SD67 User Manual - Stanley Hydraulic Tools
Contents
1. eunssaJg UIN sn J9jouuelq episu sy45u97 esoH 5 PNI 0 JOOL STANLEY 8 SD67 User Manual HTMA EHTMA REQUIREMENTS HTMA TOOL TYPE HYDRAULIC SYSTEM REQUIREMENTS TYPE Il II Flow Range 4 6 gpm 7 9 gpm 9 10 5 gpm 11 13 gpm 15 23 Ipm 26 34 Ipm 34 40 Ipm 42 49 Ipm Nominal Operating Pressure 1500 psi 1500 psi 1500 psi 1500 psi at the power supply outlet 103 bar 103 bar 103 bar 103 bar System relief valve setting 2100 2250 psi 2100 2250 psi 2200 2300 psi 2100 2250 psi at the power supply outlet 145 155 bar 145 155 bar 152 159 bar 145 155 bar Maximum back pressure 250 psi 250 psi 250 psi 250 psi at tool end of the return hose 17 bar 17 bar 17 bar 17 bar Measured at a max fluid viscosity of 400 ssu 400 ssu 400 ssu 400 ssu at min operating temperature 82 centistokes 82 centistokes 82 centistokes 82 centistokes Temperature Sufficient heat rejection 140 F 140 F 140 F 140 F capacity to limit max fluid temperature to 60 C 60 C 60 C 60 C at max expected ambient temperature Min cooling capacity at a temperature 3 hp 5 hp 6 hp 7 hp difference of between ambient and fluid 2 24 kW 3 73 kW 5 22 kW 4 47 kW temps 40 F 40 F 40 F 40 F NOTE 22 C 22 C 22 C 22 C Do not operate the tool at oil temperatures above 140 F 60 C Operation at high2. Stanley Hydraulic Tools Supply hoses must have a mini mum working pressure rating of 2500 psi 175 bar Permit only experienced personnel to perform tool repair Be sure to wipe all couplers clean before connecting Use only lint free cloths STANLEY The hydraulic circuit control valve must be in the OFF position when coupling or uncoupling the grinder Failure to do so may result in damage to the quick couplers and cause overheating of the hy draulic system Check fastener tightness often and before each use daily 5067 User Manual 4 11 If symptoms of poor performance develop the following chart can be used as a guide to correct the problem When diagnosing faults in operation of the spike driver always check that the hydraulic power source is supplying the correct hydraulic flow and pressure to the spike driver as listed in the table Use a flowmeter known to be ac curate Check the flow with the hydraulic oil temperature at least 80 F 27 G Soon Spike driver does not run Power unit not functioning Check power unit for proper flow and pressure 7 10 gpm 26 38 lpm 2000 psi 140 bar Couplers or hoses blocked Remove restriction Pressure and return line hoses Be sure hoses are connected to their reversed at ports proper ports Mechanical failure of piston or Have inspected and repaired by automatic valve authorized dealer Spike driver does not hit Power unit not functioning Check
3. is the inlet coupler 10 SD67 User Manual NOTE The pressure increase in uncoupled hoses left in the sun may result in making them difficult to connect When possible connect the free ends of operating hoses together OPERATING PROCEDURES 1 Observe all safety precautions 2 Move the hydraulic circuit control valve to the ON position 3 Place the spike driver foot firmly on the spike to be driven 4 Squeeze the trigger to start the spike driver Ade quate down pressure is very important When the spike fully sets in the tie release the trigger NOTE Partially depressing the trigger allows the tool to operate at a slow speed making it easy to start the spike in the tie COLD WEATHER OPERATION If the spike driver is to be used during cold weather pre heat the hydraulic fluid at low engine speed When us ing the normally recommended fluids fluid temperature should be at or above 50 10 400 ssu 82 centi Stokes before use STANLEY In addition to the Safety Precautions found in this manual observe the following for equipment protection and care Always store an idle tool in a clean dry space safe from damage or pilferage Do not exceed the rated limits or use the tool for ap plications beyond its design capacity Always keep critical tool markings such as labels and warning stickers legible Always replace hoses couplings and other parts with replacement parts recommended by
