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        Model UP750 Program Controller User`s Manual for Single
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1.                                                                                                                                                                                                       Parameter Name of Parameter Setting Range and Description Initial Value  User   Target Item  Symbol Setting  in CD ROM  P ROG Start of program operation These parameters determine which contact input to use to 5165   When    Din    changes from make selections switches listed on the left   OFF to ON DI1  5161 No function  0  RST Stop of program operation Dl2  5162 5166   When    Din    changes from DI3  5163  OFF to ON DI4  5164  LOC Start of local mode operation   DIS  5165 5167   When    Din    changes from DI6  5166  OFF to ON DI7  5167  HOL D Start of hold mode operation i 0   When    Din    changes from The contact inputs are factory set as shown below   OFF to ON Contact inputs 1 to 4  DI1 to D14   Program pattern number  Advance of seament selection  see below  0  ADV    Dip    g Contact input 5  DI5   Start of program operation   When    Din    changes from c     i  OFF to ON ontact input 6  DI6   Stop of program operation      Contact input 7  DI7   Start of local mode operation  A IM 1 Loop 1 AUTO MAN switching 0   AUTO when contact input is ON    program pattern number selection  MAN when contact input is OFF   A IM 2 Loop 2 AUTO MAN switching 1 2 3 4 5 6 7 8 0  D1   ON   OFF   ON   OFF   ON   OFF   ON   OFF  L IC LOCAL CASCADE switching pi2   OFF   ON   ON   OFF   OFF  
2.                                                                                                                      lt  gt   CTL AIN  oe ee   Gearon eae Aree eee Tiree keen Wee  SET SET SET SET  ees Me ee ee ce  SPT PEH1 OPR1 A BS1  TMU PEH2 OPR2 A FL1  SEG T PEH3 MOD1 A SR1  PT2 G PEH4 MOD2 A LC1  PNC PEH5 AR1 A BS2  SPH1 PEH6 AR2 A FL2  SPL1 PEH7 ZON A SR2  SPH2 PEH8 R MD A LC2  SPL2 ALt R TM A BS3  AL2 GRP A FL3  AL3 1 RP1 A SR3  AL4 2 RP1 A LC3  HY1 3 RP1  HY2 PST eee    HY3 5 RP1  HY4 6 RP1  AMD RHY1  RDV1  1 RP2  2 RP2  3 RP2  4 RP2  5 RP2  6 RP2  RHY2  RDV2                                      Pressing the  DISP  key once when a parameter setting display is shown retrieves the submenu of that parameter setting display          IM 05E01B02 41E 1st Edition   May 31 2000 00     lt Toc gt   lt 6  Parameters gt  6 5          SET   Press the F J key once   DISP   Press the  DISP  key once     Press the  4  Jor  7 Jkey once                                                  TEST  gt   INIT fx                                                                                                                                                                                                                                                                                                                                                                                                                                                                                        Note  A  SET  a  INI  
3.                                                                                                      lt 4  Operations gt  4 5    7  Press the key once to register the  value   This starts auto tuning    If the key is pressed when AT   OFF   auto tuning will be cancelled  In this case   PID contains the value existing before  auto tuning        MENU LP1 PAR  1  auto tuning switch    AT   1                                   I MODE  pisP    7    a      WPT Nod    run   reser                                                                                     SP   10 0  C PID  1                Fe   move  oise                A             MAN1 lamp                   WPT Nod     Run                   reser                 blinks                  PTNO  1 SEGNO  1  3    OUT  100 0        Auto tuning is complete when the MAN1 lamp goes off     4 3 Setting PID Manually    If you know the values to be set or if suitable PID constants cannot be obtained by auto   tuning  follow the procedure below to set values     1     Bring the operating display into view  display appears at power on      PRG lamp  ON                 os                                   Ca   o DISP ima eS                               SWPTNod     RUN                   reser            Displays the  current setpoint   SP                Isp   10 0  C    PTNO  1 SEGNO  1 3                            TM  0h20 RCY  0  0       In steps 2 and later  illustrations of the LCD are cited to explain the procedure     IM 05E01B02 4
4.                                                                                9  Press the  4  key to display    ON                 MENU UPMD INIT  parameter initialize          INI   ON  00     Ca JM DISP J  F    ALE    ere eon  A    11  Press the key for more than 3 seconds  This returns you to the display shown at power on     figure below    RST lamp  ON                                                                                                                                                              Pa  I  SP  0 0  C    PTNO  0 SEGNO  0 0  TMs RCY  0  0                                              IM 05E01B02 41E 1st Edition   May 31 2000 00     lt Toc gt   lt 3  Programming gt  3 1    3  Programming    This chapter explains how to create programs by citing specific examples  Create  user programs by referring to the given programming examples  Use the parameter  map included in    3 5 Program Parameter Map     in order to further familiarize your   self with the required operations        Be sure to carry out the settings instructed in    2  Initial Settings    before beginning  any of the tasks discussed in this chapter     3 1 Overview of Program Patterns    E Programming Overview    The programming example given here demonstrates how to do the tasks outlined below     1    Program the controller to start program operation at 25  C and raise the temperature  up to 80  C in 20 minutes     When the temperature reaches 80  C  keep it at this level for 80 minutes
5.                                                                      17  Press the     key once to display the  Event Number parameter    EV1           MENU PROG PRG  29  event 1 no  select          Evi   0                    Leran  aw Al   MoDe  DISP   KAES                                        RUN    REseT              WPT Node                                                     18  Press the  4  or  J key to display the  required setpoint   The figure below shows an example of the  parameter set to    PV event 1     setpoint 21               MENU PROG PRG  29  event 1 no  select   changing   EV1   21                                      Ped    Mooe    DSP   7  Ag    RUN                                                  WPT Node                                        19  Press the key once to register the  setpoint        MENU PROG PRG  29  event 1 no  select          EVi   21                                                                                                    20  Press the     key once to display the PV  Event Type parameter    TY1           MENU PROG PRG  30  PV event 1 type             pe   ales      on                                                                                   IM 05E01B02 41E 1st Edition   May 31 2000 00     lt Toc gt                       21  Press the  4  or     key to display the  required setpoint   The figure below shows an example of the  parameter set to    Deviation high and low  limits Alarm     setpoint 7               MENU
6.                                                      Wiring can only be carried out for s ay   2 l f A i  controllers with auxiliary analog input  See    2  Initial Settings  H Signals with the Controller X H            1   When receiving 4 20 mA DC current signals     Auxiliary analog input  gt   TC input RTD input i set the PV input type to 1 5 V DC  setpoint    41         1     11 A i     i       21     Specify in a range of 12 l f 12  i  1 5 V DC  02 V DO  12 b f 2500 OA  i  22 a EN DS  13   P 1  13B i 13   i  Default  1 5 V DC     H  mV V input i A i EN    i Note  Connecting a 250 Q resistor to the terminals is H  i optional  H  12     1 Model  X010 250 2  resistor with M3 5 crimp on terminal 4    lugs  i   3O    NOTE   Installation category  overvoltage category   II  IEC1010 1    gt  Retransmission output 1      Factory set to    PV retransmission      Note  Select this option from the OT1 parameter                O    O  A        Control output    Retransmission output 2 is available  only when    relay    is selected as the 14  type of control output                4 20 or       Current voltage  pulse output    20 mA DC       Retransmission  output 2              16    Jo zomane   4 20mADC    17 O Voltage pulse  1                                     Default  Unspecified  retransmission type    Default  4 20 mA DC                            164 15 V DC loop power supply   0 20mADC   2V  4 20mADC  CS ed      14          14 5 18 0 V DC   21 mA DC max         Default  4 
7.                                                    Press the  V  key once to display the main  menu    UPMD        UPMD    UP750 configuration  SETUP main menu                        _  move   vise                                       WPT  i  RUN    RESET                             Press the key once to display the  submenu    MD        MD    UP mode set  SETUP sub menu             oo urza  E    Mone   osr   F 4     WPT      RUN    RESET                                                                                                           7  Press the  4  key twice to display the  submenu    OUT        OUT    output set  SETUP sub menu                                                                                                       8  Press the    key once to display the  parameter    OT1     control output type         MENU UPMD OUT  1  output 1 select                         SETUP  OTi   0                                                                                              9  Press the  4  or     key to display the  required setpoint  The figure below shows  an example of setting to current output  4  to 20 mA DC            MENU UPMD OUT  1  output 1 select          OT1            Blinks during  change        7     Fa Mons  DisP    7  ag    WPT Nod    RUN E                                                                                  10  Press the key once to register the                      setpoint   MENU UPMD OUT  1  output 1 select  SETUP  OT1   2  
8.                                               7  Press the  4  key once to display the  submenu    IN        IN    input set  SETUP sub menu                                             oo  FS   MoDe   DISP    WPT      RUN   lRESET                                                                                   IM 05E01B02 41E 1st Edition   May 31 2000 00     lt Toc gt      lt 2  Initial Settings gt  2 9       8  Press the key once to display the  parameter    IN1     PV input type                     MENU UPMD IN  1  input 1 type select   SETUP  IN1   typeK3              uera  aya   mone  DISP   Vila     WPT    RUN  reset                                                                                                          9  Press the  4  or      key to display the  required setpoint  The figure below shows  an example of setting the PV input type to a  Pt100 resistance temperature detector    200 0  C to 500 0  C               MENU UPMD IN  1  input 1 type select   changing   IN1   Pt2           Blinks during                                     Peo_  move  oise   7 Lag s    WPT Nod    Fun  reser                                                                   10  Press the key once to require the  setpoint        MENU UPMD IN  1  input 1 type select                IN1   Pt2                                     WPT Nod    aun  Reser                                                                   11  Press the  J key once to display the  parameter    UNI1                
9.                                       44  Press the  4  or     key to display the  required setpoint   The figure below shows an example of the  parameter set to    0 0  C           MENU PROG PRG  24  target set point 1   changing   TSP1   0 0  C                   oo    DAA    l WPT Node   RUN   fReseT                                                                                45  Press the  5  key once to register the  setpoint        MENU PROG PRG  24  target set point 1          TSP1   0 0  C                      3 Jone              as S     WPT Nod     RUN   REseT                                                                 46  Press the key once to display the  Segment Time parameter    TIME    for  segment 3        MENU PROG PRG  26  segment time                                     f  mone  pisP    7    a      WPT Node                                              RUN                                     IM 05E01B02 41E 1st Edition   May 31 2000 00     lt Toc gt     3 10     lt 3  Programming gt              47  Press the  4  or  required setpoint   The figure below shows an example of the  parameter set to    10 min   Setpoint 0h10                  7z       key to display the          MENU PROG PRG  26  segment time   changing   TIME   0h10                                           oo   D  Mons     WPT Node       Dis          gI    RUN J  reser                                                     48  Press the key once to register the  setpoint        MENU PROG PRG 
10.                                     nisp                                           Fon Fs                            IM 05E01B02 41E    1st Edition   May 31 2000 00     lt Toc gt      lt 2  Initial Settings gt  2 12       11  Press the   figure below            key for more than 3 seconds  This returns you to the display shown at power on                   RST lamp  ON              SP  0 0  C                MODE                                                     PTNO  0 SEGNO  0  0                   Tha RCY  0  0         List of Control Output Types       Parameter    Symbol Name of Parameter       OT 1 Control output type                                                       Setpoint Control Output Type  0 Time proportional PID relay contact output  terminals              1 Time proportional PID voltage pulse output  terminals             2 Current output  terminals           3 On off control relay contact output  terminals           4 Heating side relay output  terminals             cooling side relay output  terminals         5 Heating side pulse output  terminals            cooling side relay output  terminals     O   6 Heating side current output  terminals          cooling side relay output  terminals             7 Heating side relay output  terminals             cooling side transistor output  terminals      6   8 Heating side pulse output  terminals          cooling side transistor output  terminals 64   65   9 Heating side current output  terminals       2   cooling
11.                                Function Parameter Main menu Submenu  Control output type selection  OT1 UPMD OUT  Control output cycle time CT1 UPMD OUT  Cooling side control output cycle time   CTc1 UPMD OUT  Analog output 1 type AO1 UPMD OUT  Analog output 2 type  cooling side   AO2 UPMD OUT       Operating Parameters                            Function Parameter Main menu Submenu  Preset output n PO LP1 n PID  Cooling side preset output n Oc LP1 n PID  Output limiter n OL  n OH LP1 n PID       E Contact Output    PV event 1 is outputted via DO1  contact output 1     PV event 2 is outputted via DO2  contact output 2    Instrument alarm 1 is outputted via DO3  contact output 3    Time event 1 is outputted via DO4  contact output 4     Time event 2 is outputted via DOS  contact output 5    Time event 3 is outputted via DO6  contact output 6    Time event 4 is outputted via DO7  contact output 7      IM 05E01B02 41E 1st Edition   May 31 2000 00     lt Toc gt   lt 7  Function Block Diagram and Descriptions gt  1 7    E Retransmission Output    PV  program setpoint  or control output can be output to retransmission output 1  OUT   PUTS      Retransmission output 2  OUTPUT1  can be used when the control output is relay   Each function can be set by the following parameters     Setup Parameters                   Function Parameter Main menu Submenu  Retransmission output 1 type   RET1 CMLP RET  Retransmission output 1 scale   RTH1  RTL1 CMLP RET  Retransmission output 2 type   RET
12.                         oo  Ca JMs     WPTNod     RUN    RESET                                                                                          MENU UPMD IN  4  input 1 range low   SETUP  RLI   0 0                                        I MODE  pisP    7    A      WPT Nod    run  ffReser                                                                    If the type of input is voltage  also config   ure the PV Input Decimal Point Position   SDP1   Maximum Value of PV Input Scale   SH1  and Minimum Value of PV Input Scale   SL1  parameters that follow this step     12  Press the key for more than 3 seconds  This returns you to the display shown at power on     figure below                        RST lamp  ON                                                                                                                    jp     SP  0 0  C  PTNO  0 SEGNO  0 0  TMi RCY  0  0       IM 05E01B02 41E 1st Edition   May 31 2000 00     lt Toc gt        E Instrument Input Range Codes     lt 2  Initial Settings gt                                                                                   Instrument Input Instrument  Input Type Range Code Input Range Measurement Accuracy  ie Set the data item PV Input Type  IN1  to the OFF option to leave the PV input  Unspecified OFF  0  type undefined    270 0 to 1370 0  C  typeK1  1    450 0 to 2500 0  F   270 0 to 1000 0  C  s ypeke  2   450 0 to 2300 0  F    0 1  of instrument range  1 digit at 0  C or more  typeK3  3   200 0 to 500 0 
13.                  3  Press the    key once to display the main 6  Press the key once to display the  menu    STUP     submenu    MD      STUP MD  password input UP mode set  main menu SETUP sub menu                       Lerma    e EA EN    Lorra J  ro  fres              _  move   ose                                                                                    WPT   i  RUN  res                                                                             4  Press the key once to display the main 7  Press the      key twice to display the  menu    PARA     submenu    INIT      PARA INIT  setup parameter parameter initialize  SETUP main menu SETUP sub menu                   oo Lyan    Fa mone    oise      lt 7     WPT      RUN  RES                               A   mone  AIKA aA                                                                            WPT     RUN    RESET                                                                       IM 05E01B02 41E 1st Edition   May 31 2000 00     lt Toc gt   lt 2  Initial Settings gt  2 14       8  Press the key once to display the 10  Press the key once  The display   parameter    INI     momentarily becomes blank  which is  normal   indicating the parameters have  been initialized        parameter initialize                     MENU UPMD INIT  1    INI   OFF MENU UPMD OUT  1  parameter initialize             SETUP  INI   ON                                                                                                            
14.                  Peo_  move  oise   7  ag 5    WPT Nod    Fun  reser                                                                              40  Press the key once to register the  setpoint        MENU PROG PRG  31  time event 1 OFF time    OFFI   1h20                       mone   pise   F   a                                                                      WPT Nod     aun  reser                          41  Press the     key once to display the  Event Number parameter    EV2           MENU PROG PRG  32  event 2 no  select    EV2   0           oo unreal    Ba   Move DISP   Zils                                                                    RESET                           WPT Noda     RUN                42  Press the key once to display the  Junction Code parameter    JC    for segment  2   The setpoint of this parameter is not  changed in this example        MENU PROG PRG  53  junction code select    JC   0                                                                                                          43  Press the key once to display the  Target Setpoint parameter for segment 3   At this point  the PV display shows     001 03     the first three digits denote the  pattern number and the last two digits the  segment number         PV Display    e fT J if 4    MENU PROG PRG  24  target set point 1                TSP1   80 0  C                     SE  move        Dis                                                         l WPT Node J RUN    RESET         
15.               A3L                segmental point        5 0  to 105 0           OT1 Control output 0 Time proportional PID relay contact output  terminals           0  type 1 Time proportional PID voltage pulse output  terminals  6        2 Current output  terminals     M   3   ON OFF control relay contact output  terminals 0 0      4 Heating side relay output  terminals             cooling side  relay output  terminals        5 Heating side pulse output  terminals 4   Q   cooling side  relay output  terminals        6 Heating side current output  terminals        2   cooling side  relay output  terminals    D   7   Heating side relay output  terminals             cooling side T  transistor output  terminals         8 Heating side pulse output  terminals          cooling side  transistor output  terminals 64   6   9 Heating side current output  terminals          cooling side  transistor output  terminals 64       10   Heating side relay output  terminals           cooling side  current output  terminals         11   Heating side pulse output  terminals 4        cooling side  current output  terminals 4   45   12   Heating side current output  terminals            cooling side  current output  terminals        CT1 Control output cycle 1 to 1000 sec  30 sec   time i P  Heating side control he 7 7 rs g  output cycle time On  1On   in heating cooling off Off  control     gt P    Cycle time     Cycle time    Relay   s Behavior when Cycle Time   10 sec  E  For 20  of Control Outpu
16.               O  O  OO  OS amp                      controllers with auxiliary analog input  See    2  Initial Settings      Auxiliary analog input TC input l RTD input  11 A   21 K   Specify in a range of 12    ene BO  22 00 10 VDC  13C  Default  1 5 V DC 13 8   mV V input  PO  BO        Heating side  control outpu                                                  optional     lugs        NOTE    7     i     i     i     i  1  i  H  250 Q  4 20mA    i  5  i     i     i     i     i  H  H    r  W Receiving 4 20 mA DC Current         Signals with the Controller    When receiving 4 20 mA DC current signals   set the PV input type to 1     5 V DC  setpoint    41          lt  lt     Note  Connecting a 250 Q resistor to the terminals is    Model  X010 250 2  resistor with M3 5 crimp on terminal                Installation category  overvoltage category   II  IEC1010 1          Factory set to    PV retransmission             Retransmission output 1   Note  Select this option from the OT1 parameter     15 V DC loop power supply          Retransmission output 2 is available  t only when    relay    is selected as the             pulse output       type of control output  14 O        issi 4 20 or  Current voltage Retransmission 20 mA DC       i    output 2  15             4 20MADC                   z     G       B      O   amp 29                 Orama      Jo20mADC     4 20mADC  17ean  7 oE        Default  Unspecified    retransmission type Default  4 20 mA DC          1O  14 5 18 0 V DC
17.              NOTE   For heating cooling control  the preset output value is 50  of PID computation        E Troubleshooting when the Controller Fails to Operate Correctly    If your control tasks are not successful  check the preset parameters and controller wiring  before concluding the controller to be defective  The following show some examples of  troubleshooting you should refer to in order to avoid the possibility of other problems       The Controller does not Show the Correct Process Variable  PV      The UP750 controllers have a universal input    The type of PV input can be set changed using the parameter    IN1     At this point  the  controller must be wired correctly according to the selected type of PV input  Check  the wiring first if the controller fails to show the correct PV value  To do this  refer to    2   Initial Settings       With the parameters    RH1        RL1        SDP1        SH1    and    SL1     it is possible to scale the  input signal and change its number of decimal places  Also check that these param   eters are configured correctly       The Controller does not Provide any Control Output or the Control Output  does not Change at all     The UP750 controllers have a universal output    The type of control output can be set changed using the parameter    OT1       At this point  the controller must be wired correctly according to the selected type of  control output  Check the wiring first if the controller provides no control output  To do 
18.              PV input range  RL1     Segment 1 Segment 2 Segment 3     lt Controller Settings gt     e Splitting the control range into two zones    To split the control range into two zones  define reference point 1  i e   the 1 RP1  setup parameter      Define the 1st and 2nd groups of PID constants  i e   the 1 P  1 1 and 1 D  operating parameters for the 1st group and the 2 P  2 1 and 2 D operating  parameters for the 2nd group      e Splitting the control range into three zones    To split the control range into three zones  define reference points 1 and 2   i e   the 1 RP1 and 2 RP1 setup parameters      Define the 1st  2nd and 3rd groups of PID constants  i e   the 1 P  1 1 and 1 D  operating parameters for the 1st group  the 2 P  2 1 and 2 D operating parameters  for the 2nd group and the 3 P  3 1 and 3 D operating parameters for the 3rd  group      IM 05E01B02 41E 1st Edition   May 31 2000 00     lt Toc gt   lt 3  Programming gt  3 29      Selecting PID Constants According to the Deviation    PID constants can be selected according to the deviation in two ways  One method is to  select a group of PID constants only by a deviation from a program setpoint  The other  method is to use a reference point  as discussed earlier  as well as a deviation from a  program setpoint  to switch between groups of PID constants      Method 1     As shown in the figure below  the controller selects the PID constants of the group number  set in PID group number  GRP  if the PV input va
19.             IM 05E01B02 41E 1st Edition   May 31 2000 00     lt Toc gt   lt 2  Initial Settings gt  2 10                      16  Press the  4  or   amp  key to display the 17  Press the key once to require the                            required setpoint  The figure below shows setpoint   an example of setting the minimum value     MENU UPMD IN  4  of the PV input range to 0 0  C  ho aroe o   SETUP  MENU UPMD IN  4 RL1   0 0  input 1 range low  changing   RL1   0 0                             Blinks during  change           ead MODE  DISP   via    LF                                                                                                 oo   g   wooe  oise      WPT oda     RUN     Reser                                                           If the type of Input is voltage  also config   ure the PV Input Decimal Point Position   SDP1   Maximum Value of PV Input Scale   SH1   and Minimum Value of PV Input  Scale  SL1  parameters that follow this  step        18  Press the key for more than 3 seconds  This returns you to the display shown at power on   figure below                                     cont    ae  ap A    SP  0 0  C    PTNO  0 SEGNO  0 0  TM  RCY  0  0                                                    WPT Node                               2 4 Setting Control Output Type    The following operating procedure describes an example of changing time proportional PID  relay output  0  factory set default  to current output  2            Control output termi
20.           SET   Press the  _ _ key once              MODE   Press the  MODE  key once        DISP   Press the  DISP  key once       Press the        key for 1 second                               Press the    amp    key for 3 seconds                                                 Press the   A   or   7    key once                                                                                                                                                                                                                                            S   4  5     lt  lt   lt     gt   STUP  SET  Password  ea  check display  2 61  F 2   1 b2     2 b2    te fos eta eh See oe s    14b3     i  2b3      Tosetup    tag        2a4       parameter    E     setting display    1 b4         2 b4    mainmenu        1 a5        2 a5        PARA   Same      1 b5         2b5       on the Setup    as LP1   ECS Bea     Ven  1 b6          2 b6  1 a7         2 a7  1 b7          2 b7  1 a8        2 a8      1 b8      2 b8 R D  1 a9   29   Pressing the  DISP  key once when a parameter setting display is shown  1 b9     9 pg retrieves the menu of that parameter setting display   1 a10          2 a10          Example  Pressing the  ISP  key once when the  PAR  submenu is displayed   1 610     2 610   will display the  LP1  main menu  Conversely  the  PAR  submenu  1 a11     2 a11   will reappear by pressing the  DisP  key once when the  PAR   ee 1 011          2 11     submenu   s    FL    parameter displ
21.          Treated    as normal The alarm    output turns on        The alarm output does not  turn on in this region even  if the PV value is below the   low limit of the alarm setpoint                     Time    IM 05E01B02 41E    Low limit of  alarm setpoint    1st Edition   May 31 2000 00     lt Toc gt   lt 6  Parameters gt  6 1 5         Control Action related Parameters  Located in  Main menu   PARA   Submenu   CTL                                                                                           Parameter   Name of Parameter Setting Range and Description Initial Value User Target Item  Symbol Setting  in CD ROM  OPR1 Output velocity OFF  0  OFF  0   limiter 0 1 to 100 0  sec     can limit control output velocity  MOD1 PID control mode 0  Standard PID control  with output bump at SP change  0  1  Fixed point control  without output bump at SP change  Ref 2 1 2   Choose    Fixed point Control    when controlling pressure or flow rate   A R   Anti reset windup AUTO  0   50 0 to 200 0  AUTO  0    Excess integration   The larger Setting  the sooner PID computation  integral computation  stops  Ref 2 1 4   prevention  Used when the control output travels up to 100  or down to 0  and a  stays at this point   ZON Zone PID selection   0  Segment PID 1  1  Zone PID  If set to    Segment PID     allows PID constants to be selected for each Ref 5 1 2   segment   If set to    Zone PID     automatically selects PID constants according  to the temperature range set in the given
