APC CTSLLP/G Power Supply User Manual
Contents
1. the package 4 Return the unit by insured prepaid carrier to the address given to you by Customer Service How to Contact APC In the USA Outside the USA Refer to the APC web site Refer to the APC web site www apc com Select the appropriate Wwww apc com support country from the country selection field Select the Support tab at the top of the web page Limited Warranty American Power Conversion APC warrants its products to be free from defects in materials and workmanship for a period of two years from the date of purchase Its obligation under this warranty is limited to repairing or replacing at its own sole option any such defective products To obtain service under warranty you must obtain a Returned Material Authorization RMA number from customer support Products must be returned with transportation charges prepaid and must be accompanied by a brief description of the problem encountered and proof of date and place of purchase This warranty does not apply to equipment that has been damaged by accident negligence or misapplication or has been altered or modified in any way This warranty applies only to the original purchaser who must have properly registered the product within 10 days of purchase EXCEPT AS PROVIDED HEREIN AMERICAN POWER CONVERSION MAKES NO WARRANTIES EXPRESSED OR IMPLIED INCLUDING WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE Some states do not permit limitation or2. the rear of the vault lid Lower the vault with the enclosure attached into the prepared hole Refer to the battery vault User Manual 990 1220 CTSLLP Enclosure Installation When wall mounting use screws that are appropriate for the weight of the unit and the mounting surface material Refer to Specifications in this manual Qe Top Hole 75 2 cm 11 5 29 cm Mounting Bracket is permanently attached to the enclosure 5 8 1 5 em Pole Bolt and m Bottom Hol 2 a 5 Square Washer Controls and Indicators CTSLLP G Bottom View COOCOO IEDC IC ee Jy ae a oey COC OC OCD O O 3s3O lt _8 gg O i 5 Index Control Indicator Definition 1 Ground wire lug Provides connection of chassis to earth ground 2 Utility power input Yellow indicator illuminates when line voltage is present indicator lamp not present on all models 3 Normal indicator lamp Green indicator illuminates when the unit is operating in normal mode output is provided by CTFLM module 4 Standby indicator Red indicator illuminates when the power supply has transferred lamp from normal to emergency or backup operation usually indicates loss of line voltage 5 Entry point for utility Physical entry point for utility power input wiring power conduit 4 1 3 cm 6 Optio
3. Arc BroadBand CTSLLP G Series Pole and Ground Mount Standby Power Supply Enclosures User Manual 990 5517 04 2003 Chapter 1 General Information The CTSLLP G Standby Power Supply Series Enclosures provide a power source for broadband cable operations Safety This Safety Guide contains important instructions that should be followed during installation and maintenance of the APC equipment and batteries It is intended for APC customers who setup install relocate or maintain APC equipment Changes and modifications to this unit not expressly approved by APC could void the warranty Failure to observe these warnings may result in serious injury death or damage to the equipment Electrical e Do not work alone under hazardous conditions Wamings e Do not handle any metallic connector before the power has been disconnected e Servicing this equipment may require working with protective covers removed and utility power connected Use extreme caution during these procedures e High current through conductive materials could cause severe burns e When grounding cannot be verified disconnect the equipment from the utility power outlet before installing or connecting to other equipment Reconnect the power cord only after all connections are made e Check that the power cord s plug s and sockets are in good condition e Replacement of fuses or other parts must be with identical types and ratings Substitution of nonid
4. entical parts may cause safety and fire hazards Lifting e These units are heavy Use proper lifting techniques and equipment to Warnings avoid injury Overhead e Never stand underneath anything while it is being hoisted Warnings e Always wear a hardhat Specifications Environmental Specifications Operating Temperature 40 F to 140 F 40 C to 60 C Humidity 5 to 95 noncondensing within enclosure Physical Specifications Characteristic Specification Height x Width x Depth CTSLLGULH110S1 20 x 22 x 7 5 51cm x 56 cm x 19 cm CTSLLPULH100S1 14 x 22 x 7 5 36 cm x 56 cm x 19 cm CTSLLGECH220S1 20 x 22 x 7 5 51cm x 56 cm x 19 cm Weight CTSLLGULH110S1 20 lbs 9 kg CTSLLPULH100S1 16 lbs 7 kg CTSLLGECH220S1 20 lbs 9 kg Electrical Specifications Input Characteristic Input Voltage CTSLLGULH110S1 CTSLLPULH100S1 CTSLLGECH220S1 Input Specification Chapter 2 Installation Only trained service personnel should install and maintain the power supply Prior to installation utility line voltage must be routed to the enclosure Local state federal and or National Electric Code NEC regulations regarding location permits and electrical wiring must be adhered to Do not operate the power supply where the temperature and humidity are outside the specified limits See Specifications in this manual Unpacking Inspect the u