4. 500 psi 103 bar Pressure Range Max ee een A ue Dn ue oov nd dd 2500 psi 172 bar Blows Per Min te inisimon Qa XT ea ax E E 1300 to 1800 Maximum Back Pressure irte e ete eot e E At Ree Rea ee Rd n Reda den Ve Rudd xn 250 psi 17 bar Flow aec RE D E I 7 10 gpm 26 38 Ipm M 2 8 SAE O ring CouplerSu us usu HTMA EHTMA Flush Face Type Male amp Female Connect Siz and qa 3 8 in Male Pipe Adapter Hose T at ai dos terasse Yes Weight Anti Vibration Handle Model rnit xni en xk RE 67 165 30 kg Anti Vibration Handle w Extended Foot Model 68 Ibs 31 kg Overall Length Standard u e x eas 25 25 in 64 cm Overall Length Extended eem eno an ia al 28 75 in 73 cm Overall Width Anti Vibration Handle ses 16 in 40 6 cm Maximum Fluid Temp ratures e ten eier 140 F 60 C EHTMA Category ua C 20 Ipm 138 bar or D 30 Ipm 138 bar Nois E Lwa 106 Mlecumib2acl 20 0 m s ACCESSORIES SECONDARY FOOT amp CUPS A CAUTION Special spikes listed below may require the use of a special Stanley recommends that this spike drive foot with c
5. 5067 HYDRAULIC SPIKE DRIVER USER MANUAL Safety Operation and Maintenance 2014 Stanley Black amp Decker Inc New Britain CT 06053 U S A 17488 1 2015 Ver 8 2 SD67 User Manual STAN LEY SAFETY SY MBOLS estates uie sta aan aa etica uet icit sad ones Mahia en te ions 4 SAFETY PRECAUTIONSOS t teni ette rite a a ahnen 5 TOOL STICKERS TAGS uu aan 6 HOSE TYPES E a 7 HOSE RECOMMENDATIONS eis uu l l ua aqa uq sn aaa aaa aaa GN 8 FIGURE 1 TYPICAL HOSE CONNECTIONS 22 02 retener ec eren rn 8 HITMA REQUIREMENITS EM 9 OPERATION 10 TOOE PROTECTION amp CARE S 11 TROUBLESHOOTING tnnt tette ten 12 FIGURE 2 CHARGING THE ACCUMULATOR arena kun 13 CHARGING TFIEACCUMULATOR u uu e ttt reet dee cer eh ka dar d d b e a 13 SPECIFICATIONS E u beate elsi 14 a Bieizicleizcm UM 14 SPECIAL TOOLS c EUST 14 SD6 PARTS ILLUSTRATION nee aa a nina 15 OD6 seda e LES 16 IMPORTANT To fill out a Product Warranty Validation form and for information on your warranty visit Stanleyhydraulics com and sele
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7. EAKAGE IN ACCORDANCE WITH AGE TO GOUELINGS IE ANY OF THESE CONDITIONS ENST REPLACE THE HOSE IMMEDIATELY NEVER USE TAPE OR ANY DEVICE TO ATTEMPT TO MEND THE HOSE SAFETY DEPARTMENT INSTRUCTIONS AFTER EACH USE STORE IN A CLEAN DRY AREA FOR PROPER AND SAFE OPERATION MAKE SURE THAT YOU HAVE BEEN PROP ERLY TRAINED IN CORRECT PROCEDURES REQUIRED FOR WORK ON OR AROUND DO NOT REMOVE THIS TAG Ovl SIHL 3AOW3H LON OG SEE OTHER SIDE SEE OTHER SIDE SIDE 1 SIDE 2 Shown smaller than actual size THE TAG SHOWN BELOW IS ATTACHED TO CONDUCTIVE HOSE DANGER DANGER NOT USE THIS HYDRAULIC HOSE ON OR NEAR ELECTRIC LINES THIS HOSE IS 5 CHECKENTIRE HOSE FOR CUTS CRACKS LEAKS ABRASIONS BULGES OR DAMAGE TO NOT LABELED OR CERTIFIED AS NON CONDUCTIVE USING THIS HOSE ON OR NEAR COUPLINGS IF ANY OF THESE CONDITIONS EXIST REPLACE THE HOSE IMMEDIATELY ELECTRICAL LINES MAY RESULT IN DEATH OR SERIOUS INJURY NEVER USE TAPE OR ANY DEVICE TO ATTEMPT TO MEND THE HOSE FOR PROPER AND SAFE OPERATION MAKE SURE THAT YOU HAVE BEEN PROPERLY 6 AFTER EACH USE STORE IN A CLEAN DRY AREA TRAINED IN CORRECT PROCEDURES REQUIRED FOR WORK ON OR AROUND ELEC TRIC LINES DO NOT EXCEED HOSE WORKING PRESSURE OR ABUSE HOSE IMPROPER USE OR HANDLING OF HOSE COULD RESULT IN BURST OR OTHER HOSE FAILURE KEEP HOSE AS FAR AWAY AS POSSIBLE FROM BODY AND DO NOT PERMIT DIRECT CONTACT DURING USE CONTACT AT THE BURST CAN CAUSE BODILY
