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CC-Link Safety System Remote I/O Module User`s Manual

1. Figure 9 8 Configuration example for error verification LED status Table9 1 Verifying errors from LED status Safety remote I O module 2 Corrective action fa foe el POWER POWER 6 POWER LRUN LRUN LERR POWER POWER POWER Since the LEDs on the safety remote Check the voltage of the 24V power LRUN 1 O module are all off the 24V power is supply and supply the proper power to LERR LERR not supplied or voltage is low the safety remote I O module POWER POWER POWER The safety remote I O module A is Replace the safety remote module ule LRUN SS LRUN LRUN unstable all lights are off in many y LERR O LERR cases Find the shorted cable among the three POWER POWER POWER The transmission cable is shorted s transmission cables and repair it LRUN OJLRUN OJLRUN The transmission cable is wired Verify wiring in the terminal box of the LERR LERR LERR incorrectly 9 3 Verifying Errors from LED Status safety remote
2. Reserve Insulation 1 024V agg connection Tea n protection 5VDC 3 if 24VDC 24VDC circuit i 246 61 1 me 1 TT i SM 1000V CC Link I circuit V dedicated cable GND DAAN s D Safety relay YO TB44 1000V 2 T f DB iA e pum ao TB38 H i I i 1 Y I 839 9 5 i Teg p E sese d YO 1 1846 1842 8 Load 1 1 Internal l circuit PER Safety relay T 21 7 d yum f i 58 COM TB59 T I V COM TB17 18 35 COM TB36 Figure 6 15 Wiring example sink and source outputs Reserve Insulation 1 024V TB60 connection 1 1 2 protection 5VDC A L 24 24VDC circuit f 246 1 O24G TB61 Voltage 1 1 TB43 L conversion did 1 1000V CC Link I JL circuit m dedicated cable DA 1777777 Safety relay YO ed 1000V GND A AY 7 1 1 deep rB3g E L I 1 d 1 _ J oussasaeud 6 i PES Se Yo 31 FG TB46 1 TB42 Load NIS Internal E Q 1 circuit 1 Safety relay Y1 2 Y 48 pu C edo 1 I 1 m 1 Y1 TB50 I CON ras hi p COM TB59 T2 1 I COM TB17 COM TB18 COM
3. e 2 7 Improved maintenanceability at trouble occurrence 5 Classifying error information into major moderate minor allows the easier judgment of 0 failures errors 2 4 8 Reset available for single module When an error occurs in the module the reset operation can be performed for the CPU module alone without turning the power from OFF to ON g 9 The module can be installed in six orientations 2 The safety remote I O module can be installed in six different orientations 5 The module can also be installed using the DIN rail d 2 D n im amp z 2 T MS 20 T7 LOA IHSISNSLIW OOOOOOOOOC 000000000 MITSUBISHI MELSEC PROGRAMMING Hoo ELLE Horizontal installation m lt Lu ac o LA es z ES 55 BS Figure 1 1 Module installation orientation Eo gt 2 1 2 Features 1 2 2
4. N PROGRAMMING Figure 6 3 Attachment of holding fixtures MAINTENANCE AND INSPECTION 6 2 Mounting and Installation 6 6 6 2 1 Handling precautions PROCEDURES AND SETTINGS BEFORE SYSTEM OPERATION MEL SEC LOS eis To remove the safety remote I O module mounted with module mounting screws remove the screws first and then the holding fixtures from the module Attempting to remove the module from the holding fixtures with the screws still attached may damage the module and or holding fixtures When using a DIN rail pay attention to the following 1 Applicable DIN rail model conforming to IEC 60715 TH35 7 5Fe TH35 7 5Al 2 Installation screw intervals Tighten the screws at pitches of 20mm or less When installing the safety remote I O module to the DIN rail press the center part of the hook located on the bottom of the module until a click is heard DIN rail Hook for DIN rail Note Do not press the front face as shown below Doing so may cause failure DIN rail Front face Figure 6 4 Installation to DIN rail If the mechanical power supply switch is used for the safety remote I O module in rare cases it does not operate when the excessive ch
5. 3 8 3 4 Cable Specifications 3 12 CHAPTER4 FUNCTIONS 4 1to4 9 4 1 List of FUNCTIONS 1 4 2 Input Function 0000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000006 2 A 9 4 3 Output Function 00000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000 5 44 Protection Function 0000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000 7 45 Error History Function i 8 CHAPTER5 PARAMETER SETTING 5 1 5 20 5 1 List of Parameters
6. 0 2 Jet E 137 0 L C c o n 7 10 8 4 ES 6 5 QS0J65BTS2 8D 2 QSOJ65BTS2 4T 2 1 E o 2 MITSUBISHI 721982 65 52 4 o ORUN OLERR OSAFETY 030 OERR ORD LINK ID STATION NO BRATE Bi 701 004 904 oli 55 19 10 9 x x a reset eO 2 6 3 5 4 10 8 Figure 6 6 QS0J65BTS2 4T D oc z Et nw N PROGRAMMING MAINTENANCE AND INSPECTION 6 3 Part Names and Settings 6 8 PROCEDURES AND SETTINGS BEFORE SYSTEM OPERATION 3 QSOJ65BTB2 12DT Terminal numbers and signal names MELS 2 7 12 E 3 ij oyeooo00O0O0O0O0CO0O0OO0O0O0O000O0C sa 50000O0O0OOODOOOOOOOOO MITSUBISHI 69 5 E QSOJ6 BTB2 12DT 1 2345 6 7 8 9 A B C D E F TB eO Oaoa DODA D oA mr POWER mro RUN mn SAFETY ERR aL RUN oL ERR 950 aRD 12 2 3 Terminal numbers and signal names LINK ID 0 7 LINK ID EL ERROR LOG 5 ELF LOOP BACK TEST reser D 0000000004 4 10 JOOOOOOOO Figure 6 7 QS0J65BTB2 12DT 6 3 Part Names and Settings a6 BD999C485H01 e I 5 D D
7. CONTENT S Q ABOUT MANUALS eeeseceseee eese ee eeeeeeee _ 12 COMPLIANCE WITH THE LOW VOLTAGE AND MACHINERY DIRECTIVES A 13 GENERIC TERMS AND ABBREVIATIONS ee eese eee _ 14 PACKING 15 1 25 15 CHAPTER1 OVERVIEW 1 1to1 2 1 1 Safety Programmable Controller Product List 1 1 2 Features 0000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000c 1 CHAPTER2 SYSTEM CONFIGURATION 2 1to2 3 2 1 Overall Confi
8. toy 1 07 77 44 9 Ki lt 2 Ki lt x3 Ki 1 TB8 Safety I Switch COW TB1 COM TB31 x d TB17 COM TB18 COM TB35 COM 36 24 a e PTT papa 5 Internal circuit Figure 6 14 Wiring example with a safety switch 1 NC 1 NO contacts 6 5 Wiring CONFIGURATION SYSTEM gt SPECIFICATIONS FUNCTIONS PARAMETER SETTING D oc z Et nw N PROGRAMMING MAINTENANCE AND INSPECTION 6 22 6 5 6 Safety devices and wiring example PROCEDURES AND SETTINGS BEFORE SYSTEM OPERATION MEL SEC Le eves 2 Wiring example of the Q50J65BTB2 12DT output 24V
9. Mounting pitch 188 4 2 04 5 0 18 mounting hole 7 42 M4 mounting screw aL SEC LS erie _9 0 35 MITSUBISHI osoJesersz sp DPOWER Los sto 206 ORUN OSAFETY ERR xalxi S xa XS XS 2 56 1 Appendix 1 External Dimensions DIN rail center N APPENDICES 2 QS0J65BTB2 12DT 2 M4 installation screw hole AL SEC 5 eres 112 0 3 4 41 0 01 DIN center 177 0 5 6 97 0 02 102 4 02 163 6 42 85 3 35 7 5 T E 3 MITSUBISHI que Sle 8 Oo S Sla S Lg dy HE 104
10. 9 5 2 Parameter 1 5 5 12 5 2 1 Input 1 5 12 5 2 2 Output 1 5 18 CHAPTER6 PROCEDURES AND SETTINGS BEFORE SYSTEM OPERATION 6 1to 6 29 6 1 Procedures and Settings before System Operation 1 6 1 1 Procedure from module installation to system operation eee eee ee ee eee ee ee eene ee ee eee eee 1 6 1 2 Replacement procedure of the module eee ee eee eee ee eee e ee ee eee ee eee ee sees so sse ssesee sees see 6 2 Mounting and Installation ee eeeeee eee eee e ee eee eee ee eee ere eee eoe ese soe sese oso ses sese sso scsseesesoseeseeseess e G 5 6 2 1 Handling precautions eee eese eee eee e eee ee e eee eee ee eoe eo ee eese esses ose ose osse see scsessescesceeeeee
11. Read the error history For reading of the error history referto Section 4 5 Could the error history of the safety remote module be read Is the error code described in the manual Perform troubleshooting according to the acquired error information For error codes refer to Section 9 5 Replace the safety remote I O module YES Please consult your local Mitsubishi service center or representative explaining a detailed description of the problem Is there error information at the estimated time in the error history End reading the error history For reading of the error history referto Section 4 5 Is the ERR LED turned off Replace the safety remote module Completed Figure 9 4 Flowchart for when the ERR LED flashes 9 6 9 2 Troubleshooting with LEDs 9 2 3 Flowchart for when the ERR LED flashes TROUBLESHOOTING MEL SEC eres 9 2 4 Flowchart for when the SAFETY LED does not turn on The following shows the flowchart for when the SAFETY LED does not turn on at power ON of the safety remote I O module or during operation of the programmable controller SAFETY LED is not turned on 2 Q O 0 ul m am 5 O m E yn ls the SAFETY NO LED turned on right after a 2 reset cancel power on ui a lt Replace the safety remote module Is the proper transmi
12. i Production information change Feud NUM 1 1 Change the production information of the safety remote module to that of M This operation is not the new safety remote I O module using GX Developer 2 Write the parameters changed by GX Developer to the safety CPU module production information master module at data link isnot manag d 1 1 1 1 1 1 1 1 The parameters written to the safety remote I O module via the safety 1 1 1 1 i For writing parameters to the safety CPU module refer to the GX Developer i 1 1 Version 8 Operating Manual Make the set production information valid by performing the reset operation of the 1 1 L OFF the power supply of the safety remote I O module To next page 6 3 6 1 Procedures and Settings before System Operation 6 1 2 Replacement procedure of the module PROCEDURES AND SETTINGS BEFORE SYSTEM OPERATION MEL SEC e Rl From previous page 4 Terminal block removal Remove the 2 piece terminal block of the safety remote I O module with keeping the wiring Module replacement 1 Remove the safety remote I O module OVERVIEW 2 Install the new remote I O module to a control panel and a machine CONFIGURATION SYSTEM For the mounting and installation of the safety remote I O module refer to Section 6 2 Terminal block installation Install the 2 piece terminal block wh
13. MEL SEC LOS ries 4 Wiring example of the QSOJ65BTS2 4T output Reserve 24V Insulation VO24V 14 Connection 1 i 5 24V 24VDC 24VDC protection 5VDC 1 1 Ni TCH circuit 24G J 110246 Volage T 1111 ech 1 conversioni 2000V T CC Link 2 4 6 7c circuit i Ll dedicated cable DB SLD FG Salely 0 GND A _ DA relay YO 1000V PEZA I rs 2 2 Terminal brock t I DG Li 2 7 oo a Tke bine 1 0 E FG 1 Empty Empty Load 1 i Internal 2 YO circuit Jo 3 Empty Safety PES 4 YO relay 1 LL 1 6A A i 5 Empty LE 6 Y1 1 i 7 COM zu 2 r 8 1 COM H3G
14. gt tr Completion of self loopback test Normal Normal OPOWER 2 When SAFETY LED turns on and ERR LED turns off the self loopback Ba RUN aL ERR test is completed normally Turns ON SAFETY OSD Error Turns OFF a ERR When SAFETY LED turns off and ERR LED turns the self loopback Error test is terminated abnormally OPOWER 2 3 LL Replace the module for a hardware error of the safety remote I O module o RUN oL ERR gt 5 Turns OFF SAFETY OSD Figure 6 8 Execution procedure of self loopback test Turns ON ERR ORD 3 2 POINT When the self loopback test is not started reexecute the procedure shown in Figure 6 8 with attention to the following points a 1 Is the power supply of the safety remote I O module turned ON Is POWER 4 LED on 2 Is the power supply turned ON after the link ID setting switch of the safety remote I O module is set to LBT setting at self loopback test in the power off status 2 3 1 the setting saving switch pressed after 2 b When the self loopback test is not started again replace the module 5 2 E D lu amp e E D oc z Et nw N PROGRAMMING MAINTENANCE AND INSPECTION 6 4 Checking Module Status Self Loopback Test 6 14 PROCEDURES AND SETTINGS BEFORE SYSTEM S DSL 815 eC eR 6 5 Wiring This section describes the wiring preca
15. 5 6 2 2 Installation 1 T 6 3 Part Names and Settings 0000000000000000000000000000000000000000000000000000000000000000000000000000000000000cccc 8 6 4 Checking Module Status Self Loopback Test 000000000000000000000000000000000000000000000000000000000000 6 13 6 5 Wiring 0 00000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000 6 15 6 5 1 Precautions for handling CC Link dedicated cables e eeeee ee ee ee eee ee ee eee eee eee esee eese G 15 6 5 2 Connecting CC Link dedicated cables eeee eee eee e eee eee e eee eee eee eee sees esos eese ose sseeseesee G 15 6 5 3 Precautions for wiring module power supply ee eese eee eee eee e eee eee eee eee eoe eoe ose esee ssesseesee G 15 6 5 4 Handling of spring clamp terminal block e eeeeeeeee eee eee eee eo o eee eee eee oo esee eee eeeeesessseeee G 16 6 5 5 Wiring precautions with safety devices eeeeeeee ee G 19 6 5 6 Safety devices and wiring example ee ee ee G 21
16. 135 145 0 5 5 0 53 5 71 0 02 Diagram App 1 QS0J65BTB2 12DT Unit mm inch Appendix 1 External Dimensions App 2 co TROUBLESHOOTING APPENDICES INDEX APPENDICES MEL SEC ees Appendix 2 Functions Added or Changed Due to Version Upgrade The safety remote I O module has been upgraded with new functions and specifications The functions and specifications that can be used with the safety remote I O module vary depending on the module technical version Appendix 2 1 QSOJ65BTS2 8D upgrade Additional functions and availability of the functions according to the module technical version are described below TableApp 1 Available functions depending on module technical version Module technical Function added version Double input single input selection parameter 7 Section 5 2 1 A setting item of the double input discrepancy detection time parameter An item Do not detect is added 27 Section 5 2 1 B or later Auto recovery after double input discrepancy error 5 Section 5 2 1 Setting items of the input dark test selection parameter The input dark test implementation status can be set for each input point L5 Section 5 2 1 Appendix 2 2 QS0J65BTB2 12DT upgrade 1 Specification comparison TableApp 2 Specification comparison Module technical version Specifications Safety refresh response processing
17. SPECIFICATIONS O PARAMETER SETTING FUNCTIONS PROCEDURES AND SETTINGS BEFORE SYSTEM OPERATION N PROGRAMMING MAINTENANCE AND INSPECTION SPECIFICATIONS ELL SEC LOS cries 3 2 3 QS0J65BTB2 12DT Item Input specifications Table3 4 Performance specifications of Q50J65BTB2 12DT 1 2 DC input transistor output combined module QS0J65BTB2 12DT Output specifications No of input points 2 4 points 8 points double input source sink type 16 points single input rtis 2 points source source type Isolation method Photocoupler Isolation method Photocoupler Rated input voltage 24VDC Rated load voltage 24VDC Rated input current Approx 4 6mA Operating load voltage range 19 2V to 28 8VDC Ripple ratio 596 or less Operating voltage range 19 2V to 28 8VDC Ripple ratio 596 or less Ies een 0 5A point Maximum simultaneous input points 100 Maximum inrush current 1 0A 10ms or less ON voltage ON current 15VDC 2mA or more Leakage current at OFF 0 5mA or less OFF voltage OFF current 5VDC 0 5mA or less Max voltage drop at ON 1 0VDC or less Input resistance Approx 5 6k Protection function Output overload protection function Source sink type Input type Negative common source type Output type Source source type Response OFF 0 4ms or less at 24VDC Response OFF 0 4m
18. switch station number setting aA After the first setting saving uu beginning of the procedure 6 switch and transmission speed E 2 Switch is pressed RUN MESS If each setting switch is not changed after the setting switch is changed or MEE LED does not flash setting saving switch is pressed replace the not after the setting saving HD safety remote I O module switch is pressed Press the setting saving switch after one or After the second setting Check if the second setting more seconds passed 3 saving switch is pressed saving switch is pressed or not If the flash interval of RUN LED does not 6 29 the flash interval of RUN LED is not changed 6 6 Switch Setting within one second after the first one was pressed change when the second setting saving switch is pressed after one or more seconds passed replace the safety remote I O module MEL SEC eres PROGRAMMING 7 PROGRAMMING For precautions on creating programs and program examples refer to the Safety Application Guide M3IAHSAO N SNOILONN 4 LO SNILL3S YJLJWVHYd NOIIV33dO WALSAS 30438 SONILLAS 5 ls NR PROGRAMMING Memo 1 9 alLS series 8 MAINTENANCE AND INSPECTION MEL SEC eres CHAPTER8 MAINTENANCE AND INSPECTION Do not touch the terminals while power is on WARNING
19. 1 Output 0 and YO remain oFF OFF OFF even if RYnO is turned ON OFF OFF OFF 2 outpus for 1 signal Both source side output YO Double wiring Source Sink ON ON ON _ _ and sink side output YO turn ON when RYnO is turned ON OFF OFF OFF OFF 2 outpus for 2 signals ON OFF OFF Source output YO and T OFF OFF OFF source output Y1 Double wiring Source Source simultaneously turn ON when ON ON ON both RYnO and RYn1 are turned ON 3 10 3 3 I O Signals 3 SPECIFICATIONS MEL SEC eres b Combinations of signals Table3 10 and 3 11 shows the combinations of signals for double wiring Table3 10 Combinations of input signals Signal Combination 2 Input signali 2 4 X6 X8 XA XC XE xr x5 7 9 xB XD RXnO RXn2 RXn4 RXn6 RXn8 RXnA RXnC RXnE Remote input RX RXn1 RXn3 RXn5 RXn7 RXn9 RXnB RXnD RXnF Table3 11 Combinations of output signals Combination Signal Source Sink Source Source RYnO RYn2 RYn1 RYn3 YO Y1 Y2 Y3 YO Y2 YO Y1 Y2 Y3 Y1 Y3 Remote output RY RYnO RYn1 RYn2 RYn3 Output signal Y fA SPECIFICATIONS O PARAMETER SETTING FUNCTIONS PROCEDURES AND SETTINGS BEFORE SYSTEM O
20. Use of two or one sink output s only is not allowed 5 Source output Source output 2 24VDC YO Safety remote Safety remote I O module module iz 50 Sink output M CE MC gt SPECIFICATIONS Sink output Y Figure 6 12 Combination example of output terminals PARAMETER SETTING FUNCTIONS e E D oc z Et nw N PROGRAMMING MAINTENANCE AND INSPECTION 6 5 Wiring 6 20 6 5 5 Wiring precautions with safety devices 6 21 PROCEDURES AND SETTINGS BEFORE SYSTEM OPERATION 6 5 6 Safety devices and wiring example MELS a6 This section describes the wiring between the safety remote I O module and safety devices To satisfy the wiring requirements specified in Category 4 the following two points must be executed in the safety remote I O module Double input output wiring Execution of the self diagnostic function dark test The following shows an example of wiring between the safety remote I O module and the safety device to meet the above points For details on the wiring with safety devices refer to the Safety Application Guide 1 Wiring example of the QSOJ65BTB2 12DT input 1 024V 24 0246 protection and 5VDC circuit Voltage 24 connection TB61 T1 a conversion