22.         Press the key once to display the  Pattern Number parameter    PTN           MENU PROG PRG  1  PTno  input    PTN   1                                                                                                             6  Press the key once to display the  Segment Number parameter    SEG           MENU PROG PRG  2  SEGno  input    SEG   0             m  EAA    WPT Nod   Fun j Feser                                                                                    7  Press the key twice to display the Start  Code parameter    STC           MENU PROG PRG  5  start code select    STC   0           Leran  Move  DISP   F   a    WPT Nod   Fun Jese                                                                                                  8  Press the  4  or      key to display the  required setpoint   The figure below shows an example of the  parameter set to    time prioritized PV start   setpoint 2                  MENU PROG PRG  5  start code select   changing   STC   2                  osr    7                                                                      an                       IM 05E01B02 41E    1st Edition   May 31 2000 00     lt Toc gt     9  Press the key once to register the  setpoint        MENU PROG PRG  5  start code select    STC   2                               Dis                                                 WPT    RUN  reset                            Target Setpoint parameter    TSP1    for  segment 1        MENU PROG PRG  24  targe
23.        Function Parameter Main menu Submenu  Ten segment linearizer mode   1 PMD PYS1 None  Ten segment linearizer  approximation biasing 1 a1 to 1 a11  1 61 to 1 611 PYS1 None  PV input bias BS LP1 PAR  PV input filter FL LP1 PAR                   Note  PV input bias  BS  and PV input filter  FL  among the operating parameters are used as bias and filter when normal  operation  Analog input bias  A BS1  and analog input filter  A FL1  among the setup parameters are used when PV  correction value is decided in advance     IM 05E01B02 41E 1st Edition   May 31 2000 00     lt Toc gt      lt 7  Function Block Diagram and Descriptions gt  7 5    E Selecting Program Pattern Using Contact Input    It is possible to select the program pattern by turning the four contact input signals ON or  OFF  This function is assigned to DI1  contact input 1  to DI4  contact input 4   Note that the  program pattern can be selected during RESET mode  can not during operation                       Contact Program pattern number to be selected  PT No    npt  4  e2 73 4f sfe6fl7 ele9 10   4 12 13   14  15  DI1 ON  OFF  ON  OFF  ON  OFF  ON  OFF  ON  OFF  ON   OFF  ON   OFF  ON  DI2 OFF   ON   ON   OFF OFF  ON   ON  OFF OFF  ON   ON   OFF OFF  ON   ON  DI3 OFF   OFF   OFF   ON   ON   ON   ON   OFF   OFF   OFF  OFF   ON   ON   ON   ON  DI4 OFF   OFF   OFF   OFF   OFF   OFF   OFF   ON   ON   ON   ON   ON   ON   ON   ON                                                       For example  set contact input 2
24.        MENU UPMD IN  2  input 1 unit select   SETUP  UNIT     C                               Dis                                             WPT    RUN    RESET                                   12  Press the key once to display the  parameter    RH1     maximum value of PV  input range            MENU UPMD IN  3  input 1 range high   SETUP  RHI   500 0                                  ial  Move  ois    7 a      l WPT Node   RUN   fReser                                                                                   13  Press the  4  or     key to display the  required setpoint  The figure below shows  an example of setting the maximum value  of the PV input range to 200 0  C               MENU UPMD IN  3  input 1 range high    a   Blinks during  change     I MODE  pis     7    ad    WPT Nod    RUN  reser                                                                                                     14  Press the  J key once to register the          setpoint   MENU UPMD IN  3  input 1 range high  SETUP  RHI   200 0                                              WPT Node                                     MODE  pisP    7    A                                                            15  Press the f   key once to display the  parameter    RL1     minimum value of PV  input range                     MENU UPMD IN  4  input 1 range low   SETUP  ALI    200 0                        Mone  ois    7    A      Le  J fs                                                              
25.       If you define the cooling side    output as    current output  retransmission output 1 and  the 15 V DC loop power supply can no longer    be used             The functions of the external contact inputs are the defaults for single loop heating cooling control   To change the functions  reconfigure the Contact Input Registration setup parameter        External contact inputs       Switch between the ON and OFF states of the DI1 to D14  contact inputs to select from program pattern numbers 1 to 15    Select a number during a RESET state      1 2 3 4 5  6 7   8   9  10 11 12  13 14 15                         DI1   ON  OFF  ON  OFF  ON  OFF  ON  OFF  ON  OFF  ON  OFF  ON  OFF ON  DI2  OFF  ON   ON  OFF OFF  ON   ON  OFF OFF  ON   ON  OFF OFF  ON  ON                      DI3  OFF OFF OFF  ON   ON   ON   ON  OFF OFFIOFF OFF  ON   ON   ON  ON  D14  OFF OFF OFF OFF OFF OFF OFF  ON   ON   ON   ON   ON   ON   ON  ON                                                                               Start of program operation when  DI5 changes from OFF to ON             Stop of program operation when  DI6 changes from OFF to ON                                  Start of local mode operation when  DI7 changes from OFF to ON                         Common                                              GP  Contact    5    Dii   Transistor contact   DI  19   o 45V 19   A DAA TS  DI3 Pr 45V i 40   DI4  39   90  5V 39   DI5  38    o i DIS 38   DI6  37   00 a pie 37   DI7  36 4  017 36   COM ot 
26.     1 hr  and 20 min         setpoint 1h20       MENU PROG PRG  26  segment time  changing   TIME   1h20                                                                                                                         31  Press the key once to register the       setpoint   MENU PROG PRG  26  segment time  TIME   1h20           urea    MODE    Dise   7    A                                                                        RUN  ReseT                                32  Press the     key once to display the  Event Number parameter    EV1           MENU PROG PRG  29  event 1 no  select    Evi   0                                                                                                          33  Press the  4  or Z key to display the  required setpoint   The figure below shows an example of the  parameter set to    time event 1  setpoint             1       MENU PROG PRG  29  event 1 no  select   changing   EV1   1                                        Ea   move  oisp 7    RUN                                                                       RTN                            34  Press the key once to register the  setpoint        MENU PROG PRG  29  event 1 no  select          EVi   1                    Leran  aw Al   MoDE  DISP   vie                                        RUN  llRESET                       WPT Node                       35  Press the key once to display the On  Time of Time Event parameter    ON1           MENU PROG PRG  30  time event 1 ON ti
27.     A                                                                                                   WPT Node     RUN  RES                                                       M05E01B02 41E 1st Edition   May 31 2000 00     lt Toc gt              4  Press the  4  key once to display the  submenu    PRG        PRG    programming    main menu                                              DISP   va             EITE                               WPT Noda     Run                            Pattern Number parameter    PTN     At this  point  the PV display shows    001 00     the  first three digits denote the pattern number  and the last two digits the segment num              ber    splay     PUT Irr  PV Display if II LLI i  MENU PROG PRG  1  PTno input  PTN   1             p  oo  pE   move  f ose   via    s                                                              WPPT Nod     RUN    RESET                         6  Press the key once to display the  Segment Number parameter    SEG           MENU PROG PRG  2  SEGno  input    SEG   0                                  Disp                                         WPT    RUN  r                                             7  Press the key once to display the    Starting Target Setpoint parameter    SSP1           MENU PROG PRG  3  start set point 1    SSP1   0 0  C          urea    pel  mone  DISP   vila                                                                    WPT     RUN   RESET                                        l
28.     SETUP sub menu       In steps 2 and later  illustrations of the LCD are cited to explain the procedure     2  Press the key once to display the  parameter IN1  PV input type                     MENU UPMD IN  1  input 1 type select   SETUP  IN1   OFF                           ADE        Dis                                                  WPT od     RUN     Reser                                                  3  Press the  4  or      key to display the  required setpoint   The figure below shows an example of  setting a K type thermocouple   200 0  C to  500 0  C   See    Instrument Input Range              Codes      MENU UPMD IN  1  input 1 type select  changing   IN1   typeK3          Blinks during  change                oo Level    J  wovel osr 7 J  ALE    WPT     RUN     Reser                                                                                   4  Press the key once to register the          setpoint   MENU UPMD IN  1  input 1 type select  SETUP  IN1   typeK3                                                       Jes  Vila     WPT     RUN fF     Bed   Mone                                                                             5  Press the key once to display the  parameter    UNI1     PV input unit                     MENU UPMD IN  2  input 1 unit select   SETUP  UNIT     C                                                                                        6        parameter    RH1     maximum value of PV  input range                     MENU UPMD
29.    21 mA DC max     15   j                               0 20mADC  Cooling side control output                                  Default  4 20 mA DC 0 20 mA DC       3  3  3  3  8          oltage pulse  12 V                                                                                      50 60 Hz shared    External contact outputs     PV event 1 output   DO1   6 ko  3 PV event 2 output   DO2  gt  jo  oy Cooling side control 4 ko   lt   output  Note  DO3  Common cCom  7  Cooling side control  output  Note  DO4  34  Time event 2 33  3 output DOS     n  D  Time event 3 32  n output DO6  Q  Time event 4 31  output DO7  Common com 35                           OT1 is a setup parameter       The functions of the external contact outputs are tl  heating cooling control  To change the functions  reconfigure the Contact Output  Registration setup parameters        he defaults for single loop    Note  If you define the DO3 output as the cooling side control output  the DO4 output    serves as the time event 1 output  Inversely  if you define the DO4 output as the    cooling side control output  the DO3 output serves as the instrument alarm 1 output     Relay contact rating  240 V AC  1 A    30 V DC  1 A  resistance load     Transistor contact rating  24 V DC  50 mA    You can change the settings of the parameter OT1 to change the control output type  See    2  Initial Settings                            Retransmission output 1 is not available if a  15 V DC loop power supply is used 
30.    4  OUT       R485 me  vee  eee ee See  SET SET  a YO T O O yY T Ore  OT1 PSL1  OT2 BPS1  CT1 PRI1  CT2 STP1  CTc1 DLN1  CTc2 ADR1  AO1 RP T1  AQ2 PSL2  AOQ3 BPS2  A1H PRI2  AiL STP2  A2H DLN2  A2L ADR2  A3H RP T2  A3L                                                                                                                                                                                      1 Submenu R485 is displayed only for the controller with communication function        Note  The parameter items shown on the  TEST  submenu of the setup parameter setting display are to be used by    Yokogawa service personnel to check the controller functions  User cannot set or change these parameters        IM 05E01B02 41E 1st Edition   May 31 2000 00     lt Toc gt   lt 6  Parameters gt  6 6       6 2 Lists of Parameters    This section describes the functions of parameters briefly  In addition  each parameter table  has a    User Setting    column  where you can record your setpoints when setting them in the  controller       Parameters relating to PV or program setpoints should all be set in real numbers   For example  use temperature values to define program setpoints and PV event  setpoints for temperature input       The    User Setting    column in the table is provided for the customer to record setpoints       The column    Target Item in CD ROM    in the table provides references from User   s  Manual  Reference   CD ROM version  which describes items in more detail an
31.    Finally  lower the temperature to 0  C in 10 minutes     Event output       Seta deviation of 5  C on both the positive and negative sides of a program setpoint to  allow the controller to output an event signal if the temperature goes beyond the  deviation range     e Letthe controller output an event signal when the temperature stabilizes to 80  C               Example of Creating Program Pattern 1                     A Target setpoint  Temperature  TSP1  to be reached  by segment 2  2  80  C    i                 Target setpoint   TSP1  to be reached  by segment 3       Target setpoint   TSP1  to be reached  by segment 1       Starting target  setpoint  SSP1                 25  C  o  c          k JK Jt J s  ment time for segment 1   Segment time for segment 2   Segment time for segment3   Time  20 min  i 80 min  i 10 min     Start of pri operation       PV event tputs an alarm if the temperature goes beyond the range    program setpoint  5  C           ON OFF    Time event 1   ii 1          The output turns on after 20 minutes have elapsed since the start of program operation   Then  it turns off after 100 minutes have elapsed from the start of program operation              IM 05E01B02 41E 1st Edition   May 31 2000 00     lt Toc gt   lt 3  Programming gt  3 2    3 2 Example of Program Pattern Setup Charts    Complete the following setup chart before setting programs in the controller  Filling in the  chart makes it easier for you to input program data into the controlle
32.    Instruction cap  Manual Model UP750 REEN  Program Controller  User   s Manual for  Single loop Control    IM 05E01B02 41E       YOKOGAWA      IM 05E01B02 41E    Yokogawa M amp C Corporation 1st Edition       Blank Page        lt Toc gt   lt Rev gt        Introduction    Thank you for purchasing the UP750 program controller     E How to Use the Manuals       Purpose    Manual Title    Description       Setup    1  Installation    Describes the tasks  installation  wiring  and others   required to make the controller ready for operations        Basic operation    2  Initial Settings    Describes examples of setting PV input types and  control output types  Making settings described herein  and program creation in    3  Programming    allows you to  carry out basic control        Program creation    3  Programming    Describes examples of creating basic programs  The  use of the program pattern setup charts included in the     3 7 Program Pattern Setup Charts    is recommended        ing of programming  operations    General understand     3 5 Program Parameter Map  3 6 Lists of Program  Parameter    Contains a parameter map that serves as a guide to  creating programs  Also includes a brief explanation  of the functions of program parameters        Operating  procedures  and troubleshooting    4  Operations    Describes key operation sequences  For operation  control through external contact inputs  see    1 5  Terminal Wiring Diagrams           Brief operation    6 1 Parame
33.    PV input scale a be controlled    0 0m   h 50 0m   h    Minimum value of Maximum value of  PV input scale  SL1  PV input scale  SH1     Parameters to be set for voltage input  1  PV input type  IN1   Set according to an input signal  2  Maximum value of PV input range  RH1   Set the maximum value of an input signal   3  Minimum value of PV input range  RL1   Set the minimum value of an input signal   4  Position of PV input decimal point  SDP1   Set the position of the decimal point for PV input display   5  Maximum value of PV input scale  SH1   Set the maximum value of the scale to be controlled    Set a reading for the maximum value of the input signal    6  Minimum value of PV input scale  SL1   Set the minimum value of the scale to be controlled    Set a reading for the minimum value of the input signal                     IM 05E01B02 41E 1st Edition   May 31 2000 00     lt Toc gt      lt 2  Initial Settings gt  2 4    The following operating procedure describes an example of setting a K type thermocouple    200 0 to 500 0  C  and a measurement range of 0 0 to 200 0  C     1  Display view at power on    The PV display in the figure below shows the error code for input burnout   balit   if PV input  wiring is not yet complete  The error code disappears when you wire the PV input terminals cor     rectly                   IN                                                                                                              Displays  submenu    IN      input set
34.    To change the functions  reconfigure the Contact Input Registration setup parameter        External contact inputs       Switch between the ON and OFF states of the DI1 to Dia  contact inputs to select from program pattern numbers 1 to 15    Select a number during a RESET state      1  2 3 4 5 6 7   8   9  10 11  12  13 14  15                                     D11  ON  OFF  ON  OFF  ON  OFF  ON  OFF ON  OFF  ON  OFF ON  OFF ON  DI2  OFF  ON   ON  OFF OFF  ON   ON  OFF OFF  ON   ON  OFF OFF  ON  ON                DI3  OFF OFF OFF  ON   ON   ON   ON  OFF OFF OFF OFF ON   ON   ON  ON  D14  OFF OFF OFF OFF OFF OFF OFF  ON   ON   ON   ON   ON   ON   ON  ON                                                                            Start of program operation when  DI5 changes from OFF to ON                   Stop of program operation when  DI6 changes from OFF to ON                      Start of local mode operation when  DI7 changes from OFF to ON                      Common                            w     Contact    5V      Transistor contact  DH  DI  4glk o So v 19  DI2  pi2 18  45V 18  D3 H  DI3  40   o 45V 40  214   F  DI4  39   90  5V 39  DIS  DI5  38 0 45V 38    DIG H  Die  37   o 45V 37  DI7 H  DI7  36    o 36    COM    Com 20 i 20  T a ie                   Contact rating  12 V DC  10 mA or more     lt 301 gt      lt uonejesu     4 gt     YL L    Alv c0al04S0 WI    00 0002    Le Aew   uonipa 1S     A  IMPORTANT    The controller is factory set to the Single loop Contro
35.   4  Press the key once to register the setpoint                                                                                                                            IM 05E01B02 41E 1st Edition   May 31 2000 00    4 14     lt 4  Operations gt      lt Toc gt     7 GG 39 H  4 10 Executing the    Advance    Function  The following operating procedure advances the controller from segment 1 to segment 2  If  you execute the    advance    function during hold mode operation  the hold mode is disabled     Bring the current operating display for program operation into view     PRG lamp  ON     1          Indicates the controller is  running on segment 1                     m      SP   30 0 C  PTNO  1 SEGNO  1 3  TM  0h17 RCY  0  0                                                                                                 2  Press the key twice to display the ADV ON mode parameter           T   M   MODE DISPLAY  PROG advance switch  changing   N                                                    ADV                      3          Indicates the controller is  running on segment 2                    ae      SP   80 0 C   AUN jfreser PTNO  1 SEGNO  2 3  TM  1h20 RCY  0  0                                                                                                             IM 05E01B02 41E 1st Edition   May 31 2000 00     lt Toc gt   lt 4  Operations gt  4 15    4 11 Switching to Local mode  LOCAL  Operation    The controller can be switched to local mode operation when it
36.   DI2  only to    ON    to change the program pattern 1 to the  program pattern 2   Set contact input 1  DI1  and contact input 2  DI2  to    ON    to select the program pattern 3     E Switching Operation Mode Using Contact Input    E PID    Program operation for the selected program pattern starts when DI5  contact input 5   changes from OFF to ON     Program operation stops when DI6  contact input 6  changes from OFF to ON  Preset  output value is outputted when the operation stops     Local mode operation starts when DI7  contact input 7  changes from OFF to ON     It is possible to use a maximum of eight groups of PID parameters     Operating Parameters                            Function Parameter Main menu Submenu  Proportional band  P  n P LP1 n PID  Integral time  I  n l LP1 n PID  Derivative time  D  n D LP1 n PID  Cooling side proportional band  Pc    n Pc LP1 n PID  Cooling side integral time  Ic   n lc LP1 n PID  Cooling side derivative time  Dc    n Dc LP1 n PID          IM 05E01B02 41E 1st Edition   May 31 2000 00     lt Toc gt      lt 7  Function Block Diagram and Descriptions gt  7 6    E Control Output    Control output  OUTPUT 1  selects the output type among the current output  voltage pulse  output  and relay contact output signals     Preset output value is output when the operation is stopped by key operation or contact  input  which takes priority over the manual operation     Each function can be set by the following parameters     Setup Parameters   
37.   Enables quick follow up and short converging time of PV for the  changed target setpoint  Ref 2 1 6     Note  Use    SUPER     function  SC  2 or 3 in PID control or PI control      SUPER    function 2 or 3 is not available in the following controls   1  ON OFF control  2  P control  control for proportional band only   3  PD control  control for proportional band and derivative item only   4  Heating cooling control  Do not use hunting suppressing function when control processes  with response such as flow or pressure control                                            BS PV input bias  100 0  to 100 0  of PV input range span 0 0  of PV  Used to correct the PV input value  input range  span Ref 1 1 1   FL PV input filter OFF  0   1 to 120 sec  OFF  0   Used when the PV input value fluctuates   O RB ON OFF rate 0 0 to 100 0  of PV input range span 1 0  of PV  detection band input range  span  O R H ON OFF rate ORL   1 digit to 105 0  100 0  Ref 3 4 4   high limit  ORL ON OFF rate  5 0  to ORH   1 digit 0 0   low limit  S TM Starting time of 0 00 to 99 59     hour  minute    or    minute  second     0 00    program pattern The controller begins control when the specified time has Ref 5 2 2   operation passed after power on        IM 05E01B02 41E 1st Edition   May 31 2000 00     lt Toc gt      lt 6  Parameters gt          PID related Parameters    Located in  Main menu   LP1   Submenu   1 PID                                                                        Parameter Name
38.   PV input bias Program d Local  I      PV input filter operation Z operation  DES One nee SEE SEES                        Manual operation Control computation  MAN  AUTO    A    AM     AUTO  ON  MAN  OFF  switching  D103                                  Preset output Output limiter                         STOP RUN  O                                        N STOP RUN switching  E ANE E E E A EEES E O   15 V loop Retransmission   OTi      power supply output  Control    output     Gon  fam  Current or pulse Relay Current    Current  terminals    and _ terminals terminals terminals       and   and    and           PV event output  Time event output  _Instrument alarm output    CoE          a                   Contact Output Expansion Instrument Time Time Time Time  Bae pa alarm 1 eventi event2 event3 event4                     Unavailable when control output is current or pulse                    O Terminal C  Parameter Function        gt  Analog signal              gt  Contact signal    Legend             IM 05E01B02 41E 1st Edition   May 31 2000 00     lt Toc gt   lt 7  Function Block Diagram and Descriptions gt  7 3       E Function Block Diagram for Single loop Heating Cooling Control                                                                                           PV input  terminals 0       and    Contact Input Contact input Contact Input  Expansion i i E i Expansion  meuri 0000  z H    9     if 2  q    Startof hold operation      1a  amp  Homes  io  amp  i  Input
39.   and      See    M Performing Split Computations    below  0 0              IM 05E01B02 41E    1st Edition   May 31 2000 00     lt Toc gt   lt 6  Parameters gt  6 24    E Performing Split Computations   V mode Output     The following explains an example of letting    Analog OUTPUT 1  terminals 46 and 4     and     Analog OUTPUT 3  terminals  4 and 45     present the V mode characteristics of split  computations      1  Set the Control Output Type  OT1  parameter to    2      This sets the control output to    current output         2  Set the Retransmission Output 1  RET1  parameter to    3      This sets the retransmission output to    control output retransmission         3  Set the Analog Output 1 100  Segmental Point  A1H  parameter to    100        4  Set the Analog Output 1 0  Segmental Point  A1L  parameter to    25         5  Set the Analog Output 3 100  Segmental Point  A3H  parameter to    0        6  Set the Analog Output 3 0  Segmental Point  A3L  parameter to    75         The figure below shows an example where both analog outputs 1 and 3 are set to the  current signal of 4 to 20 mA DC  The type of output signal can be determined separately for  each of the analog outputs listed above  using the following three parameters     Analog output 1  Analog output 1 type  AQ1   Analog output 2  Analog output 2 type  AQ2   Analog output 3  Analog output 3 type  AQ3     Analog output 3  100  segmental  point  ASH     CAnalog output 3     Analog output 1  100  segmental 
40.   e Steps 7 to 9 configure the parameter Starting Target Setpoint  SSP1   so that the  program starts from 25  C      e Steps 11 to 13 configure the Final Target Setpoint  TSP1  parameter for segment 1   e Steps 14 to 16 configure the Segment Time  TIME  parameter for segment 1   e Steps 17 to 25 configure the PV Event parameters  EV1  TY1 and PE1      e Step 28 configures the Final Target Setpoint  TSP1  parameter for segment 2  not  changed in this example      e Steps 29 to 31 configure the Segment Time  TIME  parameter for segment 2      Steps 32 to 40 configure the Time Event parameters  EV1  ON1 and OFF 1     e Steps 43 to 45 configure the Final Target Setpoint  TSP1  parameter for segment 3   e Steps 46 to 48 configure the Segment Time  TIME  parameter for segment 3     1  Bring the operating display into view  appears at power on                                                                     Displays a  process variable  PV  value   RST lamp si  ON   ee i  z      SP  0 0  C    PTNO  0 SEGNO  0 0  TM         RCY  0  0                                              For steps 2 and later  illustrations of the LCD are cited to explain the procedure           2  Press the key for more than 3 seconds 3  Press the key once to display the  to call up the main menu    PROG     submenu    LOC      PROG OC  programming local mode set  main menu sub menu             ee        oo uez  wi   mone  ARAE  WPT No    Run  Reser                                      Ba  mone  pisP     
41.   in green  to indicate the status of operation or control   PRGils lit when in program mode    RST  Is lit when in reset mode    HLD Is lit when in hold mode    LOC Is lit when in local mode    MAN1ils lit when in manual mode    MAN2 Not used in single loop control    CAS Not used in single loop control        Light loader interface    Interface for an adapter cable used when setting and storing parameters from a PC   This requires an optional parameter setting tool        Process variable  PV   display    Setpoint display  LCD     Displays PV    Displays an error code  in red  if an error occurs    Displays the name and value of a target setpoint  SP   output  OUT   deviation trend  or a  parameter    Displays an error code if an error occurs        Instrument alarm  indicator lamps    The AL1 lamp comes on in orange if instrument alarm 1 turns on           SETIENT    SET ENT key ce        Used to switch or register a parameter  Pressing the key for more than 3 seconds allows you to switch  between the operating display and the main menu for operating parameter setting display alternately        10           MODE key MODE          Presents a display for switching between the hold  advance  local  AUTO and MAN modes        ii           DISP key    J  n  v             Vand A keys          qo    Used to switch between displays  Pressing this key while any operating display is shown  lets you switch to another prearranged operating display  Pressing this key while any  display 
42.   or      key to display the  required setpoint   The figure below shows an example of the  parameter set to    80 0  C           MENU PROG PRG  24  target set point 1   changing   TSP1   80 0  C                                        oo  J JMe pe 7  ALE    WPT od     RUN     Reser                                                              13  Press the    setpoint     key once to register the       MENU PROG PRG  24  target set point 1          TSP1   80 0  C                                                                                                                14  Press the    key once to display the  Segment Time parameter    TIME    for  segment 1        MENU PROG PRG  26  segment time                                     jA  mone  pisP         A                                                                           WPT Node     RUN                                                    15  Press the  4  or      key to display the  required setpoint   The figure below shows an example of the  parameter set to    20 min   0h20               MENU PROG PRG  26  segment time   changing   TIME   0h20                                              Fa Mone  pisP       ag    weno     RUN  reser                                                                                       16  Press the key once to register the       setpoint   MENU PROG PRG  26  segment time  TIME   0h20                                                   esr Vila     WPT     RUN fF     a J  Mo2        
43.  0  of PV input range span 0 0  of PV input range span 0 0  of    inearizer 1  66 7  to 105 0  of PV input range when in PV input range when in ten segment  output 4 ten segment linearizer approximation linearizer approximation    a5 Ten segment  66 7  to 105 0  of PV input range 0 0  of PV input range    inearizer 1 input 5    b5 Ten segment  66 7  to 105 0  of PV input range span 0 0  of PV input range span 0 0  of      inearizer 1  66 7  to 105 0  of PV input range when in PV input range when in ten segment  output 5 ten segment linearizer approximation linearizer approximation    a6 Ten segment  66 7  to 105 0  of PV input range 0 0  of PV input range    inearizer 1 input 6    b6 Ten segment  66 7  to 105 0  of PV input range span 0 0  of PV input range span 0 0  of    inearizer 1  66 7  to 105 0  of PV input range when in PV input range when in ten segment  output 6 ten segment linearizer approximation linearizer approximation    a7 Ten segment  66 7  to 105 0  of PV input range 0 0  of PV input range    inearizer 1 input 7    b7 Ten segment  66 7  to 105 0  of PV input range span 0 0  of PV input range span 0 0  of    inearizer 1  66 7  to 105 0  of PV input range when in PV input range when in ten segment  output 7 ten segment linearizer approximation linearizer approximation    a8 Ten segment  66 7  to 105 0  of PV input range 0 0  of PV input range    inearizer 1 input 8    b8 Ten segment  66 7  to 105 0  of PV input range span 0 0  of PV input range span 0 0  of    
