Thor Gas Char-Broiler Installation and Operation Instructions
Contents
1. Producer Address Adres fabrikant Adresse du producteur Anschrift des Herstellers Indirizzo del produttore Direcci n del fabricante Endereco do fabricante Gas Chargrill GL170 P GL170 N GL171 P GL171 N GAS APPLIANCE DIRECTIVE 2009 142 EC BS EN 203 1 2005 A1 2008 BS EN 203 2 10 2005 Thor Fourth Way Avonmouth Bristol BS11 8TB United Kingdom I the undersigned hereby declare that the equipment specified above conforms to the above Directive s and Standard s Ik de ondergetekende verklaar hierbij dat de hierboven gespecificeerde uitrusting goedgekeurd is volgens de bovenstaande Richtlijn en en Standaard en Je soussign confirme la conformit de l quipement cit dans la pr sente la aux Directive s et Norme s ci dessus Ich der die Unterzeichnende erkl re hiermit dass das oben angegebene Ger t der den oben angef hrten Richtlinie n und Norm en entspricht Il sottoscritto dichiara che l apparecchiatura di sopra specificata conforme alle Direttive e agli Standard sopra riportati El abajo firmante declara por la presente que el equipo arriba especificado est en conformidad con la s directiva s y est ndar es arriba mencionadas Eu o abaixo assinado declaro que o equipamento anteriormente especificado est em conformidade com a s anterior es Directiva s e Norma s Date Data Date Datum Data Fecha Data Signature Handtekening Signature Unterschrift2. Firma Firma Assinatura Full Name Volledige naam Nom et pr nom Vollst ndiger Name Nome completo Nombre completo Nome por extenso Position Functie Fonction Position Qualifica Posici n Fun o 30 10 14 Richard Cromwell Commercial Director V1 Rev1 12 14 thor
3. from the rear of the piezo igniter fitted to the control panel 4 Unscrew and remove the Orifice 12 A F from the main burner end clamp 5 Determine the correct Orifice size for the corresponding gas from the rating label affixed right side of body 6 Replace with the correct Orifice size Please refer to the following diagram Orifice of Main Burner NOTE Unscrew Air shut of Main burner to rotate to reasonable position until the flame is better no yellow no lifting when convert one gas to another gas by authorised person Replace Injector of Pilot Burners 1 To remove the pilot burner injector Slacken the gas supply tube at the gas control unit end of the supply tube to allow the tube to be moved easily without bending 2 Disconnect the gas supply tube from the base of the pilot burner and withdraw the pilot injector from inside the pilot burner 3 Determine the correct injector size for the corresponding gas from the rating label 4 Re connect the supply tube to the base of the pilot burner and tighten the gas supply tube at the gas control unit end 17 5 Refit the front control panel and tighten the 4 screws on the front to secure the panel in place 6 Refit the control knobs to the front control panel The control knobs are a push fit onto the shafts of the gas control valves Remove the bolts Injector of Pilot Burner Digital mark is 25 the diameter of the Injector is 0 25mm use to LPG Di
4. jointing compound which resists the breakdown action of propane must be used on every gas line connection unless compression fittings are used 5 Check all gas connections for leakages WARNING DO NOT USE A NAKED FLAME TO CHECK FOR GAS LEAKAGES Installation 6 Check that the gas operating pressure NOTE The operating pressure is to be measured at the burner operating pressure test point outlet and with one griddle burner operating at the High Flame setting 7 8 9 Turn off the mains gas supply and bleed the gas out of the appliance gas lines Turn on the gas supply and the appliance Verify the operating pressure remains correct Commissioning 1 Before leaving the new installation a Check the following functions in accordance with the operating instructions specified in the Operation section of this manual e Light the Pilot Burner e Light the Main Burner e Turning Off the Main Burner Pilot b Ensure that the operator has been instructed in the areas of correct lighting operation and shutdown procedure for the appliance This manual must be kept by the owner for future reference and a record of the Date of Purchase Date of Installation and the Serial Number of the Appliance must be recorded and kept with this manual These details can be found on the Rating label refer to the Gas Connection section NOTE If for some reason it is not possible to get the appliance to operate corre