21. 5 c 3 Ea Internal 4 TO X2 circuit 1 5 T1 X3 1 Y 6 TO X4 Y z COM 2 Safety sensor etc 7 T1 X5 24V IN Control 2 4 y 8 TO X6 output 1 1 ire Es 9 T1 X7 9 1 ov IN Control T 10 TO 8 5 output 2 1 COM he Y d 11 T1 x9 4 4 1 12 TO XA COM COM FHC isis 13 T1 XB 14 VO24V TO XC COM4 12C 4 D COMHT3T 15 T1 XD 16 TO XE 5 0246 2 17 T1 XF 2 Figure 6 17 Wiring example with a safety switch 2 NC contacts and a safety sensor 5 24 5 5 2 24 ic bic 24vDC G E 24VDC bom protection 5VDC i EIE 2 z ul 286 ircui Voltage 7246 E d z 16 i 5 2 1 conversion 1 2000V T CC Link P 2 E TIC circuit y 4 dedicated cable 8 z n 1000V iia 2 3 paa 5 2 Br ri Lg amp V 1 306 LI E T1075 je oe P 108 S zi 4 kip Ema ml c 2 n 1 Se uo TO 16B E 5 X JA 1 E z Ww Ya Internal E n E 5 circuit Os y 2 Eb lu gt 525 nan 2 Y T L4A 1 c qm Safety 26 lt switch i CN y COM T1C 24 mm 8 2 Figure 6 18 Wiring example with a safety switch 1 NC 1 NO contacts Ed z f 2 6 5 Wiring 6 24 6 5 6 Safety devices and wiring example PROCEDURES AND SETTINGS BEFORE SYSTEM OPERATION
22. 6 6 Switch Setting 0000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000 6 27 CHAPTER7 PROGRAMMING 7 1to7 2 CHAPTER8 MAINTENANCE AND INSPECTION 8 1 8 4 8 1 Daily Inspection 00000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000c0c 2 8 2 Periodic Inspection 4 CHAPTER9 TROUBLESHOOTING 9 1to9 27 9 1 Troubleshooting Basics 000000000000000000000000000000000000000000000000000000000000000000000000000000000000c0cccccc 1 9 1 1 Precautions for troubleshooting 000000000000000000000000000000000000000000000000000000000000000000000cccccc 2 9 2 Troubleshooting with LEDs eee eee eee e ee eee e ee eee eoe ee eoe ese ose oes ose see sese cesse sseeseesseeseeseesse 3 9 2 1 Flowchart for when the POWER LED does not turn Oneeeeeeeeeee ee eese ee ee eese eeeeeeese 9 9 2 2 Flowchart for when the RUN LED does not turn On eeeseeeeeeeeeeeeecoeeececeeececccecccccececseceso _ 5 9 2 3 Flowchart for when the ERR LED flashes eeeeeee eee eee ee eee ee ee ee eee e ee oso eeseesessesecseeees eO G 9 2 4 Flowchart for when the SAFETY LED does not turn on e ese
23. 8 2 Periodic Inspection MEL SEC LOS ries Table8 2 lists the items that must be inspected once or twice every 6 months to 1 year When the equipment is moved or modified or layout of the wiring is changed also perform this inspection Table8 2 Periodic inspection Item Inspection item Inspection Judgment Remedy NE Ambient temperature Measure with a 0 to 55 c 5 E temperature and a Ambient humidity 5 to 9576 RH S hygrometer Change the ambient 1 z environment according s Measure corrosive Corrosive gasses must not to the judgment 5 Atmosphere 5 gasses be present E lt Measure voltage Change the supply 2 Line voltage check across the terminals of 19 2 to 28 8VDC power according to the 24VDC judgment Looseness and Try to further tighten Retighten the module instability of module screws with a screw Screws must not be loose mounting screws mounting screws driver Looseness and t Try to further tighten Retighten the 2 piece 3 instability of 2 piece 2 Screws with a screw Screws must not be loose terminal block mounting 2 terminal block driver Screws mounting screws Adhesion of dirt or Dirt and foreign matter must Check visually Remove and clean foreign matter not be present Try to further tighten Looseness of Retighten the terminal c screws with a screw Screws must not be loose terminal screws
24. Abbreviation for QSOJ65BTB2 12DT CC Link Safety system remote I O module Safety remote I O module Generic term for QSOJ65BTS2 8D QS0J65BTS2 4T and QSOJ65BTB2 12DT Safety master station Station which controls the CC Link Safety system One station is required per system Safety remote I O station Remote station which handles only the informaion in bit unit Compatible with the safety related system Safety remote station Another name for Safety remote I O station Safety master module Another name for QS0J61BT12 CC Link Safety system master module Standard remote I O module Generic term for AJ65BTB1 16D AJ65SBTB1 16D AJ65BT 64AD AJ65BT 64DAV AJ65BT 64DAI and A852GOT SB Link special relay For CC Link Safety system Information of the bit unit that indicates the module operation status and data link status of the safety master station Represented by SB expediently SW Link special register For CC Link Safety system Information of the 16 bit unit that indicates the module operation status and data link status of the safety master station Represented by SW expediently RX Remote input For CC Link Safety system Information which is input in bit unit from the safety remote station to the safety master station Represented by RX expediently RY Remote output For CC Link Safety system Information which is output in bit unit from the safety master station to th
25. DEC HEX Common error information Detailed item 1 126E o Error classification Detailed item 2 0000 id Error item MES a Detailed item 3 0000 Link ID amp Detailed item 4 0000 lt Station No Detailed item 5 0000 System information 1 System information 2 Detailed item 0000 Error history read I y System information 3 Detailed item 0451 from safety remote 1 O module System information 4 Detailed item 8 0002 System information 5 Detailed item 9 BF4C System information System information 7 Figure 9 13 Error details screen Table9 4 Checking error occurrence time Meaning Explanation First two digits of year bis bi2b11 Es 08 b7 b3 ns 0 Example System m T EE 2006 and last two digits of a tn 20064 information 4 1 1 i LL year First two digits of year Last two digits of year b15 b12b11 b8b7 b4b3 b0 Example February 15th System tawa z ti 5 Month and day 0215 Information Month Day b15 b12b11 5867 b4b3 b0 Example T T T T T T T T T T T T 01 p m 49min System ron 1 MONET Eod 1 MM PUT Hour and minute IAaEEPHERRESESX m 1 1 Minute b15 b12b11 b8b7 b4b3 b0 Example 03s Wednesday d p d d bod 1 0303 1 1 1 1 1 1 1 1 1 L 1 System Second and day
26. Detail SEE EU MODE 8300 01C2 CC LINK REMOTE DETECTION ERROR 2007 4 17 201127 Stop monitor Error Jump Help peration error log i il i Ascendi Display filter log kd Occurrence order display Ascending v Tog No Detaile Operation errormessage Year Mont 200_ 0000 CLEAR OPERATION ERROR LOG 2007 4 17 20 10 5 32 items 100 POWER 2007 4317 20 10 26 Allitems Error history read 3105 CC LINK PARAMETER ERROR 2007 4 17 20 10 27 from safety remote 0210 POWER ON 2007 417 20 11 12 Time when error modul S 4 history is read to module REMOTE DETECTION ERROR 2007 417 20 11 14 CCLINKREMOTE DETECTION ERROR _ 2007 417 20 11 15 Fists safety CPU module CCLINKREMOTE DETECTION ERROR 2007 417 201115 CC LINK REMOTE DETECTION ERROR 2007 4317 20 11 16 CC LINK REMOTE DETECTION ERROR 2007 4317 20 11 16 Error Jump cH LINK REMOTE DETECTION ERROR 2007 4 17 20 11 17 eT emi eonan aang Close Figure 9 12 Error history display 9 16 9 4 Troubleshooting with GX Developer TROUBLESHOOTING MEL SEC eres b Checking error occurrence time The error occurrence time displayed in the error history can be checked by System information on the Error details screen 2 9 T 0 ul ps am 5 9 Error details Error CPU Individual error information CPU Display switch
27. OVERVIEW CONFIGURATION SYSTEM gt SPECIFICATIONS FUNCTIONS PARAMETER SETTING D oc z Et nw N PROGRAMMING MAINTENANCE AND INSPECTION 6 5 Wiring 6 26 6 5 6 Safety devices and wiring example PROCEDURES AND SETTINGS BEFORE SYSTEM OPERATION 6 6 Switch Setting MEL SEC LOS eis This section describes the procedure before starting the data link with the settings of the link ID setting switch station number setting switch and transmission speed setting switch of the safety remote I O module 1 Switch setting procedure Switch setting must be made in the power OFF status of the safety remote I O module If the switch setting is made with the module power ON it may result in incorrect output or malfunction Fully confirm the safety of the module when setting the switches with the module power ON To return to the CC Link Safety system with the changed switch setting the reset operation or power OFF of the safety remote module is required After making or canceling the switch setting be sure to perform the reset operation or turn the power OFF ON of the safety remote I O module Setting start Turn OFF the power supply of the safety remote I O module Change the link ID setting switch station No setting switch and transmission speed setting switch Turn ON the power supp
28. Screws 4 E driver Proximity of Solderless terminals must be solderless terminals Check visually positioned at proper Correct to each other intervals 1 When the programmable controller is used in the board the environment in the board becomes the ambient environment 8 2 Periodic Inspection TROUBLESHOOTING MEL SEC Le eres CHAPTER9 TROUBLESHOOTING This section describes the various types of trouble that occur when the the safety remote I O module is operated and causes and remedies of these troubles 9 1 Troubleshooting Basics In order to increase the reliability of the system not only highly reliable devices are used but also the speedy startup of the system after the occurrence of trouble becomes an important factor To start up the system speedily the cause of the trouble must be located and eliminated correctly The basic three points that must be followed in the troubleshooting are as follows 1 Visual inspection Visually check the following 1 Movement of programmable controller stop status and operation status Power supply status of the safety remote module 3 Status of extenal devices Installation condition of the safety power supply module safety CPU module and safety master module 5 Status of wiring I O wires power cables CC Link dedcated cables 6 Display status of various types of indicators POWER LED RUN LED ERR LED etc 7 Status of
29. Set the link ID setting switch of the safety remote I O module to EL 24V DC Remove an Safety confirmation terminal block Confirm that the power supply of connected device is OFF Start of reading the error history LINK ID STATION NO B RATE Turn ON the power supply of the safety remote I O module Vas The safety CPU module automatically reads the error history from the safety remote 1 eA module x10 xi To next Link ID setting switch 4 8 4 5 Error History Function 4 FUNCTIONS MEL SEC eres From previous page Completion of reading the error history Normal Normal When RUN LED flashes the reading of error history is completed normally Brower OL RUN 2 Turn OFF the power supply of the safety remote I O module Flashes SEC OSAFETY 55 OERR nRD 5 When ERR LED flashes the reading of error history is completed 5 abnormally Ero GPOWER 29 Turn OFF the power supply of the safety remote I O module and read the Hc RUN aL ERR nO error history again OSAFETY oSD Flashes ERR oRD Figure 4 7 Procedure for reading error history SPECIFICATIONS 3 Checking error history After the error history has been read the cause of an error can be identified by executing the PLC diagnostic function in GX Developer For how to check
30. 100ms intervals setting red Off Normally operating Indicates the communication status of the safety remote I O module in the CC Link Safety System L RUN On green Normally communicating in the CC Link Safety System Off Communication failure in the CC Link Safety System Timeout error Indicates the communication error status of the safety remote I O module in the CC Link Safety System On red Value set by Link ID Station number or Transmission setting switch is out of range L ERR Flash regularly red Setting of Link ID Station number and or Transmission setting switch is different from that of the internal nonvolatile memory Flash irregularly red Wrong terminal resistor setting or noise influence Off Normally operating 6 3 Part Names and Settings 6 10 OVERVIEW CONFIGURATION SYSTEM gt SPECIFICATIONS FUNCTIONS PARAMETER SETTING e E D aon oe z 0 0 N PROGRAMMING MAINTENANCE AND INSPECTION PROCEDURES AND SETTINGS BEFORE SYSTEM OPERATION ELL SEC LOS cries Description Indicates the sending status of the safety remote I O module in the CC Link Safety Sp System On green Data being sent TN Indicates the receiving status of the safety remote I O module in the CC Link Safety ndicator 1 System L
31. TB35 COM TB36 Figure 6 16 Wiring example source and source outputs 6 23 6 5 Wiring 6 5 6 Safety devices and wiring example PROCEDURES AND SETTINGS BEFORE SYSTEM OPERATION MEL SEC eres 3 Wiring example of the QSOJ65BTS2 8D input gt 24 ___ Insulation 1 L5 24VDC 1 3 5 7 24 t en 26 T DA DG 24V 246 0246 117 aem 2 1 7 2 1 y fs ODON dedicated cable DB SLD FG T1 LR 3 in 25 MENKTTIUNEEEENN E 3 4 1 nt NANSEUISNLINNUIN TOs rare 1 Empty Empty Empty gt 1 l 2 TO E 2 C rom i E i 3 T1 x1 5
32. 12 Double input discrepancy detection time X6 7 20ms 13 Double input discrepancy detection time X8 9 14 Double input discrepancy detection time XA B 15 Double input discrepancy detection time XC D 16 Double input discrepancy detection time XE F 1 The setting range differs depending on the module technical version Check if the module supports the setting items by the module technical version gt Appendix 2 If a value out of the setting range is set an error occurs For details of the error refer to Section 9 5 X POINT When No Use or Single input is set for the double input single input selection parameter the double input discrepancy detection time is ignored even if it is set For the double input single input selection parameter setting refer to 1 in this section To set the double input discrepancy detection time for the QSOJ65BTB2 12DT with module technical version B or earlier using GX Developer earlier than version 8 88S enter the value within the range 1 to 25 The value multiplied by 20ms will be the detection time The set value can be used even after GX Developer is upgraded version 8 88S or later The parameter value does not need to be set again 5 2 Parameter Details 5 14 5 2 1 Input parameter OVERVIEW CONFIGURATION SYSTEM gt SPECIFICATIONS FUNCTIONS PARAMETER SETTING PROCEDURES AND SETTINGS BEFORE SYSTEM OPERA
33. 12DT 1 Holding fixtures for screw installation 2 CC Link Safety System Remote I O Module User s Manual Hardware QS0J65BTB2 12DT 1 A 15 1 OVERVIEW MEL SEC LOS eis CHAPTER1 OVERVIEW This User s Manual describes the specifications handling and wiring methods of the safety remote I O module of the CC Link Safety system 1 1 Safety Programmable Controller Product List Product Name Model Description A safety module connected to external devices The module has eight safety input points QS0J65BTB2 12DT and four safety output points and sends receives safety data to from the safety programmable controller over CC Link Safety An S mark certified CC Link Safety system remote I O module QS0J65BTB2 12DT K CC Link Safety system A safety input module connected to external remote module devices The module has eight safety input points QS0J65BTS2 8D and sends receives safety data to from the safety programmable controller over CC Link Safety A safety output module connected to external devices The module has four safety output points QS0J65BTS2 4T and sends receives safety data to from the safety programmable controller over CC Link Safety 1 S mark is a safety certification issued by Korea Occupational Safety and Health Agency KOSHA 1 2 Features The following describes the features of the safety remote I O module 1 Highest level of safety approval acquired The sa
34. 2 1 1 PROCEDURES AND SETTINGS BEFORE SYSTEM OPERATION Indicator LEDs Table6 2 Part names and settings ELS AG Description LED name Indication Indicates the power status of the safety remote I O module POWER On green Normally powered Off Powered off or error occurred blown fuse Indicates the operating status of the safety remote I O module On green Normally operating or moderate error occurred Flashing at Switch setting has been registered but not fixed yet or 500ms intervals reading of error history data have been completed RUN green normally Flashing at Setting has been registered normally 100ms intervals green Off Major error occurred Indicates the CC Link Safety System connection status of the safety remote I O module On green Connected to CC Link Safety System 2 or self loopback SAFETY test completed normally Flash green Self loopback test in execution Off Not connected to CC Link Safety System or self loopback test completed in error Indicates failure or error status of the safety remote I O module On red Major error occurred or self loopback test completed in error RUN LED off Major error occurred Flashing at Moderate error occurred or reading of error history data ERR 1 500ms intervals have been completed abnormally red Flashing at The registered switch setting differs from the actual switch
