provide a better view The mower shou
19. e or an accident 2 Any modification or repair by someone other than WOODS a WOODS authorized dealer or distributor and or a WOODS authorized service center or 3 Repairs made with parts other than those obtainable through WOODS WOODS makes no warranty express or implied with respect to engines batteries tires or other parts or accessories not manufactured by WOODS Warranties for these items if any are provided separately by their respective manufacturers WHAT WOODS WILL DO TO CORRECT PROBLEMS WOODS obligation under this Warranty is limited to at WOODS option the repair or replacement free of charge of the product if the product is defective or in noncompliance with this Warranty The product must be returned to WOODS with proof of purchase within thirty 30 days after such defect or noncompliance is discovered or should have been discovered routed through the dealer and distributor from whom the purchase was made transportation charges prepaid WOODS shall complete such repair or replacement within a reasonable time after WOODS receives the product OTHER LIMITATIONS WOODS shall not be liable for any incidental or consequential losses damages or expenses arising directly or indirectly from the product whether such claim is based upon breach of contract breach of warranty negligence strict liability in tort or any other legal theory Without limiting the foregoing WOODS shall not be liable for any damages relating
20. erforming adjustments service or maintenance m Tighten all bolts nuts and screws to torque chart specifications Check that all cotter pins are installed securely to ensure equipment is in a safe condition before putting unit into service m Make sure all safety decals are installed Replace if damaged See Safety Decals section for location m Make sure shields and guards are properly installed and in good condition Replace if dam aged STORAGE m Block equipment securely for storage m Keep children and bystanders away from stor age area SAFETY amp INSTRUCTIONAL DECALS ATTENTION BECOME ALERT YOUR SAFETY IS INVOLVED A Replace Immediately If Damaged A DANGER 10 E SHIELD MISSING MODELNO SERIAL NO DO NOT OPERATE PUT SHIELD ON Wascss Woods Equipment Company 4 PN 18869 A I LIJD Oregon Illinois U S A 18869 BE CAREFUL 1 SERIAL NUMPER PLATE Use a clean damp cloth to clean safety decals Avoid spraying too close to decals when using a pressure washer high pressure water can enter through very small scratches or under edges of decals causing them to peel or come off Replacement safety decals can be ordered free from your Woods dealer To locate your nearest dealer check the Dealer Locator at www WoodsEquipment com or in the United States and Canada call 1 800 319 6637 CD4787 4 S a fe ty MANO118 Rev 12 23 2004 SAFETY amp INSTRUCTIONAL DECALS A ATTENTION BE
21. ield 5 to strap Position shield so it can be bolted to existing chain shield of broom head Drill 2 343 11 32 dia holes in broom head shield to mount power shaft shield Bolt power shaft shield to broom head and tighten all bolts and clamps Attach broom and mount to tractor according to instruc tion in the following section 10 Assembly MANO118 Rev 12 23 2004 ATTACHING SWEEPER TO TRACTOR Figure 4 Replace existing step on 2 way angle mount of tractor with shorter step supplied with sweeper Remove cotter pin on end of step rod and slide out Install shorter step and replace rod and cotter pin Keep existing step for use with mower decks if desired Attach sweeper mount 2 to the holes in tractor mount ing bracket 1 that allow the broom mount assembly to set in a level position Secure mount to tractor by rotating attaching pins 3 rearward to lock pins into place Connect the PTO sleeve and yoke to rectangular shaft of sweeper mount Attach PTO to shaft on tractor Refer to instruction in SweepsterR manual and make sure the broom is level prior to operation 2 WAY ANGLE WIRING INSTRUCTIONS Figure 5 Position the wiring harness along the right mounting arm of mount under step and through the hole in the tractor front panel directly below the right steering lever The wiring harness may be separated at the con CD4648A 1 Tractor mount 2 Sweeper mount 3 Attaching pin nector A to e