44.  4 11     Switching to Local     mode  LOCAL  Operation       gt I   The symbol    L     represents  a local setpoint   LOC lamp  ON  j  SP  50 0  C    PTNO  1 SEGNO  0 3  TMs RCY  0  0                                                                                                                              2  Press the   amp  or LY  key to change the local setpoint                                                                                               z      ri Blinks during      la L change     L LILI g  chee  fen Mone  ae LAR 3 USP  60 0    wera  un Jf PTNO  1 SEGNO  0 3  TM         RCY  0  0       3        The question mark  changes to      C         eg    m    SP  60 0  C  PTNO  1 SEGNO  0 3  TM   RCY  0  0                                                                                                 IM 05E01B02 41E 1st Edition   May 31 2000 00     lt Toc gt   lt 5  Troubleshooting and Maintenance gt  5 1    5  Troubleshooting and Maintenance       5 1 Troubleshooting    E Troubleshooting Flow    If the operating display does not appear after turning on the controller   s power  follow the  measures in the procedure below     Ifa problem appears complicated  contact our sales representative        Is the instrument  defective                         Is                                                                                                                                                               Is ke r  Totally td Is display Communication  inoperabl
45.  65 mm  0 8 N m or less          3 7mm    7 mm or less  Q      Terminal Covers    3 7mmed                   7 mm or less       Target Model Part Number    Sales Unit                For UP750 T9115YD 1             IM 05E01B02 41E       1st Edition   May 31 2000 00     lt Toc gt      lt 1  Installation gt  1 7    1 4 Hardware Specifications    PV Input Signals    Number of inputs  1  terminals 4 42 49   Input type  Universal input system  The input type can be selected with the software   Sampling period  Can be selected from 100  200 and 500 ms     Burnout detection  Functions at TC  RTD  standard signal  0 4 to 2 V or 1 to 5 V   Upscale  downscale  and off can be specified   For standard signal  burnout is determined to have occurred if it is 0 1 V or less     Input bias current  0 05 uA  for TC or RTD b terminal   Measurement current  RTD   About 0 13 mA    Input resistance  1 MO  or more for thermocouple or mV input  About 1 MQ for DC voltage input    Allowable signal source resistance  250    or less for thermocouple or mV input  Effects of signal source resistance  0 1   V Q or less   2 KQ or less for DC voltage input   Effects of signal source resistance  About 0 01  100 Q    Allowable wiring resistance  for RTD input   Maximum 150 Q wire  Conductor resistance between three wires should be equal  However  10 Q wire for a maximum range of  150 0 to 150 0  C    Wire resistance effect   0 1  C 10 0    Allowable input voltage   10 V DC for thermocouple  mV  or RTD input   20
46.  C     0 2   1 digit for temperatures below 0  C   yP  200 0 to 1000 0  F__ where the accuracy is   2  of instrument range  1  J typeJ  4   200 0 to 1200 0  C  digit for temperatures below  200 0  C for a type K thermo   yP  300 0 to 2300 0  F  couple  or  1  of instrument range  1 digit for   270 0 to 400 0  C _  temperatures below  200 0  C for a type T thermocouple   p typeT1  5    450 0 to 750 0  F  0 0 to 400 0  C  typeT2  6    2200 0 to 750 0  F  B typeB  7  0 0 to 1800 0  C   0 15  of instrument range  1 digit at 400  C or more  yP 32 to 3300  F  5  of instrument range  1 digit at less than 400  C  0 0 to 1700 0  C  2 pee  32 to 3100  F  sp   0 15  of instrument range  1 digit  0 0 to 1700 0  C  R WERE  32 to 3100  F  Thermocouple omn     0 1  of instrument range  1 digit  N typeN  10   200 0 to 1300 0  C  0 25  of instrument range  1 digit for temperatures   300 0 to 2400 0  F A  below 0  C   270 0 to 1000 0  C  E typeE  11    450 0 to 1800 0  F   200 0 to 900 0  C     0 1  of instrument range  1 digit at 0  C or more  EIDIN  pee   300 0 to 1600 0  F   0 2   1 digit for temperatures below 0  C  where the  typeU1  13   200 0 to 400 0  C   accuracy is  1 5  of instrument range  1 digit for  U DIN yP  300 0 to 750 0  F  temperatures below  200 0  C for a type E thermocouple    DIN  typeU2  14  0 0 to 400 0  C  yp  200 0 to 1000 0  F  Ww typeW  15  a ee g  0 2  of instrument range  1 digit  Platinel 2 Plati2  16    H Bais  0 1  of instrument range  1 digit    0 0 to 1900 
47.  COM 20 7 20             Contact rating  12 V DC  10 mA or more       Correspondence between parameters OT1 and heating side output types cooling side output types                                  OT1 4  factory set default  OT1 5 OT1 6 OT1 7 OT1 8 OT1 9 OT1 10 OT1 11 OT1 12  Heating side  Relay output Heating side  Voltage pulse output   Heating side  Current output   Heating side  Relay output Heating side  Voltage pulse output   Heating side  Current output Heating side  Relay output Heating side  Voltage pulse output   Heating side  Current output   terminals      ande   terminals   and    terminals 4 and     terminals     and     terminals   and     terminals  6 and     terminals         and      terminals   and    terminals  6 and    Cooling side  Relay output Cooling side  Relay output Cooling side  Relay output Cooling side  Transistor output   Cooling side  Transistor output   Cooling side  Transistor output Cooling side  Current output   Cooling side  Current output Cooling side  Current output   terminals  and      terminals    and      terminals   and     terminals   and H   terminals Hand     terminals   and      terminals   and      terminals   and        terminals  and                The types of control output           relay output    and    voltage pul    Ise output    shown in the table above refer to those of time proportional control   To change to a relay output for on off control  select    Relay Terminals    and change the setpoint of the proportional 
48.  Cooling OUT Display    On the Setpoint display  LCD   the controller displays the current target setpoint  SP   the  PID number  PID  being used  the program pattern number  PTNO   the segment number   SEGNO  for which operation is in progress  the number of segments included in the  selected program pattern  and the heating side  HEAT  and cooling side  COOL  control    output values       Deviation Trend Display    On the Setpoint display  LCD   the controller displays the deviation trend       Pattern Display    On the Setpoint display  LCD   the controller displays the selected program pattern       Event Display    On the Setpoint display  LCD   the controller displays the event number for which an event    has occurred        SP   PTNO  1  TM 0h20       25 0  C  SEGNO  1 3  RCY  0  0          l             DISP       key          PTNO  1    SP  25 0   80 0  C  SEGNO  1 3                        DISP       key       SP  25 0  C       PID   H  0     1  0 0           C  40 0                    CooL  DV trend  scan                 DISP                                     TME 1    PVE 21  ALM                                     DISP          key    SP display For monitoring only   However  allows the setpoint and segment time  to be changed during hold mode operation   soak segment     Target SP display For monitoring only        Heating Cooling OUT          Allows the control output value to be changed  display    during manual operation     Deviation Trend display     For 
49.  IN  3  input 1 range high   SETUP  RHI   500 0                                                                                                                                  7  Press the  4  or   key to display the  required setpoint   The figure below shows an example of  setting the maximum value of the PV input          range to 200 0  C   MENU UPMD IN  3  input 1 range high  changing   RHI   200 0          Blinks during     change                                                                       IM 05E01B02 41E 1st Edition   May 31 2000 00     lt Toc gt      lt 2  Initial Settings gt  2 5       8  Press the key once to register the                   setpoint   MENU UPMD IN  3  input 1 range high  SETUP  RH1   200 0              uera  Sa  mone  DISP   Vilas     WPT    RUN  reset                                                                                           9  Press the key once to display the  parameter    RL1     minimum value of PV  input range                     MENU UPMD IN  4  input 1 range low   SETUP  RL1    200 0                                                                RESET                                            10     11                 Press the   A  or LY  key to display the  required setpoint    The figure below shows an example of  setting the minimum value of   the PV input range to 0 0  C               MENU UPMD IN  4    input 1 range low  Blinks during  change     Press the key once to register the  setpoint        RLi   0 0   
50.  Instrument alarm output     2  Unavailable when    cooling side output is  relay  R151 to 1   3  Unavailable when G ae   E jo 258     cooling side output is Contact Output Expansion oe Go  Ge  Ge  2  transistor  nae ee alarm 1  2 event1 event2 event3 event4                         O Terminal C  Parameter Function        gt  Analog signal      gt  Contact signal    Legend          IM 05E01B02 41E 1st Edition   May 31 2000 00     lt Toc gt   lt 7  Function Block Diagram and Descriptions gt  7 4    Functions and Parameters for    Single loop Control    in Initial State  Fac   tory set default     Functions and parameters in initial state are given in the tables below  For details on each  parameter  refer to    6 2 Lists of Parameters        E PV Input    PV input  INPUT1  is a universal input  which can receive signals from thermocouple  RTD   or DC voltage signals  The controller is capable of biasing  square root extraction  first   order lag computation  filtering   ten segment linearizer approximation  and ten segment  linearizer biasing on input signals     Each function can be set by the following parameters     Setup Parameters                         Function Parameter Main menu Submenu  Input selection IN1 UPMD IN  Unit selection UNI1 UPMD IN  Analog input range conversion   RH1  RL1  SDP1  SH1  SL1    UPMD IN  Analog input bias A BS1 CMLP AIN  Square root extraction A SR1  A LC1 CMLP AIN  Analog input filter A FL1 CMLP AIN             Operating Parameters            
51.  ON   ON   OFF 0 Ref 3 1 7   has for single loop DI3   OFF   OFF   OFF   ON   ON   ON   ON   OFF  control   PTN 0 Bit 0 of program pattern Di4   OFF   OFF   OFF   OFF   OFF   OFF   OFF   ON 5161    number 9 10 11 12 13 14   15  Bit 1 of program pattern 5162  PTN 7 1 Aurnber D1   ON   OFF   ON   OFF   ON   OFF   ON  PTN 2 Bit 2 of program pattern Die ORF j ONON   OFE OEE JON  ZON 5163    number DI3   OFF   OFF   OFF   ON   ON   ON   ON  PTN 3 Bit 3 of program pattern Di4   ON   ON   ON   ON   ON   ON   ON 5164    number See    External contact output    in    1 5 Terminal Wiring  PTN 4 Bit 4 of program pattern Diagrams     0    number  M G   Interruptive message 0  display 1  M G 2 Interruptive message 0  display 2  M G 3 Interruptive message 0  display 3  MG4 Interruptive message 0  display 4    UP Mode Parameters  Located in  Main menu   UPMD   Submenu   MD  Parameter Name of Parameter Setting Range and Description Initial Value User Target Item  Symbol Setting   in CD ROM  U PM Controller mode 1  Single loop control 1   UP mode  For another Controller mode  see User s Manual  Reference      CD ROM version    SM P PV sampling period   100  200 and 500 ms 200 ms  setting The controller restarts if any change is made to the PV sampling Ref 1 1 4   period  this does not affect other parameter settings at all  however   SM EC Sampling period 0 to 30000 Shows 0 at  error counter power on  Ref 1 1 5    reading only                          IM 05E01B02 41E    1st Edition   May 31 2
52.  PROG PRG  30  PV event 1 type  hanging     No    TYI                                                                               e  Ca  MODE     DISP   7   Adis    WPT Noda     Fun  reser                               22  Press the  setpoint        i  key once to register the       MENU PROG PRG  30  PV event 1 type    TY1   it                                        7  A Ea   move  oise   7  4     WPT Noda    Fun  reser                                                                      23  Press the     key once to display the PV  Event Setpoint parameter    PE1           MENU PROG PRG  31  PV event 1 set point    PE1   0 0  C                          mone   pise   F      a                                                               WPT Nod    aun  reser                                              24  Press the  4  or     key to display the  required setpoint   The figure below shows an example of the  parameter set to    5 0  C           MENU PROG PRG  31  PV event 1 set point   changing   PE1   5 0  C                                         Ca Mone  oise      gt   ag s    WPT Nod     Fun  reser                                                                            25  Press the key once to register the  setpoint        MENU PROG PRG  31  PV event 1 set point    PE1   5 0  C                                                                                                     lt 3  Programming gt  3 7    26  Press the  5  key once to display the  Event Number parame
53.  R ET2 Retransmission Retransmission output 2 is available when the type of control   OFF  0   output 2 type output is not    current    or    voltage pulse     The output is  provided via terminals 16 and 17   OFF  0   Disable  1  PV1  2  SP1  3  OUT1  4  LPS loop power supply  15 V    5  PV2  6  SP2  7  OUT2 Ref 2 2  1   Setpoints 5 to 7 are not available for single loop control   Ref 2 2 3   In heating cooling control  an output value before allocation  to heating cooling control is transmitted if setpoint    3    is  selected    0  to 50   Cooling side output  50  to 100   Heating side  output   RTH2 Maximum value RET2 1  2  RTL2   1 digit to 100 0  of PV input range 100 0  of PV  of retransmission RET2 3  RTL2   1 digit to 100 0  input range  output 2 scale       E Ref 2 2  1   RTL2 Minimum value RET2 1  2  0 0  of PV input range to RTH2   1 digit 0 0   of PV  of retransmission RET2 3  0 0  to RTH2   1 digit input range  output 2 scale    Deviation Trend Parameters  Located in  Main menu   CMLP   Submenu   TRND  Parameter Name of Parameter Setting Range and Description Initial Value User Target Item  Symbol Setting   in CD ROM  TSC 1 Deviation trend scale Allows the deviation axis of the Deviation Trend operating 0 5  of PV  display to be rescaled  input range  0 1 to 100 0  of PV input range span span  TTM Deviation trend time Allows the time axis of the Deviation Trend operating display   5 sec  Bete NA   to be rescaled   1 to 600 sec              IM 05E01B02 41E    1s
54.  Reference Point parameter   R M D Restart mode CONT  0   Continues action set before power failure  CONT  0     MAN  1   Starts from manual operation status p  RESET  2   Continues action set before power failure and starts computation  from the preset output value   R TM Restart timer 0 to 10 sec  0 sec     Sets time between power on and the instant where controller      starts computation   G RP PID group number   Allows you to determine how many groups of setpoint  alarm and 8  PID parameters the controller should show   1  Show one set  2  Show two sets     3  Show three sets  4  Show four sets   5 to 8  Show as many groups of parameters as have been set     RP   Zone PID reference   0 0 to 100 0  of PV input range  100 0  of    point 1 Note that 1 RP1   2 RP1  3 RP1  4 RP1  5 RP1  lt  6 RP1  PV input  Sets reference points at which switching is carried out between groups range  of PID constants according to the given temperature zone  You can set  2 R P   Zone PID reference   a maximum of six reference points and therefore a maximum of seven  5 point 2 temperature zones   Zone PID reference  The example below sets reference points 1 and 2 to provide 3 zones to  3 i R P 1 point 3 switch PID constants automatically   A  4 R P 1 Zone PID reference     Maximum value of BNE     point 4 PV ME range eee aieeaa Zone 3  Setpoint The controller is operated with      I the 3rd group of PID constants   Zone PID reference  P SRo            pe Zone 2  5   R P 1 point 5 A  e controlle
55.  V DC for DC voltage input    Noise rejection ratio  40 dB  50 60 Hz  or more in normal mode  120 dB  50 60 Hz  or more in common mode    Reference junction compensation error   1 0  C  15 to 35  C    1 5  C  0 to 15  C  35 to 50  C     Applicable standards  JIS  IEC  DIN  ITS 90  for thermocouples and RTD    Auxiliary Analog Input Signals    Available only for controllers with auxiliary analog input terminals   These signals are not used in single loop control  however     Number of inputs  1  terminals  i   2   Input type  Settable in a range of 0 2  0 10  0 4 2 0  or 1 5 V DC    Sampling period  100  200 and 500 ms  The sampling period of a remote input signal is associated with the PV input   s sam   pling period     Input resistance  About 1 MO     Input accuracy   0 3   1 digit of input span for 0 to 2 V DC    0 2   1 digit of input span for 0 to 10 V DC    0 375   1 digit of input span for 0 4 to 2 0 VDC    0 3   1 digit of input span for 1 to 5 V DC   Under standard operating conditions  23 2  C  55 10  RH  power frequency of  50 60 Hz     IM 05E01B02 41E 1st Edition   May 31 2000 00     lt Toc gt   lt 1  Installation gt  1  8    Loop Power Supply    Power is supplied to a two wire transmitter     15 V DC  terminals 44 45    A resistor  10 to 250 Q  connected between the controller and transmitter converts a  current signal into a voltage signal  which is then read via the PV input terminal   Supply voltage  14 5 to 18 0 V DC  max  21 mA  provided with a protection ci
56.  and Description Initial Value User Target Item  Setting in CD ROM    Pattern number 1  Program pattern 1 2  Program pattern 2   3  Program pattern 3   4 to 300  Likewise  specifying these numbers sets their  corresponding program pattern numbers        SEG    Segment number 0  Shows parameters for setting the starting target setpoint  0  start code  etc    1 to 99  Specify the corresponding segment numbers   Specify    0    when creating a program for the first time           SS P   Starting target setpoint   0 0 to 100 0  of PV input range 0 0  of PV  input range  STC Start code  1  Shows parameters for setting the wait and repeat actions   0  0  Program operation begins with the starting target setpoint   1  Ramp prioritized PV start  program operation begins with Ref 5 2 1     the PV value by giving priority to the ramp of segment 1   2  Time prioritized PV start  program operation begins with  the PV value by giving priority to the time of segment 1   TIP  The option     1    is not a setpoint                       IM 05E01B02 41E 1st Edition   May 31 2000 00     lt Toc gt      lt 3  Programming gt     3 18         Program Parameters  Parameters for Setting the Wait and Repeat Actions     The parameters listed below are shown when the Start Code  STC  parameter is set to     1      Located in  Main menu   PROG   Submenu   PRG             Parameter Name of Parameter Setting Range and Description Initial Value User Target Item  Symbol Setting in CD ROM    WZ1 1st group of 
57.  and actions of instrument alarm  In the table  codes 1 to  10 are not provided with stand by actions  while codes 11 to 20 are provided with stand by  actions     Alarm type    No alarm    PV high limit    Alarm action     Open close    shows status of relay contact     and    lit    and    unlit    shows status of lamp    Hysteresis    gt     Open  unlit  i Closed  lit     PV Alarm setpoint    Alarm type code i  Alarm action   Contact  opens   if alarm  occurs    Contact  closes  if alarm  occurs    Alarm type     Open close    shows status of relay contact     and    lit    and    unlit    shows status of lamp    Hysteresis  Open  lit   Aa  Deviation             setpoint Target SP    De energized  on deviation low    limit alarm  PV    Alarm type code    Contact  opens   if alarm  occurs    Contact  closes  if alarm  occurs       PV low limit    Deviation high  limit    Hysteresis    gt     Closed  lit  Open  unlit          Alarm setpoint PV    Hysteresis     lt  gt   Open  unlit    Closed  lit   ES A    Pv m    Deviation setpoint  Target SP    Hysteresis     lt  gt   lt  gt   Closed Open   it  Cpm T  A A  Deviation setpoint          pa  gt     Target SP    Hysteresis       Deviation high  and low limits     lit     PV       Hysteresis Closed Hysteresis    lt   it   lt  gt     Open   unlit  i j  a A a  Deviation setpoint   qra    Target SP    Open   unlit     o  PV    Deviation within  high and low  limits       Closed       Deviation low  limit    De energized on  deviati
58.  appears at power on                    RST lamp  ON        Di neas                         MODE                                               WPT Node                               SP  0 0  C  PTNO  0 SEGNO  0 0  Th RCY  0  0       In steps 2 and later  illustrations of the LCD are cited to explain the procedure     2  Press the key for more than 3 seconds  to call up the main menu    PROG        PROG    programming    main menu                                   D                                                                                           3  Press the    key once to display the main  menu    STUP        STUP    password input  main menu                      oo urea     a  Mone   oisP J  7     WPT      RUN  Res                                                                    4  Press the key once to display the main  menu    PARA        PARA    setup parameter  SETUP main menu                                                                                                                      5  Press the      key once to display the main  menu    UPMD        UPMD  UP750 configuration  SETUP main menu    Se a  oo     g JM  osr ILS  Werna  ro J res    6  Press the key once to display the  submenu    MD        MD    UP mode set  SETUP sub menu                                                                                                                             A  Mone  osr    97 I a                                                 WPT      RUN   lRESET       
59.  control  0 0 to 100 0  of PV input range span  control hysteresis Hysteresis can be set in the program setpoint when   Heating cooling control    in heating cooling control    the controller is performing ON OFF control  0 5   Point of  ON OFF action  Output    Program setpoint  _  M  On      Hysteresis  Off   gt   PV value    DR Direct reverse action REVERSE  0   reverse action  DIRECT  1   direct action   REVERSE  0     switching Control output  c Ref 2 1 1           Deviation   PV SP     Pc Cooling side 0 0 to 999 9  of PV input range 5 0       proportional band  Cooling side ON OFF control applies when 0 0     Ic Cooling side integral OFF  1 to 6000 sec  240 sec       time    De Cooling side derivative OFF  1 to 6000 sec  60 sec       time    Hc Cooling side ON OFF 0 0 to 100 0  0 5       control hysteresis    D B Dead band In heating cooling control   100 0 to 50 0  3 0     e When performing heating cooling control   setting any positive value prohibits both the heating  and cooling outputs from turning on  setting any    negative value allows both the heating and cooling  outputs to turn on  and setting a value of zero  either the heating or cooling output to turn on     PO Preset output Heating   5 0 to 105 0  0 0     side preset output In RESET mode  fixed control output can be generated    in heating cooling control  In heating cooling control  Heating side 0 0 to 105 0  Ref 2 1 8     Oc Cooling side preset 0 0 to 105 0  0 0     output In RESET mode  cooling side fi
60.  differ with the length of power  failure time       Instantaneous Power Failure of 20 ms or less    A power failure is not detected  Normal operation continues       Power Failure of about 2 seconds or less    The following show effects caused in    settings    and    operation status           Alarm action Continues  Alarm with standby function will enter standby status        Settig parameter Set contents of each parameter are retained     Auto tuning Cancelled        Control action Action before power failure continues                 IM 05E01B02 41E 1st Edition   May 31 2000 00     lt Toc gt      lt 5  Troubleshooting and Maintenance gt  5 4      Power Failure of more than about 2 seconds    The following show effects caused in    settings    and    operation status           Alarm action Continues  Alarm with standby function will enter standby status        Setting parameter  Set contents of each parameter are retained        Auto tuning Cancelled           Control action Differs with setting of setup parameter    R MD    restart mode         R MD setting Control action after recovery from power failure             CONT Action before power failure continues   factory shipped setting   MAN Outputs preset output value  PO   NOTE  as control output and continues action set before power failure in MAN mode   RESET Outputs preset output value  PO   NOTE  as control output and continues action set before power failure in AUTO mode     Operation mode is set to RESET          
61.  input range    IM 05E01B02 41E    1st Edition   May 31 2000 00     lt Toc gt      lt 6  Parameters gt     6 11                                                                                        Parameter   Name of Parameter Setting Range and Description Initial Value User  Symbol Setting    al Ten segment  66 7  to 105 0  of PV input range 0 0  of PV input range    inearizer 1 input 1    b1 Ten segment  66 7  to 105 0  of PV input range span 0 0  of PV input range span 0 0  of    inearizer 1  66 7  to 105 0  of PV input range when in PV input range when in ten segment  output 1 ten segment linearizer approximation linearizer approximation    a2 Ten segment  66 7  to 105 0  of PV input range 0 0  of PV input range    inearizer 1 input 2    b2 Ten segment  66 7  to 105 0  of PV input range span 0 0  of PV input range span 0 0  of    inearizer 1  66 7  to 105 0  of PV input range when in PV input range when in ten segment  output 2 ten segment linearizer approximation linearizer approximation    a3 Ten segment  66 7  to 105 0  of PV input range 0 0  of PV input range    inearizer 1 input 3    b3 Ten segment  66 7  to 105 0  of PV input range span 0 0  of PV input range span 0 0  of      inearizer 1  66 7  to 105 0  of PV input range when in PV input range when in ten segment  output 3 ten segment linearizer approximation linearizer approximation    a4 Ten segment  66 7  to 105 0  of PV input range 0 0  of PV input range    inearizer 1 input 4    b4 Ten segment  66 7  to 105
62.  is in program operation or in  a RESET mode     The following operating procedure switches the controller to local mode operation during  program operation     1  Bring the current display for program operation into view     Indicates the controller is  PRG or RST running on segment 1   lamp ON     C    PTNO  1 SEGNO  1 3  TM  0h14 RCY  0  0                i    IL  L             F                                 S   SP  40 0    WPT Nod    aun  reser                                                                                2  Press the key several times to display the LOC ON mode parameter                 Blinks during  change     Ma   gt  MODE DISPLAY  3  local drive switch  changing   LOC  ON    3  Press the  Z key once  The controller begins running with a local setpoint  L SP    The figure below shows an example of setting the controller with the local setpoint of 50 0  C        a local setpoint   LOC lamp    Fr   r   I6P      50 0  C  PTNO  1 SEGNO  0 3  TM         RCY  0  0                                                                                                                                                                        fe                         IM 05E01B02 41E 1st Edition   May 31 2000 00     lt Toc gt   lt 4  Operations gt  4 16    4 12 Changing Setpoints during Local mode  Operation    The following operating procedure changes setpoints during local mode operation     1     Change the controller to local mode operation  To do this  see Section
63.  more information        4th group of wait times  4 WTM       5th group of wait zones  5 WZ1             4th group of wait zones  4 WZ1              5th group of wait times  5 WTM   Program time unit  TMU  Number of repetitions  RCY    Segment setting method  SEG T  Start of repetition segment number  RST   End of repetition segment number  REN                             N  oO          IM 05E01B02 41E 1st Edition   May 31 2000 00     lt Toc gt   lt 3  Programming gt  3 3    unt E  2                   c N  Maximum value of PV input range  RH1  1 100   100      80  C f     Define when using the controller sf   as a program pattern generator                5       See User s Manual  Reference     en   CD ROM version  for more DBO ME E AnS E O S ii E SN A tp  information      a S E note   Minimum value of PV input range  RL1   0        Segment No                target setpoint 1  TSP1   Final target setpoint 2  TSP2    Segment time  TIME TM RT   PID number  PID   Note   Event number  EV1    PV event type  TY1  on time of time event  ON1    PV event setpoint  PE1  off time of time event  OFF 1   Event number  EV2    PV event type  TY2  on time of time event  ON2    PV event setpoint  PE2  off time of time event  OFF2   Event number  EV3    PV event type  TY3  on time of time event  ON3    PV event setpoint  PE3  off time of time event  OFF3   Event number  EV4   8 4 PV event type  TY4  on time of time event  ON4    PV event setpoint  PE4  off time of time event  OFF4   Event numb
64.  of Parameter Setting Range and Description Initial Value User  Target Item  Symbol Setting lin CD ROM    P Proportional band Heating  0 1 to 999 9  of PV input range 5 0     side proportional band In heating cooling control  0 0 to 999 9      in heating cooling control   heating side on off control applies when 0 0     l Integral time OFF  0   1 to 6000 sec  240 sec     Heating side integral time     in heating cooling control     D Derivative time OFF  0   1 to 6000 sec  60 sec     Heating side derivative time a   in heating cooling control     OH Output high limit  5 0 to 105 0  100     Heating side output high limit  Heating side limiter in heating cooling control  Heating cooling   in heating cooling control  0 0 to 105 0   1 0L  lt  1 0H  control  100 0     OL Output low limit  5 0 to 105 0  0 0  Ref 2 1 3   3 Cooling side output high Cooling side limiter in heating cooling control  Heating cooling  limit  in heating cooling 0 0 to 105 0   1 0L  lt  1 0H  control  100 0   control  SD  shutdown   Set in manual operation in  4 20 mA control output  Output is 0 mA     M R Manual reset  5 0 to 105 0  50 0      enabled when integral time    1 1    is OFF   The manual reset value equals the output value pa  when PV   SP is true  For example  if the  manual reset value is 50   the output value is  50  when PV   SP becomes true     H ON OFF control hysteresis In ON OFF control  0 0 to 100 0  of PV input range span   ON OFF control  0 5     Heating side ON OFF In heating cooling
65.  point  A1H         mA   A  20 100               output 1       Output value after computation    Analog output 3      0  segmental  point  A3L     8 25       Analog output 1  0  segmental 7  point  A1L    4 0                   0 25 50 75 100    Output value before split computation    IM 05E01B02 41E 1st Edition   May 31 2000 00     lt Toc gt      lt 6  Parameters gt  6 25     Parallel mode Output     The following explains an example of letting    Analog OUTPUT 1  terminals 46 and 42     and     Analog OUTPUT 3  terminals  4 and 4     present the parallel mode characteristics of split  computations      1  Set the Control Output Type  OT1  parameter to    2      This sets the control output to    current output         2  Setthe Retransmission Output 1  RET1  parameter to    3      This sets the retransmission output to    control output retransmission         3  Set the Analog Output 1 100  Segmental Point  A1H  parameter to    100        4  Set the Analog Output 1 0  Segmental Point  A1L  parameter to    25         5  Set the Analog Output 3 100  Segmental Point  A3H  parameter to    75        6  Set the Analog Output 3 0  Segmental Point  A3L  parameter to    0         The figure below shows an example where both analog outputs 1 and 3 are set to the  current signal of 20 to 0 mA DC  The type of output signal can be determined separately for  each of the analog outputs listed above  using the following three parameters     Analog output 1  Analog output 1 type  AQ1   Ana
