Woods Equipment 42C-6 Lawn Mower User Manual
Contents
1. Gauge GR 5 Grade 5 etc HACS CP Hex Head Cap Screw e Heat Treated MG teens Joint Industry Council 37 Degree Flare BH wn Left Hand ger Left I aaa M Meter m a ld Millimeter 6000500000 Male ML Mega Pascal pec E Newton err National Coarse D dem National Fine NPSM National Pipe Straight Mechanical NET s y aspayay National Pipe Tapered NPT SVVF National Pipe Tapered Svvivel Female ORBM ient oce t O Ring Boss Male Pitch PAD Ver ug saa sapa Ed Power Beyond rp Pounds per Square Inch Eo Power Take Off saa sas Quick Disconnect BB 000 Right Hand ROP Sorria Roll Over Protective Structure RPM usa aaa ss ataq sua Revolutions Per Minute RUE 0000000000 Right SAE eines Society of Automotive Engineers Ulenm Unified Coarse UNF m Unified Fine UNS Unified Special 26 Appendix Bolt Torque amp Size Charts Rev 3 28 2007 WARRANTY All Models Except Mow n Machine Zero Turn Mowers and Woods Boundary Utility Vehicles Please Enter Information Below and Save for Future Reference Date Purchased From Dealer Model Number Serial Number Woods Equipment Company VVOODS warrants this product to be free from defect in material and workmanship Exce2. Y WY lt lt p DEALER CHECK LISTS PRE DELIVERY CHECK LIST DEALER S RESPONSIBILITY Inspect the equipment thoroughly after assembly to ensure it is set up properly before delivering it to the customer The following check lists are a reminder of points to inspect Check off each item as it is found satisfactory or after proper adjustment is made Check that all safety decals are installed and in good condition Replace if damaged Check that shields and guards are properly installed and in good condition Replace if dam aged Properly attach implement to tractor and make all necessary adjustments Check all bolts to be sure they are tight Check and grease all lubrication points as identi fied in Service Check that blades have been properly installed 29900 Rev 3 14 2008 DELIVERY CHECK DEALER S RESPONSIBILITY Instruct customer how to lubricate and explain importance of lubrication Point out the safety decals Explain their meaning and the need to keep them in place and in good condition Emphasize the increased safety haz ards when instructions are not followed Present Operator s Manual and request that cus tomer and all operators read it before operating equipment Point out the manual safety rules explain their meanings and emphasize the increased safety hazards that exist when safety rules are not followed Show customer the safe proper procedures to be used when mounting di
3. m Tighten all bolts nuts and screws to torque chart specifications Check that all cotter pins are installed securely to ensure equipment is in a safe condition before putting unit into service m Make sure all safety decals are installed Replace if damaged See Safety Decals section for location m Make sure shields and guards are properly installed and in good condition Replace if damaged m Wear gloves when installing belt Be careful to prevent fingers from being caught between belt and pulley STORAGE m Block equipment securely for storage m Keep children and bystanders away from stor age area SAFETY amp INSTRUCTIONAL DECALS ATTENTION BECOME ALERT YOUR SAFETY IS INVOLVED A Replace Immediately If Damaged 4 SERIAL NUMBER PLATE MODEL NO SERIAL NO Woods Equipment Company A Oregon Illinois U S A DB2202B 2 ROTATING BLADES AND THROWN OBJECTS m Do not put hands or feet under or into mower when engine is running 1 25505 A WARNING TO AVOID SERIOUS INJURY OR DEATH m Before mowing clear area of objects that may be thrown by blade m Keep bystanders away m Keep discharge chute and guards in place and in good condition BLADE CONTACT OR THROWN OBJECTS CAN CAUSE SERIOUS INJURY OR DEATH Read Operator s Manual and follow all safety precautions Contact dealer for manuals 53425 B Keep shields and guards in place Keep
4. 9 Bolt two 13 link chains together for lift chain Hook upper end of spring over bushing 4 Bolt lift chain to lift lever with 3 8 x 2 bolt and nut 10 On IH A lift lever 3 goes inside steering rod On IH B it goes outside steering rod For IH B shim attachment plate 10 out away from tractor using spacer 11 four washers 56 and bolts 38 Lift lever may have to be bent out slightly to clear steering rod Parts 21 29900 Rev 7 6 2007 Manual Height Adjustment 807 ZY s j9wouggjo d lt MA ejui4ejue juol4 127 777 NW lt b X 4 7 oo wee 7 252 Fa Z Z Z lt z Ns a dua k y CAN MW m Ta nS 40 78 48 V IEUONEWA U 02 Lo dy RN 4 uo p sn s eu 1 Lv 8 66 WS Ep ku aF Veer Ni IP Nue ulsnou yoynjo pyu o og 2 26 A 1 ag 00600 x 9S k SC Y 35 Sul l d j Ve 2 2 8 48 JOWPEYD si v uo pesn si JexoeJq SML Mat 16 Ajuo g e19eq uuor OVA 9562 uo pesn d i yoq lind yaq uo p sn j9x9eJq s SI 9 SI p JexyoeJq siu p ased uo pesn e xoeiq siu L juo do o jog ase sjoxoeJq di Buisnou uojn o Joeps y 0 yog UO 9 98Jq Siu 59 29900 Rev 7 6 2007 42 x Q N N Manual Height Adjustment REF PART QTY DESCRIPTION REF PART QTY DESCRIPTION q
5. 5 8 Heavy lock washer 97 230 5 8 NC Hex nut plated A Standard hardware obtain locally 29900 Rev 7 6 2007 P ar t S 1 9 OVERRUNNING CLUTCHES REF PART QTY DESCRIPTION 1 70 1 1 8Pipe plug used on earlier models 2 3174 2 Oilseal 3 839 4 3 8NCx1 HHCS GR5 4 838 5 3 8 Lock washer ZP 5 3333 1 Ratchet cap includes 2 amp 6 installed 6 3175 2 1 3 4 x 2 1 4 x 1 2 Bushing 7 3171 1 Ratchet with hex hole 8 3176 1 Compression spring 9 3177 1 Drive hex 10 3178 1 1 3 4 x 3 3 8 x 18 GA Shim 11 6935 1 070 x 3 1 2 x 5 Gasket 12 3332 1 Special 9 4 sheave includes 2 amp 6 installed 13 3912 2 Key 1 4 x3 8x2 14 12169 1 3 8 NC x 1 1 4 HHCS GR5 15 3172 1 Weather cap 16 1536 3 1 1 4 x 1 3 4 Shim or 16 565 4 3 8 Flat washer A Standard hardware obtain locally IMPORTANT NOTE After installing clutch rotate it back wards to see that it ratchets freely If it does not add another washer 16 under cap 15 amp rotate clutch again 2 0 P ar t S 29900 Rev 7 6 2007 Lift Chain Hook Up Table Mower Model Special Number Chains Used Lift Chain Attach Plt Holes Used for Spring Notes Part No No Used Description To Lift To Holes in Upper End to Lower End to Lever Hole Mower Hole Let Hole Let tered tered 42A HB 4154 1 33 Link Chain B H amp G O See note 4 10 LA2AC B amp C 4154 1 33 Link Chain B G P H 5 42C 4154 1 33 Link Chain B L
