Cisco Systems C819GUK9 Router User Manual
Contents
1. 3A0156A 5 Component Identification Component Identification SERIAL PARTNO CAC 1 Premium Digital Display 2 ON OFF Switch 3 WatchDog Switch not available on Mark V or Standard Units 4 Pressure Control 5 Prime Spray Valve 6 Filter 7 Siphon Tube 8 Pump 9 Bearing Housing ProConnect 10 Drain Tube 11 Trigger Lock 12 Model Serial Tag 13 Hose Reel 6 ti14839a 3A0156A Grounding Grounding The sprayer must be grounded Grounding reduces the Pails risk of static and electric shock by providing an escape wire for the electrical current due to static build up or in X the event of a short circuit uly W The sprayer cord includes a grounding wire with an appropriato grounding contact Solvent and oil based fluids follow local code Use only conductive metal pails placed on a grounded sur face such as concrete T NE See wn SSRs Saye Do not place pail on a nonconductive surface such as paper or cardboard which interrupts grounding continu The plug must be plugged into an outlet that is properly ity installed and grounded in accordance with all local codes and ordinances D Bes D ti5850a F ol Grounding a metal pail connect a ground wire to the ne gt pail by clamping one end to pail and other end to a true Do not modify plug Tampering with the plug will result in earth gro2. ti2756a NOTE Use water for water base paint mineral spirits for oil base paint or other solvents recommended by manufacturer 2 Turn power ON Turn prime valve forward to SPRAY position ti14845a Increase pressure to 1 2 Hold gun against paint 3 pail Take trigger safety OFF Trigger gun until flush ing fluid appears 1 l2 j ti14846a ti4271a A S 4 Move gun to waste pail hold gun against pail trig ger gun to thoroughly flush system Release trigger and put trigger safety ON ti14847a 16 7 Turn prime valve down to DRAIN position and allow flushing fluid to circulate until flushing fluid appears clear ti14842a Turn prime valve forward to SPRAY position Trigger gun into flushing pail to purge fluid from hose ti14845a Raise siphon tube above flushing fluid and run sprayer for 15 to 30 seconds to drain fluid Turn power OFF ti2820a 8 Turn prime valve down DRAIN position Unplug sprayer ti2718a ti14842a i 3A0156A 9 Remove filters from gun and sprayer if installed Clean and inspect Install filters Q CA 2 ti15018a 10 If flushing with water flush again with mineral spirits or Pump Armor to leave a protective coating to pre vent freezing or corrosion ti2895a Pump Armor 11 Wipe sprayer hose and gun with a rag soaked in water or mineral spirits a ti2776a 3A0156A Cleanup 17 Technical Data
3. PAINT 8 Trigger gun again into flushing pail until paint appears Move gun to paint pail and trigger for 20 seconds Set gun safety ON Assemble tip and guard see instructions on next page I ti10166a 3A0156A Switch Tip Installation Aes 1 Use spray tip A to insert OneSeal B into guard C Iie a ti13023a 2 ti13024a ti2710a 3A0156A Switch Tip Installation Spray 1 Spray test pattern Increase pressure to eliminate heavy edges Use smaller tip size if pressure adjust ment can not eliminate heavy edges ti13030a 2 Hold gun perpendicular 10 12 in 25 30 cm from surface Spray back and forth Overlap by 50 Trig ger gun after moving and release before stopping ti13025a Clearing Tip Clog 1 Release trigger put safety ON Rotate SwitchTip Take safety OFF Trigger gun to clear clog Never point gun at your hand or into a rag ti10166a ti13033a T ti10167a 2 Put safety ON Return SwitchTip to original position Take safety OFF and continue spraying MU CASN D ti10166a ti13034a tit0167a 11 WatchDog Protection System Not Available on All Units WatchDog Protection System Not Available on All Units Pump stops automatically when material pail is empty To Activate 1 Perform Startup Fast Flush To flush the hose and gun at an accelerated speed per