66.  segment time     26    TIME   0h10                      Leran  A     reser     j  moog        DISP          EA                                                                             49  Programming is now complete  Press the key for more than 3 seconds  This returns you to    the display shown at power on  figure below      RST lamp  ON                                                                                            SP           0 0  C  PTNO  0 SEGNO  0 0  TMesesees RCY  0 0       IM 05E01B02 41E 1st Edition   May 31 2000 00     lt Toc gt   lt 3  Programming gt  3 11       3 4 Changing Program Patterns    The following operating procedure describes an example of changing the program pattern  created in    3 3 Creating Program Patterns    to the program pattern shown in the figure                            below     Example of Changing Program Pattern 1    A The Target  Temperature Setpoint  TSP1  parameter for  90  C    eee E segment 2 is changed from  f 80 0  C to 90 0  C   BOPC hesen ae aiae EEE EEE EEE EEE T ieS as    ab    Starting target  setpoint  SSP1    25  C   0  C  gt           L J   JU  A 20 min  80 min  10 min   Start of program operation       Time    E Details of the Change       Before change  Program operation begins with the starting target  setpoint  SSP1     After change  Program operation begins with the current PV value   The time setpoints of segment 1 precede others     Change the setpoint of the    Start Code  STC  program  parameter t
67.  selection i Program   5 2    Q   5 2  when RDI101 changes    Unit selection i pattern selection   Za i538 iZ fromOFF toON     ee a a Pa iso isto DQ    Analog input range conversion  t ae iD S 9  amp  Advance operation     I  QS i 35 i 3 whenRD 102 changes    Analog input bias pl Le igo vs i     from OFF to ON  i            ee a ae ee ae conte Sy Sy e  es ae ee FE ee ii a Te ee  Square root extraction gf igs igo  a T Program operation    ag 3a 3G  Analog input filter QS 99 Qs  ae r Local n K pals  10 seg  linearizer approx  bias h 5 is 5  T setpoint 1 1O iO O  PV input bias Program Local iZ Z Z  I A A F      PV input filter operation   operation                                                                yy  Manual operation Control computation  MAN AUTO      AUTO  ON  MAN  OFF  switching  RDI1 03      Heating cooling  computation                   Y y  Heating side Cooling side  output limiter output limiter                         Heating side    Lo o_  Cooling side   sTOP RUN    preset output              preset output switchin                                                                          15 V loop Retransmission  oTi y  power supply output  O  Heating side i Cooling side   output  output fo       Relay or  Current or pulse Relay Current or pulse ieue Current     Current  terminals Bandq   terminals terminals terminals terminals    and  W and      and     and      1  Unavailable when PV event output  heating side output is Time event output  current or pulse 
68.  side transistor output  terminals         10 Heating side relay output  terminals            cooling side current output  terminals          11 Heating side pulse output  terminals            cooling side current output  terminals         12 Heating side current output  terminals            cooling side current output  terminals                         IM 05E01B02 41E 1st Edition   May 31 2000 00     lt Toc gt   lt 2  Initial Settings gt  2 13    2 5 Initializing Parameters    Be sure to follow the steps below after a change of setting has been made to the data item  PV Input Type  PV Input Range or PV Input Scale     1  Bring the operating display into view  display appears at power on                RST lamp  ON                                                                                               w      o   MoDe  ois JAE   SP  0 0 C  Sey a PTNO  0O SEGNO  0 0  TM         RCY  0  0       In steps 2 and later  illustrations of the LCD are cited to explain the procedure                                                  2  Press the key for more than 3 seconds 5  Press the      key once to display the main  to call up the main menu    PROG     menu    UPMD      PROG UPMD  programming UP750 configuration  main menu SETUP main menu  f  Mone   pise   vd A  re MODE   OISF   7  EN                                                                                           mt       WPT  Nod     RUN  reser                      WPT   RUN   RES                                      
69.  t need to press the key     MAN1 lamp  ON                          a   J    SP   30 0  C PID  1  FNC   PTNO  1 SEGNO  1 3    F OUT  40 0                                                                                                                    E Manipulating the Control Output during Heating Cooling Control  Showing the Heating Cooling OUT display                                                                                              MAN1 lamp  ON                                   SP   30 0  C PID  1   gt C   40 0  H 0 0           Cooling side   Heating side  output Heating Cooling OUT output  display    IM 05E01B02 41E 1st Edition   May 31 2000 00     lt Toc gt   lt 4  Operations gt  4 11      Controller Behavior and Control Output Manipulation when the Dead Band  is Positive    The following is an example when the DB parameter is set at 12 4      If you hold down the      key with the heating side output under manipulation  i e   cooling   side output C   0 0    the heating side output  H    decreases  Consequently  both the  heating side and cooling side outputs change to 0 0   If you keep the Ly  key held down  longer  you enter the state of manipulating the cooling side output  and its value begins to  increase     Inversely  if you hold down the  4  key with the cooling side output under manipulation   i e   heating side output H   0 0    the cooling side output  C    decreases  Conse   quently  both the heating side and cooling side outputs go to 0 0   If
70.  this  refer to    1 5 Terminal Wiring Diagrams       With the parameters    OH    and    OL     it is possible to set change the high and low limits  of control output  The control output may not change at all  however  because of  restrictions on these parameters  Also check the restrictions on these parameters     The control output can only be changed when the controller is in the MAN mode   If the MAN lamp is off  i e   the controller is in the AUTO mode   you cannot change the  control output using key operation       The Control Output does not Change soon after the Target Setpoint SP has  been Changed     If this happens  check the setpoint of the parameter    MOD1     In cases where fixed   point control is selected as the PID control mode  MOD1   1   tracking based on the l   term works to prevent the control output from changing suddenly even if the target  setpoint SP is varied    The control output therefore may appear to be working incorrectly at first  however it  gradually adapts itself to the new target setpoint  Be especially careful when the  controller is in the fixed point control mode  the control output may fail to change and  therefore result in a loss of control if you change the target setpoint SP too frequently     IM 05E01B02 41E 1st Edition   May 31 2000 00     lt Toc gt   lt 5  Troubleshooting and Maintenance gt  5 5    5 2 Maintenance    This section describes the cleaning and maintenance of the UP750     5 2 1 Cleaning    The front panel and op
71.  to be set irrespective of the   PV high limit SP high  setpoint program  limit alarm  100 0  of  PV input range  A2 Instrument alarm 2 PV alarm   SP alarm   100 0 to 100 0  of Deviation alarm  0 0  of  setpoint PV input range PV input range span  i Deviation alarm   100 0 to 100 0  of PV Other PV SP low limit Ref 3 4 1   A3 nstrument alarm 3 input range span alarm  0 0  of PV input range  setpoint Output alarm   5 0 to 105 0  Output high limit  A 4 Instrument alarm 4 ia  setpoint  pS  alarm  0 0     Operation related Parameters  Located in  Main menu   LP1   Submenu   PAR  Parameter Name of Parameter Setting Range and Description Initial Value User Target Item  Symbol Setting  in CD ROM  AT Auto tuning OFF  0   No auto tuning OFF  0     1  Auto tuning for 1st group of PID 2  Auto tuning for 2nd group of PID  3  Auto tuning for 3rd group of PID 4  Auto tuning for 4th group of PID    5 to 8  Perform auto tuning on a group basis in the same way as 1 to 4  9  Performs auto tuning to all groups 1 to 8   SC    SUPER     function   OFF  0   Disable OFF  0   1  Overshoot suppressing function  Suppresses overshoots generated by abrupt changes in the  target setpoint or by disturbances   2  Hunting suppressing function  Stable mode   Suitable to stabilize the state of control when the load varies  greatly  or the target setpoint is changed   Enables to answer the wider characteristic changes compared  with Response mode        3  Hunting suppressing function  Response mode  Ref 2 1 5 
72.  you keep the  AJ key  held down longer  you enter the state of manipulating the heating side output  and its value  begins to increase                                                        Output      Dead band   Operating parameter DB   12 4 0 12 4  Cooling side Heating side  manipulated output manipulated output  DB 12 4    Change in manipulated output when the dead band is positive      Controller Behavior and Control Output Manipulation when the Dead Band  is Negative    The following is an example when the DB parameter is set at  12 4      If you hold down the key with the heating side output under manipulation  i e   cooling   side output C   0 0    the heating side output  H    decreases  If the output H falls below  24 8   the cooling side output C begins to increase from 0 0   If you keep the Ly  key  held down longer and the output C rises above 24 8   the output H goes to 0 0  and you  enter the state of manipulating the cooling side output                    Output               12 4 0 12 4       Cooling side Heating side  manipulated output manipulated output  DB  12 4    Change in manipulated output when the dead band is negative    IM 05E01B02 41E 1st Edition   May 31 2000 00     lt Toc gt   lt 4  Operations gt  4 12    4 8 Enabling Disabling the Hold Mode of Program  Operation    Enabling disabling the hold mode of program operation should be done when the controller  is in operation     The following operating procedure is an example of setting program oper
73. 0  C   0 5  of instrument range  1 digit at 800  C or more  PR20 40 PREOTO  U  32 to 3400  F No accuracy is guaranteed at less than 800  C  W97Re3  0 0 to 2000 0  C Binks 7  W75Re25 W97Re3  18  32 to 3600  F  0 2  of instrument range  1 digit  JPt1  30  pase ease C  0 1  of instrument range  1 digit  Note 1   Note 2   JPt100  300 0 to 1000 0  F   150 00 to 150 00  C 6  cb a  JPt2  31   200 0 to 300 0  F  0 2  of instrument range  1 digit  Note 1   200 0 to 850 0  C  RID P ee   300 0 to 1560 0  F l 7   0 1  of instrument range  1 digit  Note 1   Note 2    200 0 to 500 0  C  a PA  S   300 0 to 1000 0  F   150 00 to 150 00  C a n  Pt3  37   200 0 to 300 0  F  0 2  of instrument range  1 digit  Note 1  Standard 0 4to2V 0 4 to 2 V  40  0 400 to 2 000 V  signal 1to5V 1 to 5 V  41  1 000 to 5 000 V ee o  Oto 2V Oto 2V  50    0 000 to 2 000 V   0 1  of instrument range  1 digit  Display range is scalable in a range of  19999 to 30000   DC voltage cy OROELONAEI 000101000 Display span is 30000 or less  9   oto 20mv   mvi  55   10 00 to 20 00 mV y    0 to 100 mV mv 2  56  0 0 to 100 0 mV                            t Numbers in     are the setting value that apply when the    communication is used     A Performance in the standard operating conditions  at 23 2  C  55 10 RH  and 50 60 Hz power frequency   Note 1  The accuracy is  0 3  C of instrument range  1 digit for a temperature range from 0  C to 100  C   Note 2  The accuracy is  0 5  C of instrument range  1 digit for a temperature 
74. 0 00     lt Toc gt      lt 2  Initial Settings gt        2 1    1  Indicator lamp for    Names and Functions of Front Panel Parts                                                                                                                                                                            PV2 display Process  2  Program monitor f a PY      variable  PV  display  lamps He l f fi f l f abi  t  7  Setpoint  3  Event indicator p   Sal im 0y oy y ll display  lamps hriEp rna F4 10  MODE key  8  Instrument alarm ta mo    indicator lamps Lac  want   11  DISP key  4  Status indicator pece  lamps ro c   12  Vand A keys  5  Lightloader ES   move   ove   7  LA J  interface   V7PTNOLN   RUN   reser   9  SET ENT key x x    _     15  RESET k  S ey  13  PT No key 14  RUN key  Name of Part Function       Indicator lamp for  PV2 display    Is lit when Loop2 PV is displayed on PV display   Not used in single loop control        Program monitor lamps     lt    ls lit  in green  when a program setpoint is increasing     gt   lIs lit  in green  when a program setpoint is constant    amp    ls lit  in green  when a program setpoint is decreasing        Event indicator lamps    Display the statuses of PV events  time events and instrument alarms in orange   PVE1 and PVE2 lamps  Come on when PV event 1 and PV event 2 turn on   TME1 to TME4 lamps  Come on when time event 1 to time event 4 turn on    AL1 lamp  Comes on when instrument alarm 1 turns on        Status indicator  lamps    Is lit
75. 000 00     lt Toc gt         lt 6  Parameters gt       Input related Parameters  Located in  Main menu   UPMD   Submenu   IN    6 21                                           Parameter Name of Parameter Setting Range and Description Initial Value User Target Item  Symbol Setting  in CD ROM  IN   PV input type Specify the type of PV input as a range code  OFF  0    INPUT 1 terminals    See    Instrument Input Range Codes    in    2  Initial Settings      Terminals        7  and 3  U N     PV input unit Select the unit of PV input  Depends on     0   Percent    2   No unit the PV        C  1   Degree Celsius   F  5   Fahrenheit input type   RH   Max  value of PV Set the instrument input range  RL1  lt  RH1   Depends on    input range the PV  RL 1 Min  value of PV   For temperature input   input type   input range Set the range of temperature that is actually controlled     For voltage input    Set the range of a voltage signal that is applied     The scale across which the voltage signal is actually controlled  should be set using the parameters Maximum Value of PV Input  Scale  SH1  and Minimum Value of PV Input Scale  SL1    S D P1 PV input decimal Set the position of the decimal point of voltage mode PV input    Depends on  point position O0to4 the PV _  shown when in 0  No decimal place input type   voltage input mode    1  One decimal place  2 to 4  Two  three  four decimal places  S H   Max  value of PV Set the read out scale of voltage mode PV input  Depends on  input sc
76. 002       Ae    uonipa IS     E UP750 Single loop Control  Model UP750 0L or UP750 5L      Communication 1  PSL1     Communication 2   PSL2        RS 485 communication    High performance  RS 485 communication      Wiring can only be carried out    for controllers with          rls  28 RDB           gt                                         26  RDA     lt                          27  SG  aa       Control output             23 SDB         29 JRDA           24  sDAC      F   30  se  25 RoB           CI       communication functions     tH           Relay contact output          Note  Select this option from                                        before shipment           T  Contact rating  250 V AC  3 A  30 V DC  3 A  resistance load        nesa the OT1 parameter    lt   No    2   Time proportional PID relay contact  I output is configured at factory  CoM  3                Power supply N CAUTION  Power supply Before carrying out wiring  turn off the power  L  i to the controller and check that cables to be    connected are not alive with a tester or the like  because there is a possibility of electric shock        8  YY  N Jog                           10                   T  Allowable range  100 240 V AC   10     free voltage     T  a       49                    PV input   Not configured at factory before shipment                                                                                                                   p  E Receiving 4 20 mA DC Current                 
77. 1E 1st Edition   May 31 2000 00     lt Toc gt      lt 4  Operations gt  4 6       2  Press the key for more than 3 seconds  to call up the main menu    PROG        PROG  programming    main menu                                                                                                             3  Press the  4  key twice to display the main  menu    LP1        LP1    loop 1 parameter  main menu                         oo       E   mone DISP J  vwifad    WPT      RuN  i RESET                                                                                               4  Press the key once to display the  submenu    PAR        PAR    parameter             sub menu                                    DISP                                                        WPT      RuN  REseT                                         5  Press the  4  key once to display the  submenu    1 PID        1 PID    PID parameter SPno 1  sub menu                                               DISP J  Eva                    Mone                                            RUN   ffRESET                        YPT                   6  Press the key once to display the  parameter    1 P           MENU LP1 1 PID  1  proportional band       1 P   5 0                        Leran    MoDEJ  DISP   vie                                        RUN   lRESET                    WPT Node                                         7  Press the  4  or  YJ key to display the  required setpoint                           
78. 2 CMLP RET  Retransmission output 2 scale   RTH2  RTL2 CMLP RET                E 15 V DC Loop Power Supply    The 15 V DC loop power supply  OUTPUTS  uses the same terminal of retransmission  output 1 or 2  The 15 V DC loop power supply can not be used when retransmission output  1 or 2 is used  To use the 15 V DC loop power supply  set    4    in retransmission output type  1  RET1  or 2  RET2  selection parameter     Each function can be set by the following parameters     Setup Parameters             Function Parameter Main menu Submenu  Retransmission output 1 type   RET1 CMLP RET  Retransmission output 2 type   RET2 CMLP RET                   IM 05E01B02 41E 1st Edition   May 31 2000 00       Blank Page        lt Int gt   lt Toc gt  l    Revision Information      Title   Model UP750 Program Controller User s Manual for Single loop Control    Manual No    IM 05E01B02 41E    May 2000 1st Edition  Newly published    Written by Products Documents  Controllers  amp  Conditioners Division  Yokogawa M amp C Corporation  Published by Yokogawa M amp C Corporation  1 19 18 Nakacho  Musashino shi  Tokyo 180 0006  JAPAN    IM 05E01B02 41E 1st Edition   May 31 2000 00    
79. 20 mA DC                                                                                                                                                          50 60 Hz shared Y  External contact outputs   The functions of the external contact outputs are the defaults for single loop control     To change the functions  reconfigure the Contact Output Registration setup parameters   PV event 1 output   DO1  6 k   o     zy   PV event 2 output   DO2  5         a  oy Instrument alarm 4   lt   o  1 output DO3  Common com 7 F  Time event 1  DO4  34  output  i   OT1 is a setup parameter   Time event 2    i output Dos  83 You can change the settings of the parameter OT1 to change the control output type   S Time event 3 32 See    2  Initial Settings      a  Z output DO6 Correspondence between parameters OT1 and control output types  7 Time event 4 Do7 31 OT1 0  factory set default  OT1 1 OT1 2 OT1 3  tput  even Time proportional control   Time proportional control Current output On off control  Gomiman com 35 Relay output Voltage pulse output  terminals   and D  Relay output   terminals    and     terminals   and D   terminas    and            Relay contact rating  240 V AC  1 A    30 V DC  1 A  resistance load     Transistor contact rating  24 V DC  50 mA                     The functions of the external contact inputs    Load resistance  600 or less      Retransmission output 1 is not available  if a 15 V DC loop power supply is used     are the defaults for single loop control  
80. CONF   Submenu   CSEL  Parameter Name of Parameter Setting Range and Description Initial Value User Target Item  Symbol Setting  in CD ROM  C S1 SELECT display 1 OFF  0   101 to 1023 OFF  0   i registration Select the desired parameter from among the operating  SELECT display 2 and setup parameters  then register the number  C R S2 registration  D register No   accompanying that parameter   For example  registering    231    for C S1 allows you  C S3 SELECT display 3 to change instrument alarm 1 setpoint in operating display  Ret 6 1 1   i registration Numbers for registering instrument alarm SP parameter an  C G SELECT display 4 for operating display     4 registration Instrument alarm 1 setpoint  231    Instrument alarm 2 setpoint  232  C S5 SELECT display 5 Instrument alarm 3 setpoint  233    registration Instrument alarm 4 setpoint  234                                     IM 05E01B02 41E    1st Edition   May 31 2000 00     lt Toc gt   lt 6  Parameters gt  6 1 9         Contact Output Registration Parameters  Located in  Main menu   CONF   Submenu   DO                                           Parameter Name of Parameter Setting Range and Description Initial Value User   Target Item  Symbol Setting  in CD ROM  DO1 Relay output flag The following setpoints are registration numbers for dual loop  registration for DO1 control only   DO2 Relay output flag 5705  PV event 1 output 0  No function  registration for DO2 5706  PV event 2 output  Relay output flag 5689  Instrument al
81. D  1  PTNO  1 SEGNO 1 3  OUT display              Allows the control output value to be changed  OUT  35 0  during manual operation                          Deviation Trend display     For monitoring only           I nisp    key                         Pattern display              For monitoring only                       Event display                       For monitoring only                                         nisp    key       E Operating Displays for Single loop Heating Cooling Control      Setpoint Display    On the Setpoint display  LCD   the controller displays the current target setpoint  SP   the  program pattern number  PTNO  selected  the segment number  SEGNO  for which  operation is in progress  the number of segments included in the selected program pattern   the remaining time of the segment for which operation is in progress  the current number of  repetitions  RCY   and the total sum of repetitions       Target SP Display    On the Target display  LCD   the controller displays the current target setpoint  SP  and  final target setpoint  TSP   the program pattern number  PTNO  selected  the segment  number  SEGNO  for which operation is progress  the number of segments included in the  selected program pattern  the program pattern name  Only displayed when setting the  program pattern name using an optional parameter setting tool  model  LL100 E10       IM 05E01B02 41E 1st Edition   May 31 2000 00     lt Toc gt     4 3     lt 4  Operations gt       Heating
82. D parameter       P   5 0       240 seconds  D   60 seconds           2 2 Setting PV Input Type  Setting First at Power on     A NOTE    The controller displays an operating display when the power is turned on  The  submenu    IN    appears at this point if the type of PV input has not been defined yet  In  this case  first press the key once to display the parameter    IN1    for the PV input  type  Then  set the maximum value  RH1  and minimum value  RL1  of the PV input  range  for voltage input  set the maximum value  SH1  and minimum value  SL1  of  the PV input scale   Press the key to register the settings  See the operating  procedure below for more details     The controller is configured to the default of each parameter at the factory before    shipment     First check these defaults listed in    6 2 Lists of Parameters     and change their values    if necessary     Example of Temperature Input    1370 0  C  input range       RA wo J Seta range    PV input range     to be  controlled    0 0  C 800 0  C    Minimum value of Maximum value of  PV input range  RL1  PV input range  RH1     Parameters to be set for temperature input  1  PV input type  IN1   Set according to a sensor    2   3     Maximum value of PV input range  RH1   Set the  maximum value of the range to be controlled   Minimum value of PV input range  RL1   Set the  minimum value of the range to be controlled           Example of Voltage Input  4V 5V  a   input range i ao  nfo ah fF    Set a range to   
83. Edition   May 31 2000 00        lt Toc gt   lt 6  Parameters gt  6 22                            Parameter Name of Parameter Setting Range and Description Initial Value User Target Item  Symbol Setting  in CD ROM    N3 Auxiliary analog  input type ae sei A    h lay    INPUT 3 terminals  Although not used in single loop control  it is shown on the display  Terminals    and    U N 13 Auxiliary analog Although not used in single loop control  it is shown on the display   input unit  RH3 Maximum value of  auxiliary analog input   Although not used in single loop control  it is shown on the display   range  RL3 Minimum value of  auxiliary analog input   Although not used in single loop control  it is shown on the display     range  S D P3 Auxiliary analog input  decimal point Although not used in single loop control  it is shown on the display   position  S H3 Mae valj of auxiliary Although not used in single loop control  it is shown on the display   analog input scale  Min  value of auxiliary TOR ay P  SL3 analog input scale Although not used in single loop control  it is shown on the display                    B S L3 Auxiliary analog input  burnout action Although not used in single loop control  it is shown on the display    selection  P U N   PV unit Set the unit of PV  Same as the        0   Percent    2   No unit PV input unit    C  1   Degree Celsius   F  5   Fahrenheit  P D P1 PV decimal point Under normal operation  set the same value as in the PV Input        position D
84. H 7     _ lysteresis      i      be energized on   closed Open tt  Dente on  oron qy PE Coses  viation high    unlit  ko PV low limit   Open  lit   unlit   limit alarm P    Deviation   a    setpoin Alarm setpoint PV  Target SP j  Hysteresis Hysteresis     gt  Closed  lit   lt      Closed  lit     Output high limit    Open  unlit  Open  unlit           r  lt  x  SP Alarm setpoint Output value Alarm setpoint    Hysteresis Hysteresis  Closed  lit     gt  Closed  lit   lt        gt     i Open  unlit  Output low limit i   Open  unlit      e    prami  Alarm setpoint SP Alarm setpoint Output value                           Program Parameters  Parameters for Editing Programs   Located in  Main menu   PROG   Submenu   EDIT                                     Symbol on Name of Parameter Setting Range and Description Initial Value User Target Item  PV Display Setting   in CD ROM  mer Number of remaining Read only  ALL  unused segments  Ref 5 3 1   ALL S   mi C Number of segments  T L m4 within a pattern  Ref 5 3 2   PTN S   rrr a Number of remaining  ALLE unused events  Ref 5 3 3   ALL E   r rou Program pattern copying   Specify the numbers of the source of copying  Lora program pattern and target of copying program Ref 5 3 4   COPY  pattern   1 to 300   ri cv Program pattern clearance   Specify the number of the program pattern to be  LLLI cleared  Ref 5 3 5   CLEAR   1 to 300           IM 05E01B02 41E 1st Edition   May 31 2000 00     lt Toc gt   lt 3  Programming gt  3 21    3 7 Progr
85. MENU LP1 1 PID  1    proportional band  changing           Blinks during  change                                       t   a    wone    vis    lt      WPT Nod     RuN  REseT                                                     8  Press the key once to register the  setpoint        MENU LP1 1 PID  1  proportional band          1 P   18 0                                          move   ose J                            RUN  l RESET                                               The same steps can be used for integral  time  1 1  and derivative time  1 D  that are    displayed after this        9  Press the key for more than 3 seconds  This returns you to the display shown at power on     figure below               PRG lamp  ON                          MODE                                                        WPT Node                                  SP  10 0  C  PTNO  1 SEGNO  1 3  TM 0h20 RCY  0  0       IM 05E01B02 41E 1st Edition   May 31 2000 00    4 7     lt Toc gt   lt 4  Operations gt     4 4 Selecting the Program Pattern Number  PT No     The following operating procedure selects program pattern 1  A program pattern number  can only be selected when the controller is ina RESET mode     A NOTE    If contact input  which is used to select between program pattern numbers is on  any  program pattern number cannot be selected by key operation     1  Bring the operating display into view  appears at power on                                pE          w7         o  Ca  Mone   o
86. P750 5          Rat       A    Pull out the relay to be replaced   The control output relays are easy to remove and mount  since they are connected via a  socket onto the print boards          Insert the new relay in the socket  Use the following relay        Manufacturer   OMRON  Model G6B 2114P FD US P6B  Power supply  12 V DC                   IM 05E01B02 41E 1st Edition   May 31 2000 00     lt Toc gt   lt 5  Troubleshooting and Maintenance gt  5 10    7  Insert the internal unit into the housing   Apply power to the controller and confirm that the initial operating display is shown   If the operating display is not shown properly  turn off the controller and pull out the  internal unit  Then  insert it into the housing again           This completes replacement of the control output relay     IM 05E01B02 41E 1st Edition   May 31 2000 00     lt Toc gt     6     6 1     lt 6  Parameters gt  6 1    Parameters    Parameter Map    This section contains    Operating Parameter Map    and    Setup Parameter Map    for UP750  as a guideline for setting parameters     These maps are helpful in finding the positions of the displays when setting the param   eters  and should be used as a quick reference for the entire range of parameter displays     IM 05E01B02 41E 1st Edition   May 31 2000 00     lt Toc gt   lt 6  Parameters gt  6 2            UP750 Operating Parameter Map      Operating Display                   eee  Operating Operating Operating   Operating      display1    displa
