operation manual
Contents
1. Page 18 LILBNAGO 01 fm Autec s r l www autecsafety com Via Pomaroli 65 36030 Caldogno VI Italy tel 39 0444 901000 fax 39 0444 9010112. ON ON ON OFF ON ON o ie OFF OFF OFF gel Me MOFF OFFRe Me ON ON ON ON ON ON e OFF OFF fe Ee EKo ON on OFF ON ON ON ON ON ON ON e ON on on ij ov P MOFFEe Me Ee fo OFF coor ON oorr SIM OFF re OFF OFF OFF Mee 434 400 OFF ESTBESTS ON ON 434 475 OFF OFF Ke BST Ee e 434 500 OFF OFF Mel MOFF OFF 434 525 OFF OFF Mel Me MOFF ON ON ON ON fo te OFF Kell ON ON ON ON ON 433 825 KON PINOorrFES Ee 434 600 OFF Es OFF OFF Ke 869 9375 OFF 433 900 KOEIE OFF OFF MOI 434 675 OFF OFF OFF IT MS MES 869 9625 OFF ON ON ON ON 434 700 OFF 434 725 OFF 869 9625 OFF 869 9875 OFF fo Me OFF Kell fo E OFF Kel Me 433 950 434 025 e OFF OL AT ON OFF ke TM OFF OFF Ko ON ON ON ON ON 10 MAINTENANCE The following instructions provide information to safely carry out routine and special maintenance op erations for the radio remote control They shall be completed by instructions provided by the machine producer instructions provided by the installer regulations regarding safety at work and accident prevention in force in the country where the radio remote control is used All fine tuning checking and maintenance actions carried out on the radio remote control shall be ver ified and rec
3. The re ceiving unit can only decode the messages coming from its own transmitting unit with the same address If the radio transmission is disturbed incorrect or interrupted the receiving unit autonomously stops the whole system thanks to the passive stop feature These features of the radio remote control avoid the possibility of an interference from another radio equipment e g a radio remote control activating any system function CE 2 2 SAFETY FUNCTIONS Autec radio remote controls are equipped with some functions that provide high safety levels in order to safeguard the safety of people and things Active stop Active stop is a command that is activated by the STOP pushbutton see paragraph 6 1 and is sent by the transmitting unit to the receiving unit in order to immediately stop the machine if the machine needs to be stopped to avoid possible hazards of damage to people and or properties This function boosts the machine safety so that the machine stops in less time than the time needed for stopping with the passive stop see paragraph 2 6 Passive stop The passive stop is a function that will cut in should a fault occur during operation Should the radio link be disturbed incorrect or interrupted the receiving unit autonomously and automatically stops the radio remote control features The cut in time see paragraph 2 6 of such function can be set see paragraph 8 2 Protection against unintended
4. and regulations valid in the user country regarding the use of both the machine and the radio remote control must always be re spected In particular users of the remote controlled machine must be preventively and properly trained about the use of the machine the radio remote control and the implemented safety and emergency fea tures Autec shall not be held liable if the radio remote control is used in working conditions that do not meet the legislative provisions in force in the country where the device is used 2 6 GENERAL TECHNICAL DATA Frequency band with radio module E16SRXEU1 2 434 04 434 79 MHz OF 433 05 434 79 MHz Frequency band with radio module E16SRXEU2 869 70 870 00 MHz Available radio channels 16 434 04 434 79 MHz AT 32 433 05 434 79 MHz aaa ieseeegs 12 869 70 870 00 MHz 25 kHz Hamming distante ecmcninnsss iii iii gt 8 Probability of undetected error ii lt 10 exp 11 Typical working range ii 50m Command response MO cocida ll ies 100 ms NANI 100 ms Passive stop ME ie namens 0 35 1 s STOP protection according to the EN 954 1 i Cat 3 a See paragraph 2 3 to select the permitted working band and chapter 8 if setting is necessary b Valid when the radio link between transmitting and receiving unit is not di
5. kPa to 106 kPa 4 RECEIVING UNIT N Li RA DRILLING 9 TEMPLATE J POWER light N 106 mm K ENABLE light O 82 mm Q p P 213 5 mm L technical data plate Q 222 mm M identification plate e The receiving unit is equipped with some status indicating lights POWER light J receiving unit is powered ENABLE light K radio link between the units is present The mother board in this receiving unit is the E16B11AC F1 POWER SUPPLY protection fuse F2 SAFETY circuit protection fuse F3 F4 STOP circuit protection fuses LILBNAGO 01 fm Page 7 4 1 TECHNICAL DATA Receiving unit power supply cc conan Nom 24 48 Vac dc 10W MP Max 20 60 Vac dc NICHE C internal STOP contact rated current 4 A 250 Vac SAFETY contact rated current 4 A 250 Vac Command contact rated current iii 6 A 250 Vac Fuse F1 POWER SUPPLY coimas an 0 8 A T 250 V 5x20 mm Fuse F2 SAFETY Circular 4 A T 250V 5x20 mm Fuse F3 and F4 STOP circuit HOUSINQg 4 A T 250 V 5x20 mm Protection dE OREO EE IP65 BID 123 x 202 x 83 mm WelOht its S 1 2 kg 4 2 CLIMATIC CONDITIONS TEMPERATURE eae AIR PRESSURE WORKI