4. SERIAL NU ti13622a ti7362a 4 Short press DTS button and MOTOR HOURS scrolls past and then total motor run hours are dis played ti13618a mn Www o ti13619a 5 Short press DTS button LAST ERROR CODE scrolls by and last error code is displayed e g E 07 see Repair manual ann ca WU G ti13601a ti13615a ti13607a 6 Press and hold DTS button to clear error code to zero ti13609a ti13606a 3A0156A Digital Tracking System Not Available on All Units 7 Short press DTS button W DOG scrolls past then OFF displays if watchdog switch is OFF ON dis plays if Watchdog switch is ON ti13608a ti13626a ti13614a 8 Press and hold 8 seconds DTS button to move to WatchDog Trigger 96 menu Continue to hold DTS button and Watchdog can be set to trigger at 30 40 50 or 609e of current sprayer pressure setting Release DTS button when desired is displayed Default is 50 ti5820a 9 Short press to move to SOFTWARE REV ti13613a 1 cw ti13623a 10 Short press DTS button MOTOR ID RESISTOR scrolls by and model code number see below Code Number Models 0 695 2 795 MARK IV 4 1095 220V MARK V 6 1595 120V MARK V 15 Cleanup Cleanup Was 1 Perform Pressure Relief Procedure page 8 steps 1 4 Remove siphon tube set from paint and place in flushing fluid Remove tip guard from gun
5. 2 ti7398a Premium units with digital display Turn WatchDog switch ON and WD ON displays EMPTY displays flashes and pump stops when Watchdog protection system detects an empty material pail 3 ti6224a Turn WatchDog switch OFF Add material or reprime sprayer Turn pump switch OFF and ON to reset WatchDog protection system Turn WatchDog switch back ON to continue to monitor material level ti7399a ti7399a 1 form the following steps Perform steps 1 3 of Cleanup page 16 Hold gun trigger in and turn prime valve down to DRAIN position and then over to FAST FLUSH Continue flushing system until fluid appears clear 3A0156A Hose Reel Not Available on All Units Hose Reel Not Available on All Units 3 Pull reel handle up and turn clockwise to reel in hose Be sure to keep your head clear of hose reel while winding up hose 1 Make sure hose is routed through hose guide CN wW l ti13503a ss NA 7___ ti13502a NOTE The hose reel can be locked into two positions Usage A and Storage B B ti13504a 2 Lift and turn pivot lock 90 to unlock hose reel Pull on hose to remove it from hose reel 7 ti13563a ti13501a 3A0156A 13 Digital Tracking System Not Available on All Units Digital Tracking System Not Available on All Units Operation Main Menu Short press to move to next display Press and hold 5 seconds to change units or
6. Technical Data Fluid 100 120V 220 240V Generator Motor HP Cycles per Maximum Delivery Maximum Outlet Model A Hz A Hz Minimum W W gallon liter gpm Ipm Tip Size npsm 14 8 9 5000 2 0 226 0 95 0 031 1 4 in 695 50 60 50 60 1490 60 3 6 15 10 5000 2 2 195 1 1 0 033 1 4 in 795 50 60 50 60 1640 52 4 2 15 N A 5000 2 2 195 1 1 0 033 3 8 in Mark IV 50 60 1640 52 4 2 15 10 5000 2 4 123 1 2 0 035 1 4 in 1095 50 60 50 60 1790 33 4 5 N A 10 5000 2 4 110 1 3 0 037 3 8 in Mark V 50 60 1790 29 4 9 20 15 N A 5000 2 8 110 1 35 0 039 1 4 in 1595 50 60 2090 29 5 1 20 15 N A 5000 2 8 110 1 35 0 039 3 8 in Mark V 50 60 2090 29 5 1 Basic Sprayer Wetted Pats Noise Level zinc and nickel plated carbon steel nylon stainless Sound power eeccceeeceeeeeceeseeeeeeeeeeeeseneeeees 91 dBa steel PTFE Acetel leather UHMWPE aluminum Sound pressure ee eeeeeeeeeeeeeeeeetteeeeeeeteeeee 82 dBa tungsten carbide PEEK brass per ISO 3744 measured at 3 1 feet 1 m Dimensions Weight Ib Height in Length in Model kg em cm Width Lo Boy Hi Boy QuikReel Lo Boy Hi Boy QuikReel Lo Boy Hi Boy QuikReel in cm 695 94 94 111 27 5 28 5 72 4 Handle down 39 37 26 29 5 22 5 43 43 50 69 9 38 75 98 4 Handle up 99 94 66 75 57 2 795 98 98 115 27 5 28 5 72 4 Handle down 39 37
7. 26 29 5 22 5 45 45 52 69 9 38 75 98 4 Handle up 99 94 66 75 57 2 Mark IV N A N A 119 N A N A 39 N A N A 29 5 22 5 54 99 75 57 2 1095 N A 120 141 N A 29 5 74 9 Handle down 39 N A 26 28 24 55 64 38 5 97 8 Handle up 99 66 71 61 1595 N A 125 146 N A 29 5 74 9 Handle down 39 N A 26 28 22 5 57 66 38 5 97 8 Handle up 99 66 71 57 2 Mark V N A 130 151 N A 29 5 74 9 Handle down 39 N A 26 28 24 59 68 38 5 97 8 Handle up 99 66 71 61 18 3A0156A Notes Notes 3A0156A 19 Warranty Graco warrants all eguipment referenced in this document which is manufactured by Graco and bearing its name to be free from defects in material and workmanship on the date of sale to the original purchaser for use With the exception of any special extended or limited warranty published by Graco Graco will for a period of twelve months from the date of sale repair or replace any part of the eguipment determined by Graco to be defective This warranty applies only when the eguipment is installed operated and maintained in accordance with Graco s written recommendations This warranty does not cover and Graco shall not be liable for general wear and tear or any malfunction damage or wear caused by faulty installation misapplication abrasion corrosion inadeguate or imprope