5. not use abrasive cleaners since this might damage the cabinet finish If the stainless steel surfaces become discolored scrub by rubbing only in the direction of the finished grain When the char broiler is first heated it will smoke until oil used in manufacturing preservation and dust from storage and shipping are burned off An hour at max on all burners is usually sufficient DAILY CLEANING Remove the grease pan empty and wash it Grate burn off The grease buildup on the grates should be cleaned daily more often as needed A Caution When handling grates or radiants always use insulated gloves to prevent burns Warning Do not cover the top of the grates during a burn off operation Restricting the airflow by covering the grates may cause them to warp It will also cause damage to the valves the knobs and the front panel Place grates on char broiler with grid bars horizontal facing down Turn the char broiler on for approximately 45 minutes Turn off the char broiler and allow it to cool for 20 Minutes Clean top and bottom surfaces of the grates with a wire brush to remove fats and carbonized grease Clean channels on grates with a scraper Remove grates from char broiler Clean top surface of radiants with the wire brush They may be cleaned in place rommono NOTE e If the Char broiler usage is very high we recommend that a more thorough cleaning is carried out on a more frequent basis e Ensure that
6. preheating Set the knobs to the desired flame height or temperature Each valve will control the gas flow to the burner to bring that area of the unit up to the set temperature If different temperature settings are to be used adjoining areas should be set at progressively higher temperatures using the lowest temperatures on the outside burners A uniform and systematic approach to the loading of the unit will produce the most consistent product results RADIANTS Place the radiants in their position Make sure that the radiants are sitting properly into the slots on the front and rear supports Radiants should be centered over straight section of the burners COOKING GRATES Place the top cooking grates with the grid bars sloping toward the front NOTE When cooking grate are placed sloping toward the front the grooves on top will guide the excess fat drippings into the grease trough Cleaning and Maintenance CAUTION Always turn off the gas supply before cleaning This appliance is not water proof Do not use water jet spray to clean this appliance NOTE Parts protected by the manufacturer or his agent are not to be adjusted by the installer unless the installer is an authorized service agent To keep your Char broiler clean and operating at peak efficiency follow the procedures shown below INITIAL CLEANING Prior to operating your new char broiler thoroughly wash the exterior with a mild detergent or soap solution Do
7. protective gloves are worn during the cleaning process e DO NOT use harsh abrasive detergents strong solvents or caustic detergents as they will damage the grate and burners e Allow these items castings to cool and remove for cleaning e Parts protected by the manufacturer or his agent are not to be adjusted by the installer unless the installer is an authorized service agent Periodic Maintenance NOTE All maintenance operations should only be carried out by a qualified service person To achieve the best results cleaning must be regular and thorough and all controls and mechanical parts should be checked and adjusted periodically by a qualified service person If any small faults occur have them attended to promptly Don t wait until they cause a complete breakdown Trouble shooting This section provides an easy reference guide to the more common problems that may occur during the operation of your equipment The fault finding guide in this section is intended to help you correct or at least accurately diagnose problems with your equipment Although this section covers the most common problems reported you may encounter a problem not covered in this section In such instances please contact your local authorized service agent who will make every effort to help you identify and resolve the problem Please note that the service agent will require the following information e The Model Trade Name and the Serial Number of the Appl
