Standard Boring Bar Setup - Home Of Bore Repair Bore Welders
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1. QUALITY BORE REPAIR A sS E Professional bore welders boring bars and accessories RE REPAIR tems Inc THE BEST OR NOTHING Value Experience Service Support www borerepair com 603 835 2409 int l 800 650 1005 USA CAN RE REPAIR tems Inc THE BEST OR NOTHING BORE REPAIR MADE EASY Introducing our elegantly simple ultra reliable bore welders and boring bars for top quality bore repairs on all types of machinery E The BOA 408i Bore welder ii e 4 p 4 Bore welder and boring bar are integrated with our center mount system This gives unparalleled ease of setup and use on all makes models and types of equipment EThe EV Boring bar The professional s choice worldwide Value Experience Service Support www borerepaircom 603 835 2409 Int l 800 650 1005 USA CAN BORE REPAIR MADE EASY RE REPAIR tems Inc THE BEST OR NOTHING Bore Repair Systems Inc equipment is designed by users for users This is why our systems are the only portable bore repair systems that are built with the TOP 10 most valuable features in the industry TOP 10 LIST OF MOST VALUABLE FEATURES FOR EASY BORE REPAIR 1 Pass thru drive design on both bore welder and boring bar you will not have to re mount the boring bar or welder drive when working on widely spaced bores on heavy equipment 2 Telescoping and reversible welding gun no clumsy welding gun extensions are require2. amp M1 _ High electrical and thermal conductivity to maintain a low BEAM GUN K13 11 operating temperature BORE REPAIR SYSTEMS INC web borerepair com GUN DIAMETER EXTENSIONS K13 12 FEATURES Comes with 2 extensions Each extension adds 5 127mm to the maximum diameter capability of the gun Gun liner removal not required Use with Large Diameter Gun GUN REACH EXTENSIONS A309 6 152mm A335 10 254mm P FEATURES Liners contained in extensions Can be used with all guns on 408i and M1 machines Quick connection and angular orientation with captive nuts Constructed with light highly conductive aluminum with brass fittings 800 650 1005 amp 603 835 2409 BORE WELDER SUPPORT OPTIONS BOA M1 Hand Powered Version UNIVERSAL HEX MOUNT for BOA M1 K31 10 Compact and easy to use Can be aligned directly from boring bars DETAIL A Off Set Dial A Base 1 pase FULLY ADJUSTABLE BASES T BASE for 408i K11 11 A BASE for M1 K31 21 Allows full adjustment to bore Leveling Centering Also repeatable angular positioning yyy J A QUICK CONNECT CENTER SUPPORT KIT for BOA 4081 K11 21 for BOA M1 K31 11 Set up quickly with no guesswork Centers directly from boring bar bearing mounts Adjustments made directly using off set dial Quick Connect Center Support Kit Exploded View BORE REPAIR
3. e All packages below may be customized as you need Packages below may swap the BOA 408i for the BOA M1 for 2875 pkg discount MODEL COMBINATION BORE WELDING amp MACHINING KIT DESCRIPTIONS PACKAGE P N our bar and BRS2 Electric drive BRS3 Electric drive BRS4 Electric drive BRS5 Hydraulic drive BRS6 Electric drive BRS7 Hydraulic drive Covered under Pat Nos 6 137 076 6 448 531 6 737 608 6 284 995 6 486 438 Other patents pending DATE CODE 3 2013 BORING SYSTEM MODEL EV 2 Pass Thru Drive Electric FOR BORES 47 254mm 1 8 10 DIAM KIT DESCRIPTION Bar included 1 Chromed 1 3 4 x 72 long w dual tool holes 115v or 220v Hi Torque 3 3 hp Reversing Var Elec Drive 12 190 RPM with reversing feed mechanism centering cone set w tightener kit 2 spherical bar support bearings 2 machine supports aluminum custom case tool bit BOA 408i bore welder package w center support kit upgradable drive can run 7 8 and 1 25 dia bars OPTIONS AVAILABLE Vari feed upgrade thru bar measuring tool carbide insert tool package small bar options for boring down to 1 or 1 3 8 depends on kit selected facing tool digital tool adjuster kit snap ring groove cutter extended diameter cutting heads BORING SYSTEM MODEL EV 3 Pass Thru Drive Elec FOR BORES 35 254mm 1 4 10 DIAMETER KIT DESCRIPTION 2 Bar set 1ea 1 3 4 amp 1 1 4 Chrome Bars x 72 long
4. low profile for 1 25 amp 1 75 Boring bar align kit low profile for 2 0 dia bars Boring bar align kit low profile for 2 25 dia bars Alignment spider kit 6 10 diameter bores Alignment spider kit 10 14 diameter bores Tool extender arm 3 for 6 10 dia boring ID bore measure gage standard model ID bore measure gage tight bore model Multi function tool bit adjuster kit for 1 2 sq Multi function tool bit adj kit for 1 2 amp 3 8 sq Multi function tool adj kit for 1 2 3 8 and 1 4 sq Tool adjuster body for 1 4 sq bits Tool adjuster body for 3 8 sq bits Multi function tool bit adjuster kit for 10mm sq bit Multi function tool bit adjuster kit for 12mm sq bit Digital micrometer head upgrade Cutting bit HSS w 5 cobalt pre sharp 1 4 sq Cutting bit HSS w 5 cobalt pre sharp 3 8 sq Cutting bit HSS w 5 cobalt pre sharp 1 2 sq Cutting bit kit carbide 3 8 square low profile Cutting bit kit carbide 1 2 square low profile Bit rep l carbide insert Groove cutting kit for 1 75 dia bars base model Groove cutting kit for 2 0 dia bars base model Groove cutting kit for 2 25 dia bars base model K12 14 K12 13 K12 12 A129 K94 21 A922 K94 30 K94 32 K94 51 K94 10 K94 11 K94 12 K94 13 K94 14 K94 15 K94 16 K91 20 K91 21 K92 10 K92 20 K93 12 K93 16 K93 17 A903 A904 K93 13 K93 14 9089U 9085 9088 9087 K91 1
5. 2 Square Bit 9087 BORING BAR SUPPORT KIT BORING BAR ALIGNMENT KIT ID GROOVE CUTTER K94 20 Bore Face Adapter Ring Set Up Step 1 i Assemble 2 sets of Rings Set Up Steps KIT INCLUDES 1 Tack weld or clamp the Adjuster standoff st ous and Octane as 2 A910 Drive Support Plate Assemblies adjacent to the Adjuster Screw amp Spherical Support bores to be repaired The plates Adjuster Plate Assemblies should be approximately perpendicular to the bore axis and with the clamping bolt 5 from the bore centerline 2 Attach the Drive Support as shown 2 With the Rings on the Boring Bar tack weld Standoffs to the Bore Faces so that the Rings are approximately and the Spherical Support not shown centered to the Adjuster Plate 3 Adjust as necessary using the jack bolts to achieve the desired bore FEATURES Low Profile alignment 4 Insert the Alignment Sleeve into the Drive Support as shown 5 Slide the Boring Bar through the Easy Alignment to Other Bores Allows Precision Alignment Sleeve and the Spherical Alignment FEATURES 1 9194 Alignment Support Bore Great for Alignment to Cutter fits in 1 2 tool holes Sleeve 6 Tighten the Strap Clamp Boring Bar Out of Round Bores in boring bars 7 8 1 1 4 amp 1 3 4 High speed steel cutting bits Cuts grooves in bores from 2 5 to 6 64 to 152mm Set Up Step 2 Very compact can be used i Retract the Adjuster Screws