6. Earlier models do not have lower slots Should you need to raise cutting height drill a 9 16 diameter hole 3 4 below the upper slot Should belt stretch or pulley wear cause the belt to become too long re tension by moving mower forward and using front hole in push channel arms as an attachment point Leave push channel arms loosely assembled until mower is mounted to tractor Belt Guide Clamp belt guide 55 to left channel arm using clamp plate 56 and 3 8 x 2 1 2 hex head cap screws 78 lock washers 79 and nuts 80 After belt has been installed adjust guide fore and aft in the channel so the belt runs about through the center of the guide Idler Bracket Adjust tractor drawbar to center hole of its adjustment and slide idler bracket 46 into place Clamp idler bracket to tractor drawbar plates with two clamp plates 45 and four 1 2 x 2 bolts 86 lock washers 88 and nuts 89 If for some reason the tractor drawbar mounting plates have been removed from the tractor they must be reinstalled in order to clamp the idler bracket to them Idlers to Idler Bracket Install 5 8 x 3 1 2 carriage bolt 94 in through the right side of the vertical slots on idler bracket 46 Place three 5 8 flat washers 9 over carriage bolt on left side of slots Install idlers 47 over bolt and secure 29900 Rev 7 6 2007 with 5 8 flat washer 95 lock washer 96 and nut 97 Mower Frame to Idler Bracket Sli
7. clear of drives and belts Lower implement stop engine and remove BE CAREFUL key before dismounting Use a clean damp cloth to clean safety decals Block up implement and remove key before working underneath Avoid spraying too close to decals when using a Do not operate mower in vicinity of other pressure washer high pressure water can enter 5 5 through very small scratches or under edges of now now to stop tractor and equipmen quickly in an emergency decals causing them to peel or come off Clear mowing area of debris Replacement safety decals can be ordered free ULIL U from your VVoods dealer To locate your nearest Be careful on uneven terrain Decrease dealer check the Dealer Locator at speed when turning www WoodsEquipment com or in the United States Do not operate in transport position and Canada call 1 800 319 6637 25505 G 6 S a f e y 29900 Rev 7 6 2007 OPERATION A WARNING m Do not allov children or unqualified persons to operate equipment m Keep bystanders away from equipment while it is in operation A CAUTION Stop mower and tractor immediately upon striking an obstruction Turn off engine remove key inspect and repair any damage before resum ing operation m Alvvay wear relatively tight and belted clothing to avoid entanglement in moving parts Wear sturdy rough soled work shoes and protective equipment for eyes hands heari
8. obligation under this Warranty is limited to at VVOODS option the repair or replacement free of charge of the product if WOODS in its sole discretion deems it to be defective or in noncompliance with this Warranty The product must be returned to WOODS with proof of purchase within thirty 30 days after such defect or noncompliance is discovered or should have been discovered routed through the dealer and distributor from whom the purchase was made transportation charges prepaid WOODS shall complete such repair or replacement within a reasonable time after WOODS receives the product THERE ARE NO OTHER REMEDIES UNDER THIS WARRANTY THE REMEDY OF REPAIR OR REPLACEMENT IS THE SOLE AND EXCLUSIVE REMEDY UNDER THIS WARRANTY THERE ARE NO WARRANTIES WHICH EXTEND BEYOND THE DESCRIPTION ON THE FACE OF THIS WARRANTY WOODS MAKES NO OTHER WARRANTY EXPRESS OR IMPLIED AND WOODS SPECIFICALLY DISCLAIMS ANY IMPLIED WARRANTY OF MERCHANTABILITY AND OR ANY IMPLIED WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE WOODS shall not be liable for any incidental or consequential losses damages or expenses arising directly or indirectly from the product whether such claim is based upon breach of contract breach of warranty negligence strict liability in tort or any other legal theory Without limiting the generality of the foregoing Woods specifically disclaims any damages relating to 1 lost profits business revenues or goodwill ii loss of crops iii
9. or in the United States and Canada call 1 800 319 6637 Failure to follow instructions or safety rules can result in serious injury or death m If you do not understand any part of this manual and need assistance see your dealer m Know your controls and how to stop engine and attachment quickly in an emergency W Operators must be instructed in and be capable of the safe operation of the equipment its attach ments and all controls Do not allow anyone to operate this equipment without proper instructions W Never allow children or untrained persons to operate equipment PREPARATION m Check that all hardware is properly installed Always tighten to torque chart specifications unless instructed otherwise in this manual W Always wear relatively tight and belted clothing to avoid getting caught in moving parts Wear sturdy rough soled work shoes and protective equipment for eyes hair hands hearing and head and respirator or filter mask where appropriate m Make sure attachment is properly secured adjusted and in good operating condition m Remove accumulated debris from this equip ment power unit and engine to avoid fire hazard 4 Safety m Make sure all safety decals are installed Replace if damaged See Safety Decals section for location m Make sure shields and guards are properly installed and in good condition Replace if damaged B Inspect and clear area of stones branches or other hard obje
