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Toshiba G8000 Power Supply User Manual

1. cccccccecceeceeeeeeee cece eeeaecaeeeeeeeeeeesececeenaeeaeeeeeeeeeeeeeteeesenaeess 54 14 7 Changing Between Float Charge and Equalize Charge cc cceeeeseeeeeeesteeeeeeenaes 55 14 8 Changing to Float Charge from Protection Charge If applicable 56 14 9 Emergency Power Off EPO i scccctssielcecetietccacessevstegdassylesddertselidudaasetnnteesindedeecdeaenciaes 57 15 Troubles hooting esien a ASEARA Ea AANER 57 151 Types O ENOS epoi AA EA AE A 57 15 2 Faults and Warnings Data Screen 0 ccecceeeeeeeeeeeeeeeeneee eee eaeeeeeeeaeeeeeeenaeeeeeneaaes 58 15 3 LCD Fault amp Warning DisplayS cccceecceee eee eecne eset Sa AREER 59 15 4 Fault MeSSaQeS e eect eee etter erent ee etree eee eee ee eee ee taaaeeeeeeeaaeeeeeeeaaeeeeeeenaeeeeeeeeaas 60 15 5 LCD Scroll w faults or WarningS 0 cccceeeceeeeeecee teers entrees eeenaeeeeeeenaeeeeeeeenaeeeeeneaaas 62 19 6 Restonng UPS Operation se ceiestideceeeiscadeesvsiadessienadccavelecadcnavs Saadaanieadanaeetadaneveeediaen 63 ii G8000 Series with Isolated Output Installation and Operation Manual TOSHIBA 1 Introduction This manual provides information on how to safely operate your G8000 Series Uninterruptible Power System UPS This manual includes a section of general safety instructions that describes the warning labels and symbols that are used throughout the manual Read the manual completely before installing operating or performing maintenanc
2. 300 MCM TABLE 11 2 RECOMMENDED CABLE SIZE AND TIGHTENING TORQUE FOR 100 KVA AND 150 KVA UPS Block Number Cable Size Tightening Torque 100 KVA 150 KVA ANG 4 0 or larger 2 AWG 210 ortarger AWG 4 0 orlarger 275 ibs 32kgm 3 AWG 210 orlarger AWG 4 0 orlarger 276 ibs 8 2 kg m C a AWG 210 ortarger AWG 4 0 orlarger 276 ibs 8 2 kgm 5 AWG 20 orlarger AWG 4 0 orlarger 275inbs 32kgm C e AWG 210 ortarger AWG 410 orlarger 276 indbs 82 kg m 8 Two AWG 210 or larger Two AWG 4 0 or larger 275 ibs 8 2 kg m o Two AWG 210 or larger Two AWG 4 0 or larger 276 ibs 3 2 kgm 40 Two AWG 2 0 or larger Two AWG 4 0 ortarger 275 ibs 8 2 kgm 2 wo AWE 3 0 or larger Two 300 MCM or larger 275 ibs 82 kgm NOTE MAXIMUM CABLE SIZE IS 350 MCM ONE BATTERY STRING SEE NOTE PAGE 36 IF USING MULTIPLE BATTERY STRINGS G8000 Series with Isolated Output Installation and Operation Manual 31 TOSHIBA Cable knockout plates are provided at the bottom of the 100 kVA UPS and at the bottom and top of the 150 kVA UPS The recommended hole locations are illustrated in Figure 11 4 11 6 The five 5 holes must be punched during installation The dashed rectangle indicates the UPS opening behind the knockout plates PLATE 1 PLATE 2 2 Dia AC INPUT BYPASS AC OUTPUT BATTERY CONTROL WIRES FIGURE 11 4 BOTTOM CABLE KNOCKOUT PLATES 100 KVA PLATE 1 PLATE 2 PLATE 3
3. Wait at least five 5 minutes for power to dissipate then check voltage before Capacitors stay charged after power has been shut off Accidental contact with live parts can cause personal injury and death Turn off and lock out all power sources servici 39561 6 1 I 40830 Heat sink not grounded Risk of electrical shock Disconnect UPS and electrically test heat sink before touching PN 40831 G 40830 _ GND J 40830 8A control power source switch Do not turn off while operating FIGURE 6 1 G8000 WITH ISOLATED OUTPUT UPS WARNING LABELS Warning Label Locations i m Fo in b gt elii Jmm Tae we Fe H E FIGURE 6 2 100 KVA UPS WARNING LABELS 5 YO 8 OB G8000 Series with Isolated Output Installation and Operation Manual 15 TOSHIBA FIGURE 6 3 150KVA UPS WARNING LABELS 16 G8000 Series with Isolated Output Installation and Operation Manual TOSHIBA 7 Weight and D
4. The maximum operating ambient temperature should be 40 C 104 F If the UPS is exposed to the same ambient temperature as the battery system the maximum operating ambient temperature should be 32 C 90 F Table 3 2 lists the nominal battery voltage TABLE 3 2 UPS NOMINAL BATTERY VOLTAGE CaPac TY NOMINA i Nez FLoat VOLTAGE 100 kVA 360 Vdc 405 V 150 kVA 360 Vdc 405 V 4 G8000 Series with Isolated Output Installation and Operation Manual TOSHIBA 4 Safety Precautions The Toshiba products listed in this document are intended for usage in general electronics applications computer personal equipment office equipment measuring equipment industrial robotics domestic appliances etc These Toshiba products are neither intended nor warranted for use in equipment that if a malfunction or failure occurs may result in loss of human life or bodily injury collectively referred to as Unintended Usage Unintended Usage includes atomic energy control instruments airplane or spaceship instruments transportation instruments traffic signal instruments combustion control instruments medical operating room or life support equipment all types of safety devices etc Unintended Usage of Toshiba products listed in this document shall be made at the customer s own risk The application of the UPS without special consideration for equipment that supports human safety and or maintain public services may cause serious accidents
5. 4 1 Disclaimer IN NO EVENT WILL TOSHIBA CORPORATION BE RESPONSIBLE OR LIABLE FOR EITHER INDIRECT OR CONSEQUENTIAL DAMAGE OR INJURY THAT MAY COME FROM THE USE OF THIS EQUIPMENT ANY MODIFICATIONS WITHOUT AUTHORIZATION BY TOSHIBA COULD RESULT IN PERSONAL INJURIES DEATH OR DESTRUCTION OF THE UPS TOSHIBA RESERVES THE RIGHT TO MAKE CHANGES WITHOUT FURTHER NOTICE TO ANY PRODUCTS HEREIN TO IMPROVE RELIABILITY FUNCTION OR DESIGN TOSHIBA DOES NOT ASSUME ANY LIABILITY ARISING OUT OF THE APPLICATION OR USE OF ANY PRODUCT OR UPS DESCRIBED HEREIN NEITHER DOES IT CONVEY ANY LICENSE UNDER ITS PATENT RIGHTS NOR THE RIGHTS OF OTHERS G8000 Series with Isolated Output Installation and Operation Manual 5 TOSHIBA 4 2 General Maintenance DO NOT remove the rear side panels or any sheet metla not designed to be removed Removing rear side panels may result in electric shock burns personal injuries or UPS failure Keep the area arround the UPS clean Use a vacuum cleaner to clean the UPS Only factory authorized personnel sould perform internal general maintenance on the UPS Contact the authorized Toshiba Customer Support Center or an authorized Toshiba representative for informaton on proper disposal of UPS components It is illegal to dispose of certain components without conforming to environmental regulations for indusrial commercial waste When transporting the UPS by crane follow the SPECIFIED WORK PROCEDURE The suspension w
6. 25 C Amaximum temperature range of 32 95 F 0 35 C should be observed The optimal relative humidity at the storage location should be between 50 60 e Humidity must not exceed 90 e Avoid locations where UPS may be exposed to corrosive gas e Avoid locations with dirt and or dust TABLE 9 1 UPS STORAGE OPERATING ENVIRONMENT STANDARDS Item Environment standard Storage Location Indoors Minimum storage temperature 32 F 0 C Ambient Temperature a 5 Maximum storage temperature 104 F 40 C a The relative humidity must be between 30 and 90 and without condensation due to Relative Humidity temperature changes This equipment is rated for installations up to 3240 ft 1000m above sea level Altitude Consult with the factory to determine the derating factor for installations above 3240 ft 1000m Dust Dust must not exceed normal ee levels and must not include conductive ee silicone or oils Chlorine gas Cl Less than or equal to 0 002 PPM Ammonia gas NH Less than or equal to 0 1 PPM Nitrous acid gas NO Less than or equal to 0 02 PPM Nitrous oxides NOx Less than or equal to 0 02 PPM Ozone O Less than or equal to 0 002 PPM Hydrochloric acid mist HCI Less than or equal to 0 1 mg m Operating Precautions No No flammable and or explosive gas CCid and or No flammable and or explosive gas CCid gas Hydrogen sulfide H S Less than or e
7. 50 value tor rated current x 1 AC INPUT Shows the AC Input Voltage line to line and frequency AC I P V 480 V FREQ 60 0 Hz BYPASS INPUT ade ine Input Voltage line to line voltage and BYP I P V 480 V FREQ 60 0 Hz BATTERY Shows the remaining battery backup time with rated load and cumulative discharged time BACK UP RATING 10 MIN DISCHARGING 15 MIN DC INPUT Shows the internal DC bus voltage battery voltage and DC V 632 V battery current BATT V 400 V Doets aa ree Hae hasan is negative during BATT 1 O A recharge and positive during discharge MODE COUNT Shows the cumulative UPS operation time the cumulative battery backup time and the number of battery UPS 35 H backup operations BATTERY 56 MIN 32 TIM The current time is displayed if there are no faults recorded or after the reset button is pressed Date is displayed in the mm ddyyy format The unit does not calculate daylight savings time TIME 03 24 06 13 58 Time is displayed in the 24 hour format e g 1 58 P M 1358 Hrs G8000 Series with Isolated Output Installation and Operation Manual 45 TOSHIBA 13 5 Fault Display The Fault Display screen displays the fault records until they are reset The Warning Display screen displays the warning records until they are reset The fault records will remain in memory until the reset button is pressed and held for at least 5 seconds even after the actual cause of the fault has been res
8. C FLOAT CHARGE HM EQUAL CHARGE C DISCHARGE m CONVERTER AC OUTPUT uae UPS SUPPLY Make sure that the BATT FAULT1 warning goes away AC Vo 208 V AC lo 50 STEP 3 Press FLOAT EQUAL button for at least 0 5 seconds AC INPUT CONVERTER Hl FLOAT CHARGE C EQUAL CHARGE C DISCHARGE AC OUTPUT Procedure completed I m BATTERIES BYPASS INPUT The battery is normally being charged in float charge mode To prevent thermal runaway of the battery this mode will automatically be changed to protection charge when a BATT FAULT1 Battery over temperature warning occurs BYPASS In protection charge mode the battery is automatically charged at a voltage about 5 lower than float charge If the BATT FAULT1 warning message goes away and a pre programmed duration has elapsed about 24 hours this mode will automatically be changed back to float charge Thus it is not usually required to manually change the recharge mode back to the float charge 56 G8000 Series with Isolated Output Installation and Operation Manual TOSHIBA 14 9 Emergency Power Off EPO Press the EPO switch for immediate shutdown of all power through the UPS The signal from the EPO is processed as a hard fault by the UPS and results in gate blocks on the transistors and opens all the internal contactors To Reset the UPS after triggering the EPO do the following 1 Shut Down the UPS as describe