6. movements from the standstill position UMFS This safety function protects the system machine radio remote control from unintended move ments namely machine movements not activated intentionally by the user but resulting from possi ble electrical and mechanical failure of the radio remote control Such safety function constantly checks the neutral rest position of those actuators that drive the ma chine s movements Each time one of those actuators is operated the transmitting unit sends not only the movement command but also the SAFETY movement command This command activates the SAFETY relay in the receiving unit such relay must be wired as explained in the wiring instructions LILBNAGO 01 fm Page 3 provided on the technical data sheet see paragraph 1 3 and the instructions for correct installation and maintenance see chapters 7 and 10 2 3 CONFORMITY Each radio remote control is in conformity with the R amp TTE Directive 99 05 CE and its essential safety requirements Each radio remote control is also in conformity with the standards given in the EC Declaration of Conformity that is enclosed with this manual Limitations amp Authorisations The radio remote control shall be used in compliance with the laws and regulations in force in the Country where it is used In particular when installing and using the radio remote control national laws that regulate the following aspects must be respected the use and or posses
7. ss 8 2 Receiving module ET6SRXEU__ i E O 13 9 1 Manual selection Mode iii 13 9 2 Automatic scan mode 2s 9 3 Manual selection of the working frequency 14 o a A raana Aaiaatiriedsa oparai daiisiai hidapi narii 14 10 1 Routine maintenance 15 10 2 Special maintenance AUTEC SERVICE nn 16 E A T TAE 16 11 1 Transmitting unit diagnostics 17 11 2 Receiving unit diagnostics 17 12 Disposal erc tee eene ee feret eee us 18 LILBNAGO 01 fm Page 1 1 INTRODUCTION TO THE USER MANUAL 1 1 GENERAL INSTRUCTIONS This manual is an integral part of the radio remote control and of its safety functions This manual shall complete the instructions provided by the producer of the remote controlled ma chine and or by those who install the radio remote control on the machine All radio remote control installation usage and maintenance operations can only be carried out by qualified technicians who are suitably trained with respect to the relevant norms and laws The radio remote control owner installer user the person in charge of its maintenance and the re sponsible for the safety on the workplace where the radio remote control is used must therefore read and understand each part of this manual As for instructions and warnings regarding the machine where the radio remote control is in stalled follow the instructions given in the machine s manu
8. use solvents or flam mable corrosive materials to clean and do not use high pressure water cleaners or steam cleaners 2 Check structural integrity of the receiving unit 3 Check that the wiring of the receiving unit is intact and connected 4 Make sure that the receiving unit panel symbols can be easily recognised and replace the panel if necessary 5 Check that the identification plate and the technical data plate on the receiving unit are readable and not damaged LILBNAGO 01 fm Page 15 Half yearly maintenance 1 Make sure that all the relay contacts of the receiving unit operate correctly and check that the con tact closes when the corresponding manoeuvre is enabled and opens when the manoeuvre is dis abled 2 Check the correct correspondence between the commands that are sent and the manoeuvres that are carried out by the machine 3 Check that the contact for the SAFETY relay is open when no command has been sent This is safety critical maintenance it is necessary to keep a record date signature comments showing that this check has been regularly carried out Keep the record together with other installation doc uments 10 2 SPECIAL MAINTENANCE AUTEC SERVICE Special maintenance consists of repairs needed due to radio remote control failure damage or malfunction carried out with the aim of restoring the original usage and working condi tions Always ensure that the receiving unit has been disconnected from the po