87. PROG        PROG    programming    main menu                                        mone                 Dis  J                                              l wero   Run JfReser                                              3  Press the  4  key twice to display the main  menu    LP1        LP1    loop 1 parameter  main menu                                             Mone           Dis  J                                                 swerved    Run  reser                                          Displays  target setpoint     Sp           SP  10 0  C    PTNO  1 SEGNO  1 3  TM 0h20 RCY  0  0       submenu    PAR           parameter  sub menu       nanan i UUUUU_ZuZuoo  oo Leyn    MODE  Dise        a                                                                WPT Node  Lees IRESET                                5  Press the key once again to display  the parameter    AT           MENU LP1 PAR  1  auto tuning switch       AT   OFF                                                    mone osr    7  2    WPPT Noda    RUN   RESET                                                                              IM 05E01B02 41E 1st Edition   May 31 2000 00     lt Toc gt     6                       Press the  2  or  Z  key to display the  required setpoint  Tuning for 1st group of  PID is AT   1              MENU LP1 PAR  auto tuning switch         cl  AT   1    o0       _jvooe  osr  7 JT 4s  wrna Jf rus reser  A    To cancel auto tuning  set AT   OFF                 Blinks during  change
88. RCY Number of    repetitions          Start of repetition  RST segment number          End of repetition  REN segment number                   aise    key  sie eet el   i e a E T T T a T T  1  i   Program pattern 1  Setpoint for H i MENU PROG PRG   A   key or    7    key  local mode operation    i Png  logut  1  PID group number for   z ems         f Loi A   local mode operation 1   Segment 1 Segment 2 a  1  Local event 21    H MENU PROG PRG MENU PROG PRG  2 MENU PROG PRG  2 T   key  type r 1    SEGno  input    SEGno  input    SEGno  input     Local event 21       SEG   o SEG   a SEG   z  setpoint i i  Local event 22    I  type   PEERAA ADNANE aaa E A AE E E laa EER EE E E ER R S E E a A A E E ai E S E AE S E Naa a ll A A ae lal  Local event 22      setpoint r  Local event 23      a a E a Ste graye   S a a ee    type   3      1 s 1 TIME      Local event 23 1 H   a TIME    is shown when the Segment A  setpoint 1   aa TSP41  Final target setpoint    Setting Method  SEG T  parameter TSP1  Final target setpoint         1 pi 1 _ is set using a time setpoint     TM RT    i    Local event 24     Se  Ee en Gatos Cena ne Time set    is shown when the Segment Setting   Time set    type   TIME segment time i Method  SEG T  parameter is set P TIME segment time    lacalaventoa     a A     using a ramp grade setpoint    R      ant  1 amp se 1   The controller is factory set to i amp se     setpoint n TR RT segment time      show    TIME       TR RT segmenttime        Local event 25    1   
89. The parameter    PID    is shown for i    type   PID  PID group number 1 f segment PID parameters when the A PID  PID group number J  Local event 25    en E setup parameter    ZON    is set to 0  Ll  Sat Pr ee  setpoint      Pet  tie    i pansija einicieis Sinieisissiminnies    Local event 26      a 1 H 1  type   i            1 i     b   i    1   1 i 1     Local event 26  3 A 1st group of i j        setpoint   1  4 WZ1 i e     1  Evn Eventnumber    n 1to8  i  Evn Event number      1   1 H   If EVn   1 to 16  then this parameter H    Local event 27     1st group of H   On time of   refers to time events 1 to 16    On time of x    1 ab 1     1  type     1 WT   M wait times     ONn time event 1 If EVn   21 to 28  then this parameter   ONn time event    Local event 27   1 H 2 WZ1 2nd group of         OFF Off time of   tii evens 08    OFF Off time of  setpoint i J a waitzones      n time event    F n timeevent     1 1     1    Local event 28        2nd groupof   4 f        type     2 WTM wait times     TYn PVevent type      TYn PV event type     1 i     i 1 4  Local event 28     3rdgroupof    1   1    setpoint     3 WZ1 Wek ae     PEn PV event setpoint     PEn PV event setpoint    1 i          4  ER TE 7 3rd group of              1  lt   d 3 WTM wait times i     a i 4th group of g H i  Ley   1 i       1  4 WZ1 wait zones          1       i  The parameter    PID    is shown for segment i 4th group of     Juncti di H i Juncti di  PID parameters when the setup parameter H 4 WTM wait 
90. Y  AUTO MAN1 select  changing         4       WPT Node          3     MODE   MAN1       Press the key once  The controller switches to either MAN mode or AUTO mode operation     The figure below is an example of the display after a change from the AUTO mode to the MAN    mode              MAN1 lamp is  ON in MAN         7    AAA                         MODE J                                             ALIN                   run Jfreser                               MAN1 lamp is OFF in AUTO      SP   300  C PID 1     PINO  1 SEGNO  1 3  OUT  40 0        IM 05E01B02 41E 1st Edition   May 31 2000 00     lt Toc gt   lt 4  Operations gt  4 10    4 7 Manipulating Control Output during Manual  Operation    A NOTE    Control output cannot be changed if the controller is in the RESET mode  In this case  the  preset output value  operating parameter PO  will be output                                A control output value is linked with a display value changed using the      or  4  key  Note  that the control output changes as displayed without requiring the key           1  Bring manual operating display into view  For switching to manual operation  see    4 6 Switching  between AUTO and MAN        MAN1 lamp  ON           zeae  M  SP   30 0  C PID  1  PTNO  1 SEGNO  1 3     OUT  30 0                                                                                                                             EVENT    2  Press the  4  or     key to change a control output value  You don  
91. acter height of 20 mm  Setpoint display  32128 dot LCD with back lighting  Status indicating lamps  LEDs    Safety and EMC Standards    Safety  Compliant with IEC1010 1  1990 and EN61010 1  1992   Approved by CSA1010   CSA1010 installation category  overvoltage category    CATII  IEC1010 1   Approved by UL508    EMC standards  This instrument complies with the following EMC standards  the  instrument continues to operate at a measuring accuracy of within  20  of the range  during tests        EMI  emission   EN55011  Class A Group 1    EMS  immunity   EN50082 2  1995    IM 05E01B02 41E 1st Edition   May 31 2000 00     lt Toc gt      lt 1  Installation gt  1 1 0    Construction  Installation  and Wiring    Construction  Only the front panel is dust proof and drip proof  protection class IP55   For side by side close installation the controller loses its dust proof and drip proof  protection     Material  ABS resin and polycarbonate   Case color  Black   Weight  About 1 kg or less   Dimensions  96  W  x 96  H  x 100  depth from panel face  mm   Installation  Panel mounting type  With top and bottom mounting hardware  1 each   Panel cutout dimensions  924    W  x 92  82  H  mm   Installation position  Up to 30   upward facing  not designed for facing downward     Wiring  M3 5 screw terminals  for signal wiring and power ground wiring as well     Power Supply Specifications    Power supply  Rated voltage of 100 to 240 V AC   10    50 60 Hz  Power consumption  Max  20 VA  8 0 W ma
92. ale  19999 to 30000  where SL1  lt  SH1 the PV  shown when in input type  E  voltage input mode   SL1 Min  value of PV  input scale  shown when in _  voltage input mode   BSL1 Selection of PV Allows the PV input value to be determined as shown below in   Depends on  input burnout action   case of PV input burnout  the PV    105  of PV input range if set to    Upscale    input type      5 0  of PV input range if set to    Downscale       OFF  0   Disable  UP  1   Upscale  DOWN  2   Downscale  RJC   Presence absence   Allows input compensation to be applied to thermocouple input   ON  1   of PV input OFF  0   Absent    reference junction ON  1   Present  compensation    N2 Although not used in single loop control  it is shown on the display        UNI2    A    though not used in sing    e loop control     it is shown on the display        RH2    though not used in sing    e loop control     it is shown on the display        RL2    though not used in sing    e loop control     it is shown on the display        SDP2    though not used in sing    e loop control     it is shown on the display        SH2    though not used in sing    e loop control     it is shown on the display        SL2    though not used in sing    e loop control     it is shown on the display        BSL2    though not used in sing    e loop control     it is shown on the display           RJC2          though not used in sing       le loop control     it is shown on the display           IM 05E01B02 41E    1st 
93. am Pattern Setup Charts    For details on how to use the program pattern setup chart  see    3 1 Overview of Program  Patterns     and    3 2 Example of Program Pattern Setup Charts        You can register as many as 300 program patterns with the UP750 controller  Create as  many copies of the chart as necessary     First fill in the fields with bold face borders in the order from number 1 to number 9  Then   input the data into the controller     IM 05E01B02 41E 1st Edition   May 31 2000 00     lt Toc gt     3 22     lt 3  Programming gt        Define this parameter when  using the controller as a program  pattern generator  See User   s  Manual  Reference   CD ROM  version  for more information     Time setting  TIME  when  the Segment Setting Method   SEG T  parameter is set as  SEG T   0  ramp setting   TM RT  when the parameter  is set as SEG T   1  Factory set to Time   setting  TIME      Shown for segment PID  parameters when the setup       parameter    ZON    is set to 0     8    System name  Program No       Maximum value of PV input range  Setpoint of the    Maximum Value of PV Input Range  RH1     setup parameter    Minimum value of PV input range  Setpoint of the    Minimum Value of PV Input Range  RL1     setup parameter     PV input unit  Setpoint of the    PV Input Unit  UNI1     setup parameter     Program time unit  Setpoint of the    Program Time Unit  TMU     setup parameter  Segment setting method  Setpoint of the    Segment Setting Method  SEG T     setu
94. analog outputs and from 15 V DC loop power supply and voltage pulse control output   Isolated from other input output terminals and internal circuit     Voltage pulse control output terminals  Not isolated from analog outputs and 15 V DC  loop power supply  Isolated from other input output terminals and internal circuit     Relay contact control output terminals  Isolated between contact output terminals and  from other input output terminals and internal circuit     Contact input terminals  Not isolated between contact input terminals and from com   munication terminals  Isolated from other input output terminals and internal circuit     Relay contact output terminals  Not isolated between relay contact outputs  Isolated  from other input output terminals and internal circuit     Transistor contact output terminals  Not isolated between transistor contact outputs   Isolated from other input output terminals and internal circuit     RS 485 communication terminals  Not isolated from contact input terminals  Isolated  from other input output terminals and internal circuit     Power terminals  Isolated from other input output terminals and internal circuit     Grounding terminals  Isolated from other input output terminals and internal circuit     IM 05E01B02 41E 1st Edition   May 31 2000 00     lt Toc gt      lt 1  Installation gt  1 1 2    Environmental Conditions    Normal operating conditions    Ambient temperature  0 to 50  C  40  C or less for side by side close installati
95. ansecnsteeiscnadasnssuncnsmadananiinannadaneinysteatecunucnuseuiuaniuweaiteuiiouthbreation 1 1  1 1 M  del and Suffix CodeS   eaen aren aeaaeai eae eanan rasanan aa aaiae iaaea aas 1 1  1 2 How to Install 0 0     e cee ceeeeeeee ee eeeeeee cece neee seen nnee seen seeeeeeenseeeeeeesneeeeeenseeeeeeenseeeeeensees 1 2  1 3 HOW to Connect Wires         cecccetcceseeeeeseeeeeneeesneeeenseeeseaeseseaesnseeeeeeesseseeeenseeeeeeees 1 5  1 4 Hardware Specifications             ecccsccssseeseeeeeeeeeeeeeeesnaeseseeeenseeeseeeseseaesnseeeeees 1 7  1 5 Terminal Wiring Diagrams        sssssssssnneunnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnn nnmnnn nnna 1 13  2  Initial Settings ccsssccicssitsasascdinancratensdsscdsnsnndas sduussaunainasacsadennesadsnsesadavananaadues 2 1  2 1 Names and Functions of Front Panel Parts               sccssseeeeseeeeseeeeeeeeseeeeeenees 2 2  2 2 Setting PV Input Type  Setting First at Power On                csscseesseeeeeeeeeees 2 3  2 3 Changing PV Input Type            cssecceseceseeeeeseeeenseeeeneeeesaesaseeeenseeeseaeeeseaeensneeeees 2 8  2 4 Setting Control Output Type            cccseeeeeeeeeseeeesneeeseeeeeeeeeseeeescaeseseeeenseeeeneeess 2 10  2 5 Initializing Parameters            cccceeeeeceeeeeeceeeeneeeeenseeeeeenseeeeeenseeeeeenseeeeeenseeeeeenees 2 13  3  Programming ci ciasinisnnstsaisntiavancustssaduaandstauacetanatadsbutisaeranduacsedatnadandecasesandeas 3 1  3 1 Overview of Program Patterns           csccsseceeeeeesseeseseeeeneeeeeseeesee
96. arm 1 output  DO3 registration for DO3 5129  Time event 1 output  DO4 Open collector transistor he Ue event 2 output  output flag registration   Time event 3 output  for DO4 5133  Time event 4 output  DO5 Open collector transistor  See    External contact output    in    1 5 Terminal Wiring  output flag registration Diagrams      for DO5  D O 6 Open collector transistor  output flag registration  for DO6  D O7 Open collector transistor  output flag registration  for DO7       R1 51 Output flag registration   For contact input output module 1  See GREEN series Communication  R1 52 Output flag registration   Function    7  Input Output Extension        R153 Output flag registration  R154 Output flag registration  R155 Output flag registration  R156 Output flag registration  R157 Output flag registration  R158 Output flag registration    R25   Output flag registration   For contact input output module 2  See GREEN series Communication    R252 Output flag registration   Function    7  Input Output Extension        R253 Output flag registration  R254 Output flag registration  R255 Output flag registration  R256 Output flag registration  R257 Output flag registration  R258 Output flag registration                                                                                                          IM 05E01B02 41E 1st Edition   May 31 2000 00     lt Toc gt      lt 6  Parameters gt     6 20         Contact Input Registration Parameters  Located in  Main menu   CONE   Submenu   DI 
97. ation in the hold  mode     1  Bring the operating display into view  appears at power on      RPG lamp  ON             Displays the  current setpoint   SP                S    oo wa         CaM DISP  a SP  80 0 C  Werno    ron   reser PTNO  1 SEGNO  2 3  TM  1h20 RCY  0  0                                                                                     2   To enable the hold mode of program operation   Press the key once to display the HOLD ON mode parameter      To disable the hold mode of program operation   Press the key once to display the HOLD OFF mode parameter     The figure below is an example of enabling the hold mode of program operation     Blinks during  change                    iia     pe       MODE DISPLAY  1  PROG hold switch                                                                            changing   HOLD   N               HLD lamp is ON in Hold   HLD lamp is OFF in non Hold           Ia    N SP  80 0  C  PTNO  1 SEGNO  2 3    TM 0h20 RCY  0 0                                                                  Other operating procedures for disabling the hold mode      1  Press the key for two seconds during hold mode operation  In this case  the  controller resumes program operation      2  Execute the    advance    function during hold mode operation  In this case  the  segment is advanced     IM 05E01B02 41E 1st Edition   May 31 2000 00     lt Toc gt   lt 4  Operations gt  4 13    4 9 Changing Program Setpoints when in Hold  Mode    The following 
98. ay is shown   1 PMD        2 PMD               SELECT displays 1 to 5 are shown only when they are registered   ee gee BD Viste Bene nee ot ar Na F              4 Main menu LP2 is displayed when UP mode is    Cascade control        Dual loop control        Temperature and humidity control         Cascade control with two universal inputs        5 Main menu USR is displayed when UP mode is    Loop control with PV switching        Loop control with PV auto selector        Loop  control with PV switching and two universal inputs        Loop control with PV auto selector and two universal inputs        6 Main menu PYS2 is displayed when UP mode is    Cascade control        Loop control with PV switching        Dual loop control         Temperature and humidity control        Cascade control with two universal inputs        Loop control with PV switching and two  universal inputs        Loop control with PV auto selector and two universal inputs        IM 05E01B02 41E 1st Edition   May 31 2000 00     lt Toc gt   lt 6  Parameters gt  6 4            uP7s0 Setup Parameter Map         Password To operating parameter setting   check display   display main menu  PROG      on the previous page                                                                                                                                                                                                                                                                                                            
99. band to    0         lt 301 gt      lt uoneyjelsu     4 gt     GL L       Blank Page        lt Toc gt   lt 2  Initial Settings gt  2 1    2  Initial Settings    This chapter describes examples of setting PV input types  control output types   Carrying out settings described herein allows you to perform basic control  Refer to  examples of various settings to understand how to set parameters required  Refer to     6 1 Parameter Map    for an easy to understand explanation of setting various  parameters  If you cannot remember how to carry out an operation during setting   press the pe  key no more than four times  This brings you to the display  operating  display  that appears at power on     Setup Procedure    Power on   Denotes a step that must always be followed   y C   Denotes a step that should be followed as necessary   Set PV input      Factory set to    Unspecified        See    2 2 Setting PV Input Type  Setting First at Power on       or    2 3 Changing PV Input Type                       Set the control    output   Factory set to    Time Proportional Relay Output         See    2 4 Setting Control Output Type        Initialize  parameters     See    2 5 Initializing Parameters      v    Set setup  parameters     Set operating   parameters    Set program  patterns     See    3  Programming      v           Be sure to follow this  step whenever a change of setting  is made to the PV input type           Controller operation    IM 05E01B02 41E 1st Edition   May 31 200
100. complete  Press the key for more than 3 seconds  This returns  you to the display shown at power on  figure below     ev PV dard  Z 0 rt   RST lamp   Pa mA    ON  PE     MODE    DISP    SP  0 0  C  eami Tala PTNO  0 SEGNO  0  0                         TM         RCY  0 0       IM 05E01B02 41E 1st Edition   May 31 2000 00     lt Toc gt   lt 3  Programming gt  3 14       3 5 Program Parameter Map                             Press this key for more than 3 seconds            Press  the  F5   key  for more than  3 seconds to switch  to an operating  display                    PROG    programming       main menu                               Program Parameter Setting Display                                                            LOC    local mode set    PRG    programming                         sub menu sub menu                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                         5 WT   M 5th group of    wait times          
101. controller start from the current setpoint and run according to  time settings defined for segment 1    This method is not available if the SEG T  Segment Setting Method  parameter is set to     ramp setting                                      Starting Point of Operation   Controller Behavior  a Begins to run from point a according to the time setting defined for segment 1   b Begins to run from point b according to the time setting defined for segment 1   c Begins to run from point c according to the time setting defined for segment 1   d Begins to run from point d according to the time setting defined for segment 1   e Begins to run from point e according to the time setting defined for segment 1   Setpoint  a Final target setpoint  b  Program  c setpoint  d       A Segment  SegmentiSegmentiSegment  Segment   T   po Tog 4 i 5   Time  Startof i   j    program operation     lt Controller Settings gt           Set the STC  Start Code  program parameter to    2              IM 05E01B02 41E 1st Edition   May 31 2000 00     lt Toc gt   lt 3  Programming gt  3 27    3  Letting the controller start from the current setpoint and run according to  ramp settings defined for segment 1 of the created program       Starting Point of Operation   Controller Behavior                                          a Begins to run from point C1  ignores the time setting defined for segment 1    b Begins to run from point C1  ignores the time setting defined for segment 1    c Begins to run from po
102. d     The use of inductance  L  loads such as auxiliary relays  motors and solenoid valves  causes malfunction or relay failure  always insert a CR filter for use with alternating  current or a diode for use with direct current  as a spark removal surge suppression  circuit  into the line in parallel with the load     E For DC Relay Wiring E For AC Relay Wiring    UP   s contact Relay to the relay coil       External DC power supply UP750 J External AC power supply                T  R     l R        Ji    A Diode a    Mount it directly 3      UP   s contact   Relay CR filter   Use one with a relay coil terminal  socket     Use one with a relay coil  Mount it directly  rating less than the UP   s rating less than the UP   s to the relay coil   contact rating   contact rating   terminal  socket                                                 IM 05E01B02 41E 1st Edition   May 31 2000 00     lt Toc gt      lt 1  Installation gt     1 6         Cable Specifications and Recommended Cables       Purpose    Name and Manufacturer       Power supply  grounding  relay contact outputs    600 V PVC insulated wires  JIS C 3307  0 9 to 2 0 mm        Thermocouple    Shielded compensating lead wires  JIS C 1610      See Yokogawa Electric   s GS 6B1U1 E                        x O  3             RTD  Other signals          Shielded wires  three conductors   UL2482  Hitachi Cable    Shielded wires      Recommended Terminal Lugs       Applicable wire size    Tightening torque             0 3 to 1
103. d  items that are not contained in this manual       Numbers in     are the parameter setpoints that apply when the communication func   tion is used  ex  AUTO1  0   MAN1  1      E Operation Mode Parameters  Located in  MODE key  H5 key on the instrument   s front panel                                   Parameter Name of Parameter Setting Range and Description Initial Value User Target Item  Symbol Setting  in CD ROM  Pause of program Set as    HOLD   ON    to enable the hold mode of program operation   HO LD i Ref 5 2 5   operation  ADV Advance of segment   Set as    ADV   ON    to advance from the current segment to the next segment  Ref 5 2 7   LOC Local mode Set as    LOC   ON    to switch from program operation or RESET mode to local mode operation  Ref 5 2 9   operation  A M 1 AUTO MAN To switch between AUTO and MAN   switching To switch to AUTO mode  set as    MODE  AUTO1  0         To switch to MAN mode  set as    MODE  MAN1  1       SST Start of program 1 to 99 1  segment number Program operation begins with the segment whose number is specified    by this parameter              IM 05E01B02 41E 1st Edition   May 31 2000 00     lt Toc gt   lt 6  Parameters gt  6 7       E Operating Parameters      Instrument Alarm Setting Parameters    Located in  Main menu   AL                                                    Parameter Name of Parameter Setting Range and Description Initial Value User Target Item  Symbol Setting  in CD ROM  A1 Instrument alarm 1 Allows alarm action
104. e  opstation faulty  link faulty   e faulty  j ink faulty   Yes Yes Yes  v AA v Yy  Check wiring on the Check the key lock Turn off power  and Check the Check the  power supply setting  then turn it on instrument s I O instrument s suffix  terminals  again  specifications  code   AA v  Check the supply Check the specifications Does the code  voltage  of I O counterpart for include a communication  wrong polarity  option    lt    X No communication Check the  Normal  capability communication related  No   s i parameters    a   key lock  enabled   x Yi  Correct the es Check  error s   communication wiring   e  No Check the specifications  Correct  of communication  counterpart   Yes Yes ee  Disable  key lock   AA v   Ask the vendor for repair   Find the cause              A IMPORTANT    Take note of the parameter settings when asking the vendor for repair     IM 05E01B02 41E 1st Edition   May 31 2000 00     lt Toc gt   lt 5  Troubleshooting and Maintenance gt  5 2       E Errors at Power on    The following table shows errors that may be detected by the fault diagnosis function when  the power is turned on                                                  Display position Error indication Description PV Control Alarm Retransmission Communication  Remedy   Note  of error output output output  E000 Faulty RAM  cant EaU ROM None 0  or less   OFF 0  or less x  aulty topped  or OFF PP Faulty  1 E002 System data error   Undefined Undefined   Undefined Contact us  PV decimal point blin
105. e the hinge to crack  thereby disabling attachment     2  With the cover properly folded  fit its top and bottom holes to the protrusions of the  mounting brackets     Fit the hole of the  terminal cover to the  protrusion on the  mounting bracket        Attaching Terminal Cover    IM 05E01B02 41E 1st Edition   May 31 2000 00     lt Toc gt   lt 5  Troubleshooting and Maintenance gt  5 7    5 2 4 Replacing Parts with a Limited Service Life    The following UP750 parts have a limited service life   The service life given in the table assume that the controller is used under normal operating  conditions        Part Service life  Aluminum electrolytic condenser About 10 years  rated                       Lithium battery for backup About 10 years  rated   Alarm output relays About 100 000 more ON OFF operations or with resistance load  Control output relays About 100 000 more ON OFF operations or with resistance load       If any of these parts  except control output relays  cause a controller failure due to deterio   ration  contact your dealer for replacement at your cost   Control output relays can be replaced by yourself     SEE ALSO          5 2 5 Replacing Control Output Relays     for how to replace the control output relays        IM 05E01B02 41E 1st Edition   May 31 2000 00     lt Toc gt   lt 5  Troubleshooting and Maintenance gt  5 8    5 2 5 Replacing Control Output Relays  This subsection describes how to replace the control output relays   The replacement must be perf
106. ecimal Point Position  SDP1  parameter   To shift the decimal point for temperature input  use this parameter   For example  set as    P DP1   0    to change a temperature  reading of one decimal place to that of no decimal places   This involves reconfiguring the P RH1 and P RL1 parameters                    Oto 4  P RH   Maximum value Under normal operation  keep the values of these parameters Maximum value    of PV range between the maximum and minimum values of the PV input of PV input  range  range or scale Ref 1 1 8   Minimum value of  19999 to 30000 Minimum value  P  RL1 PV range P RL1  lt  P RH1  where P RH1 P RL1   30000 of PV input       range or scale             P   U N2 Although not used in single loop control  it is shown on the display        P   D P2 Although not used in single loop control  it is shown on the display        P   RH2 Although not used in single loop control  it is shown on the display        P   RL2 Although not used in single loop control  it is shown on the display                    IM 05E01B02 41E 1st Edition   May 31 2000 00     lt Toc gt      lt 6  Parameters gt     6 23          Output related Parameters  Located in  Main menu   UPMD   Submenu   OUT       Parameter  Symbol    Name of Parameter    Setting Range and Description                                           Initial  Value    User  Setting    Target Item  in CD ROM                                                                                                                    
107. eference deviation  RDV1   A slope is set to yN e JA ia ES Reference deviation  RDV1   the program setpoint     Target setpoi nt  a     Minimum value of   l  PV Input range Segment 1 Segment 2  OFF  0   Disable  0 0  to 100 0  of PV input range span    Analog Input Computation Parameters  Located in  Main menu   CMLP   Submenu   AIN  Parameter   Name of Parameter Setting Range and Description Initial Value User Target Item  Symbol Setting  in CD ROM  A BS1 Analog input 1 bias   Used to correct the PV input value beforehand  0 0  of PV    When in normal operation  use the PV Input Bias  BS  operating   input range  parameter  span   100 0  to 100 0  of PV input range span Ref 1 1 6   A FL1 Analog input 1 filter   OFF  0   Disable OFF  0       1 to 120 sec   A S R1 Analog input 1 Performs square root computation for the PV input value  OFF  0     square root OFF  0   Do not compute the square root  computation ON  1   Compute the square root Ref 1 1 3   A LC1 Analog input 1 low   0 0  to 5 0  1 0     signal cutoff The slope equals    1    at levels below the low signal cutoff point   A  BS2 Although not used in single loop control  it is shown on the display   Ref 1 1 6   A  FL2 Although not used in single loop control  it is shown on the display   A  S R2 Although not used in single loop control  it is shown on the display   Ref 1 1 3   A  LC2 Although not used in single loop control  it is shown on the display   A  BS3 Although not used in single loop control  it is shown on 
108. ent 3  terminal numbers  6     4  Time event 4  terminal numbers 61        5 to 16  Time events 5 to 16  see the CD ROM ver   sion user s manual for details on the terminal number   21  PV event 1  terminal numbers         22  PV event 2  terminal numbers          23 to 28  PV events 3 to 8  see the CD ROM  version user   s manual for details on the terminal  number     Initial Value    User  Setting    Target Item  in CD ROM    Ref 3 4 5     Ref 3 4 6        ONn    On time of time event    OFF  Unused   0 00 to 99 59     hour  minute    or    minute  second        OFF       OFFn    Off time of time event    OFF  Unused   0 00 to 99 59     hour  minute    or    minute  second        OFF    Ref 3 4 6        TYn    PV event type    OFF    OFF  1 to 10  28 to 31   1  PV high limit  energized  no stand by action   2  PV low limit  energized  no stand by action   3  Deviation high limit  energized  no stand by  action    4  Deviation low limit  energized  no stand by  action    5  Deviation high limit  de energized  no stand   by action    6  Deviation low limit  de energized  no stand   by action    7  Deviation high low limits  energized  no  stand by action    8  Deviation within high low limits  energized   no stand by action    9  PV high limit  de energized  no stand by  action    10  PV low limit  de energized  no stand by  action    See the next page for details on other alarm types        OFF       PEn       PV event setpoint          PV SP alarm   100 0 to 100 0  of PV i
