Lithium-Ion Battery System Owner`s Manual
Contents
1. N WOH O Seil 4I9 JOIJUOD Ae os ndul Ov gt lt speo1 uu 1s S OV JOJILIO A AA 1egl Oud Oud Ve ezuosuouks ms cl weed piuq AH AWO Old dS ment reuondo IILSAS 43MOd WNIHLIT OINS9AH SI eiert ios AIID 1I LI2 gt BAIID i u3 Lithium Battery Warranty Two Year Limited Warranty Our goods come with guarantees that cannot be excluded under the Australian Consumer Law You are entitled to a replacement or refund for a major failure and for compensation for any other reasonably foreseeable loss or damage You are also entitled to have the goods repaired or replaced if the goods fail to be of acceptable quality and the failure does not amount to a major failure The limited warranty program is the only one that applies to this unit and it sets forth all the responsibilities of Enerdrive There is no other warranty other than those described herein Any implied warranty of merchantability of fitness for a particular purpose on this unit is limited in duration to the duration of this warranty Enerdrive Pty Ltd warrants its Lithium batteries hereafter referred to as Battery to be free of defects in material and workmanship for the following Applicable Warranty Period e 2 years for commercial industrial marine and automotive applications in cycling and non cycling applications The battery is warranted to the ori2. suone nboey ISO pue AJUO SOUDISJON 104 SI SIUL A peg winiyi 7 yndu lS ru A o Dn uosia puw HOd duu L 0 ail JOLENA ZZ AA009 O USALIPABAO q UBD MOOS 0 dn sjouegd 1e los Buipio 10 Dat Z 0 4 Se 44 OCOGENSA re D ek s pte b aeySuL uo a peut SLY O1 311M SCH Hod dws 0 ein O L S L 1S ae aOLENA rTP e i G en POT Siws AdV Tdaa e e 2N WOD ON ON WOS ON N 2 NOOD OJ S JIAA uonnqin3sid OG ON zs NOO O Sei aboy 1 01 UO D 1e oS JEISUL XXCLENSA lu Dy gt weibeig 121SUL YAMOd MdA vo VY SHI Pepy DAIJDpDJ UJ sjoued 1e os EYNNI MEITE JOJIUOJWN Musyed Oud2 UOXIG D Aq UMBIG uO 1SsiLLLISd JnoOujZAA paidon Sq O JON JUNODSe OU uye Sq pinoys Huisnj RQ ZIS DIM suoije nBboey evo pue AJUO SOUSISJON JO SI SIUL A peg uuntiunr1 ynduil lS u A o Bnig uosi puw i eC Hod duet ot aam HOLENIA i O w Je sa s a AECH MOOG o dn GE i a sjoued 1elos gan ie Le Bulpjoy 10 pexi4 M _ _ uonnquys d Od z SE t ees Gesu uo peua SLY 0 J1IAA O
3. Main battery or Auxiliary battery indicator State of charge bar Charging in progress indicator Alarm activated indicator Readout units o mp NAW kb N Synchronize indicator O Next value or Right key gt 11 Menu key 12 Previous value or Left key lt V1 0 1 2015 Enerdrive Enerdrive Enerdrive Enerdrive ZER synchronize Wolo ePRO battery monitor peel synchronize 7 Wolo e Gd Ce battery monitor pee synchronize Sei DIS EeP ry RO jp synchronize J SOJO J md at battery monitor VOLTAGE REMAINING AMPERE HOURS AMPS Enerdrive The ePRO Battery Monitor has been pre programmed at the factory to suit the selected Lithium system and is software locked There is no setup interaction required manual synchronize E 7 a ER GEN O by the end user For more user information on the ePRO Battery Monitor please EPR refer to the detailed instruction manual included in your Caravan documentation battery monitor package TIME REMAINING Voltages for Lithium batteries have a very narrow window compared to lead acid batteries With all of our testing over the last 2 3 years the Enerdrive Lithium battery standing voltage when fully charged with no loads running will be between 13 35v 13 45v at 100 capacity When discharged to near 25 capacity remaining the standing voltage will be between 12 90v 13 00v As you can see here the voltage variance between 100 full an
4. If the cell has not come back within range before 10 minutes it will stay active for another 10 minutes and repeat until the cell s are within range This setup allows the system loads to still be powered If the ePRO Battery monitor sees a LOW SOC or overall low voltage then the main battery relay will trip out You will need to start a charging source and re engage the main battery relay by pressing in the Yellow button on top of the main battery relay The Advanced BMS Relay Driver will turn the main battery relay OFF every 6min if the SOC on the battery monitor is still below the set point So this may need to be reset a few times before the SOC set point reaches it re engagement point Main Battery Relay A PLEASE NOTE The battery has a self discharge rate of 5 per month 25 C When storing the battery with the main latching relay disengaged the ePRO Battery Monitor and Advance Relay Driver will still be powered adding a further drain on the battery It is the responsibility of the end user to maintain the battery in a charged state The battery should not be left for more than 30 days without checking its charge state Enerdrive recommend that a battery left in a storage state should be checked and charged as often as possible maximum 30 days to maintain maximum life expectancy of the battery Failure to follow these requirements will see an early failure of the battery which is not covered under warranty V1 0 1