22. ld never be operated with any safety shielding removed Throughout this manual references are made to right and left direction These are determined by standing behind the equipment facing the direction of forward travel O ILEA EL INSTRUCTIVO Wy Si no lee Ingles pida ayuda a alguien gue si lo lea para gue le traduzca las medidas de seguridad This Operator s Manual should be regarded as part of the machine Suppliers of both new and second hand machines must make sure that this manual is provided with the machine Introduction 1 MANO116 Rev 4 15 2004 SAFETY RULES A ATTENTION BECOME ALERT YOUR SAFETY IS INVOLVED 4 ILEA EL INSTRUCTIVO Si no lee Ingles pida ayuda a alguien que si lo lea para que le traduzca las medidas de seguridad Safety is a primary concern in the design and manufacture of our products Unfortunately our efforts to provide safe equipment can be wiped out by an operator s single careless act In addition to the design and configuration of equipment hazard control and accident preven tion are dependent upon the awareness con cern judgement and proper training of personnel involved in the operation transport maintenance and storage of equipment It has been said The best safety device is an informed careful operator We ask you to be that kind of operator TRAINING m Safety instructions are important Read all attachment and power unit manuals follow a
23. lf sleeve 10 Caster wheel assembly right 24 1 2 NC Hex locknut 5 Power shaft shield 11 Caster wheel assembly left 6 Shield mount strap 20 5 16 x 3 4 NC Hex head cap screw Figure 3 2 Way Angle Sweeper Installation 2 WAY ANGLE MOUNT KIT Figure 3 Attach upper actuator mount 9 to square upright mast on Sweeper broom head using 1 2 x 3 bolt and 1 2 locknut Mark Sweeper input driveshaft at 8 1 4 inches from the center cross Loosen the set screw retaining the rect angular shaft and remove it from the U joint Cut shaft to proper length and reinstall shaft and secure with set screws Position broom head in front of mount while inserting broom head input shaft into sleeve assembly 4 Bolt broom head to mount 1 using bolts provided with broom head Attach fixed end of upper actuator 2 to mount using 1 2 x 2 1 2 bolt and 1 2 locknut Attach rod end of actu ator to slots in upper actuator mount 9 using 1 2 x 2 1 2 bolts and 1 2 locknut Slide broom head left or right until actuator lines up with upper mount Do not over tighten rod must be able to float in slot Attach wire from actuator motor to black and white wires from the switch box Attach extension spring 8 to hole in broom head mast and to hole in main mount near rear actuator mounting location Attach 2 1 2 clamp 7 and shield mount strap 6 to round cross member of broom frame Do not tighten fully so shield may be adjusted Attach power shaft sh
24. ll safety rules and safety decal information Replace ment manuals and safety decals are available from your dealer To locate your nearest dealer check the Dealer Locator at www WoodsEquipment com or in the United States and Canada call 1 800 319 6637 Failure to follow instructions or safety rules can result in serious injury or death m If you do not understand any part of this manual and need assistance see your dealer m Know your controls and how to stop engine and attachment quickly in an emergency m Operators must be instructed in and be capable of the safe operation of the equipment its attach ments and all controls Do not allow anyone to operate this equipment without proper instruc tions m Never allow children or untrained persons to operate equipment PREPARATION m Check that all hardware is properly installed Always tighten to torque chart specifications unless instructed otherwise in this manual m Always wear relatively tight and belted clothing to avoid entanglement in moving parts Wear sturdy rough soled work shoes and protective equipment for eyes hair hands hearing and head m Make sure attachment is properly secured adjusted and in good operating condition m Make sure the driveline spring activated locking collar slides freely and is seated firmly in power unit PTO groove Make sure the set screws securely attach driveline to the attachment gearbox shaft m The safety interlock s