10. teeth from fully engaging resulting in premature failure CLEANING After Each Use Remove large debris such as clumps of dirt grass crop residue etc from machine Inspect machine and replace worn or damaged parts Replace any safety decals that are missing or not readable Periodically or Before Extended Storage Clean large debris such as clumps of dirt grass crop residue etc from machine Remove the remainder using a low pressure water spray 1 Be careful when spraying near scratched or torn safety decals or near edges of decals as water spray can peel decal off surface 2 Be careful when spraying near chipped or scratched paint as water spray can lift paint 3 If a pressure washer is used follow the advice of the pressure washer manufacturer Inspect machine and replace worn or damaged parts Sand down scratches and the edges of areas of missing paint and coat with Woods spray paint of matching color purchase from your Woods dealer Replace any safety decals that are missing or not readable supplied free by your Woods dealer See Safety Decals section for location drawing Rev 3 14 2008 29900 Rev 7 6 2007 ASSEMBLY A WARNING m Keep all persons away from operator control area while performing adjustments service or maintenance A CAUTION W Always wear relatively tight and belted clothing to avoid entanglement in moving parts Wear sturdy
11. 40 41 30 57 42 10 x 1 25 12 x 1 75 18 mm 68 50 94 70 75 55 103 76 12x 1 25 14x2 0 21 mm 109 80 151 111 118 87 163 120 14x 1 5 16 x 2 0 24 mm 169 125 234 173 181 133 250 184 16x1 5 18x2 5 27 mm 234 172 323 239 263 194 363 268 18x1 5 20 x 2 5 30 mm 330 244 457 337 367 270 507 374 20 x 1 5 22x2 5 34 mm 451 332 623 460 495 365 684 505 22x1 5 24x 3 0 36 mm 571 421 790 583 623 459 861 635 24 x 2 0 30 x 3 0 46 mm 1175 867 1626 1199 1258 928 1740 1283 30 x 2 0 Typical Washer Flat Washer Installations Lock Washer N ose l J m to 9 2 0 o 9 ONY ya ya w Bolt Torque amp Size Charts Rev 3 28 2007 A p p en d IX 2 5 BOLT SIZE CHART NOTE Chart shows bolt thread sizes and corresponding head wrench sizes for standard SAE and metric bolts SAE Bolt Thread Sizes 5 16 3 8 1 2 000000 MM 100 125 60600131 Metric Bolt Thread Sizes 8MM 10MM 12MM 14MM 16MM 18MM ABBREVIATIONS Agriculture ASABE reunirase American Society of Agricultural amp Biological Engineers formerly ASAE ASAE American Society of Agricultural Engineers ATE Automatic Transmission Fluid BSP Pik A British Standard Pipe Parallel BSPTM British Standard Pipe Tapered Male c Sa a sZ Constant Velocity GOW Pc Counter Clockwise e HE Clockwise Fa nsyi sl Female FL NT Full Thread GA
12. amp M See note 8 Z 8 L42U 17477 1 84 Twisted B H T H cut off excess L42VAC 6673 1 78 Twisted B H R J L42VC 4154 1 33 Link Chain B G S J L59A 59HB 4154 1 33 Link Chain Aor B E N C amp D 1 3 8 10 amp L306A 18264 1 13 Link Chain Opt E N C amp D 3 8 10 59HC 18264 3 13 Link Chain A or B E N C amp D 1 3 8 9 Opt L59AC B amp C 4154 33 Link Chain A C amp D Q E 5 L306AC 18264 13 Link Chain A C amp D Q E 5 59C 4154 2 33 Link Chain A C amp D See note 8 See note 1 3 8 L59U 1306 17477 84 Twisted B C amp D T See note 3 1 18264 13 Link Chain B C amp D T See note 3 7 L59VAC 17477 1 84 Twisted B E R E 7 L306VAC B U R E L59VC 4154 1 33 Link Chain B E S C amp D 1 3 8 L306VC 18264 1 13 Link Chain B U S C amp D 7 Special Notes Refer to numbers in parentheses in above table oc 5 WO N Hook lower end of spring in crotch chain Hook spring into chain just above hole H Hook one 13 link chain between holes C amp D Fasten one 10 link and one 7 link chain together Fasten two 10 link chains together for lift chain Clamp offset end spring under flat washer on out of way side of bracket where indicated On L306 models use heavy spring furnished with mower rather than lighter spring furnished with manual lift kit Hook to a point on tractor so most of mower weight is held by spring which will allow lift to work easier eo
13. lift mounting lug no longer 51 1450 3 4 NC Hex nut plated available 52 3231 3 8 NC x 2 HHCS GR5 19 1 Case VC manual lift bracket no 53 565 3 8 Flat washer 54 838 3 8 Lock washer 20 m 5 7 Lu 55 835 318 NC Hex nut plated 21 11445 1 Manuallift radius bracket 56 25728 5 8 x 2 x 1 2 Flat washer for IH B onl 22 11446 1 Manual lift bar y 23 11489 1 7 B ofiset manual lift Obtain locally 25 17410 1 IH Cub manual lift mounting plate 20900 Rev 7 8 2007 Paris 23 24 Parts SPINDLE ASSEMBLY REF ie aN Oo 10 11 12 13 14 PART 18355 18359 2718 2715 2717 18361 2716 195 18356 25869 3967 13288 3912 3975KT QTY N N N m N N N N DESCRIPTION CW Blade spindle 1 3 8 x 1 3 4 x 5 8 Sleeve 1 3 4 x 2 3 8 x 13 GA Flat washer Seal for 1 3 4 shaft Bearing cone Spindle housing with cups Bearing cup Straight 1 8 pipe thread grease fitting Spindle shaft and crossbar Blade pin retainer washer QD Blade pin 1 2 NC x 3 4 Nylok HHCS 1 4 x 3 8 x 2 Key Standard suction CW blade replace in pairs Standard hardware obtain locally 29900 Rev 7 6 2007 application Fasteners must always be replaced with the same grade as specified in the manual parts list BOLT TORQUE CHART Always tighten hardware to these values unless a different torque value or tightening procedure is listed for a specific Always use the proper tool
14. manual references are made to right and left directions These are determined by standing behind the mower facing the direction of forward travel iLEA EL INSTRUCTIVO Si no lee Ingles pida ayuda a alguien que si lo lea para que le traduzca las medidas de seguridad This Operator s Manual should be regarded as part of the machine Suppliers of both new and second hand machines must make sure that this manual is provided with the machine Rev 3 14 2008 29900 Rev 7 6 2007 Introduction 3 SAFETY RULES ATTENTION BECOME ALERT YOUR SAFETY IS INVOLVED Safety is a primary concern in the design and manufacture of our products Unfortunately our efforts to provide safe equipment can be wiped out by an operator s single careless act In addition to the design and configuration of equipment hazard control and accident preven tion are dependent upon the awareness con cern judgement and proper training of personnel involved in the operation transport maintenance and storage of equipment It has been said The best safety device is an informed careful operator We ask you to be that kind of operator TRAINING W Safety instructions are important Read all attachment and power unit manuals follow all safety rules and safety decal information Replace ment manuals and safety decals are available from your dealer To locate your nearest dealer check the Dealer Locator at www WoodsEquipment com