8. EPAIR MAINTENANCE AND SERVICE MUST ONLY BE PERFORMED BY AUTHORIZED AND PROPERLY TRAINED PERSONNEL IMPORTANT READ OPERATION MANUAL AND SAFETY INSTRUCTIONS FOR THIS TOOL BEFORE USING IT USE ONLY PARTS AND REPAIR PROCEDURES APPROVED BY STANLEY AND DESCRIBED IN THE OPERATION MANUAL TAG TO BE REMOVED ONLY BY TOOL OPERATOR SEE OTHER SIDE SAFETY TAG P N 15875 Shown smaller then actual size STANLEY The rated working pressure of the hydraulic hose must be equal to or higher than the relief valve setting on the hy draulic system There are three types of hydraulic hose that meet this requirement and are authorized for use with Stanley Hydraulic Tools They are Certified non conductive constructed of thermoplastic or synthetic rubber inner tube synthetic fiber braid reinforcement and weather resistant thermoplastic or synthetic rubber cover Hose labeled certified non conductive is the only hose authorized for use near electrical conductors Wire braided conductive constructed of synthetic rubber inner tube single or double wire braid reinforce ment and weather resistant synthetic rubber cover This hose is conductive and must never be used near electrical conductors Fabric braided not certified or labeled non conductive constructed of thermoplastic or synthetic rubber in ner tube synthetic fiber braid reinforcement and weather resistant thermoplastic or synthetic rubber cover This hose is n
9. ER AND HOSES FOR EACH MODEL SD67101 amp SD67141 Couplers 03972 amp 03973 Set P N 03971 Hose Assy P N 56725 SD67101B amp SD67141B Couplers 47436 amp 47437 Set P N 47438 Hose Assy P N 66727 MODEL DESCRIPTIONS SD67101 amp SD67101B Anti Vibration Handles and Standard Short Solid Foot SD67141 amp SD67141B Anti Vibration Handles and Ex tended Long Solid Foot STANLEY Stanley Hydraulic Tools 3810 SE Naef Road Milwaukie Oregon 97267 5698 USA 503 659 5660 Fax 503 652 1780 www stanleyhydraulics com
10. FIED FLOW AND PRESSURE FOR THIS TOOL EXCESS FLOW OR PRESSURE MAY CAUSE ALEAK OR BURST DO NOT EXCEED RATED WORKING PRESSURE OF HYDRAULIC HOSE USED WITH THIS TOOL EXCESS PRESSURE MAY CAUSE A LEAK OR BURST CHECK TOOL HOSE COUPLERS AND CONNECTORS DAILY FOR LEAKS DO NOT FEEL FOR LEAKS WITH YOUR HANDS CONTACT WITH A LEAK MAY RESULT IN SEVERE PERSONAL INJURY DANGER IMPORTANT READ OPERATION MANUAL AND SAFETY INSTRUCTIONS FOR THIS TOOL BEFORE USING IT USE ONLY PARTS AND REPAIR PROCEDURES APPROVED BY STANLEY AND DESCRIBED IN THE OPERATION MANUAL TAG TO BE REMOVED ONLY BY TOOL OPERATOR SEE OTHER SIDE D DO NOT LIFT OR CARRY TOOL BY THE HOSES DO NOT ABUSE HOSE DO NOT USE KINKED TORN OR DAMAGED HOSE MAKE SURE HYDRAULIC HOSES ARE PROPERLY CON NECTED TO THE TOOL BEFORE PRESSURING SYSTEM SYSTEM PRESSURE HOSE MUST ALWAYS BE CON NECTED TO TOOL IN PORT SYSTEM RETURN HOSE MUST ALWAYS BE CONNECTED TO TOOL OUT PORT REVERSING CONNECTIONS MAY CAUSE REVERSE TOOL OPERATION WHICH CAN RESULT IN SEVERE PERSONAL INJURY DO NOT CONNECT OPEN CENTER TOOLS TO CLOSED CENTER HYDRAULIC SYSTEMS THIS MAY RESULT IN LOSS OF OTHER HYDRAULIC FUNCTIONS POWERED BY THE SAME SYSTEM AND OR SEVERE PERSONAL INJURY BYSTANDERS MAY BE INJURED IN YOUR WORK AREA KEEP BYSTANDERS CLEAR OF YOUR WORK AREA WEAR HEARING EYE FOOT HAND AND HEAD PRO TECTION TO AVOID PERSONAL INJURY OR EQUIPMENT DAMAGE ALL TOOL R