9. English ie autec Light Series User manual LILBNAGO 01 CE 1 Introduction to the user Manual uuusunssansnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnn 2 1 1 GeneralinstructionSs i 2 1 2 Conventions wit 2 1 3 Documentation sara 2 2 Light series radio remote controls rei 3 2 1 General description 159 2 2 Safety functions id 2 3 CornfOrmily a rt 4 2 4 Risk anal SS ici li aiar 4 2 5 Working conditions SES 2 6 General technical data 5 2 7 Identification plates and technical data plates uno 209 9IDIdUB rx c cR cM m M t EM E 6 3 Transmitting UNI iii iii di 6 3 SIQMANS NET dida strand dd ls il 6 3 2 enhn ii dene 6 3 3 Climatic conditions enne enne nnnnrn nennen nnn nnns nennen nennen enne 7 4 Recelving nlt E T ili 7 41 Technicaldata issis eiii Lets e asien 8 zeiten east 8 AE AAA tn 8 6 How the radio remote control WOrkS oommiccnnncccnnnncncnanancnnanancnanan cnn nana rn nana nr tnnt crac 9 6 1 COMMAMNGS cosita dick Heise a diia 9 6 2 Recharging the battery a iiec des nail Ava Maeva elie 10 T Warnings for installation is iria ad adenda 10 8 Ter Edit e 8 1 Transmitting module E16STXEU
10. NG oo Nc cec mom STORAGE ES om E b Hi 86 Rava de kPa TRANSPORTATION m oe y 70 s ie kPa 5 WARNINGS FOR USE The user must always respect the following warnings Stand in a position that allows the direct supervision of the remote controlled machine and its load and stay in a place ensuring safety conditions in respect of other opera tions and or activities and or processes that are carried out in the working environment Visually follow all movements of the machine and its load and remain inside the typical working range of the radio remote control When using the radio remote control pay particular attention to warnings and visual and acoustic signals and take all measurements and steps to avoid that movements of the re mote controlled machine may lead to hazardous situations for people and or properties Before using the radio remote control always make sure that the STOP pushbutton can be pressed and released if it does not work do not use the radio remote control Switch off the transmitting unit when work is stopped or temporarily interrupted Do not leave the load hanging even when changing the battery Never leave the transmitting unit unguarded when the starting keyswitch is inserted Switch on or use the transmitting unit only when starting work improper use could be hazardous Page 8 LILBNAGO 01 fm Never switch on or use the transmitting unit in closed spaces with the machine not in sight o
11. NING switched off transmitting unit switched off or not started a single blinking actuator inserted during start up slow blinking transmitting unit is started ma low battery the transmitting unit switches off 3 5 minutes after the LED fast blinking DE starts blinking fast 3 2 TECHNICAL DATA Power supply battery pack MBMO6MH NiMH 2 4 Vdc NICHIL internal Transmitting power frequency band 433 05 434 79 MHZ lt 10 mW ERP Transmitting power frequency band 869 70 870 00 MHZ nn lt 5 mW ERP Housing zer ae PA 66 50 fg Protection dere 52s en ee er ee UIN D E M Mr Mp UFU ee IP65 Dimensions 80 x 185 x 43 mm Welt on Ead aio LH A en ER HR ee iii 420g Battery capacity with fully charged battery at 20 C gt 12h Low battery warning E T M 3 5 min a Refer to battery technical data in the battery charger manual b Refer to paragraph 8 1 DIP No 2 setting Page 6 LILBNAGO 01 fm 3 3 CLIMATIC CONDITIONS RELATIVE TEMPERATURE HUMIDITY AIR PRESSURE Class 4K4H Class 4K4H Class 4K4H WORKING 20 C to 55 C 4 to 100 86 kPa to 106 kPa Class 1K5 Class 1K3 Class 1K4 STORAGE 40 C to 70 C 5 to 95 86 kPa to 106 kPa Class 2K3 Class 2K3 Class 2K3 TRANSPORTATION 25 C to 70 C 95 70
12. OFF automatic scan of the frequencies in the band 869 70 870 00 MHz 3 7 E16STXEU_ ON OFF If DIP 8 is ON see paragraph 9 3 Manual selection mode of the frequencies using DIP 3 DIP 7 see paragraph 9 3 Automatic scan mode of the frequencies in the band selected by DIP 3 DIP 4 DIP 7 indifferent ON 8 E16STXEU_ OFF All DIP switches in the group of four shall always be set at OFF Page 12 LILBNAGO 01 fm 8 2 RECEIVING MODULE E16SRXEU_ The group of eight DIP switches located on the radio module are used to program some functions and set the working frequency Group of 8 DIP switches Group of 4 DIP switches DIP MODULE STATE FUNCTION ON Stop after 0 35 seconds with invalid radio signal 1 E16SRXEU LLL m OFF Stop after 1 second with invalid radio signal ON Deactivation of low battery warning from horn on machine 2 E16SRXEU OFF Activation of low battery warning from horn on machine ON If DIP 8 is OFF automatic scan of the frequencies in the band 433 05 434 04 MHz E16SRXEU1 mE OFF If DIP 8 is OFF automatic scan of the frequencies in the band 3 434 04 434 79 MHz ON DONOT USE E16SRXEU2 OFF If DIP 8 is OFF automatic scan of the frequencies in the band 869 70 870 00 MHz 3 7 E16SRXEU_ ON OFF If DIP 8 is ON see paragraph 9 3 Manual selection mode of the frequencies using DIP 3 DIP 7 see paragraph 9 3 Automatic s