15. rough soled work shoes and protective equipment for eyes hands hearing and head SPINDLE INSTALLATION Insert spindle assembly 11 up through bottom of mower frame 1 Be sure to index grease zerk toward mower front for ease of lubrication Secure spindle to frame with four 1 2 x 1 3 4 bolts 26 1 2 lock wash ers 27 and nuts 28 Torque to 85 Ibs ft forward position as shown for assembly Figure 2 Spindle Installation BLADE INSTALLATION Remove bolt 12 and apply an anti seize lubricant to threads and reinstall Rotate blade retainer washer 10 off of blade pin 11 and remove blade pin Install blades 14 with cutting edge toward closed side of crossbar Check that the words this side down are 29900 Rev 7 6 2007 on the bottom side of the blade when installed Insert blade pin 11 through blades rotate blade pin retainer washer 10 over pin tighten bolt 12 snugly Do not over tighten do not follow torque chart recommenda tions Figure 3 Blade Installation FRONT CORNER BAFFLE INSTALLATION Attach front corner baffle 2 to right front corner of mower frame with 3 8 x 3 4 carriage bolt 20 and lock nuts 25 Figure 4 Front Corner Baffle Installation SIDE SKID INSTALLATION With cutting height set adjust side skids to within 1 2 of ground Never operate mower with weight on side skids Properly adjusted side skids are designed to carry mower over uneven ground
16. x Chain see chart for chain used on 26 18336 2 Caplug 1 1 16 121D SAE thread your mounting 30 2457 1 4 NC x 3 4 HHCS GR5 2 4155 2 3 1 4 Cold shut repair link 31 6128 1 4 NC Lock nut 3 10693 1 Manual height adjustment lever 32 12735 1 2 NC x 1 3 4 Carriage bolt GR5 assembly or 4 484 1 2 5 8 x 1 x 7 16 HT Sleeve 32 10284 1 2 NC x 2 Carriage bolt 5 10706 1 3 3 8 Long compression spring 33 3489 1 2 NC x 3 HHCS GR5 6 10701 1 Manual height adjustment clip 34 855 1 2 Lock washer ZP 7 3597 1 1 8x1 Cotter pin 35 1093 1 2 NC Hex nut GR5 plated 8 10699 1 Manual height adjustment rod 36 3598 1 2 SAE Flat washer 9 10702 1 Manual lift sector assembly 37 6268 5 8 NC x 1 1 4 HHCS 10 9045 1 IHC Manual lift attachment plate 38 12274 5 8 NC x 2 1 4 HHCS GR5 includes hardware amp spacer 39 11854 5 8 NC x 2 1 2 HHCS GR8 Wb dem 2000077 40 986 5 8 x 2 3 4 HHCS GR5 12 10707 1 8 1 8 Long extension spring used on 41 1286 5 8 Heavy lock washer 42 s amp 59 s or 42 230 5 8 NC Hex nut plated 12 13006 1 13 1 4 Long extension spring used 43 692 5 8 Flat washer ZP uu 45 24576 1 2 NC x 1 3 4 HHCS GR5 13 10750 1 Allis Chalmers B 8 C lift mounting frame assembly 46 7832 5 8 NC x 1 1 2 HHCS GR5 14 409 1 1 2 x 2 Clevis pin 47 4616 3 4 NC x 1 1 2 HHCS GR5 16 10735 1 Lift attachment assembly 49 1257 3 4 Flat washer 17 9046 1 Case VAC manual lift mounting 50 902 7 5 8 NC x 2 HHCS GRS 18 1 Case VC
17. WOODS ROTARY MOWER 42C 6 29900 OPERATORS MANUAL TO THE DEALER Assembly and proper installation of this product is the responsibility of the Woods dealer Read manual instructions and safety rules Make sure all items on the Dealer s Pre Delivery and Delivery Check Lists in the Operator s Manual are completed before releasing equipment to the owner The dealer must complete the Product Registration online at the Woods Dealer Website or complete the mail in form included with the Operator s Manual If using the mail in form the dealer is to return the prepaid postage portion to Woods give one copy to the customer and retain one copy Failure to register the product does not diminish customer s warranty rights TO THE OWNER Read this manual before operating your Woods equipment The information presented will prepare you to do a better and safer job Keep this manual handy for ready reference Require all operators to read this manual carefully and become acquainted with all adjustment and operating procedures before attempting to operate Replacement manuals can be obtained from your dealer To locate your nearest dealer check the Dealer Locator at www WoodsEquipment com or in the United States and Canada call 1 800 319 6637 The equipment you have purchased has been carefully engineered and manufactured to provide dependable and satisfactory use Like all mechanical products it will require cleaning and upkeep Lubricate the un
18. ae Is used to address practices not related to personal injury ALITEC NOTE Indicates helpful information BMP CENTRAL FABRICATORS GANNON GILL Ww frre WAIN ROY rar WEI WOODS 2 Introduction m TABLE OF CONTENTS INTRODUCT ION GENERAL INFORMATION SAFETY RULES SAFETY DECALS OPERATION SERVICE etn memes ASSEMBLY DEALER CHECK LISTS PARTS LISTS BOLT TORQUE CHART BOLT SIZE CHART PRODUCT VVARRANTY REPLACEMENT PARTS VVARRANTY GENERAL INFORMATION The purpose of this manual is to assist you in operating and maintaining your mower Read it carefully It fur nishes information and instructions that will help you achieve years of dependable performance These instructions have been compiled from extensive field experience and engineering data Some information may be general in nature due to unknown and varying operating conditions However through experience and these instructions you should be able to develop procedures suitable to your particular situation The illustrations and data used in this manual were cur rent at the time of printing but due to possible inline production changes your mower may vary slightly in detail We reserve the right to redesign and change the cutters as may be necessary without notification Throughout this