8. this appliance correctly please read the following sections carefully Lighting the Main Burner e Turning off the Main Burners Pilots S S S S S S Piezo Igniter Dial OFF Position OFF position Viewing Hole x Pilot High Fire EN Low Fire 10 Operation WARNING SURFACE TEMPERATURE OF THE CHAR BROILER CAN REACH OVER 300 C WHEN THE APPLIANCE IS OPERATED AT FULL SETTING 1 Lighting the Main Burners The burners are fitted with individual standing pilots which allows the main burners to be turned ON OFF without the need to manually re light the burner each time that it is turned ON as the burner will be automatically lit itself by the pilot burner Flame Failure Protection is incorporated for each burner by way of a thermo electric system which will shut off the gas supply to that burner in the event that the burner goes out so that un burnt gas is not expelled 1 Select the burner required depress and turn the corresponding gas control knob anti clockwise to the PILOT position With the gas control knob depressed manually light the pilot burner or use the piezo igniter provided optional Release the gas control knob after approximately 10 20 seconds after lighting the pilot burner The pilot burner should stay alight if not repeat Steps b to c above Full Flame can now be achie
9. 1863 1 Heating insulation panel GL171 P 19 side GL171 N 01 05 1028927 2 n GL171 P 20 Heating insulation down GL171 N 01 05 1028994 1 GL171 P 21 Tray GL171 N 01 05 1029024 1 GL171 P 22 Foot fix GL171 N 06 05 1471839 23 Gas stand me 07 18 28 1590981 24 Oil sink assy AGEN 06 05 1471845 25 Orifice fix p 01 05 1028944 Orifice for LPG GL171 P 01 20 1068653 26 Orifice for Natural Gas GL171 N 01 20 1068644 27 Lconnector an 01 18 1067404 28 Main pipe assy en 06 05 1471980 29 Pilot pipe assy ER 06 05 1471979 26 DECLARATION OF CONFORMITY Conformiteitsverklaring D claration de conformit Konformit tserkl rung Dichiarazione di conformit Declaraci n de conformidad Declarag o de conformidade Equipment Type Uitrustingstype Type d quipement Ger tetyp Tipo di apparecchiatura Tipo de equipo Tipo de equipamento Model Modele Modell Modello Modelo Malli Application of Council Directives s Toepassing van Europese Richtlijn en Application de la des directive s du Conseil e Anwendbare EU Richtlinie n Applicazione delle Direttive Aplicaci n de la s directiva s del consejo Aplicacao de directiva s do Conselho Standards Standaarden Normes Normen Standard Est ndares Normas Producer Name Naam fabrikant Nom du producteur Name des Herstellers Nome del produttore Nombre del fabricante Nome do fabricante
10. List 22 NO DESCRIPTION MODEL CODE QTY GL170 P 1 Thor Badge GL170 N 01 02 1005263 1 X GL170 P 2 Dial GL170 N 01 09 1050334 2 GL170 P 3 Piezo Igniter GL170 N 03 99 1290085 2 GL170 P 4 Control panel GL170 N 01 05 1029275 1 GL170 P 5 Control rack GL170 N 01 05 1028909 1 GL170 P 6 Safety Valve GL170 N 01 20 1068524 2 Tu GL170 P 7 Main pipe assy left GL170 N 06 05 1471982 1 GL170 P 8 Pilot pipe assy left GL170 N 06 05 1471981 1 Flame device system GL170 P No include injector GL170 N et 9 FDS injector 0 25 GL170 P 01 20 1068512 2 FDS injector 0 45 GL170 N 01 20 1068513 2 GL170 P 10 CB weld assy GL170 N 06 05 1471844 1 GL170 P 11 Cast radiant GL170 N 01 03 1015048 4 GL170 P 12 Cast grate GL170 N 01 03 1015028 4 GL170 P 13 Grill hang GL170 N 01 05 1028935 1 GL170 P 14 Flue assy GL170 N 06 05 1471837 1 GL170 P 15 Copper Joints GL170 N 01 02 1005351 1 GL170 P 16 U Burner GL170 N 06 05 1470384 2 GL170 P 17 U burner fix GL170 N 06 05 1471842 1 GL170 P 18 Frame weld assy GL170 N 06 05 1471841 1 Heating insulation panel GL170 P 19 side GL170 N 01 05 1028927 2 vr A GL170 P 20 Heating insulation down GL170 N 01 05 1028928 1 GL170 P 21 Tray GL170 N 01 05 1028914 1 GL170 P 22 Foot fix GL170 N 06 05 1471839 23 Gas stand imi 07 18 28 1590980 24 Oil sink assy C