109. er  EV5    PV event type  TY5  on time of time event  ON5    PV event setpoint  PE5  off time of time event  OFF5   Event number  EV6    PV event type  TY6  on time of time event  ON6    PV event setpoint  PE6  off time of time event  OFF6   Event number  EV7    PV event type  TY7  on time of time event  ON7    PV event setpoint  PE7  off time of time event  OFF7   Event number  EV8    PV event type  TY8  on time of time event  ON8    PV event setpoint  PE8  off time of time event  OFF8   Junction code  JC                                                              a dwexe sy  ul pasn JON                                     Note  This parameter is shown for segment PID parameter when the setup parameter    ZON    is set to 0     IM 05E01B02 41E 1st Edition   May 31 2000 00     lt Toc gt   lt 3  Programming gt  3 4    3 3 Creating Program Patterns    The following operating procedure describes an example of creating the program dis   cussed in    3 1 Overview of Program Patterns        A NOTE    Before creating the program  reverify the Maximum Value of PV Input Range  RH1   Mini   mum Value of PV Input Range  RL1   Program Time Unit  TMU   and Segment Setting  Method  SEG T  parameters     If the setting of the setup parameter    SEG T    is changed  the program patterns created and  stored so far will be all cleared  initialized    Be careful     The programming example given in this section includes the following steps   e Step 5 selects the program pattern number  PTN    
110. eration keys should be gently wiped with a dry cloth     A NOTE    Do not use alcohol  benzine  or any other solvents     5 2 2 Replacing Brackets    When the brackets are broken or lost  purchase the following brackets for replacement                    Target Model Part No  Sales Unit  UP750 T9115NL A large bracket and small bracket in pair  SEE ALSO          1 2 How to Install     for how to replace brackets        5 2 3 Attaching Terminal Cover    When a terminal cover is necessary  purchase the following part        Target Model Part No  Sales Unit  UP750 T9115YD 1                IM 05E01B02 41E 1st Edition   May 31 2000 00     lt Toc gt   lt 5  Troubleshooting and Maintenance gt  5 6    E Attaching Terminal Cover    The procedure for attaching the terminal cover is as follows        Do not touch the terminals on the rear panel when power is being supplied to the controller   Doing so may result in electric shock     CAUTION Before attaching the terminal cover  turn off the source circuit breaker and use a tester to  check that the power cable is not conducting any electricity        1  Before attaching the terminal cover  fold it once or twice so that the side which has the     Handle With Care    symbol       is on the outside     MP  Fold over             Grooved    Fold over     Alert symbol  on the back    Folding Direction of Terminal Cover    A NOTE    Do not fold the terminal cover the wrong way  doing so not only reduces the cover   s  strength but may also caus
111. erature rises in increments of 5  C per  minute from 50  C to 100  C  as shown in the figure below        A  Setpoint  Final target  setpoint  100  C feceeeceessceeeceeeceseeeee     Ramp upgrade of   8  C per minute  50  C         i           gt     Segment 1 Time    To change the temperature linearly over a minute  set the TMU parameter to    mm ss      minute and second  before you begin programming     When programming the controller  set the Segment Time  TIME  parameter for segment 1  to 5  C     This allows the controller to raise the setpoint in increments of 5  C per minute during the  interval of segment 1     IM 05E01B02 41E 1st Edition   May 31 2000 00     lt Toc gt   lt 3  Programming gt  3 26    E Controller Behavior at the Start of Program Operation    You can determine how the controller should behave at the start of program operation     1  Letting the controller run from a starting target setpoint    Astarting target setpoint refers to a setpoint from which program operation begins  The  controller operates in such a manner that the setpoint changes to the final target setpoint  over the segment time set for segment 1  irrespective of what the PV value is     A  Setpoint    Segment1   Segment 2    Final target setpoint    Starting target setpoint       Program  setpoint           gt     r    Time  A Segment time    Start of program operation     lt Controller Settings gt           Set the STC  Start Code  program parameter to    0              2  Letting the 
112. ers when the  setup parameter    ZON    is set to 0  This  parameter is factory set so as not to appear   1  Uses the 1st group of PID parameters    2  Uses the 2nd group of PID parameters    3  Uses the 3rd group of PID parameters    4  Uses the 4th group of PID parameters    5 to 8  Likewise  selecting these numbers uses  the 5th to 8th groups of PID parameters     OFF  0   1 to 10  28 to 31   1  PV high limit  energized  no stand by action    2  PV low limit  energized  no stand by action    3  Deviation high limit  energized  no stand by action   4  Deviation low limit  energized  no stand by action   5  Deviation high limit  de energized  no stand by  action    6  Deviation low limit  de energized  no stand by  action    7  Deviation high low limits  energized  no stand by  action    8  Deviation within high low limits  energized  no  stand by action    9  PV high limit  de energized  no stand by action   10  PV low limit  de energized  no stand by action     1    OFF  0        E21B          Local event 21  setpoint       PV SP alarm   100 0 to 100 0  of PV input  range   Deviation alarm   100 0 to 100 0  of PV  input range span   Output value alarm   5 0 to 105 0     PV SP high limit alarm    100 0  of PV input range   Deviation alarm    0 0  of PV input range span   Other PV SP low limit alarms   0 0  of PV input range    Output high limit alarm  100 0   Output low limit alarm  0 0              Target Item  in CD ROM    Ref 5 2 9           IM 05E01B02 41E    1st Editio
113. es 7 1    IM 05E01B02 41E 1st Edition   May 31 2000 00     lt Toc gt      lt 1  Installation gt  1 1       1  Installation    This chapter describes installation  wiring  and other tasks required to make the  controller ready for operation     1 1 Model and Suffix Codes    Before using the controller  check that the model and suffix codes match your order        Model Suffix Code Description  UP750    Program controller  provided with Custom Computing Function           Type     0 Single loop type   5 Dual loop type             Optional functions    0   None  1   With communication  auxiliary analog input  Note                 Note  Not used in single loop control     Check that the following items are provided     Program controller  of ordered MOdel             ccccccceeeeeceeeeseeeeeeeeseeeeeeeeees 1   Brackets  mounting hardware            cccceeeceeeseeeeeeeeeeeneeeeeeeeteneeeeeeeeenaeees 1 pair   Unit labe leessen dearena batedensdewsbdes iis dataatebeciaasehdon naaien 1   User   s Manuals for Single loop Control    sssessesssereerrerreerirererrnsenenes 7  A2 size   User   s Manual  Reference   CD ROM version                  cccseceeseeeeeeteees 1    Using an optional custom computation building tool  Model LL200 E10  that runs on a personal computer  you can  build a variety of computations  e g   four arithmetic operations  logical operations  ten segment linearizer computa   tions  temperature correction factor computations  and pressure correction factor computatio
114. eseseeeenseeeesneeees 3 1  3 2 Example of Program Pattern Setup Charts           ccscccesecsseessseseeesseeeesneeeeeees 3 2  3 3 Creating Program Patterns           cccccssccsseeeeeeeeeeseeesneseseeeeneeeeseeeseseeseneenenseeeneas 3 4  3 4 Changing Program Patternn          cccssccseeeseeeeeseeesseeeeseeeeseeeeeeeessaeseneeeenseeeees 3 11  3 5 Program Parameter Map          cccssccceseeeeeeseeeeeenseeeeeeeseeeeeenseeeeeenseeneeenseeneeenees 3 14  3 6 Lists Of Program Parameters            cccsecceceseeeceeseeeseeesneeseeeneeseeeseeseeeeneseeeenes 3 16  3 7 Program Pattern Setup Charts             ccseccseeessseeeseeeeeseeeneeeeeeeeseseeeeneeneneeeeneas 3 21  3 8 Explanation of Program Functions             ccceseeceeeeeeeeeeseeeeesseeeeeeneeeeeenseeeeenees 3 24  4  Operations seenen eaa etree ten en aeea EE e aA arna aE aeae aE EE E 4 1  4 1 Monitoring purpose Operating Displays Available during Operation           4 1  4 2 Performing Canceling Auto tuning          scccstcssseeeseeeeeeeeeeeseseeseseeeeeseeeeeeeeneas 4 4  4 3 Setting PID Manually             csseccsseceeeseeeeceeeeseeeeneeeeeseaeseseeeenseeeeeeeeeseeseseeneneeeaes 4 5  4 4 Selecting the Program Pattern Number  PT NO              csseccsseeeeseeeeeeeesseeeseees 4 7  4 5 Switching between RUN and RESET Modes            ccssccsscsseeesseeeeseeeeeseeeeseees 4 8  4 6 Switching between AUTO and MAN           ccccsseccssseesseeeeeseeeseeeeseeeseseenseeeesseeeas 4 9  4 7 Manipulating Control Output during Manual Opera
115. event 8 hysteresis  AL1 Instrument alarm 1 OFF  0   1 to 20  25 to 31 1  type 1  PV high limit  energized  no stand by action   Instrument alarm 2   2  PV low limit  energized  no stand by action  2  AL2 type 3  Deviation high limit  energized  no stand by action   4  Deviation low limit  energized  no stand by action  Ref 3 4 1   AL3 Instrument alarm 3   5  Deviation high limit  de energized  no stand by action  1  type 6  Deviation low limit  de energized  no stand by action   AL4 Instrument alarm 4 For other alarm types  see the next page  2  type  HY1 Instrument alarm 1 0 0 to 100 0  of PV input range span 0 5  of PV  hysteresis Output alarm  0 0 to 100 0  input range  span  Allows margins to be set for an alarm setpoint  Output  Instrument alarm 2 With the hysteresis settings  it is possible to prevent relays from chattering    alarm  0 5   HY2 hysteresis  Hysteresis for PV high limit alarm  Point of ON OFF action  Alarm setpoint Ref 3 4 3  HY3 Instrument alarm 3 Output   7 point   3   hysteresis H  HY4 Instrument alarm 4 F Hysteresis  hysteresis  gt   PV value  AM D Alarm mode Allows the instrument alarm function to be enabled or disabled 0  according to the operating condition   0  Always active Ref 3 4 2   1  Not active when in RESET mode  2  Not active when in RESET mode or manual operation             IM 05E01B02 41E    1st Edition   May 31 2000 00     lt Toc gt         lt 6  Parameters gt     List of Instrument Alarm Types    6 14    The table below shows the types
116. g  the integral time  I or Ic  of one side to    0    results in the Integral Time parameters of  both sides being set to    OFF     irrespective of the integral time setting of the other side     IM 05E01B02 41E 1st Edition   May 31 2000 00       Blank Page        lt Toc gt   lt 7  Function Block Diagram and Descriptions gt  7 1    7  Function Block Diagram and  Descriptions    This chapter contains the function block diagrams for    Single loop control         Single loop heating cooling control     For details on these function block diagrams   refer to the descriptions mentioned later     IM 05E01B02 41E 1st Edition   May 31 2000 00     lt Toc gt   lt 7  Function Block Diagram and Descriptions gt  7 2       E Function Block Diagram for Single loop Control                         PV input  terminals Q     and      Contact Input Contact input Contact Input  Expansion p   Expansion  PUT oe CLLH  Input select   Start of hold operation i  eee i Program when RDI101 changes    Unit selection    pattern s selection    from OFF to ON  i       Analog input range conversion  I       Advance operation i  when RDI102 changes    from OFF to ON           o wesBoud Jo egs    Analog input bias   f _L   Square root extraction  I          Program operation       uonjesedo weibosd zo dos       uoleied                                        NO 0  440 Woy so  ueyo  q uoym     NO 0  440 Woy sebueyo jq uoym                Analog input filter  10 se inearizer approx  bias Local  9  I   setpoint 1
117. gramming    You can create programs using either method 1 or 2 described below     The controller is factory set to    method 1     To create programs using method 2  change the  setpoint of the SEG T  Segment Setting Method  setup parameter to    1        Before you begin programming  determine whether your programs are created using the  time unit of    hour and minute    or    minute and second     The controller is factory set to the     hour and minute    time unit  To create programs using the    minute and second    time unit   change the setpoint of the TMU  Program Time Unit  setup parameter to    mm ss         lt Controller Settings gt        Setpoint of SEG T  Segment Setting Method  Setup Parameter  Time setting  method 1  0  factory set default   Ramp setting  method 2  1    Choose the desired method and unit from the two programming methods and time unit  options discussed above  Then  create programs according to the chosen options                       1  Creating programs by setting final target setpoint and time unit    As shown in the figure below  this method creates programs by setting a segment time and  a final target setpoint on a segment by segment basis            i This single definite line is  Setpoint referred to as a segment   Final target  setpoint    Final target setpoint set for  segment immediately preceding  c the starting target Sarro      i    Segment time       if this is the point of starting    program operation Time    2  Creating prog
118. inearizer 1  66 7  to 105 0  of PV input range when in PV input range when in ten segment  output 8 ten segment linearizer approximation linearizer approximation    a9 Ten segment  66 7  to 105 0  of PV input range 0 0  of PV input range    inearizer 1 input 9    b9 Ten segment  66 7  to 105 0  of PV input range span 0 0  of PV input range span 0 0  of    inearizer 1  66 7  to 105 0  of PV input range when in PV input range when in ten segment  output 9 ten segment linearizer approximation linearizer approximation    al 0 Ten segment  66 7  to 105 0  of PV input range 0 0  of PV input range    inearizer 1 input 10    b1 0 Ten segment  66 7  to 105 0  of PV input range span 0 0  of PV input range span 0 0  of    inearizer 1  66 7  to 105 0  of PV input range when in PV input range when in ten segment  output 10 ten segment linearizer approximation linearizer approximation    al   Ten segment  66 7  to 105 0  of PV input range 0 0  of PV input range    inearizer 1 input 11    b1   Ten segment  66 7  to 105 0  of PV input range span 0 0  of PV input range span 0 0  of    inearizer 1  66 7  to 105 0  of PV input range when in PV input range when in ten segment  output 11 ten segment linearizer approximation linearizer approximation    P M D Ten segment 0  Ten segment linearizer biasing 0    inearizer 1 mode 1  Ten segment linearizer approximation       IM 05E01B02 41E       Target Item  in CD ROM    Ref 1 1 2        1st Edition   May 31 2000 00     lt Toc gt        E Setup Parame
119. int C1  ignores the time setting defined for segment 1    d Begins to run from point D1 according to the preset ramp setting   the time setting defined for segment 1 is reduced    e Begins to run from point E1 according to the preset ramp setting   Setpoint A  a  N   l  A1  b      Program  c    setpoint  d    gt   E1  e     gt                     A Segment  SegmentSegmentiSegment  Segment   7   Po    3 i 4 3 5   Time  Start of         i      program operation     lt Controller Settings gt        Set the STC  Start Code  program parameter to    1                 E PID Switching  Zone PID     The UP750 offers two methods of PID switching  One of the methods is to automatically  switch between groups of PID constants according to the temperature zone  The other  method is to automatically switch between groups of PID constants on a segment by   segment basis  This paragraph explains the method of switching between groups of PID  constants according to the temperature zone  You can set a maximum of seven tempera   ture zones  When shipped from the factory  the UP750 is configured so that it operates in  zone 1 only and uses only one group of PID constants       When One Group of PID Constants is Used  factory set default     As shown in the figure below  the controller uses one group of PID constants over the  range from the minimum value to the maximum value of the PV input range     Program setpoint  Maximum value of   gaa   a a aaao     PV input range  RH1    N      bT PV inpu
120. ks  aan   Normal action   Normal action   Normal action   Normal action for repair   Faulty calibration     value  out of  out of  out of  out 0  o accuracy  accuracy  accuracy  accuracy   Normal  action Check and  Error code     0  or less     set the  2  See description below   Parameter error   Normal action or OFF Normal action   Normal action initialized  parameters                                     Note 1  PV display  2  Setpoint display    An error code is displayed in the event of an error  according to its type     An error code is a two digit figure in which a combination of 6 bits of on and off is converted  into a decimal number     The following shows the relationship between each bit and parameter to be checked for  abnormality     Bit No  6 5 4 3 2 1 0    Parameter to be checked   Operation mode output   Operating parameters   Setup parameters  Range data   UP mode  Custom computing data   Calibration data       For example  if an error occurs with the operating parameter and calibration data  the error  code will be as follows     Bit No        Error Code       Pf   fe taf  Error code 21 is displayed     Setpoint display unit    IM 05E01B02 41E 1st Edition   May 31 2000 00     lt Toc gt         lt 5  Troubleshooting and Maintenance gt     E Possible Errors during Operation    The following shows possible errors occurring during operations                                                                                                              Display posi
121. l  Type  Change the setting of the Control Output Selection 2    OT1  parameter to the Heating Cooling Control     Communication 1 Communication 2     PSL1     PSL2        RS 485 communication    High performance  RS 485 communication      Wiring can only be carried out  for controllers with           28 RoB   gt        23  SDB             24  SDA          29  RDA                        a          Heating side control output    27  sc                         Relay contact output       RDB     lt     I  26  RDA                            30  SG                communication functions               FJ                      OT1 parameter     Note  Select this option from the         Wiring can only be carried out for    E UP750 Single loop Heating Cooling Control  Model UP750 0L  or UP750 5L     PV input   Not configured at factory before shipment                                                                                                          NC  lt 1  NO  lt 4 2     com  3       Power supply    Contact rating  250 V AC  3A  30 V DC  3 A  resistance load     Z  CAUTION       Power supply                _      8  Q ag       _         10         to the controller and check       Before carrying out wiring  turn off the power    connected are not alive with a tester or the like    that cables to be       because there is a possibility of electric shock                                Allowable rang    r  je  100 240 V AC   10     free voltage     OOOOOOGOOGOO             CAAA 
122. log output 2  Analog output 2 type  AQ2   Analog output 3  Analog output 3 type  AQ3     Analog output 3    100  segmental  point  ASH   mA  A    0 100    Analog output 1  100  segmental  point  A1H                    c  2  5  a 5 75  8  5 output 1  T  o    10 50  oO   gt   3  a     O  15 25       Analog output 3  0  segmental  point  A3L     Analog output 1       0  segmental  point  A1L                    20  0 25 50 75 100      Output value before split computation    IM 05E01B02 41E 1st Edition   May 31 2000 00     lt Toc gt      lt 6  Parameters gt     6 26         Communication Parameters    Located in  Main menu   UPMD   Submenu   R485                                                                            Parameter Name of Parameter Setting Range and Description Initial Value User Target Item  Symbol Setting  in CD ROM  PSL1 Protocol selection 1 0  PC link communication 0  1  PC link communication  with sum check   2  Ladder communication  3  Coordinated master station  7  MODBUS  ASCII   8  MODBUS  RTU   9  Coordinated master station  2 loop mode   B PS   Baud rate 1 600  0   1200  1   2400  2   4800  3   9600  4   9600  4   bps   P RI   Parity 1 NONE  0   None EVEN  1   EVEN  1   Even  ODD  2   Odd  STP1 Stop bit 1 1 2 1  DLN   Data length 1 7  8  8  7 is fixed for MODBUS  ASCII   8 is fixed for MODBUS  RTU   Ladder  AD R1 Address 1 1 to 99 1  However  the maximum number of stations  connectable is 31   Minimum response time 1   0 to 10  x 10 ms  0 eat  R P 11 Co
123. lue goes beyond the given deviation from  the program setpoint      1  The controller uses the 1st group of PID constants    2  The controller uses the PID constants of the group number set in PID group number                    GRP    PV input value  Maximum value of  PV input range  RH1  2  i    E E E       ot we    ek  t    Reference  ge Wot Uttesere eee ees    deviation  RDV1   4 Ea  1     Reference  Peet E ETE betes  deviation  RDV1   Program setpoint  Minimum value of        PV input range  RL1  Segment 1 Segment 2     Method 2     As shown in the figure below  the controller selects an appropriate group of PID constants  for each zone and  if the PV input value goes beyond the given deviation from the program  setpoint  selects the PID constants of the group number set in PID group number  GRP       1  The controller uses the 1st group of PID constants if the PV input value is both within  the zone set off by the minimum value of the PV input range and reference point 1 and  within the given reference deviation bandwidth      2  The controller uses the 2nd group of PID constants if the PV input value is both within  the zone set off by reference points 1 and the maximum value of the PV input range   and within the given reference deviation bandwidth      3  The controller uses the PID constants of the group number set in PID group number           GRP    PV input value  Maximum value of  PV input range  RH1  13  i  E ee E eee eee i  toa T2 Ete    Reference  goles gee y
124. me          ON1   OFF                         Ae JMe  e                                        WPT Node  Lp  reser                                                        36  Press the  4  or Z key to display the  required setpoint   The figure below shows an example of the  parameter set to    0 min   setpoint 0h00                     MENU PROG PRG  30  time event 1 ON time   changing   ON1   0h00             oo E     Fa   move foise lf  ag 5    WPT     RuN    Reser                                                                                                                        37  Press the key once to register the  setpoint        MENU PROG PRG  30  time event 1 ON time          ON1   0h00             m  EAE    E                                                                             IM 05E01B02 41E 1st Edition   May 31 2000 00     lt Toc gt      lt 3  Programming gt  3 9       38  Press the  Z key once to display the Off  Time of Time Event parameter    OFF1           MENU PROG PRG  31  time event 1 OFF time    OFF1   OFF           oo uee  aya   mone  DISP   Vilas     WPT    RUN  reset                                                                                                                        39  Press the  4  or  J key to display the  required setpoint   The figure below shows an example of the  parameter set to    1 hr  and 20 min               setpoint 1h20       MENU PROG PRG  31  time event 1 OFF time   changing   OFF1   1h20                        
125. mmunication  PS L2 Protocol selection 2 0  PC link communication 0 mn  1  PC link communication  with sum check   2  Ladder communication  3  Coordinated master station  5  I O expansion  for single controller applications   6  I O expansion  for dual controller applications   9  Coordinated master station  2 loop mode   B PS2 Baud rate 2 600  0   1200  1   2400  2   4800  3   9600  4   9600  4   19200  5   38400  6   bps   P R   2 Parity 2 NONE  0   None EVEN  1   EVEN  1   Even  ODD  2   Odd  STP2 Stop bit 2 1 2 1  DLN2 Data length 2 7 8 8  8 is fixed for Ladder  AD R2 Address 2 1 to 99 1  However  the maximum number of stations  connectable is 31   RP T2 Minimum response time 2   O to 10  x 10 ms  0    Parameter initializing Parameters  Located in  Main menu   UPMD   Submenu   INIT  Parameter Name of Parameter Setting Range and Description Initial Value User Target Item  Symbol Setting  in CD ROM  IN l Parameter initialization OFF  0     OFF  0  _  ON  1   Initialize parameters                         IM 05E01B02 41E    1st Edition   May 31 2000 00     lt Toc gt   lt 6  Parameters gt  6 27    E Tips about Heating Cooling Control    In heating cooling control  the controller outputs the result of computation after splitting it  into heating purpose and cooling purpose signals  In addition  the controller can perform  PID control or ON OFF control on the heating and cooling sides separately  When perform   ing ON OFF control  set the proportional band to    0        The cont
126. monitoring only     Pattern display    For monitoring only     Event display For monitoring only     IM 05E01B02 41E 1st Edition   May 31 2000 00     lt Toc gt      lt 4  Operations gt  4 4    4 2  Performing Canceling Auto tuning    Perform auto tuning when you have finished creating program patterns  Make sure the  controller is in program  RUN  mode and in automatic  AUTO  mode before carrying out  auto tuning  See    4 5 Switching between RUN and RESET Modes     to change to RUN or     4 6 Switching between AUTO and MAN     to change to AUTO     PID constants are obtained by using the current program setpoint value at the start of auto     tuning     A NOTE    When on off control is being used  auto tuning cannot be carried out  Moreover  do not  perform auto tuning when controlling any of the following processes     e Control processes with quick response such as flow control or pressure control    e Processes where even temporary output on off results in inconvenience    e Processes where a large output change at control element results in inconvenience    e Processes where variations in PV may exceed an allowable range  adversely affect     ing product quality    1  Bring the operating display into view  display appears at power on               PRG lamp  ON                                      758    Mone   Dise real a                                           WPT Node                               2  Press the key for more than 3 seconds  to call up the main menu    
127. n   May 31 2000 00     lt Toc gt      lt 3  Programming gt  3 17             Parameter  Symbol    E22B    Name of Parameter Setting Range and Description Initial Value User Target Item  Setting in CD ROM    Local event 22 type Same as the E21A parameter     Local event 22 Same as the E21B parameter   setpoint       E23A    Local event 23 type Same as the E21A parameter        E23B    Local event 23 Same as the E21B parameter   setpoint       E24A    Local event 24 type Same as the E21A parameter        E24B    Local event 24 Same as the E21B parameter   setpoint       E25A    Local event 25 type Same as the E21A parameter        E25B    Ref 5 2 9  Local event 25 Same as the E21B parameter   9     setpoint       E26A    Local event 26 type Same as the E21A parameter        E26B    Local event 26 Same as the E21B parameter   setpoint       E27A    Local event 27 type Same as the E21A parameter        E27B    Local event 27 Same as the E21B parameter   setpoint       E28A    Local event 28 type Same as the E21A parameter        E28B       Local event 28 Same as the E21B parameter   setpoint                     Program Parameters  Parameters for Setting the Conditions of Program    Operation Startup     Use the program pattern setup chart discussed in    3 2 Example of Program Pattern Setup  Charts    of this chapter  to record your setpoints of program parameters     Located in  Main menu   PROG   Submenu   PRG          Parameter  Symbol    PTN    Name of Parameter Setting Range
128. n gt  1 3  E External Dimensions and Panel Cutout Dimensions                                                                                                                                                                                                 UP750 Unit  mm  96 11 100 Large bracket   gt    gt  lt   rh  XK  JARRE  Fx 00   a  LoC O elr  Fo ere LA   PT HOLS RUN     RESET       v        Small bracket  1 to 10 mm  Panel thickness   General installation Side by side close installation  117 min    N 1 x96 92  9                gt         Fo  o   53  145 min   K    N    stands for the number of controllers to be  installed   92 28 r   However  the measured value applies if N   5   y  92 98  25   k      s                 IM 05E01B02 41E 1st Edition   May 31 2000 00     lt Toc gt   lt 1  Installation gt  1 4    E How to Install       Turn off the power to the controller before installing it on the panel because there is a  possibility of electric shock     CAUTION       After opening the mounting hole on the panel  follow the procedures below to install the  controller     1  Insert the controller into the opening from the front of the panel so that the terminal  board on the rear is at the far side     2  Set the brackets in place on the top and bottom of the controller as shown in the figure  below  then tighten the screws of the brackets  Take care not to overtighten them     Large bracket   lt   top mounting hardware    Direction to insert the  controller  Insert the contr
129. n time of On time of    ONn time event ONn time event i  Off time of Off time of    OFFn time event OFFn time event A 5 P i  A Pressing the    oise    key once during programming  i returns to the display marked    TYn PV event type TYn PV eventtype    niay     PEn PV event setpoint PEn PV event setpoint      1  a    H r  3 i  Hi 1  i 1  JC Junction code   JC Junction code              ed   key                      IM 05E01B02 41E    1st Edition   May 31 2000 00     lt Toc gt      lt 3  Programming gt     3 16       3 6 Lists of Program Parameters              Parameters relating to PV or program setpoints should all be set in real numbers   For example  use temperature values to define program setpoints and PV event  setpoints for temperature input     The    User Setting    column in the table below is provided for the customer to record    setpoints     The column    Target Item in CD ROM    in the table below provides references from  User   s Manual  Reference   CD ROM version  which describes items in more detail  and items that are not contained in this manual       Local Setpoint Parameters  Located in  Main menu   PROG   Submenu   LOC       Parameter  Symbol    LSP1    Name of Parameter    Setpoint for local mode  operation    Setting Range and Description    0 0 to 100 0  of PV input range    Initial Value    0 0  of PV input range    User  Setting       PID    E21A    PID group number for  local mode operation    Local event 21 type    Shown for segment PID paramet
130. nal Values in parentheses are setpoints  Time proportional PID relay  0  on off 3  output            Current  2  time proportional PID voltage pulse  1  output              B D          For details on the output terminals for heating cooling control  see     1 5 Terminal Wiring Diagrams        1  Bring the operating display into view  display appears at power on      RST lamp  ON                             P      SP  0 0  C  PTNO  0 SEGNO  0 0  TM  RCY  0  0                                                                                 e   _ fvove  oise  a  T       Werno    run JfFeser                                In steps 2 and later  illustrations of the LCD are cited to explain the procedure     IM 05E01B02 41E 1st Edition   May 31 2000 00     lt Toc gt     2 11     lt 2  Initial Settings gt        2     5     6     Press the key for more than 3 seconds  to call up the main menu    PROG        PROG    programming    main menu                                                                                                 Press the LJ key once to display the main  menu    STUP        STUP    password input  main menu                oo Lezen       _  Mone   ois   7     WPT oda     Run  RESET                                                             Press the key once to display the main  menu    PARA        PARA    setup parameter  SETUP main menu                 oo Leen      Move  vise J via    WPT Nod    Run  Reser                                                      
