Enerco 4000DF Electric Heater User Manual
Contents
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6. 4000DF 6000DF 4000DF 6000DF WARNING USE ONLY MANUFACTURER S REPLACEMENT PARTS USE OF ANY OTHER PARTS COULD CAUSE INJURY OR DEATH REPLACEMENT PARTS ARE ONLY AVAILABLE DIRECT FROM THE FACTORY AND MUST BE INSTALLED BY A QUALIFIED SERVICE AGENCY PARTS ORDERING INFORMATION PURCHASING Accessories may be purchased at any Mr Heater HeatStar local dealer or direct from the factory FOR INFORMATION REGARDING SERVICE Please call Toll Free 800 251 0001 www enerco mrheater com Our office hours are 8 30 AM 5 00 PM EST Monday through Friday Email to techservice enerco mrheater com Please include the model number date of purchase and description of problem in all communication LIMITED WARRANTY The company warrants this product to be free from imperfections in material or workmanship under normal and proper use in accordance with instructions of The Company for a period of one year from the date of delivery to the buyer The Company at its option will repair or replace products returned by the buyer to the factory transportation prepaid within said one year period and found by the Company to have imperfections in material or workmanship If a part is damaged or missing call our Technical Support Department at 800 251 0001 Address any Warranty Claims to the Service Department Enerco Group Inc 4560 W 160TH ST Cleveland Ohio 44135 Include your name ad
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11. OPERATING INSTRUCTIONS AND OWNER S MANUAL MR HEATER REAP INSTRUCTIONS CAREFULLY Read HEATSTAR and follow all instructions Place instructions in BY ENERCO 40000 6000DF a safe place for future reference Do not allow 40000 6000DF anyone who has not read these instructions to assemble light adjust or operate the heater DIRECT FIRED PORTABLE HEATER WARNING If the information in this manual is not followed exactly a fire or explosion may result causing property damage personal injury or loss of life Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance Service must be performed by a qualified service agency ENERCO GROUP INC 4560 160TH ST CLEVELAND OHIO 44135 800 251 0001 07 08 50125 PPP PEPPER i WARNING NOT FOR HOME OR RECREATIONAL VEHICLE USE WARNING Q YOUR SAFETY IS IMPORTANT TO YOU AND TO OTHERS SO PLEASE READ THESE INSTRUCTIONS BEFORE YOU OPERATE THIS HEATER GENERAL HAZARD WARNING FAILURE TO COMPLY WITH THE PRECAUTIONS AND INSTRUCTIONS PROVIDED WITH THIS HEATER CAN RESULT IN DEATH SERIOUS BODILY INJURY AND PROPERTY LOSS OR DAMAGE FROM HAZARDS OF FIRE EXPLOSION BURN ASPHYXIATION CARBON MONOX IDE POISONING AND OR ELECTRICAL SHOCK ONLY PERSONS WHO CAN UNDERSTAND AND FOLLOW THE INSTRUCTIONS SHOULD USE OR SERVICE THIS HEATER A IF YOU NEED ASSISTANCE OR HEATER
12. V 1 SNOILVINYOSNI HVISIV3H H31V3H WIN X0V201 SINVTIIVI3G 53 3SIIN3HIN3 1 YYd NO ANISA 1 S323ld SAD YAYNDIONd 35 318ISSOd 153 1l 1LNVOlH8VJ LN3IA32V IdIW3H S323ld S31 INO 23511 LN3N3SSI LH3AV ep jad jeuuonouo ep no 19 621 ap jeunj e p ajquuasse suon nJisut So1uasaJd saj N sed anbuooinb e 2 51 juaujeJneuan 1919494 SNOA JNOd suon nJisur S 330009 330007 Z9AJ9SUO SuOnpniJisul 59 ZeAJ8sqo 19 2951 SNOILDf1HISNI 537 LNAINASNANDIOS 2351 d31V3 H d IN MODELE MODELE 4d0009 400007 ODYANA uVISIV3iH 1N3IN3NNOILONOdH SNOILINYLSNI 13 NOILLVSTTILLO G AGIND suononJjsu JOYDIEW Pe BYDNOWeD a e ea om m 508 sono wa __ __ __ w 2521 Ba Lon REN en EA EA E CR x EA ES ES EA EA Joseb ej YO LIX LJ Id DN ssojueq 4 ON ssojueq za Ssojueq A3 euiqog Ssojueq Y 11459 adwog eouejsisaJoyoud apug ap VI883O 5991 sisaJojo