5. exclusion of implied warranties therefore the aforesaid limitation s or exclusion s may not apply to the purchaser EXCEPT AS PROVIDED ABOVE IN NO EVENT WILL APC BE LIABLE FOR DIRECT INDIRECT SPECIAL INCIDENTAL OR CONSEQUENTIAL DAMAGES ARISING OUT OF THE USE OF THIS PRODUCT EVEN IF ADVISED OF THE POSSIBILITY OF SUCH DAMAGE Specifically APC is not liable for any costs such as lost profits or revenue loss of equipment loss of use of equipment loss of software loss of data costs of substitutes claims by third parties or otherwise Regulatory Approval C US E S CE Declaration of Conformity We the undersigned declare under our sole responsibility that the equipment specified below conforms to the LISTED following standards and directives E191450 Standards to Which Conformity Declared EN 6100 3 2 3 3 4 2 4 3 4 4 4 5 4 6 4 11 EN 60950 EN 55022 IEC 60950 Application of Council Directives T3 23 EEC 89 336 EEC Type of Equipment Power Supply Model Numbers CTSLLGECH22081 Manofacturer s Name and Address American Power Conversion 132 Fairgrounds Road West Kingston Rhode Island 02892 USA oe American Power Conversion 1600 Division Highway West Warwick RI 02893 USA or American Power Conversion A P C b v Ballybritt Business Park Galway Ireland Importer s Name and Address American Power Conversion A P C b v Ballybritt Business Park Galway Ireland N Billerica MA U S A R
6. he Euro block Reinstall the CTFLM Replace close the enclosure door s Switch the utility circuit breaker ON Complete Performance Verification Refer to Initial Startup in the CTFLM CTSLM User Manual 990 5501 Chapter 4 Service Contact and Warranty Information Service APC makes every effort to ensure parts and equipment arrive in working condition Occasionally it may be necessary to return parts or equipment that are not in working condition If the unit requires service do not return it to the dealer Follow these steps 1 Contact APC Customer Service through the APC web site www apc com support Note the product model number the serial number and the date purchased If you call APC Customer Service a technician will ask you to describe the problem and try to solve it over the phone If this is not possible the technician will issue a Returned Material Authorization Number RMA m If the product is under warranty repairs are free If not there is a repair charge Procedures for servicing or returning products may vary internationally Refer to the APC web site Select the appropriate country from the country selection field Select Support from the tab at the top of the web page 2 Pack the product in its original packaging Pack the unit properly to avoid damage in transit Never use Styrofoam beads for packaging Damage sustained in transit is not covered under warranty 3 Mark the RMA on the outside of
7. ichard J Everett Sr Regulatory Compliance Engineer tla ER 5 Jan 03 Galway Ireland Ray S Ballard Managing Director Europe i 5 Jan 03 Entire contents copyright 2003 by American Power Conversion Corporation All rights reserved Reproduction in whole or in part without permission is prohibited APC is a registered trademark of American Power Conversion Corporation All other trademarks are the property of their respective owners 13
8. nal Surfaces Semiannually Connectors Annually Operator Controls Annually Wiring Cable Assemblies Annually Cleaning External Surfaces Annually External Controls Receptacles Annually Internal Receptacles Circuit Boards Annually Performance Verification Refer to Initial Startup in the 990 5501 Semiannually CTFLM CTSLM User Manual Routine Maintenance Procedures e Visual Inspection e Check external surfaces connectors indicators and wiring cable assemblies for signs of dirt wear and damage e Cleaning e Brush dust from controls and receptacles using a small paintbrush e Wipe surfaces with clean dry cheesecloth e Clean exterior surface with clean cheesecloth moistened with isopropyl alcohol or a general purpose detergent NOTE Do not allow cleaning solution into the interior of the enclosure or into any connectors e Clean electrical contacts with approved spray type contact cleaner Clean internal receptacles and circuit boards with hand controlled dry air jet not more than 15 Ib in clean cheesecloth moistened with isopropyl alcohol Wipe dry with clean dry cheesecloth Replacement Procedures e Wiring Harness Replacement e Switch the utility circuit breaker OFF e Remove open the enclosure door s e Switch the CTFLM OFF e Remove the CTFLM e Disconnect the stinger lug from the pin connector center pin e Disconnect the utility wires and the ground wires e Remove the two quick disconnect connector