13. STICS Does the LED blink once during the radio remote control start up stage Does the LED B blink fast Does the LED B blink slowly 11 2 RECEIVING UNIT DIAGNOSTICS Is the POWER light on Is the ENABLE light on Carry out the frequency change procedure see chapter 9 Does the machine start LILBNAGO 01 fm STOP pushbutton or one of the actuators is activated disconnect it them The battery is dis charged replace it with a fully charged one Does it contin ue to blink fast If the problem persists carry out diagnostics checks on the receiving unit Is the connecting plug between the radio remote control and the machine connected correctly Remove power from the receiving unit Check fuses Are they intact CALL THE AUTEC SERVICE Does the LED blink remote control start up stage Clean contacts in the battery housing Does it still blink fast CALL THE AUTEC SERVICE Correctly insert the connecting plug and start the radio remote control Check the power supply connections Replace blown fus es Connect to pow er source and switch on radio remote control Does the machine start Page 17 12 DISPOSAL When disposing of a radio remote control give it to the waste separate collecting services in the us er s country Please pay particular attention when recycling the batteries applying local rules Do not throw them away with domestic trash
14. WARNINGS FOR INSTALLATION The radio remote control can only be installed and tested by competent staff that mas ters the technical knowledge required to carry out such procedure and are qualified ac cording to the regulation of the country where the radio remote control is mounted The installer must always respect the following warnings Place the receiving unit vertically with the cable gland facing down Install the receiving units so that shields structures or materials do not obstruct the ra dio link in particular the receiving unit must be directed towards the work area the receiving unit must not be shielded by metal objects the receiving unit must be installed at least 50 cm far from metal objects or structures If this warning is disregarded the typical working range of the radio remote control may be re duced Place the receiving unit so that it can be easily reached in case of need Fix the receiving unit in four points using the specific holes in the housing When installing on machines that vibrate it is recommended to fix the receiving unit to the ma chine with the appropriate vibration dampers y Do not modify or tamper with the radio remote control the machine or its electrical pan el Do not perforate the receiving unit in any case Page 10 LILBNAGO 01 fm Make sure that the receiving unit is powered by a24 Vdc battery or a power supply unit with a safety isolating transformer supplyi
15. al No part of this manual may be reproduced in any form or by any means without written permission of Autec including recording and photocopying Always remember that 1 the documentation must be kept for the whole life of the radio remote control after reading keep it on hand for future reference 2 photos in this manual are useful examples that help understand the instructions and warnings of each radio remote control configuration 3 if necessary contact Autec if any of the instructions and or warnings given in this manual are not clear 4 if this manual is lost or damaged ask Autec for a copy Please specify the serial number of the related radio remote control 1 2 CONVENTIONS In this manual all important information is highlighted through the following symbols and conventions abcd WARNINGS abcd IMPORTANT TEXTS 1 3 DOCUMENTATION The documentation enclosed with each radio remote control is inside a plastic envelope and consists of manual of the radio remote control one for each language EC Declaration of Conformity guarantee booklet technical data sheet guarantee activation code see label on the plastic envelope The battery charger package also includes the manual of the battery charger When purchasing a radio remote control always make sure that such documents have been supplied if they are not please ask for them to Autec specifying the radio remote control se rial number G