9. Output Installation and Operation Manual TOSHIBA 11 UPS Wiring Note Always consult your local and NEC electrical codes for wiring cabling and circuit protection devices requirements Figure 11 1 illustrates the external wiring of the G8000 UPS See corresponding section to each wiring term e Power cable connection at terminal blocks buses and external breaker provision for the AC input output Bypass Input and DC input e Earth ground wire at grounding terminal e Control wire terminal TB1 battery cabinet and bypass breaker passa SSS SSS SSS Se eee SSS SSS SSS Se SS SSS SSS SS See a Bypass 3 3W Bypass 3 4W SN Contactor Thyristor O AC Input Bypass 3reaker Bypass 343W i Contactor AC Input Input 33W 1 Contactor m Output o oO O 5 ae Input aa Breaker Rectifier Inverter Inverter Output Contactor Breaker Chopper l Charger TB1 i DC input Ground Battery Wire g Breaker lt Battery Cabinet gt FIGURE 11 1 EXTERNAL WIRING DIAGRAM An external maintenance bypass may be installed in parallel with the UPS to allow servicing of the G8000 while maintaining power to the UPS load Contact the Toshiba Customer Service for further information G8000 Series with Isolated Output Installation and Operation Manual 29 TOSHIBA 11 1 Terminal Blocks Terminal Bus and Power Cables Note Always consult your site specific local state and NEC electrical codes for wiring cab
10. Types The operation types are summarized below TABLE 11 1 OPERATION TYPES Operation Description Startup Starting up and operating the UPS Switch Power Supply Switching power supply source between UPS and Bypass Stop Stop the inverter and chopper charger Complete Shutdown Turn off the control power supply Shut down the UPS completely Float Equalize Charge Changing the battery recharge mode between float charge and equalize charge Protection Charge Automatic recharge mode transition from protection charge to float charge EPO Emergency Power Off Opens up UPS input and output circuit breakers Now power flows through the unit VAN CAUTION 14 2 Pre operational Check Perform the pre operational check before operating the UPS Before operating the UPS 1 Make sure all covers panels are in place and secured 2 Make sure the temperature in the UPS Battery room is within specified limits 3 Before starting the UPS check the power source to make sure AC input power is on 4 Make sure battery breaker s auxiliary A contact is connected to the terminal block TB1 G8000 Series with Isolated Output Installation and Operation Manual 49 TOSHIBA 14 3 Startup Procedures The procedure to start the UPS is shown in Steps 1 5 LED Ke oo LED Off mm LED On J LED Flash STEP 1 Turn on the control power supply switch SYSTEM INITIALIZE Figure 14 1 and ensure the operation lock is set to OPERATIO
11. installation e Do not remove the fan covers until UPS start up The fan covers should be removed by factory authorized personnel e Packing materials should be disposed by the appropriate means Immediately report any abnormalities to Toshiba Customer Support Center or an authorized representative 10 2 UPS Clearance Maintain the indicated clearance during installation See Figure 10 1 Ensure that the front and top air vents are NOT blocked re 16 in 400 mm Front 44 in 1100 mm Side 0 in 0 mm Back 0 in 0 mm FIGURE 10 1 UPS CLEARANCE G8000 Series with Isolated Output Installation and Operation Manual 27 TOSHIBA 10 3 Anchor Bolts Install the anchor bolts to secure the UPS on the floor See Figure 10 2 for anchor bolt installation detail Use 12mm 1 2 diameter anchor bolts There are 16mm 5 8 diameter holes provided in the UPS base See Figure 10 3 for the hole locations and dimensions for the specified UPS models 100 kVA l Li gS ac ae 21 11 16 in 1 4X1 2in Dia 12mm 551 mm i I I i Front a Sa l Asiei demm Pee oes 29 11 16 in 754 mm diameter screw holes Side View 150 kVA 1 Li E Back i 1 2111 16 in i 4 X 1 2 in Dia 12 mm 1 551 mm I I I I Anchor Bolt a Front 8 o i 46 1 16 in 1170 mm FIGURE 10 2 ANCHOR BOLT INSTALLATION DETAIL FIGURE 10 3 HOLE LOCATIONS DIMENSIONS ON BOTTOM OF UPS 28 G8000 Series with Isolated
12. operation cycles is three years If the UPS has been stored for a period exceeding 36 months contact your factory authorized represnetative of guidance in starting the unit Avoid the following storage locations e Locations that are subject to extreme temperature changes or high humidity e Locations that are subject to high levels of dust or metal particles e Locations that are subject to excessive vibration e Inclined floor surfaces 8 G8000 Series with Isolated Output Installation and Operation Manual TOSHIBA 5 Installation Precautions VAN Install the UPS in a controlled environment Improper storage and installation environment may deteriorate insulation shorten component life and cause malfunctions See Table 5 1 UPS Installation Environment Standards DO NOT tilt the UPS more than 10 from upright position Tilting the UPS more than 10 may cause crushing trapping or other personal injuries and cause physical damage to internal components Keep the SPECIFIED CLEARANCE around the UPS Inadequate space around the UPS makes it difficult to perform maintenance inspections will lead to insufficient ventilation and or cause malfunctions Install anchor bolts to secure the UPS to the installation floor The UPS may fall during an earthquake if the anchor bolts are not installed and secured Only factory authorized personnel should relocate modify or replace parts in the UPS after initial installatio
13. personnel have been factory trained and certified to install service and repair the UPS Contact the Toshiba Customer Support Center for assistance in locating the factory authorized personnel nearest you 3 Important Safety Instructions The following contains important instructions that should be followed during the installation operation and maintenance of the G8000 Series UPS Please refer to the battery manufacturer s instructions for details on operating maintaining and or replacing the batteries for each system Unauthorized personnel from batteries Only a factory authorized representative with battery experience should perform service on batteries VAN CAUTION Misuse of this equipment could result in personal injury and or equipment damage In no event will Toshiba Corporation be responsible or liable for either indirect or consequential damage or injury that may come from the use of this equipment The UPS system input and output is NOT equipped with an over current protection device or an output disconnection at the AC output The user should provide circuit breakers between the UPS AC input or Bypass input and the power sources and between the UPS output and the critical load input The minimum device ratings are listed in Table 3 1 TABLE 3 1 UPS MINIMUM DEVICE RATINGS CaPac TY RATED OUTPUT INPUT BREAKER RATING OuTPuT BREAKER RATING 100 kVA 208 120 Vac 480V 200 A 208V 350 A 150 kVA 208 120 Vac 480V 250 A 208V 600 A
14. the information supplied with it should be permitted to install and operate this equipment Installation of electrical equipment must be done in accordance with National Electrical Code and any other state or local codes Proper grounding and conductor sizing must be installed for safe operation During operation keep all covers in place and cabinet doors shut When performing visual inspections and maintenance if possible be sure the UPS is turned off and the incoming AC feed is turned off and locked out The UPS and Battery Cabinet will have hazardous voltages present even after the AC feed is turned off If it is necessary to make measurements with the power on do not touch any electrical connection points Remove all jewelry from wrists and fingers Make sure test equipment is in good safe operating condition While servicing stand on some type of insulation and be sure not to be grounded Follow the safety instructions given in the equipment manual carefully and observe all danger warning and caution notices 40308 D 40830 CRITICAL FUSE SIZING Incorrect fuse replacement size may result in fire or inadequate equipment protection Replace only with same type and rating of fuse PN 40830 14 G8000 Series with Isolated Output Installation and Operation Manual TOSHIBA E 40830 A DANGER RISK OF ELECTRIC SHOCK F 40830 UNINTERRUPTIBLE POWER SUPPLY
15. the forks are long enough to support the UPS and are inserted properly Do not swing or tilt the UPS when lifting and or transporting pull from sides pull from sides ca FORKS 4 Ft Minimum length WARNING Risk of tipping For safe handling lift UPS from back and sides only as shown above G8000 Series with Isolated Output Installation and Operation Manual 7 TOSHIBA 4 4 Inspection Storage Inspection Upon receipt of the UPS an inspection for shipping damage should be performed Use caution when removing the unit from the pallet Refer to labels or documentation attached to packing material Unpacking Check the unit for loose broken bent or otherwise damaged parts If damage has occurred during shipping keep all original crating and packing materials for return to the shipping agent NOTE The factory warranty does not apply to damage incurred during shipping Ensure that the rated capacity and the model number specified on the nameplate conform to the order specifications Storage During periods of non use the following guidelines are recommended for storage Storage Preparation e Place the MCCB switch in the OFF position Storage Conditions e For best results store the UPS in the original shipping container and place on a wood or metal pallet e Storage temperature range 4 to 95 F 20 to 35 C e Maximum storage time for the UPS between powered