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14. INFORMATION SUCH AS AN INSTRUCTIONS MANUAL LABELS ETC CONTACT THE MANUFACTURER WARNING FIRE BURN INHALATION AND EXPLOSION HAZARD KEEP SOLID COMBUSTIBLES SUCH AS BUILDING MA TERIALS PAPER OR CARDBOARD A SAFE DISTANCE AWAY FROM THE HEATER AS RECOMMENDED BY THE INSTRUCTIONS NEVER USE THE HEATER IN SPACES WHICH DO OR MAY CONTAIN VOLATILE OR AIRBORNE COMBUSTIBLES OR PRODUCTS SUCH AS GASOLINE SOLVENTS PAINT THINNER DUST PARTICLES OR UN KNOWN CHEMICALS WARNING The State of California requires the following warning COMBUSTION BY PRODUCTS PRODUCED WHEN US ING THIS PRODUCT CONTAIN CARBON MONOXIDE A CHEMICAL KNOWN TO THE STATE OF CALIFORNIA TO CAUSE CANCER AND BIRTH DEFECTS OR OTHER REPRODUCTIVE HARM POPP PPPs WARNING READ THE INSTRUCTIONS GIVEN IN THIS MANUAL BEFORE USING THE APPLIANCE DO NOT USE GASOLINE NAPHTHA OR VOLATILE FUELS THE ELECTRICAL SYSTEM TO WHICH THE APPLIANCE IS CONNECTED MUST COMPLY WITH ALL SAFETY REGULATIONS IN FORCE A RESIDUAL CURRENT CIRCUIT BREAKER MUST BE PROVIDED ON THE MAIN DISTRIBUTION BOARD UNPLUG THE HEATER BEFORE ATTEMPTING ANY SERVICE OR MAINTENANCE ALWAYS CHECK THE POWER SUPPLY CABLE BEFORE USE IT MUST NOT BE BENT CRUSHED OR ANYWAY DAMAGED THE POWER SUPPLY CABLE MUST BE REPLACED ONLY BY QUALIFIED PERSONNEL ONLY USE AN ORIGINAL HO7RN F POWER CABLE WITH WATERPROOF PLUG DO NOT TOUCH THE EXHAUST GAS OUTLET DANGER OF BURNS CONT
15. 10 DRAWING LEGEND FU Fuse RV Control IT Transformer TA Room Thermostat LI1 Overheat Thermostat RE Relays EV1 Solenoid Valve 1 AP Control Box FO Photocell PA Air pressure control CO Condenser RF Heater filter MV Fan Motor FA Fan thermostat ST Electric pilot PE Ground ENERCO GROUP INC Direct Fired Portable Heater 7 Operating Instructions and Owner s Manual 4000DF and 6000DF Series Direct Fired Portable Heater ENERCO GROUP INC Direct Fired Portable Heater Operating Instructions and Owner s Manual 4000DF and 6000DF Series Direct Fired Portable Heater uo srockwo su o __ f 1 E 9 5 emos _ sooo ses ce __ es _ 1 e m p rers e ais el BERE NEN EE Ea E KAES ESES al BEI Pes Combustion chamber Protection Upper body Lowerbody Right air flap Left air flap Air flap Motor 7
16. 50W with condenser Condenser 100 F Motor flange Fan 0496 18 Fan 0500 18 nlet grille Tube BP 1 4 FF L 420mm Nipplo FE 1 4 MM Oil pre heaters filter 1 4 Filter support Tube BP 1 4 FF L 260mm Handle Plug 025 Foot ee _ 5 cossos E cm 2 m oer coe _ emm _ s 2 eem coms ana s mm x ome x em s NEN Tube BP 1 4 F L 580mm Pascante L 220mm Pascante L 290mm Nipplo OT 1 4 M M12x1 75 M Power lead hook Fuel tank 105 I Fuel tank 135 Drain plug Wheel axle Wheels axle support Wheel 0 260 0 25 Spring washer 025 Fuel tank OR 030 x 2 62 El componets drawer Seal Control box cover Base Conn Straight 06 1 8 Silicone pipe 05x9 Connection 1 8 ENERCO GROUP INC Direct Fired Portable Heater a cmehoderon ______ Ringrutrcn ______ 44 gt Petcioncableo35 45 Limit Thermostat 46 Sleeve 08 x 06 x 9 5 4p 49 sow so mor x 52 s 5 56 57 tms 58 600385 5 60609 s e mor _ _ s moms _ _ sa 60603 s tome f gt 67 80665 gt 1006 NE EN NE EN zm NE
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18. 919894 Jassnod np 95105 e ep 5 xa 3jjneupuns e e inb 19 1neJ ua 1ueAy esiupe e e nbsnf anulwip uonsnquuo e ap puenb awiJead as 15 ajjneupuns auleyaudolg ap aj suononuisu sap JaupJeui We 21 gt 5 DNI ODYINA 1nojeJoue Is jan ep enbonoJd JUDIAJAJU AJJNEYDINS uf ep uoinog np uloWa eduue ep ebeuunje 19 np 12416 1944402 22 JUAWAUUO DUO SleANeW se e 1944 02 un p 1 159 31189235 SAILISOdSIG ep aiquieUd e sepuooes 06 UOJIAUA enunuoo 9 1 1 5 e1 snjd eun ans