131. nput  range   Deviation alarm   100 0 to 100 0  of PV  input range span   Output value alarm   5 0 to 105 0     PV SP high limit alarm  100 0  of  PV input range    Deviation alarm  0 0  of PV input  range span    Other PV SP low limit alarms  0 0   of PV input range    Output high limit alarm  100 0   Output low limit alarm  0 0           Ref 3 4 5                Program Parameters  Junction Code Parameter   Located in  Main menu   PROG   Submenu   PRG       Parameter  Symbol    JC       Name of Parameter    Junction code          Setting Range and Description    0  Switching for continuation    1  Hold on switching  the controller holds the end of segment  setpoint when the segment is completed  to perform control    2  Local mode end  the controller switches to a local setpoint    when the segment is completed      11 to 15  Wait during switching between segments  see the    CD ROM version user   s manual    21 to 25  Wait within a segment interval  see the  version user   s manual      INSERT  Allows a segment to be added to the end of a specified    segment     DELETE  Allows a specified segment to be deleted     Initial Value    CD ROM          User  Setting       Target Item  in CD ROM    Ref 5 2 3   Ref 5 2 4     Ref 5 3 6           IM 05E01B02 41E    1st Edition   May 31 2000 00     lt Toc gt   lt 3  Programming gt  3 20       List of PV Event and Local Event Types    The table below shows the types and actions of PV event and Local event     Alarm type code   Alarm 
132. ns  to be applied to the    controller   s I O signals     IM 05E01B02 41E 1st Edition   May 31 2000 00     lt Toc gt   lt 1  Installation gt  1  2    1 2 Howto install    A NOTE    To install the controller  select a location where        1  noone may accidentally touch the terminals   mechanical vibrations are minimal        corrosive gas is minimal     AUN    temperature can be maintained at about 23  C and  the fluctuation is minimal                    no direct radiant heat is present           no magnetic disturbances are caused        no wind blows against the terminal board  reference junction compensation element    no water is splashed     O    N O gi    no flammable materials are around     Never place the controller directly on flammable items or equipment     If the controller has to be installed close to flammable items or equipment  be sure to  provide shielding panels all around the controller  at least 150 mm away from every side   the panels should be made of either 1 43 mm thick metal plated steel plates or 1 6 mm   thick uncoated steel plates       Installation Position    Install the controller at an angle within 30   from horizontal with the front panel facing  upward  Do not install it facing downward  The position of right and left sides should be  horizontal            Front panel pff  of controller       Must not  exceed 30                Rear of  controller                IM 05E01B02 41E 1st Edition   May 31 2000 00     lt Toc gt   lt 1  Installatio
133. o    2              Before change  The Target Setpoint  TSP1  program parameter for Change the setpoint of the  segment 2 was set to    80 0  C      gt  Target Setpoint  TSP1   After change  The Target Setpoint  TSP1  program parameter for program parameter for    segment 2 is set to    90 0  C     segment 2 to    90 0                          IM 05E01B02 41E 1st Edition   May 31 2000 00     lt Toc gt     3 12     lt 3  Programming gt        1     2     3     4     5     Bring the operating display into view  appears at power on         RST lamp  ON                                                                                                   Displays a  process variable   PV  value           T     SP  0 0  C  PTNO  0 SEGNO  0 0  TM  RCY  0  0       For steps 2 and later  illustrations of the LCD are cited to explain the procedure     Press the key for more than 3 seconds  to call up the main menu    PROG        PROG    programming    main menu                                                                                                    Press the key once to display the  submenu    LOC           local mode set  sub menu                                                                                                                Press the LAJ key once to display the  submenu    PRG        PRG    programming    main menu                                          DISP    oo  ro  mone     WPT      Run  i RESET                                                               
134. of Parameter    Final target setpoint    Setting Range and Description Initial Value    The final target setpoint of each segment     User  Setting    Target Item  in CD ROM          TIME    Time set segment time    Time setpoint     unregistered   0 00 to 99 59     hour  minute    or    minute  second      Without a time setpoint  it is not possible to create programs     Ref 5 1 1        TM RT    Ramp set segment time    For ramp segments  ramp setpoint      unregistered   0 0 to 100 0  of PV input  range span per hour or minute  For soak segments  0 00 to 99 59        hour  minute    or    minute  second        Without a time setpoint or a ramp grade setpoint  it is not possible to create programs        PID       Segment PID group  number          This parameter is shown for segment PID parameters when   1  the setup parameter    ZON    is set to 0    This parameter is factory set so as not to appear   1to8          Ref 5 1 2           IM 05E01B02 41E    1st Edition   May 31 2000 00     lt Toc gt      lt 3  Programming gt     3 19         Program Prameters  Parameters for Setting the Event Action     You can set a maximum of eight units each for the parameters listed below for each indi     vidual segment     Located in  Main menu   PROG   Submenu   PRG       Parameter  Symbol    EVn    Name of Parameter    Event number    Setting Range and Description    0  Unregistered    1  Time event 1  terminal numbers 6        2  Time event 2  terminal numbers 63   65     3  Time ev
135. oller  into the opening at  the front of the panel     sert a screwdriver into the  ckets to tighten the screws     Small bracket   bottom mounting hardware        IM 05E01B02 41E 1st Edition   May 31 2000 00     lt Toc gt      lt 1  Installation gt  1 5    1 3 Howto Connect Wires       A       CAUTION       Before carrying out wiring  turn off the power to the controller and check that the  cables to be connected are not alive with a tester or the like because there is a possi   bility of electric shock     Wiring must be carried out by personnel who have basic electrical knowledge and  practical experience        A NOTE  1     Provide power from a single phase instrument power supply  If there is a lot of noise in  the power line  insert an insulating transformer into the primary side of the line and use  a line filter  recommended part  ZAC2205 00U from TDK  on the secondary side    As a countermeasures against noise  do not place the primary and secondary power  cables close to each other     For thermocouple input  use shielded compensating lead wires for wiring  For RTD  input  use shielded wires that have low conductor resistance and cause no significant  differences in resistance between the three wires    The cables to be used for wiring  terminal specifications  and recommended parts are  as shown below     Control output relays may be replaced  However  because they have a life of 100 000  times that of the resistance load  use auxiliary relays to turn on off a loa
136. on   Temperature change rate  10  C h or less   Ambient humidity  20 to 90  RH  no condensation allowed   Magnetic field  400 A m or less   Continuous vibration at 5 to 14 Hz  Full amplitude of 1 2 mm or less  Continuous vibration at 14 to 150 Hz  4 9 m s  or less   Short period vibration  14 7 m s   15 seconds or less   Shock  14 7 m s  or less  11 ms   Installation height  Height above sea level of 2000 m or less  Warm up time  30 minutes or more after power on    Transportation and storage conditions   Temperature   25 to 70  C   Temperature change rate  20  C h or less  Humidity  5 to 95  RH  no condensation allowed     Effects of changes in operating conditions    Effects from changes in ambient temperature       On voltage or thermocouple input   1 V C or  0 01  of F S    C   whichever is larger      On auxiliary analog input   0 02  of F S    C    OnRTD input   0 05  C   C  ambient temperature  or less    On analog output   0 05  of F S    C or less     Effects from power supply fluctuation  within rated voltage range       On analog input   1 wV 10 V or  0 01  of F S  10 V  whichever is  larger      Onanalog output   0 05  of F S  10 V or less    IM 05E01B02 41E 1st Edition   May 31 2000 00     lt Toc gt   lt 1  Installation gt  1 1 3    1 5 Terminal Wiring Diagrams    A NOTE    Do not use unassigned terminals as relay terminals     Terminal wiring diagrams are shown on and after the next page     IM 05E01B02 41E 1st Edition   May 31 2000 00    Alv c0al04S0 WI    00 0
137. on high  limit alarm    Hysteresis      lt     Closed  lit  t Open  unlit   Deviation setpoint         gt  PV  Target SP    Hysteresis       i Open  lit          gt  T   Deviation   PV        setpoint  Target SP    Closed   unlit    Hysteresis     gt  Closed  lit   Open  unlit     SP       Alarm setpoint    Hysteresis  Closed  lit           gt     Open  unlit        A              Alarm setpoint SP    Hysteresis    gt   De energized on    PV high limit    Closed     unlit  Open  lit          PV Alarm setpoint    Hysteresis        Closed    Open  lit  i  unlit     ea  PV    De energized on  PV low limit    Aa  Alarm setpoint    Hysteresis   lt      Closed  lit     Output high limit Open  unlit        a  Alarm setpoint       Output value    Hysteresis  Closed  lit   lt        gt   Output low limit    A  Alarm setpoint    Open  unlit           a  Output value    The following alarm types are used only for    Instrument Alarm                 25  Sensor grounding alarm  26  Fault diagnosis output  Note 1   27  FAIL output  Note 2     Note 1  The fault diagnosis output turns on in case of input burnout  A D converter failure  or reference junction compensation   RJC  failure  For input burnout or A D converter failure  the control output is set to the setpoint of the Preset Output    Value operating parameter  PO      Note 2  The FAIL output is on during normal operation and turns off case failure                 Stand by Action      C                Power on    Normal Abnormal    
138. operating procedure changes program setpoints when program operation in  soak segment is put in hold mode     When you have finished changing the setpoints  disable the hold mode of program opera   tion as instructed in Section 4 8     Enabling Disabling the Hold Mode of Program Operation      The controller resumes program operation when the hold mode is disabled     1  Set program operation in the hold mode  To do this  see Section 4 8     Enabling Disabling the Hold  Mode of Program Operation        HLD lamp  ON         This symbol appears for  soak segments only                           SP  80 0  C  PTNO  1 SEGNO  2 3    TM 0h20 RCY  0 0                                                                                                 2  Press the key once to display the symbol      gt  gt                      Make sure the     gt  gt      symbol is shown                           ear         SP  80 0  C  PTNO  1 SEGNO  2 3   gt TM  0h20 RCY  0  0    Blinks during  change     a E  IAN SP  85 0    W        ae a PTNO  1 SEGNO  2 3     TM 0h20 RCY  0 0    The question mark  changes to      C        Ce x  us7ea       fe   MODE os  PSS   SP  85 0 C  werna    Fon   reser PTNO  1 SEGNO  2 3   gt TM  0h20 RCY  0  0                                                                                              3  Press the  4  or    key to change the setpoint              JCF  L LAL    eve PV                                                                                               
139. or more   Off voltage   0 1 V DC or less                Resolution 10 ms or 0 1  of output  whichever is larger       e Relay contact output   Single loop type  terminals          heating side output  terminals          cool   ing side output  terminals            Number of outputs 1 or 2  two for heating cooling type        Output signal Three terminals  NC  NO  and common   Contact rating 250 V AC or 30 V DC  3 A  resistance load                    Resolution 10 ms or 0 1  of output  whichever is larger       IM 05E01B02 41E 1st Edition   May 31 2000 00     lt Toc gt      lt 1  Installation gt  1 9    Contact Inputs    Purpose  Program pattern no  selection  and run reset switching  Number of inputs  7 points   Input type  Non voltage contact or transistor open collector input  Input contact rating  12 V DC  10 mA or more    On off determination  For non voltage contact input  contact resistance of 1 KQ or less  is determined as    on    and contact resistance of 20 kQ or more as    off       For transistor open collector input  input voltage of 2 V or less is determined as    on     and leakage current must not exceed 100 pA when    off        Minimum status detection hold time  PV input   s sampling period x3    Contact Outputs    Purpose  Event output  FAIL output  and others  Number of outputs  7 points   Relay contact rating  240 VAC  1A  or 30 V DC  1A  Transistor contact rating  24 VDC  50 mA    Display Specifications    PV display  5 digit  7 segment  red LEDs  char
140. ormed by an engineer qualified for the work        Always turn off the power before starting the work in order to avoid electric shock   Do not pull out the internal unit for any other purpose other than to replace the control    CAUTION output relays        1  Insert a flat blade screwdriver  tip width of 6 mm is recommended  into the opening with  the tip in parallel with the front panel  and then turn the screwdriver gently  Take this  procedure to four openings 1  2  3 and 4  see the figure below  on the upper and lower  parts of the bezel  in order    The bezel slightly moves forward from the housing              2  Push up the center of the bottom gasket of bezel by a finger to release the latch     jLatch  invisible in the panel        Center of the bottom gasket                             4 Panel                   View from the bottom    IM 05E01B02 41E 1st Edition   May 31 2000 00     lt Toc gt     5     6      lt 5  Troubleshooting and Maintenance gt  5 9    Insert the flat blade screwdriver into the four openings and flip the tip forward to move  the bezel more forward     Hold the bezel and pull it along with the internal unit out of the housing    Note  Be careful not to damage the RJC sensor        w       The location and number of the relays differ depending on the model code of the UP750   Confirm the location of the control output relay to be replaced before pulling out the    Upper       Relay  UP750 0                  bX   lt     Lower       Two relays  U
141. other than an operating display is shown lets you go one display back     One to four presses  maximum  of this key lets you return to the current operating display   though the number of presses depends on the operating status      Used to change numerical values  On setting displays for various parameters  you can change target  setpoints  parameters  and output values  in manual operation   Pressing the V key decreases a  numerical value  while pressing the A key causes it to increase  You can hold down a key to gradually  increase the speed of change  These keys also switch between menu displays when a main menu or  submenu of parameter setting display is shown        13        PT No key    S    No A    Use this key when the controller is at a stop to select a program pattern number on  an operating display              14           RUN key       Pressing this key for more than 2 seconds while an operating display is shown starts the  controller        15                       RESET key       RESET    Pressing this key for more than 2 seconds while an operating display is shown stops the  controller     IM 05E01B02 41E 1st Edition   May 31 2000 00     lt Toc gt      lt 2  Initial Settings gt  2 3       E Setting of Main Parameters at the Factory before Shipment    Item    Factory shipped values  for single loop type dual loop type controllers       Control output    Time proportional PID relay output  variable        Control action    Reverse action  variable           PI
142. p parameter    Starting target setpoint  Setpoint of the    Starting Target Setpoint  SSP1     program parameter    Start code  Setpoint of the    Start Code  STC     program parameter    Final target setpoint  segment time  Events  PV event and Time event  and Junction code  Setpoint of each program parameter    Draw the program pattern        Program name    Program time unit  TMU           Model    Segment setting method  SEG T              Serial No     Unit    r  Maximum value of PV input range  RH1     100     Minimum value of PV input range  RL1     0                    Segment No   gt        Final target setpoint 1  TSP1        Final target setpoint 2  TSP2        4 Segment time  TIME TM RT        A PID number  PID          Event number  EV1        PV event type  TY1  on time of time event  ON1       PV event setpoint  PE1  off time of time event  OFF1        Event number  EV2        PV event type  TY2  on time of time event  ON2       PV event setpoint  PE2  off time of time event  OFF2        Event number  EV3        PV event type  TY3  on time of time event  ON3       PV event setpoint  PE3  off time of time event  OFF3        Event number  EV4        PV event type  TY4  on time of time event  ON4       PV event setpoint  PE4  off time of time event  OFF4        Event number  EV5        PV event type  TY5  on time of time event  ON5       PV event setpoint  PE5  off time of time event  OFF5        Event number  EV6           PV event type  TY6  on time of time even
143. r  See    3 7 Program  Pattern Setup Charts        In the following chart  fill in the fields with bold face borders     1  Maximum value of PV input range  Setpoint of the    Maximum Value of PV Input Range   RH1     setup parameter    2  Minimum value of PV input range  Setpoint of the    Minimum Value of PV Input Range   RL1     setup parameter    3  PV input unit  Setpoint of the    PV Input Unit  UNI1     setup parameter  Program time unit  Setpoint of the    Program Time Unit  TMU     setup parameter    5  Segment setting method  Setpoint of the    Segment Setting Method  SEG T     setup  parameter    6  Starting target setpoint  Setpoint of the    Starting Target Setpoint  SSP1     program  parameter    Start code  Setpoint of the    Start Code  STC     program parameter    8  Final target setpoint  Segment time  Events  PV event and Time event  and Junction  code  Setpoint of each program parameter    9  Draw the program pattern        Starting target setpoint 1  SSP1   Starting target setpoint 2  SSP2   Start code  STC    1st group of wait zones  1 WZ1        Define this parameter  when using the  controller as a  program pattern  generator  See User   s  Manual  Reference    CD ROM version  for  more information           s          1st group of wait times  1 WTM   2nd group of wait zones  2 WZ1   2nd group of wait times  2 WTM           3rd group of wait zones  3 WZ1       3rd group of wait times  3 WTM       See User   s   Manual  Reference    CD ROM version   for
144. r is operated with  Reference point 1 D pore Sse the the 2nd group of PID constants   1 RP1 PV input pares  Zone PID reference  vinimum vane ot                  joa The controller is operated with  6   R P 1 point 6 green the 1st group of PID constants   AL Time          IM 05E01B02 41E    1st Edition   May 31 2000 00                                                                                                         lt Toc gt   lt 6  Parameters gt  6 16  Parameter   Name of Parameter Setting Range and Description Initial Value User Target Item  Symbol Setting  in CD ROM  R HY Zone switching 0 0 t010 0  of PV input range span 0 5  of PV  hysteresis Allows hysteresis to be set for switching at a reference point  input range      span  R DV1 Reference deviation   Used to select a group of PID parameters according to a deviation from OFF  0   the given program setpoint  The controller uses the PID parameters of the  number selected in PID group number  GRP  if the PV input falls outside  the given deviation range  The following example shows a case when only  the reference deviation is set without setting any reference point   The selected group of PID parameters is as follows   Since region 1 is within the deviation range  the controller uses the 1st  group of PID parameters   Since region 2 is outside the deviation range  the controller uses the  PID parameters of the number selected in PID group number  GRP    PV input value _  Maximum value of    PV input range    RHI F R
145. rams by setting final target setpoint and ramp    As shown in the figure below  this method creates programs by setting a final target  setpoint and a ramp grade on a segment by segment basis     Define the ramp grade as the amount of change in the setpoint per hour or per minute   Setpoint t    Final target  setpoint         Define the ramp grade as the  amount of change in the    Final target setpoint set for setpoint per hour or per minute     segment immediately preceding  or the starting target setpoint   if this is the point of starting  program operation       IM 05E01B02 41E 1st Edition   May 31 2000 00     lt 3  Programming gt  3 25        lt Controller Settings gt        Setpoint of TMU  Program Time Unit  Setup Parameter  When changing the setpoint linearly over an hour hh mm  factory set default   When changing the setpoint linearly over a minute mm ss                   Note  The    Program Time Unit  TMU     parameter is the time unit you use when creating programs     When creating a soak segment during programming  set a time     hour and minute    or     minute and second     rather than a ramp grade     A  Setpoint    Final target    Final target setpoint set for setpoint    segment immediately preceding   i the starting target setpoint         if this is the point of starting  program operation    SS  i Segment time  i Define as         hour and minute    or         minute and second                5  gt   Time    For example  configure segment 1 so the temp
146. range from  100  C to 200  C       To receive a 4 20 mA DC signal  select a standard signal of 1 to 5 V DC and connect it to a 250    resistor  This resistor    is optional   Model  X010 250 2  resistor with M3 5 crimp on terminal lugs     IM 05E01B02 41E       1st Edition   May 31 2000 00     lt Toc gt   lt 2  Initial Settings gt  2 7    A NOTE    The controller may automatically initialize the registered operating parameter setpoints if  any change is made to the data item PV Input Type  IN1   Maximum Value of PV Input  Range  RH1   Minimum Value of PV Input Range  RL1   PV Input Decimal Point Position   SDP1   Maximum Value of PV Input Scale  SH1  or Minimum Value of PV Input Scale   SL1   After a change has been made to any of these data items  be sure to verify the  registered operating parameter setpoints to ensure that they are correct  If any data item  has been changed to its default  set it to a required value     How to return to a menu  Press the key once during parameter setting  This lets you return to the param   eter menu        IM 05E01B02 41E 1st Edition   May 31 2000 00     lt Toc gt      lt 2  Initial Settings gt  2 8    2 3 Changing PV Input Type    The following operating procedure describes an example of changing the setting of K type  thermocouple   200 0 to 500 0  C  to RTD Pt100   200 0 to 500 0  C  and a measurement    range of 0 0 to 200 0  C     PV input terminal    Thermocouple mV V input          1  Bring the operating display into view  display
147. rcuit  against a field short circuit     Retransmission Output    Either PV  program setpoint  or control output is output   Either the retransmission output or the loop power supply can be used with terminals              Number of outputs  1 or 2  terminals 44 45  terminals 46 4      e Output signal  4 20  0 20  20 4  or 20 0 mA DC  where  outputting signal levels of less  than 0 mA is not feasible        Load resistance  600 Q or less    e Output accuracy   0 1  of span   5  of span for 1 mA or less    Under standard operating conditions  23 2  C  55 10  RH  power frequency of 50   60 Hz     Control Output  Universal output system  The output type can be selected with the software     e Current output   Single loop type  terminals 4 4   heating side output  terminals 4 4   cooling side  output  terminals 49 45        Number of outputs 1 or 2  two for heating cooling type    switched between a voltage pulse output  and current output              Output signal 4 20  0 20  20 4  or 20 0 mA DC  Load resistance 600    or less  Output accuracy  0 1  of span      5  of span for 1 mA or less   Under standard operating conditions  23 2  C   55 10  RH  power frequency of 50 60 Hz                 e Voltage pulse output   Single loop type  terminals 46 47  heating side output  terminals 4 4  cooling side  output  not select        Number of 1  outputs   switched between a voltage pulse output and current output        Output signal   On voltage   12 V or more  load resistance  600 Q 
148. rent target setpoint  SP  and  final target setpoint  TSP   the program pattern number  PTNO  selected  the segment  number  SEGNO  for which operation is progress  the number of segments included in the  selected program pattern  the program pattern name  Only displayed when setting the  program pattern name using an optional parameter setting tool  model  LL100 E10        OUT Display    On the Setpoint display  LCD   the controller displays the current target setpoint  SP   the  PID number  PID  being used  the program pattern number  PTNO   the segment number   SEGNO  for which operation is in progress  and the number of segments included in the  selected program pattern      Deviation Trend Display    On the Setpoint display  LCD   the controller displays the deviation trend       Pattern Display  On the Setpoint display  LCD   the controller displays the selected program pattern     IM 05E01B02 41E 1st Edition   May 31 2000 00     lt Toc gt   lt 4  Operations gt  4 2      Event Display    On the Setpoint display  LCD   the controller displays the event number for which an event  has occurred                    m 1 E SP display                       For monitoring only   TM 0h20 RCY  0  0 However  allows the setpoint and segment time       to be changed during hold mode operation                                           I visp    key  soak segment    SP  25 0   80 0  C i n  Target SP display For monitoring only   PTNO  1 SEGNO  1 3  il nisp    key          SP  25 0  C PI
149. rest Yokogawa representative or our sales office     1st Edition   May 2000  YK  IM 05E01B02 41E 1st Edition   May 31 2000 00    All Rights Reserved Copyright    2000  Yokogawa M amp C Corporation     lt Toc gt   lt Rev gt  Il    E Safety Precautions    The following symbol is indicated on the controller to ensure safe use        instruction manual in order to avoid the risk of injury or death of personnel or damage to the  instrument  The manual describes how the operator should exercise special care to avoid  CAUTION electric shock or other dangers that may result in injury or loss of life     h This symbol on the controller indicates that the operator must refer to an explanation in the       The following symbols are used in the hardcopy user   s manuals and in the user   s manual  supplied on the CD ROM     A NOTE    Indicates that operating the hardware or software in a particular manner may damage it or  result in a system failure     A IMPORTANT    Draws attention to information that is essential for understanding the operation and or  features of the controller     E Regarding Force Majeure    Yokogawa M amp C Corporation assumes no liability for any loss or damage  direct or indirect   caused by the use of or unpredictable defects of the product     IM 05E01B02 41E 1st Edition   May 31 2000 00     lt Int gt   lt Rev gt  Toc 1    Model UP750  Program Controller  User   s Manual for Single loop Control  IM 05E01B02 41E 1st Edition    CONTENTS    1  INS TAN ATION sisit
150. roller splits the result of computation  0 to 100   into heating side and cooling   side signals  as described below       0  to 50  of the computation result is presented as a 0  to 100  cooling side       output   e 50  to 100  of the computation result is presented as a 0  to 100  heating side  output   PV SP Communication  S pS   y  PID computation Manual MV output                   0  to 100           Heating cooling                                  computation  0  to 50  50  to 100   Cooling side Heating side  output limiter output limiter  v v  Cooling side MV Heating side MV  output output  0  to 100  0  to 100     Heating cooling control provides two methods in which either none of the heating  and  cooling side outputs are presented or both of the heating  and cooling side outputs are  presented  as shown in the following figures                  Output     Output      100 A 100 A  Cooling side Heating side  Cooling side Heating side output A output  output l i  l l    7 NN I  i   0      Z N    gt   0 50 100    0 50  100     e ARAA A AeA  Dead band Dead band  Value of control output before split into Value of control output before split into  heating  and cooling side outputs heating  and cooling side outputs    Precautions in Heating Cooling Control    e Keep the ratio of the heating side proportional band  P  to the cooling side propor   tional band  Pc  equal to or below 5     e If neither the heating side nor the cooling side is performing ON OFF control  settin
151. rs     deviation  RDV1   ue ye  2     Reference  K Bre eet ete et ERIS PP s  SOE deviation  RDV1     Reference point 1 E   1 RP1  zu  Cae       Program setpoint       3        Minimum value of i  PV input range  RL1  Segment 1 Segment 2       IM 05E01B02 41E 1st Edition   May 31 2000 00     lt Toc gt   lt 3  Programming gt  3 30    E Retaining the End of Program State  Hold mode End     This function keeps the controller in the same state as when program operation was  completed     When in hold operation  the controller retains its states of control output and event output   To cancel hold operation  use either key operation or external contact input  When the hold  operation is cancelled  the control output is set to 0  or OFF  and the event output is set to  OFF     To retain the end of program state  set the Junction Code program parameter of the seg     ment in question to    1           Setpoint       Time    E Suspending the Progress of a Program  Wait Function     When a running program moves from one segment to another  the wait function places the  program in a wait  stand by  state  by using a wait zone and a wait time  until any deviation  is cancelled     A wait zone is a deviation bandwidth from which the degree of PV input tracking is judged     Await time is the length of time that elapses until the PV input enters the wait zone  The  program progresses if the PV input fails to re enter the wait zone within the wait time     When the program is in wait state  