16. 2 Dia AC INPUT BYPASS AC OUTPUT BATTERY CONTROL WIRES FIGURE 11 5 BOTTOM CABLE KNOCKOUT PLATES 150 KVA 00 6 66 AC INPUT BYPASS AC OUTPUT BATTERY CONTROL WIRES FIGURE 11 6 TOP CABLE KNOCKOUT PLATE 150 KVA 11 2 External Breakers The G8000 UPS units are not equipped with circuit breakers Qualified personnel should provide the external breakers for the AC input output bypass input and DC input See Figure 11 1 External Wiring Diagram for the circuit position of the breakers Table 11 3 shows the G8000 UPS minimum external breaker rating for each capacity The bypass input and the AC output require 3 pole breakers TABLE 11 3 EXTERNAL BREAKER RATING AC Input Bypass Input AC Output DC Input Capacity Minimum Breaker Rating Minimum Breaker Rating 100 kVA 480V 200A 480V 200A 208V 350A 500 VDC 400A 150 kVA 480V 250A 480V 250A 208V 600A 500 VDC 600A 32 G8000 Series with Isolated Output Installation and Operation Manual TOSHIBA 11 3 Grounding Wire WARNING Be sure to ground the UPS as specified Using the UPS without a proper ground will deteriorate the insulation cause leakage of currents and electric shock The resistance to ground should be less than or equal to 10 ohms The 100 150 kVA earth grounding bus is located inside at the bottom front of the unit The 150 kVA earth grounding buss is accessable through either the bottom or top knockout panel Use a 2
17. A 36 12 UPS SPeECIPICAtlONS sisisesisenascszcetencecncnavannssacdsnnsiwsinsnndincnasssnnnsensteniaschecnsudienncnanadessestedenisaanans 37 12 1 General SpecicatlOny ssie niinniin a a eaaa 37 12 2 Mechanical Specification asico a aa Ea 37 12 3 Electrical Specification cccccccccecceceeeeeeeeeeeececeeeeeeeeeeeeeesccanaecaeeeeeeeeeeeeeteeeseaeeas 39 13 Operator Nt aCe sscccssiccsscseescieesiestcesdsnavssscaueneress ciacerevansdniesed ci eaetaveensseavavecdasies cde taieetesena 40 13 1 Key Switch and Buttons cece eee etne eee erent eee erect EATER NENEA A EA 41 13 2 LCD LED Indicators 00 0 2 ec eee eettt rere enne eee eer e aK EKANA NANENANE RENAA ANAK KANAA Aaa 42 13 9 LOD INGIGATONS conii aaa NA EEAS A A 43 134 Normal DISpIay ceerd eiaa a AAE EEA EAER 44 T3 5 Fault Display secnescirceniinrcaneoin in E bea neds 46 136 LOD Serole E AA 47 14 Operating the UPS ic ceccsscecctecssen et tivcevectiidenaiecttee cabs Aaaa 48 14 1 Operation TYPOS cccsdeveeecsteccsuasvnsycennccad d deasvessanendusaccdedawedeagiadssauava dannvesad aa aa aaia 49 14 2 Pre operational Check ccccccccccecee cece eeeeeeeeneaeceeeeeeeeeeeeeesacaaaaesaeeeeeeeeeeeteteeesesaeeas 49 14 3 Startup Procedure Ssnan aaa aaa naa A a a aaa a aada 50 14 4 Switch Power Supply UPS BypasSS ssssesssssssssirnessssrnssesrnsssssnnnnsttnnnnntnnnnnnnnnnnnane 52 14 5 Stopien i aA AEE a iaia TEA aa ESEA AAN a EE a A ae 53 14 6 Complete Shutdown
18. ATTERIES LED is ON STEP 5 Press the UPS button for at least 0 5 seconds This completes UPS startup procedure BYPASS LED is OFF UPS LED is ON NOTE If the AC switch does not function contact Toshiba or authorized representatives If the bypass power source is out of specification this operation will be inhibited In order to switch manually press the UPS button for 5 seconds or more 51 TOSHIBA 14 4 Switch Power Supply UPS Bypass The procedure to transfer between the UPS supply and the bypass supply is shown in Steps 1 3 LED Key C LED Off mm LED On Jkt LED Flash STEP 1 UPS SUPPLY Check AC INPUT LED and BYPASS LED are on to make sure power is being Pe w delivered to the UPS AC INPUT L l BATTERIES E BYPASS INPUT W FLOAT CHARGE C EQUAL CHARGE C DISCHARGE AC OUTPUT BYPASS STEP 2 BYPASS Press the BYPASS button for at least 0 5 seconds UPS LED is OFF BYPASS LED is ON W FLOAT CHARGE C EQUAL CHARGE E DISCHARGE L L m BATTERIES O u BYPASS INPUT STEP 3 BYPASS Please wait until procedure is completed AC Vo 208 V AC lo 50 PRESS UPS SWITCH CONVERTER INVERTER AC INPUT NOTE To change from Bypass to UPS supply follow the Startup Procedures STEP 5 If the AC switch does not function contact Toshiba or au
19. AWG or 38 mm or larger cable for the grounding wire Run the grounding wire through the opening at the bottom or alternately through the top if a 150 kVA unit The ground wire must have a crimp terminal with a 1 2 12 mm diameter bolt hole The ground bus has a 33 64 13 mm bolt hole The crimp terminal and ground bus should be connected together using a 7 16 10 mm diameter bolt 100 kVA Ground bus 10 mm or 7 16 Bolt 12 mm or 1 2 Terminal 2 AWG 38 mm2 E x ground wire e Feed through opening To facility earth ground 150 kVA A Facility earth ground Fa Alternate ground wire routing through top knockout plate Ground bus 10 mm or 5 7 16 Bolt 12 mm or 1 2 Terminal e 2AWG 38mm ah ground wire e Feed through opening To facility earth ground Note Use either the top or the bottom access for the ground wire to connect to the ground buss but use only one ground wire FIGURE 11 7 EARTH GROUND WIRE G8000 Series with Isolated Output Installation and Operation Manual 33 TOSHIBA 11 4 Control Wires The control wires terminal layouts at TB1 terminal bus 1 are shown below in Table 11 4 TABLE 11 4 EXTERNAL CONNECTIONS He Signal Name Operation Ee Se CC 2 output Backup Operation Closed during Backup Operation a output inverter Supply Closed during Normal Operaton e foun wanns oseaiterings present Output Bypass Supply Close during Bypas
20. K SIDE 0 in 0 mm TOP 15 3 4 in 400 mm a 27 620 BTU h Heat Rejection 6 960 kcal h Outline Dimension G8000 Series with Isolated Output Installation and Operation Manual With 500 V Megger AC 2 kV 1 min AC 1 5 kV 1 min External Interface 37 TOSHIBA 12 2 Mechanical Specification cont Rated Capacity 150kVA Cabinet Protection IEC298 IP20 Conformity Exterior Paint Sherwin Williams HHT2 7055 079 Beige Texture FRONT 1 16 in 1 6 mm Panel Thickness BACK SIDE TOP 3 64 in 1 2 mm BOTTOM 1 8 in 3 2 mm Input Output Cabling Entrance TOP and BOTTOM FEA TOP and BOTTOM Wiring Entrance Clearance Outline W 55 1 in 1400 mm Dimension D 31 8 in 808 mm H 79 2 in 2012 mm Unit Weight 3200 Ib 1451 5 kg Shipping Weight 3290 Ib 1492 kg Floor Loading 3902 4 Ibs ft Per Footprint 19 053 kg m FRONT 43 7 16 in 1 100 mm Clearance BACK SIDE 0 in 0 mm TOP 15 3 4 in 400 mm TE 35 635 BTU h Heat Rejection 8 980 kcal h IP20 Foreign objects that are 15 32 in 12 mm or larger are prevented from entering the enclosure of the UPS 38 G8000 Series with Isolated Output Installation and Operation Manual TOSHIBA 12 3 Electrical Specification DO NOT open the front cover Electric shock burns or other personal injuries may occur if unqualified personnel open the front cover AC Input Rated Capacity 100 kVA 80 kW 150 KVA 120 kW Input Voltage 480
21. N Figure 13 1 1 C FLOAT CHARGE C EQUAL CHARGE E DISCHARGE L a oO BATTERIES BYPASS BYPASS INPUT BYPASS STEP 2 PRESS RUN SWITCH Wait for a few seconds CONVERTER INVERTER AC INPUT LL E FLOAT CHARGE t BATTERIES EASES AC OUTPUT E BYPASS BYPASS INPUT BYPASS UPS STARTING STEP 3 WAIT FOR A WHILE Press the RUN button for at least 0 5 seconds ZAN Ase AC INPUT INVERTER ak T Oo BATTERIES O a BYPASS CONVERTER LED is ON and INVERTER LED flashes C FLOAT CHARGE E EQUAL CHARGE C DISCHARGE CONVERTER AC OUTPUT BYPASS INPUT 50 G8000 Series with Isolated Output Installation and Operation Manual TOSHIBA Step 4 5 continues the procedure to start the UPS LED Key 5 LED Off mm LED On Jac LED Flash BYPASS MOVE 72B TO ON POSITION CONVERTER INVERTER m AC INPUT L IL BATTERIES O a BYPASS INPUT HM FLOAT CHARGE C EQUAL CHARGE C DISCHARGE UPS SUPPLY AC Vo 208 V AC lo 50 CONVERTER INVERTER AC INPUT L I BATTERIES O m BYPASS INPUT HI FLOAT CHARGE C EQUAL CHARGE C DISCHARGE AC OUTPUT BYPASS G8000 Series with Isolated Output Installation and Operation Manual STEP 4 Turn on the DC Input Breaker 72B on the external battery cabinet B
22. NAL CORPORATION OR AUTHORIZED REPRESENTATIVE IN CASE OF INCONSISTENCIES OMISSIONS OR QUESTIONS The instructions contained in this manual are not intended to cover all of the details or variations in equipment nor to provide for every possible contingency concerning installation operation or maintenance Should further information be required or if problems arise which are not covered sufficiently contact your Toshiba sales office The contents of this instruction manual shall not become a part of or modify any prior or existing agreement commitment or relationship The sales contract contains the entire obligation of Toshiba International Corporation s UPS Division The warranty contained in the contract between the parties is the sole warranty of Toshiba International Corporation s UPS Division and any statements contained herein DO NOT create new warranties or modify the existing warranty Any electrical or mechanical modifications to this equipment without prior written consent of Toshiba International Corporation will void all warranties and may void the UL CUL listing Unauthorized modifications can also result in personal injury death or destruction of the equipment QUALIFIED PERSONNEL ONLY Qualified Personnel is one that has the skills and knowledge relating to the construction installation operation and maintenance of the electrical equipment and has received safety training on the hazards involved Refer to the late
23. ORMAL DISPLAY rf FAULT DISPLAY ft WARNIG DISPLAY O SCROLL UP O SCROLL DOWN FIGURE 13 3 CHANGING SCREENS WITH SCROLL BUTTONS G8000 Series with Isolated Output Installation and Operation Manual 43 TOSHIBA 13 4 Normal Display The Normal Display screen indicates the UPS operational status and provides various screens an operation guidance screens mode screens and measured data screens Table 13 2 shows these screens page by page and illustrates the UPS Normal Display operational status screens TABLE 13 2 NORMAL DISPLAY SCREEN EXAMPLES OPERATIONAL STATUS SCREENS BYPASS Shows the UPS status at the top and guidance message or measured data underneath PRESS RUN SWITCH Shows a guidance message at start up UPS SUPPLY Shows the output voltage and current after start up AC VO 208 V AC 10 50 OPERATION MODE Shows the UPS Operation mode NORMAL OPERATION MODE SYNC MEASUREMENT SCREENS O P VOLTAGE Output Voltage Shows the output line to line output voltage VOLT 208 V FREQ 60 0 Hz O P CURRENT R M S Output Current Shows the RMS output current U 50 for each phase V 50 W 50 44 G8000 Series with Isolated Output Installation and Operation Manual TOSHIBA TABLE 13 2 CONTINUED MEASUREMENT SCREENS O P CURRENT PEAK Shows the peak output current peak for each phase U 50 Peak value of output current e RNS value for rated curentx tay a W