5. L S L 1S 3109 UIML 4yo1IMs 493314 0 DIM amp EE e F S ON 8 WOCH O S ll apyl lapu a EE Sur IddW viS 0 YDS gt DYVWHD DL ANI neen maat Il SJOWSY Ieuuondo JB JOIJUOD s Leed E yndu Ov gt a l lt speo7 We sks OV IPOD Odd weibeigq IquioO Od Ido g VY SWI PIY qay S EINE A EITE spued 1ejos AI ID 1i uI2 JOJ UO AI Ausyeq Oud LlOxIC AC UMeIG UOISSILUISAd znoyzim p idop sq O JON JUNODSVES ou USYe Sq pinoys DUISru g ZIS DUM Meye uuniunr1 SuonejnD ISO pue AJUO SSOu i I JOJ SI SIUL yndul lS9 u A o Bni i Uuosuspuy Od duet 0 311M E SCLLENZ L S A B mee TT Il TI uoHNgqiIsid Od H Z AA009 O USALIPIBAO e UBD MOOS 90 dn sjoueg Iejos Bulpjoy 10 p xi J D Od GE E bG Ee OSCH bog ieee Soc E lI ike e Bi THI Gesu uo reuiu SLY O S11 A 5 SS L 7 e woo Keja lt woddng 10 e13U99 E oaa EE AOL SL as SINSI ACGlV Td ER 10 OV dutt 0 doip o S MA HL woo ony TIM pwu u OW OF Stl y uo S YOJIMS USUM YSUMG Z AfD WOH r 10 eil u231iAS A0 e1BUS5 ANN AAR aip s
6. YEL BLK Se When Green Light is ON Blue Sea Relay is engaged When Green Light is ON When Green Light is ON Cell voltage is within range SOC is within range Troubleshooting the Lithium Battery System Q If the battery monitor reads 24 or less or the battery voltage has reached 12 4v or less and the power has gone out in the van A The battery has reached its maximum discharge and the main battery relay has dis engaged to protect the battery Turn off all loads and turn on the charging sources Once the percentage on the ePRO Meter reaches 28 you can push the yellow button on the main battery relay to re engage the main battery switch and start turning on your loads Keep charging sources connected until the battery reaches maximum charge 100 Q What if I see red lights on on the outputs of the Advance Relay Driver Box A If a battery cell goes Hi Voltage and cuts the HI Voltage loop wire then the Advanced BMS Relay Driver will activate the output contacts turning red and will drive the installed relay contacts to cut out all charging sources solar vehicle main charger for 10min If the cell has not come back within range before 10min it will Stay active for another 10min and repeat until the cell s are within range Q What if the main battery switch has tripped out but all the lights on the Advanced BMS Relay Driver box are green and the battery monitor is 26 or higher in capacity A This has happened because the ePRO
7. float charger of no more than 13 5V or periodic charging or disconnecting the battery to prevent irreversible damage to the battery A battery with an open circuit voltage OCV of equal to or less than 10 0V will be deemed as over discharged and void warranty due to misuse and or neglect V1 0 1 2015 e WARNING Do NOT use any type of oil organic solvent alcohol detergent strong acids strong alkalis petroleum based solvent or ammonia solution to clean the battery covers and end plates These materials may cause permanent damage to the battery covers and end plates and will void the warranty Return and or Repair Policy If you are experiencing any problems with your unit please contact our customer service department at support enerdrive com au or Phone 1300 851 535 before returning product to retail store After speaking to a customer service representative if products are deemed nonworking or malfunctioning the product may be returned to the purchasing store within 30 days of original purchase Any defective unit that is returned to Enerdrive within 30 days of the date of purchase will be replaced free of charge If such a unit isreturned more than 30 days but less than two years from the purchase date Enerdrive will repair the unit or at its option replace it free of charge If the unit is repaired new or reconditioned replacement parts may be used at manufacturer s option A unit may be replaced with a new or reconditioned unit