35. 9 5 POINT Default 10ms Ams Time of noise removal filter XE F 1 Setthe Time of noise removal filter longer than the Input dark test pulse OFF time When the input dark test is not executed the relationships between the Time of noise removal filter and the Input dark test pulse OFF time need not be considered For the setting of the Input dark test pulse OFF time refer to 6 in this section 2 When No Use is set for the double input single input selection parameter the time of noise removal filter is ignored even if it is set For the double input single input selection parameter setting refer to 1 in this section 5 2 Parameter Details 5 2 1 Input parameter 5 PARAMETER SETTING MEL SEC eres 3 Double input discrepancy detection time This parameter is used to set an allowable discrepancy time before the two inputs match in double wiring The settings are shown in Table5 7 Table5 7 Settings Parameter item Setting range Default Do not detect 20ms 40ms 60ms 80ms 100ms 120ms 140ms 160ms 180ms 200ms 220ms 240ms 260ms 280ms 300ms 320ms 340ms 360ms 380ms 400ms 420ms 440ms 460ms 480ms 500ms 1s 2s 5s 10s 20s 30s 60s 9 Double input discrepancy detection time X0 1 10 Double input discrepancy detection time X2 3 11 Double input discrepancy detection time X4 5
36. 9 6ms Voltage 19 2V to 28 8VDC Ripple ratio 596 or less Current 95 or less 24VDC all points ON Module power Protection function Module power supply overvoltage overcurrent protection function supply 1 Fuse 0 8A Not replaceable Mometary power 10ms or less failure period Noise immunity Tested by a DC type noise simulator with noise voltage of 500Vp p noise width of 14s and frequency of 25 to 60Hz Dielectric withstand voltage 500VAC between all external DC terminals and ground for 1 minute Insulation resistance 10M 9 or more between all external DC terminals and ground by a 500VDC insulation resistance tester Level of protection IP2X Weight 0 45kg Communication section T point two piece terminal block Transmission circuits module power FG External module power supply M3x 5 2 Tightening torque 0 425 to 0 575N m 2 solderless terminals or less connection section system External power supply section Two piece spring clamp terminal block External power supply output section output secton Module mounting screw M4 screw with plain washer finished round Tightening torque range 0 824 to 1 11N m Mountable with a DIN rail in 6 orientations 1 The power supply connected to the QSOJ65BTS2 4T must satisfy the following conditions 1 Reinforced insulation SELV Safety Extra Low Voltage Hazardous potential part 48V or more 2 Compliance with th
37. 9 Empty Empty 10 Y2 11 Empt Figure 6 19 Wiring example sink and source outputs pty 12 Y2 13 Empty Reserve 24V Insulation 14 l O24V Y3 1 024V connection 5 24 TAG 24VDC 15 Empty 24vDC rie protection 5VDC A i Er IL ircuit MO24G 228 Voltage 7 46 1 16 19077 1 conversion 2000VT CC Link l O24G Safety 17C circuit l Tert l dedicated cable 17 Empty DA47 77 relay vol 1000 GND 2 7 A 1 2 Td m 3 55 7 il ap ii Tp 7777 E DES 4 z YO 4 FG Load Internal Li i circuit 5 2 Ej 5 Safety DFY z E relay 1 Thi 1 E y i Oo s IC 1 1 1 by i43 1 HIE 1 5 zd ido L3 2C m a 13 5 Figure 6 20 Wiring example source and source outputs 6 25 6 5 Wiring 6 5 6 Safety devices and wiring example PROCEDURES AND SETTINGS BEFORE SYSTEM OPERATION MEL SEC eres POINT Use T and COM terminals as explained below T terminal For connection with a safety switch 2 NC contacts An input dark test can be performed While the input dark test is not executed a voltage 24VDC is applied between T terminals e COM terminal For connection with a safety switch 1 NC 1 NO contacts An input dark test cannot be performed COM terminal For connection with a sensor An input dark test cannot be performed
38. Doing so could cause shock or erroneous operation Turn off all phases of the external supply power used in the system when cleaning the module or retightening the terminal block mounting screws terminal screws or module mounting screws Not doing so could result in electric shock Tighten a terminal block mounting screw terminal screw and module mounting screw within the specified torque range If the terminal block mounting screw or terminal screw is too loose it may cause a short circuit fire or malfunctions If too tight it may damage the screw and or the module resulting in a drop of the screw or module a short circuit or malfunctions If the module mounting screw is too loose it may cause a drop of the screw or module Overtightening the screw may cause a drop due to the damage of the screw or module Do not disassemble or modify the modules Doing so could cause trouble erroneous operation injury or fire If the product is repaired or remodeled by other than the specified FA centers or us the warranty is not covered Restrict the mounting removal of a module base unit and terminal block up to 50 times IEC61131 2 compliant after the first use of the product Failure to do so may cause the module to malfunction due to poor contact of connector Since the module case is made of resin do not drop or apply any strong impact to the module Doing so may damage the module Completely turn off the externa
39. Electric Engineering Co Ltd is used Refer to Table6 4 When the bar terminal is not used strip the wire end 8 to 11mm If the wire strip length is too long the conductive part is exposed and it may increase the risk of electric shock or short circuit between the adjacent terminals If the wire strip length is too short it may result in insecure connection of the wire 6 47 6 5 Wiring 6 5 4 Handling of spring clamp terminal block PROCEDURES AND SETTINGS BEFORE SYSTEM OPERATION MEL SEC eres 3 Recommended product list Table6 3 Applicable solderless terminal bar type and dedicated tool 2 Applicable wire Product Model size 2 Dedicated tool for spring KD 5339 Mitsubishi Electric System amp Service Co Ltd clamp terminal block T CC Link tool kit E Tool kit including gt 3 dedicated tools for Z o spring clamp terminal FA TOL1CC9 3 block flathead screwdriver and bar Mitsubishi Electric Engineering Co Ltd solderless terminal 2 Bar sloderless FA VTC125T9 3 e gt 0 3 to 1 65mm terminal FA VTCW125T9 t n Dedicated tool for bar 8 65 4 solderless terminal TEO 5 0 5mm Bar solderless TEO0 75 0 75mm imei d 2 2 terminal i 0 9 to 1 0mm NICHIFU TERMINAL MFG Co Ltd 1 5 1 25 to 1 5mm 2 Dedicated tool for bar NH79 5 solderless terminal 1 This type is used when w
40. I O module are written via the safety master module when the following operation is performed Reset operation or power OFF ON of the safety CPU module on the safety master station Reset operation or power OFF ON of the safety remote module PARAMETER SETTING 1 MELSOFT series GX Developer C MELSEC GPPW Safety Network parameters Setting the CC Link list Project Edit Find Replace Online Diagnostics Tools Window Help MEL SEC eres Parameter setting method The parameters of the safety remote I O module are set on the Network parameter setting screen in GX Developer g For the operation method of GX Developer refer to the GX Developer Version 8 Operating Manual 2 The parameter setting method using GX Developer is shown below z E a Display of station information setting screen E t Select Parameter Network parameter CC Link button 26 N Station information button to display the station information setting screen Das sael Aee e 2 Program Bf yia 7 SEE 5 i o ze Baler al or elz Lu sod l ez pez ets Fe eb e e 1 cs e toe 2 BB safety Safety No of boardsinmodue 1 Boards Blank no setting 4 amp E Program Device comment 1 1 a Parameter PLC parameter ional se
41. If the product is repaired or remodeled by other than the specified FA centers or us the warranty is not covered Restrict the mounting removal of a module base unit and terminal block up to 50 times IEC61131 2 compliant after the first use of the product Failure to do so may cause the module to malfunction due to poor contact of connector Since the module case is made of resin do not drop or apply any strong impact to the module Doing so may damage the module Completely turn off the externally supplied power used in the system before mounting or removing the module to from the panel Not doing so may result in a failure or malfunctions of the module Disposal Precautions NCAUTION When disposing of this product treat it as industrial waste O CONDITIONS OF USE FOR THE PRODUCT 1 Although MELCO has obtained the certification for Product s compliance to the international safety standards IEC61508 EN954 1 15013849 1 from TUV Rheinland this fact does not guarantee that Product will be free from any malfunction or failure The user of this Product shall comply with any and all applicable safety standard regulation or law and take appropriate safety measures for the system in which the Product is installed or used and shall take the second or third safety measures other than the Product MELCO is not liable for damages that could have been prevented by compliance with any applicable safety standard regulati
42. If updated with the old safety CSP file register the latest safety CSP file again PED an N PROGRAMMING MAINTENANCE AND INSPECTION 5 PARAMETER SETTING MEL SEC LOS ries 5 1 List of Parameters This section describes the parameters of safety remote I O modules Input parameters can be set to input modules output parameters can be set to output modules and both input output parameters can be set to I O combined modules 1 Input parameters a Applicable modules Table5 1 lists the modules to which the input parameters can be set Table5 1 Input parameters settable module Module Model Input module QSOJ65BTS2 8D combined module QSOJ65BTB2 12DT 5 1 List of Parameters 5 PARAMETER SETTING Parameter name b List of input parameters Table5 2 List of input parameters Description Sets the filter time for reducing noise of the input MEL SEC eres Reference section signal Time of noise 1 Time of noise rds filter X01 The filter time must be longer than the Input dark test 524 2 amp removal filter i 8 Time of noise removal filter XE F pulse OFF time Default 1ms Setting range 1ms 5ms 10ms 20ms 50ms Sets the ON OFF transient time in double wiring If the ON OFF discrepancy continues longer than the preset time an error occurs Default 20ms gt Double input discrepanc
43. Output dark test function of the safety remote I O module diagnostic Output dark test 30 Output dark test selection YO f ncti nis to selection Default Execute 33 Output dark test selection Y3 Setting range Execute Not execute Sets the OFF pulse width used in the output Output dark test 34 Output dark test pulse OFF time YO dark test 5 2 213 to Default 4004s ulse OFF time E 37 Output dark test pulse OFF time Y3 Setting range 4004s 1ms 2ms 5 11 5 1 List of Parameters 5 PARAMETER SETTING MEL SEC eres 5 2 Parameter Details This section describes the settings of each parameter 5 2 1 Input parameter The following is the input parameter setting procedure Double input single input selection Set wiring method single wiring or double wiring for input pomis When No Use is selected no setting is required for other input parameters section Time of noise removal filter 2 in this Set the sensitivity that responds to input signals to prevent incorrect detection of input signals section Double input discrepancy detection time M Set an allowable discrepancy time before the two inputs match in double wiring 3 in this No setting is required when Single input is selected for Double input single input selection section Auto recovery after double input discrepancy error f
44. SYSTEM CONFIGURATION MEL SEC QS eves CHAPTER2 SYSTEM CONFIGURATION This chapter describes the system configuration precautions for use and applicable devices of the safety remote I O module 2 1 Overall Configuration Figure 2 1 shows the system configuration of the safety remote I O module The safety remote I O module is connected to various safety devices such as an emergency stop or a light curtain and the safety related system is configured by combining the safety remote I O module with a safety CPU module or safety master module Power supply CPU CC Link Safety master module CC Link Safety remote station CC Link Safety GxX Developer Version 8 40S or later ie Emergency stop switch Light curtain G Remote device station CC Link Safety CC Link Safety remote I O station remote I O station Standard remote I O station Figure 2 1 Overall Configuration 2 1 2 1 Overall Configuration 2 SYSTEM CONFIGURATION MEL SEC eres 2 2 Precautions for System Configuration This section describes the applicable devices and software packages configuring the system with the safety remote I O module 1 Applicable master module The safety remote I O module can connect only to the safety master module 2 Applicable software package The following shows the software package compatible with the safety remote I O module Product
45. action arising out of breach of warranty or otherwise concerning the Products be brought by Customer more than one year after the cause of action accrues g Each of the limitations on remedies and damages set forth in these terms is separate and independently enforceable notwithstanding the unenforceability or failure of essential purpose of any warranty undertaking damage limitation other provision of these terms or other terms comprising the contract of sale between Customer and MELCO 4 Delivery Force Majeure a Any delivery date for the Products acknowledged by MELCO is an estimated and not a promised date MELCO will make all reasonable efforts to meet the delivery schedule set forth in Customer s order or the purchase contract but shall not be liable for failure to do so b Products stored at the request of Customer or because Customer refuses or delays shipment shall be at the risk and expense of Customer c MELCO shall not be liable for any damage to or loss of the Products or any delay in or failure to deliver service repair or replace the Products arising from shortage of raw materials failure of suppliers to make timely delivery labor difficulties of any kind earthquake fire windstorm flood theft criminal or terrorist acts war embargoes governmental acts or rulings loss or damage or delays in carriage acts of God vandals or any other circumstances reasonably beyond MELCO s control 5 Choice of Law Jurisdiction
46. circuit GND TO Insulation TB41 24V B41 i 24vpC Ul reas 29 T S 1000V CC Link dedicated cable Safety switch E EE TB3 8 ma TB29 x1 Safety sensor etc x2 24V IN Control output 1 AV IN Control X3 output 2 8 com 31 I COM TB17 COM TB18 COM TB35 COM TB36 24V Internal circuit Figure 6 13 Wiring example with a safety switch 2 NC contacts and a safety sensor 6 5 Wiring 6 5 6 Safety devices and wiring example PROCEDURES AND SETTINGS BEFORE SYSTEM OPERATION 1 024V Reserve connection 24V TB60 protection 24VDC circuit 1 024G 5VDC A Voltage TB61 1000V TB7 circuit conversion y Tel GND T1 T1 TO Kk nsulation 41 24V IS AG 246 24VDC TB43 DA D CC Link dedicated cable OVERVIEW EH
47. classification item 1 Check the connected devices wiring External power supply Voltage error or hardware failure of external 0404 and voltage error power supply 2 Replace the safety remote I O module 1 Reexamine the connecting devices and wiring Output drive power supply The output driver power supply is in the 2 Adjust the timing 0427 of the external status error invalid shutdown supply status power supply ON to the timing of module power supply ON 1 Change the The module technical version set parameter setting Module technical version Soe m 0735 MA parameter cannot be used in combination to the original combination invalid 450 with that of the module module technical version Record of error history reading status The error history reading was attempted in the status where no error history exits Once a new error code is stored this error 0908 Error history reading code will not be read from the histroy Use the module as is status record There are two error histories for MPU A and since it is normal MPU B and this code is output when either of them has no error history data When both of them have no error history data two codes are output The operation of the safety remote I O module has stopped by receiving a forced stop command from the master module Refer to the error Module forced stop control history of the safety 0911 Module forced stop control However erro
48. dark test pulse OFF time is ignored even if it is set For the double input single input selection parameter setting refer to 1 in this section 5 17 5 2 Parameter Details 5 2 1 Input parameter 5 PARAMETER SETTING MEL SEC eres 5 2 2 Output parameter The following is the output parameter setting procedure Start Method of wiring of output 97 1 in this 4 Output dark test selection 57 2 in this Set whether the diagnostic function Output dark test function is executed or not and whether the OVERVIEW CONFIGURATION SYSTEM diagnostic function of the connected device is executed ida Output dark test pulse OFF time Set the OFF pulse width used in the output dark test No setting is required when Not execute is selected for Output dark test selelction 4 Figure 5 13 Flowchart for the output parameter setting 3 in this section gt SPECIFICATIONS FUNCTIONS 99 PARAMETER SETTING PROCEDURES AND SETTINGS BEFORE SYSTEM OPERATION N PROGRAMMING MAINTENANCE AND INSPECTION 5 2 Parameter Details 5 18 5 2 2 Output parameter 5 PARAMETER SETTING EIS 26 QS iam 1 Method of wiring of output This parameter is used to set a wiring method for each output point The settings are shown in Table5 11 Table5 11 Settings Setting range Default Parameter item 26 Method of wiring of out
49. for DIN E Press the center part of the hook until a click is heard 11 Holding fixtures for screw Attached to a module when installing it directly to a panel 12 installation Accessories Available in two ways 11 and 12 Fixing hole for screw 13 A hole used when installing a module directly to panel installation 6 11 6 3 Part Names and Settings 2 3 PROCEDURES AND SETTINGS BEFORE SYSTEM OPERATION MEL SEC eres Although the RUN SAFETY and ERR LEDs momentarily turn on immediately after power ON or reset it does not mean any fault The SAFETY LED is off when no safety remote I O station parameters have been received during connection to the CC Link Safety System Duplicate station number setting is not allowed 6 3 Part Names and Settings 6 12 OVERVIEW CONFIGURATION SYSTEM gt SPECIFICATIONS FUNCTIONS PARAMETER SETTING e E D oc z Et nw N PROGRAMMING MAINTENANCE AND INSPECTION PROCEDURES AND SETTINGS BEFORE SYSTEM OPERATION EC QS am 6 4 Checking Module Status Self Loopback Test The self loopback test is performed by the safety remote I O module by itself and checks for normal CC Link communication Execute the self loopback test when CC Link communication is not available The self loopback test cannot be performed properly i