19. and minimize scalp ing Attach side skids 10 to mower frame with 3 8 x 1 bolts 21 lock washers 23 and nuts 24 Assembly 9 Figure 5 Side Skid and Side Shield SIDE SHIELD OR DISCHARGE CHUTE INSTALLATION A side shield and discharge chute are provided for right side of mower The side shield should be used for nor mal operating conditions The discharge chute may be used to replace side shield for very heavy mowing con ditions DANGER W Do not operate mower unless either discharge chute or side shield is installed A CAUTION m Keep hands and feet away from mower while tractor engine is running Stay clear of all moving parts Left Side Shield Installation Attach side shield 9 to mower with 3 8 x 1 bolts 21 and 3 8 flanged lock nuts 24 Insert bolts from inside out See Figure 5 Right Side Shield and Baffle Installation Attach rear of side shield baffle 5 to mower and front portion to right side shield 4 with 3 8 x 3 4 carriage bolts 20 and lock nuts 25 inserted from inside out 10 Assembly Figure 6 Side Shield amp Baffle Installation Discharge Chute Installation Remove side shield 4 Attach discharge chute 13 to mower frame with 3 8 x 1 bolts 20 and 3 8 flanged lock nuts 25 M Figure 7 Discharge Chute Installation OVER RUNNING CLUTCH INSTALLATION See page 20 Install the two keys 13 in spindle shaft and place over running clutch pulley un
20. cts that might be thrown causing injury or damage OPERATION m You may not be able to stop the tractor safely if the clutch or brake pedal mechanisms are improp erly adjusted allowing them to contact mower components m When the mower lift stops are installed as instructed in this manual properly adjusted clutch and brake pedal mechanisms will not contact mower components You should frequently check that the tractor clutch and brake pedal mechanisms are in adjustment m If the clutch or brake pedal mechanisms can contact mower components do not put mower into service until properly adjusted B Do not put mower into service unless discharge chute is installed and in good condition Replace if damaged B Keep bystanders away from equipment m Do not operate or transport equipment while under the influence of alcohol or drugs m Never direct discharge toward people animals or property m Operate only in daylight or good artificial light m Keep hands feet hair and clothing away from equipment while engine is running Stay clear of all moving parts B Always comply with all state and local lighting and marking requirements m Never allow riders on power unit or attachment m Always sit in power unit seat when operating controls or starting engine Place transmission in neutral engage brake and ensure all other con trols are disengaged before starting power unit engine W Look down and to the rear and mak
21. d deformed thread nut 90 Do not tighten this bolt too tight as arms 41 amp 42 need to pivot freely on this bolt Attach lower end of lift arm 41 to lift bars 40 using 1 2 x 2 clevis pin 87 and 3 16 x 1 cotter pin 76 Adjust stops on lift control lever so mower does not hit bottom of tractor or tractor tires when fully raised For tractors not equipped with hydraulics see page 22 for manual lift V Belt Shield Bolt V belt shield attachment plate 50 to tractor plow bracket holes with two 1 2 x 1 bolts 82 and lock washers 88 Attach V belt shield 51 to attachment plate 50 with 3 8 wing nut 81 Assembly 11 29900 Rev 7 6 2007 se1o d Bursn ways o sduup 3 oy Ja OIG 19 p sejp d Bur junou IpqADIp s u YIM paddinba isnul tojopi Figure 8 Mounting Frame Assembly Photo Q V N w Figure 9 Mounting Frame Assembly Photo with Rear Shield 29900 Rev 7 6 2007 A Ssem b y 13 pouing op d ui p 9 us H q deey s bpA y Al si s 4004 Lt U9UA JO 401 109 2 0j no 4uo4j ysnipy gy wo hi 491095 2 loq r e 1 x 2 1 Ou siu yg jeuubqo usnd ul ou pauo s uoo uuo 431 wuojjog ES 1oq 4417 gg Su jeuupu juBry 10 Lift Assembly Photo Figure 29900 Rev 7 6 2007 Q
22. de mower frame under tractor Adjust front axle out to provide clearance of mower when turning See Fig ure 10 Attach push channel arms 54 to idler bracket 46 with 5 8 x 1 1 2 clevis pins 92 and secure with safety pins 75 Tighten all push channel arm and mounting bracket hardware installed in Push Channel Push Channel Mounting Angles and Lift Bars Drive Pulley Remove paint from hub of drive sheave 48 Install bushing 49 and slide assembly onto tractor PTO shaft set in from end of shaft approximately 1 2 Loosen both idlers place belt over drive sheave 48 and two idlers 47 Press idlers down to tighten belt Then tighten nuts keeping both idlers in about the same relative position Sight down over drive sheave and align drive sheave with idlers by moving it in or out of the PTO shaft Then alternately tighten bushing bolts evenly to 12 Ibs ft torque alternating back and forth at least six times On IH Cub adjust belt tension with mower raised to 4 cutting height Lift Arms Attach upper lift arm 42 to hydraulic lift arm on right side of tractor with two 5 8 x 1 3 4 bolts 93 lock washers 96 and nuts 97 Offset of arm 42 should be toward the outside of tractor Assemble center lift arm 43 to upper lift arm 42 using 5 8 x 1 3 4 bolt 93 5 8 x 1 x 7 16 sleeve 44 flat washer 95 and deformed thread nut 97 Assemble lower lift arm 41 to center lift arm 43 with 1 2 x 1 1 2 bolt 84 an
23. e sure area is clear before operating in reverse m Do not operate or transport on steep slopes 42C Safety Rules Rev 7 9 2007 SAFETY RULES A ATTENTION BECOME ALERT YOUR SAFETY IS INVOLVED W Do not stop start or change directions sud denly on slopes m Use extreme care and reduce ground speed on slopes and rough terrain m Watch for hidden hazards on the terrain during operation m Stop power unit and equipment immediately upon striking an obstruction Turn off engine remove key inspect and repair any damage before resuming operation TRANSPORTATION m Always comply with all state and local lighting and marking requirements Never allow riders on power unit or attachment Do not operate PTO during transport Watch for hidden hazards on the terrain Do not operate or transport on steep slopes Do not operate auxiliary hydraulics during transport m Do not operate or transport equipment while under the influence of alcohol or drugs MAINTENANCE m Before dismounting power unit or performing any service or maintenance follow these steps disengage power to equipment lower the 3 point hitch and all raised components to the ground operate valve levers to release any hydraulic pres sure set parking brake stop engine remove key and unfasten seat belt m Do not modify or alter or permit anyone else to modify or alter the equipment or any of its compo nents in any way W Always wear r