6. Bore Repair Systems Inc boring bar is set up the bore welder simply plugs in to the boring bar support All BOA 408i bore welder systems feature self lubricating maintenance free self lubricating spindle bearings clutched chain drive and simple durable on board control eliminating the need for control cables or control box Bore Repair Systems Inc score VISA mse ta 97 Lower Cemetery Road H LE Ya By d M Langdon NH 03602 USA Borerepair com 603 835 2409 Fax 603 835 2609 Covered under Pat Nos 6 137 076 6 448 531 6 737 608 6 284 995 6 486 438 C lt 6 2013 Consumable parts welding Stub tip 8mm 030 Stub tip 9mm 035 Stub tip 1 2mm 045 Standard tip 8mm 030 Standard tip 9mm 035 Standard tip 1 2mm 045 Hi amp tip 9mm 035 Hi amp tip 1 2mm 045 Hi amp tip 1 3mm 052 Micro gun tip 8mm 030 Mini nozzle insul ceramic 32 50mm 1 25 2 00 1092C Mini nozzle brass 32 50mm 1 25 2 00 1092B Stub nozzle use for dia to 50mm 2 00 1066 Standard nozzle use for dia Over 127mm 5 0 1067 Hi amp nozzle for use on beam amp hi amp gun 2067 Hi amp stub nozzle use on beam amp hi amp gun 2074 Micro gun nozzle body 1258 Hand held gun nozzle 1308 Mini diffuser Standard diffuser Hi amp diffuser Hi amp stub diffuser Hi amp diffuser to gun adapter 9 12mm Hi amp diffuser to gun adapter Liner conduit r
7. Fully reversible use left or right grind bits Order K09 12 Standard Capabilities 1 D Bore machining range 47 254mm 1 8 10 Electric powered your choice 120 or 240vac Standard reach 1 82m 72 Stroke 280mm 11 Pass through mount anywhere drive system Dual tool ports on boring bar enables use of optional ID snap gage w o tool removal 15 170 RPM range allows use of optional snap ring groove cutter and face machining head Smooth simple rotation based feed ensures smoothest possible finishes in your bores Fully reversible use left or right grind bits Order K09 11 Keyed modular bar drive Centering cone pack with compressor sleeve Centering cone pack with compressor sleeve Centering cone pack with compressor sleeve Steel support brackets Steel support brackets Steel support brackets 1 8m 6 44mm 1 75 dia chrome bore bar 1 8m 6 44mm 1 75 dia chrome bore bar 1 8m 6 44mm 1 75 dia chrome bore bar I pre sharpened 100l i with acing ora 1 8m 6 32mm 1 25 dia chrome bore bar 1 8m 6 32mm 1 25 dia chrome bore bar fee 3 8 pre sharpened tool bit with facing grind 3 8 pre sharpened tool bit with facing grind aa Centering cone pack for 32mm 1 25 bar Centering cone pack for 32mm 1 25 bar nny Saini Reducer Kor bearings amp dwe Samm Reducer kitforbeafngs Gave 1 2m 4 22mm 7 8 dia chrome bore bar 1 4 pre sharpened tool bit with faci
8. Pat 6 264 995 Pat 6486438 A rl oe LSA 05 2012 ear Fax 603 835 2609 BOA 550HD series Automatic Bore Welding System popular choice for large diameter ID and OD welding amp cladding jobs OA 550 Ss ene HD G Bore epair System 4 ut Su sie l uivd3y 34089 a n J 2s e wr lt y E gt gt bd Sa _ ee 4 NN lt d F E th za aes b wa sy wiz or sa a e as e r i m RS The BOA 550HD automatic bore welding sys Weighing just 14Kgs 30 Lbs the BOA tem is designed for users who demand durabil 550HD drive is easily and safely setup and ity ease of setup and precision without unneces handled by one person Bores faces and sary complication outside diameters up to 1 8m 72 can be The patented BOA 550HD bore welder fea welded wtih the BOA 550HD tures a unique variable feed mechanical drive Bore Repair Systems Inc offers many system that gives users the option of varying the convenient purchase plans including rent to distance between weld beads Due to the de own and lease finance options Contact us sign features of the feed system and the fact today at 603 835 2409 or visit our website at that it does not require a second motor for axial www borerepair com feed the machine is very simple to operate and does not require feed recalibrations This also means that you do not have to worry about bead
9. SYSTEMS INC 800 650 1005 amp 603 835 2409 web borerepair com BORE MEASURING KIT K92 10 Assembled Measuring Tool Easy to Use Insert measuring tool through a tool hole in the boring bar Extend the tool into the bore Snap open the measuring tool Retract the bar Measure the tool length Bore Being Measured 2 3 4 J FEATURES Kit Diameter Range 1 7 to 14 inches 42 to 355mm Additional spacers available for larger diameters Works in 3 8 and 1 2 inch and 10 12 16mm tool holes Durable large diameter plungers Stainless steel construction No tools needed for most bores Comes in durable case with special nesting and adapters for two tooling sizes Gauge Adapter Y Spacer VVV Vv Short Plunger Assembly TIGHT BORE MEASURING KIT K92 20 FEATURES Measure bore diameters equal to bar size to bar size plus 5 inches 12mm Durable large diameter plungers No tools needed Kits for all bar and tool sizes available Patent Pending VVV Bore Being Measured Complete View View w Bar Not Shown CARBIDE TOOLING KIT FEATURES gt Special low profile design works with Bore Repair K93 tool adjuster gt Available in 3 8 and 1 2 square gt A variety of carbide grades are available allowing various materials to be machined Carbide Bit Holder and Tool 3 8 Too K91 10 1 2 Tool K91 11 Kit includes 2 Bits Holder and Tool 3 8 Square Bit 9088 MU
10. amp cone kit 45 160mm 1 8 6 4 Spindle assembly 250mm 10 BOA M1 only Spindle assembly 356mm 14 Spindle assembly 457mm 18 Spindle assembly 610mm 24 Telescoping tube assembly 305mm 12 Telescoping tube assembly 483mm 19 Telescoping tube assembly 610mm 24 A404 K23 10 K13 10 K13 11 A333 A309 A335 K13 12 K11 11 K31 21 A329 A308 3099 K31 11 K11 21 A118 A119 K11 12 Bore Repair Systems Inc 97 Lower Cemetery Road Langdon NH 03602 USA Borerepair com 603 835 2409 Covered under Pat Nos 6 137 076 6 448 531 6 737 608 6 284 995 6 486 438 Other patents pending cE Fax 603 835 2609 6 2013 Misc bore repair parts BOA 408i upgrades Note Also available for your boring bar system are various length bars face machining kits two arm mounting kits morse tapered bars allowing end of bar drilling operations and more Call us for any of your special applications Low speed gearset kit Standard speed gearset kit Std Low speed gearset kit Auto skip upgrade Boring bar base plate support kit adjustable Bearing spherical bearing insert assembly 1 75 Support universal adjustable one arm boring bar Support kit 2x one arm w bearing amp joiner bolts Support universal compact triangle kit Boring bar align kit low profile for 1 25 dia bars Boring bar align kit low profile for 1 75 dia bars Boring bar align kit
11. case e 1 8m 6 32mm 1 25 dia chrome bore bar e 3 8 pre sharpened tool bit with facing grind e Centering cone pack for 32mm 1 25 bar e 32mm Reducer kit for bearings amp drive e Matching range BOA 408i bore welder e BOA 408i to AM7 Center support interface package NOTE Popular options designed specifically for this system include the K94 13 low profile alignment package the carbide tooling option K91 11 the thru bar bore measuring package K92 10 and the digital tool bit adjuster K93 12 Www BoreRepair com PO Box 59 RE REPAIR C approved Alstead NH 03602 USA tems IMC Pat 6 137 076 Pat 6 448 531 Pat 6 737 608 el 2 fo 02 2009 Tel 603 835 2409 Pat 6 284 995 Pat 6 486 438 Fax 603 835 2609 6 2013 BOA 408i Bore welder packages Standard Capabilities Standard Capabilities Standard Capabilities I D Weld range 20mm 1 2m 8 48 I D Weld range 20mm 914mm 8 48 I D Weld range 20mm 914mm 8 31 O D Weld range 20mm 1 02m 8 40 O D Weld range 20mm 914mm 8 36 O D Weld range 20mm 305mm 8 12 Face Welding 20 610mm 8 24 diameter Face Welding 20 610mm 8 24 diameter Face Welding 20 610mm 8 24 diameter Stroke 318mm 12 5 Pass thru amp telescopic Stroke 318mm 12 5 Stroke 318mm 12 5 Long duration welding at high amperage Long duration welding Long duration welding Auto weld skip for partial bore welding High amperage operation