25. nearest dealer check the Dealer Locator at www WoodsEquipment com or in the United States and Canada call 1 800 319 6637 Failure to follow instructions or safety rules can result in serious injury or death m Make sure the driveline spring activated locking collar slides freely and is seated firmly in power unit PTO groove Make sure the set screws securely attach driveline to the attachment gearbox shaft m Before performing any service or maintenance lower attachment to ground turn off power unit engine remove key and disconnect battery ground cable negative m Make sure attachment is properly secured adjusted and in good operating condition m Never allow children or untrained persons to operate equipment m Keep bystanders away from equipment m Do not stop start or change directions sud denly on slopes A CAUTION m Always wear relatively tight and belted clothing to avoid getting caught in moving parts Wear sturdy rough soled work shoes and protective equipment for eyes hair hands hearing and head and respirator or filter mask where appropriate REAR TRACTOR WEIGHT REQUIREMENTS The sweeper attachment requires additional rear trac tor weight as shown in the counterweight chart below Contact your WOODS dealer for counterweights and mount kit appropriate for your specific tractor REAR TRACTOR COUNTERWEIGHT REQUIREMENT CHART Sweeper Mow n Machines Model F Series wi
26. ned by SAE J1701 amp J1701M JUL96 SAESERIES SAE Bolt Head anil A TORQUE Identification A CHART SAE Grade 2 SAE Grade 5 SAE Grade 8 No Dashes 3 Radial Dashes 6 Radial Dashes A MARKING ON HEAD Diameter Wrench SAE S SAE 5 SAE 8 Inches Size Ibs ft N m Ibs ft N m Ibs ft N m 1 4 7 16 6 8 10 13 14 18 5 16 1 2 12 17 19 26 27 37 3 8 9 16 23 31 35 47 49 67 7 16 5 8 36 48 55 75 78 106 1 2 3 4 55 75 85 115 120 163 9 16 13 16 78 106 121 164 171 232 5 8 15 16 110 149 170 230 240 325 3 4 1 1 8 192 261 297 403 420 569 7 8 1 5 16 306 416 474 642 669 907 1 1 1 2 467 634 722 979 1020 1383 Ys METRIC SERIES PEPEE Fi Bill TORQUE as Identification i 5 etric etric A CHART Grade 8 8 Grade 10 9 A COARSE THREAD FINE THREAD A MARKING ON HEAD MARKING ON HEAD Diameter amp 7 F x Diameter amp Thread Pitch Wrench Metric 8 8 Metric 10 9 Metric 8 8 Metric 10 9 Thread Pitch Millimeters Size N m lbs ft N m Ibs ft N m lobs ft N m lbs ft Millimeters 6 x 1 0 10 mm 8 6 11 8 8 6 11 8 6 x 1 0 8x 1 25 13 mm 20 15 27 20 21 16 29 22 8x 1 0 10 x 1 5 16 mm 39 29 54 40 41 30 57 42 10 x 1 25 12 x 1 75 18 mm 68 50 94 70 75 55 103 76 12 x 1 25 14x 2 0 21 mm 109 80 151 111 118 87 163 120 14 x 1 5 16x2 0 24 mm 169 125 234 173 181 133 250 184 16x 1 5 18x2 5 27 mm 234 172 323 239 263 194 3
27. nical products it will require cleaning and upkeep Lubricate the unit as specified Observe all safety information in this manual and safety decals on the equipment For service your authorized Woods dealer has trained mechanics genuine Woods service parts and the necessary tools and equipment to handle all your needs Use only genuine Woods service parts Substitute parts will void the warranty and may not meet standards required for safe and satisfactory operation Record the model number and serial number of your equipment in the spaces provided Model Date of Purchase Serial Number see Safety Decal section for location Provide this information to your dealer to obtain correct repair parts Throughout this manual the term IMPORTANT is used to indicate that failure to observe can cause damage to equipment The terms CAUTION WARNING and DANGER are used in conjunction with the Safety Alert Symbol a triangle with an exclamation mark to indicate the degree of hazard for items of personal safety This Safety Alert Symbol indicates a hazard and means ATTENTION A BECOME ALERT YOUR SAFETY IS INVOLVED Indicates an imminently hazardous situation that if not avoided will A DANGER result in death or serious injury Indicates a potentially hazardous situation that if not avoided could A WARNING resultin death or serious injury and includes hazards that are exposed when guards are removed Indicates a potentially hazar