24. elatively tight and belted clothing to avoid getting caught in moving parts Wear sturdy rough soled work shoes and protective equipment for eyes hair hands hearing and head and respirator or filter mask where appropriate W Never go underneath equipment lowered to the ground or raised unless it is properly blocked and secured Never place any part of the body under 42C Safety Rules Rev 7 9 2007 neath equipment or between moveable parts even when the engine has been turned off Hydraulic system leak down hydraulic system failures mechanical failures or movement of control levers can cause equipment to drop or rotate unexpect edly and cause severe injury or death Follow Oper ator s Manual instructions for working underneath and blocking requirements or have work done by a qualified dealer m Make sure attachment is properly secured adjusted and in good operating condition B Keep all persons away from operator control area while performing adjustments service or maintenance m Make certain all movement of equipment com ponents has stopped before approaching for ser vice m Frequently check blades They should be sharp free of nicks and cracks and securely fastened m Do not handle blades with bare hands Careless or improper handling may result in serious injury m Your dealer can supply genuine replacement blades Substitute blades may not meet original equipment specifications and may be dangerous
25. for tightening hardware SAE for SAE hardware and Metric for metric hardware Make sure fastener threads are clean and you start thread engagement properly All torque values are given to specifications used on hardware defined by SAE J1701 MAR 99 amp J1701M JUL 96 SAESERIES SAE Bolt Head E TI 4 Identification CHART SAE Grade 2 SAE Grade 5 SAE Grade 8 No Dashes 3 Radial Dashes 6 Radial Dashes MARKING ON HEAD Diameter Wrench 7 SAES 5 Inches Size Ibs ft N m Ibs ft N m Ibs ft N m 1 4 7 16 6 8 10 13 14 18 5 16 1 2 12 17 19 26 27 37 3 8 9 16 23 31 35 47 49 67 7 6 5 8 36 48 55 75 78 106 1 2 3 4 55 75 85 115 120 163 9 16 13 16 78 106 121 164 171 232 5 8 15 16 110 149 170 230 240 325 3 4 1 1 8 192 261 297 403 420 569 7 8 1 5 16 306 416 474 642 669 907 1 1 1 2 467 634 722 979 1020 1383 Y METRIC SERIES TT A TORQUE Identification uu Metric Metric CHART Grade 8 8 Grade 10 9 Coarse Thread Fine Thread o Marking on Head Marking on Head Diameter amp F Diameter amp Thread Pitch Wrench Metric 8 8 Metric 10 9 Metric 8 8 Metric 10 9 Thread Pitch Millimeters Size N m Ibs ft N m Ibs ft N m Ibs ft N m Ibs ft Millimeters 6x1 0 10 mm 8 6 11 8 8 6 11 8 6x1 0 8 x 1 25 13 mm 20 15 27 20 21 16 29 22 8x1 0 10x 1 5 16 mm 39 29 54
26. it as specified Observe all safety information in this manual and safety decals on the equipment For service your authorized Woods dealer has trained mechanics genuine Woods service parts and the necessary tools and equipment to handle all your needs Use only genuine Woods service parts Substitute parts will void the warranty and may not meet standards required for safe and satisfactory operation Record the model number and serial number of your equipment in the spaces provided Model Date of Purchase Serial Number see Safety Decal section for location Provide this information to your dealer to obtain correct repair parts Throughout this manual the term NOTICE is used to indicate that failure to observe can cause damage to equipment The terms CAUTION WARNING and DANGER are used in conjunction with the Safety Alert Symbol a triangle with an exclamation mark to indicate the degree of hazard for items of personal safety This is the safety alert symbol It is used to alert you to potential personal A injury hazards Obey all safety messages that follow this symbol to avoid possible injury or death Indicates a hazardous situation which if not avoided will result in death 4 adimi or serious injury A WARNING Indicates a hazardous situation which if not avoided could result in death or serious injury A CAUTION Indicates a hazardous situation which if not avoided could result in minor or moderate injury
27. it on spindle shaft with bolted flange on top Make sure it lines up with keys in shaft Place three washers on top of spin dle shaft 16 install weather cap 15 and secure with 3 8 x 1 1 2 bolt 14 and lock washer 4 CLUTCH BELT SHIELD INSTALLATION See page 16 Install drive belt on pulley then install drive shield 6 to mower frame with 3 8 x 1 bolts 21 3 8 lock washers 23 and nuts 24 NOTICE m This shield is not used when mower is installed on IH Low Boy tractors because of minimum clear ance under tractor 29900 Rev 7 6 2007 MOUNTING FRAME ASSEMBLY Push Channel Push Channel Mounting Angles and Lift Bars Loosely assemble the following see page 18 Attach right push channel mounting angle 53 to right rear deck rail and rear mower deck with 1 2 x 1 1 2 carriage bolts 83 and flange lock nuts 91 Attach left push channel mounting angle 57 to left rear deck and rear of mower in same manner Insert 1 2 x 1 3 4 bolts 85 through hole in deck rails immediately behind belt shield Install slotted hole in push channel arm 54 on bolt Install lift arm 40 on bolt and fasten with lock washer 88 and nut 89 Attach push channel arm 54 to channel arm mounting angle 53 with 1 2 x 1 1 2 carriage bolts 83 and flange lock nuts 91 Mounting angles 53 amp 57 have an upper and lower slot for a cutting height of 1 to 2 Use lower slot when a higher cutting height is desired NOTE
