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1. Compare Chart safe computers from MEN Download For the most up to date ordering information and direct links to other data sheets and downloads see the D602 online data sheet under www men de men mikro elektronik gmbh n rnberg D602 Data Sheet 2012 08 22 Contact Information Germany France USA MEN Mikro Elektronik GmbH MEN Mikro Elektronik SA MEN Micro Inc Neuwieder Strake 3 7 18 rue Ren Cassin 24 North Main Street 90411 Nuremberg ZA de la Chatelaine Ambler PA 19002 Phone 49 911 99 33 5 0 74240 Gaillard Phone 215 542 9575 Fax 49 911 99 33 5 901 Phone 33 0 450 955 312 Fax 215 542 9577 E mail info men de Fax 33 0 450 955 211 E mail sales menmicro com www men de E mail info men france fr www menmicro com www men france fr The date of issue stated in this data sheet refers to the Technical Data only Changes in ordering information given herein do not affect the date of issue All brand or product names are trademarks or registered trademarks of their respective holders MEN is not responsible for the results of any actions taken on the basis of information in the publication nor for any error in or omission from the publication MEN expressly disclaims all and any liability and responsibility to any person whether a reader of the publication or not in respect of anything and of the consequences of anything done or omitted to be done by any such person in reliance whether wholly or partially
2. Airbus directive ABD0100 1 9 o CPUs and memory can be put into sleep mode Redundant clock generation Connection with second D602 possible with special backplane Control of shared outputs o Exchange of state information o BMC and 6x UART link CompactPCl Bus Compliance with CompactPCl Core Specification PICMG 2 0 R3 0 System slot 32 bit 33 MHz PCI to PCI bridge m V I O 3 3V Electrical Specifications Dual power input from CompactPCI amp bus uninterrupted EN50155 Class S1 o 3 3V 590 459 o 5V 4390 4596 o Standard backplane supplies both input rails with power o Continued operation if one power input fails or is not present o Separate power supplies for the three CPUs and the three main memory ranks Supply voltage power consumption o 30W o 15W in sleep mode Mechanical Specifications Dimensions conforming to CompactPCI specification for 6U boards Front panel 4HP with ejector Weight 640g with heat sink Environmental Specifications Temperature range operation o 1 slot models 40 50 C qualified components temperature classes T1 T2 and TX inside buildings or in containers with temperature control for signalling equipment according to EN 50125 3 table 2 men mikro elektronik gmbh n rnberg Technical Data D602 Data Sheet 2012 08 22 o 2 slot models 40 70 C qualified components temperature classes T1 T2 and T3 for equipment onboard ro
3. immunity EN61000 4 2 electrostatic discharge immunity EN61000 4 8 power frequency magnetic field EN61000 4 9 pulsed magnetic field BIOS MENMON Software Support VxWorks VxWorks Cert m PikeOS men mikro elektronik gmbh n rnberg D602 Data Sheet 2012 08 22 e Diagram Front connector CPU 1 CPU 2 CPU 3 Rear I O connector PowerPC PowerPC PowerPC 750 750 750 CPU Voter RAM 1 512 MB Board oe Management DDR RAM 2 Controller 512 MB FPGA RAM 3 512 MB Memory Controller Flash 2 256 MB ECC Memory Controller Memory DEX 12C PCI PCI PCI Controller 1MB ai 6x UART Master Master Master Master ECC RTC ot driver Pd PMC2 Driver ai EEP H ROM Lencenpennend th rf iR iaee mikro elektronik gmbh n rnberg D602 Data Sheet 2012 08 22 Configuration amp Options Standard Configurations Article No CPU Type Clock System RAM Flash FRAM PMC Slots Width Cooling Operating Temperature 02D602 03 3x PPC 750 1 GHz 3x 512 MB 2x256MB 1 MB 2 4 HP Convection 40 50 C CL air flow 2 m s Options Mezzanine Slots PMC slot 2 customized for AFDX PMC rear I O only Real time Clock Buffered by GoldCap Environmental Specifications Temperature range operation o 40 70 C 8HP front panel with convection cooling or AHP front panel with conduction cooling Cooling Concept Also available with conduction coo