50. for troubleshooting TROUBLESHOOTING MEL SEC eres 9 2 Troubleshooting with LEDs This section classifies the error definitions by the LED staus and describes them Error occurrence 2 E Q 0 ul m am 2 O E Isn t the POWER LED turned on Section 9 2 1 Flowchart for when the POWER LED is not turned on APPENDICES Isn t the RUN LED turned on Section 9 2 2 Flowchart for when the RUN LED is not turned on Is the ERR LED flashing INDEX ection 9 2 3 Flowchart for when the ERR LED is flashing Isn t the SAFETY LED turned on Section 9 2 4 Flowchart for when the SAFETY LED is not turned on Is the ERR LED turned on Section 9 2 5 Flowchart for when the ERR LED is turned on Isn t the L RUN LED turned on Section 9 2 6 When the L RUN LED is not turned on Is the L ERR LED flashing Section 9 2 7 Flowchart for when the L ERR LED is flashing Is the L ERR LED turned on Section 9 2 8 When the L ERR LED is turned on Isn t the SD RD LED dimly turned on Section 9 2 9 When the SD RD LED is not dimly turned on Please contact your local nearest Mitsubishi or representative explaining a detailed description of the problem Figure 9 1 Troubleshooting flowchart 9 2 Troubleshooting with LEDs 9 3 TR
51. gt lt a Perform reset operation power OFF to ON of the safety remote module Does the RUN LED remain not turned on Please contact your local nearest Mitsubishi or representative explaining a detailed description of the problem Replace the safety remote module Figure 9 3 Flowchart for when the RUN LED does not turn on Is the ERR LED turned on Please contact your local nearest Mitsubishi or representative explaining a detailed description of the problem 9 2 Troubleshooting with LEDs 9 5 9 2 2 Flowchart for when the RUN LED does not turn on TROUBLESHOOTING MELSEC LS erie 9 2 3 Flowchart for when the ERR LED flashes The following shows the flowchart for when the ERR LED flashes at power ON of the safety remote I O module or during operation of the programmable controller ERR LED is flashing Is the ERR LED flashing at 100 ms intervals Set the switches For the settings refer to Section 6 6 Is power supplied to the external power supply terminal 24V 24G Supply power to the external power supply terminal I O 24V I O 24G Conduct PLC diagnostics with GX Developer connected to the safety CPU module For PLC diagnostics refer to GX Developer Version 8 Operating Manual Safety PLC Can the error information of the safety remote I O module be acquired
52. module to the CC Link Safety system operation Parameters are considered to be set separately For the parameter setting refer to CHAPTER 5 For the connection between the safety CPU module and GX Developer refer to the GX Developer Version 8 Operating Manual Safety Programmable Controller Module installation For the mounting and installation of the safety remote I O module refer to Section 6 2 Install the remote I O module to a control panel and a machine Power supply wiring Wire the power supply to the safety remote I O module Self loopback test execution For the procedure of the self Execute the self loopback test of the safety remote module loopback test refer to Section 6 4 Switch setting Save the settings for the link ID station number and transmission speed setting switch of the safety remote I O module to the nonvolatile memory inside the module Module wiring For the wiring of the safety remote Turn OFF the power supply of the safety remote module and wire to the module refer to the Safety For the switch setting refer to Section 6 6 followings Application Guide Various types of safety devices Safety master module next 1 Even when safety devices are not connected wire an external power supply terminal 24V I O 246 When the external power supply terminal I O 24V I O 24G is not wired an error of the ex
53. mounting screws mounting screws Adhesion of dirt or Dirt and foreign matter must Check visually Remove and clean foreign matter not be present Try to further tighten Looseness of terminal Retighten the terminal c screws with a screw Screws must not be loose screws Screws 2 E driver Proximity of Solderless terminals must solderless terminals Check visually be positioned at proper Correct to each other intervals The LED must be on Check that the LED is 9 POWER LED green 5 Section 9 2 on 9 Abnormal if the LED is off The LED must be 5 Check that the LED is RUN LED green momentarily on a Abnormal if the LED is off 3 The LED must be on LED Check that the LED is greeni momentarily on 9 A Replace the module Abnormal if the LED is off o c Check that the LED is The LED must be on 5 ERR LED momentarily on Abnormal if the LED is off z 8 1 Daily Inspection 8 MAINTENANCE AND INSPECTION Item 4A Module indication LED during operation Table8 1 Daily inspection Continued MEL SEC eres Inspection item Inspection Judgment Remedy Check that the LEDis The LED must be on green POWER LED on Abnormal if the LED is off Check that the LED is The LED must be on green RUN LED on Abn
54. setting of various types of set switches N After checking items 1 to 7 connect GX Developer to the safety CPU module and conduct PLC diagnostics or monitor the operating condition and program contents of the safety CPU module 2 Checking malfunctions Check how the malfunction of the programmable controller changes when the following operations are performed 1 Set the RUN STOP RESET switch of the safety CPU module to STOP 2 Perform the reset operation with the RUN STOP RESET switch of the safety CPU module 3 Turn ON and OFF the power supply of the safety remote I O module 4 Perform the reset operation with the reset switch of the safety remote I O module 3 Narrowing down the range of trouble occurrence causes Estimate the failure location in accordance with items 1 and 2 above 1 Safety remote I O module or external devices 2 Safety master module or others 3 Safety CPU module 4 Sequence program 9 1 Troubleshooting Basics 9 1 o z Q T 0 E aay gt 2 APPENDICES INDEX TROUBLESHOOTING MELSEC LES erie 9 1 1 Precautions for troubleshooting The safety remote I O module is designed to detect errors with various diagnostics circuits When an error occurs the module stops operation due to the error detected first Then the error code of the error detected first will be stored 9 1 Troubleshooting Basics 9 1 1 Precautions
55. supply When wiring the module power supply of the safety remote I O module note the following Cable length of the module power supply must be within10m 6 15 6 5 Wiring 6 5 1 Precautions for handling CC Link dedicated cables PROCEDURES AND SETTINGS BEFORE SYSTEM OPERATION MEL SEC e Rl 6 5 4 Handling of spring clamp terminal block This section describes the wiring procedure of the spring clamp terminal block 1 Installing and removing spring clamp terminal block OVERVIEW a Installing the spring clamp terminal block A installing method of two piece spring clamp terminal block is described below Securely install a terminal block to the module with the method described here Not doing so may case a drop short circuit or malfunction CONFIGURATION SYSTEM 1 Push the fixing tabs of the spring clamp terminal block in the direction of an arrow until they click 2 piece terminal block Spring clamp terminal block fixing tabs 2 Zoe 5 2 Insert the connector female of the two piece terminal block to the connector 4 male of the module until the fixing tabs click Make sure that both tabs are securely fixed to the module Yn 5 2 2 5 2 a n m amp lt Module body 2 piece terminal block fixing screws D oc z Et nw N PROGRAMMING MAINTENANCE AND INSPECTION 6 5 Wiri
56. the wiring bitD XB 0 1 Error bitE XD 0 1 Error bitF XF 0 1 Error The test pulse could not be detected during 2 Replace the safety the output dark test remote I O module lt Detailed item 6 gt Upper 8 bits When Detailed item 8 is 1 MPU A 450 bF to bC b7 to b0 INDEX bitO to bit7 00g test pulse not output 01g test pulse output bit8 YO 0 1 Error bit9 Y1 0 1 Error bitA Y2 0 1 Error bitB Y3 0 Normal 1 Error Fixed to 0 When Detailed item 8 is 2 MPU B bFtobC bB bA b9b8 b7 to bO to bit7 00 test pulse not output 01g test pulse output bit8 YO 0 1 Error I pit9 Y1 0 Normal 1 T pitA Y2 0 Normal 1 o pitB Y3 0 1 0305 Output dark test error Fixed to 0 1 Check the connected devices wiring and voltage 2 Adjust the timing of External power supply Voltage error or hardware failure of external the external power supply ON to the timing of module 0402 voltage error power supply power supply ON 3 Replace the safety remote I O module 9 5 Error Code List 9 25 TROUBLESHOOTING MEL SEC LOS ees Error Error Mu Error definition Corrective action
57. to 28 8VDC Ripple ratio 5 or less Maximum number of simultaneous input 10096 points ON voltage ON current 15VDC 2mA or more OFF voltage OFF current 5VDC 0 5mA or less Input resistance Approx 4 3k Input format Negative common source type OFF ON 0 4ms or less at 24VDC Response time ON OFF 0 4ms or less at 24VDC Safety remote station input response time 11 2ms or less time of noise removal filter 1ms 5ms 10ms 20ms 50ms Voltage 19 2V to 28 8VDC Ripple ratio 596 or less External power Current 40 24VDC all points ON excluding the external load current supply Protection function External power supply overvoltage overcurrent protection function Fuse 8A Not replaceable Wiring method for common 16 input points per common Spring clamp terminal block 2 wire type Number of occupied stations 1 station Number of accesses to nonvolatile 124 eed 10 times memory inside module Safety refresh response processing time 9 6ms Voltage 19 2V to 28 8VDC Ripple ratio 596 or less Current Module power Protection function 120mA or less 24VDC all points ON Module power supply overvoltage overcurrent protection function supply Fuse 0 8A Not replaceable Momentary power failure period 10ms or less Noise immunity Dielectric withstand voltage Tested by a DC type noise simulator with noise voltage of 500Vp p noise width of 14
58. 000 Out of receive command unexpected protocol occurred range CC Link Safety protocol The continuity of division numbers collapsed 0000 division number error in the send receive processing of product Product information information CC Link Safety protocol ne M The continuity of division numbers collapsed division number error Please consult 0001 in the send receive processing of the safety Safety slave station local Mitsubishi slave station parameters 304 parameters representative CC Link Safety protocol The continuity of division numbers collapsed 0002 division number error in the send receive processing of error Error information information CC Link Safety protocol T n a The continuity of division numbers collapsed division number error ite 0003 the safety slave station internal Safety slave station information access processing internal information 9 5 Error Code List 9 19 o o o L 7 faa 2 QO a APPENDICES INDEX TROUBLESHOOTING Error classification 305 9 20 MEL SEC QS ees Error Mu i Error definition Corrective action item 1 Check the link ID 2 Check the CC Link Safety protocol The link ID received from the safety master parameter settings 0000 product mismatch Link ID station and that of the host station are This error code mismatch di
59. 101 ate a System information 3 Detailed item 7 0701 E System information 4 Detailed item 8 0001 System information 5 Detailed item 9 9125 System information 5 System information 7 a 2 Figure 9 10 Error details screen Error contents and Disposal Error name Double input discrepancy detection time Date and Time 2012 4 9 15 57 4 Eror classification 450 Enoritem 102 Link ID 0 Station No 1 Error contents Disposal Individual error information Contents A mismatch has been detected in paired inputs lt 0 and Paired inputs 1 X2 and etc over the double input discrepancy detection time Error Disposal Reexamine the connected devices and the wiring t 0 0 0 0 0 0 0 0 Error details Figure 9 11 Error details screen GX Developer with Version 8 98C or later For details of the PLC diagnostics refer to the GX Developer Version 8 Operating Manual Safety Programmable Controller For error details refer to Section 9 5 3 POINT When the error code 450 102 is displayed on GX Developer with the module technical versions below the input signal status of when an error has occurred is displayed ERROR is also displayed next to paired inputs where an error has been actually detected QS0J65BTB2 12DT module technical version D or later e QS0J65BTS2 8D module technical version B or later e QSOJ65BTS2 4T module tec
60. 9 MITSUBISHI ELECTRIC Mitsubishi Safety Programmable Controller SLC rie CC Link Safety System Remote I O Module User s Manual CCzink Safety SAFETY PRECAUTIONS Always read these instructions before using this equipment Before using the product please read this manual the relevant manuals introduced in this manual standard programmable controller manuals and the safety standards carefully and pay full attention to safety to handle the product correctly In this manual the safety instructions are ranked as AN WARNING and CAUTION WARNING Indicates that incorrect handling may cause hazardous conditions resulting in death or severe injury Indicates that incorrect handling may cause hazardous conditions CAUTION resulting in minor or moderate injury or property damage Note that the AN CAUTION level may lead to a serious consequence according to the circumstances mmm Always follow the instructions of both levels because they are important to personal safety Please save this manual to make it accessible when required and always forward it to the end user Design Precautions NWARNING When safety programmable controller detects an error in an external power supply or a failure in programmable controller main module it turns off all the outputs Create an external circuit to securely stop the power of hazard by turning off the output
61. AND SETTINGS BEFORE SYSTEM OPERATION MEL SEC QS eis 6 2 Mounting and Installation In order to increase the reliability of the system and exploit the maximum performance of its functions this section describes the methods and precautions for the mounting and installation of the system 6 2 1 Handling precautions This section provides handling precautions for use of the safety remote I O module A WARNING Do not touch the terminals while power is on Doing so could cause shock or erroneous operation Be sure there are no foreign substances such as sawdust or wiring debris inside the module Such debris could cause fires damage or erroneous operation Do not disassemble or modify the modules Doing so could cause trouble erroneous operation injury or fire If the product is repaired or remodeled by other than the specified FA centers or us the warranty is not covered Do not directly touch the module s conductive parts or electronic components Touching the conductive parts could cause an operation failure or give damage to the module Since the module case is made of resin do not drop or apply any strong impact to the module Doing so may damage the module Tighten a terminal block mounting screw terminal screw and module mounting screw within the specified torque range If the terminal block mounting screw or terminal screw is too loose it may cause a short circuit fire or malfunc
62. C are affected by noise POWER POWER POWER 6 A terminal resistor is not attached LRUN LRUN LRUN O6 The L RUN LED may turn off Check if a terminal resistor is attached LERR O LERR OJ LERR 6e Q On Off On flashing or off 9 13 o o L 7 faa 2 O c APPENDICES INDEX TROUBLESHOOTING ES 26 QS 9 4 Troubleshooting with GX Developer Errors which occur in the safety remote module be verified on the PLC diagnostics screen in GX Developer 1 Reading an error code When an error occurs its error code error message etc can be read using the PLC diagnostic function of GX Developer Errors of the safety remote I O module are registered as remote I O station error information in Operation error history The error history of the safety remote I O module must be read to the safety CPU module beforehand For reading the error history of the safety remote I O module refer to Section 4 5 The following shows the procedure for reading the error code using GX Developer 1 Start GX Developer 2 Connect the safety CPU module and personal computer 3 Read projects from the safety CPU module by selecting Online Read from PLC in GX Developer 4 Select Diagnostic PLC diagnostic from the menu 5 If the error display part in Present error or Operation error log is double clicked the error details dialog bo
63. E to E ES 20 RY n 1 F 58 ES POINT The devices of reserved shown in Table3 6 and Table3 7 cannot be used by a user When used ON OFF by a user normal operation is not guaranteed amp SPECIFICATIONS O PARAMETER SETTING FUNCTIONS PROCEDURES AND SETTINGS BEFORE SYSTEM OPERATION N PROGRAMMING MAINTENANCE AND INSPECTION 3 3 I O Signals 3 9 3 SPECIFICATIONS MEL SEC LOS aes 3 How to use I O signals The method of using I O signals is described below a Relationships between I O signals Table3 8 and 3 9 show the relationship between I O signals Table3 8 RX assignment Setting of Double input single input Input Remote input EEEJNE REN OFF OFF OFF OFF OFF ON OFF OFF ON OFF OFF OFF When 2 inputs are mismatched both RXnO cen Remarks selection parameter 1 1 signal for 2 inputs i Double input ON ON ON ON and RXn1 are turned OFF OFF OFF OFF OFF OFF ON OFF ON ON OFF ON OFF ON ON ON ON 1 For the program both RXnO and RXn1 can be used X00 and X01 are independent signals Remote inputs are sent as RX00 and RX01 independently Single input 2 Check if this function is available in the module technical version used m Appendix 2 Table3 9 RY assignment Setting of Method of wiring of Remote output Output Remarks output parameter RYn0O RYn1 MU Y0