28. ized to alter modify or enlarge this Warranty Answers to any questions regarding warranty service and locations may be obtained by contacting Woods Equipment ALITEC Company BMP 2606 South Illinois Route 2 CENTRAL FABRICATORS Post Office Box 1000 GANNON Oregon IL 61061 800 319 6637 tel GILL 800 399 6637 fax qoru a WAIN ROY www WoodsEquipment com VUO 4 WOODS F 3079 Rev 6 1 2007 WARRANTY Replacement Parts For All Models Except Mow n Machine Zero Turn Mowers and Woods Boundary Utility Vehicles Woods Equipment Company WOODS warrants this product to be free from defect in material and workmanship for a period of ninety 90 days from the date of delivery of the product to the original purchaser with the exception of V belts which will be free of defect in material and workmanship for a period of 12 months Under no circumstances will this Warranty apply in the event that the product in the good faith opinion of WOODS has been subjected to improper operation improper maintenance misuse or an accident This Warranty does not cover normal wear or tear or normal maintenance items This Warranty is extended solely to the original purchaser of the product Should the original purchaser sell or otherwise transfer this product to a third party this Warranty does not transfer to the third party purchaser in any way There are no third party beneficiaries of this Warranty VVOODS
29. kept in proper alignment so that V belt will run smoothly MAIN SPINDLE ASSEMBLY The spindle assembly is equipped with two tapered roller bearings Proper adjustment is maintained by a sleeve welded on the shaft These bearings are not intended to be adjusted during their useful life BLADE SERVICING Removal Loosen locking bolt rotate blade retainer and drive blade pin up out of crossbar and blade Slide blade out of crossbar Always sharpen or replace blades in pairs to maintain proper balance Use genuine Woods blades for replacement They are made of special steel alloy and are subjected to rigid heat treat and inspec tion requirements Substitute blades may not meet these rigid specifications and could be dangerous Installation LOCKING BOLT BLADE RETAINER BLADE PIN CROSSBAR BLADE CLOCKWISE ROTATION EM CROSSBAR SHOWN Figure 1 Clockwise Rotation Crossbar 8 Service NOTE On 42 6 mowers all crossbars rotate in a clock wise rotation except models L42AC B amp C 6 C L42A 6 Ensure you order correct replacement blades and install them correctly for your machine Insert blade into crossbar ensure cutting edge points in direction of crossbar rotation Install blade pin into crossbar through blade rotate blade retainer over blade and tighten locking bolt LUBRICATION OF OVERRUNNING CLUTCH Oil only occasionally and just enough to keep a film of oil on internal parts Excess oil will prevent ratchet
30. loss because of delay in harvesting iv any expense or loss incurred for labor supplies substitute machinery or rental or v any other type of damage to property or economic loss This Warranty is subject to any existing conditions of supply which may directly affect VVOODS ability to obtain materials or manufacture replacement parts No agent representative dealer distributor service person salesperson or employee of any company including without limitation WOODS its authorized dealers distributors and service centers is authorized to alter modify or enlarge this Warranty Answers to any questions regarding warranty service and locations may be obtained by contacting Woods Equipment ALITEC Company BMP 2606 South Illinois Route 2 CENTRAL FABRICATORS Post Office Box 1000 GANNON Oregon Illinois 61061 GILL 800 319 6637 tel 800 399 6637 fax guman WAIN ROY www WoodsEquipment com Ww EI w LJ RD WOODS 2007 Woods Equipment Company All rights reserved WOODS the Woods logo and Tested Proven Unbeatable are trademarks of Woods Equipment Company All other trademarks trade names or service marks not owned by Woods Equipment Company that appear in this manual are the property of their respective companies or mark holders Specifications subject to change without notice F 8494 Rev 6 23 2005
31. ng and head TRACTOR OPERATING INSTRUCTION Operate tractor at full governed RPM If forward speed is too high a lower tractor gear can be used 29900 Rev 7 6 2007 ATTITUDE ADJUSTMENT Attitude can be adjusted by selecting the proper hole when connecting the channel arms to the mounting frame NOTICE E The mower should be carried on tractor lift mechanism at all times SKIDS should only lift mower when it encounters bumps or unevenness However skids should be adjusted so they are car ried close to the ground MOWING GRASS When mowing grass adjust machine so that it is level CUTTING WEEDS When shredding high weeds it may be desirable to make two trips over the area the first one with the machine adjusted in a higher position SHREDDING STALKS When shredding stalks adjust attitude of machine so that front end is high Operation 7 SERVICE LUBRICATION Grease blade spindle shaft every 24 hours of operation until some grease is forced out around top of shaft This is necessary to ensure that enough grease has been forced in to reach top bearing of spindle V belt idlers have sealed ball bearings and do not need lubri cation V BELT Belt should be adjusted so it is tight enough to hold power of tractor when mowing When belt replacement is necessary use only the belt recommended by your Woods dealer These belts are of special construction for shock loading and severe use Idler pulleys must be
32. pt as otherwise set forth below the duration of this Warranty shall be for TWELVE 12 MONTHS COMMENCING ON THE DATE OF DELIVERY OF THE PRODUCT TO THE ORIGINAL PURCHASER Woods backhoe models BH70 X BH80 X and BH90 X are warranted for two 2 years from the date of delivery to the original purchaser The warranty periods for specific parts or conditions are listed below Part or Condition Model Number Warranted Duration from date of delivery to the original purchaser BVV1260 BW1800 8 years BB48X BB60X 72 BB84X BB600X BB720X BB840X 6000 BB7200X BB8400X DS1260 DSO1260 DS1440 TS1680 BW126 2 BW180 2 years Gearbox PHD25 PHD35 PHD65 PHD95 2162 3240 DS96 DS120 RCC42 RM550 2 components RM660 2 RM990 3 PRD6000 PRD7200 PRD8400 7144RD 2 9180RD 2 5 years 9204RD 2 SI5CD S20CD S22CD S25CD S27CD 3 years 1 year if used in rental or RDC54 RD60 RD72 commercial applications RM550 2 RM660 2 RM990 3 PRD6000 PRD7200 PRD8400 7144RD 2 9180RD 2 9204RD 2 BB600 BB720 BB840 BB6000 BB7200 BB8400 BVV126 2 BVV180 2 BVV1260 BW1800 2162 3240 DS1260 DSO1260 DS1440 TS1680 Blade spindles 3 years Rust through 10 years Under no circumstances will this Warranty apply in the event that the product in the good faith opinion of WOODS has been subjected to improper operation improper maintenance misuse or an accident This Wa