4. on the whole or any part of the contents of the publication The correct function of MEN products in mission critical and life critical applications is limited to the environmental specification given for each product in the technical user manual The correct function of MEN products under extended environmental conditions is limited to the individual requirement specification and subsequent validation documents for each product for the applicable use case and has to be agreed upon in writing by MEN and the customer Should the customer purchase or use MEN products for any unintended or unauthorized application the customer shall indemnify and hold MEN and its officers employees subsidiaries affiliates and distributors harmless against all claims costs damages and expenses and reasonable attorney fees arising out of directly or indirectly any claim or personal injury or death associated with such unintended or unauthorized use even if such claim alleges that MEN was negligent regarding the design or manufacture of the part In no case is MEN liable for the correct function of the technical installation where MEN products are a part of Copyright 2012 MEN Mikro Elektronik GmbH All rights reserved MEA E o mikro elektronik gmbh n rnberg
5. D602 Data Sheet 2012 08 22 D602 6U CompactPCI PowerPC Safe Computer The D602 is a 6U CompactPCI COTS computer with onboard functional safety that realizes triple redundancy on a single board to achieve fail operational fault tolerant behavior The board can also act as a fail silent subsystem i e it can shut down in case of a fatal fault Its complex FPGA based design helps dramatically lower software development costs as it automatically manages the system s triple redundant processors and memory The result The system s redundant architecture is fully taken advantage of by software designed for a standard single CPU card The D602 is designed for deterministic operation and offers extensive BITE features e g ECC error counters for all types of memory monitoring of all internal voltages internal buses with error correction and fault tolerant fail operational implementation Its three processors run in lockstep mode with 2 out of 3 2003 voting implemented in FPGA and software assisted resynchronization while m 3x PowerPC 750 lockstep mode 3x 512 MB DDR RAM Fail operational fault tolerant behavior Fail safe and fail silent board architecture Clustering of two D602 to raise availability Board management BITE SEU radiation tolerant Certifiable up to SIL 4 with report from TUV Siid and DAL A Developed according to RTCA DO 254 EN 50129 and IEC 61508 m EN 50155 compliance m Up t
6. ety and mission critical systems For more information and product support please contact MEN or Wind River Software PikeOS This product is designed to work under PikeOS by Sysgo PikeOS is a real time operating system for use in safety and mission critical systems For more information and product support please contact www sysgo com Software Firmware BIOS MENMONTM is MEN s firmware BIOS for PowerPC platforms 14D602 00 MENMON Firmware for D602 object code For operating systems not mentioned here contact MEN sales Documentation Compare Chart 6U CompactPCl cards Download If required for your project MEN offers an EN 50129 compliant certification package which can be purchased in combination with the hardware It includes SIL 4 Certificate TUV Assessment Report Safety Case describing the concepts for reaching functional safety as well as all safety and quality relevant processes and measures to meet the SIL 4 requirements Technical Safety Report User Manual including the safety relevant application requirements beside a detailed description of the hardware and the usual instructions for appropriate operation Please contact us to get more information about the certification package and to request a copy of the documents For more information on the architecture of safe computers please read our white paper Ready for SIL 4 Modular Computers for Safety Critical Mobile Applications available in English and German
7. ization o No functional interruption in case of an SEU inside the CPU Chipset a North and Southbridge realized in FPGA Memory 2x 32 kB L1 cache 1MB L2 cache integrated in each CPU 3 independent ranks of 512MB DDR SDRAM system memory FPGA controlled o 100MHz memory bus frequency 32 bit Up to 800 MB s 2 out of 3 voting in FPGA Scrubbing to prevent accumulation of SEU No functional interruption in case of an SEU inside the memory 2 independent ranks of 256MB Flash FPGA controlled a Primary and backup Flash ranks contain the same data auto selection by boot loader o ECC protection IMBFRAM o ECC protection 4KB serial EEPROM for production data serial number etc O O O O 1 0 All I O realized in FPGA and available at rear I O Sextuple UART o E g for communication with other D602 o Data rates up to 460 800 Baud for each channel o Handshake lines none m RS232 UART o Data rates up to 460 800 Baud o 2x 256 Byte transmit receive buffer o Handshake lines none PCI bus 12C bus Mezzanine Slots Two PMC slots o 32 bit 33 MHz 3 3V V 1 O o PMC slot 1 with rear I O revisions 02 and later Miscellaneous Voltage monitoring Temperature monitoring Watchdog Reset signal control Control of redundant power supplies Sleep mode o Lowers power consumption in case of primary power supply interruption o Power failure indicated through signals from backplane o Supports power interruptions specified in