19. ENTS NAVARININGS wat fete da arent ste Das an tee 2 SPECIFICATIONS tt testa 3 OPERATION Shs iex cedet dedu ane Sce e 4 csi 4 MAINPENANCE sh cairns eat raat eret 5 TROUBLESHOOTING 0e tente erect e tete ent 6 WIRING DIAGRAMS iet oid tee o 7 PARTS BIS deat tene ee 8 ENERCO GROUP INC Direct Fired Portable Heater 2 Operating Instructions and Owner s Manual Never block air inlet rear or air outlet front IMPORTANT Before using the heater read and understand all instructions and follow them carefully The manufacturer is not responsible for damages to goods or persons due to improper use of units In case of very low temperatures add kerosene to the heating oil Make sure heater is always under surveillance and keep children and animals away from it GENERAL RECOMMENDATIONS Before starting the heater always check free rotation of ventilator fan The direct fired heater runs on diesel fuel This direct combustion heater exhausts hot air and the combustion products into the room while those with indirect combustion are fitted with a flue to take the fumes away through the chimney Unplug heater when not in use Always follow local ordinances and codes when using this heater Read and follow this owner s manual before using the heater Use only in places free of flammable va
20. INVATOS 53 32N3S 3 13d Ino 5131 SLINGOYd 53 slv 1SNVO NOISNAdSNS SATEILSNEWIOD SIINDILYYd 53 HIN31NOO Jd 30051 NO IN3LLNOO IND 1v201 NN SNVG 35v44nvH2 1 Z3SNILA N SNOILDNYLSNI 31 LN3ONVIAIAOD33 31 JDVAINVHD T38VddV 13G 38 947235 39NVISIO ANN V NOLYVD 3113 H3ldvd 31 NOLLINYLSNOD Jd XR vIH3lvlW S31 INO 5731 53781 Sn8IAOD XNVIYSLVI S31 ZIAYISNOD NOLLVIVHNI O 13 NOISO 12X3 Q FUNNY YIONVG V 141088 31 AN3IA3dd VH23 Q 279 305517 Svd ZAHDNOL AN d18V3IAd3dliNl INVYNOD 3514 V123AV IVNIDIHO 4 NYZOH NOLIVLN3IATTV G 318V2 NA LN3IA3103 23511 JAVNO TANNOSYAd 31 LN3IAGTRQ13S 39V IdIW38 3413 LO 3001412313 NOLUVIN3IATIV G 318V2 11 SVD LNOL N3 INN nO 3Sv23 3 3813 Svd JN 1l NOLVSHILLO 14NVAY 3001812313 NOLIVLN3IATIV G 318V2 31 5 Z3ldldA 32NVN3ANIVIA ADIAYAS 7300 314OdlAL N 83AVSS3 d 31 LNVAV 49V44NVH 11 Z3HONV383Q NOILAIYLSIC 135 2 31 905 38139 1NVIS38 T3015 V YNALINOSLSIG NN 32404 V1 SNVC JLIADAS SIN3IA31933 S31 SNOL V 44d 35 JAYODIVY 153 134 vddv 1 Tandon 3001812313 3IN31SAS 31 M38 VddV 1 35 111 31 LNVAV TSNNVIN 39 SNVG S33NNOG SNOILDf18ISNI S31 2351 IN3IN3SSILLH3AV LNVOINSV4 3123AVv 43n0INnIAINOD Z3TIIn3A C213 S3L1300113 SNOLLONYLSNI_G TANNVW 35v44QvHO
21. LAND OHIO 44135 800 251 0001 Mr Heater is a registered trademark of Enerco Group Inc 2004 ENERCO GROUP INC All rights reserved ENERCO GROUP INC Direct Fired Portable Heater Operating Instructions and Owner s Manual 07 08 50125 52105 80 10 1000 152 008 OIHO GNVTSA31D 1S H1091 M 09St DNI Sa J8S21 SOP SNOL dnolo 21903 2007 3 ep seesodep ep sep JUOS Je1s1eaH 19 1000 152 008 3 SElz OIHO 15 HLOSL M 09St DNI ODU3N3 Se apouJ XNE XNE saJlossaooe XNE suoneoiyi eds xne sinajnoo xne iu sues sduua 1no ue suoneoryipouu sap 48n329JJa p 1I0Jp 9 as oouau3 no aduiAoud uojes 1ueuen inb 5 zeuunod snoa siew si gud senbipunf suojp sep sno enuejeb e7 sed ju8uJ82uoo SNOA au seguuonuauu snssap D suoisnppxe no Sa 3uenbasuoo Jeg squenbosqns no 2 saj ep NO eunpxe p sed 3ueyjeuued eu no 53213 21195 jueuje6nf uaueuuonouo uos no ap 1e38 INS 1105 22 enb anbjanb enjjur ejad Is 3ue ugej anb no aiedai e inb