152. s     Stop of operation  RST lamp  ON           The time reading  changes to                            25 0  C    SEGNO  0 3  RCY  0  0                                                                                                                 When in the RESET mode  the controller provides the following input output values        PV input Value of process variable       Control output   Preset output value  factory set to 0                  Event output   OFF  if there is any event        IM 05E01B02 41E 1st Edition   May 31 2000 00     lt Toc gt      lt 4  Operations gt     4 6 Switching between AUTO and MAN    A NOTE    If AUTO and MAN have been switched using contact input  when the contact input is ON   switching between AUTO and MAN cannot be achieved by keystroke     1     PRG or LOC  lamp ON                DISP fe        Pun  Reser                                         Brings the operating display into view  appears at power on      Displays the  current setpoint   SP            a aN   N SP   PTNO  1    30 0  C    SEGNO  1 3                                  2   To change from AUTO to MAN mode        TM  0h18 RCY  0  0       Press the key several times to display the MODE MAN1 mode parameter      To change from MAN to AUTO mode     Press the key several times to display the MODE AUTO1 mode parameter     The figure below is an example of changing the AUTO mode to the MAN mode                       aes     IA                                   M   M     MODE DISPLA
153. setpoints when the controller is in    100 0  of PV                                  limiter upper limit program operation  input range   S PL1 Program setpoint 1 0 0  to 100 0  of PV input range  0 0  of PV _  limiter lower limit Note that SPL1  lt  SPH1 input range   S P H2 Program setpoint 2 Place limits on the program setpoints when the controller is in 100 0  of PV DA  limiter upper limit program pattern 2 retransmission  input range   S P L2 Program setpoint 2 0 0  to 100 0  of PV input range  0 0  of PV _  limiter lower limit Note that SPL2  lt  SPH2 input range       IM 05E01B02 41E    1st Edition   May 31 2000 00        lt Toc gt      lt 6  Parameters gt     6 13         Alarm related Parameters    Located in  Main menu   PARA   Submenu   ALM                                                                                                 Parameter Name of Parameter Setting Range and Description Initial Value User Target Item  Symbol Setting   in CD ROM  P E H   PV event 1 hysteresis   Allows margins to be set for a PV event setpoint  0 5   With the hysteresis settings  it is possible to prevent relays from chattering   PV event 2 hysteresis  PEH2 Hysteresis for PV high limit alarm  PV event 3 hysteresis Point of ON OFF action  P E H 3 Output  PV event setpoint   v  PV event 4 hysteresis    P E H 4 Ref 3 4 3   PV event 5 hysteresis  P E H5    N Hysteresis Ref 3 4 5   PV event 6 hysteresis  PEH6 x yee PV value  0 0 to 100 0   P E H 7 PV event 7 hysteresis     P E H8 PV 
154. sr JAI A S P   0   0 C  wero    FUN  fpeser PTNO  0 SEGNO  0 0  TMs         RCY  0  0                                                                                                        2  Press the key  This selects the program pattern number     Select the program  pattern number of the  controller being operated                                    RST lamp  ON                                                                        iit  ra        o   Mone   pise Ire a S P   25   0 C  arrra    ron freser PTNO  1 SEGNO  0 3      TM  0h20 RCY  0  0                               IM 05E01B02 41E 1st Edition   May 31 2000 00     lt Toc gt   lt 4  Operations gt  4 8    4 5 Switching between RUN and RESET Modes    The following operating procedure switches the RUN mode and the RESET mode        1  Brings the operating display into view  appears at power on            Select the program  pattern number of the  controller being operated                   RST lamp  ON                    e   SP   7 25 0  C  PTNO  1 SEGNO  0 3  TM         RCY  0  0                                                                                  2  Press the key for 2 seconds  The selected program pattern starts     Start of operation  PRG lamp    ON           Displays the time  of segment 1                              i   or  25 0  C  PTNO  1   SEGNO  1 3  TM 0h20  RCY  0  0                                                                         3  Press the key for 2 seconds  The running program stop
155. t  For 50  of Control Output   For 80  of Control Output  ee 4 4    10 sec      10 sec      10 sec     On state duration  2 sec    On state duration  5 sec    On state duration  8 sec   Off state duration  8 sec    Off state duration  5 sec    Off state duration  2 sec   CTc1 Cooling side control 1 to 1000 sec  30 sec  _  output cycle time  AO1 Analog output 1 type   Allows control output or retransmission output to be presented 0   OUTPUT 1  as one of the following current signals   Terminals 46 and M  0  4 to 20 mA  AQ2 Analog output 2 type 1 0 to 20 mA 0   OUTPUT 2  2  20 to 4 mA  Terminals    and   3  20 to 0 mA  AO 3 Analog output 3 type 0   OUTPUT 3   Terminals 4  and     At H Analog output 1 100    Set the values of segmental points for the 0  and 100  output 100 0   segmental point levels at which the values are presented via OUTPUT 1 Ref 2 1 7   Analog output 1 0   terminals    and D   See    W Performing Split Computations    below  0 0   A1 L segmental point  5 0  to 105 0   A2 H Analog output 2 100    Set the values of segmental points for the 0  and 100  output 100 0   segmental point levels at which the values are presented via OUTPUT 2  Analog output 2 0   terminals   and    See    M Performing Split Computations    below  0 0   A2L segmental point  5 0  to 105 0   A3 H Analog output 3 100    Set the values of segmental points for the 0  and 100  output 100 0   segmental point levels at which the values are presented via OUTPUT 3  Analog output 3 0   terminals 
156. t  ON6       PV event setpoint  PE6  off time of time event  OFF6        Event number  EV7        PV event type  TY7  on time of time event  ON7       PV event setpoint  PE7  off time of time event  OFF7        Event number  EV8           PV event type  TY8  on time of time event  ON8       PV event setpoint  PE8  off time of time event  OFF8              Junction code  JC                 IM 05E01B02 41E 1st Edition   May 31 2000 00     lt Toc gt   lt 3  Programming gt  3 23       Starting target setpoint 1  SSP1   Starting target setpoint 2  SSP2   Start code  STC    1st group of wait zones  1 WZ1     Define this parameter when using the controller as a program pattern      generator   See User   s Manual  Reference   CD ROM version  for more information                 1st group of wait times  1 WTM        2nd group of wait zones  2 WZ1   2nd group of wait times  2 WTM   3rd group of wait zones  3 WZ1             3rd group of wait times  3 WTM       L See User s Manual  Reference   CD ROM version     4th group of wait zones  4 WZ1 3     for more information     4th group of wait times  4 WTM  5th group of wait zones  5 WZ1  5th group of wait times  5 WTM  Number of repetitions  RCY                                        Start of repetition segment number  RST                 End of repetition segment number  REN                          IM 05E01B02 41E 1st Edition   May 31 2000 00        lt Toc gt   lt 3  Programming gt  3 24    3 8 Explanation of Program Functions    E Pro
157. t 3  Programming gt  3 5                8  Press the  4  or      key to display the  required setpoint   The figure below shows an example of the  parameter set to    25 0  C              MENU PROG PRG  3  start set point 1   changing   SSP1   25 0  C                         Move        Dis J                                                       WPT Node          RUN    RESET           9  Press the key once to register the  setpoint        MENU PROG PRG  3  start set point 1       SSP1   25 0  C                               I MODE  pis     7    A      WPT Nod    run   reser                                                                          Code parameter    STC           MENU PROG PRG  5  start code select    STC   0                                   I MODE  pisP    7    A      WPT Nod    RUN  reser                                                                                 Target Setpoint parameter    TSP1    for  segment 1  At this point  the PV display  shows    001 01     the first three digits  denote the pattern number and the last two  digits the segment number      PV Display     i y1 Iri l       I ILI I    MENU PROG PRG  24  target set point 1                TSP1   25 0  C       SS  oo Lea  MODE  ose ll wa       WPT Node J RUN    RESET                                                                                            IM 05E01B02 41E 1st Edition   May 31 2000 00     lt Toc gt      lt 3  Programming gt  3 6                            12  Press the  4
158. t Edition   May 31 2000 00     lt Toc gt      lt 6  Parameters gt     6 18         Security related Parameters    Located in  Main menu   CMLP   Submenu   LOCK                                                                                     Parameter Name of Parameter Setting Range and Description Initial Value User Target Item  Symbol Setting   in CD ROM  WA Locking of front panel OFF  0   Unlock OFF  0  up down keys  Aand      ON  1   Lock  PTN Locking of front panel OFF  0   Unlock OFF  0  O PT No key ON  1   Lock  RU N Locking of front panel OFF  0   Unlock OFF  0  RUN key ON  1   Lock  MOD E Locking of front panel OFF  0   Unlock OFF  0  MODE key ON  1   Lock  PROG Locking of operating OFF  0   Unlock OFF  0  parameter main menu   ON  1   Lock  PROG display  LP1 Operating parameter OFF  0   Unlock OFF  0 Ref 7 1 2   main menu  LP1  lock   ON  1   Lock a  LP2 Although not used in single loop control  it is shown on the display   P   D Operating parameter OFF  0   Unlock OFF  0   submenu  PID  lock ON  1   Lock  US R Although not used in single loop control  it is shown on the display   PYS   Operating parameter OFF  0   Unlock OFF  0   main menu  PYS1  lock  ON  1   Lock  PYS2 Although not used in single loop control  it is shown on the display   PWD Password setting 0  Password not set 0  1 to 30000  Note  If a password is set  the setup parameters cannot be peony   displayed without entering the correct password     SELECT Display Parameters  Located in  Main menu   
159. t set point 1    TSP1   80 0  C          Lez   al  mone  DISP   Vila     WPT    RUN  reser                                                                                                        11  Press the Z key seven times to display  the Target Setpoint parameter    TSP1    for  segment 2    At this point  the PV display shows     001 02     the first three digits denote the  pattern number and the last two digits the  segment number         l n m  PV Display     f   Li ie    MENU PROG PRG  24  target set point 1             TSP1   80 0  C                             _  move                   Dis   F 4S     Werno jf run jfreser                                                                              lt 3  Programming gt  3 13       12  Press the  4  o  required setpoint   The figure below shows an example of the  parameter set to    90 0  C                      V  key to display the          MENU PROG PRG  24  target set point 1   changing   TSP1   90 0  C                               Move        Dis J                                        l WPT Node   RUN RESET                       13  Press the key once to register the  setpoint        MENU PROG PRG  24  target set point 1          TSP1   90 0  C                                     I MODE  pisP    7    A      WPT Nod    run  ffReser                                                                                                                                                        14  Changing the program is now 
160. t value i    Segment 1 Segment 2    1st group of  PID constants             Minimum value of  PV input range  RL1         lt Controller Settings gt       Configure the 1st group of PID constants   1 P  1 1 and 1 D operating parameters      IM 05E01B02 41E 1st Edition   May 31 2000 00     lt Toc gt      lt 3  Programming gt  3 28      Selection of PID Constants when the Control Range is Split into Three    Zones    As shown in the figure below  three zones are set for the controller to automatically switch  from one group of PID constants to another  Two zones can also be set for the controller to  switch between two groups of PID constants      1  The controller uses the 1st group of PID constants if the PV input value is within the  zone set off by the minimum value of the PV input range and reference point 1      2  The controller uses the 2nd group of PID constants if the PV input value is within the  zone set off by reference point 1 and reference point 2      3  The controller uses the 3rd group of PID constants if the PV input value is within the  zone set off by reference point 2 and the maximum value of the PV input range     Maximum value of  PV input range  RH1     F Program setpoint             gt 3 3rd group of  Reference point 2                ee  RETEN SETA PID constants     A i r2 2nd group of    Reference point 1             AA ee eee eee   1 RP1  fr     Minimum value of     2 RP1          PID constants    PV input value    i   S4 1st group of    PID constants
161. ter    EV2           MENU PROG PRG  32  event 2 no  select    EV2   0                      wove   ose     l WPT Nome J RUN    Reser                                                                       Junction Code parameter    JC    for  segment 1    The setpoint of this parameter is not  changed in this example        MENU PROG PRG  53  junction code select    JC   0                                        I MODE  pisP     gt     A      WPT Nod    RUN peser                                                                          Target Setpoint parameter    TSP1    for  segment 2    The setpoint of this parameter is not  changed in this example    At this point  the PV display shows     001 02     the first three digits denote the  pattern number and the last two digits the  segment number         splay FUT 174  PV Display E LI  lik            MENU PROG PRG  24  target set point 1          TSP1   80 0  C                urvea   aya  MODE  osr     7    a      l WPT Node J RUN  Fes                                                                                   Segment Time parameter    TIME    for  segment 2        MENU PROG PRG  26  segment time                                                                                              IM 05E01B02 41E 1st Edition   May 31 2000 00     lt Toc gt      lt 3  Programming gt  3 8                            30  Press the  4  or      key to display the  required setpoint   The figure below shows an example of the  parameter set to
162. ter Map    Contains the parameter map used as a guideline for  setting parameters        Function description  and setpoint  recording          6 2 List of Parameters       Briefly describes the functions of parameters  In addition   each parameter table has a User Setting column  where  you can record your setpoints when setting them in the  controller     E Controllers Applicable to Single loop Control    The specification codes of the UP750 applicable to single loop control are given in the table    below        UP750 00  UP750 01       UP750 50  UP750 51          E Regarding This User   s Manual        1    2     Media No  IM 05E01B02 41E  CD     This manual should be provided to the end user  Keep an extra copy or copies of the  manual in a safe place     Read this manual carefully to gain a thorough understanding of how to operate this  product before starting operation     This manual describes the functions of this product  Yokogawa M amp C Corporation   hereinafter simply referred to as Yokogawa  does not guarantee the application of  these functions for any particular purpose     Under absolutely no circumstances may the contents of this manual  in part or in  whole  be transcribed or copied without permission     The contents of this manual are subject to change without prior notice     Every effort has been made to ensure that the details of this manual are accurate   However  should any errors be found or important information be omitted  please  contact your nea
163. ters     lt 6  Parameters gt       Program Setpoint related Parameters    Located in  Main menu   PARA   Submenu   SP    6 12             PNC    number clearance    the operating display to    0    at the end of program operation   OFF  0   Not cleared   ON  1   Cleared     Parameter Name of Parameter Setting Range and Description Initial Value User Target Item  Symbol Setting  in CD ROM  S PT SP tracking selection   OFF  0   ON  1  OFF  0   Tracking is performed when the mode changes from program to Ref 5 2 3   Local  The local setpoint keeps track of the program setpoint    TM U Program time unit Sets the time unit of a program  hh mm  0   hh mm  0      hour  minute     mm ss  1      minute  second     S EG T Segment setting Defines the method of programming  Note that changing the 0 Ref 5 1 1   z method setpoint of this parameter deletes the program in question   0  Programming by setting segment times  1  Programming by setting segment ramps  PT2 G Program pattern 2 The controller can serve as a program pattern generator  OFF  0     retransmission Thus  another program pattern can be created in addition to the  control purpose program pattern  Note that the segment time  setpoints of the created program pattern are the same as those Ref 2 2 2   of the control purpose program pattern   OFF  0   Not used   ON  1   Used   Program pattern The controller resets  clears  the program pattern number on OFF  0        SPH1    Program setpoint 1          Place limits on the program 
164. the display   Ref 1 1 6   A  FL3 Although not used in single loop control  it is shown on the display   A  S R3 Although not used in single loop control  it is shown on the display   Ref 1 1 3   A  LC3 Although not used in single loop control  it is shown on the display                    IM    05E01B02 41E    1st Edition   May 31 2000 00     lt Toc gt      lt 6  Parameters gt     6 17         Retransmission Output Parameters  Located in  Main menu   CMLP   Submenu   RET                                                             Parameter Name of Parameter Setting Range and Description Initial Value User Target Item  Symbol Setting   in CD ROM  RET1 Retransmission OFF  0   Disable 1  output 1 type 1  PV1  2  SP1  3  OUT1  4  LPS loop power supply  15 V    5  PV2  6  SP2  7  OUT2  Setpoints 5 to 7 are not available for single loop control   Retransmission output 1 is always provided via terminals 14 Ref 2 2  1   and 15   In heating cooling control  an output value before allocation Ref 2 2 3   to heating cooling control is transmitted if setpoint    3    is  selected    0  to 50   Cooling side output  50  to 100   Heating side  output   RTH1 Maximum value RET1 1  2  RTL1   1 digit to 100 0  of PV input range 100 0  of PV  of retransmission RET1 3  RTL1   1 digit to 100 0  input range  Output  scale       Ref 2 2  1   RTL1 Minimum value RET1 1  2  0 0  of PV input range to RTH1   1 digit 0 0   of PV  of retransmission RET1 3  0 0  to RTH1   1 digit input range  output 1 scale 
165. the time setpoints of Segment Time and Time Event  parameters temporarily cease to be passed  At this point  the output based on the Time  Event parameter is retained     IM 05E01B02 41E 1st Edition   May 31 2000 00     lt Toc gt   lt 4  Operations gt  4 1    4  Operations    This chapter describes key entries for operating the controller  For operations using  external contact inputs  see    1 5 Terminal Wiring Diagrams     If you cannot remem   ber how to carry out an operation during setting  press the key no more than  four times  This brings you to the display  operating display  that appears at power   on        4 1 Monitoring purpose Operating Displays  Available during Operation    The monitoring purpose operating displays available during operation include those for  single loop control and those for single loop heating cooling control     The Process Variable  PV  display always shows the value of PV input     E Operating Displays for Single loop Control      Setpoint Display    On the Setpoint display  LCD   the controller displays the current target setpoint  SP   the  program pattern number  PTNO  selected  the segment number  SEGNO  for which  operation is in progress  the number of segments included in the selected program pattern   the remaining time of the segment for which operation is in progress  the current number of  repetitions  RCY   and the total sum of repetitions       Target SP Display    On the Target display  LCD   the controller displays the cur
166. times 1 y Jc ERROS fk H JC APOIO cae     ZON    is set to 0  A Sth group of Fi a H      5 W21 wait zones i  x      1       H      1    1         A 1    1  H    1    1  A    4    o 1          Parameters of program pattern 1       IM 05E01B02 41E 1st Edition   May 31 2000 00     lt Toc gt   lt 3  Programming gt  3 15                      EDIT    program edit  sub menu          ois   key          Shows the number of  remaining unused                                                 sees segments   Shows the umber of  Z koy segments within  Segment 3 Segment 99 a pattern        Shows the number of  MENU PROG PRG  2 TZ   key   MENU PROGIPRG  2 MENU PROG PRG  2 7    key remaining unused  SEGno  input SEGno  input SEGno  input as events                                                                  SEG   SEG   99 SEG   o       Program pattern  copying    Program pattern  clearance                                                                                                                                                                                                                               k   j key These parameter symbols    appear on the PV display    gt  TSP1 __   Final target setpoint peteeeeees TSP1   Final target setpoint    Time set Time set    TIME segment time TIME segment time 4     Ramp set Ramp set    TR RT segment time TR RT segmenttime     PID PID group number PID PID group number A     a sib E eine im iets cow    i  Evn Event number Evn Event number        O
167. tion             s seeseeee 4 10  4 8 Enabling Disabling the Hold Mode of Program Operation             s 0sse 4 12  49 Changing Program Setpoints when in Hold Mode                 cs scesseessseees 4 13  4 10 Executing the    Advance    FUNCTION            cesecccceeeeceeeseeeeeeseeeeeesneeeeeeneneeesnees 4 14  4 11 Switching to Local mode  LOCAL  Operation               csscsseseeeseeeseeneeens 4 15  4 12 Changing Setpoints during Local mode Operation               csscseeeseeeees 4 16    IM 05E01B02 41E 1st Edition   May 31 2000 00     lt Int gt   lt Rev gt     5     Toc 2  Troubleshooting and Maintenance                ccccesssseeeeeeeeeeeeeeeeeeeeeeeeeeeenes 5 1  5 1 Troubleshooting srririennninnnnnnnnnnnnninannnninana anaana naaa aaa 5 1  5 2 MaINTOMANCE sssrin aE E EARE aa 5 5  5 2 1 CNS EATING is E E E A eueeesbe aeae baad ee denceounaes 5 5  5 2 2 Replacing Brackets s ernennt Ea E ERGS 5 5  5 2 3 Attaching Terminal Cover           c  ccccccceseeeeeeeeseaeeseeeeeeaeeseeaeeseeeseneeeeaes 5 5  5 2 4 Replacing Parts with a Limited Service Life              cccceeeeesteeeeeeees 5 7  5 2 5 Replacing Control Output Relays             ccccecceeeeeeeeeeeeeeeeeeeeeeneeeeeeeees 5 8  Para  ameterS iniinis enakane aeaaea Ranan aai 6 1  6 1 Parameter Map  sssrinirsrsnirisnndsn a a 6 1  6 2 Lists of Parameters         cccceecceceeeeeeeeeeseeeeeeeseeeeenseeeeeensneeeeeeeseeeeeenseeeeenseeeeeeenees 6 6  Function Block Diagram and DeSCriptions                csseeeeecesseeeeeeeteeeeee
168. tion Error indication Description PV Control output Alarm Retransmis  Commu  Remedy   Note  of error output  sion output   nication  Displays    RJC    and Measured    PV alternately moror with RJC 0 Normal action Faulty  Contact us for repair   E300 ADC error 105   In AUTO   Dependent on the   Preset value output  BSL parameter  In MAN  Check wires and  3 BOUT PY Burnout error Up scale  105    Normal action Normal sensor   Down scale   5  action  i Excessive PV A 6    OVER or  OVER Out of  5 to 105  5  or 105  Normal action i i   Check process   Auto tuning Action with PID poy ae Check process  Press  E200 failure existing before any key to erase error   Time out  auto tuning indication   Feedback resistor Stopped Stopped Check the feedback  call cae a aad burnout Normal PP PP resistor   action  2 Check wires and    Faulty communication  re abana nt communication Normal action nell parameters  and make  Play   line resetting  Recovery at  normal receipt  A     Faulty if power off on  Decimal point at right end   Runaway  due to  1 lights defecti r   Undefined does not reset start  gnis Shae powe 0  or the unit  Contact us for     0  or lessor OFF  OFF   ss Stopped  repair   kf    No display  All indications off Power off None rol or aonorma                                  Note 1  PV display  2  Setpoint display  3  Display showing the PV of the corresponding loop    E Remedies if Power Failure Occurs during Operations  The operation status and remedies after a power failure
169. type code  Alarm action Alarm action  Contact   Contact           closes opens       closes opens  Open close    shows status of relay contact  ifalarm   if alarm Open close    shows status of relay contact  ifalarm   if alarm    and    lit    and    unlit    shows status of lamp occurs   occurs and    lit    and    unlit    shows status of lamp occurs   occurs    Contact   Contact    Alarm type Alarm type    No alarm Hysteresis    Hysteresis r i    De energized Open  lit  Closed    gt  on deviation low    unlit  PV high limit   Open  unlit  Closed  lit  limit alarm Deviation   Op    ew  lt  gt  py    PV Alarm setpoint setpoint Target SP       Hysteresis Hysteresis  Hysteresis  lt  gt   lt  gt    lt  gt  Closed i   Open   i Closed    PV low limit  Closed  lit    Open  unlit        Deviation high  lit   unlit     rei    anclow lifts Deviation setpoint  PV     lt     lt         Alarm setpoint PV   re  gt   Target SP     lit        Hysteresis Hysteresis G  oseg Hysteresis    lt   it   lt  gt      lt  gt      ation hi Deviation within     Open Open  Deviation high   Open  unlit  Closed  lit  high and low  unlit  j j  unlit   limit x ran a      i        limits PV    PV            Deviation setpoint Deviation setpoint   Target SP Target SP          Hysteresis Hysteresis      gt    Deviation low  Closed  lit  Open  unlit  De energized on Closed Open  lt   wile Ae ie a    i pen  li  limit Deviation setpoint PV high limit  unlit       gt  PV PV Alarm setpoint  Target SP    Hysteresis 
170. wait OFF  No function OFF    zones 0 0 to 10 0  of PV input range span    WTM 1st group of wait OFF  No function OFF    times 0 01 to 99 59     hour  minute    or    minute  second      Use the TMU setup parameter to set the time unit        2 WZ1    2nd group of wait  zones    Same as the 1st group of wait zones        2 WTM    2nd group of wait  times    Same as the 1st group of wait times        3 WZ1    3rd group of wait  zones    Same as the 1st group of wait zones     Ref 5 2 4        3 WTM    3rd group of wait  times    Same as the 1st group of wait times        4 WZ1    4th group of wait  zones    Same as the 1st group of wait zones        4 WT   M    4th group of wait  times    Same as the 1st group of wait times        5 WZ1    5th group of wait  zones    Same as the 1st group of wait zones        5 WTM    5th group of wait  times    Same as the 1st group of wait times        RCY    Number of repetitions    0 to 999  The controller repeats the segment specified by the RST   0  and REN parameters as many times as defined by this parameter   CONT  The controller indefinitely repeats the segment specified  by the RST and REN parameters        RST    Start of repetition  segment number       REN       End of repetition  segment number          1 lt RSTSRENS99 1    Ref 5 2 6                      Program Parameters  Parameters for Setting the Final Target Setpoints  and Segment Times     Located in  Main menu   PROG   Submenu   PRG       Parameter  Symbol    TSP1    Name 
171. x     Data backup  Lithium cell with life expectancy of 10 years  Withstanding voltage      Between primary terminals  and secondary terminals     At least 1500 V AC for 1 minute  Note       Between primary terminals  and grounding terminal   At least 1500 V AC for 1 minute  Note       Between grounding terminal and secondary terminals     At least 1500 V AC for 1 minute      Between secondary terminals     At least 500 V AC for 1 minute    Primary terminals indicate power terminals and relay output terminals    kk    Secondary terminals indicate analog I O signal  voltage pulse output  and contact  input terminals    Note  The withstanding voltage is specified as 2300 V AC per minute to provide a margin of safety     Insulation resistance  20 MQ or more at 500 V DC between power terminals and  grounding terminal    Grounding  Class 3 grounding  grounding resistance of 100    or less     IM 05E01B02 41E 1st Edition   May 31 2000 00     lt Toc gt      lt 1  Installation gt  1 11    Signal Isolations    PV input terminals  Isolated from other input output terminals  Not isolated from the  internal circuit     Auxiliary analog input terminals  Isolated from other input output terminals and the  internal circuit     15 V DC loop power supply terminals  Not isolated from analog current output and  voltage pulse control output  Isolated from other input output terminals and internal  circuit     Analog output terminals  for control output and retransmission   Not isolated between  
172. xed control  output can be generated                 IM 05E01B02 41E    1st Edition   May 31 2000 00     lt Toc gt   lt 6  Parameters gt  6 9       If you are using two or more groups of PID parameters  use the following table to record  their values        Parameter   n 2 n 3 n 4 n 5 n 6 n 7 n 8  n P  n l  n D  n OH  n OL  n MR  n H  n DR  n Pc  n Ic  n Dc  n He  n DB  n PO  n Oc                                                                   IM 05E01B02 41E 1st Edition   May 31 2000 00     lt Toc gt      lt 6  Parameters gt     6 10         Ten segment Linearizer 1 Parameters  Located in  Main menu   PYS1    e Ten segment linearizer biasing  factory set default            gt     Correction   Actual input   Ten   segment linearizer biasing           Actual input    Ten segment linearizer output       i ee linearizer  i biasing        gt     j Ten segment  1 a1 1 a2 1 a3 1 a4 1 a5 1 a6 1 a8  1 a7     66 7  to 105 0  of PV input range span     66 7  to 105 0  of PV input range    e Ten segment linearizer approximation    Ten segment    linearizer input    Ten segment 4 The parameters 1 b5 to       1 b4    PV input  range after  ten segment  linearizer  approximation    1 63    1 b2         1 61     66 7  to 105 0  of PV input range             The parameters 1 a5 to  1 a11 are equalized to  the parameter 1 a4     linearizer output 1 b11 are equalized to  the parameter 1 b4        1 a4 1 a11       l Ten segment  Actual PV input range linearizer input     66 7  to 105 0  of PV
173. y2    display 3      display n                                        aigesan sae ip ccs ca oa asthe tn A A A Se eas aS ee ak he Bin ta he Sone H   SETIS MODE   GETSS    CSET3S   or  ColsP isP  DISP                                                                                                                                                                                                                                                                                                                                                        SELECT zy aay H y  display 1  gt  LA proe kt a k ir  SELECT  display 2    x  SELECT  i display 3    SET  SELECT  display 4   To Y Yy Y Y Y  i   To program    parameter AI CA 1 P 7 P 8 P  i    setting display    A2   SC 1 1 7  8 l        submenu      A3      BS 1 D   7 D 8 D  SELECT   Loc      1  display 5   fon the Programi ii A4 Li FL 1 0H 7 0H 8 0H     Parameter Mapl       ORB 1 0L 7 0L 8 0L    i be eee eee cece eeeeeet Sesser tees        ORH 1 MR 7 MR 8 MR  E E E     See    3 5 Program Parameter Map         ORL 1 H 7 H 8 H    S TM 1 DR      2   7 DR 8 DR  1 Pc 7 Pc 8 Pc  1 Ic 7 Ic 8 lc  1 Dc  3   7 Dc 8 Dc  1 Hc 7 Hc 8 Hc  1 DB 7 DB 8 DB  1 PO 7 PO 8 PO  1 0c   3   7 0c 8 0c                                                       1 Not displayed for ON OFF control   2 Not displayed for heating cooling control   3 Displayed for heating cooling control    IM 05E01B02 41E 1st Edition   May 31 2000 00     lt Toc gt   lt 6  Parameters gt  6 3      
    
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