64. E SYSTEM OPERATION N PROGRAMMING MAINTENANCE AND INSPECTION 4 FUNCTIONS MEL SEC LOS aris 4 2 Input Function The safety remote module has two input functions double input wiring function and noise removal filter function 1 Double input wiring function This function is used to double the input wiring An input error can be detected immediately by verifying the status of two input signals Safety remote module 1 signal Figure 4 1 Double input wiring With a single input an input error can be detected using the following wiring system TO Safety remote I O module Figure 4 2 Single input wiring 4 2 4 2 Input Function 4 FUNCTIONS Le ses 2 Noise removal filter This function is used to set the filter time for reducing noise of the input signal The noise removal filter can be set to the following five stages 1ms 5ms 10ms 20ms 50ms OVERVIEW CONFIGURATION SYSTEM Set the noise removal filter in the Time of noise removal filter parameter For the setting of the Time of noise removal filter refer to section 5 2 1 2 The longer the noise removal filter is the higher the durability to chattering or noise becomes However the response to the input signal will become slow On the other hand the shorter the noise removal filter is the faster the response to the input signal bec
65. E EXCLUSIVE AND ONLY WARRANTIES AND REMEDIES THAT APPLY TO THE PRODUCTS j MELCO DISCLAIMS THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE 3 Limits on Damages a MELCO S MAXIMUM CUMULATIVE LIABILITY BASED ON ANY CLAIMS FOR BREACH OF WARRANTY OR CONTRACT NEGLIGENCE STRICT TORT LIABILITY OR OTHER THEORIES OF RECOVERY REGARDING THE SALE REPAIR REPLACEMENT DELIVERY PERFORMANCE CONDITION SUITABILITY COMPLIANCE OR OTHER ASPECTS OF THE PRODUCTS OR THEIR SALE INSTALLATION OR USE SHALL BE LIMITED TO THE PRICE PAID FOR PRODUCTS NOT AS WARRANTED b Although MELCO has obtained the certification for Product s compliance to the international safety standards IEC61508 and EN954 1 18013849 1 from TUV Rheinland this fact does not guarantee that Product will be free from any malfunction or failure The user of this Product shall comply with any and all applicable safety standard regulation or law and take appropriate safety measures for the system in which the Product is installed or used and shall take the second or third safety measures other than the Product MELCO is not liable for damages that could have been prevented by compliance with any applicable safety standard regulation or law c MELCO prohibits the use of Products with or in any application involving power plants trains railway systems airplanes airline operations other transportation systems amusement equipments hospitals medical care dialysis an
66. EDs RD y On green Data being received Indicates the I O status of the safety remote I O module iod i di On red 1 0 ON FUIS Off OFF Setting Description Link ID setting Setting for reading error logs For error logs refer to Section 4 5 EI Link ID setting switch Setting for self loopback test For Setting for self loopback test refer to Section 6 4 To refresh the switch setting perform the reset operation or turn the power OFF ON of the safety remote I O module Set station No of the safety remote I O module within a range from 0 to 64 3 3 Station No setting switch Tens place of station No is set by X10 Units place of station No is set by x1 Setting Transmission speed 156kbps 4 Transmission speed setting 625kbps Switch 2 5Mbps 5Mbps Always set this switch within a range of 0 to 4 Saves the values set by switches 2 to 4 into the nonvolatile memory inside the safety 5 Setting saving switch remote I O module 6 Reset switch Resets the hardware of the safety remote I O module 7 Two piece terminal block for connection of external power supply and signals 8 terminal block Two piece spring clamp terminal block for connection of external power supply and signals 9 Power supply transmission Two piece terminal block for connection of module power supply and transmission terminal block signal Hook used for installing the module to DIN 10 Hook
67. ERVIEW CONFIGURATION SYSTEM gt SPECIFICATIONS FUNCTIONS 99 PARAMETER SETTING PROCEDURES AND SETTINGS BEFORE SYSTEM OPERATION N PROGRAMMING MAINTENANCE AND INSPECTION 5 PARAMETER SETTING EIS 26 QS iam POINT When No Use is set for the double input single input selection parameter the input dark test selection is ignored even if it is set In addition setting will be restricted depending on the double input single input selection parameter setting as shown below Double input single input selection Other than Double input Setting range for input dark test selection Double input Execute Can be set Not execute Can be set Can be set X0 Execute X1 Not execute Cannot be set X0 Not execute X1 Execute Cannot be set For the double input single input selection parameter setting refer to 1 in this section 6 Input dark test pulse OFF time This parameter is used to set the width of OFF pulses that are output from TO and T1 terminals The settings are shown in Table5 10 Table5 10 Settings Parameter item Setting range Default 4004s 25 Input dark test pulse OFF time 1ms 400 u s 2ms When a value out of the setting range is set an error occurs For details of the error refer to Section 9 5 POINT When No Use is set for the double input single input selection parameter the input
68. F Because of restrictions on hardware the sink side output read back always reads ON regardless of ON OFF of the output 9 24 9 5 Error Code List TROUBLESHOOTING MEL SEC eves Error Error definition Corrective action classification The test pulse could not be detected during the input dark test Detailed item 6 gt Upper 8 bits When Detailed item 8 is 1 MPU A bF bE bDIbC bB bA b9 b8 b7 to bO o o L 7 faa 2 QO 2 bitO to 00g test pulse not output 01g test pulse output bit amp X0 0 Normal 1 bit9 X2 0 1 Error bitA X4 0 1 pitB X6 0 Normal 1 0304 Input dark test error bitC X8 0 1 Error bitD XA 0 Normal 1 Error bitE XC 0 1 Error bitF XE 0 Normal 1 Error When Detailed item 8 is 2 MPU B bF bD bC bB bA b9 b8 b7 to bO APPENDICES bitO to bit7 00 test pulse not output 014 test pulse output bit amp X1 0 Normal 1 1 the pit9 X3 0 Normal 1 Error tem Connected devices bitB X7 0 Normal 1 Error P bitC X9 0 1 Error and
69. Function 4 FUNCTIONS 4 4 Protection Function Module power supply overvoltage protection function MEL SEC eres The safety remote I O module has five protection functions as shown in Table4 4 Table4 4 Protection function list Purpose Prevents fire or burning from the safety remote I O module due to the primary side overvoltage Description Operates when the module internal power supply goes into the primary side overvoltage status Module power supply overcurrent protection function Prevents fire or burning from the safety remote I O module due to the primary side overcurrent Operates when the module internal power supply goes into the primary side overcurrent status control power supply overvoltage protection function Prevents fire or burning from the safety remote I O module and load circuit due to the overvoltage Operates when the control power supply circuit goes into the primary side overvoltage status control power supply overcurrent protection function Prevents fire or burning from the safety remote I O module and load circuit due to the overcurrent Operates when the I O control power supply circuit goes into the primary side overcurrent status Output overload protection function Prevents fire or burning from the safety remote I O module due to the overcurrent or overheat caused by the short circuit of the output circ
70. I O module and correct On Off On flashing or off TROUBLESHOOTING Safety master module ERR O or ERR Safety master module ERR O or ERR MEL SEC eres Table9 2 Verifying errors from LED status When the L RUN LED does not turn on LED status Safety remote I O module Corrective action A line failure such as a cable failure terminal resister failure cable or terminal block poor connection is Check the SLD grounding status of occurring between the safety remote the transmission cable POWER 6 POWER POWER 6 modules A and B Confirm that cables are laid out as far LRUN OJ LRUN line failure terminal block poor as possible from the power line LERR O LERR LERR connection cable disconnection etc 100mm or more is occurring between the safety Narrow down the line failure part using remote I O module B and C bisection algorithm or a tester The safety remote I O modules B and C are affected by noise POWER 6 POWER POWER The L RUN LEDs on the safety Restart the power supply after the remote I O modules A and C are off overlapped station numbers for the LRUN LRUN indicating the station numbers for A and safety remote I O modules are LERR OJLERR OJLERR Care overlapping corrected The L RUN LED on the safety remote POWER POWER 6 POWER modul
71. IFICATIONS CHAPTER3 SPECIFICATIONS MELS AG CS wes This chapter describes the specifications of safety remote I O module 3 1 General Specifications Table3 1 shows the general specifications of safety remote I O module Item Specification Operating ambient temperature Table3 1 General specifications 0 to 55 C Storage ambient temperature Operating ambient humidity Storage ambient humidity 40 to 75 C 5 to 95 RH non condensing Vibration resistance Compliant with JIS B 3502 and IEC 61131 2 Frequenc eons alt Sweep count 3 Y acceleration amplitude Under 5 to 8 4Hz 3 5mm 10 times intermittent 7 each in X Y vibration 8 4 to 150Hz 9 8m s ees Z directions Under 5 to 8 4Hz e 1 75mm continuous Vibration 8 4 to 150Hz 4 9 52 Shock resistance Compliant with JIS B 3502 and IEC 61131 2 147m s duration of action 11ms 3 times each in 3 directions X Y Z by sine half wave pulse Operating atmosphere No corrosive gases Operating altitude 0 to 2000m Installation location Inside a control panel Overvoltage category 7 or lless Pollution degree 2 2 or less Equipment class Class 1 This indicates the section of the power supply to which the equipment is assumed to be connected between the public electrical power distribution network and the machinery within premises Category Il applies to equipment
72. OUBLESHOOTING MELSEC LS 9 2 1 Flowchart for when the POWER LED does not turn on The following shows the flowchart for when the POWER LED does not turn on at power ON of the safety remote I O module or during operation of the programmable controller POWER LED is not turned on Are LEDs other than POWER LED turned on Replace the safety remote module Is the power supplied to the safety remote I O module Supply the power to the safety remote I O module Check the supplied power status by a tester YES Is the power supply voltage within the specification range Replace the safety remote module Supply the following range power voltage19 2 to 28 8VDC Figure 9 2 Flowchart for when the POWER LED does not turn on 9 2 Troubleshooting with LEDs 9 2 1 Flowchart for when the POWER LED does not turn on TROUBLESHOOTING MEL SEC eres 9 2 2 Flowchart for when the RUN LED does not turn on The following shows the flowchart for when the RUN LED does not turn on at power ON of the safety remote I O module or during operation of the programmable controller RUN LED is not turned on 2 Q O 0 ul m a 5 e m E yn Is the RUN o LED turned on right after E reset cancel power on m a lt Replace the safety remote module Isn t the reset switch left pressed Undo the reset switch
73. PERATION N PROGRAMMING MAINTENANCE AND INSPECTION 3 3 I O Signals 3 11 3 SPECIFICATIONS MEL SEC LOS ries 3 4 Cable Specifications Use CC Link dedicated cables for the CC Link Safety System The performance of the CC Link Safety System cannot be guaranteed when any other cables are used For the specifications or any other inquiries visit the following website CC Link Partner Association http www cc link org For details refer to the CC Link Cable Wiring Manual issued by the CC Link Partner Association 3 12 3 4 Cable Specifications 4 FUNCTIONS CHAPTER4 FUNCTIONS MEL SEC eres This chapter describes the functions of safety remote I O modules 4 1 List of Functions Table4 1 4 2 4 3 list the functions of safety remote I O modules Table4 1 List of common functions for input output modules Classification Function Description Reference I O diagnostic function Checks whether I O signals are normal Hardware Checks whether the safety remote I O module diagnostic operates normally function Power supply Self diagnostic Checks whether an overvoltage or undervoltage diagnostic MM Safety function function occurs to the power supply which is input function CC Link Checks whether the CC Link Safety system diagnostic operates normally function 7 Avoids the effects of ove
74. Safety slave station 350 0917 parameter mismatch 9 22 9 5 Error Code List Error definition Safety slave station parameter mismatch Detailed item 2 gt 201 Time of noise removal filter mismatch Input dark test pulse OFF time is greater than Time of noise removal filter X0 1 401 Input dark test selection mismatch When Double input is selected for the double input single input selection the dark test implementation status for two input is not same Example Xn Execute 1 Not execute 601 Method of wiring of output mismatch When Source Source is selected as a method of wiring of output the setting of the paired method of wiring of output is not the same 701 Output dark test selection mismatch When Source Source is selected as a method of wiring of output the setting of output dark test selection is not the same MEL SEC LOS ees Corrective action Determine the mismatch according to the detailed item 2 on the left and correct parameters After checking that the CSP file is not damaged and that the latest CSP file is registered set the safety remote O module parameters again TROUBLESHOOTING MEL SEC Levies Error Error definition Corrective action classification A discrepancy between two input signals such as X0 and X1 X2 and X3 continues longer than the preset double input o o L 7
75. TION N PROGRAMMING MAINTENANCE AND INSPECTION 5 PARAMETER SETTING 5 15 MEL SEC LOS ais a Double input discrepancy detection The module determines a failure of a connected device when the discrepancy between two input signals continues longer than the double input discrepancy detection time set and adjusted by a user b Double input discrepancy detection time setting Set the double input discrepancy detection time referring to the following as a guide 1 When the synchronous time for double input is determined For devices such as safety relays and safety switches of which synchronous time is provided in its specifications set the time value twice as long as the respective synchronous time values considering the safety margin for a false detection Example When the synchronous time is 1s set 2s for the detection time 2 When the synchronous time for double input is not determined When using a device such as a door switch where a door is manually opened and closed and therefore synchronous time is not determined perform one of the following actions Set Do not detect Set the time long enough for the user s sytem POINT The doubled input signals perform a fail safe operation both signals turn OFF when a discrepancy is detected 1 in the figure below and the system stops safely The same operation is also performed when the double input discrepancy detection time parameter
76. These terms and any agreement or contract between Customer and MELCO shall be governed by the laws of the State of New York without regard to conflicts of laws To the extent any action or dispute is not arbitrated the parties consent to the exclusive jurisdiction and venue of the federal and state courts located in the Southern District of the State of New York Any judgment there obtained may be enforced in any court of competent jurisdiction 6 Arbitration Any controversy or claim arising out of or relating to or in connection with the Products their sale or use or these terms shall be settled by arbitration conducted in accordance with the Center for Public Resources CPR Rules for Non Administered Arbitration of International Disputes by a sole arbitrator chosen from the CPR s panels of distinguished neutrals Judgment upon the award rendered by the Arbitrator shall be final and binding and may be entered by any court having jurisdiction thereof The place of the arbitration shall be New York City New York The language of the arbitration shall be English The neutral organization designated to perform the functions specified in Rule 6 and Rules 7 7 b 7 8 and 7 9 shall be the CPR Microsoft Windows Windows NT and Windows Vista are registered trademarks of Microsoft Corporation in the United States and other countries Pentium is a trademark of Intel Corporation in the United States and other countries Ethernet is a trademark of Xe