24. T Battery temperature is too high 80B1 BATT UV ALM Battery voltage is near cutoff voltage G8000 Series with Isolated Output Installation and Operation Manual 61 TOSHIBA 15 5 LCD Scroll w faults or warnings This section describes how to scroll through the LCD screens when a fault has occurred when Fault Data screens exist Figure 15 5 shows the locations of the buttons to scroll the LCD screens See Table 15 8 for detail of the scroll buttons and how they are used for screen scrolling E OPERATION UPS CHARGE ACSWITCH FAULT EQUAL 6 0O BYPASS J UPS FIGURE 15 5 POSITION OF SCROLL AND RESET BUTTONS TABLE 15 8 BUTTON FUNCTIONS Name Function SCROLL UP Scrolls to the previous screen 6 SCROLL DOWN Scrolls to the following screen RESET Resets the UPS faults and warnings shown on the LCD and the fault history data stored in memory 62 G8000 Series with Isolated Output Installation and Operation Manual TOSHIBA 15 6 Restoring UPS Operation Contact Toshiba in the event of malfunction or fault This UPS should be repaired only by factory authorized personnel Servicing by untrained personnel may extend the fault or result in electric shock or personal injury Do NOT attempt to modify or relocate the UPS Electric shock personal injury or fault may result if unauthorized personnel attempt to modify or relocate the UPS Be sure to contact toshiba customer service if you need to m
25. TOSHIBA Document 59942 001 November 2007 UNINTERRUPTIBLE POWER SYSTEM UPS G8000 SERIES with Isolated Output INSTALLATION and OPERATION MANUAL Copyright 2007 Toshiba International Corporation All rights reserved TOSHIBA UNINTERRUPTIBLE POWER SYSTEM UPS G8000 SERIES with Isolated Output INSTALLATION and OPERATION MANUAL Document 59942 001 November 2007 Aus G8000 Series with Isolated Output Installation and Operation Manual TOSHIBA The Toshiba products listed in this document are intended for usage in general electronics applications computer personal equipment office equipment measuring equipment industrial robotics domestic appliances etc These Toshiba products are neither intended nor warranted for usage in equipment that requires extraordinarily high quality and or reliability nor are they intended to be used in equipment that if a malfunction or failure occurs may result in loss of human life or bodily injury collectively referred to as Unintended Usage Unintended Usage includes atomic energy control instruments airplane or spaceship instruments transportation instruments traffic signal instruments combustion control instruments medical operating room or life support equipment all types of safety devices etc Unintended Usage of Toshiba products listed in this document shall be made at the customer s own risk NOTICE PLEASE INFORM TOSHIBA INTERNATIO
26. UPPLY Make sure that the FLOAT CHARGE LED AC Vo 208 V is ON AC lo 50 ae AC INPUT CONVERTER INVERTER L HM FLOAT CHARGE eo a BYPASS INPUT UPS SUPPLY STEP 2 Press FLOAT EQUAL button for at least AC lo 50 0 3 S60 Change completed EQUAL CHARGE LED is ON AC INPUT CONVERTER FLOAT CHARGE LED is OFF LL C FLOAT CHARGE STEP 3 Please wait until procedure is completed BYPASS BYPASS INPUT NOTE In equalize charge mode the battery is charged for a programmed period at a specified voltage depending on the battery spec rather than the float charge in order to prevent voltage deviations among battery cells This should be done once every six months if possible The G8000 UPS will automatically perform the equalize recharge after battery backup operation AC Vo 208 V G8000 Series with Isolated Output Installation and Operation Manual 55 TOSHIBA 14 8 Changing to Float Charge from Protection Charge If applicable The manual procedure to change from protection charge to float charge is shown in Step 1 3 This operation applies to batteries after they have experienced over temperature condition See the Note below for an explanation of float charge and protection charge DY or mm LED On STEP 1 UPS SUPPLY Make sure that the FLOAT CHARGE LED AC Vo 208 V is ON AC lo 50 O a AC INPUT L I m BATTERIES oO m BYPASS BYPASS INPUT INVERTER
27. UPS more than 10 from upright position Tilting the UPS more than 10 may cause crushing trapping or other personal injuries Install anchor bolts to secure the UPS to the installation floor DO NOT transport move store or place the UPS on its side Forces due to heavy components inside may damage the UPS DO NOT allow the UPS to suffer shock or impact when unpacking Tools used to remove packaging materials may cause damage to the UPS DO NOT push or pull on the sides of the packaging or the UPS to move it Always use a crane forklift or pallet jack for transporting and positioning the UPS Pushing pulling on the sides of the unit to move it may result in damage to the UPS See Figure 4 1 Exterior Handling label G8000 Series with Isolated Output Installation and Operation Manual TOSHIBA 10 1 Unpacking Unpack the UPS indoors on a paved floor The UPS should be as close as possible to its final storage location Overhead traveling cranes should be used to unpack any G8000 Series UPS If an overhead traveling crane is not available allow enough space for forklift operations to unpack the UPS crate Then remove the crate Points to observe e Retain all small articles during unpacking and installation e Make sure that exterior paint is not scratched and that the UPS cabinet is not damaged e DO NOT damage the UPS when using tools to remove packaging materials e If provided DO NOT remove the plastic sheet cover until
28. V 10 15 3 Phase 3 Wire input Frequency Input Power Factor 1 00 0 95 Lagging at 100 Load Current Harmonic Distortion DC Input Rated Capacity 100 kVA 80 kW 150 kVA 120 kW Voltage Window 288 414 V Recharge Voltage Regulation AC Output Rated Capacity 100 kVA 80 kW 150 kVA 120 kW Output Voltage 208 120 V 1 3 Phase 4 Wire Output Power Factor 0 8 Lagging Voltage Distortion 3 with 100 Linear Load 5 with Non Linear Load 60 Hz 0 01 at Free running Mode G8000 Series with Isolated Output Installation and Operation Manual 39 TOSHIBA 13 Operator Interface Table 13 1 shows the functions of the operating buttons on the graphic display panel ATTENTION Press an operating button for at least 0 5 seconds to change UPS modes Press the reset button for for at least 5 seconds to reset the UPS The UPS may not respond if the button press is too short TABLE 13 1 BUTTON AND INDICATOR FUNCTIONS See fig 13 1 and 13 2 Name Function e SCROLL DOWN BUTTON Soros the LOD soreens down Pa UPS BUTTON Transfers trom bypass operation to normal operation CS o BYPASS BUTTON Transfers fom normal operation to bypass operation FLASHES during START or STOP sequence ON when operating in inverter mode ON with nominal AC input FLASHES with AC input under voltage 85 ON with nominal bypass input FLASHES when bypass is under voltage 85 Normall
29. afety alert symbol indicates a potentially hazardous situation exists if not avoided may result in equipment and property damage 2 3 Qualified Personnel Installation operation and maintenance shall be performed by Qualified Personnel Only A Qualified Person is one that has the skills and knowledge relating to the construction installation operation and maintenance of the electrical equipment and has received safety training on the hazards involved Refer to the latest edition of NFPA 70E for additional safety requirements Qualified Personnel shall e Have read the entire operation manual e Be familiar with the construction and function of the ASD the equipment being driven and the hazards involved e Able to recognize and properly address hazards associated with the application of motor driven equipment G8000 Series with Isolated Output Installation and Operation Manual TOSHIBA e Be trained and authorized to safely energize de energize ground lockout tagout circuits and equipment and clear faults in accordance with established safety practices Be trained in the proper care and use of protective equipment such as safety shoes rubber gloves hard hats safety glasses face shields flash clothing etc in accordance with established safety practices e Be trained in rendering first aid For further information on workplace safety visit www osha gov 2 4 Factory Authorized Personnel Factory authorized
30. cceptable and unacceptable operations Less than 60 FIGURE 8 1 CABLES AND EYEBOLTS TO LIFT THE UPS More than 60 Uneven Cables FIGURE 8 2 ANGLE MORE THAN 60 FIGURE 8 3 UNEVEN CABLES aes cae eee VEEL EE FIGURE 8 4 ACCEPTABLE OPERATION FIGURE 8 5 UNACCEPTABLE OPERATION 20 G8000 Series with Isolated Output Installation and Operation Manual TOSHIBA 8 2 Transporting By Forklift Refer to Chapter 7 Weight and Dimensions Verify forklift maximum load capacity and ensure that the forks are long enough to properly support the UPS Insert the forks into the space shown in Figure 8 6 Spaces for the forks are provided underneath the UPS DO NOT swing or tilt UPS when lifting and or transporting Minimize the impact when lowering the UPS to the floor E E gt lt Base lt _ gt Insert the forks here Secure the forks against base then lift FIGURE 8 6 TRANSPORTING UPS BY FORKLIFT G8000 Series with Isolated Output Installation and Operation Manual 21 9 Storage Operating Environment Observe the following when storing the UPS Store UPS indoors e Maximum storage time for the UPS between powered operation cycles is three years If the UPS has been stored for a period exceeding 36 months contact your factory authorized represnetative of guidance in starting the unit e Temperature fluctuations should be minimized e The optimal storage temperature range is 68 77 F 20