8. monitor has registered a hi voltage 15 2v or higher and has tripped out the main battery switch Push the yellow button on the main battery relay to re engage the main battery switch If the battery switch continues to disengage contact the manufacture for assistance Q What if I see no lights on the Advance Relay Driver Box A If this happens please check the in line lamp fuse connected to the DC Power input on the Advance Relay Driver Box If this fuse is intact contact the manufacture for assistance V1 0 1 2015 UOXIG D AQ UMBIG uO SSiLLLI d noOuiAA paidon Sq O JON JUNODSeS ou Lex Sq pinoys Hulsnj SZIS DIM suone inBbey evo pue AJUO 9u u 1 4J H 104 SI SIUL ndul l9 u A o 6njd uosi puw lt peo Od lt si DB_ieuoO uo Pod dus oO HOLENIA AIM Ul rs _ XXS LENA weied YMAMOd lz g TY SWE PPH ay SALIPsBUuD 9 OCOGCENSA sjouegd I1ejos JOLENA Joyeoig esn WOL VL VL OOO OO O Wi Mseyeg uuniur1 i L C AN EW SNIFDLYT Was ania o SINS ADV T1dA EFNA MEITE woo ON NIOD 0 JOsUUOD m paya All JOJIUOWN Ausyegd Oud 2 LIOSICI 3 AC UMBIG UOISSILIUSd JNOYUUM p idop ec O JON JUNODSeS OU USYe Sq pinoys Hulsnj gQ SZIS el
9. of the same or comparable design The repaired or replaced unit will then be warranted under these terms for the remainder of the warranty period The customer is responsible for the shipping charges on all returned items back to Enerdrive Limitations This warranty does not cover damage or defects resulting from normal wear and tear including chips scratches abrasions discolouration or fading due to usage or exposure to sunlight accidents damage during shipping to our service facility alterations unauthorized use or repair neglect misuse abuse failure to follow instructions for care and maintenance acts of god fire and flood If your problem is not covered by this warranty contact our Support Team at support enerdrive com au or phone 1300 851 535 for general information if applicable Eenerarive DRIVING YOUR ENERGY NEEDS ENERDRIVE PTY LTD Unit 11 1029 Manly Road Tingalpa Queensland Australia 4173 Ph 1300 851 535 Fax 07 3390 6911 Email support enerdrive com au Web www enerdrive com au V1 0 1 2015
10. 2015 What s in the Enerdrive Lithium System To use the Enerdrive Lithium Power Pack you need to use two items together These are e The actual lithium power pack battery box e The Advance BMS controller board which includes The Advance BMS Relay Driver box The ePRO Battery Monitor for accurate monitoring and control of the battery pack s state of charge This monitor also logs historical data on the batteries usage and provides the trigger switch for a low SOC or Low Overall voltage The monitor is pre programmed with all of the alarm set points to match the specific installation The meter will show all of the relative information like Volts Amps Amp hours Percentage State of Charge amp Time to go It will also record all of the history data of the Lithium battery Deepest Discharge Battery Cycles Hi Low Voltage amp Amps All Alarm History Etc This is a critical part of the Lithium battery installation kit A Blue Sea 500amp main battery latching relay which is activated by the ePRO Battery Monitor when the low state of charge percentage is reached A Class T Fuse for system protection 95mm Battery cable from the battery to the Connection Kit 4 5 Enerdrive BI a EE E a nini araya 7 EHAA D az 2 AAE 8 CHARGEBSYNCHRONIZ manual synchronize r y 1 hb OOO Sg ePRO battery monitor 12 10 11 D Charge battery indicator Numeric value indicator field Setup lock Master lock indicator
11. EnNnerdrive Am Power Paek e Enerdrive en man bi UTU asa wwe eo Leem DA Lithium lon Battery System Owner s Manual V1 0 1 2015 Eenerarive Lithium Power Pack Lithium lon Battery System After 2 years of research testing and proving and a further 2 years of infield sales Enerdrive has designed and created a COMPLETE Lithium Battery amp Installation System so your Li lon battery bank is fully protected Most importantly our system is designed to give the maximum performance longevity and SAFTEY in your valuable installations Be aware that the market is abuzz with the hot topic of Lithium lon Batteries and we can tell you from our testing to date that all the hype of their performance and capabilities is TRUE However what we can also inform you is that all the stories of their Issues are unfortunately also true However the so called issues of lithium can be avoided with some very basic rules about protection e Never go over voltage whilst charging them e Never let them go Dead Flat e Keep the individual cells Balanced What this lesson taught us was that to do Lithium IT HAD TO BE DONE RIGHT So we developed our own Lithium Power Pack for the Australian market with the emphasis on built like a tank and even to the extent of being a little bit overkill on the packaging and protection So how does our system actually work The Advance BMS relay driver is desig