22. NN ox EN E Em EN NN NN EN EG Fan Thermostat Air regulatoin flap Screw TCEI M6x25 Electr componets drawer Fuse holder Fuse 6x30 20A Switch support Pressure switches HONEYWELL Terminal board Relay Finder 65 31 AC Terminal board Transformer H T 818C 110V Transformer flange Support LANDIS LOA 21 24 base Control box LANDIS LOA 21 24 Plate for electrical components Switch 0 1 Thermostat plug Drain plug El wire with plug and cable fastener Lamp230V Nozzle 1 25 GPH 80 S Nozzle 3 00 GPH 80 S Turbo disc 7 sem p me m p e m sme eee 5 E mm Nozzle support Burner flange 0 80mm Burner flange 0 102mm NutM 14 Nipplo FE 1 8 MM Micropipe Electrode Cable connect 90 Ld ph Unit L amp G QRB1A Fixing clamp Photoresistance flange Pump Danfoss BFP11 R3 Danfoss Solenoid spool Danfoss Solenoid valve Danfoss NO Solenoid valve Danfoss NC Coupling K1 OR KIToil filter Filter cartridge Operating Instructions and Owner s Manual OPERATING INSTRUCTIONS AND OWNER S MANUAL M R H EATER READ INSTRUCTIONS CAREFULLY Read H EATSTAR and follow all instructions Place instructions in BY ENERCO a safe place for future reference Do not allow anyone who has not read these instructions to assemble light adjust or operate the heater
23. Tl33vddv 13d 131715 nv NOLLVIAC HOJNI O NIOS38 Z3AV SNOA IS S WddVvddV 132 N3LL381N3 1 830123433 YASTIILA ELN3IVSA3O SNOILINYLSNI S31 319534539 V 13 38ON3HdIAOOD V SAldV S3NNOSW3d S31 531035 S NOILO20812313 d NO 3NO83VD NOILVOIXOLNI A 3IXAHaSV G 3301038 NOISOT4X3 3 JIQN3ONI G LNVLINSSY S3TI3IH21VIA 53134 S33 NO S35VIAINOG 530 13 SAAVYD 539155319 53 IYON V1 33Snv5 Jd 3 051 JOVSINVHD 38 VddV LAD 23AV SJINYNO4 SNOILINYLSNI 13 NOLLN3A3Md SAYNSAW 53 1234S38NON 41 VY d3DNVG 1V83N35 LN3IN3SSI LH3AV 3Llv3u 3u 31021H3A NN NOSIVIA SNVG NOLLWSIILLA INN NSNOD NON 1N3IASSILH3AV Q 35v34nvHD i38 vdav 135 ANVAV SNOILONYLSNI S31 ZJ TINJA SnOL YNOd 31NVISOdIAI LNVL3 3TIHNNOSH3d 3ilun23S 3810 LN3IASSILH3AV S7 ZNREEBEEEEEEEEEEEEEEEEEEBEEEBEBEEEEEAR 52105 80 0 1000 152 008 OIHO 1S H1091 M 09St DNI dNOYD ODU3N3 G abed uonsnquJoo eaJnsse ajenbape op sed 1sa u ebejjneup 195 ap aduabe aun HOP no ejad ap xne sepinbi ap
24. dress and telephone number and include details concerning the claim Also supply us with the purchase date and the name and address of the dealer from whom you purchased our product The foregoing is the full extent of the responsibility of the Company There are no other warranties express or implied Specifically there is no warranty of fitness for a particular purpose and there is no warranty of merchantability In no event shall the Company be liable for delay caused by imperfections for consequential damages or for any charges of the expense of any nature incurred without its written consent The cost of repair or replacement shall be the exclusive remedy for any breach of warranty There is no warranty against infringement of the like and no implied warranty arising from course of dealing or usage of trade This warranty will not apply to any product which has been repaired or altered outside of the factory in any respect which in our judgment affects its condition or operation Some states do not allow the exclusion or limitation of incidental or consequential damages so the above limitation or exclusion may not apply to you This Warranty gives you specific legal rights and you may have other rights which vary from state to state Enerco Group Inc reserves the right to make changes at any time without notice or obligation in colors specifications accessories materials and models ENERCO GROUP INC 4560 W 160TH ST CLEVE