31. cece eerie erties eee eiieeeeeeenieeeeee teases etieeeeeee 15 Weight and Dimensions i ivssiic ciccceeed ces sects ev ececte ecwsecuete toe ceeueed oVeecued cevsncuetetessaaiedesenettadeess 17 Trans POEUN 25 5 cas Seeds Scott Ea NEEE aN ANER 19 8 1 Transporting By Crane 00 ec ceeeee eet tte eee en ieee eerie nese eeeeee eee reeeeerteeeeeenieeeeeee 20 8 2 Transporting By Forklift 2 0 0 ec e erect erent e ene ee serra e neers eeeeeeetaeeeeeetaeeeeee 21 Storage Operating Environment cccceseeeeceseeseeeseeseseeeeeeeneeeeeseeseseeeeseeeeeneeeeesessneesenseeeeeees 22 91 Operating Precautions sssi iiaiai eecdtedane vt ceaceateubes ddaneseteacenseileadeataylelieasbienes 22 9 2 Maintenance Precautions er inariana AEREA ANA EEANN EAA A 24 9 3 DISPOSAl esrin aa aae a E e E EE EEE A EE 25 Installation siia aE 26 10 1 UNPACKING es icesccvei neice aiid i aE EEA R 27 102 UPS CICALANCC ere a E A E eds yateestaiepeee 27 103 Anchor BONS i cc iosccecces antes ees Age ect os aiia a idia a i 28 UPS Wnt oiar a EARO 29 G8000 Series with Isolated Output Installation and Operation Manual TOSHIBA 11 1 Terminal Blocks Terminal Bus and Power Cables ccccccccesseseeeeeeaneseeeeeeeaaees 30 11 3 Grounding Wire ieee ett eee nakain eee errant ee AEAEE EAEAN 33 114 Control WWE sic tacvendec te diedc nie tiedeectitattiathccceuss teat a tuitlh ated ace 34 11 5 Grounding Configuration ec cece eee e tener ee RAA a A AA
32. cedure to turn off the control power and shut down the UPS completely is shown in Steps 1 6 STEP 1 Transfer to Bypass supply as described in Switch Power Supply UPS LED is OFF BYPASS LED is ON STEP 2 Turn off the DC Input Breaker on the external battery cabinet and press the STOP button for at least 0 5 sec BATTERIES LED is OFF INVERTER LED flashes then OFF FLOAT CHARGE LED and CONVERTER LED are OFF STEP 3 Wait until procedure is completed STEP 4 Scroll the LCD screen to see the DC INPUT and make sure DC bus voltage is OV STEP 5 Turn off the control power supply switch 8A Nothing is displayed on the LCD All LED s are OFF STEP 6 Turn off all breakers at AC output Bypass Input and AC Output Shutdown is completed and UPS is isolated BYPASS DC V 0 V BATT V 0 V BATT 1 0 A ATTENTION STEP 5 This operation is different from the instructions displayed on the screen Be sure to perform the procedure as specified in this manual 54 G8000 Series with Isolated Output Installation and Operation Manual TOSHIBA 14 7 Changing Between Float Charge and Equalize Charge The procedure to change the recharge mode between float charge and equalize charge is shown in Steps 1 3 See the Note below for an explanation of Flaot and Equalize charge modes LED Key C LED Off mm LED On Jk LED Flash STEP 1 UPS S
33. d in section 14 6 2 Restart the UPS as described in section 14 3 15 Troubleshooting When an error occurs in the UPS error data is displayed on the LCD screen This section will describe the types of errors the error messages displayed on the LCD screen and the procedures to correct the errors 15 1 Types of Errors The following types of errors may occur in the UPS TABLE 15 1 OPERATION TYPES Name Description Fault Fault Trip The UPS has been tripped and has stopped operating The UPS is in Bypass mode Warning 1 Input Power Failure Power is supplied from the battery When the warning is corrected power will automatically be supplied from the AC input Warning 2 Stop and Restart The UPS transfers to Bypass supply and the UPS stops operating When the warning is corrected the UPS will Warning automatically be restarted and revert to UPS supply Warning Operation Control An error or a phenomena related to an error occurred Since this problem does not directly affect operation the system switches to synchronized mode Guidance An error or indication of an error has occurred but operation was not affected G8000 Series with Isolated Output Installation and Operation Manual 57 TOSHIBA 15 2 Faults and Warnings Data Screen This screen appears when a trip error is detected Up to 10 screens of fault data can be displayed Figure 15 1 and Table 15 2 show a sample screen and describe the data shown in t
34. de may damage the UPS 10 G8000 Series with Isolated Output Installation and Operation Manual TABLE 5 1 UPS INSTALLATION ENVIRONMENT STANDARDS Item Environment standard Installation Location Indoors Relative Humidit The relative humidity must be between 30 and 90 and without condensation y due to temperature changes Installation environment must not have vibration frequencies 10 Hz 20 Hz Vibration and The acceleration due to vibrations less than 10 Hz must not exceed 0 5 G Mechanical Shock The acceleration due to vibrations 20 Hz 50 Hz must not exceed 0 5 G The total amplitude due to vibrations 50 Hz 100 Hz must not exceed 0 1 mm No flammable and or explosive gas Hydrogen sulfide H S Less than or equal to 0 0001 PPM Sulfurous acid gas SO Less than or equal to 0 05 PPM Chlorine gas Cl Less than or equal to 0 002 PPM Flammable Gas Ammonia gas NH Less than or equal to 0 1 PPM Nitrous acid gas NO Less than or equal to 0 02 PPM Nitrous oxides NOx Less than or equal to 0 02 PPM Ozone O Less than or equal to 0 002 PPM Hydrochloric acid mist HCI Less than or equal to 0 1 mg m3 Installation Precautions 1 Install the unit in a stable level and upright position that is free of excessive vibration 2 Install the unit where the ambient temperature is within the specified range 3 DO NOT install the UPS in areas that are subject to
35. e on this equipment Qualified personnel should read this manual carefully before transporting installing and wiring the UPS In addition have a thorough understanding of the information provided in the chapters titled e General Safety Instructions e Important Safety Instructions e Safety Precautions e Installation Precautions Please read the G8000 Series Operation Manual for important instructions on operating the UPS This manual and the accompanying drawings should be considered a permanent part of the equipment and should be readily available for reference and review Dimensions shown in the manual are in metric and or the English customary equivalent Keep the Installation Manual and the Operation Manual near the UPS for necessary reference SAVE THESE INSTRUCTIONS G8000 Series with Isolated Output Installation and Operation Manual 1 TOSHIBA 2 General Safety Instructions DO NOT attempt to transport install operate maintain or dispose of this equipment until you have read and understood all of the product safety information provided in this manual 2 1 Symbols The symbols listed below are used throughout this manual When symbols are used in this manual they will include important safety information that must be carefully followed gt eO Safety Alert Symbol indicates that a potential personal injury hazard exists Prohibited Symbol indicates DO NOT take action Mandatory Symbol indicates that the follo
36. from heavy components inside may damage the UPS Do NOT expose the unit to vibration or shock exceeding 0 5G Excessive vibration or shock may cause damage to the UPS DO NOT allow the UPS to suffer shock or impact when unpacking Tools used to remove packaging materials may cause damage to the UPS DO NOT install the UPS where water may fall on it Water may cause electrical shock personal injury or UPS failure DO NOT push or pull on the sides of the packaging or the UPS to move it Always use a crane forklift or pallet jack for transporting and positioning the UPS Pushing pulling on the sides of the unit to move it may result in damage to the UPS See Figure 4 1 Exterior Handling label The UPS may be packed in a crate for extra protection during transportation Avoid impact or vibration against the UPS during transportation DO NOT expose the UPS directly to water G8000 Series with Isolated Output Installation and Operation Manual 19 TOSHIBA 8 1 Transporting By Crane Cables should have sufficient ratings and be of the same length Make sure the suspension cables are hooked at eyebolts See Figure 8 1 Keep the angle less than 60 between cables Refer to Chapter 7 Weight and Dimension for UPS cabinet weight Keep UPS leveled when lifting DO NOT swing or tilt the UPS Minimize the impact when lowering the UPS to the floor Figure 8 2 and 8 3 indicate unacceptable lifting Figure 8 4 and 8 5 show examples of a
37. ground bus with the internal jumper cable as shown in Figure 11 9 The jumper cable should stay in place See Figure 11 9 for the jumper cable location UPS Cabinet to 4 es aby a ae N Junper Cable remains in place FIGURE 11 10 GROUNDING CONFIGURATION FOR NON GROUNDED DELTA INPUT 36 G8000 Series with Isolated Output Installation and Operation Manual TOSHIBA 12 UPS Specifications 12 1 Conforming Standard UL1778 2001 UL cUL IEC Ambient Temperature 32 104 F 0 40 C Relative Humidity 30 90 Contact Toshiba Technical Support for General Specification Terms Specification Remarks Altitude lt 3 280 ft lt 1 000 m instalation above 3280 ft 1000 m Insulation Resistance Audible Noise 68dB 150 kVA 1m 39 away from front Insulation Breakdown AC 500 V 1 min Control Circuit 12 2 Mechanical Specification P20 Foreign objects that are 12mm 15 32 or larger are prevented from entering the enclosure of the UPS Rated Capacity 100kVA Cabinet Protection IEC298 IP20 Conformity Exterior Paint Sherwin Williams HHT2 7055 079 Beige Texture FRONT 1 16 in 1 6mm Panel Thickness BACK SIDE TOP 3 64 in 1 2mm BOTTOM 1 8 in 3 2mm Input Output Cabling Entrance BOTTOM Ground Control Wiring Entrance BOTTOM W 36 8 in 935 mm D 31 8 in 808 mm H 79 2 in 2 012 mm Per Footprint 13 126 kg m FRONT 43 7 16 in 1 100 mm Clearance BAC