11. OM 06 05 1471845 25 Orifice fix an 01 05 1028944 Orifice for LPG GL170 P 01 20 1068653 26 Orifice for Natural Gas GL170 N 01 20 1068644 27 L connector an 01 18 1067404 28 Main pipe assy SEN 06 05 1471980 29 Pilot pipe assy en 06 05 1471979 23 GL171 P GL171 N 77 GA E FRE Spare Parts List 25 NO DESCRIPTION MODEL CODE QTY GL171 P 1 Thor Badge GL171 N 01 02 1005263 1 X GL171 P 2 Dial GL171 N 01 09 1050334 3 GL171 P 3 Piezo Igniter GL171 N 03 99 1290085 3 GL171 P 4 Control panel GL171 N 01 05 1029276 1 GL171 P 5 Control rack GL171 N 01 05 1028962 1 GL171 P 6 Safety Valve GL171 N 01 20 1068524 3 Tu GL171 P 7 Main pipe assy left GL171 N 06 05 1471982 1 GL171 P 8 Pilot pipe assy left GL171 N 06 05 1471981 1 Flame device system GL171 P No include injector GL171 N VIZ 2410 67041 3 9 FDS injector 0 25 GL171 P 01 20 1068512 3 FDS injector 0 45 GL171 N 01 20 1068513 3 GL171 P 10 CB weld assy GL171 N 06 05 1471875 1 GL171 P 11 Cast radiant GL171 N 01 03 1015048 6 GL171 P 12 Cast grate GL171 N 01 03 1015028 6 GL171 P 13 Grill hang GL171 N 01 05 1029017 1 GL171 P 14 Flue assy GL171 N 06 05 1471865 1 GL171 P 15 Copper Joints GL171 N 01 02 1005351 1 GL171 P 16 U Burner GL171 N 06 05 1470384 3 GL171 P 17 U burner fix GL171 N 06 05 1471864 1 GL171 P 18 Frame weld assy GL171 N 06 05 147
12. STELETELTETELLRTTERFCLERLERLLLRTECLEITE 10 Operation Guide Lighting the Main Burner Cleaning and Maintenance uausaunannannannnnnannannunnnnnnnnnunnunnannannannannannannunnnnannen 13 Routine Maintenance After Each Use Daily Cleaning Weekly Cleaning Trouble Shootinggg 15 Replacement parts List Lll eere aaa anna 16 Gas Conversion 0 a aaa aaa nana nun 17 Explosion Drawing aaa aa aaa naa aaa aaa aaa nana nun nun aaa aaa na aaa naa naa aaa aa aaa aaa 21 Spare Parts List aaa aa aaa anna 22 Declaration Of Conformity aaa aan na 27 Introduction We are confident that you will be delighted with your Thor Gas Char Broiler and it will become a most valued appliance in your commercial kitchen To ensure you receive the utmost benefit from your new Gas Char Broiler there are two important things you can do Firstly Please read the instruction book carefully and follow the directions given The time taken will be well spent Secondly If you are unsure of any aspect of the installation instructions or performance of your appliance contact your dealer promptly In many cases a phone call could answer your question CE Only These instructions are only valid if the country code appears on the appliance If the code does not appear on the appliance refer to the supplier of this appliance to obtain the technical instructions for adapting the appliance to the conditions
13. Thor Gas Char Broiler 0359 14 Installation and Operation Instructions ia Gas heated catering equipment TYPE A Model GL170 P GL170 N GL171 P GL171 N IMPORTANT FOR FUTURE REFERENCE Please complete this information and retain this manual for the life of the equipment For Warranty Service and or parts this information is required Model Number Serial Number Date Purchased A WARNING For your safety do not store or use gasoline or other flammable vapors or liquids in the vicinity of this or any other appliances Keep the area free and clear of combustible materials WARNING Improper installation adjustment alteration service or maintenance can A cause property damage injury or death Read the installation operating and maintenance instructions thoroughly before installing or servicing this equipment WARNING Instructions must be posted in a prominent location All safety precautions must be taken in the event the user smells gas Safety information can be obtained from your local gas supplier thor Fourth Way Avonmouth Bristol BS11 8TB Contents Introduction dicas 2 Specifications ass a a 3 General Pack Contents Gas Supply Requirements DIMENSIONS ci iris 4 Installation csocsi ainnean naanin anna anna 5 Installation Requirements Unpacking Location Clearances Assembly Gas Connection Commissioning Install gas stand Operation WERBEFERPESPPEBPRFELTREFFTELTERELTERTTEPTTECLERFTELPETLELLT