12. side of gun drive operation or use with any boring bar with optional boring bar and boring bar adapter Reach 965mm 38 from one end 1 9m 76 Pass through gun drive with tool less telescoping Pass through gun drive with tool less telescoping total reach if gun extender is reversed feature and full tool less reversibility feature and full tool less reversibility Standard gun extension tube assembly Standard gun extension tube assembly Tool kit Micro weld gun assembly Micro weld gun assembly Gun rotation handwheel Weld gun extension 254mm 10 Weld gun extension 152mm 6 Adjustable T base and tack plate kit Order K01 20 Order K01 10 Order K03 10 NOTE All BOA 408i bore welder systems feature the pass through drive system design This enables simple bore to bore transitions by simply telescoping or retracting the bore welder gun extension assembly The BOA 408i may also be mounted between a set of bores and can weld our either end of the bore welder This is a very handy feature for working on bores such as those found on the front of a pay loader because by center mounting the BOA 408i drive only one setup is required to weld both left and right side bores Diameter adjustment is a snap with the BOA torch pivot mechanism also included with all BOA 408i bore welder systems All BOA 408i bore welder systems may be equipped with the bore welder to boring bar interface for true plug and play simplicity Once the
13. to bead spacing and possible lack of weld bead fusion to the base metal The BOA 550HD is designed to weld at am perages as high as 300 and a feed rate of up to 6 4mm 25 This allows vary high weld deposi tion rates and minimal cycle time Also the 410mm 16 stroke allows long duration welds without stopping The BOA 550HD is user friendly simple to operate extremely durable and is designed to be easily setup and operated 1 a i aj Q va Y 0 K al PO Box 59 Www BoreRepair com BORE REPAIR c approved plclead OEO USA Pat 6 137 076 Pat 6 448 531 Pat 6 737 608 z Tel 603 835 2409 Systems Inc Pat 6 284 995 Pat 6 486 438 ie o e VISA 05 2012 Lear 835 2609 BOA M1 Bore Welding System our most compact and affordable bore welding system The BOA M1 basic bore welding system is The BOA M1 comes complete with a hand Bore Repair Systems most compact and afford feed wheel and rotation speed timer with able bore welder The welder drive and spindle chart This ensures smooth even weld bead assembly will fit nearly anywhere at just under application every time The BOA M1 can 280mm 11 0 long also be easily driven automatically with a ba The BOA M1 basic package is extremely ver sic hand drill and our optional trigger lock kit satile With standard components it can reach _ Please call us today at 603 835 2409 or bores nearly 610mm 24 away from its mount
14. to weld Bore 2 Plug in Center Support w calibrated dial fine tuning BOA 408i1 BoreWelder Typical Repair Sequence Align Boring Bar using cones for centering Attach Bearing Supports Skin cut bores to clean and make round Remove Boring Bar leaving Supports in place Plug in BoreWelder to Universal Support Build up bores using BoreWelder Remove BoreWelder Reinstall Boring Bar Machine bores to desired size PONAUAWNE BarDrill Setup Pilot Hole Drill w 3 Morse Taper Drive Motor 115 or 240 volt Manual Feed Wheel Automatic Feed Rate Control Drive Gearbox Dual port chrome plated Boring Bar w number 3 Morse Taper for inserting Drills or Drill Chucks Dual Support K94 32 Typical uses BarDrill as shown Blind holes Extra bar support Adjustable Sub Plate K94 21 Universal Support Kits K94 30 amp K94 32 Mount Configurations Outer Mounting Surface TYPICAL USES FEATURES K94 30 Standard Support Setup Standard Single Support Most outboard locations where bore is near mounting surface Mount drive on either Outer or Inner Mounting Surface Supports Spherical Bearing Reversible Clamp Bolt 3 Joining Bolt Inverted Single Support Use when bore is inboard from mounting surface Mount drive on either Outer Hold Down or Inner Mounting Surface Supports Spherical Bearing K94 32 Universal Offset Body Double Support Dual Support Capt
15. w dual tool ports 115v or 220v Hi Torque 3 3 hp Reversing Var Elec Drive 12 190 RPM with reversing feed mechanism centering cone set w tightener kit 2 spherical bar support bearings 2 machine supports aluminum custom case machine mount 2 tool bits BOA 408i bore welder package w center support kit upgradable drive can run 7 8 dia bar kit for small diameter boring OPTIONS AVAILABLE Vari feed upgrade thru bar measuring tool carbide insert tool package small bar options for boring down to 15 16 facing tool custom length bars amp tool ports digital tool bit adjuster snap ring groove cutter extended diameter cutting heads BORING SYSTEM MODEL EV 4 Pass Thru Drive Elec FOR BORES 24 254mm 1 10 DIAMETER KIT DESCRIPTION 3 Bar set 1ea 1 3 4 amp 1 1 4 Chrome Bars x 72 long w dual tool ports 1 7 8 Chrome Bar x48 115v or 220v Hi Torque 3 3hp Reversing Var Elec Drive 12 190 RPM with reversing feed mechanism centering cone set w kit 2 spherical bar support bearings 2 machine supports aluminum custom case adj machine mount reducer kits for 1 25 and 7 8 bars centering cones for all bar sizes w tightener kit plus 3 tool bits BOA 408i bore welder package w center support kit OPTIONS AVAILABLE Vari feed upgrade thru bar measuring tool carbide insert tool package facing tool digital tool adjustment kit snap ring groove cutter custom length bars amp tool ports extende
16. where it is most convenient and welding system for years of shop and field reliability e 72 long x 1 25 dia bar with dual 3 8 tool ports tooling Centering cone amp bushing kit for 1 75 to 1 25 conversion e 48 long x 875 dia bar with 1 4 tool ports tooling Centering cone amp bushing kit for 1 75 to 875 con version ADD Accessory kit KBCC to maximize the versatility of these packages It contains all of the popular BRS options PO Box Www BoreRepair com O Box 59 RE REPAIR c approved Alstead NH 03602 USA tems Inc Pat 6 137 076 Pat 6 448 531 Pat 6 737 608 hal of vest 02 2009 Tel 603 835 2409 Pat 6 284 995 Pat 6 486 438 Fax 603 835 2609 The Bore Repair Systems Inc BRS6 bore repair packages are selected by customers who have large diameters to repair generally from 2 5 up to as large as 24 The bore welder and boring bar feature the popular mount anywhere pass through drive systems On bores where there may be restricted access or bores that are spaced far apart the pass through drive design gives you the flexibility to mount where it makes the most sense such as between the bores On jobs such as payloader lift arm bores the BOA 408i can be cen ter mounted and can weld out either end of the machine with one simple operation without ever losing system center this is unique to the BOA 408i design On blind bores our systems do not require special cumbersome re