8. 7 Operation GRACO ENG 3A0156A Electric Airless Sprayers For Portable Airless Spraying of Architectural Coatings and Paints 3300 psi 227 bar 22 7 MPa Maximum Working Pressure Read all warnings and instructions in this IMPORTANT SAFETY INSTRUCTIONS manual Save these instructions 695 795 Premium Hi 3A0157 3A0158 311861 gt c x o 4 o cc Repair Parts Gun 1095 1595 Premium Hi cE EW Intertek PROVEN QUALITY LEADING TECHNOLOGY Models Models 695 ULTRA MAX III Model QuikReel Hi Boy Lo Boy 258719 Vv J 258720 v 258722 v 258872 v 258873 v 258874 v 258876 J 258877 Vv J 826124 v J 826125 J 826127 v 795 ULTRA MAX III Model QuikReel Hi Boy Lo Boy 258723 v J 258724 J 258878 Vv J 258879 Vi 258881 J 258882 Vv J 826128 Vv J 826129 J 1095 ULTRA MAX III Model QuikReel Hi Boy Lo Boy 258727 v J 258728 y 258883 v J 258884 J 258886 Vi J 826130 Vv J 826131 J 1595 ULTRA MAX III Model QuikReel Hi Boy Lo Boy 258763 Vi J 258764 J 258765 Vv J 258766 v 826132 Vv J 826133 J 826134 v J 826135 J MARK IV Model QuikReel Hi Boy Lo Boy 258729 Vv v MARK V Model QuikReel Hi Boy Lo Boy 258730 Vv v 258887 Vv v 3A0156A Warnings Warnings The following warnings are for the setup use g
9. reset data 1 2 ti13605a Turn pressure to lowest setting Trigger gun to relieve pressure Turn prime valve down to DRAIN position Aa Turn power ON Pressure display appears Dashes will not appear unless pressure is less than 200 psi 14 bar 1 4 MPa ti13621a ti13243a Change Display Units Press and hold DTS button for 5 seconds to change pressure units psi bar MPa to desired units Selec tion of bar or MPa changes gallons to liters x 10 To change display units DTS must be in pressure display mode and pressure must be at zero 14 EE bar ti13604a ti13620a Job Gallons 1 Short press DTS button to move to Job Gallons or liters x 10 ti13612a ti13620a ti13610a NOTE JOB scrolls past then the number of gallons sprayed above 1000 psi 70 bar 7 MPa displays Press and hold to reset to zero Lifetime Gallons 1 Short press DTS button to move to Lifetime Gallons or liters x 10 NOTE LlFE scrolls briefly then the number of gal lons sprayed above 1000 psi 70 bar 7 MPa dis plays ti13601a ti13617a ti13611a 3A0156A Secondary Menu Stored Data and WatchDog Pump Protection Modes 1 Perform Pressure Relief steps 1 4 if they have not already been done 2 Turn power switch on while holding DTS button down ti13605a 3 SERIAL NUMBER scrolls past and then serial num ber e g 00001 displays
10. hose to gun and tighten securely ti13031a 3 Engage gun trigger safety NEA ne ti10166a l 3A0156A 6 Setup Fill throat packing nut with Graco TSL to prevent premature packing wear Do this each time you spray KE ti13453a ti4265a Plug power supply cord into a properly grounded electrical outlet ti2810a ti14842a Place pump in grounded metal pail partially filled with flushing fluid Attach ground wire to pail and to true earth ground Perform steps 1 5 of Startup to flush out storage oil shipped in sprayer Use water to flush water base paint and mineral spirits to flush oil base paint and storage oil ti14844a Startup Startup Aes 1 Turn pressure control to lowest pressure 2 Turn power ON ti4266a 3 Increase pressure 1 2 turn to start motor and allow fluid to circulate through drain tube for 15 seconds turn pressure down 4 Turn prime valve forward to SPRAY position Disen gage gun trigger safety ti14845a 10 5 Hold gun against grounded metal flushing pail Trig ger gun and increase fluid pressure 1 2 turn Flush 1 minute ti13243a ti4271a 6 Inspect for leaks Do not stop leaks with hand or a rag If leaks occur perform Pressure Relief Proce dure page 8 Tighten fittings Perform Startup steps 1 5 If no leaks proceed to step 7 7 Place pump in paint pail