11. INJECTION AND SEVERE PERSONAL INJURY HANDLE AND ROUTE HOSE CAREFULLY TO AVOID KINKING CUTTING OR CONTACT WITH HIGH TEMPERATURE SURFACES DO NOT USE IF KINKED DO NOT USE HOSE TO PULL OR LIFT TOOLS POWER UNITS ETC DO NOT REMOVE THIS TAG SIHL LON OG EMEND SEE OTHER SIDE SEE OTHER SIDE SIDE 1 SIDE 2 Shown smaller than actual size STAN LEY SD67 User Manual 4 7 suonoeuuo eso eoid lt lt lt lt lt Tm Nanay RETURN RETURN gt gt gt O o lt x gt PRESSURE PRESSURE S L 0092 unay 06 8 00 96 09 67 9L L GLL 0092 eunsseJg 6 vie S L 0092 6 vie 8 0 dn 92 o dn 09 67 9L EL S L 0092 ensseJd 9 8 9 116 avs Aq 195 se suoneoyroeds Gil 0082 mes i p x JO Jsnw sou oi neup U 0
12. ct the Company tab Warranty NOTE The warranty Validation record must be submitted to validate the warranty SERVICING This manual contains safety operation and routine maintenance instructions Stanley Hydraulic Tools recommends that servicing of hydraulic tools other than routine maintenance must be performed by an authorized and certified dealer Please read the following warning SERIOUS INJURY OR DEATH COULD RESULT FROM THE IMPROPER REPAIR OR SERVICE OF THIS TOOL REPAIRS AND OR SERVICE TO THIS TOOL MUST ONLY BE DONE BY AN AUTHORIZED AND CERTIFIED DEALER For the nearest authorized and certified dealer call Stanley Hydraulic Tools at the number listed on the back of this manual and ask for a Customer Service Representative STAN LEY SD67 User Manual 4 3 Safety symbols and signal words as shown below are used to emphasize all operator maintenance and repair ac tions which if not strictly followed could result in a life threatening situation bodily injury or damage to equipment This is the safety alert symbol It is used to alert you to potential personal injury hazards Obey all safety messages that follow this symbol to avoid possible injury or death This safety alert and signal word indicate an imminently hazardous situation DANGER which if not avoided will result in death or serious injury This safety alert and signal word indicate a potentially hazardous situation which if not avoided could resul
13. er temperatures can cause operator discomfort at the tool Filter P 25 microns 25 microns 25 microns 25 microns Min full flow filtration 30 gpm 30 gpm 30 gpm 30 gpm M m Cam Hm dirt holding capacity Hydraulic fluid Petroleum based 100 400 ssu 100 400 ssu 100 400 ssu 100 400 ssu premium grade anti wear non conductive 20 82 centistokes Viscosity at min and max operating temps NOTE When choosing hydraulic fluid the expected oil temperature extremes that will be experienced in service determine the most suitable temperature viscosity characteristics Hydraulic fluids with a viscosity index over 140 will meet the requirements over a wide range of operating temperatures SSU Saybolt Seconds Universal EHTMA CLASSIFICATION HYDRAULIC SYSTEM Flow Range 3 5 4 3 gpm 4 7 5 8 gpm 7 1 8 7 gpm 9 5 11 6 gpm 11 8 14 5 gpm 13 5 16 5 Ipm 18 22 Ipm 27 33 Ipm 36 44 Ipm 45 55 Ipm Nominal Operating Pressure 1870 psi 1500 psi 1500 psi 1500 psi 1500 psi at the power supply outlet 129 bar 103 bar 103 bar 103 bar 103 bar System relief valve setting 2495 psi 2000 psi 2000 psi 2000 psi 2000 psi at the power supply outlet 172 bar 138 bar 138 bar 138 bar 138 bar NOTE These are general hydraulic system requirements See tool specification page for tool specific requirements STAN LEY SD67 User Manual 9 PRE OPERATION PROCEDURES PREPARATION FOR INITIAL USE Each unit as shipped ha