16. can mode of the frequencies in the band selected by DIP 3 DIP 4 DIP 7 indifferent ON 8 E16SRXEU_ OFF All DIP switches in the group of four shall always be set at OFF 9 FREQUENCIES Radio frequency transmission of Autec radio remote controls operates inside frequency bands permitted by European regulations that are valid when the radio remote control is placed on the market The use of the 869 70 870 00 MHz frequency band has been harmonised in Europe whereas the use of 433 05 434 79 MHz frequencies band has not been harmonised in Europe yet Check which frequency band can be used in each of the European countries see paragraph 2 3 Each radio remote control is programmed by the producer in the automatic scan mode producer s standard programming or manual selection mode 9 1 MANUAL SELECTION MODE When operating in the manual selection mode it is possible to work at a specific frequency that must be set manually by programming the dip switches in the radio modules see paragraph 9 3 To set or modify this operation mode contact authorised Autec personnel LILBNAGO 01 fm Page 13 9 2 AUTOMATIC SCAN MODE When operating in the automatic scan mode it is possible to operate at a specific frequency which can be changed in case of interference or conflict with other radio systems using the Changing the working frequency procedure This mode allows to change the working frequency without
17. internal interventions on the transmitting unit or the receiving unit Changing the working frequency see chapter 6 1 With the transmitting unit started LED blinks press the START pushbutton and keep it pressed press the STOP pushbutton release the START pushbutton 2 Unlock the STOP pushbutton by turning it as shown in the photo and repeat the starting procedure N B During the working frequency changing process the receiving unit loses radio link with the transmitting unit After starting some seconds may be necessary to reset connection therefore keep the START pushbutton pressed for about 8 10 seconds 9 3 MANUAL SELECTION OF THE WORKING FREQUENCY 433 05 434 04 MHZ 434 04 434 79 MHZ 869 70 870 00 MHZ DIP SWITCHES DIP SWITCHES DIP SWITCHES MHZ MHZ MHZ 3 4 5 6 3 4 5 6 7 3 4 5 6 7 433 125 Re NOFF OFF 434 100 OFF OFF OFF OFF OFF 869 7125 OFF OFF OFF OFF OFF 433 200 Re NOFF OFF 434 125 OFF OFF 869 7375 OFF OFF OFF 433 250 Re MOFF OFF 434 150 OFFRe Me Ee E OFF 869 7375 OFF OFF OFF 434 225 OFF 434 300 OFF 434 325 OFF 434 350 OFF 434 375 OFF 869 7625 OFF OFF OFF 869 7875 OFF OFF 869 8125 OFF OFF 869 8125 OFF OFF 869 8375 OFF OFF 869 8625 OFF 869 8875 OFF 869 8875 OFF OFF 869 9125 OFF 433 325 433 400 433 425 433 475 433 500 433 575 433 625 433 700 433 775
18. lysis aims at deciding if the machine for its structural and or functional features can be operated by means of a radio remote control system In particular the developer and or the machine producer that plans to equip it with a radio remote control or the installer of the radio remote control on the machine are responsible for evaluating if installing a radio remote control may generate risks for the safety of people and or properties and shall evaluate in advance whether the machine may be remote controlled All instructions and warnings provided in this manual must be taken into account when car rying out the risk analysis and when setting out protection measures and safety systems for the controlled machine The machine producer and or the person who decides upon radio remote control use and installation is responsible for this analysis Autec shall not be held liable if this risk analysis is not carried out correctly Page 4 LILBNAGO 01 fm Forbidden uses Forbidden applications are machines installed in areas where equipment with explosion proof characteristics is required and or machines for moving raising and transporting people Autec shall not be held liable if the radio remote control is installed on forbidden applications 2 5 WORKING CONDITIONS To guarantee correct radio remote control operation all current regulations regarding safety at work and accident prevention should be respected All applicable standards
19. ng at least 10 VA or asafety isolating transformer supplying at least 10VA The receiving unit power supply must be protected from short circuit Check that the receiving unit power supply is within the voltage limits given in the tech nical data and that voltages and currents being used when working with the radio re mote control do not exceed the maximum permitted values see paragraph 4 1 Make sure that during installation the safety mechanisms on the radio remote control and or in the machine have not been made ineffective by possible procedures carried out Respect and enforce the provisions of the EN60204 32 for hoisting machines and or EN60204 1 regulations for machines The power supply of the receiving unit must have a switch that allows power supply dis connection during installation wiring and or maintenance operations Connect the re ceiving unit immediately downstream of the machine main switch or of the electrical panel main switch Remember to carefully wire the contact of the SAFETY relay in series with the common of all movement commands inside the receiving unit Receiving unit r 7 fuse movement I I common gt command wire input I SAFETY common wire Group the wiring away from the radio module in order to avoid interferences and haz ards related to electrical safety After having installed and wired the receiving unit always check that the manoeuvres carried out are exactly the same as