77. a monitoring time For the data link processing time safety refresh monitoring time and safety data monitoring time refer to CC Link Safety System Master Module User s Manual Isn t cable breaking Check the cable status and replace Isn t the transmission line affected by noises Improve the laying by separating the bunching part from the power line or by installing a shield Isn t a poor connection occurring in the 2 piece terminal block Softly push or shake the block terminal Replace the 2 piece terminal block Doesn t the station exist with the SD LED left on Eliminate the station with the SD LED left on from the CC Link Safety system Are the cable wiring and the terminal resistance value proper Check the cable wiring and terminal resistance value of all the stations Check if the DA DB terminal is not reversely connected station to station overall cable length within the specification Check the station to station overall cable length and make it within the specification range Replace the safety remote module Figure 9 5 Flowchart for when the SAFETY LED does not turn on 9 2 Troubleshooting with LEDs 9 2 4 Flowchart for when the SAFETY LED does not turn on TROUBLESHOOTING MEL SEC eres 9 2 5 Flowchart for when the ERR LED turns on The following shows the flowchart for when the ERR LED turns on at p
78. after a double input discrepancy error is detected Auto recovery enabled i after double input X1F discrepancy error signal Actual input signals X1 Double input discrepancy detection time RXO Signals to be sent RX1 1 Double input discrepancy error RX10 T X0 1 Discrepancy Double input The module does The module automatically detection Both signals discrepancy not recover even if recovers when both to be sent turn OFF error both signals turn ON signals are turned OFF Figure 4 4 Auto recovery timing after a double input discrepancy error is detected 3 POINT Under a minor error that occurs in this function CC Link Safety communication can return even if it is disconnected because the safety remote module continues to operate When the CC Link Safety communication returns Double input discrepancy error RX n 1 0 to RX n 1 7 is cleared once 4 2 Input Function 4 FUNCTIONS Le ries 4 3 Output Function The safety remote I O module has one output function double output wiring function i 1 Double output wiring function 2 This function is used to double the output wiring An output error can be detected immediately by verifying the status of two output signals The following two double output wiring methods are available for the safety remote 5 module Select either method depending on wiring with connected externa
79. ancy error or not 5 2 14 double input mismatch Default invalid 2 Setting range invalid valid mismatch Eq The setting range differs depending on the module technical version Check if the module supports the setting items by the module technical version gt Appendix 2 Check if the module supports the setting by the module technical version Ls Appendix 2 Xn Xn 1 represents X1 X2 X3 XE 2 3 5 1 List of Parameters 5 10 N OVERVIEW CONFIGURATION SYSTEM gt SPECIFICATIONS FUNCTIONS 99 PARAMETER SETTING SYSTEM OPERATION PROCEDURES AND SETTINGS BEFORE N PROGRAMMING MAINTENANCE AND INSPECTION 5 PARAMETER SETTING 2 Output parameters a Applicable modules Table5 3 lists the modules to which the output parameters can be set Table5 3 Output parameter settable module Output module Q80J65BTS2 4T combined module Q80J65BTB2 12DT b List of output parameters Table5 4 List of output parameters MEL SEC LOS ais AR Reference Parameter name Parameter item Description section Sets the Output wiring method Method of wiring of 26 Method of wiring of output YO Default No Use to Setting range No Use 5 2 2 1 outpu 29 Method of wiring of output Double wiring Source Sink Double wiring Source Source Sets whether the
80. ase refer to one of the following manuals QSCPU User s Manual Hardware Design Maintenance and Inspection Safety Guidelines This manual is included with the base unit The CE mark on the side of the programmable controller indicates compliance with EMC Low Voltage and Machinery Directives For the product This product complies with the EMC Low Voltage and Machinery Directives Before using this product please read this manual the relevant manuals the manuals for standard programmable controllers and the safety standards carefully and pay full attention to safety to handle the product correctly The descriptions are based on the requirements of the Directives and the harmonized standards However they do not guarantee that the entire machinery constructed according to the descriptions complies with the EMC Low Voltage and Machinery Directives The manufacture of the machinery must determine the testing method for compliance and declare conformity to the EMC Low Voltage and Machinery Directives A 13 GENERIC TERMS AND ABBREVIATIONS Unless otherwise specified this manual uses the following generic terms and abbreviations to explain the CC Link Safety system remote I O module Generic Term Abbreviation QS0J65BTS2 8D Description Abbreviation for QS0J65BTS2 8D CC Link Safety system remote I O module QSOJ65BTS2 4T Abbreviation for Q80J65BTS2 4T CC Link Safety system remote module QS0J65BTB2 12DT
81. ation The model name information received from the safety master station and that of the host station mismatched in the product information verification processing 1 Check the Details 1 to 9 EM parameter settings CC Link Safety protocol Detailed item 1 QS m This error code product mismatch Model Detailed item 2 0J 0005 PEN may not be output name information Detailed item 3 65 NAM due to error check mismatch Detailed item 4 BT EN on the master Detailed item 5 B2 DEN station Detailed item 6 1 Detailed item 7 2D Detailed item 8 T Detailed item 9 0x0020 9 5 Error Code List TROUBLESHOOTING Error classification CC Link Safety protocol safety slave station Error definition The verification request for the safety slave station parameters is accepted from the MEL SEC eres Corrective action 0001 parameter error 2 safety master station However it is not Verification request supported by the local station acceptance disabled Safety slave station The number of the safety slave station 0002 parameters Out of parameters is out of range parameter number range Safety slave station 306 The same number is set for the safety slave 0003 Same station parameters parameter number setting Safety slave station The settings of the safety slave station 0004 parameter Out of
82. ation to system operation 6 2 OVERVIEW CONFIGURATION SYSTEM gt SPECIFICATIONS FUNCTIONS PARAMETER SETTING e E D oc z Et nw N PROGRAMMING MAINTENANCE AND INSPECTION PROCEDURES AND SETTINGS BEFORE SYSTEM OPERATION MEL SEC LOS aes 6 1 2 Replacement procedure of the module Figure 6 2 shows the replacement procedure of the safety remote I O module 2 in Figure 6 2 indicates the operation for managing the production information For the function differences between managing and not managing the production information refer to CHAPTER 5 1 For the connection between the safety CPU module and GX Developer refer to the GX Developer Version 8 Operating Manual Safety Programmable Controller Replacemen Confirmation of new module operation Execute the self loopback test of new safety remote module For the self loopback test refer to Section 6 4 Switch setting of new module Save the settings for the link ID station number and transmission speed setting switch of the new safety remote I O module to the nonvolatile memory inside the module For the switch setting refer to Section 6 6 Change the safety CPU operation mode to TEST MODE using GX Developer For changing to TEST MODE of the safety CPU module refer to the QSCPU User s Manual Function Explanation Program Fundamentals
83. attering is generated at power on and safety diagnostic function operates due to the unstable status of the input power supply voltage In this case turn on power supply again 6 2 2 Installation environment For installation environment refer to 3 1 General Specifications 6 7 6 2 Mounting and Installation 6 2 2 Installation environment PROCEDURES AND SETTINGS BEFORE SYSTEM OPERATION MEL SEC e Rl 6 3 Part Names and Settings This chapter describes the part names and settings of safety remote modules 2 1 QS0J65BTS2 8D 2 1 z o MITSUBISHI QS0J65BTS2 8D 5 E Lp OLRUN 8 ORUN OLERR 080 9 7 OOQQ OERR ORD 2 O O O C ID STATION vu PINE
84. ble 9 5 below to check if there are problems with the items above Table9 5 Checking the error cause Item to check Description Operating ambient Check if the operating ambient environment meets the general specifications environment gt Section 3 1 Check if the power supply voltage supplied for the safety remote I O module is Power supply voltage within the range described in the module power supply voltage in the performance specifications 57 Section 3 2 Check if the module mounting screws are not loosen Installing or wiring the two piece terminal block mounting screws are not loosen condition there is no dust or foreign matter in the terminal block the terminal screws are not loosen the solderless terminals are not positioned too close If the same error persists even after the troubleshooting the safety remote I O Module module may be in failure Replace the module i Section 9 1 Section 9 2 Follow the troubleshooting instructions above according to the error cause If the module is in failure or the cause is not clear consult your local Mitsubishi service center or representative explaning a detailed description of the problem 9 18 9 5 Error Code List TROUBLESHOOTING Table9 6 Error code list MEL SEC eres your Error Error n D Name Error definition Corrective action classification item CC Link Safety protocol 302 0
85. corporated c Customer acknowledges that qualified and experienced personnel are required to determine the suitability application design construction and proper installation and integration of the Products MELCO does not supply such personnel d MELCO is not responsible for designing and conducting tests to determine that the Product functions appropriately and meets application standards and requirements as installed or incorporated into the end user s equipment production lines or systems e MELCO does not warrant any Product 1 repaired or altered by persons other than MELCO or its authorized engineers or FA Centers 2 subjected to negligence carelessness accident misuse or damage 3 improperly stored handled installed or maintained 4 integrated or used in connection with improperly designed incompatible or defective hardware or software 5 that fails because consumable parts such as batteries backlights or fuses were not tested serviced or replaced 6 operated or used with equipment production lines or systems that do not meet applicable and commensurate legal safety and industry accepted standards 7 operated or used in abnormal applications 8 installed operated or used in contravention of instructions precautions or warnings contained in MELCO s user instruction and or safety manuals technical bulletins and guidelines for the Products 9 used with obsolete technologies or technologies not fully te
86. d back value and the output value remote I O module do not match Detailed item 2 gt Upper 8 bits When Detailed item 8 is 1 MPU A abit bF bE bD bC bB bA b9 b8 YO 0 Output read back value ON 1 Output read back value OFF it9 Y1 0 Output read back value ON 1 Output read back value OFF bitA Y2 0 Output read back value tput read back value OFF bitB Y3 0 Output read back value ON 1 Output read back value OFF When Detailed item 8 is 2 MPU B Output read back error s a 0210 Diagnostics while Safety riebolechsbalebs Tits YO 0 Output read back value ON 1 Output read back value OFF 2 Y1 0 Output read back value iput read back value OFF L E D is on bitA 2 0 Output read back value tput read back value OFF bitB Y3 0 Output read back value ON 1 Output read back value OFF Fixed to 0 Lower 8 bits Bbit b4 b3 bz bi bo Eo YO 0 Output value ON 1 Output value OFF bit Y1 0 Output value ON 1 Output value OFF bit2 Y2 0 Output value ON 1 Output value OFF bit3 Y3 0 Output value ON 1 Output value OFF YO 0 Output value ON 1 Output value OFF bitS 1 0 Output value ON 1 Output value OFF bit6 Y2 0 Output value ON 1 Output value OFF bit7 Y3 0 Output value ON 1 Output value OF
87. d life support facilities or equipment incineration and fuel devices handling of nuclear or hazardous materials or chemicals mining and drilling and other applications where the level of risk to human life health or property are elevated d MELCO SHALL NOT BE LIABLE FOR SPECIAL INCIDENTAL CONSEQUENTIAL INDIRECT OR PUNITIVE DAMAGES FOR LOSS OF PROFITS SALES OR REVENUE FOR INCREASED LABOR OR OVERHEAD COSTS FOR DOWNTIME OR LOSS OF PRODUCTION FOR COST OVERRUNS OR FOR ENVIRONMENTAL OR POLLUTION DAMAGES OR CLEAN UP COSTS WHETHER THE LOSS IS BASED ON CLAIMS FOR BREACH OF CONTRACT OR WARRANT Y VIOLATION OF STATUTE NEGLIGENCE OR OTHER TORT STRICT LIABILITY OR OTHERWISE e the event that any damages which are asserted against arising out of or relating to the Products or defects in them consist of personal injury wrongful death and or physical property damages as well as damages of a pecuniary nature the disclaimers and limitations contained in these terms shall apply to all three types of damages to the fullest extent permitted by law If however the personal injury wrongful death and or physical property damages cannot be disclaimed or limited by law or public policy to the extent provided by these terms then in any such event the disclaimer of and limitations on pecuniary or economic consequential and incidental damages shall nevertheless be enforceable to the fullest extent allowed by law f In no event shall any cause of
88. e INDEX C Category 4 Vis eh a Eee ae hash 1 1 CC Link 3 12 D Daily inspection 8 2 E Error hlstoby s atus eoe EXE ie LES 4 8 External 1 L LED Flowchart for when the ERR LED is flashing Do Pru 9 6 Flowchart for when the ERR LED is turned on qud E 9 9 Flowchart for when the L ERR LED is flashing b AIL E er A LU IE 9 10 Flowchart for when the POWER LED is not turned OM os doo x RPM LR E LE ol de e td 9 4 Flowchart for when the RUN LED is not turned on TCR 9 5 Flowchart for when the SAFETY LED is not turned euer eoram a bd eL tem 9 7 When the L ERR LED is turned on 9 11 When the L RUN LED is not turned 9 9 When the SD RD LED is not dimly turned on dioe cb goed oan al trt teg 9 11 Link ID setting switch 6 11 M Module technical version 5 4 P Parameter Double input discrepancy detection time 5 14 Input dark test pulse OFF time 5 17 Input dark test selection 5 16 Method of wiring 5 19 Output dark test pulse OFF 5 20 Output dark test selection 5 19 Parameter 5 5 1 Safety CSP 5 8 Time of
89. e unintentional shifting or accidental pull of the cables or malfunctions due to poor contact of the cable When removing the connected communication cables or power cables do not pull the cable with grasping the cable part Remove the cable connected to the terminal block after loosening the terminal block screws Pulling the cable connected to a module may result in malfunctions or damage of the module or cable Startup and Maintenance precautions NWARNING Do not touch the terminals while power is on Doing so could result in electric shock Q Turn off all phases of the external supply power used in the system when cleaning the module or retightening the terminal block mounting screws terminal screws or module mounting screws Not doing so could result in electric shock Tighten a terminal block mounting screw terminal screw and module mounting screw within the specified torque range If the terminal block mounting screw or terminal screw is too loose it may cause a short circuit fire or malfunctions If too tight it may damage the screw and or the module resulting in a drop of the screw or module a short circuit or malfunctions If the module mounting screw is too loose it may cause a drop of the screw or module Overtightening the screw may cause a drop due to the damage of the screw or module NCAUTION Do not disassemble or modify the modules Doing so could cause a failure malfunctions injury or fire
90. e LVD Low Voltage Directive 3 Output voltage within 19 2V to 28 8VDC Ripple ratio 5 or less 3 4 3 2 Performance Specifications 3 2 2 QS0J65BTS2 4T 3 SPECIFICATIONS Applicable DIN rail MEL SEC eres Table 3 3 Performance specifications of QSOJ65BTS2 4T 2 2 Item Transister output module QS0J65BTS2 4T TH35 7 5Fe TH35 7 5Al Compliant with IEC60715 Communication section module power supply section 0 3 to 2 0mm Applicable solderless terminal RAV1 25 3 Applicable wire size 0 3 to 1 25mm V2 MS3 JST Mfg Co Ltd RAP2 3SL Nippon Tanshi Co Ltd TGV2 3N Nichifu Applicable wire size 1 25 to 2mm Applicable wire size External power supply section output section Twisted wire 0 08 to 1 5mm 28 to 16AWG 2 Applicable wire strip length 8 to 11mm Applicable solderless terminal 5 Nichifu Applicable wire size 0 5mm TE0 75 Nichifu Applicable wire size 0 75mm TE1 Nichifu Applicable wire size 0 9 to 1 0mm TE1 5 Nichifu Applicable wire size 1 25 to 1 5mm FA VTC125T9 Mitsubishi Electric Engineering Co Ltd Applicable wire size 0 3 to 1 65mm FA VTCW125T9 Mitsubishi Electric Engineering Co Ltd Applicable wire size 0 3 to 1 65mm 2 Do not insert two or more wires into one terminal 3 2 Performance Specifications 3 2 2 QSOJ65BTS2 4T 3 5 NO OVERVIEW CONFIGURATION SYSTEM
91. e input discrepancy detection time X2 3 20ms Default Check Cancel Figure 5 6 Production information setting POINT The Production information shows the management number inherent to the safety remote I O module As for production information enter the upper 15 digits out of 17 digits described in SERIAL column of the rated plate 5 PARAMETER SETTING EIS AG e Parameter setting The parameter setting is made for each parameter For details on the parameter refer to Section 5 2 1 and Section 5 2 2 5 Safety remote station settings Station 1 2 Module Safety remote 1 0 station QSQU65BTB2 12DT Module technical version A 52 2 Specify production information to find module g Production information 0000000000000000 8 E 41 1 Patameteritem Setingvae O nz 1 Time of noise removal filter llims 2 Time of noise removal filter 2 3 ims _3 Time of noise removal filter 4 5 ims 3 _4 Time of noise removal filter X6 7 ims 5 Time of noise removal filter 8 9 ims 6 Time of noise removal filter Ams Time of noise removal filter XCD Ams 8 Time of noise removal filter ims 3 Double input discrepancy detection time 20ms 10 Double input discr