12. attery in a charged state The battery should not be left for more than 30 days without checking its charge state Enerdrive recommend that a battery left in a storage state should be checked and charged every 30 days to maintain maximum life expectancy of the battery Failure to follow these requirements will see an early failure of the battery which is not covered under warranty General Provisions Enerdrives Pty Ltd has no obligation under the limited warranty herein in the event the battery is damaged or destroyed as a result of one or more of the following Wilful abuse misuse physical damage neglect or if the decorative cover has been removed Natural forces such as wind lightning hail damage due to fire collision explosion vandalism theft penetration or opening of the battery case in any manner The supplied Enerdrive ePRO battery monitor is pre programmed by Enerdrive if and any changes are made to the pre configuration programming of the meter all warranty is void The battery MUST be installed in an upright position Installing it upside down or laid on its side will void warranty Overcharging undercharging charging or installing in reverse polarity improper maintenance allowing the battery to be deeply discharged via a parasitic load or mishandling of the battery such as but not limited to using the terminals for lifting or carrying the battery Charging sources that do not have programmable lithium profi
13. d 25 full is only 0 55v This is quite different to lead acid batteries where voltage can range from 12 72v at 100 to 11 88v at 20 capacity With Lithium it is better and more accurate to work on the State of Charge Percentage SOC to determine your remaining battery capacity So what s so advanced about the Advance BMS Relay Driver 2 x Normally Open Contacts 1 amp Max each used to operate Relays connected to Chargers Solar or a DC AC relay connected to Combi Units HV protection 1 x Normally Open Closed Contact 10 amp Max used to operate a relay connected to Chargers Solar or a DC AC relay connected to Combi Units HV protection 1 x Normally Open Closed Contact 10 amp Max used to operate Field wire of Alternator Requirements of Alternator must be assessed to see if this is suitable as will not suit all applications V1 0 1 2015 When Red Lioht is ON When Red Lioht is ON Contact is closed due Contact is open due to hi cell voltage to hi cell voltage He System Program MO EM MC No cWNc f Outpdt 3 Output 4 Selection Switch Le e Max 10amp Max 10amp Output 1 4 Disabled Output 2 N Dip Switch N Output 1 4 Enabled E When Green Light is Wu e E JI rd r ive ON unit has power Output 1 A dvanced BEM Ay Ke olay Dever Ata gt NR ES DC Power Esc iE 9 60V Input E Max lamp Connection to ob ob Blue Sea System Inplit2 Input 1 Part 7700 12V 7702 24V mA Batt BMS efRO RED ORG BRN
14. e battery to be at its normal end of life even if the claim is lodged within the applicable warranty period The Applicable Warranty Period begins from the date of purchase with original receipt or if no receipt is available from Enerdrives invoice shipping date Batteries determined to meet the conditions of this warranty will be replaced free of charge if at the sole discretion of Enerdrive adjustment is necessary due to defect in material or workmanship Batteries for warranty replacement consideration are to be returned to the original supplying distributor dealer Batteries replaced under the warranty provisions will be shipped with a replacement warranty sticker and carry only the remainder of the original Applicable Warranty Period The battery is not designed or warranted in the following areas e The Battery is NOT to be used in any Aviation aircraft application e The Battery is NOT to be used in any lifesaving applications e The Battery is NOT to be exported to USA Canada and their territories e Any residential system sold with the intent or purpose of a Tariff Adjustment Program of any type V1 0 1 2015 A PLEASE NOTE The battery has a self discharge rate of 5 per month 25 C When storing the battery with the main latching relay disengaged the ePRO Battery Monitor and Advance Relay Driver will still be powered adding a further drain on the battery It is the responsibility of the end user to maintain the b