14. h the instructions given in this manual Read and understand this manual and any stickers and tags attached to the tool and hoses before operation Failure to do so could result in personal injury or equipment damage Operator must start in a work area without bystand ers The operator must be familiar with all prohibited work areas such as excessive slopes and danger ous terrain conditions Establish a training program for all operators to en sure safe operation Do not operate the tool unless thoroughly trained or under the supervision of an instructor Always wear safety equipment such as goggles ear and head protection and safety shoes at all times when operating the tool Do not inspect or clean the tool while the hydraulic power source is connected Accidental engagement of the tool can cause serious injury Always connect hoses to the tool hose couplers be fore energizing the hydraulic power source Be sure all hose connections are tight STANLEY Do not operate the tool at oil temperatures above 140 F 60 C Operation at higher temperatures can cause higher than normal temperatures at the tool which can result in operator discomfort Do not operate a damaged improperly adjusted or incompletely assembled spike driver Do not weld cut with an acetylene torch or hardface the spike driver ram or foot To avoid personal injury or equipment damage all tool repair maintenance and service m
15. hangeable cups change be performed by a autho rized service center If you have a spike driver model SD67101 or SD67101B and would like to convert it to drive special spikes listed below you must purchase both the FOOT P N 23342 and one of the appropriate CUPS listed below If you have a spike driver model SD67141 or SD67141B and would like to convert it to drive special spikes listed below you must purchase both the FOOT P N 28206 and one of the appropriate CUPS listed below Spike Driver Foot Standard for screw on cups P N 23342 f Spike Driver Foot Extended for screw on cups P N 28206 Spike Driver Foot Dome Head Spike Cup P N 25525 Hairpin Cup P N 23345 Cutspike Cup P N 23344 Spike Cups SPECIAL TOOLS 14 SD67 User Manual STAN LEY SD67 User Manual 4 15 STANLEY tem P Qty Description 1 wo 2 om s ose RobwieER fo 02058 1 COMPRESSION COIL SPRING _ 28207 1 RAM EXTENDED USED WITH SPIKE DRIVER FOOT 73187 73187 1 SPIKE DRIVER FOOT BEN 16 SD67 User Manual tem PA Qty Description so 73025 2 FILLER SNAP ONLARGE Joasos SEALKT NCLPARTSW NOTE There is a flow sleeve kit available P N 74396 that includes item 6 Qty 2 04054 o ring item 15 qty 4 04067 push pin item 17 qty 1 04069 flow sleeve item 20 qty 1 04073 o ring and inst sheet 74398 NOTE SEE BELOW FOR COUPL
16. ise 5 Connect the charging assembly to the valve on the tester 6 Adjust the regulator on the nitrogen bottle to 600 psi 42 bar NOTE It may be necessary to set the regulator at 650 700 psi 45 48 bar to overcome any pressure drop through the charging system 7 Open the valve on the charging assembly hose When the tester gauge reads 600 700 psi 42 48 bar close the valve on the charging assembly hose and remove the charging valve 8 Turn the gauge end of the tester fully counterclock wise to retract the plunger in the chuck Remove the tester from the charger valve 9 On charge valves containing 5 8 inch hex locking nuts tighten the locking nut TESTING THE ACCUMULATOR 1 Follow Steps 1 through 4 under CHARGING THE ACCUMULATOR 2 Read the pressure on the gauge pressure should be between 500 600 psi 35 42 bar 3 If the pressure is low recharge the tool Liquid Filled Gauge w Snub Valve Pd rs T d Includes Liquid Filled Gauge w Snub Valve uf A not pictured Charge Fitting Nitrogen Tank Not included in Kit s v mM E dit a P Hose Charge Fitting 02835 Tester arld Box Pd d 02835 TESTER Gauge Chuck Figure 2 Charging the Accumulator STANLEY SD67 User Manual 4 13 Capacity Spike Tea uuu o et ect t o eet ud ER 1 9 in dia 4 8 cm dia Pressure Range Nominal uuu uw RR nee 1