14. as Orifice 53 Use to LPG Note The burner operating pressure is to be measured at the gas control valve outlet test point with one Main burner operating at High setting The operating pressure is ex factory set CAUTION Please replace the corresponding warning label that shows the gas type operated when the qualified person will convert to another gas in order not to cause death or injury or damage 19 Gas Conversion Kits Item Name Char Broiler Item No Count f supply Manifold Main Burne Pilot Nae Pre sad Category Gas Pressure Pressure eoi r Burner Heating mbar mbar Injectors Input KW AT BG CZ DK EE FI GR HR HU IS IE IT LV LT NO PT 12H G20 20 20 444 2 18 0 45 8 8 RO SK SI ES SE CH TR GB DE LU PL I2E G20 20 20 44 2 18 0 45 8 8 BE FR 12E G20 20 20 44 2 18 0 45 8 8 BE CH CZ IT ES FR GR GB HR LT NL PT SK IE SI 13P 37 G31 37 37 53 1 51 0 25 8 8 AT CH CZ DE DK FI FR GB GRIT NLNO SE 13B P G30 30 30 53 1 51 0 25 8 8 ZA S a 13 G30 31 28 30 37 28 30 53 1 51 0 25 8 8 AT Austria IS Iceland GR Greece IT Italy BE Belgium DE Germany IE Ireland LU Luxembourg CH Switzerland DK Denmark CZ Czech Republic NL Netherlands ES Spain NO Norway FI Finland PT Portugal FR France SE Sweden GB United Kingdom 20 U z R G i ol Bio ci oja v 5 Sj q ILI o Spare Parts
15. ctly shut off the gas supply and contact the supplier of this appliance Installation Install gas stand Remove the Stand from the packaging ensuring that all protective packaging plastic and residues are cleaned from its surfaces Layout all components of the stand on the floor ready for assembly You will need a screw driver to assist in the assembly process Step 1 Disconnect remove radiant and cast grate upturn and support your gas equipment taking care as items may be heavy Screw the stand support assembly into the gas equipment Stand support assembly Base plate assembly Installation Step 3 Fix and tighten the screws e ixing screws gt Step 4 Locate the stand into required position and adjust the adjustable feet into a level position refit radiants and cast grate Operation Operation Guide CAUTION e THIS APPLIANCE IS FOR PROFESSIONAL USE AND IS ONLY TO BE USED BY QUALIFIED PEOPLE e ONLY QUALIFIED SERVICE PERSONS ARE TO CARRY OUT INSTALLATION SERVICING OR GAS CONVERSION OPERATIONS e COMPONENTS HAVING ADJUSTMENTS PROTECTED E G PAINT SEALED BY THE MANUFACTURER SHOULD NOT BE ADJUSTED BY THE USER OPERATOR 1 The Gas Char broilers have been designed to provide simplicity of operation and 100 safety protection 2 Improper operation is therefore almost impossible however bad operation practices can reduce the life of the gas char broiler and produce a poor quality product To use
16. d flame height is all that is required to put the unit in service Do not permit fans to blow directly at the unit Wherever possible avoid open windows next to the units sides or back Avoid wall type fans which create air cross currents within a room It is also necessary that sufficient air should be allowed to enter the room to compensate for the amount of air removed by any ventilating system Otherwise a subnormal atmospheric pressure will occur affecting operation and causing undesirable working conditions A properly designed and installed hood will act as the heart of the ventilating system for the room or area in which the unit is installed and will leave the unit independent of changing draft conditions All valves must be checked and lubricated periodically This must be done by an authorized service representative in your area Note Please wait at least 15 seconds to restart the main burners to maintain the best function of the thermostat valve after turning off the main burners IMPORTANT Should any abnormal operation like ignition problems abnormal burner flame burner control problems partial or full loss of burner flame in normal operation be noticed the appliance requires IMMEDIATE service by a qualified service person and should not be used until such service is carried out Operation OPERATION Turn the burners on about 15 20 minutes before cooking for