20. nly temporarily interrupted by extracting the starting keyswitch always put the key in a safe place The transmitting unit can also switch off automatically when the battery is flat and when the transmit ting unit is not being used If the battery is not sufficiently charged this condition is reported on the transmitting unit see paragraph 3 1 After the low battery warning time is passed see paragraph 3 2 the transmitting unit automatically switches off The battery shall be replaced with a charged one The transmitting unit will also automatically switch off when it stays switched on and started for ap prox 3 5 minutes without any movement command activated This feature can be disabled see paragraph 8 1 LILBNAGO 01 fm Page 9 6 2 RECHARGING THE BATTERY The transmitting unit is powered by a rechargeable battery To recharge a low battery proceed as follows IL insert the battery into its proper battery charger which should be positioned in an area with a tem perature between 5 C and 45 C the battery now starts charging a state signalled by the lighting up of the CHARGE pilot light after a maximum of four hours the CHARGE light switches off the battery is fully charged and can be removed If it is not removed from the battery charger the charger switches to trickle charg For any warnings and instructions regarding the batteries and the battery charger please refer to the battery charger manual
21. ogramming is only possible when the receiving unit is not powered and the battery has been removed from the transmitting unit For the correct functioning the group of 8 DIP switches excluding DIP 1 for the radio module E16STXEU_ in the transmitting unit and E16SRXEU_ in the receiving unit must be set in the same way At the end of programming correctly close the receiving and the transmitting unit so that the protection degree from dust and water is not jeopardised check that the gasket is intact correctly put the housing parts one over the other so that they overlap and screw up the screws 8 1 TRANSMITTING MODULE E16STXEU_ The group of eight dip switches located on the radio module are used to program some functions and set the working frequency Group of 8 DIP switches Group of 4 DIP switches DIP MODULE STATE FUNCTION ON The transmitting unit never switches off automatically 1 E16STXEU_ If the transmitting unit stays switched on without any commands acti OFF at P vated it switches off after approx 3 5 minutes ON Deactivation of low battery warning from horn on machine 2 E16STXEU OFF Activation of low battery warning from horn on machine ON If DIP 8 is OFF automatic scan of the frequencies in the band 433 05 434 04 MHz E16STXEU1 a OFF If DIP 8 is OFF automatic scan of the frequencies in the band 3 434 04 434 79 MHz ON DO NOT USE E16STXEU2 orr DIP 8 is
22. orded by the person in charge of carrying out maintenance on the machine In case of failure emergencies or damaged parts disable the system radio remote con trol machine until the problem has been completely solved Page 14 LILBNAGO 01 fm At the end of maintenance correctly close the receiving and the transmitting unit so that the protection degree from dust and water is not jeopardised check that the gasket is intact correctly put the housing parts one over the other so that they overlap and screw up the screws When maintenance is carried out on the machine i e when soldering remove power supply by disconnecting all electric connections both during installation and during normal operation 10 1 ROUTINE MAINTENANCE Routine maintenance consists of operations needed to preserve the radio remote control normal us age conditions thus implementing fine tuning checks planned replacement actions that necessarily arise from the normal use of the product All given instructions must be followed correctly at each commissioning that is whenever the radio remote control and or the machine is installed or assembled whenever the machine location position changes after special maintenance Routine maintenance carried out as described in this manual is fundamental for using the radio remote control safely Before carrying out routine maintenance it is recommended to replace the battery with a charged one and to ensu