25. e room where the heater is operated The air inlet and outlet must never be blocked for any reason Install the heater on a flat level floor in a steady position t is forbidden to connect direct fired heaters to air ducts A WARNING DO NOT USE GASOLINE NAPHTHA OR VOLATILE FUELS STOP HEATER BEFORE ADDING FUELS ALWAYS FILL OUTDOORS AWAY FROM OPEN FLAME DO NOT USE EXTERNAL FUEL SOURCE DO NOT OPERATE HEATER WHERE FLAMMABLE LIQUIDS OR VAPORS MAY BE PRESENT DO NOT START HEATER WHEN CHAMBER IS HOT DO NOT START HEATER WHEN EXCESS FUEL HAS ACCUMU LATED IN THE CHAMBER DO NOT PLACE COOKING UTENSILS ON TOP OF THE HEATER PLUG ELECTRICAL CORD INTO A PROPERLY GROUNDED THREE PRONG RECEPTACLE The generator can only work automatically when a control device such as for example a thermostat or a timer is connected to the generator Connection to the generator is made by removing the Socket cover 4 and inserting the thermostat plug To start the machine you must If connected to the thermostat turn the switch to ON 4 lf not connected to the thermostat turn the switch to ON When unit is started for the first time or is started after the oil tank has been totally emptied the flow of oil to the burner may be impaired by air in the circuit In this case the control box will cut out the heater and it might be necessary to renew the starting procedure once or twice by depressing the reset but
26. ealer SOLUTION Check mains should be 120 V 1 60 Hz Check proper positioning and functioning of switch Check fuse Check correct setting of heater control If thermostat make sure selected temperature is higher than room temperature Replace control device Replace electrical motor Replace electrical motor bearings Replace condenser Check connection of H V leads to electrodes and transformer Check electrodes setting see scheme GAP OF ELECTRODES Check electrodes for cleanliness Replace H V transformer Replace control box Clean or replace photocell Check state of motor pump plastic coupling Check fuel line system including fuel filter for possible leaks Clean or replace oil nozzle Check electrical connection Check thermostat LI Clean or replace solenoid Make sure air inlet and outlet are free Check setting of combustion air flap Clean burner disc Check setting of combustion air flap Drain fuel in tank with clean fuel Clean oil filter Check the seals on the ducts and the diesel filter Check pump pressure Clean or replace fuel nozzle Check pump pressure Replace nozzle Replace solenoid coil or complete solenoid ENERCO GROUP INC Direct Fired Portable Heater 6 Operating Instructions and Owner s Manual WIRING DIAGRAM 4000 AND 6000 SERIES MODELS EVI FO I e e e i 2 NN 3 4 5 6 7 8 9 10 d 12 WAM Ap EC 010 09
27. maintenance will ensure a long trouble free life to your heater amp WARNING Never service heater while it is plugged in operating or hot Severe burns or electrical shock can occur Every 50 hours of operation disassemble filter and wash with clean oil remove upper body parts and clean inside and ventilator with compressed air check correct attachment of H V connectors to the electrodes and check H V cables remove burner assembly clean and check electrode settings adjust according to scheme GAP OF ELECTRODES COLUMN INTENTIONALLY LEFT BLANK ENERCO GROUP INC Direct Fired Portable Heater 5 Operating