11. instructions e Fire extinguisher equipment shall be present and working e Sprayer generates sparks When flammable liquid is used in or near the sprayer or for flushing or clean ing keep sprayer at least 20 feet 6 m away from explosive vapors SKIN INJECTION HAZARD e Do not aim the gun at or spray any person or animal e Keep hands and other body parts away from the discharge For example do not try to stop leaks with any part of the body e Always use the nozzle tip guard Do not spray without nozzle tip guard in place e Use Graco nozzle tips A e Use caution when cleaning and changing nozzle tips in the case where the nozzle tip clogs while spray Mro ing follow the Pressure Relief Procedure for turning off the unit and relieving the pressure before removing the nozzle tip to clean e Do not leave the unit energized or under pressure while unattended When the unit is not in use turn off the unit and follow the Pressure Relief Procedure for turning off the unit e High pressure spray is able to inject toxins into the body and cause serious bodily injury In the event that injection occurs get immediate surgical treatment e Check hoses and parts for signs of damage Replace any damaged hoses or parts e This system is capable of producing 3300 psi Use Graco replacement parts or accessories that are rated a minimum of 3300 psi e Always engage the trigger lock when not spraying Verify the trigger lock is functioning pro
12. ncern es For the latest information about Graco products visit www graco com TO PLACE AN ORDER contact your Graco distributor or call 1 800 690 2894 to identify the nearest distributor All written and visual data contained in this document reflects the latest product information available at the time of publication Graco reserves the right to make changes at any time without notice This manual contains English MM 3A0156 Graco Headquarters Minneapolis International Offices Belgium China Japan Korea GRACO INC P O BOX 1441 MINNEAPOLIS MN 55440 1441 Copyright 2009 Graco Inc is registered to ISO 9001 www graco com 2009
13. nt must be grounded Improper grounding setup or usage of the system can cause electric Use of fluids that are incompatible with aluminum in pressurized equipment can cause serious chemical reaction and equipment rupture Failure to follow this warning can result in death serious injury or property damage e Do not use 1 1 1 trichloroethane methylene chloride other halogenated hydrocarbon solvents or fluids containing such solvents e Many other fluids may contain chemicals that can react with aluminum Contact your material supplier for compatibility f PRESSURIZED ALUMINUM PARTS HAZARD MOVING PARTS HAZARD Ll Moving parts can pinch cut or amputate fingers and other body parts e Keep clear of moving parts A e Do not operate equipment with protective guards or covers removed Ah Pressurized equipment can start without warning Before checking moving or servicing equipment fol low the Pressure Relief Procedure and disconnect all power sources D d PERSONAL PROTECTIVE EQUIPMENT You must wear appropriate protective equipment when operating servicing or when in the operating area of the equipment to help protect you from serious injury including eye injury hearing loss inhalation of toxic fumes and burns This equipment includes but is not limited to e Protective eyewear and hearing protection e Respirators protective clothing and gloves as recommended by the fluid and solvent manufacturer U
14. ntial loss shall be available Any action for breach of warranty must be brought within two 2 years of the date of sale GRACO MAKES NO WARRANTY AND DISCLAIMS ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE IN CONNECTION WITH ACCESSORIES EQUIPMENT MATERIALS OR COMPONENTS SOLD BUT NOT MANUFACTURED BY GRACO These items sold but not manufactured by Graco such as electric motors switches hose etc are subject to the warranty if any of their manufacturer Graco will provide purchaser with reasonable assistance in making any claim for breach of these warranties In no event will Graco be liable for indirect incidental special or consequential damages resulting from Graco supplying equipment hereunder or the furnishing performance or use of any products or other goods sold hereto whether due to a breach of contract breach of warranty the negligence of Graco or otherwise FOR GRACO CANADA CUSTOMERS The Parties acknowledge that they have required that the present document as well as all documents notices and legal proceedings entered into given or instituted pursuant hereto or relating directly or indirectly hereto be drawn up in English Les parties reconnaissent avoir convenu que la r daction du pr sente document sera en Anglais ainsi que tous documents avis et proc dures judiciaires ex cut s donn s ou intent s a la suite de ou en rapport directement ou indirectement avec les proc dures co