23. r outside the radio remote control typical working range Immediately press the STOP pushbutton in case of hazard Pay attention to the entire work area Press the STOP pushbutton in case of hazard In case of malfunction disable the system machinetradio remote control until the problem has been completely solved 6 HOW THE RADIO REMOTE CONTROL WORKS 6 1 COMMANDS Power on Power on the receiving unit POWER light on and insert the starting keyswitch to switch on the trans mitting unit Start up With the radio remote control on keep the START pushbutton pressed until the signalling LED and the ENABLE light start blinking Command activation With the radio remote control on act on the pushbutton corresponding to the command to be carried out The activation of each relay on the re ceiving unit mother board is signalled by an LED R near the relay STOP The STOP pushbutton should be pressed when it is necessary to stop the machine immediately when a dangerous condition should occur To stop the machine immediately in case of hazard press the STOP pushbutton To start working again after checking that the working and usage conditions are safe turn the STOP pushbutton in the direction indicated to deactivate it and repeat the starting procedure The STOP circuit complies with category 3 according to the EN 954 1 Switching off The transmitting unit shall be switched off each time work is stopped or even o
24. re the efficiency of the starting keyswitch Special applications may need more specific routine maintenance actions to be carried out at differ ent periods i e if the working environment is particularly dirt or in case of heavy application or if it is used very frequently some maintenance actions may be required more frequently depending on the decision of the person in charge for safety Daily maintenance 1 Make sure that materials that could endanger the transmitting unit usage and safety such as con crete sand lime dust do not deposit on it 2 Never use solvents or flammable corrosive materials to clean the transmitting unit and do not use high pressure water cleaners or steam cleaners 3 Store the transmitting unit in clean and dry areas 4 Make sure that the gaskets bellows and caps of the actuators of the transmitting unit are intact soft and elastic 5 Make sure that the battery housing and the battery contacts are always clean 6 Check structural integrity of the transmitting unit 7 Make sure that the transmitting unit panel symbols can be easily recognised and replace the panel if necessary 8 Check that the identification plate and the technical data plate on the transmitting unit are readable and not damaged 9 Make sure that the STOP pushbutton works properly before using the radio remote control Three month maintenance 1 Remove dust or accumulations of other material from the receiving unit never
25. sion of a radio remote control the use of working frequencies that are not yet harmonised in the European countries that is frequencies that are not used uniformly within the European Union Light series radio remote controls can work in the frequency bands 433 05 434 79 MHz 434 04 434 79 MHz and 869 70 870 00 MHz in the countries shown in the following table 2 5 a2 c 3 s 835 IE a Bea E HE x 2 s zle ols se E S IL m alo E 2 slza S gt _ w 3 0 3 ci 5 3 S s gle 8 2 8 S z sfSsERgSs SESSsscSS 515 9 60 E S5 a 2 E 0 9G 2 2 5 0 s 2 2 5 3 vo S S Ni O v FD slo lo ES AS 95 ES CUE E z z ajo E 3 95 gt N oO H F S O 3 09 9542 5 ele ooo o 2 0 0 2 3 lt mo jo jA wite oo r 25 2 1133 a Si 22102 n n vNivjv 3 433 05 434 79 MHz e 434 04 434 79 MHz ee ej ej e e e eje e e eje e e o ojo e e o o o e eo ele 869 70 870 00 MHz e e elele e eo eleloe o e elele oloe e e e eje ojo e e o o o o 2 4 RISK ANALYSIS Autec industrial radio remote controls are intended to be used on hoisting and material handling ma chines i e cranes overhead cranes As provided by the Machinery Directive and its subsequent amendments and additions when install ing the radio remote control the machine producer or those who install the radio remote control on the machine must carry out a specific risk analysis Such ana
26. sturbed c Refer to paragraph 8 2 DIP No 1 settings Due to the characteristics of radio propagation i e EM interferences near out of range condition a delay up to one second may occasionally occur from the moment a com mand in the transmitting unit is released to the moment its corresponding output in the receiving unit is deactivated Those who decide upon the installation of the radio remote control must make sure that this delay never leads to a dangerous situation in the spe cific uses 2 7 IDENTIFICATION PLATES AND TECHNICAL DATA PLATES Autec radio remote controls identification and approval data are given on plates that are on both the transmitting unit and the receiving unit These plates must not be removed from their position removal will invalidate the guarantee altered or damaged contact Autec for replacement LILBNAGO 01 fm Page 5 2 8 STORAGE Radio remote controls must be stored inside their original packing until they are installed on the ma chine Environmental storage conditions are given in the relevant table see paragraphs 3 3 and 4 2 3 TRANSMITTING UNIT The number of pushbuttons in the LK transmitting unit varies depending on its configuration D A starting keyswitch E technical data plate B Signalling LED F START pushbutton identification plate i pushbuttons G in the battery housing D STOP pushbutton H battery 3 1 SIGNALS LED B MEA