17. 0 K91 11 9130 K96 11 K96 12 K96 13 Covered under Pat Nos 6 137 076 6 448 531 6 737 608 6 284 995 6 486 438 Other patents pending Bore Repair Systems Inc 97 Lower Cemetery Road Langdon NH 03602 USA Borerepair com 603 835 2409 CE aa Boring Bar PACKAJES Ev SERIES 6 2013 EV4 Boring bar system EV3 Boring bar system EV2 Boring bar system Standard Capabilities Features 1 D Bore machining range 24 254mm 1 10 Electric powered your choice 120 or 240vac Standard reach 1 82m 72 Stroke 280mm 11 Pass through mount anywhere drive system Dual tool ports on 32 amp 44mm 1 2 amp 1 7 bars enables use of optional ID snap gage w o tool removal 15 170 RPM range allows use of optional snap ring groove cutter and face machining head Smooth simple rotation based feed ensures smoothest possible finishes in your bores Fully reversible use left or right grind bits Order K09 13 Standard Capabilities 1 D Bore machining range 35 254mm 1 5 10 Electric powered your choice 120 or 240vac Standard reach 1 82m 72 Stroke 280mm 11 Pass through mount anywhere drive system Dual tool ports on both boring bars enables use of optional ID snap gage w o tool removal 15 170 RPM range allows use of optional snap ring groove cutter and face machining head Smooth simple rotation based feed ensures smoothest possible finishes in your bores
18. 0 25 Min diameter HD Std 89mm 3 5 Min Step 2 5mm 1 Stroke Stops Quick Set Min diameter HD Opt 63mm 2 5 Max Step 6 4mm 25 Attaches to Boring Bar or Stand Alone base Max diameter Std 762mm 30 Feed Mechanical Stones Roughing and Finishing Max diameter Opt 1830mm 72 Min Diameter 25mm 1 Driveshafts 4 lengths AutoSkip Standard Max Diameter No Limit Removal Rate 025 001 minute Weld Modes ID OD and Faces Opt Max Amperage 300 Vertical Operation Weight Assist Max Step 6 4mm 25 QC Conduit System Max Amperage Std 225 QC Gun System Max Amperage Opt 300 BOA 408i Compatible QC Conduit System Input Volts 115 240v AC QC Gun System Variable Mechanical Feed BOA 408i Compatible Input Volts 115 240v AC Order K02 10 Order K04 10 Order K07 10 Standard equipment includes Standard equipment includes Standard equipment Users Manual Pt yerwarranty S O eS SSS SS ee OPTIONAL ACCESSORIES Ewendedrange reach components TT MIG wirefeeder adapter Beam gun kit for large ID amp OD work Bore Repair Systems Inc Covered under Pat Nos 6 137 076 6 448 531 6 737 608 6 284 995 6 486 438 score i a ae 97 Lower Cemetery Road Other patents pending CE E VISA Master ard 1 ecm Langdon NH 03602 USA Borerepair com 603 835 2409 Fax 603 835 2609 Lease Rate Questions Bob Bakofen RE REPAIR HCL Ass
19. 34 Bore Welders OD GUN for 308i High electrical amp thermal conductivity A114 to help maintain an efficient and OD GUN for 408i amp M1 Safe operating temperature A317 Lightweight aluminum construction Diameter range 1 to 12 Weld in any position 25 to 305mm Covered by several USA Patents Custom sizes available Electrical isolation of nozzles and use of standard tips for all bores larger than 1 2 30mm HI AMP GUN for 308i A135 HI AMP GUN for 408i M1 amp L34 A344 Minimum Diameter 4 101mm LARGE DIAMETER GUN for 308i HAND HELD GUN A115 for 408i amp M1 LARGE DIAMETER GUN for 408i amp M1 A333 A310 Easily connects to Bore Welder Diameter range 8 to 15 200 to 380mm conduit eliminating the need to Diameter range with extenders to 48 1220mm carry an extra gun and conduit BORE REPAIR SYSTEMS INC 800 650 1005 amp 603 835 2409 web borerepair com FACE GUN K13 10 FEATURES Lightweight Adjusts easily to the desired welding position Weld either inward or outward Weld faces up to 24 diameter Quick install on 308i 408i amp M1 High electrical and thermal conductivity to maintain a low operating temperature Covered by USA Patent No 6 486 438 et al FEATURES Aluminum tube construction makes the torch extremely rigid and durable yet lightweight Can weld both ID s and OD s 48 maximum Quick install on 308i 408i
20. High amperage operation Can weld in compact spaces use BOA M1 drive Pass through gun drive with tool less telescoping Pass through gun drive with tool less telescoping Can weld two bores at once 2 feeders needed feature and full tool less reversibility feature and full tool less reversibility Weld gun extensions 152 amp 254mm 6 amp 10 Weld gun extensions 152 amp 254mm 6 amp 10 Weld gun extensions 152 amp 254mm 6 amp 10 Adjustable T base and tack plate kit Adjustable T base and tack plate kit Adjustable T base and tack plate kit Radial extenders for large diameter reach 2 Radial extenders for large diameter reach 2 Low speed kit for precision control in large bores BOA M1 compact bore welder Hex BOA M1 borewelder support kit ee Short telescopic ball spindle Stub weld gun assembly Auto Skip feature installed for partial bore weld Order K01 50 Order K01 40 Order K01 30 NOTE All BOA 408i bore welder systems feature the pass through drive system design This enables simple bore to bore transitions by simply telescoping or retracting the bore welder gun extension assembly The BOA 408i may also be mounted between a set of bores and can weld our either end of the bore welder This is a very handy feature for working on bores such as those found on the front of a pay loader because by center mounting the BOA 408i drive only one setup is required to weld both left and right si
21. LTI FUNCTION TOOL ADJUSTER Available for the following Tooling Sizes 1 4 square gt K93 10 Body Only A903 3 8 square gt K93 11 Body Only A904 1 2 square gt K93 12 Body Only A905 10mm square gt K93 13 Body Only A906 12mm square gt K93 14 Body Only A907 16mm round gt K93 15 Body Only A908 3 8 amp 1 2 sq gt K93 16 All kits include a Tool Adjuster Body a Barrel Micrometer a Multi Function Tool Adjuster Support and a Carrying Case and Tools ae ee FEATURES Accurate tool depth adjustment Allows tool removal and replacement to the same cutting depth Allows either pull or push adjustment for both dual and single tool hole bars Clamp to tool or Support from either side Machined V provides accurate alignment for single tool hole bars Y W Push Tool Configuration Dual tool hole bar g Barrel Micrometer A Y Y N Multi Function Tool Adjuster Support Push Tool Configuration Single Tool Hole Bar 2 Tool Clamping Screw Cutter Digital Micrometer 9089 Absolute and relative functions PRE SHARPENED HIGH SPEED STEEL BITS FEATURES gt Wide cutting edge allows both ID and spot facing for easy face touch up gt Design of the grind offers easy sharpening using uisng a standard bench grinder gt Special grind for longer edge life and cleaner cut BORE REPAIR SYSTEMS INC www borerepair com 800 650 1005 603 835 2409 1
22. Machine the bore to clean and prepare for welding Time is money and our integrated BRS systems saves you both Cut welding time by 80 and machining time by 50 by using reliable affordable Bore Repair Systems integrated bore welder and boring bar systems The professional s choice worldwide Value Experience Service Support www borerepair com 603 835 2409 Int l 800 650 1005 USA CAN Standard Boring Bar Setup Spider Support K94 51 standard Drive Motor 115 or 240 volt gt R Dual port chrome plated Boring Bar Drive Gearbox 2 Adjustable Sub Plate K94 21 optional 2 Universal Support K94 30 standard Inverted Boring Bar Setup Inverting support moves it closer to bore to be machined providing more rigid support and better machining Dual port chrome plated Boring Bar Clamping Screw with Captive Nut reversible for best access to 7 NAN socket head Drive Motor 115 or 240 volt 4 Leveling Drive Gearbox Clamp Bar 2 Universal Support K94 30 inverted 2 Adjustable Sub Plate K94 21 optional Bore Welder Center Support Universal Support Tool less knurled Clamp Nut for telescoping Welding Gun Center Support Extender long shown Use short not shown to reach remote bores Bore being welded Boring Bar bearings remain in during welding Quick Connect Welding Gun Bore 2 Telescoping Tube retract