38. he electrical power flow O P VOLTAGE VOLT 208 V FREQ 60 0 HZ O P CURRENT R M S U 50 V 50 W 50 O P CURRENT PEAK U 50 Vi 50 WwW 50 AC eros Current De Direct Current Current Output me me fore output VO Voltage Output AC INPUT AC I P V 480 V FREQ 60 0 HZ G8000 Series with Isolated Output Installation and Operation Manual FAULTS amp WARNINGS NO FAULT NO WARNING TIME 03 24 06 13 58 MODE COUNT UPS 35 H BATTERY 56 MIN 32 TIM DC INPUT DC V 632 V BATT V 400 V BATT 1 O A BATTERY BACK UP RATING 10 MIN DISCHARGING 15 MIN BYPASS INPUT BYP I P V 480 V FREQ 60 0 HZ 47 TOSHIBA 14 Operating the UPS This section describes the basic procedures to operate the UPS Figure 11 1 shows the location and functions of the operating switches to operate the UPS If the UPS produces smoke or smells strange immediately turn off all AC and DC input circuit breakers Continued operation may result in fire Contact Toshiba or Authorized representatives DO NOT turn off the control power supply switch 11 1 during UPS operation This may result in UPS faults EPO Switch Emergency Power Off Switch See Section 14 9 Control Power Supply Switch FIGURE 14 1 EPO AND CONTROL POWER SUPPLY OPERATING SWITCHES 48 G8000 Series with Isolated Output Installation and Operation Manual TOSHIBA 14 1 Operation
39. he screen FAULTS amp WARNINGS 1 UPS OVERLOAD 09 09 06 08 05 30 ANOTHER ITEM FIGURE 15 1 SAMPLE FAULT DATA SCREEN TABLE 15 2 FAULT AND WARNING DATA SCREEN DESCRIPTIONS Description The number of the message in the order that it was detected 1 10 Up to 10 screens of fault data can be displayed Shows the type of the fault or warning message The date mm dd yy and time in 24 hour format the fault was detected Indicates whether there is a fault screen before or after this screen 4 Scroll Indicator T Indicates there is a fault screen before this screen Indicates there is a fault screen after this screen T Indicates there are fault screens before and after this screen 58 G8000 Series with Isolated Output Installation and Operation Manual TOSHIBA 15 3 LCD Fault amp Warning Displays When a fault occurs a screen is shown as in Figure 15 2 When a warning occurs a screen is shown as in Figure 15 3 Select the desired fault or warning data to be displayed using the scroll buttons BYPASS FAULT STOP FAULTS amp WARNINGS 1 FUSE BLOWN 09 09 06 08 05 30 FIGURE 15 2 FAULT DISPLAY UPS SUPPLY AC VO 208 V AC 10 50 FAULTS amp WARNINGS 1 UPS OVERLOAD 09 09 06 08 05 30 FIGURE 15 3 WARNING DISPLAY G8000 Series with Isolated Output Installation and Operation Manual 59 TOSHIBA 15 4 Fault Messages Figure 15 4 show the corresponding c
40. high humidity 4 DO NOT install the UPS in areas that allow exposure to direct sunlight 5 DO NOT install the UPS in areas that allow exposure to high levels of airborne dust metal particles or flammable gases 6 DO NOT install the UPS in areas near sources of electrical noise Ensuring a proper earth ground will reduce the effects of electrical noise and will reduce the potential for electrical shock 7 The UPS generates and can radiate radio frequency energy during operation Although RFI noise filters are installed inside of the unit there is no guarantee that the UPS will G8000 Series with Isolated Output Installation and Operation Manual 11 TOSHIBA not influence some sensitive devices that are operating near by If such interference is experienced the UPS should be installed further away from the affected equipment and or powered from a different source than that of the installed equipment 8 The user should provide over current protection for hardwired UPS systems between the UPS output and the load input 9 After ensuring that all power sources are turned OFF and isolated in accordance with established lockout tagout procedures connect the power source wiring of the correct voltage to the input terminals of the UPS NOTE Ensure the input phasing is connected in clockwise rotation CW UPS internal circuitry is designed to disable further UPS operation if the input phasing is installed in counter clockwise
41. iba sales representative for repair information 9 Turn the power on only after installing ALL of the covers 10 DO NOT remove any covers of the UPS when power is on 11 If the UPS should emit smoke or an unusual odor or sound turn all power sources off immediately 12 Warning signs should be placed on or near the load as a notification that the load is being powered by the UPS 13 Additional warnings and notifications shall be posted at the equipment installation location as deemed required by Qualified Personnel While operating in the inverter mode placing the input breaker in the OFF position will switch the UPS to the battery backup mode The output of the UPS will continue uninterrupted to the load The unit must be in the bypass mode at the time that the breaker is placed in the OFF position for the UPS to shutdown power to the load VAN CAUTION After an Emergency Power Off EPO DO NOT reset the breaker until the UPS internal circuits have been fully discharged The UPS could be damaged if the unit is not fully discharged before the breaker is reset G8000 Series with Isolated Output Installation and Operation Manual 23 TOSHIBA 9 2 Maintenance Precautions All internal maintenance sould be performed by factory authorized personnel 1 Turn off lockout and tagout ALL power sources before connecting the power wiring to the equipment or when performing maintenance 2 Hardwire type UPS units a
42. imensions Table 7 1 lists the unit and shipping weight s for G8000 UPS models illustrated in Figures 7 1 7 2 TABLE 7 1 G8000 UPS UNIT AND SHIPPING WEIGHT S Model Unit Shipping 100 kVA 2206 Ib 1000 kg 2296 Ib 1041 4 kg 150 kVA 3200 Ib 1451 5 kg 3290 Ib 1492 kg e 36 8 mul 31 8 TERMINAL mannan aang BLOCKS UII UII WIL GROUND BUS FIGURE 7 1 100 KVA UPS EXTERIOR DIMENSIONS INCHES G8000 Series with Isolated Output Installation and Operation Manual 18 TOSHIBA TERMINAL BLOCKS a E 3 g3 m k D 15 3 g i M lt lt 8A SWITCH 7 9 jam l Me p L_ fee a H 46 ls saan TE 5 5 21 7 le 4 3 GROUND BUS FIGURE 7 2 150KVA UPS EXTERIOR DIMENSIONS INCHES G8000 Series with Isolated Output Installation and Operation Manual TOSHIBA 8 Transporting Whentransporting the UPS by crane followthe SPECIFIED WORK PROCEDURE The suspension wire angle should be less than 60 The UPS falling or overturning may cause crushing trapping or other personal injuries DO NOT tilt the UPS more than 10 from upright position Tilting the UPS more than 10 may cause crushing trapping or other personal injuries VAN CAUTION DO NOT transport move store or place the UPS on its side Excessive force applied
43. ior notice to update information make product changes or discontinue any product or service identified in this publication Toshiba is a registered trademark of the Toshiba Corporation All other product or trade references appearing in this manual are registered trademarks of their respective owners Toshiba International Corporation shall not be liable for direct indirect special or consequential damages resulting from the use of the information contained within this manual This manual is copyrighted No part of this manual may be photocopied or reproduced in any form without the prior written consent of Toshiba International Corporation Copyright 2007 Toshiba International Corporation All rights reserved Printed in the U S A Toshiba s Customer Support Center Contact the Toshiba Customer Support Center for assistance with application information or for any problems that you may experience with your Uninterruptible Power System UPS Toshiba Customer Support Center 8 a m to 5 p m CST Monday through Friday USA Toll Free 877 867 8773 Tel 713 466 0277 Fax 713 896 5212 You may also contact Toshiba by writing to Toshiba International Corporation 13131 West Little York Road Houston Texas 77041 9990 Attn UPS Product Manager For further information on Toshiba s products and services please visit our website at www toshiba com ind G8000 Series with Isolated Output Installation and Operation Ma
44. ircuit locations for fault detection codes Tables 15 3 through 15 7 gives details for the fault and warning messages referred to in section 15 3 The item code assoiated with each fault or warning message may be used to determine the physical location of the fault or warning by referring to Figure 15 4 The UPS unit may be shipped with different protective configurations from the standard shown in Figure 15 4 if specified by the customer See the protective configuration indicated on the single line diagram for each UPS FIGURE 15 4 PROTECTIVE DETECTORS LOCATIONS TABLE 15 3 FAULT TRIP ITEM LCD MESSAGE INDICATION DESCRIPTION r TABLE 15 4 WARNING 1 CONVERTER STOP INPUT POWER ERROR ITEM LCD MESSAGE INDICATION DESCRIPTION 27S AC I P UV AC INPUT UNDERVOLTAGE AC INPUT VOLTAGE IS TOO LOW AC PHASE ERR AC INPUT PHASE ROTATION ERROR 598s ac pov AC INPUT OVERVOLTAGE AC INPUT VOLTAGE IS TOO HIGH 95S I P FREQ ERR AC INPUT FREQUENCY ERROR 60 G8000 Series with Isolated Output Installation and Operation Manual TOSHIBA TABLE 15 5 WARNING 2 STOP AND RESTART Item LCD Message Indication Description AC O P UV AC output voltage is low UNIT FAULT IGBT Stack Failure DC OV Over voltage in DC circuit TABLE 15 6 WARNING OPERATION CONTROL Item LCD Message Indication Description TABLE 15 7 WARNING GUIDANCE Item LCD Message Indication Description BATT OVER HEA
45. ire angle should be less than 60 The UPS falling or overturning may cause crushing trapping or other personal injuries See Installation Manual Chapter 8 Transporting DO NOT tilt the UPS more than 10 from upright position Tilting the UPS more than 10 may cause crushing trapping or other personal injuries 6 G8000 Series with Isolated Output Installation and Operation Manual TOSHIBA CAUTION DO NOT transport move store or place the UPS on its side Forces due to heavy components inside may damage the UPS Avoid vibration or shock exceeding 0 5G Failing to observe this precaution may cause damage to the UPS DO NOT allow the UPS to suffer shock or impact when unpacking Tools used to remove packaging materials may cause damage to the UPS DO NOT push or pull on the sides of the packaging or the UPS to move it Always use a crane forklift or pallet jack for transporting and positioning the UPS Pushing pulling on the sides of the unit to move it may result in damage to the UPS See Figure 4 1 Exterior Handling label Fig 4 1 Exterior Handling label DO NOT TRANSPORT OR MOVE UPS PACKAGE FROM IT S SIDES MOVE THE UPS OR UPS PACKAGE BY FORKLIFT FROM BACK SIDE ONLY BY CRANE Cables should have sufficient rating and equal length Keep UPS leveled when lifting lowering and avoid impacts BY FORKLIFT Verify forklift maximum load capacity Do not push or Do not push or Ensure that