17. for use in that country WARNING IMPROPER INSTALLATION ADJUSTMENT ALTERATION SERVICE OR MAINTENANCE CAN CAUSE PROPERTY DAMAGE INJURY OR DEATH READ THE INSTALLATION OPERATING AND MAINTENANCE INSTRUCTIONS THOROUGHLY BEFORE INSTALLING OR SERVICING THIS APPLIANCE WARNING INSTRUCTIONS TO BE FOLLOWED IN THE EVENT THE USER SMELLS GAS ARE TO BE POSTED IN A PROMINENT LOCATION THIS INFORMATION SHALL BE OBTAINED BY CONSULTING THE LOCAL GAS SUPPLIER WARNING GREAT CARE MUST BE TAKEN BY THE OPERATOR TO USE THE EQUIPMENT SAFELY TO GUARD IT AGAINST RISK OF FIRE THE APPLIANCE MUST NOT BE LEFT ON UNATTENDED IT IS RECOMMENDED THAT A REGULAR INSPECTION IS MADE BY A COMPETENT SERVICE PERSON TO ENSURE CORRECT AND SAFE OPERATION OF YOUR APPLIANCE IS MAINTAINED DO NOT STORE OR USE GASOLINE OR OTHER FLAMMABLE VAPOURS OR LIQUIDS IN THE VICINITY OF THIS OR ANY OTHER APPLIANCE DO NOT SPRAY AEROSOLS IN THE VICINITY OF THIS APPLIANCE WHILE IT IS IN OPERATION CAUTION THIS APPLIANCE IS FOR PROFESSIONAL USE AND IS TO BE USED BY QUALIFIED PERSONS ONLY ONLY QUALIFIED SERVICE PERSONS ARE TO CARRY OUT INSTALLATION SERVICING AND GAS CONVERSION OPERATIONS COMPONENTS HAVING ADJUSTMENTS PROTECTED BY THE MANUFACTURER SHOULD NOT BE ADJUSTED BY THE USER OPERATOR DO NOT OPERATE THE APPLIANCE WITHOUT THE LEGS SUPPLIED FITTED Specifications General A commercial heavy duty gas char broiler It uses lava rocks or radiants Pack Contents T
18. gital mark is 45 the diameter of the Injector is 0 45mm use to Natural Gas Gas Type Identification Label On completion of the gas conversion replace the gas type identification label located on the right hand panel Low Fire Adjustment The gas control valve is fitted with a maximum flow bypass blanking screw No adjustment is required 18 Commissioning Before leaving the converted installation WARNING DO NOT USE A NAKED FLAME TO CHECK FOR GAS LEAKAGES 1 Check all gas connections for leakages Check the following functions in accordance with the operating instructions Light the Pilot Burner Light the Main Burner Check the Low Fire burner operation Check the High Fire Burner operation Ensure that all the controls operate correctly Ensure that the operating pressure remains correct 3 Ensure any adjustments done to components that have the adjustments settings sealed e g paint sealed are re sealed NOTE If for some reason it is not possible to get the appliance to operate correctly shut off the gas supply and contact the supplier of this appliance Gas Specifications Natural Gas LPG Category I2H I3B P I3 Main Burner Orifice 44 2 18mm LC 534 1 51mm Pilot Burner 0 45 mm 0 25 mm Injector Operating Pressure 20 mbar 28 30 mbar Supply Pressure 20 mbar 28 30 mbar wi Orifice 44 Use to Natural G
19. he following is included Thor Gas Char broiler e Cast Radiant e Gas Stand e Instruction Manual Gas Supply Requirements Natural Gas G20 Propane G31 Butane G30 GL170 N GL171 N GL170 P GL171 P GL170 P GL171 P Ko Heat 3 3 KW 8 8KW 8 8 KW 8 8KW 8 8KW 8 8KW Heat Total 17 6 KW 26 4 KW 17 6 KW 26 4 KW 17 6KW 26 4 KW a aa 20 mbar 37 mbar 28 30 mbar Supply Pressure 20 mbar 37 mbar 28 30 mbar Gas Connection 34 BSP Male 34 BSP Male 34 BSP Male The burner operating pressure is to be measured at the gas control valve outlet test point with one burner operating at High setting The operating pressure is ex factory set through the appliance regulator and not to be adjusted Minimum input Heat of burner 5 8KW for Propane or Butane 5 3KW for Natural Gas Dimensions GL170 P GL170 N 1175 1175 860 860 Installation Installation Requirements NOTE e It is most important that this appliance is installed correctly and that operation is correct before use Installation shall comply with local gas health and safety requirements e This appliance shall be installed with sufficient ventilation to prevent the occurrence of unacceptable concentrations of substances harmful to health Our Gas Char broilers are designed to provide years of satisfactory service and correct installation is essential to achieve the best pe