17. ot certified non conductive and must never be used near electrical conductors HOSE SAFETY TAGS To help ensure your safety the following DANGER tags are attached to all hose purchased from Stanley Hydraulic Tools DO NOT REMOVE THESE TAGS If the information on a tag is illegible because of wear or damage replace the tag immediately A new tag may be obtained from your Stanley Distributor THE TAG SHOWN BELOW IS ATTACHED TO CERTIFIED NON CONDUCTIVE HOSE DANGER DANGER 1 FAILURE TO USE HYDRAULIC HOSE LABELED AND CERTIFIED AS NON CONDUCTIVE DO NOT EXCEED HOSE WORKING PRESSURE OR ABUSE HOSE IMPROPER USE WHEN USING HYDRAULIC TOOLS ON OR NEAR ELECTRIC LINES MAY RESULT IN OR HANDLING OF HOSE COULD RESULT IN BURST OR OTHER HOSE FAILURE DEATH OR SERIOUS INJURY KEEP HOSE AS FAR AWAY AS POSSIBLE FROM BODY AND DO NOT PERMIT DIRECT CONTACT DURING USE CONTACT AT THE BURST CAN CAUSE BODILY INJECTION AND SEVERE PERSONAL INJURY ELECTRIC LINES HANDLE AND ROUTE HOSE CAREFULLY TO AVOID KINKING ABRASION CUTTING OR CONTACT WITH HIGH TEMPERATURE SURFACES DO NOT USE IF KINKED DO NOT BEFORE USING HYDRAULIC HOSE LABELED AND CERTIFIED AS NON CONDUCTIVE USE HOSE TO PULL OR LIFT TOOLS POWER UNITS ETC ON OR NEAR ELECTRIC LINES WIPE THE ENTIRE LENGTH OF THE HOSE AND FIT CHECK ENTIRE HOSE FOR CUTS CRACKS LEAKS ABRASIONS BULGES OR DAM TING WITH A CLEAN DRY ABSORBENT CLOTH TO REMOVE DIRT AND MOISTURE AND TEST HOSE FOR MAXIMUM ALLOWABLE CURRENT L
18. power unit for proper flow and effectively pressure 7 10 gpm 26 38 lpm 2000 psi 140 bar Couplers or hose blocked Remove restriction Low accumulator charge pressure Have recharge by authorized dealer hose will pulse more than normal temperature Ram is not sliding freely in the spike Remove clean and replace as driver foot required Spike driver operates slow Low oil flow from power unit Check power source for proper flow High back pressure Check hydraulic system for excessive back pressure and correct as required Fluid too hot above 140 F 60 C Provide cooler to maintain proper fluid 12 SD67 User Manual STAN LEY To check or charge the accumulator the following equip ment is required e Accumulator tester Part Number 02835 e Charging assembly P N 31254 includes a regula tor hose and fitting Nitrogen bottle with an 800 psi 56 bar minimum charge 1 On charge valves containing 5 8 inch hex locking nuts first loosen the locking nut 1 1 2 turns 2 Holding the chuck end of the Stanley tester P N 02835 turn the gauge fully counterclockwise to ensure the stem inside the chuck is completely re tracted 3 Thread the tester onto the charging valve of the tool accumulator do not advance the gauge end into the chuck end Turn as a unit Seat the chuck on the accumulator charging valve and hand tighten only 4 Advance the valve stem by turning the gauge end clockw
19. s no special unpacking or as sembly requirements prior to usage Inspection to as sure the unit was not damaged in shipping and does not contain packing debris is all that is required CHECK HYDRAULIC POWER SOURCE 1 Using a calibrated flowmeter and pressure gauge check that the hydraulic power source develops a flow of 7 10 gpm 26 38 Ipm at 2000 psi 105 140 bar 2 Makecertain the hydraulic power source is equipped with a relief valve set to open at 2100 2250 psi 145 155 bar minimum 3 Check that the hydraulic circuit matches the tool for open center OC operation CHECK TOOL 1 Make sure all tool accessories are correctly