23. RIPTION 6 bar package 2 amp 1 25 Bars x 96 72 amp 48 long 1 5 hp hydraulic drive 110v 220v pump alignment cones w tightener tooling 2 spherical bearings amp 2 machine supports cases BOA 408i bore welder package w center support kit OPTIONS AVAILABLE Lg bore kit up to 30 facing head carbide tooling kit custom length bars digi tal tool adjuster kit thru bar ID measure kit snap ring cutting tool Shp hydraulic drive upgrade c gti ESc Comes with BOA 408i bore welder and direct mount interface Order K05 110911 Comes with BOA 408i bore welder and direct mount interface Order K05 110912 Comes with BOA 408i bore welder and direct mount interface Order K05 110913 Comes with BOA 408i bore welder and direct mount interface Order K05 110914 Comes with BOA 408i bore welder and direct mount interface Order K05 110915 Comes with BOA 408i bore welder and direct mount interface Order K05 110916 Bore Repair Systems Inc 97 Lower Cemetery Road Langdon NH 03602 USA _subject to change Call for quote www borerepair com 603 835 2409 6 2013 specialty equipment BOA 550HD borewelder BOA L34 linear welder BOA SIZER bore finisher Specifications Specifications Specifications Stroke 410mm 16 Max Extension 250cm 100 Min Diameter 44mm 1 75 Reach 1780mm 70 Stroke 860mm 34 Max Diameter 260mm 1
24. ackages It contains all of the popular BRS options PO Box Www BoreRepair com O Box 59 RE REPAIR C approved Alstead NH 03602 USA Pat 6 137 076 Pat 6 448 531 Pat 6 737 608 Tel 603 835 2409 tems Inc Pat 6 284 995 Pat 6 486 438 ie oe isa 02 2009 ot 835 2609 HYDRAULICS NOT PICTURED The Bore Repair Systems Inc BRS5 Boring bar amp welder package is a popular midsize bore repair system The bore welder and bor ing bar feature the popular mount anywhere pass through drive systems On bores where there may be restricted access or bores that are spaced far apart the pass through drive design gives you the flexibility to mount where it makes the most sense such as between the bores On jobs such as payloader lift arm bores the BOA 408i can be center mounted and can weld out either end of the machine with one simple operation without ever losing system center this is unique to the BOA 408i design On blind bores our systems do not require special cumbersome remote mounting kits or various length bars because with our pass through design the excess bar simply comes out of the back end of the machine The BRS packages share one mount for boring and welding which allows fast setup and rapid transitions from boring to the welding process MODEL BRS5 Bore welding amp machining package for 24 305mm 1 12 diameter bore repair Package shown above Includes e Bore welding head 110v or 220v drive with variable
25. at how great our BOA bore welder works it s been a real asset fo our business gt Gary from Clark s Repair writes Man I love my Bore Repair System it just works great gt Dan A writes After 5 years of ownership I use my BOA bore welder all the time and am considering adding a second machine soon lt has been an excellent addition to my business and always works for me and does a great job gt Joe L writes purchased one of your BRS3 welding boring systems from you and just wanted fo let you know that it is everything you said it was am very pleased with it and thank you gt Peter M writes The BRS3 boring and welding system purchased from you works great You have a very good product All of us at Bore Repair Systems Inc look forward to working with you and helping you with all your bore repair needs The professional s choice worldwide Value Experience 603 835 2409 Int l 800 650 1005 USA CAN www borerepair com_ service support lt BORE REPAIR Systems Inc THE BEST OR NOTHING SETUP OF BORE REPAIR SYSTEM 1 Center boring bar using centering 4 Insert BOA bore welder into support using interface kit 5 Attach BOA bore welder to your MIG feeder and apply weld ey p E a go _ A i b s 2 Insert boring bar drive and motor a N 6 Slide boring bar back through supports and machine bore to size we 3
26. cone pack for 32mm 1 25 bar Tallbars are chrome pated amp svaihiened ee Micro bar kit for machining down to 25mm dia Bore Repair Systems Inc Covered under Pat Nos 6 137 076 6 448 531 6 737 608 6 284 995 6 486 438 score ee ae 97 Lower Cemetery Road Other patents pending VISA LEZEN pieces caras Langdon NH 03602 USA ae g Borerepair com 603 835 2409 Fax 603 835 2609 6 2013 Combination Boring Welding Packages e Welding Boring systems below share the same mount for easy one step setup and boring to welding transitions e Systems below all feature dual tool accessory ports on bar This feature when used with snap gage and digital tool adjuster gives you the easiest and most accurate means of measuring the bore with the tool bit and bar still in place and the most accurate way to adjust your tool bit for precise final cuts with 0001 precision e Many systems below EV TM and AM feature the centering cone tightener kit This unique kit makes the job of centerin keeping the cones tight by yourself a breeze Kit includes its own spanner wrench e All systems below feature the unique pass through drive design This design unlike the old fashioned end mounted designs of other brands offers users far superior setup versatility The pass through design is excellent for bores that are spaced far apart and for parts that have blind bores These bores are commonly found on construction machinery
27. d diameter cut ting heads BORING SYSTEM MODEL TM 5 Pass Thru Drive Hydraulic FOR BORES 35 305mm 1 4 12 DIAM KIT DESCRIPTION 2 Bar set 1 amp 1 1 4 x 72 long115v or 220v 1 5hp 2 speed hydraulic drive centering cones w tightener kit 2 spherical bar support bearings 3 universal machine supports 3 tool bits custom storage case BOA 408i automatic bore welder package w center support kit OPTIONS AVAILABLE Electric drive variable speed 5hp Hyd drive upgrade vari feed upgrade facing head ID bore measuring tools snap ring groove cutter custom length bars digital tool adjustment kit ex tended range cutting heads BORING SYSTEM MODEL BB 6 Pass Thru Drive Electric FOR BORES 35 610mm 1 4 24 DIAM KIT DESCRIPTION 2 4 Bar x 72 long 1 25 Bar x 72 long w dual tool ports 2 2 hp electric drive option alignment cones tooling tool extensions 3 adjustable bar machine supports tool kit amp custom stor age case BOA 408i bore welder package w bore welder adapter kit OPTIONS AVAILABLE Lg bore kit up to 24 facing head carbide tooling kit pneumatic drive 10 hp hydraulic drive custom length bars digital tool adjustment gage ID bore measuring gage kit snap ring groove cutting kit also available without 1 25 dia bar package call for price BORING SYSTEM MODEL AM 7 Pass Thru Drive Hydraulic FOR BORES 35 610mm 1 4 24 DIAM expandable to 762mm 30 Diameter capability KIT DESC