46. isuse of equipment could result in injury and equipment damage In no event will Toshiba Corporation be responsible or liable for either indirect or consequential damage or injury that may result from the misuse of this equipment 24 G8000 Series with Isolated Output Installation and Operation Manual TOSHIBA VAN CAUTION DO NOT dispose of the batteries in a fire The batteries may explode DO NOT open or mutilate the batteries Released electrolyte is harmful to the eyes and skin and could also be toxic VAN DANGER A battery can present a risk of electrical shock and high short circuit current 9 3 Disposal Please contact your local or state environmental agency for details on disposal of electrical components and packaging in your particular area It is illegal to dump lead acid batteries in landfills or dispose of them improperly Please help protect the Earth by contacting the environmental protection agencies in your area the battery manufacturer or call Toshiba toll free at 877 867 8773 for more information about recycling batteries G8000 Series with Isolated Output Installation and Operation Manual 25 TOSHIBA 10 Installation 26 WARNING Keep the SPECIFIED CLEARANCE around the UPS Inadequate space around the UPS makes it difficult to perform maintenance inspections lead to insufficient ventilation and or will cause malfunctions See Figure 10 1 UPS Clearance DO NOT tilt the
47. ling and circuit protection device requirements The terminal blocks for the 100 150 kVA UPS are shown in Figure 11 2 The terminal blocks are located inside at the bottom of the UPS External cable size lug and tightening torque recommendations are listed in Table 11 1 11 2 Use only copper wires for external cables 1 2 3 4 5 6 7 8 9 10 11 12 13 E ey ae es ee ee a es O SIO o o lo o o of Jo offo offo of Jo offo offo ollo of fo offo of Joo o o o o fo o Jo ollo offo of Jo offo ollo offo of Jo offo of Joo OOO a OCOLO a OCOLO AILO es LO U V W U V W U V W N ALT L L Lo L AC INPUT BYPASS INPUT AC OUTPUT BATTERY FIGURE 11 2 TERMINAL BUS FOR 100 150 KVA UPS UNITS Some 100 150 kVA units are equiped with termnal bus strips in place of terminal blocks Terminal bus detais are shown in Figure 11 3 5 3 in 135 mm E 1 97 in 1 77 in 50 mm 45 mm l A D oO 77 mm FIGURE 11 3 TERMINAL BUS DETAIL 30 G8000 Series with Isolated Output Installation and Operation Manual TOSHIBA TABLE 11 1 RECOMMENDED CRIMP TYPE COMPRESSION LUGS Wire Size Wire Recommendation Crimp tool Required Strand Burndy type Y35 or Y46 Class Vendor Cat No Color Key Die Index YA25 12 348 CRA 1 OL 12 348 YA25 LB YA26 CRA 2 OL YA27 LB YA 27 14 101 CRB 3 OL 14 101 YA28 LB YA28 CRB 4 OL YA29 LB YA30 17 298 CRA 300L 17 298 YA32 LB 18 324
48. n Electrical shock injury or UPS failure may occur if non authorized technicians attempt to modify or relocate the UPS Please contact Toshiba Customer Support Center if you plan to move or make modifications to the UPS G8000 Series with Isolated Output Installation and Operation Manual TOSHIBA DO NOT block air vents Blocking the vents will increase the internal temperatures and may result in UPS failure or fire DO NOT install the UPS where water may fall on it Water may cause electrical shock personal injury or UPS failure DO NOT use floor wax that contains silicon in the UPS storage area and or nearby rooms Floor wax that contains silicon may cause static electricity The UPS should be installed per local and or national electric codes by qualified personnel Faults or improper operation may occur if the UPS is not installed properly When an external maintenance bypass is installed for the UPS ensure that the phase shift across the external bypass matches the 30 A Y phase shift that occurs across the UPS output isolation transformer Failure to synchronize the maintenance bypass with the UPS output may damage to the UPS When an external maintenance bypass is installed for the UPS before switching to external bypass ensure that the UPS unit is switched to AC Bypass mode and the UPS control panel display verifies the unit is Bypass mode Switching to the external bypass while the unit is in UPS mo
49. nual TOSHIBA 10 11 Table of Contents InroduUCcti N osnan EAA 1 General Safety INStructions ceeesceseseeeeeneneeeeneeeseeeeeeeneneseeeeeeseseeeeseeseeneeeseenesneesenseseeaeen 2 LI Syb Ecs E upanedes va candue aus awdenss A vis evden deeaeedetuene 2 22 SIGMA WOKS eion ccs czaee fads tas cvecgsacssvneessasatenads AATE 3 2 3 Qualified Personnel viseccssztevtvsdecenssdleccenta ddan EEA do dues det uetinette dhe 3 2 4 Factory Authorized Personnel i cccccesececceeeieeccegetneneeedcaeendeeceastiececedeetinevedesindeeeeeannnel 4 Important Safety INStrUCctiONS ccccccseseeee ee eeeeeee eee eeeeeeeeeeeeeeeeeenseeeeeeeeeseseeeeeeeeeseeneeeneeseenes 4 Safety Precautions ie cc ctecccescedececsesecetecceeveededcueneedevecsnenstteceneectbeectenesteevdshensteedeneeaelenenseeddiene 5 4 1 Decine onenera Meets cab ecentite Oana ANAA 5 4 2 General Maintenance 2ii nsiiiassh eriin REEERE 6 43 Transporting UNpacking 0 0 0 0 cece eeeeeee eee eeeeee ANERE ET 6 4A inspection Stragi vice acasiesk ce jcads ction cdedesuh E OE cee des wreeez ended needs 8 Installation Precautions 22 cicsccccecccieete eee ccc covet ewe vedee Qi cere NNA RANKEAR ev duet cateeeeesecee ANKEA 9 5 1 Wiring COnnection c cceeceeeeeeeeeeee eter eeeeeee eee eeeeeeeeeeeeneeeeeesecneaeeeeseneeaeeeseeeeaeeeeeeenaaeeees 13 Warning Labels iiss is cctetecd iss ccc tsitcctea i ioskee tics scetnis ARA 14 6 1 Warning Label Locations 0 ccceceee
50. odifify or relocate the UPS Do not open the front and or rear panels The parts inside carry energy high current Touching them may result in electric shock burns or fault The procedure to restore UPS operation is shown in Steps 1 2 The example shows the UPS restored after a trip fault occurred on inverter over current with the message INV OC STEP 1 LED Key oi Check the LCD screen m LED On Also check other fault data screens with BYPASS scroll buttons graphic panel 1 INV OC 07 15 07 08 05 30 SHEP 2 4 ANOTHER ITEM Contact Toshiba and follow the directions given by the service personnel O a AC INPUT CONVERTER INVERTER L C FLOAT CHARGE 1 oO EC EQUAL CHARGE BATTERIES E DISCHARGE a BYPASS BYPASS INPUT G8000 Series with Isolated Output Installation and Operation Manual 63 TOSHIBA 64 G8000 Series with Isolated Output Installation and Operation Manual TOSHIBA TOSHIBA INTERNATIONAL CORPORATION INDUSTRIAL DIVISION 13131 West Little York Road Houston Texas 77041 Tel 713 466 0277 Fax 713 466 8773 US 877 867 8773 Canada 800 872 2192 Mexico 01 800 527 1204 www Toshiba com ind Printed in the U S A
51. olved Note that the fault records are not deleted when the UPS is turned off If the UPS is RESET while the system is in normal or bypass mode the fault history is cleared and operation continuse If the UPS is RESET while the system is on backup mode the system will power down reinitialize and restart 46 TABLE 13 3 FAULT amp WARNING DISPLAY SCREEN EXAMPLES FAULTS amp WARNINGS 1 FUSE BLOWN 09 09 06 08 05 30 ANOTHER ITEM FAULTS amp WARNINGS 1 UPS OVERLOAD 09 09 06 08 05 30 ANOTHER ITEM FAULTS amp WARNINGS NO ALARM NO WARNING A fault record is shown with time stamp An arrow indicates that another record can be displayed by pressing the up down buttons A warning record is shown with time stamp An arrow indicates that another record can be displayed by pressing the up down buttons This screen is displayed if there are no warnings recorded or after the reset button is pressed G8000 Series with Isolated Output Installation and Operation Manual TOSHIBA 13 6 LCD Scroll Scroll through the LCD display screens see Figure 10 4 in sequence using the SCROLL UP and SCROLL DOWN buttons on the graphic display panel e SCROLL UP Moves back to the previous screen SCROLL DOWN Moves forward to the next screen TABLE 13 4 DISPLAY SCREEN SCROLL SEQUENCE UPS SUPPLY AC VO 208 V AC 10 50 OPERATION MODE NORMAL OPERATION MODE SYNC The LCD displays a diagram of t
52. qual to 0 0001 PPM Sulfurous acid gas SO Less than or equal to 0 05 PPM Flammable Gas Initial startup comisioning of the UPS should be performed by factory authorized personnel 1 The UPS should not be powered up until the entire operation manual has been read 2 The voltage of the input power source must be within the rated input voltage range The input frequency range must be within the rated input frequency range 22 G8000 Series with Isolated Output Installation and Operation Manual TOSHIBA 3 The UPS should not be used with a load that has a rated input that is greater than the rated output of the UPS 4 If using the UPS to provide power to motors that require high starting current or with motors that require a long starting time call Toshiba support for guidance in over sizing the UPS for lock rotor current 5 DO NOT insert metal objects or combustible materials in the ventilation slots of the UPS 6 DO NOT place hang or paste any objects on the exterior surfaces of the UPS 7 The capacitors of the UPS maintain a residual charge for a while after turning off the UPS The required discharge time for each UPS is provided via a cabinet label Wait for at least the minimum time indicated on the label and ensure that the front panel LED s have gone out before removing the front panel of the UPS once the UPS power has been turned off 8 DO NOT attempt to disassemble modify or repair the UPS Call your Tosh