15. perly e Verify that all connections are secure before operating the unit e Know how to stop the unit and bleed pressure quickly Be thoroughly familiar with the controls d tit Go 2 4 3A0156A Warnings A WARNING EQUIPMENT MISUSE HAZARD Misuse can cause death or serious injury e Do not operate or spray near children Keep children away from equipment at all times e Do not overreach or stand on an unstable support Keep effective footing and balance at all times e _ Stay alert and watch what you are doing e Do not leave the unit energized or under pressure while unattended When the unit is not in use turn off the unit and follow the Pressure Relief Procedure for turning off the unit e Do not operate the unit when fatigued or under the influence of drugs or alcohol e Do not kink or over bend the hose e Do not expose the hose to temperatures or to pressures in excess of those specified by Graco e Do not use the hose as a strength member to pull or lift the equipment Li e Always wear appropriate gloves eye protection and a respirator or mask when painting MPabar PS shock e Turn off and disconnect power at main switch before disconnecting any cables and before servicing eguipment e Connect only to grounded power source e All electrical wiring must be done by a qualified electrician and comply with all local codes and regula tions A ELECTRIC SHOCK HAZARD This equipme
16. r maintenance negligence accident tampering or substitution of non Graco component parts Nor shall Graco be liable for malfunction damage or wear caused by the incompatibility of Graco eguipment with structures accessories eguipment or materials not supplied by Graco or the improper design manufacture installation operation or maintenance of structures accessories eguipment or materials not supplied by Graco This warranty is conditioned upon the prepaid return of the eguipment claimed to be defective to an authorized Graco distributor for verification of the claimed defect If the claimed defect is verified Graco will repair or replace free of charge any defective parts The eguipment will be returned to the original purchaser transportation prepaid If inspection of the eguipment does not disclose any defect in material or workmanship repairs will be made at a reasonable charge which charges may include the costs of parts labor and transportation THIS WARRANTY IS EXCLUSIVE AND IS IN LIEU OF ANY OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING BUT NOT LIMITED TO WARRANTY OF MERCHANTABILITY OR WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE Graco s sole obligation and buyer s sole remedy for any breach of warranty shall be as set forth above The buyer agrees that no other remedy including but not limited to incidental or conseguential damages for lost profits lost sales injury to person or property or any other incidental or consegue
17. rounding maintenance and repair of this eguipment The exclamation point symbol alerts you to a general warning and the hazard symbol refers to procedure specific risks Refer back to these warnings Additional product specific warnings may be found throughout the body of this manual where appli cable Grounding Instructions This product must be grounded In the event of an electrical short circuit grounding reduces the risk of electric shock by providing an escape wire for the electric current This product is eguipped with a cord having a grounding wire with an appropriate grounding plug The plug must be plugged into an outlet that is properly installed and grounded in accor dance with all local codes and ordinances A WARNING GROUNDING CL This product must be grounded In the event of an electrical short circuit grounding reduces the risk of elec tric shock by providing an escape wire for the electric current This product is eguipped with a cord having a grounding wire with an appropriate grounding plug The plug must be plugged into an outlet that is properly installed and grounded in accordance with all local codes and ordinances e Improper installation of the grounding plug is able to result in a risk of electric shock e When repair or replacement of the cord or plug is required do not connect the grounding wire to either flat blade terminal e The wire with insulation having an outer surface that is green with or witho