27. the commands given in particular check the STOP command Do not remove the jumper between terminals 2 and 3 in the receiving unit such wiring is needed to connect in series the two contacts of the STOP circuit and is essential to obtain category 3 to EN 954 1 It is however possible that the machine to be remote controlled provides for a STOP cir cuit with 4 wires and the separate use of the two contacts In this case the jumper can only be removed under the responsibility of the installer who shall carry out wiring in a way that assures the required safety category up to cat 3 to EN 954 1 After installation and wiring test the system machine radio remote control and check that the operations carried out correspond exactly to the commands sent in par ticular check the STOP command In case of malfunction disable the system machinetradio remote control until the problem has been completely solved At the end of installation correctly close the receiving unit so that the protection degree from dust and water is not jeopardised check that the gasket is intact correctly put the housing parts one over the other so that they overlap and screw up the screws The installer must check and fill in the Technical Data Sheet in all its parts adding the date the sys tem has been put into service his stamp and signature LILBNAGO 01 fm Page 11 8 PROGRAMMING DIP switches can only be programmed by authorised personnel pr
28. uarantee booklet The guarantee can be activated in the specific area at www autecsafety com Type the serial number and the radio remote control activation code to register see label on the plastic envelope containing the documentation Page 2 LILBNAGO 01 fm Technical data sheet The technical data sheet shows the wiring diagram between the receiving unit and the machine The technical data sheet must be filled in checked and kept updated by the installer who is responsible for correct wiring Once all necessary checks have been carried out the installer must undersign the technical data sheet which must be kept with the radio remote control documentation always keep a copy of this data sheet for administrative purposes 2 LIGHT SERIES RADIO REMOTE CONTROLS 2 1 GENERAL DESCRIPTION Autec industrial radio remote controls are used to control ma chines from a distance without physical connection between the user and the machine i e wires or connecting cables Each industrial radio remote control consists of a portable transmitting unit from which the user can remotely control the machine and a receiving unit installed on board the ma chine itself The transmitting unit through a radio transmission sends coded messages that contain commands that will be carried out by the machine Each message contains an address that is unique Autec produces it only once univocal specific for each radio remote control and not reproducible
29. wer source be fore carrying out any special maintenance work Any fault should be repaired by authorised personnel contact Autec Service using original Autec spare parts only After each special maintenance action always make sure that commands sent by the transmitting unit only activate the corresponding expected operations It is recommended to read and understand all parts of this manual and make sure that all the instructions it contains have been followed correctly before contacting the Autec Service The following radio remote control data must be communicated in order to make interventions faster and more reliable serial number purchase date description of the problem found address and telephone number of the place where the device is being used with the name of the person to contact local supplier 11 DIAGNOSTICS Diagnostics aims at checking that the radio remote control works properly If the system machine radio remote control does not start check if the problem is caused by the radio remote control or the machine Therefore before carrying out any verification connect the cable control unit if the machine does not start the problem lies with the machine If on the other hand the machine only starts using the cable control unit the problem lies with the radio remote control In this case proceed as explained in the following paragraphs Page 16 LILBNAGO 01 fm 11 1 TRANSMITTING UNIT DIAGNO
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