92. e module automatically recovers from an error after the error cause is eliminated The settings are shown in Table5 8 Parameter item Table5 8 Settings Setting range Default 17 invalid valid invalid 1 Check if the module supports the setting by the module technical version 2 5 Input dark test selection This parameter is used to set in 2 input points unit if the Input dark test function of the safety remote I O module diagnostic function is executed or not The settings are shown in Table5 9 Parameter item Input dark test selection X0 1 Table5 9 Settings Setting range 1 2 18 Input dark test selection X2 3 19 Input dark test selection X4 5 Execute 20 21 Input dark test selection X6 7 Input dark test selection X8 9 Not execute Xn Execute Xn 1 Not execute 22 Input dark test selection XA B Xn Not execute Xn 1 Execute 23 Input dark test selection XC D 24 Input dark test selection XE F Default Execute 1 The setting range differs depending on the module technical version Check if the module supports the setting items by the module technical version gt Appendix 2 2 Xn 1 represents XO X1 X2 X3 XE An error occurs depending on the setting value For details of the error refer to Section 9 5 5 2 Parameter Details 5 16 5 2 1 Input parameter OV
93. e safety remote station Represented by RY expediently Safety CPU module Safety programmable controller Abbreviation for QS001CPU safety CPU module Generic term for safety CPU module safety power supply module safety main base unit CC Link safety master module and CC Link safety remote I O module Standard programmable controller Generic term of each module for MELSEC Q series MELSEC QnA series MELSEC A series and MELSEC FX series Used for distinction from safety programmable controller GX Developer General product name for the models SW8D5C GPPW SW8D5C GPPW A SW8D5C GPPW V and SW8D5C GPPW VA Outputs a pulse to turn OFF the input output when it is ON and performs the failure Dark test diagnostics to contacts including external devices NC Abbreviation for normally closed contact which is normally closed but opened when a switch or other function is operated NO Abbreviation for normally open contact which is normally opened but closed when a switch or other function is operated PACKING LIST The following indicates the packing list of each product 1 QS0J65BTS2 8D Item Quantity QS0J65BTS2 8D 1 CC Link Safety System Remote I O Module User s Manual Hardware QS0J65BTS2 8D 1 2 QS0J65BTS2 4T Item Quantity QSOJ65BTS2 4T 1 CC Link Safety System Remote I O Module User s Manual Hardware QS0J65BTS2 4T 1 3 QS0J65BTB2 12DT Item Quantity QS0J65BTB2
94. e serial number is 10031 or earlier Appendix 2 Functions Added or Changed Due to Version Upgrade App 4 Appendix 2 2 QS0J65BTB2 12DT upgrade APPENDICES MEL SEC LES ees Appendix 2 3 When not using functions added to version upgrade module The module can be changed without changing the safety remote station setting of GX Developer if the requirements listed below are satisfied When the module is changed performance specifications are those of a new module TableApp 4 Conditions under which the module can be changed without changing the safety remote station setting Serial number of the safety CPU module PM Before module change After module change first five digits A B or later 10032 or later B C or later D or fater To use the functions added to version upgrade module the safety remote station setting of GX Developer needs to be set again POINT If the Specify production information to find module checkbox is checked in parameter setting production information setting need to be changed App 5 Appendix 2 Functions Added or Changed Due to Version Upgrade Appendix 2 3 When not using functions added to version upgrade module APPENDICES MEL SEC eres co Memo TROUBLESHOOTING APPENDICES INDEX Appendix 2 Functions Added or Changed Due to Version Upgrade App 6 Appendix 2 3 When not using functions added to version upgrade modul
95. e specifications of QSOJ65BTS2 4T 1 2 Item No of output points Transistor output module QS0J65BTS2 4T 4 points source sink type 2 points source source type Insulation method Photocoupler Rated load voltage 24VDC Operating load voltage range 19 2V to 28 8VDC Ripple ratio 596 or less Maximum load current 0 5A per point Maximum inrush current 1 0A 10ms or less Leakage current at OFF 0 5mA or less Maximum voltage drop at ON 1 0VDC or less Protection function Output overload protection function Output format Source Sink type Source Source type OFF Response time 0 4ms or less at 24VDC ON OFF 0 4ms or less at 24VDC Safety remote station output response time 10 4ms or less at OFF 11 2ms or less at OFF ON Surge suppressor Zener diode Voltage 19 2V to 28 8VDC Ripple ratio 596 or less External power Current 45mA 24VDC all points ON excluding the external load current supply Protection function External power supply overvoltage overcurrent protection function Fuse 8A Not replaceable Wiring method for common 4 output points per common Spring clamp terminal block 2 wire type Common current Maximum 2A Number of occupied stations 1 station Number of accesses to nonvolatile 12 10 times memory inside module Safety refresh response processing time
96. eee eee eee eee eee e eee eee e eeeeee App Appendix 2 1 QS0J65BTS2 8D upgrade ee eee eene eene eene ADD 3 Appendix 2 2 Q80J65BTB2 12DT upgrade eee eee eee eene eee eene eee ee ooo oo oe se esesesseseseseesssesse ADD 3 Appendix 2 3When not using functions added to version upgrade module e ee eee ee ee eee ee ee App 5 INDEX Index 1 to Index 2 ABOUT MANUALS Introduction manual Before constructing or designing the safety system be sure to read the following manual Manual Safety Application Guide Explains the overview construction method laying and wiring examples and application programs of the safety related system Sold separately Manual Number Model Code SH 080613ENG 13JR90 Related manuals The following manuals are related to this product If necessary order them by quoting the details in the tables below Manual CC Link Safety System Master Module User s Manual QS0J61BT12 Explains the specifications procedures and settings before system operation parameter setting and troubleshooting of the QS0J61BT12 CC Link Safety system master module Sold separately Manual Number Model Code SH 080600ENG 13JR88 QSCPU User s Manual Hardware Design Maintenance and Inspection Explains the specifications of the QSCPU safety power su
97. eeeee eee ee eese eee ss oe seesoeeseeee Q 7 A 10 9 2 5 9 2 6 9 2 7 9 2 8 9 2 9 Flowchart for when the ERR LED turns On _ When the L RUN LED does turn e eeeeeeeceee eese eese _ Flowchart for when the L ERR LED flashes e eeeeeeeee eese eee eee eoe eese ee 10 When the L ERR LED turns On eeseeeeceeeeeeeeeeeee Q _ 11 When the SD RD LED does not turn on eee eee ee eee eene eee 11 9 3 Verifying Errors from LED Status 00000000000000000000000000000000000000000000000000000000000000000000000000000 9 m 12 94 Troubleshooting with GX Developer 0000000000000000000000000000000000000000000000000000000000000000000000000 9 e 14 9 5 Error Code List 000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000 9 18 APPENDICES App 1 to App 6 Appendix 1 Dimensions 000000000000000000000000000000000000000000000000000000000000000000000000000000000000 App 1 Appendix 2 Functions Added or Changed Due to Version Upgrade e ee
98. epancy detection time X2 3 9 a Detail 4 Default Cancel Figure 5 7 Parameter setting 2 z f Settings check E z Click the button to confirm if the parameter setting is correct n When the setting is incorrect an error occurs Safety remote station settings Station 1 Module Safety remote 120 station QSQU65BTB2 12DT Module technical version A 54 Specify production information to find module Production information 0000000000000000 n rr Time of noise removal fiter x01 L2 TmeofnoseremovalfiterX23 3 TmeofnoseremovaliterX45 L4 TmeofnoseremovalfiterX8 L5 TmeofnoseremovalfiterX88 B TmeofnoseremovalfiterXAB 8 TmeofnoseremovalfiterXEF 9 Doubleinputdiscrepancy detection time X01 20ms 10 Double input discrepancy detection time X2 3 20ms 99 PARAMETER SETTING PROCEDURES AND SETTINGS BEFORE SYSTEM OPERATION N Default Cancel Figure 5 8 Settings check PROGRAMMING MAINTENANCE AND INSPECTION 5 PARAMETER SETTING MELSLEC LOS cries g Parameter setting completion Click the End button to complete each parameter setting Safety remote station settings QSWE65BTB2 12DT 3 r ims ims
99. errors refer to Section 9 4 Also for error classification refer to Section 9 5 2 9 IPOINT 2 1 Error history can be read only when the safety remote module can be 5 connected in CC Link Safety at power on If the ERR LED is flashing and error history cannot be read follow the E troubleshooting procedure to solve the problem 7 s Section 9 2 2 Read error history data on one safety remote I O module per reading 5 When error history data are read on several safety remote modules at the same time the error history data of the modules are displayed mixed on the 6 PLC diagnostics window 3 If error history data are not displayed due to reasons such as CC Link owe lt communication error even after the reading is completed perform the reading 25d 2 5 gt N PROGRAMMING MAINTENANCE AND INSPECTION 4 5 Error History Function 4 9 5 PARAMETER SETTING MEL SEC LOS eis CHAPTERS PARAMETER SETTING This chapter describes the parameter setting of safety remote I O module The following must be considered for safety remote I O module before setting parameters Determine the type of certification to be obtained from the third party certification organization Determine the devices to be connected wiring methods and diagnostic functions compliant with the certification The parameters of the safety remote
100. es B is off indicating the n Restart the power supply after the LRUN 1 transmission speed setting for module E E PEARL transmission speed is set correctly LERR LERR is invalid within the setting range 0 to 4 On Off On flashing or off Table9 3 Verifying errors from LED status When the L ERR LED turns on LED status Safety remote I O module Corrective action 9 3 Verifying Errors from LED Status POWER POWER e PowER LED of the safety remote perform grounding of the FGs module B is on indicating that the forthe master module and al stel u LRUN LRUN module B is being affected by noise modul ii LERR LERR LERR The L RUN LED may tum off remote 19 mogues A line failure such as a cable failure terminal resister failure cable or MM Check the SLD grounding status of terminal block poor connection is On the transmission cable POWER POWER POWER e COCUNS Confirm that cables are laid out as far The line failure terminal block poor asmaesiblefrom ihe oetwerlims i r wer li LRUN LRUN connection cable disconnection etc p LERR O LERR LERR 6 is occurring between the safety emote llO modules Band Narrow down the line failure part using n u bisection algorithm or tester The safety remote I O modules B and
101. faa 2 QO 2 discrepancy detection time lt Detailed item 2 gt 1 X0 ON 0 X0 OFF 1 X1 ON 0 X1 OFF Ma 2 5 bitE 1 XE ON 0 XE OFF Reexamine the g Double input discrepancy bitF 1 XF ON 0 XF OFF 0102 d connected devices detection error Detailed item 3 gt f and the wiring Module technical version C or earlier fixed to 0 Module technical version D or later 450 the double input discrepancy status z X1 mismatch bitO is 1 X1 match bitO is 0 i XE mismatch bit7 is 1 XE match bit7 is 0 1 Reexamine the connected devices and Output overload error The overcurrent protection or overheat ine wing 0203 Diagnostics before Safety protection has been activated in the output LED turns on circuit transistor 2 Replace the safety remote module 9 5 Error Code List 9 23 TROUBLESHOOTING 26 Error Error definition Corrective action classification The read back value and the output value do not match lt Detailed item 2 gt Upper 8 bits When Detailed item 8 is 1 MPU A abit bF bE bD bC bB bA b9 b8 T bit8 YO 0 Output read back value ON 1 Output read back value OFF it9 Y1 0 Output read back value ON 1 Output read back value OFF bitA Y2 0 Output read back value tput read back value OFF bitB Y3 0 Output read back value ON 1 Outpu
102. fety remote I O module has acquired certification of the highest safety level SIL3 of IEC 61508 Category 4 of EN 654 1 and Category 4 performance level e of EN ISO 13849 1 applicable to programmable controllers The safety related system with high security can be configured 2 Space saving system design Compared to the system with the safety relay this system can be configured with a smaller space 3 Improvement of wiring work efficiency Adopting a 2 piece terminal block allows shortened wiring work hours so that incorrect wiring can be avoided at module replacement In addition multiple COM terminals avoid the necessity to add a relay terminal block 1 1 1 1 Safety Programmable Controller Product List 1 OVERVIEW MEL SEC eres 4 Fail safe function When a failure occurs inside the module the self diagnostic function detects the failure and turns OFF the output NEVAS 5 Enhanced failure diagnostics Conducting a dark test contact fixing diagnosis allows an error diagnostics on the external safety devices included The self diagnostic such as memory diagnostics or circuit block diagnostics is conducted CONFIGURATION SYSTEM 6 Simple settings in parameters Using the parameter setting screen of the programming tool allows the easier settings for the safety remote I O module
103. fferent may not be output due to error check on the master station CC Link Safety protocol The manufacturer code received from the 9001 product mismatch safety master station and that of the host Manufacturer code station mismatched in the product 1 Check the mismatch information verification processing parameter settings The inherent code received from the safety CC Link Safety protocol This error codes master station and that of the host station 0002 product mismatch Module may not be output mismatched in the product information inherent code mismatch ad due to error check verification processing on the master CC Link Safety protocol The module technical version received from tation station 0003 product mismatch Module the safety master station and that of the host technical version station mismatched in the product mismatch information verification processing The production information received from 1 Check the the safety master station and that of the host production station mismatched in the product information set as CC Link Safety protocol information verification processing parameter product mismatch 0004 mE Host information 1 2 Lowest 16 bits of This error code Production information Me production information may not be output mismatch due to error check Host information 7 8 Highest 16 bits of on the master production information st
104. for which electrical power is supplied from fixed facilities The surge voltage withstand level for up to the rated voltage of 300V is 2500V 2 This index indicates the degree to which conductive material is generated in terms of the environment in which the equipment is used Pollution level 2 is when only non conductive pollution occurs A temporary conductivity caused by condensing must be expected occasionally 3 Do not use or store the programmable controller under pressure higher than the atmospheric pressure of altitude Om Doing so may cause malfunction When using the programmable controller under pressure please consult your local Mitsubishi Electric representative 3 1 General Specifications 3 1 OVERVIEW CONFIGURATION SYSTEM A SPECIFICATIONS Oo PARAMETER SETTING FUNCTIONS PROCEDURES AND SETTINGS BEFORE SYSTEM OPERATION N PROGRAMMING MAINTENANCE AND INSPECTION SPECIFICATIONS 519 a6 QS iam 3 2 Performance Specifications Table3 2 3 3 3 4 show the performance specifications of safety remote I O modules 3 2 1 QS0J6 5 2 80 Item No of input points 2 Table3 2 Performance specifications of QSOJ65BTS2 8D 1 2 DC input module QS0J65BTS2 8D 8 points double input 16 points single input Insulation method Photocoupler Rated input voltage Rated input current 24 VDC Approx 5 9mA Operating voltage range 19 2
105. guration 2 1 22 Precautions for System Configuration 00000000000000000000000000000000000000000000000000000000000000000000000000 2 2 2 3 Confirming Production Information 000000000000000000000000000000000000000000000000000000000000000000000000000000 3 24 Module 2 3 CHAPTERS SPECIFICATIONS 3 1to 3 12 3 1 General Specifications 000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000009 3 1 3 2 Performance Specifications 000000000000000000000000000000000000000000000000000000000000000000000000000000000000009 3 2 3 2 1 QS0J65BTS2 8D 000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000 3 2 3 2 2 QS0J65BTS2 4T 0 000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000 3 4 3 2 3 QS0J65BTB2 12DT 000000000000000000000000000000000000000000000000000000000000000000000000000000000000000009 3 6 3 3 5 10 1