8. ling in MEN CCA frame Please note that some of these options may only be available for large volumes Please ask our sales staff for more information men mikro elektronik gmbh n rnberg D602 Data Sheet 2012 08 22 Ordering Information Standard D602 Models 02D602 03 3x PowerPC 750CL 1 GHz 3x 512 MB DRAM 2x 256 MB Flash 1 MB FRAM 2 standard PMC slots convection cooling airflow 2 m s 40 to 50 C with qualified components Related Hardware 15P511 00 Dual Fast Ethernet 2 Ethernet cores 6 GPIO signals front I O for convection cooled systems 40 85 C with qualified components Miscellaneous Accessories 05P000 01 25 mounting screw sets to fix PMC XMC modules on carrier boards A602 D602 debug adapter to connect debug terminal JTAG equipment and Freescale CodeTest Probe 40 85 C with qualified components Rear I O adapter D602 without front panel with RS232 PMC rear I O 6x DEX UART BMCX AFDX debug signals 40 85 C with qualified components 08AE33 00 08CT14 00 Software VxWorks This product is designed to work under VxWorks For details regarding supported unsupported board functions please refer to the corresponding software data sheets 10D602 60 VxWorks BSP MEN for A602 and D602 In addition this product is supported by Wind River s market specific OS products VxWorks 653 VxWorks DO 178B and VxWorks 61508 These are certifiable platforms for use in saf
9. lling stock according to EN 50125 1 table 2 o Airflow min 2 m s Temperature range storage 40 85 C Relative humidity operation max 95 non condensing Relative humidity storage max 95 non condensing Altitude 300m to 2 000m EN501 24 Class AX Compliant to EN50125 1 meeting requirements of EN61373 Cat 1 Class B and Classes GTX GL3 for rolling stock o Shock 50 m s2 30 ms EN 61373 o Vibration function 1 m s2 5 Hz 150 Hz EN 61373 o Vibration lifetime 7 9 m s2 5 Hz 150 Hz EN 61373 s For signalling eguipment a distance of 3m from the track bed is reguired Protection class IPOO EN50124 Category PD1 Conformal coating on request All components soldered MTBF 46 000 h 40 C according to MIL HDBK 217FN2 with modifications o Weighted mean figure for 65 operation in AIC air inhabited cargo and 35 operation in GF ground fixed conditions 312 437 h 40 C according to IEC TR 62380 RDF 2000 430 705 h for continuous operation 25 C according to IEC TR 62380 RDF 2000 Safety Erroneous behavior of CPU memory subsystem lt 1E 8 h a Considering hardware failures and worst case SEU environment PCB manufactured with a flammability rating of 94V 0 by UL recognized manufacturers EMC Conformity EN55011 radiated emission disturbances rolling stock EN 61000 6 4 radiated emission disturbances signalling equipment EN 61000 4 3 electromagnetic field
10. o 40 to 70 C with qualified components m Convection or conduction cooling its triple redundant dynamic memory automatically corrects upsets caused by cosmic radiation SEU and hardware faults The system is powered by redundant local power supplies with separate power supplies for the three CPUs and the three main memory ranks The D602 has been developed according to DO 254 compliant to DO 160 and certifiable up to DAL A in avionics applications Additionally the product meets the requirements of EN50128 EN50129 and can be deployed in signalling and rolling stock applications up to SIL 4 All I O is realized in SEU resistant FPGAs and available on the system s rear connectors Additionally the D602 offers two PMC slots product revisions 02 and later with rear I O for PMC1 As an option the second PMC slot can be customized for an AFDX PMC rear I O only A second D602 can be connected to build a high reliability availability cluster The two D602s exchange data via a sextuple UART connection and a BMCX link men mikro elektronik gmbh n rnberg Technical Data D602 Data Sheet 2012 08 22 CPU 3x PowerPC 750 CL o Scalable performance o 1 GHz processor core frequency o Superscalar o Classic PowerPC FPU MMU o CPU bus to FPGA 100 MHz 64 bit Lock step operation o All CPUs do the same thing at the same time o 2 out of 3 voting in FPGA with CPU bus clock speed 100MHz o Software assisted resynchron

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