28. d when welding multiple inline bores 3 Center mount bore welder to boring bar interface simply attach your bore welder directly on centerline of boring bar with no centering or realignment needed 4 Mechanical axial feed can never get out of calibration no chance of weld penetration problems with a BOA 5 Unique standard adjustable welding gun has the llargest diameter range range in the industry no need for multiple welding guns 6 Welding gun nozzles are electrically isolated and will not arc out when making contact with bore wall 7 Standard welding guns utilize inexpensive and easy to change thread on welding tips and nozzles 8 Dual tool ports on boring bars enables easy accurate bore diameter measurements and tool adjustments without having to remove bar or cutter 9 Mechanical feed system on all boring bar drives fixed or variable feed rates run in direct conjunction with bar rotation providing smoothest possible surface finishes 10 Infinitely adjustable rotation speeds on boring bar drives enable use of wide variety of cutters including carbide high speed steel and snap ring cutters CUSTOMER COMMENTS gt Rick from Smitty s writes We absolutely love our Bore Repair System We ve been doing lots of ID s and OD s and it just works great gt MJ McCarroll writes would not trade my BOA bore welder for anything it is that good gt Turner Diesel writes am amazed
29. de bores Diameter adjustment is a snap with the BOA torch pivot mechanism also included with all BOA 408i bore welder systems All BOA 408i bore welder systems may be equipped with the bore welder to boring bar interface for true plug and play simplicity Once the Bore Repair Systems Inc boring bar is set up the bore welder simply plugs in to the boring bar support All BOA 408i bore welder systems feature self lubricating maintenance free self lubricating spindle bearings clutched chain drive and simple durable on board control eliminating the need for control cables or control box Bore Repair Systems Inc score VISA mse ta 97 Lower Cemetery Road H LE Ya By d M Langdon NH 03602 USA Borerepair com 603 835 2409 Fax 603 835 2609 Covered under Pat Nos 6 137 076 6 448 531 6 737 608 6 284 995 6 486 438 C lt 6 2013 BOA 408i Bore welder packages Standard Capabilities Standard Capabilities Standard Capabilities I D Weld range 20mm 533mm 8 21 I D Weld range 20mm 356mm 8 14 I D weld range 32mm 203mm 1 8 8 0 Stroke 178mm 7 Stroke 178mm 7 Stroke 260mm 10 25 Standard duration welding Standard duration welding Standard amperage operation Standard amperage welding Standard amperage operation Ability to weld in compact spaces Adjustable mounting feature enabling stand alone Stationary mounting system usually purchased Ability to weld from either end or
30. e Repair Systems Inc 97 Lower Cemetery Road Langdon NH 03602 Cost Contact _Erik Esslinger Phone Number 603 835 2409 Equipment Description Lease Term months 12 24 136 48 160 _ Other Purchase Options _ 1 00 10 of Equipment Cost _ Fair Market Value Other
31. e support adjustable e Spare nozzle tip and diffuser assortment e Sharpened 1 2 square high speed tool carbide optional e Arc resistant heatsink style adjustable welding head which e Bore welder to boring bar interface package enables bore can weld bores from 1 25 to 11 0 dia welder to mount directly to boring bar bearings or support e Micro welding head for welding bores down to 8 dia e Setup sleeve for easy machine support setup e Setup manuals amp dvd e Tool kit e Remote weld trigger for partial bore welding or skipping e Boring bar tool extender for sturdy tool holding when ma over no weld areas chining larger bores e Fully 360 degree adjustable mounting system enabling e Corrosion resistant materials used throughout both boring control placement where it is most convenient and welding system for years of shop and field reliability MODEL BRS3_ Bore welding amp machining package for 1 4 to 10 0 dia repairs Package Includes all items above plus e 72 long x 1 25 dia bar with dual 3 8 tool ports tooling e Centering cone amp bushing kit for 1 75 to 1 25 conversion MODEL BRS4 Bore welding amp machining package for 1 0 to 10 0 dia repairs Package Includes all items above plus e 48 long x 875 dia bar with 1 4 tool ports tooling e Centering cone amp bushing kit for 1 75 to 875 conversion ADD Accessory kit KBCC to maximize the versatility of these p
32. eplacement Liner 1 5m 5 section trim to fit Conduit assembly standard duty QC Conduit assembly heavy duty QC Conduit assembly extra heavy duty QC Large cast bore welder wire 8mm 030 1103 Welding wire Large cast bore welder wire 9mm 035 1202 superior weld bead tracking with this wire Bore Repair Systems Inc 97 Lower Cemetery Road Langdon NH 03602 USA Borerepair com 603 835 2409 Fax 603 835 2609 Covered under Pat Nos 6 137 076 6 448 531 6 737 608 6 284 995 6 486 438 Other patents pending C lt ERRE Am 6 2013 Borewelder parts amp acc Gun short QC Gun standard QC Gun micro QC for ID s 20 50mm 8 2 0 Gun large dia for ID s 200 380mm 8 15 QC Gun outside dia for 25mm 305mm 1 12 QC Hi amp gun Extra heavy duty gun ultra hi amp Heavy duty gun extender Face welding gun kit Beam gun kit adjustable ID and OD welding Hand held gun assembly QC Gun extension assembly 150mm 6 Gun extension assembly 250mm 10 Gun diameter extension kit 125mm 5 x2 T Base with tack plate A Base with tack plate and tool compact Universal Hex mount use with BOA M1 only Radial support BOA M1 Support tube BOA M1 Center support kit BOA M1 Center support kit BOA 408i Radial support extension 102mm 4 Radial support extension 204mm 8 Centering tube
33. feed e Boring bar drive 110v or 220v drive with variable feed rotation speed reversible rotation amp feed direction direction electric drive hydraulic pump e Extendable reversible welding shaft with 90 total ex e 72 long x 1 75 dia Bar with dual 1 2 tool ports tended reach from bore to bore expandable enabling easy bore measurements w out tool removal e 10 150amp welding conduit with universal end hi amp Centering kit solid steel cones with unique one person upgrades are available centering cone spanner tightening system e Aluminum diamond plate custom storage cases e Two auxiliary spherical self aligning bar support bearings and one primary bar machine support adjustable e Spare nozzle tip and diffuser assortment e Sharpened 1 2 square high speed tool carbide optional e Arc resistant heatsink style adjustable welding head which Bore welder to boring bar interface package enables bore can weld bores from 1 25 to 11 0 dia welder to mount directly to boring bar bearings or support e Micro welding head for welding bores down to 8 dia e Setup sleeve for easy machine support setup e Setup manuals amp dvd e Tool kit e Remote weld trigger for partial bore welding or skipping Boring bar tool extender for sturdy tool holding when ma over no weld areas chining larger bores e Fully 360 degree adjustable mounting system enabling Corrosion resistant materials used throughout both boring control placement