28. nts lightly oil all roller chains periodically Check the oil level in gearboxes periodically Maintain oil level to the bottom of fill plug hole Use SAE 90W oil CHAIN ADJUSTMENT Check periodically for proper chain tension between gearboxes If chain tightening is required loosen the four mounting bolts on the right gearbox and slide the gearbox to the right until proper chain tension is achieved Do not overtighten chain A WARNING m Make sure shields and guards are properly installed and in good condition Replace if damaged NOTE When performing any maintenance or making adjustments to the Sweeper broom refer to the Sweepster operator s manual Ref Description Frequency 1 Guage Wheel Pivot 2 fittings 8 Hours 2 Gauge Wheel 2 fittings 8 Hours 3 Broom Pivot 2 fittings 40 Hours 4 Power Shafts 6 fittings 8 Hours OA Mr Figure 1 Lubrication Points 8 Service MANO118 Rev 12 23 2004 ASSEMBLY DEALER SET UP INSTRUCTIONS Assembly of this sweeper is the responsibility of the WOODS dealer It should be delivered to the owner completely assembled lubricated and adjusted for normal cutting conditions FIXED ANGLE MOUNT KIT INSTALLATION Figure 2 Mark Sweeper input driveshaft at 6 1 2 inches from the center cross Loosen the set screw retaining the rect angular shaft and remove it from the U joint Cut shaft to proper length and reins
29. ower Take Off HHCS 1 eeeeeeeeeeeeeneeeeeeeeeeeneeeteaes Hex Head Cap Screw QD ariiraa inicie ninan Quick Disconnect PU Ws E eters el AE A fetes Heat Treated PRA PAE E teense etal I E E A Right Hand SG srvszeaveereens Joint Industry Council 37 Degree Flare ROPS vivir diets Roll Over Protective Structure EE TT Left Hand RPM eenn Revolutions Per Minute ET zazit ano ana Left E E A eel aersieintestteiieaess Right A EET EAD E E O E EE Meter SAE egitan Society of Automotive Engineers AN eriein saaa naaa G Millimeter EN Unified Coarse Dp ete Reais Male UNF seriinin nianieira Unified Fine Met fesse E E E T Mega Pascal UNG T Unified Special Nites cas veges E T A E Newton Bolt Torque amp Size Charts Rev 8 14 2002 App e n dix 1 9 LIMITED WARRANTY Mow n Machine Zero Turn Mower and Woods Boundary Utility Vehicle Replacement Parts Woods Equipment Company WOODS warrants replacement parts for Mow n Machine zero turn mowers and attachments and Woods Boundary utility vehicles accessories and attachments to be free from defect in material and workmanship for a period of ninety 90 days from the date of delivery of the product to the original purchaser IMPLIED WARRANTIES OF MERCHANTABILITY AND OR FITNESS FOR A PARTICULAR PURPOSE ARE LIMITED IN DURATION TO A PERIOD OF NINETY 90 DAYS FROM THE DATE OF DELIVERY OF THE PRODUCT TO THE ORIGINAL PURCHASER Some states do not allow limitations on how long an implied warranty l
30. tall shaft and secure with set screws Position broom head in front of mount while inserting broom head input shaft into sleeve assembly 7 Bolt 6 1 2 TRIM INPUT ees SEE SWEEPSTER MANUAL FOR SWEEPSTER PARTS 1 Fixed angle sweeper mount 2 Lever 7 Output shaft Spring 20 Link chain broom head to mount 1 using bolts provided with broom head Attach height adjustment lever 2 and lever guide 18 as shown Pivot bolt 35 and nut 37 must be snug but still allow the lever to rotate Secure one end of chain 17 to lug on adjustment lever using washer 40 and cotter pin 30 Attach mid point of chain to slots in broom head lift arm Secure chain to slots using pin provided with the broom head Attach assist spring 16 to hole in sweeper mount Attach other end of spring to loose end of chain Attach broom and mount to tractor according to instruc tions on page 12 ST Lever guide Cotter pin Hex head cap screw Elastic stop nut Standard flat washer MANO118 Rev 12 23 2004 Assembly 9 H 8 1 4 a TRIM INPUT stien DRILL 343 11 32 DIA HOLES IN SWEEPSTER SHIELD 1 Broom mount 7 2 1 2 Clamp 21 5 16 NC Flanged hex lock nut 2 12V Actuator 8 Extension spring 22 1 2 NC x 2 1 2 Hex head cap screw 3 Universal half sheet 9 Upper actuator mount 23 1 2 NC x 3 Hex head cap screw 4 Universal ha