9. nal second Coax adapter used when an optional backup CTFLM module is CTFLM cable adapter installed 7 Status monitoring Entry point for status monitoring connector connector 8 Output cable adapter Coax adapter for power supply output Wiring Install an approved 20 A high magnetic utility circuit breaker Ensure the utility circuit breaker is OFF e Unlock and open the front top panel on the CTSLLP G Refer to the diagram below for wiring details e Connect the black and white wires from the incoming utility line e Route the power feed coax to the bottom of the enclosure and attach to the coax cable adapter using a pin connector e Attach the stinger lug to the pin connector center pin e Attach suitable solid copper ground wire to the enclosure ground lug and ground in accordance with local codes e Check for voltages between each connector pin and ground using a multimeter Presence of voltage indicates an improper ground If voltage is present ensure the ground contact is secure e Reinstall the front top panel on the CTSLLP G AC CONNECTIONS N POWER LEADS FROM HARNESS INPUT HOOKUP SOLIS PT S S a 3 POSITION EUROPA BLOCK gt SINGLE POSITION EUROPA BLOCK YELLOW L WIRE FROM HARNESS O O GREEN WIRE FROM MODULE usva V ASSEMBLY PIN FITTING STRIP LENGTH s For F COAXIAL CABLE 8 w w fd e m I
10. nit upon receipt Notify the carrier if there is damage The packaging is recyclable save it for reuse or dispose of it properly The package contains v v v v the enclosure a temperature sensor SLLP models wiring harness product documentation Models Supported Model Number Description CTSLLGULH110S1 Enclosure SLL G 120 Vac SM Ready UL CTSLLPULH100S1 Enclosure SLL P 120 Vac SM Ready UL CTSLLGECH220S1 Enclosure SLL GEC 230 Vac SM Ready CE CTSLL Enclosure Installation CTSLLG Enclosure Installation SOs Sl 1D AM Remove the lid from the battery vault Position the CTSLLG on the edge of the vault lid Install two 5 16 8 cm x 1 2 5 cm flat head screws through the lid into the holes in the back of the CTSLLG Install four 5 16 8 cm x 3 4 2 cm flat head screws through the lid into the holes in the front and sides of the CTSLLG Replace the lid with the attached enclosure onto the vault See diagram Upend the vault to a 90 angle taking care that the enclosure does not fall Insert two 3 8 cm carriage bolts into one of the long brackets Place the bracket on the underside mounting lip on the vault lid Insert the other long bracket onto the carriage bolts and partially tighten using two flat washers and nuts Slide the bracket upward toward the front edge of the vault lid 11 12 Use the same procedure to install the two short brackets at
11. s from the top of the indicator lamp socket e Remove the module connector plate by removing the Phillips head screws located on the front and back of the enclosure e Slide the module connector plate and harness to the left and out of the harness plate e Slide the replacement connector plate and harness onto the harness plate and replace the screws e Reattach the ground wires e Replace the quick disconnects on the indicator lamp socket e Reconnect the utility wires and the stinger lug e Reinstall the CTFLM Ensure the module is seated properly e Switch the CTFLM and the utility circuit breakers ON 10 e Complete Performance Verification Refer to Initial Startup in the CTFLM CTSLM User Manual 990 5501 e _Replace close the enclosure door s Indicator Lamp Replacement Gently pry the lens off the indicator lamp using the tip of a screwdriver NOTE Place a hand over the lens as it is loosened to ensure that the lens is not lost during the procedure e Remove the spent lamp and replace it with a new one e Snap the lens back into place Euro Block Replacement Switch the utility circuit breaker OFF Remove open the enclosure door s Remove the CTFLM Disconnect and tag the wiring harness and utility wires from the Euro block Remove the screws that secure the Euro block in the enclosure and lift out the Euro block Insert the new Euro block and secure it in the enclosure Reconnect the wiring harness to t
12. x A DANGER INPUT FROM 2 z 2 Hazard of Electrical Shock or Burn TURN BREAKER m S OFF POWER Supplying This Equipment Before Working on Connections Install the Battery Vault Refer to User Manual 990 1220 packaged with the battery vault for installation instructions Connect the Batteries in the Battery Vault Refer to User Manual 990 1220 packaged with the Battery Vault for battery connection details Install the temperature sensor on top of the batteries as shown in the 990 1220 User Manual Install the CTFLM and the CTSLM Refer to the User Manual 990 5501 packaged with the CTFLM and CTSLM for installation instructions Connect the CTFLM and CTSLM Refer to the User Manual 990 5501 packaged with the CTFLM and CTSLM for connecting and operating instructions Chapter 3 Troubleshooting and Maintenance Troubleshooting Power Supply Failure Problem Possible Cause Solution Power Supply No input voltage detected at connector J1 pins Replace the wiring harness Failure 1 and 2 Input voltage present at connector J1 pins Disconnect power from the and 2 supply No input voltage at the black and white wires Replace the Euro block input lines Input voltage present at the black and white Replace the wiring harness wire input lines No voltage at the Coax stinger Replace the CTFLM module Maintenance Routine Maintenance Schedule Operation Interval Visual Inspection Exter
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