34. from the Threaded Holes in the Adapter Ring and rotate the Adapter Ring until the Adjuster Screws are no longer Kit Assembled on Drive End in confined spaces Cutting Too Drive Support FOR THE FOLLOWING aligned with the Threade BAR SIZES Holes 11 2 Bars K96 10 Pag 13 4 Bars K96 11 Boring Bar i 2 Align the Boring Bar as 2 Bars K96 12 21 4 Bars K96 13 required using the Adjuster Screws If the Bore is round it is Sometimes helpful to insert a Cutting Tool and measure 13 4 B y p the distance from the Cutting Me Tool to the Bore in order to lt assure proper alignment 4 With Bore Threaded Hole FOR THE FOLLOWING SIZE BARS ie Repaired l 1 1 4 Bars 13 8 to 5 1 2 Bores K94 10 2 D Alignment 1 3 4 Bars 17 8 to 10 Bores K94 11 i Strap Clamp Sleeve 1 1 4 amp 13 4 1 to 10 Bores K94 12 a 2 0 Bars 21 8 to 10 Bores K94 13 Works for EV and TM Series Priye Adjuster Piate 2 1 4 Bars 2 3 8 to 10 Bores K94 14 Tack Weld In Place Boring Bars BORE REPAIR SYSTEMS INC 800 650 1005 amp 603 835 2409 web borerepair com P mpn r r s i l o j T The Bore Repair Systems Inc BRS2 BRS3 and BRS4 bore repair packages have been our most popular selling packages The bore welder and boring bar feature the popular mount anywhere pass through drive systems On bores where there may be restricted ac cess or bores that are spaced far apart the pass through drive desig
35. ge w o tool removal optional ID snap gage w o tool removal RPM range allows use of optional snap ring Broad RPM range allows use of optional snap Broad RPM range allows use of optional snap groove cutter and face machining head ring groove cutter and face machining head ring groove cutter and face machining head Smooth simple rotation based feed ensures Smooth simple adjustable rotation based feed Smooth simple rotation based feed ensures smoothest possible finishes in your bores ensures smoothest possible finishes in your bores smoothest possible finishes in your bores Fully reversible use left or right grind bits Fully reversible use left or right grind bits Fully reversible use left or right grind bits Order K09 16 Order K09 15 Order K09 14 Standard equipment Standard equipment Standard equipment Kayes modular bar de Bar axial feed arm w wear compensation Bar axial feed unit with variable feed Centering cone pack with compressor sleeve Centering cone package Centering cone pack with compressor sleeve 4 Steel support legs amp 8 Securing clamps Steel support brackets Steel support brackets 1 8m 6 long 57mm 2 25 dia boring bar 1 8m 6 44mm 1 75 dia chrome bore bar 56 pre sharpened too Bi wih Tang win Centering cone pack for 32mm 1 25 bar 1 8m 6 long 32mm 1 25 dia boring bar 1 8m 6 long 32mm 1 25 dia boring bar Centering cone pack for 32mm 1 25 bar Centering
36. ilable with boring bar interface kits Coupled with one of Bore Repair Systems to fit any brand boring bar system that you boring bars and new Center Support System it ee ONON will provide you with a means of repairing worn Bore Repair Systems Inc offers many bores on all types of equipment in the fastest convenient purchase plans including rent to most efficient way possible Awarded numerous own and lease finance options Contact us design patents owners of our BOA systems today at 603 835 2409 or visit our website at quickly realize they made the right decision www borerepair com when choosing Bore Repair Systems products The BOA systems are the simplest to set up the simplest to use and offer the highest levels of precision all at very reasonable prices The BOA 408i is conveniently offered in 5 packages ranging from the basic BOA 408i S1 for internal bore buildup to the fully loaded BOA 408i S5 which features all the upgrades avail able including long stroke auto skip face weld ing outside diameter welding and even a BOA M1 compact bore weld drive head and gun as sembly The BOA 408i bore welder system is also of fered in complete turnkey kit form with inte grated boring bar system See our BRS2 BRS integrated bore welding and machining systems PO Box 59 Www BoreRepair com BORE REPAIR C approved Alstead NH 03602 USA Pat 6 137 076 Pat 6 448 531 Pat 6 737 608 Tel 603 835 2409 Systems Inc
37. ive Clamp Nut Use when extra bar stiffness Setup is needed such as blind holes or bores located far from K94 30 Canbe d drill Can be used as a drill press oa with special Morse Taper Bar Mount drive or bearing at either clamping location Reversible Clamp and Joining Bolts Allows access to bolt head from either side Clamp Nut captive on either side so second wrench not needed Clamping Surface Inner Mounting 3 Captive Joining Nut Surface Hold Down Stud Anchor Point normally weld or 4 Leveling Screw use K94 21 adjustable support Spherical Bearing 4 Leveling Screw Spider Support K94 51 Mount Configurations Clamp Lock Bolt allows very rigid support Attachment Radius 2 9 73mm Attachment radius 4 0 102mm Clamp Surface for Spherical Plain Bearing or Drive Gearbox Tack Weld surface Leg Pivot Level Lock Nut as needed Cone Nut Receiver Bevel Leveling Screw Max attachment radius 5 4 137mm Max attachment radius 6 5 165mm Cone Nut BOA 408i series Automatic Bore Welding System popular choice for most heavy equipment bore repair jobs ys _ w a a The BOA 408i automatic bore welding sys Already own a boring bar system but need tem is designed for users who demand durabil to automate your bore welding process The ity ease of setup and precision without unneces BOA 408i is for you too Any BOA 408i sys sary complication tem is ava
38. mote mounting kits or various length bars be cause with our pass through design the excess bar simply comes out of the back end of the machine The BRS packages share one mount for boring and welding which allows fast setup and rapid transitions from boring to the welding process MODEL BRSG Bore welding machinin ackage for 2 5 to 18 0 dia repairs Package shown above Includes Bore welding head 110v or 220v drive with variable feed direction and RPM Extendable reversible welding shaft with 90 total ex tended reach from bore to bore expandable 10 150amp welding conduit with universal end hi amp upgrades are available Aluminum diamond plate custom storage cases Spare nozzle tip and diffuser assortment Arc resistant heatsink style adjustable welding heads amp extensions which can weld bores from 1 25 to 21 0 dia Micro welding head for welding bores down to 8 dia Setup manuals amp dvd Remote weld trigger for partial bore welding or skipping over no weld areas Fully 360 degree adjustable mounting system enabling control placement where it is most convenient Boring bar drive 110v or 220v drive with variable feed direction RPM and variable feed rate hydraulic or air power options also available 72 long x 2 25 dia Bar with dual 1 2 tool ports enabling easy bore measurements w out tool removal Centering kit with unique aluminum split finned feature enabling in
39. n gives you the flexibility to mount where it makes the most sense such as between the bores On jobs such as payloader lift arm bores the BOA 408i can be center mounted and can weld out either end of the machine with one simple operation without ever losing system center this is unique to the BOA 408i design On blind bores our systems do not require special cumbersome remote mounting kits or various length bars because with our pass through design the ex cess bar simply comes out of the back end of the machine The BRS packages share one mount for boring and welding which allows fast setup and rapid transitions from boring to the welding process MODEL BRs2 Bore welding amp machining package for 1 8 to 10 0 dia repairs Package shown above Includes e Bore welding head 110v or 220v drive with variable feed e Boring bar drive 110v or 220v drive with variable feed direction and RPM direction and RPM e Extendable reversible welding shaft with 90 total ex e 72 long x 1 75 dia Bar with dual 1 2 tool ports tended reach from bore to bore expandable enabling easy bore measurements w out tool removal e 10 150amp welding conduit with universal end hi amp e Centering kit solid steel cones with unique one person upgrades are available centering cone spanner tightening system e Aluminum diamond plate custom storage cases e Two auxiliary spherical self aligning bar support bearings and one primary bar machin