in stalled Failure to install tool accessories properly can result in damage to the tool or personal injury There should be no signs of leaks The tool should be clean with all fittings and fasten ers tight CHECK TRIGGER MECHANISM 1 Check that the trigger operates smoothly and is free to travel between the ON and OFF positions CONNECT HOSES 1 Wipe all hose couplers with a clean lint free cloth before making connections 2 Connect the hoses from the hydraulic power source to the hose couplers on the spike driver It is a good practice to connect the return hose first and discon nect it last to minimize or avoid trapped pressure within the spike driver 3 Observe flow indicators stamped on hose couplers to be sure that oil will flow in the proper direction The female coupler
20. t in death or serious injury This safety alert and signal word indicate a potentially hazardous situation which if not avoided could result in death or serious injury This signal word indicates a potentially hazardous situation which if not avoid ed may result in property damage This signal word indicates a situation which if not avoided will result in damage NOTICE to the equipment This signal word indicates a situation which if not avoided may result in dam IMPORTANT age to the equipment Always observe safety symbols They are included for your safety and for the protection of the tool LOCAL SAFETY REGULATIONS Enter any local safety regulations here Keep these instructions in an area accessible to the operator and mainte nance personnel 4 gt SD67 User Manual STAN LEY Tool operators and maintenance personnel must always comply with the safety precautions given in this manual and on the stickers and tags attached to the tool and hose These safety precautions are given for your safety Re view them carefully before operating the tool and before performing general maintenance or repairs Supervising personnel should develop additional pre cautions relating to the specific work area and local safety regulations If so place the added precautions in the space provided in this manual The SD67 Hydraulic Spike Driver will provide safe and dependable service if operated in accordance wit
21. ust only be performed by authorized and properly trained per sonnel SD67 User Manual 4 5 3810 S E Road Milwaukie Oregon 97267 U S A SD67 SPIKE DRIVER WEIGHT 671b 30kg FLOW 7 10gpm 26 38lpm MAX PRESS 2500psi 172bar NOM PRESS 1500psi 103bar ACCUMULATOR CHARGE 600psi 41bar NITROGEN 73189 SD67 Name Tag 14090 Stanley Logo NOTE THE INFORMATION LISTED ON THE STICKERS SHOWN MUST BE LEGIBLE AT ALL TIMES REPLACE DECALS IF THEY BECOME WORN OR DAMAGED REPLACEMENTS ARE AVAILABLE FROM YOUR LOCAL STANLEY DISTRIBUTOR The safety tag P N 15875 at right is attached to the tool when shipped from the factory Read and understand the safety instructions listed on this tag before removal We suggest you retain this tag and attach it to the tool when not in use 6 SD67 User Manual 25610 Railroad Help Desk Sticker DANGER da 2 FAILURE TO USE HYDRAULIC HOSE LABELED AND CER TIFIED AS NON CONDUCTIVE WHEN USING HYDRAULIC TOOLS ON OR NEAR ELECTRICAL LINES MAY RESULT IN DEATH OR SERIOUS INJURY BEFORE USING HOSE LABELED AND CERTIFIED AS NON CONDUCTIVE ON OR NEAR ELECTRIC LINES BE SURE THE HOSE IS MAINTAINED AS NON CONDUCTIVE THE HOSE SHOULD BE REGULARLY TESTED FOR ELECTRIC CUR RENT LEAKAGE IN ACCORDANCE WITH YOUR SAFETY DEPARTMENT INSTRUCTIONS A HYDRAULIC LEAK OR BURST MAY CAUSE OIL INJEC TION INTO THE BODY OR CAUSE OTHER SEVERE PERSONAL INJURY DO NOT EXCEED SPECI
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