Instructions and Owner s Manual TROUBLESHOOTING TROUBLE Motor does not start no ignition Motor starts no ignition or cuts out Motor starts heater emits smoke Heater does not stop CAUSE No electrical current Wrong setting of room ther mostat or other control Thermostat or other control defective Electrical motor defective Electrical motor bearings defective Burned out condenser Electric ignitor defective Flame control box defective Photocell defective Not enough or no fuel at all at burner Solenoid defective Not enough combustion air Too much combustion air Fuel contaminated or con tains water Air leaks in fuel circuit Not enough fuel at burner Too much fuel at burner Solenoid If heater still not working properly please revert to nearest authorized d
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31. pors or high dust content Never use heater in immediate proximity of flammable materials the minimum distance must be 6 ft Make sure fire fighting equipment is readily available Make sure sufficient fresh outside air is provided according to the heater requirements Direct combustion heaters should only be used in well vented areas in order to avoid carbon monoxide poisoning imum 100 sn E _ RN aeg 8 L8 Recommended temp in the air F duct justment of combustion air flap vw wkopey ENERCO GROUP INC Direct Fired Portable Heater 3 Operating Instructions and Owner s Manual OPERATION Before any attempt of starting the heater is made check that your electrical supply conforms to the data on the model plate Control Board RESET BUTTON WITH CONTROL LAMP CONTROL LAMP MAIN SWITCH ROOM THERMOSTAT PLUG POWER CORD N Gap of Electrodes gt lt Models x v z 0 098 in 4000 DF 0 157 in 6000 DF 0 157 in 0 098 in 0 157 in Clearances 0 157 in The following minimum safety clearances from materials or objects in the surroundings of the heater must be ensured Sides 2 5 ft Air Inlet 2 5 ft Top 6 ft Air outlet 12 ft Floors and ceilings must be made of fireproof materials in th
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33. ton 1 Should the heater not start check that oil tank is full and depress reset button 1 Should the heater still not work please refer to chapter OBSERVED FAULTS CAUSES AND REMEDIES STOPPING THE HEATER Set main switch 3 on O position or turn thermostat or other control device on lowest setting The flame goes out and the fan continues to work for approx 90sec cooling the combustion chamber SAFETY DEVICES The unit is fitted with an electronic flame control box In case of malfunction this box will cut in and stop the heater at the same time the pilot lamp in the control box reset button 1 will light up Heaters are also equipped with an overheat thermostat safety cutout which will stop the heater in case of overheating This thermostat will reset automatically but you will have to depress button 1 on control box before being able to restart the heater TRANSPORT amp WARNING Before making any attempt to restart heater find and elimi nate reason of overheating Before heater is moved it must be stopped and unplugged Before moving the heater wait till it has totally cooled off and make sure oil tank cap is securely fixed ENERCO GROUP INC Direct Fired Portable Heater 4 Operating Instructions and Owner s Manual The hot air generators with wheels must be wheeled The suspended version which has no wheels must be transported with adequate machinery MAINTENANCE Preventive and regular
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