40. ng grind Centering cone pack for 22mm 7 8 bar Zam Reducer Ktfor bearngsendave SSS a N R Perimeter mount bearing and machine sup Perimeter mount bearing and machine sup Bore Repair Systems Inc 97 Lower Cemetery Road Langdon NH 03602 USA Borerepair com 603 835 2409 Fax 603 835 2609 Covered under Pat Nos 6 137 076 6 448 531 6 737 608 6 284 995 6 486 438 Other patents pending c ic Ee 6 2013 Boring Bar Packages TM AM BB AM7 Boring bar system BB6 Boring bar system TM5 Boring bar system Standard Capabilities Features Standard Capabilities Standard Capabilities 1 D Bore machining range 35 610mm 1 5 24 1 D Bore machining range 35 610mm 1 5 24 1 D Bore machining range 36 305mm 1 5 12 Hydraulic powered 120v 240v or 480v pump Electric powered your choice 120 or 240vac Hydraulic powered 120 or 240vac pump Standard reach 2 4m 96 Standard reach 1 82m 72 Standard reach 1 82m 72 Stroke 280mm 11 infinitely re indexable Stroke 457mm 18 infinitely re indexable Stroke 280mm 11 infinitely re indexable Pass through mount anywhere drive system Pass through mount anywhere drive system Pass through mount anywhere drive system Dual tool ports in boring bars enables use of Dual tool ports in boring bars enables use of Dual tool ports in boring bars enables use of optional ID snap gage w o tool removal optional ID snap ga
41. ociates Inc tems Inc 77 Horton St W Islip NY EQUIPMENT LEASE APPLICATION 11795 Phone 800 599 5510 EQUIPMENT PRICING QUESTIONS CALL BRS PHONE 800 650 1005 Please Fax to 800 599 5440 for Immediate Application Processing COMPANY INFORMATION Please Check _ Corporation _ LLC _ Partnership _ Proprietorship Non Profit OWNER PRINCIPAL INFORMATION Soc Sec of Ownership If additional Principals please include on additional sheet BANK INFORMATION By signing below the undersigned individual who is either a principal of the credit applicant or a personal guarantor of its obligations provides written instruction to the lessor or its designee and any assignee or potential assignee thereof authorizing review of his her personal credit profile from a national credit bureau and permission to obtain a reference from the above referenced Bank Such authorization shall extend to obtaining a credit profile in considering this application and subsequently for the purposes of update renewal or extension of such credit or additional credit and for reviewing or collecting the resulting account A Photostat or facsimile copy of this authorization shall be valid as the original By signature below I we affirm my our identity as the respective individuals identified in the above application Signature of Applicant X Date Signature of Applicant X Date VENDOR INFORMATION AND LEASE TERMS Vendor Name and Address Bor
42. rom 35 610mm diam 1 5 24 The bore welder and boring bar features the popular mount anywhere pass through drive systems On bores where there may be restricted access or bores that are spaced far apart the pass through drive design gives you the flexibility to mount where it makes the most sense such as between the bores On jobs such as payloader lift arm bores the BOA 408i can be center mounted and can weld out either end of the machine with one simple operation without ever losing system center this is unique to the BOA 408i design On blind bores our systems do not require special cumbersome remote mounting kits or various length bars because with our pass through design the excess bar simply comes out of the back end of the ma chine The BRS packages share one mount for boring and welding which allows fast setup and rapid transitions from bor ing to the welding process MODEL BRS7 Bore welding amp machining package for 35 610mm 1 5 24 diameter repairs Package shown above Includes e Keyed modular bar drive e Bar axial feed arm w wear compensation e 120v 240v hydraulic pump e 2 spherical bar supports e 2 adjustable bar gearbox supports e Centering cone pack with compressor sleeve e Steel support brackets e Remote control pendant e 2 1 8m 6 amp 2 2 4m 8 boring bars e 1 2 pre sharpened tool bit with facing grind e Setup and users manual with video CD e Custom carrying storage
43. stallation and removal in tight spaces Two auxiliary spherical self aligning bar support bearings each of which can also support the feed unit Sharpened 1 2 square high speed tool carbide optional Bore welder to boring bar interface package enables bore welder to mount directly to boring bar bearings or support Modular axial feed box can be mounted independently of the rotational head if desired or required Tool kit Boring bar tool extender kit for sturdy tool holding when machining larger bores Corrosion resistant materials used throughout both boring and welding system for years of shop and field reliability e This system may be upgraded to machine and weld larger bores The BOA 408i can be equipped to weld up to 48 diameter and the BB6 boring system can be equipped to bore up to 30 diameter Face welding machining and snap ring cutting capabilities may also be added to the BRS 6 package e Awide selection of various length boring bars is available for the BB6 boring system The BB6 boring system also may be equipped with the small bore package which enables it to machine bores as small as 1 5 diameter RE REPAIR tems Inc CE approved V Pat 6 137 076 Pat 6 448 531 Pat 6 737 608 Pat 6 284 995 Pat 6 486 438 Www BoreRepair com Sa PO Box 59 Alstead NH 03602 USA Tel 603 835 2409 10 2008 Fax 603 835 2609 The Bore Repair Systems Inc AM7 bore repair package will repair bores f
44. visit our website at www borerepair com location or bores over 1 2m 48 apart from one Several purchase and leasing options are another when mounted between bores available The BOA M1 design is elegantly simple and extremely durable very easy to set up and oper ate It utilizes the same gun and conduit system as the BOA 408i so parts are interchangeable While the BOA M1 bore welding system is a popular choice with our existing BOA 408i and BOA 550HD customers who are interested in a second bore welder that can fit in tight restricted access bore repair jobs it is also very popular with our new customers who are just starting out who need a bore welder that will give top quality professional results at the lowest possible entry price Www BoreRepair com BORE REPAIR CE approved V Box 59 Systems Inc Pat 6 137 076 Pat 6 448 531 Pat 6 737 608 TE 05 201 2 Tel 603 835 2409 Pat 6 284 995 Pat 6 486 438 Fax 603 835 2609 MICRO GUN for 308i A138 MICRO GUN for 408i amp M1 A336 Diameter range 8 to 2 20 to 51mm STANDARD GUN for 3081 A113 STANDARD GUN for 4081 amp M1 A313 SHORT GUN for 408i amp M1 A328 Standard Guns Diameter range 1 25 to 8 32 to 203mm Short Gun Diameter Range 1 25 to 4 32 to 101mm Short Gun 3 76mm shorter than standard for use in tight locations FEATURES OF ALL OF OUR GUNS Quick install on BOA 308i 408i 450HD M1 amp L
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