33. reasonable time after WOODS receives the product THERE ARE NO OTHER REMEDIES UNDER THIS WARRANTY THE REMEDY OF REPAIR OR REPLACEMENT IS THE SOLE AND EXCLUSIVE REMEDY UNDER THIS WARRANTY THERE ARE NO WARRANTIES WHICH EXTEND BEYOND THE DESCRIPTION ON THE FACE OF THIS WARRANTY WOODS MAKES NO OTHER WARRANTY EXPRESS OR IMPLIED AND WOODS SPECIFICALLY DISCLAIMS ANY IMPLIED WARRANTY OF MERCHANTABILITY AND OR ANY IMPLIED WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE WOODS shall not be liable for any incidental or consequential losses damages or expenses arising directly or indirectly from the product whether such claim is based upon breach of contract breach of warranty negligence strict liability in tort or any other legal theory Without limiting the generality of the foregoing Woods specifically disclaims any damages relating to i lost profits business revenues or goodwill ii loss of crops iii loss because of delay in harvesting iv any expense or loss incurred for labor supplies substitute machinery or rental or v any other type of damage to property or economic loss This Warranty is subject to any existing conditions of supply which may directly affect VVOODS ability to obtain materials or manufacture replacement parts No agent representative dealer distributor serviceperson salesperson or employee of any company including without limitation WOODS its authorized dealers distributors and service centers is author
34. rranty does not apply in the event that the product has been materially modified or repaired by someone other than WOODS a WOODS authorized dealer or distributor and or a WOODS authorized service center This Warranty does not cover normal wear or tear or normal maintenance items This Warranty also does not cover repairs made with parts other than those obtainable through WOODS This Warranty is extended solely to the original purchaser of the product Should the original purchaser sell or otherwise transfer this product to a third party this Warranty does not transfer to the third party purchaser in any way There are no third party beneficiaries of this Warranty WOODS makes no warranty express or implied with respect to engines batteries tires or other parts or accessories not manufactured by WOODS Warranties for these items if any are provided separately by their respective manufacturers VVOODS obligation under this Warranty is limited to at VVOODS option the repair or replacement free of charge of the product if WOODS in its sole discretion deems it to be defective or in noncompliance with this Warranty The product must be returned to WOODS with proof of purchase within thirty 30 days after such defect or noncompliance is discovered or should have been discovered routed through the dealer and distributor from whom the purchase was made transportation charges prepaid WOODS shall complete such repair or replacement within a
35. s 42C 6 MOUNTING FRAME ASSEMBLY REF PART QTY DESCRIPTION REF PART QTY DESCRIPTION 40 27657 2 Liftbar HARDWARE 41 1533 1 Bottom lift arm 75 2688 5 32 Hair cotter pin 42 1441 1 Upper lift arm 76 1256 3 16 x 1 Cotter pin 43 1500 1 Center lift arm 77 2457 1 4 NC x 3 4 HHCS GR5 44 484 1 5 8x1x7 16 Heat treated sleeve 78 2290 3 8 NC x 2 1 2 HHCS GR5 45 1513 2 ldler bracket clamp plate 9 838 3 8 Lock washer ZP 46 1491 1 Idler pipe 80 835 3 8 NC Hex nut plated 47 4072 2 7 516 OD Idler sheave 81 1267 3 8 NC Wing nut 48 1505 1 1 5BK 7 4H Drive sheave 82 25475 1 2 NC x 1 HHCS GRB5 full thread 49 1506 1 978 10 Spline H bushing with bolts 83 29893 1 2 NC x 1 1 2 Carriage bolt GR5 50 1489 1 V Belt shield attachment plate 84 3379 1 2 NC HHCS GRS 51 1473 1 V Belt shield 85 24576 1 2 NC x 1 3 4 HHCS GR5 52 27652 1 V Belt special W117 86 3699 1 2 NC x 2 HHCS GR5 53 27658 1 Right channel mounting angle 87 409 1 2 x 2 Clevis pin 54 27660 2 Push channel assembly 88 855 1 2 Lock washer ZP 55 2296 1 Belt guide frame 89 1093 1 2 NC Hex nut plated 56 2292 1 Belt guide clamp plate 90 765 1 2 NC Lock nut ZP 57 27659 1 Leftchannel mounting angle 91 11900 1 2 NC Flanged hex lock nut 58 4788 1 Complete decal set 92 4097 5 8 x 1 1 2 Clevis pin B uk X ses page 25 93 4548 5 8 NC x 1 3 4 HHCS HT 60 52310 1 French safety decal set 94 5655 5 8 NC x 3 1 2 Carriage bolt HT 95 692 5 8 Flat washer 96 1286
36. smounting and storing equipment Point out all guards and shields Explain their importance and the safety hazards that exist when not kept in place and in good condition Dealer Check List 15 42 6 CW MAIN FRAME ASSEMBLY 29100 LL x e ur b o W NM Lbs l K quuesse JO umoys se uonisod puemio ui Bum eseaj6 xepu 29900 Rev 7 6 2007 16 Parts REF PART 1 9874 2 26403 3 4141 4 26396 5 26402 6 27663 7 Su 8 3444 9 26397 10 4142 ji e 12 3975 13 31878 QTY ko LL Lo kb GAS kk x b i 29900 Rev 7 6 2007 42 6 CW MAIN FRAME ASSEMBLY DESCRIPTION Frame Front corner baffle Right side skid Right side shield Side shield baffle Blade spindle belt shield Overrunning clutch see page 20 Access hole cover Left side shield Left side skid CW Blade spindle see page 24 CW Blade kit Side discharge chute REF PART 20 24597 21 839 22 976 23 838 24 835 25 14350 26 24576 27 855 28 1093 29 1287 DESCRIPTION HARDWARE 3 8 NC x 3 4 Carriage bolt 3 8 NC x 1 HHCS GR5 3 8 NC x 1 1 2 HHCS GR5 3 8 Lock washer 3 8 NC Hex nut plated 3 8 NC Flanged lock nut 1 2 NC x 1 3 4 HHCS GR5 1 2 Lock washer ZP 1 2 NC Hex nut plated 3 8 NC Wing nut Standard hardware obtain locally Parts 17 42C 6 MOUNTING FRAME ASSEMBLY DRAWING 199 e9 q Kjejes u9ua9J4 09 jenueyw 6S 199 leo q ejejduio gg 440 29900 Rev 7 6 2007 18 Part
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