18. ty cre ates a risk of fire or explosion in the presence of paint or solvent fumes All parts of the spray system including the pump hose assembly spray gun and objects in and around the spray area shall be prop erly grounded to protect against static discharge and sparks Use Graco conductive or grounded high pressure airless paint sprayer hoses e Do not clean with materials having flash points lower than 70 F 21 C Use water based material or mineral spirits type material only For complete information about your fluid request the MSDS from the fluid distributor or retailer e Verify that all containers and collection systems are grounded to prevent static discharge Connect to a grounded outlet and use grounded extensions cords Do not use a 3 to 2 adapter Do not use a paint or a solvent containing halogenated hydrocarbons e Keep spray area well ventilated Keep a good supply of fresh air moving through the area Keep pump assembly in a well ventilated area Do not spray pump assembly Do not smoke in the spray area Do not operate light switches engines or similar spark producing products in the spray area e Keep area clean and free of paint or solvent containers rags and other flammable materials e Know the contents of the paints and solvents being sprayed Read all Material Safety Data Sheets MSDS and container labels provided with the paints and solvents Follow the paint and solvents manu facturer s safety
19. und a voided warranty If plug will not fit in outlet have grounded outlet installed by a qualified electrician Do not use an adapter Power Requirements e 100 120V units require 100 120 VAC 50 60 Hz 15A 1 phase e 230V units require 230 VAC 50 60 HZ 10A 1 phase ti14840a To maintain grounding continuity when flushing or Extension Cord relieving pressure hold metal part of spray gun firmly to side of a grounded metal pail Then trigger gun Use an extension cord with an undamaged ground con tact If an extension cord is necessary use a 3 wire 12 AWG 2 5 mm minimum A Ground 6 120 volt plug 3A0156A 15 20 Amp Switch Not Available on All Units 15 20 Amp Switch Not Available on All Units ti14919a Select 15A or 20A setting based on your circuit rating Pressure Relief Procedure 3 Turn pressure to lowest setting Trigger gun to N relieve pressure eh amp 1 Turn power OFF Wait 7 seconds for power to dissipate ti14841a ti4265a 4 Put drain tube in pail Turn prime valve down to DRAIN position l 2 Lock gun trigger safety Remove guard and SwitchTip ti14842a ti2595a ti2769a 8 3A0156A Setup DA 1 Standard Units Only Connect Graco airless hose to sprayer Tighten securely A et P jb A as ONY ti14843a 2 Standard Units Only Connect other end of
20. ut yellow stripes is the ground ing wire e Check with a qualified electrician or serviceman when the grounding instructions are not completely understood or when in doubt as to whether the product is properly grounded e Do not modify the plug provided if it does not fit the outlet have the proper outlet installed by a qualified electrician e _ This product is for use on a nominal 120V circuit and has a grounding plug similar to the plug illustrated in the figure below e Only connect the product to an outlet having the same configuration as the plug Do not use an adapter with this product Extension Cords e _ Use only a 3 wire extension cord that has a 3 blade grounding plug and a 3 slot receptacle that accepts the plug on the product e Make sure your extension cord is not damaged If an extension cord is necessary use 12 AWG 2 5 mm minimum to carry the current that the product draws e An undersized cord results in a drop in line voltage and loss of power and overheating 3A0156A 3 Warnings WARNING FIRE AND EXPLOSION HAZARD Flammable fumes such as solvent and paint fumes in work area can ignite or explode To help prevent fire and explosion Lez e Do not spray flammable or combustible materials near an open flame or sources of ignition such as cig arettes motors and electrical equipment e Paint or solvent flowing through the equipment is able to result in static electricity Static electrici
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