53. re not equipped with an over current protection device nor do they have an output disconnect for the AC output A user installed circuit breaker should be provided between the UPS output and the load input 3 The maximum ambient operating temperature is 104 F 40 C 4 Only factory authorized personnel should service the UPS Contact Toshiba for the the nearest authorized service center 5 Battery servicing should be performed by factory authorized personnel only Contact your nearest factory authorized service center for battery replacement Qualified Personnel ONLY Qualified Personnel have the skills and knowledge relating to the construction installation operation and maintenance of the electrical equipment and has received safety training on the hazards involved Refer to the latest edition of NFPA 70E for additional safety requirements Qualified Personnel shall 1 Have read the entire operation manual 2 Be trained and authorized to safely energize de energize ground lockout and tag circuits and equipment and clear faults in accordance with established safety practices 3 Be trained in the proper use and care of protective equipment such as safety shoes rubber gloves hard hats safety glasses face shields flash clothing etc in accordance with established safety practices 4 Be trained in rendering first aid 5 Be knowledgeable of batteries and the required handling and maintenance precautions M
54. rotation CCW 10 Connect the output terminals of the UPS to the load refer to NEC Article 300 Wiring Methods and Article 310 Conductors For General Wiring Size the branch circuit conductors in accordance with NEC Table 310 16 as published 9 2007 METAL CONDUIT IS NOT AN ACCEPTABLE GROUND Conductor Routing and Grounding 1 Use separate metal conduits for routing the input power output power and control circuits 2 Follow the wire size and tightening torque specifications 3 Always ground the unit to reduce the potential for electrical shock and to help reduce electrical noise 4 Aseparate ground cable should be run inside the conduit with the input power output power and control circuits 12 G8000 Series with Isolated Output Installation and Operation Manual TOSHIBA 5 1 Wiring Connection Perform wiring and connections with correct polarity Be careful when connecting the UPS to the battery system A wrong connection may cause damage to the UPS battery or charger Connect ONLY one 1 ground wire to the earth ground terminal A missing ground wire may cause an electrical shock hazard Connecting to more than one ground may cause a ground loop See Chapter 11 UPS Wiring DO NOT force bend or pull wires DO NOT damage wire insulation DO NOT place heavy objects on top of UPS Observe the above precautions when making wire connections or handling the wires Failing to observe these precaution
55. s Operation Output Output Signal Ground Ground for pin 1 5 amp 10 Output External EPO Ext EPO Customer N O Contacts Note All control wiring should be 18 AWG 0 823 mm or larger 34 G8000 Series with Isolated Output Installation and Operation Manual TOSHIBA The UPS battery cabinet and bypass breaker should be wired as shown below in Figure 11 8 Power Source Jumper wire if battery OH is not applied To Bypass Input Power Source for trip coil Overheat B Contact Auxillary A contact UPS Cabinet i aS Ext EPO Customer N O Contacts Battery Cabinet FIGURE 11 8 CONNECTION BETWEEN UPS BATTERY CABINET amp BYPASS BREAKER G8000 Series with Isolated Output Installation and Operation Manual TOSHIBA 11 5 Grounding Configuration This section describes the grounding configuration to be used with this UPS A 2 AWG or 38 mm factory installeded jumper cable is provided between the neutral terminal and ground bus in the UPS cabinet The jumper cable location is illustrated below 100 150 kVA TTP 1 l l l l l r I I l l l l l L I l I I i Neutral I l Ground Terminal l I Bus I Jumper l l pa Cable l I I l i l l ere kh oe al FIGURE 11 9 JUMPER CABLE BETWEEN THE NEUTRAL TERMINAL amp GROUND BUS Since the input source is a delta connection 3 phase 3 wire without ground the neutral terminal in the UPS cabinet must be connected to the
56. s may damage the insulation of the wires or may cause a fire or an electric shock hazard ATTENTION Follow the torque criteria for tightening screws Loose connections may cause fire due to heating See Chapter 11 UPS Wiring G8000 Series with Isolated Output Installation and Operation Manual 13 TOSHIBA 6 Warning Labels Below are representative warning labels and their location on the UPS Exterior Handling labels shown in section 4 3 Transporting Unpacking are in the manual packet and attached to the UPS shipping covering and shipping pallet ATTENTION Make sure all the warning labels are installed in the appropriate locations If a label is missing or illegible contact Toshiba Customer Support Center or an authorized representative A 48082 A DANGER AC VOLTAGE This UPS receives power from more than one source Disconnect all AC sources before performing any service or testing inside this unit 48082 C 59940 for 100 and 150 kVA USE COPPER CONDUCTORS ONLY REFER TO INSTRUCTION MANUAL FOR WIRE SIZE AND TIGHTENING TORQUE B 40308 A DANGER HAZARDOUS VOLTAGES Hazardous voltages are used in the operation of this equipment and could cause severe personal injury or loss of life The following precautions should be observed to reduce the risk of injury or death Only qualified technicians familiar with this equipment and
57. st edition of NFPA 70E for additional safety requirements G8000 Series with Isolated Output Installation and Operation Manual TOSHIBA UNINTERRUPTIBLE POWER SYSTEM UPS Please complete the following information and retain for your records Unless otherwise specified the warranty period for the UPS or UPS part is 12 months from the shipment date see Toshiba International Corporation bill of lading Unless otherwise specified the warranty period for a UPS battery is 36 months from the shipment date see Toshiba International Corporation Bill of Lading for shipping date JOB NUMBER MODEL NUMBER SERIAL NUMBER APPLICATION SHIPMENT DATE INSTALLATION DATE INSPECTED BY G8000 Series with Isolated Output Installation and Operation Manual TOSHIBA Purpose This manual provides information on how to safely operate your Toshiba International Corporation power electronics product This manual includes a section of general safety instructions that describes the warning labels and symbols that are used throughout the manual Read the manual completely before installing operating or performing maintenance on this equipment This manual and the accompanying drawings should be considered a permanent part of the equipment and should be readily available for reference and review Dimensions shown in the manual are in metric and or the English customary equivalent Toshiba International Corporation reserves the right without pr
58. thorized representatives BYPASS INPUT Hl FLOAT CHARGE C EQUAL CHARGE C DISCHARGE AC OUTPUT m BYPASS 52 G8000 Series with Isolated Output Installation and Operation Manual TOSHIBA 14 5 Stop The procedure to stop the UPS is shown in Steps 1 3 LED Key C LED Off mm LED On Jat LED Flash BYPASS AC Vo 208 V AC lo 50 PRESS UPS SWITCH O m AC INPUT L L m BATTERIES O u BYPASS INPUT W FLOAT CHARGE C EQUAL CHARGE C DISCHARGE AC OUTPUT BYPASS O m AC INPUT L i oO BATTERIES O a BYPASS INPUT C FLOAT CHARGE C EQUAL CHARGE C DISCHARGE AC OUTPUT BYPASS PRESS RUN SWITCH ats Alo CONVERTER INVERTER AC INPUT L L BATTERIES O m BYPASS INPUT C FLOAT CHARGE C EQUAL CHARGE C DISCHARGE AC OUTPUT E BYPASS G8000 Series with Isolated Output Installation and Operation Manual STEP 1 Transfer to Bypass supply as described in Switch Power Supply UPS LED is OFP BYPASS LED is ON STEP 2 Turn off the DC Input Breaker 72B on the external battery cabinet and press the G8000 STOP button for at least 0 5 seconds BATTERIES LED is OFF INVERTER LED flashes then OFF FLOAT CHARGE LED and CONVERTER LED are OFF STEP 3 Wait until procedure is completed 53 TOSHIBA 14 6 Complete Shutdown The pro
59. wing instruction is required Ground Symbol indicates the location of the equipment grounding conductor Electrical Voltage amp Shock Hazard Symbol indicates parts inside may cause electric shock Explosion Hazard Symbol indicates parts may explode G8000 Series with Isolated Output Installation and Operation Manual TOSHIBA 2 2 Signal Words The signal words listed below are used throughout this manual When the words DANGER WARNING CAUTION and ATTENTION are used in this manual they will include important safety information that must be carefully followed The word DANGER in capital letters preceded by A N DANGER the safety alert symbol indicates that an imminently hazardous situation exists if not avoided will result in death or serious injury to personnel The word WARNING in capital letters preceded by WARNING the safety alert symbol indicates that a potentially hazardous situation exists if not avoided could result in death or serious injury to personnel The word CAUTION in capital letters preceded by AN CAUTION the safety alert symbol indicates that a potentially hazardous situation exists if not avoided may result in minor or moderate injury The word CAUTION in capital letters without CAUTION the safety alert symbol indicates a potentially hazardous situation exists if not avoided may result in equipment and property damage The word ATTENTION in capital letters without ATTENTION the s
60. y OFF ON when warning displayed on LCD FLASHES when AC input is abnormal Normally OFF ON when faults occur Lamp FLASHES during START or STOP sequence ON when inverter is operating 40 G8000 Series with Isolated Output Installation and Operation Manual TOSHIBA 13 1 Key Switch and Buttons The key switch and operating buttons on the graphic display panel are shown in Figure 13 1 See the sections titled Key switch and Operating buttons for each function OPERATION UPS CHARGE AC SWITCH FAULT EQUAL OPERATION Frat mL BYPASS JI UPS FIGURE 13 1 GRAPHIC DISPLAY PANEL KEY SWITCH OPERATING BUTTONS G8000 Series with Isolated Output Installation and Operation Manual 41 TOSHIBA 13 2 LCD LED Indicators 00O 0090 00O OO Q OPERATION CHARGE ACSWITCH FAULT EQUAL OPERATION OUA mL BYPASS E UPS INHIBITED FIGURE 13 2 GRAPHIC DISPLAY PANEL LCD LED INDICATORS 42 G8000 Series with Isolated Output Installation and Operation Manual TOSHIBA 13 3 LCD Indicators The operator can scroll through the following LCD display screens using the scroll buttons TABLE 13 1 LCD DISPLAY SCREENS Name Description Normal Display Displays operational status operational guidance and measured data Fault Display Displays detailed data when a fault occurs Warning Display Displays detailed data when a warning occurs N

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