31. th ROPS 60 Sweeper 100 Ibs 150 Ibs 2 WAY ANGLE MOUNT HEIGHT ADJUSTMENT The sweeping height of the broom should be adjusted by the actuator motor When using the broom for de thatching the gauge wheels should be mounted to the sides of the Sweeper broom and the height of the broom should be adjusted by placing spacers on the wheel forks above or below the fork housings FIXED ANGLE HEIGHT ADJUSTMENT The sweeping height of the broom is adjusted by push ing the button on the end of the adjustment lever and moving lever rearward to raise broom and forward to lower broom SWEEPING TIPS F Series A WARNING m Never place any part of the body underneath implemen attachment or between its moving parts even when the engine has been turned off Service work does not reguire going underneath unit Mechanical failures electrical failures or operating controls can cause eguipment to drop m Before performing any service or maintenance lower attachment to ground turn off power unit engine remove key and disconnect battery ground cable negative m Make sure shields and guards are properly installed and in good condition Replace if damaged E Keep hands feet hair and clothing away from equipment while engine is running Stay clear of all moving parts Always operate tractor engine at full governed RPM when using the bi directional broom for snow removal 6 Operation MANO118 Rev
32. x 88 16 74046 Universal half shaft 18 65689 Cross and bearing 20 70768 Output shaft 22 72125 Switch box back 23 72126 Switch box cover 24 72127 Drive chain shield 25 72128 Power shaft shield 26 72129 Shield mount strap 27 72130 2 1 2 Clamp 28 70762 Extension spring 29 72131 Upper actuator mount 30 639 1 2 NC x 2 1 2 HHCS GR5 31 3489 1 2 NC x 3 HHCS GR5 32 765 1 2 NC Hex lock nut 33 72764 Fork housing right REF PART 34 35197 35 72403 36 1972 37 70086 38 70004 39 72761 40 31745 41 31345 42 29368 43 23479 44 11900 45 62043 46 72765 47 72101 48 71105 49 4115 50 21374 51 1282 52 70065 53 6698 54 565 55 4544 56 3699 57 6096 58 14139 59 66510 60 639 61 72793 62 72794 63 73926 64 72425 x DESCRIPTION Spring complete 89 x 12 x 1 0 Pin bent 5 x 1 96 Grease fitting 3 8 Spacer 3 4 Spacer Gauge wheel fork Semi pneumatic wheel 75 x 1 38 Bearing 1 2 x 3 4 x 3 3 8 Sleeve 1 2 x5 HHCS 1 2 NC Flanged hex lock nut 1 4 x 1 3 4 Linch pin Break away mount Break away pin External retainer 3 16 x 1 4 8 Spring pin No 10 x 1 2 Tap screw 1 4 NC x 1 2 RD head screw 1 4 NC Whiz nut 3 8 Hex lock nut 3 8 Standard flat washer 3 8 NC x 3 8 Set screw 1 2 NC x2 HHCS 5 16 x 3 4 HHCS 5 16 Hex flange lock nut Spring complete 66 x 06 x 2 5 1 2 NC x 2 1 2 HHCS Locking ring Face nut Step short Decal set Standard Hardware Obtain Locally MANO118 Rev 12 1 2006 Parts 1
33. ystem was installed for your protection Do not disconnect disable over ride or execute any action that would cause this system to malfunction If malfunction occurs stop all operation and contact dealer for repair m Remove accumulated debris from this equip ment power unit and engine to avoid fire hazard m Make sure all safety decals are installed Replace if damaged See Safety Decals section for location m Make sure shields and guards are properly installed and in good condition Replace if dam aged z When using weight transfer system correct counterweight must be used to maintain stability See counterweight chart in power unit manual or contact dealer E Inspect and clear area of stones branches or other hard objects that might be thrown causing injury or damage OPERATION m Never place any part of the body underneath implemen attachment or between its moving parts even when the engine has been turned off Service work does not reguire going underneath unit Mechanical failures electrical failures or operating controls can cause eguipment to drop m Keep bystanders away from equipment m Do not operate or transport equipment while under the influence of alcohol or drugs m Operate only in daylight or good artificial light m Keep hands feet hair and clothing away from equipment while engine is running Stay clear of all moving parts m Never allow riders on power unit or attachment m Do not
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