20. iance Both of them can be found on the Rating label located on the appliance PROBLEM POSSIBLE CAUSE valve is turned on Gas valve is bad Pilot valve turned off Obstructed pilot orifice Pilot burner will not stay lit Gas supply is not purged of air Air is blowing pilot light out J Heat is set too high Fat appears to smoke excessively Moisture in the food may be turning into steam Heat is set too high Food sticks to grates Char Broiler surface needs cleaning and or seasoning Surface under food may not have been covered with enough cooking oil Food is undercooked inside 100 on Food may not have been cooked for long enough time Food itself may have off flavor Food tastes greasy or has Food may have been stored improperly before cooking objectionable off flavor Too much fat used Heat is set too low NOTE Components having adjustments protected by the manufacturer are only allowed to be adjusted by an authorized service agent They are not to be adjusted by an ungualified service person Replacement Parts List IMPORTANT Only genuine authorized replacement parts should be used for the servicing and repair of this appliance The instructions supplied with the parts should be followed when replacing components For further information and servicing instructions contact your nearest authorized service branch When ordering replacement parts
21. please quote the part number and the description listing below If the part required is not listed below request the part by description and quote model number and serial number which is shown on the rating plate CAUTION Please replace the corresponding warning label that shows the gas type operated when the qualified person will convert to another gas in order not to cause death or injury or damage Gas Conversion Conversion Procedure CAUTION Ensure that the appliance is isolated from the gas supply before commencing servicing NOTE e These conversions should only be carried out by qualified persons All connections must be checked for leaks before re commissioning the appliance e Adjustment of components that have adjustments settings sealed e g paint sealed can only be adjusted in accordance with the following instructions and shall be re sealed before re commissioning this appliance e For all relevant gas specifications refer to the Gas Specifications table at the end of this section Replace Orifice of Main Burners 1 Turn off the gas supply at the mains supply Remove the gas control knobs from the front control panel The control knobs are a push fit onto the shaft of the gas control valves 3 Remove the front control panel by slackening the 4 screws on the front of the control panel and remove the panel from the front of the appliance Take care to disconnect the electrical connection lead
22. r supply 2 Installation must include adequate ventilation means to prevent dangerous build up of combustion products 3 Any gas burning appliance requires adequate clearance and ventilation for optimum and trouble free operation The minimum installation clearances shown below are to be adhered to 4 Position the appliance in its approximate working position 5 All air for burner combustion is supplied from underneath the unit The legs must always be fitted and no obstructions placed on the underside or around the base of the unit as obstructions will cause incorrect operation and or failure of the appliance 6 Components having adjustments protected by manufacturer are only allowed to be adjusted by an authorized service agent They are not to be adjusted by the installation person Installation Clearances NOTE Only non combustible materials can be used in close proximity to this appliance Combustible Surface Non Combustible Surface Left Right Hand Side 250mm Rear 250mm Assembly NOTE e This appliance is supplied with adjustable stand to enable the appliance to be positioned securely and level This should be carried out on completion of the gas connection Refer to the Gas Connection section Gas Connection NOTE ALL GAS FITTING MUST ONLY BE CARRIED OUT BY A QUALIFIED PERSON 1 The Gas Char broilers do not require an electrical connection as they function totally on the gas supply only 2 It is es