15. ginal purchaser only to be free of defects in materials and workmanship for two years from the date of purchase without additional charge The warranty does not extend to subsequent purchasers or users other than OEM applications e An additional 24 months Pro Rata warranty is included in the battery The pro rated price is calculated as a percentage of the current suggested retail price Pro Rata warranty applicable to original end user only Enerdrive does not warrant the battery for use in any residential system sold with the intent or purpose of a Tariff Adjustment Program of any type The Enerdrive ePRO battery monitor that is standard with every Lithium lon battery kit is pre programmed by Enerdrive to suit the battery configuration Any changes that are made to the pre configuration programming of the ePRO meter will void all warranty of the battery amp system The warranty does not cover a battery reaching its normal end of life which may occur prior to the warranty period stated above Depending on the application a battery can reach its normal end of life before the end of the warranty period A battery can deliver only a fixed number of usable cycles amp hours over its lifetime and is considered to have reached its normal end of life if the application uses up all of these cycles amp hours regardless of the time the battery has been in service Therefore Enerdrive reserves the right to deny a warranty claim if it determines th
16. le configurations and charge voltage between 13 5V and 14 5V no lower than 13 0V and no higher than 14 7V will cause early failure of the battery Use of such chargers with the battery will also void the battery s warranty For applications where an alternator is present the alternator must deliver between 13 5V and 14 2V when measured at the Battery s terminals Alternators that do not have a regulated charge between 13 5V and 14 2V no lower than 13 0V and no higher than 14 7V will cause early failure of the battery Use of such alternators with the battery will also void the batteries warranty All Enerdrive batteries are supplied with an additional battery installation kit Failure to install or properly install the battery and its installation kit will void the warranty Repair or attempted repair of the battery by anyone other than an authorized Enerdrive representative Shall void this warranty Normal or accelerated deterioration in the electrical qualities due to operating or application conditions If the battery is used for an application that requires higher cranking power or a greater reserve rating than the battery is designed to deliver or the battery capacity is less than the battery capacity specified by the manufacturer or the battery is otherwise used in applications for which it was not designed Prolonged storage of the battery with either no charge or a parasitic consumption load applied must be offset with a maintenance
17. ned to take a loop signal wire from the ePRO battery meter for low state of charge SOC Voltage amp Hi system voltage and a loop signal wire from the batteries Cell balancers Hi Low Volt cut out circuit System Program Selection Switch The Advanced BMS Relay Driver has 2 pre programed settings Output 1 4 Enabled is programmed to utilise the output contacts Using this program allows you to have the charging sources run through external relays allowing the BMS to isolate the charging source in the event of a cell voltage being too high without turning the whole electrical system off In the event of low SOC the main battery relay will be disengaged to protect the battery e We strongly recommend this option for all installations Output 1 4 Disabled is programmed to bypass the output contacts If the battery SOC is low or cell voltage is high the main battery relay will be disengaged turning off the whole electrical system to protect the battery e Subject to specific requirements this option may only be suitable for certain applications If unsure please contact Enerdrive for further details V1 0 1 2015 So how does the Advance Enabled Setting operate If a battery cell goes Hi Voltage and opens the hi voltage loop wire then the Advanced BMS Relay Driver will activate the output contacts that will drive the installed relay contacts to cut out all charging sources solar vehicle main charger for 10 minutes
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