23. rformance efficiency and trouble free operation This appliance must be installed in accordance with National installation codes and in addition in accordance with relevant National Local codes covering gas and fire safety Australia AS 5601 AG 601 to be AS 5601 Gas Installations New Zealand NZS 5261 Gas Installation United Kingdom Gas Safety Installation and Use Regulations 1998 BS 6173 Installation of Catering Appliances BS 5440 1 amp 2 Installation Flueing amp Ventilation Ireland IS 820 Non Domestic Gas Installations Installations must be carried out by qualified persons only Failure to install equipment to the relevant codes and manufacturer s specifications shown in this section will void the warranty Components having adjustments protected by the manufacturer are only to be adjusted by an authorized service agent They are not to be adjusted by the installation person Unpacking e Remove all packaging and transit protection from the appliance including all protective plastic coating from the exterior stainless steel panels e Check equipment and parts for damage Report any damage immediately to the carrier and distributor e Report any deficiencies to the distributor who supplied the appliance e Check that the available gas supply is correct to that shown on the rating plate located on the right hand panel Location 1 Installation must allow for a sufficient flow of fresh air for the combustion ai
24. sential that the gas supply is correct for the appliance to be installed and that adequate supply pressure and volume are available The following checks should therefore be made before installation a Gas Type required for the appliance is shown in the rating label Check that this is correct for the gas supply the appliance is being installed for The gas conversion procedure is detailed in this manual b Supply Pressure required for this appliance is shown in the Gas supply requirements section of this manual Check the gas supply to ensure adequate supply pressure exists c Input Rate of this appliance is stated on the Rating label The input rate should be checked against the available gas supply line capacity Particular note should be taken if the appliance is being added to an existing installation NOTE It is important that adequately sized piping runs directly to the connection joint on the appliance with as few tees and elbows as possible to give maximum supply volume NOTE Ensure the regulator is converted to the correct gas type that the appliance will operate on The regulator outlet pressure is fixed ex factory for the gas type 3 Correctly locate the appliance into its final operating position and using a spirit level adjust the legs so that the unit is level and at the correct height 4 Connect the gas supply to the appliance through the regulator refer to the picture of Install the Regulator A suitable
25. ved by depressing and rotating the gas control knob anti clockwise to the first stop HIGH flame position Low flame can be achieved by depressing the gas control knob and rotating fully anti clockwise to the LOW flame position 7 To achieve simmer control depress the gas control knob and rotate between the HIGH and LOW positions to achieve the temperature required RW N a 2 Turning OFF the Main Burners Pilots 1 To turn off the main burner but keep the pilot burner alight rotate the gas control knob to the PILOT position The main burner will extinguish and the pilot will remain alight 2 To turn off the PILOT depress and turn the gas control knob clockwise back to the position The PILOT burner will extinguish Operation Main burner air supply 1 For efficient burner operation a proper balance of gas volume and primary air supply must be maintained which will result in complete combustion Insufficient air supply results in a yellow streaming flame Primary air supply is controlled by an air shutter on the front of the burner 2 Loosen the screws on the front of the burner and adjust the air shutter to just eliminate the yellow tips of the burner flame Lock the air shutter in place by tightening the screws CAUTION The space between the legs at the bottom admits combustion air DO NOT BLOCK THIS SPACE All burners are lit from constantly burning pilots Turning the valve to the desire
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