106. hnical version B or later 9 4 Troubleshooting with GX Developer 9 15 TROUBLESHOOTING aL 26 2 Reading error history of the safety remote module The following describes how to check the error history read to the safety CPU module from the safety remote I O module a Checking the read error history The error history read to the safety CPU module is stored into Operation error log of PLC diagnostics The error code No of the error history is 8300 Also time displayed at Operation error log is the time when the error history is read to the safety CPU module The error occurrence time can be checked on the Error details screen PLC diagnostics PLCE status PLC operation status PLC operation STOP switch STOP Safety CPU operation mode Test mode Present Error Monitor run stop 07777 CC LINK PARAMETER ERROR 2007 4 17 20 10 27 Stop monitor Error Jump Help Operation error log Display filter All log E Occurrence order display Ascending UE ER 0000 CLEAR OPERATION ERROR LOG 2007 4 17 20 10 5 32 items POWER ON 2007 4 17 20 10 26 Allitems CC LINK PARAMETER ERROR 2007 4317 20 10 27 Clear log File save Error Jump PLC diagnostics PLC status PLC operation status PLC operation STOP switch STOP Safety CPU operation mode Test mode Present Error Monitor run stop
107. ical version upgrade of the safety remote I O module refer to Appendix 2 NO OVERVIEW CONFIGURATION SYSTEM gt SPECIFICATIONS 2 o 5 LL PARAMETER SETTING PROCEDURES AND SETTINGS BEFORE SYSTEM OPERATION N PROGRAMMING MAINTENANCE AND INSPECTION 5 PARAMETER SETTING MELSEC 5 erie d Production information setting To manage a system by the production information put a check in specify production information to find module When a check is put whether the safety remote I O module connected to the safety master station is correct can be judged For details of the production information management refer to the CC Link Safety System Master Module User s Manual For checking the production information refer to Section 2 3 Safety remote station settings Station 1 Module Safety remote 1 0 station Modelname QSQU65BTB2 12DT x Module technical version Specify production information to find module Production information 0000000000000000 Pf Parameteritem Setting value 1 Time of noise removalfiterxO 1 L2 TmeofnoseremovalfiterX23 L3 TmeofnoseremovalfiterX45 L4 TieofnoseremovalfiterX8 L5 TieofnoseremovaliterX89 _6 TmeofnoseremovalfiterXAB 8 TimeofnoseremovalfiterXEF 3 Double input discrepancy detection time 20ms Doubl
108. ich was removed with wiring to the replaced safety remote I O module Power on Connect to the CC Link Safety system with the setting saved to the nonvolatile gt SPECIFICATIONS memory inside the module by turning ON the power supply of the safety remote I O module i Change to SAFETY MODE OO ee This operation is not required Change the safety CPU operation mode to SAFETY MODE using GX Developer 1 when the production information For changing to TEST MODE of the safety CPU module refer to the QSCPU User s iS not managed i Manual Function Explanation Program Fundamentals FUNCTIONS Replacement completed Figure 6 2 Replacement procedure of safety remote I O module PARAMETER SETTING 3 POINT 1 When managing the production information change the production information to the number of the new safety remote I O module If not doing so production information mismatch error occurs For product information mismatch error refer to the CC Link Safety System Master Module User s Manual 2 When changing the production information change the safety CPU operation mode to TEST MODE In SAFETY MODE the production information cannot be changed e E D aon oc z iw gt nw N PROGRAMMING MAINTENANCE AND INSPECTION 6 1 Procedures and Settings before System Operation 6 4 6 1 2 Replacement procedure of the module PROCEDURES
109. ire is inserted to the terminal after stripping the wire end 2 2 This type is used when two wires are inserted to the terminal E E a D PO z Et nw N PROGRAMMING MAINTENANCE AND INSPECTION 6 5 Wiring 6 18 6 5 4 Handling of spring clamp terminal block PROCEDURES AND SETTINGS BEFORE SYSTEM OPERATION MEL SEC LOS aries 6 5 5 Wiring precautions with safety devices This section describes the precautions for wiring to each safety device 1 Wiring of the input terminal section a Combinations of input terminals Input terminals can be used in the following combinations only Using them in any other combination will result in a moderate error and X1 X2 and X4 and X5 X6 and X7 X8 and X9 XA and XB XC and XD XE and XF Figure 6 10 Combination example of input terminals b Combinations of the test pulse output terminals Using the same test pulse for one device is not allowed If the same test pulse is used in combinations such as TO and X1 a moderate error will occur Figure 6 11 Combination example of test pulse terminals 6 19 6 5 Wiring 6 5 5 Wiring precautions with safety devices PROCEDURES AND SETTINGS BEFORE SYSTEM OPERATION MEL SEC eres 2 Wiring of the output terminal section Use a sink output in combination with a source output
110. is set to Do not detect The double input discrepancy detection time parameter determines the error detection timing 2 in the figure below as well To avoid a false detection set a suitable value in parameter 2 Double input discrepancy error 1 Discrepancy detection error code 450 0102 Actual input signals Double input discrepant status X1 Both signals turn off due to input discrepanc 1 RXO E Signals to be i sent Double input discrepancy detection time Anm M Moderate error i Moderate error status occurs Figure 5 12 Operation of the double input discrepancy detection 5 2 Parameter Details 5 2 1 Input parameter 5 PARAMETER SETTING 46 Auto RTN Func to detect double input mismatch c Auto recovery after double input discrepancy error This function turns OFF the send data of a corresponding input without stopping the module when a double input discrepancy detection error occurs When both input signals are turned OFF the module determines that the error has been removed and automatically recovers For the parameter setting refer to 4 in this section For details on the function refer to Section 4 2 MEL SEC eres 4 Auto recovery after double input discrepancy error function 1 This parameter is used to set the operating status of the module stop or auto recovery after a double input discrepancy detection error occurs When valid is set th
111. ise that would cause malfunctions Select the external devices to be connected to the CC Link Safety remote I O module considering the maximum inrush current with reference to the CC Link Safety System Remote I O Module User s Manual Installation Precautions NCAUTION Use a safety programmable controller in the environment that meets the general specifications described in the QSCPU User s Manual Hardware Design Maintenance and Inspection Using this programmable controller in an environment outside the range of the general specifications could result in electric shock fire erroneous operation and damage to or deterioration of the product Make sure to fix CC Link Safety remote I O module with a DIN rail or mounting screws and tighten the screws with the specified torque If the screws are too loose it may cause a drop of the screw or module Overtightening may cause a drop due to the damage of the screw or module Do not directly touch the module s conductive parts or electronic components Doing so may cause malfunctions or a failure Wiring Precautions NWARNING Be sure to shut off all phases of the external supply power used by the system before wiring Not completely turning off all power could result in electric shock or damage to the product When energizing or operating the module after installation or wiring be sure to close the attached terminal cover Not doing so may result in electric shoc
112. ithstand voltage 500VAC between all external DC terminals and ground for 1 minute Insulation resistance 10M 9 or more between all external DC terminals and ground by a 500VDC insulation resistance tester Level of protection IP2X Weight 0 67kg 1 The power supply connected to the QSOJ65BTB2 12DT must satisfy the following conditions 1 Reinforced insulation SELV Safety Extra Low Voltage Hazardous potential part 48V or more 2 Compliance with the LVD Low Voltage Directive 3 Output voltage within 19 2V to 28 8VDC Ripple ratio 596 or less 2 For the module with module technical version C the number of input points is always 8 The single input is not supported and two input terminals are always used for each input 3 For module technical version A the safety remote station input response time is 32ms or less time of noise removal filter 4 5 3 6 For module technical version A the safety remote station output response time is 32ms or less For module technical version A the safety refresh response processing time is 38ms 3 2 Performance Specifications 3 2 3 QS0J65BTB2 12DT connection System SPECIFICATIONS Communication section module power section MEL SEC Leaves Table 3 4 Performance specifications of QS0J65BTB2 12DT 2 2 DC input transistor output combined module QS0J65BTB2 12DT 7 point two piece terminal b
113. ized service facility centers FA Centers Terms and conditions on which each FA Center offers repair services for Products that are out of warranty or not covered by MELCO s limited warranty may vary e Subject to availability of spare parts MELCO will offer Product repair services for 7 years after each Product model or line is discontinued at MELCO s or its FA Centers rates and charges and standard terms in effect at the time of repair MELCO usually produces and retains sufficient spare parts for repairs of its Products for a period of seven 7 years after production is discontinued f MELCO generally announces discontinuation of Products through MELCO s Technical Bulletins Products discontinued and repair parts for them may not be available after their production is discontinued N 2 Limits of Warranties a MELCO does not warrant or guarantee the design specify manufacture construction or installation of the materials construction criteria functionality use properties or other characteristics of the equipment systems or production lines into which the Products may be incorporated including any safety fail safe and shut down systems using the Products b MELCO is not responsible for determining the suitability of the Products for their intended purpose and use including determining if the Products provide appropriate safety margins and redundancies for the applications equipment or systems into which they are in
114. k A 3 Wiring Precautions NCAUTION Individually ground the FG and LG terminals of the programmable controller with a ground resistance of 1000 or less Failure to so may result in electric shock or malfunction Wire the module correctly after confirming the rated voltage and terminal layout Connecting a power supply of a different rated voltage or incorrect wiring may cause a fire or failure Tighten a terminal block mounting screw terminal screw and module mounting screw within the specified torque range If the terminal block mounting screw or terminal screw is too loose it may cause a short circuit fire or malfunctions If too tight it may damage the screw and or the module resulting in a drop of the screw or module a short circuit or malfunctions If the module mounting screw is too loose it may cause a drop of the screw or module Overtightening the screw may cause a drop due to the damage of the screw or module Do not install the control lines or communication cables together with the main circuit lines or power cables Failure to do so may result in malfunction due to noise Be sure there are no foreign substances such as sawdust or wiring debris inside the module Such debris could cause a fire failure or malfunctions Be sure to fix the communication cables or power cables by ducts or clamps when connecting them to the module Failure to do so may cause damage of the module or cables due to a wobbl
115. l 2 Network param Safety master station Remote pass E Device memory Master station data link t PLC parameter auto start Safety remote net Ver 1 mode e 156kbps 200 o 0 o 1 e E iL Project QP Safety Administrators CC Link station information Module 1 9 Stop Synchronous E x ui gt Indispensable settings No setting Setifitisneeded setting Already set amp Setting item details amp Acknowledge XY assignment Clear Check 6 Figure 5 1 CC Link setting screen z lt 0 z rag 5o9 aoz ee d zi ea d p cyclic setting count points station select Send Receive Automatic station settings RANEA Safety remote 1 0 station x ie Exclusive station 32 points Nosetting an N Figure 5 2 Station information setting screen PROGRAMMING MAINTENANCE AND INSPECTION 5 PARAMETER SETTING MEL SEC LES aries b Display of safety remote station setting screen Click the Setting button on the station information setting screen to display the safety remote station setting screen CC Link station information Module 1 Safety remote 1 0 station Figure 5 3 Station information setting screen Safety remote station settings Station 1 Modu
116. l safety E nO devices Double wiring with source output and sink output Source output 2 24VDC YO 2 o 5 E m E i S mw o 9 9 E o 9 gt 0 0 2 Sink output 12 24GDC YO e O pa LL Figure 4 5 Double wiring with source output and sink output 5 2 Double wiring with source output and source output E D 14 Source output T o amp 8 6 o E Source output 9 1 MC 8 gue lt 05 ou 5 o gt 20 o uen D op 9 N Figure 4 6 Double wiring with source output and source output Set the method in the Method of wiring of output parameter For the setting of the Method of wiring of output refer to Section 5 2 2 1 PROGRAMMING MAINTENANCE AND INSPECTION 4 3 Output Function 4 5 4 FUNCTIONS MEL SEC LOS eis 3 POINT 1 Double wiring with sink output and sink output is not available for the safety remote I O module 2 In double wiring with source output and sink output a time lag up to 0 2ms may occur between the ON OFF timing of YO and the ON OFF timing of YO as shown below due to the internal processing of the safety remote module However there is no impact on the operation of external safety devices YO u External safety device safety relay etc gt 0 2ms max 0 2ms ON OFF timing lag 4 6 4 3 Output
117. le Safety remote 1 0 station Model name z Module technical version Specify production information to find module Production information Figure 5 4 Safety remote station setting screen 5 PARAMETER SETTING c Model and module technical version settings IS AG QS iam Set the model and module technical version of the safety remote I O module The module technical version of the safety remote module used must be set For the module technical version checking method refer to Section 2 3 Safety remote station settings Station 1 Module Safety remote 120 station QSQJ65BTB2 12DT v Module technical version fW Specify production information to find module Production information Setting value L1 ri 2 of noise removal filter x2 3 L3 L4 L5 B TimeofmoseremovalfilerXAB 8 Time of noise removal fiter XEF 3 Double input discrepancy detection time X01 Double input discrepancy detection time 2 3 Detail Default Figure 5 5 Model and module technical version settings POINT The module technical version indicates the functions can be used in the safety remote I O module Specifications according to the module technical version upgrade differ depending on the type of safety slave station For the difference of specifications according to the module techn
118. le3 5 shows the availability of I O signals in each module Table3 5 Availability of I O signals Model Input signal Output signal QS0J65BTS2 8D QSOJ65BTS2 4T x QS0J65BTB2 12DT Available x Not available 2 Assignment of I O signals Table3 6 and Table3 7 show the assignment of I O signals Table3 6 Assignment of input signa Remote input RX Description Remarks RXnO External input signal of safety remote I O module to to RXnF External input signal XF of safety remote modue 1 0 Double input discrepancy error 1 Turns ON only when the Auto to to RTN Func to detect double input RX n 1 7 Double input discrepancy error XE F didit Parameter esr RX n 1 8 to Reserved 1 Turns ON only when the Auto RTN Func to detect double input mismatch parameter is set to Auto recovery enabled after double input discrepancy RX n 1 F valid error signal MN This signal is used as an interlock for the parameter setting 3 3 I O Signals 3 SPECIFICATIONS MEL SEC QS eres Table3 7 Assignment of output signal Remote output RY Description Remarks RYnO External output signal YO of safety remote I O module z to to E RYn3 External output signal of safety remote I O module RYn4 2 to RYnF Reserved z 1 0
119. lly supplied power used in the system before mounting or removing the module to from the panel Not doing so may result in a fault or malfunctions of the module In order that you can use the safety programmable controller in normal and optimal condition at all times this section describes those items that must be maintained or inspected daily or at regular intervals OVERVIEW CONFIGURATION SYSTEM gt SPECIFICATIONS FUNCTIONS O PARAMETER SETTING PROCEDURES AND SETTINGS BEFORE SYSTEM OPERATION N PROGRAMMING A z lt zZ Z 25 m z o 2 8 MAINTENANCE AND INSPECTION 8 1 Daily Inspection Table8 1 lists the items that must be inspected daily Table8 1 Daily inspection MEL SEC LOS ries Item Inspection item Inspection Judgment Remedy Check that the safety Reinstall the safety The safety remote Installation to DIN rail remote module is remote I O module to module must be stable stable the DIN rail Looseness and Try to further tighten Retighten the module instability of module screws with a screw Screws must not be loose o mounting screws mounting screws driver 1 S and E Try to further tighten Retighten the 2 piece instability of 2 piece screws with a screw Screws must not be loose terminal block terminal block driver
120. lock Transmission circuits module power FG M3 x 5 2 Tightening torque 0 425 to 0 575Nem 2 solderless terminals or less External power supply section I O section 18 point two piece terminal block x 3 External power supply I O signals x 5 2 Tightening torque 0 425 to 0 575Nem 2 solderless terminals or less Module mounting screw screw with plain washer finished round Tightening torque range 0 824 to 1 11N m Mountable with a DIN rail in 6 orientations Applicable DIN rail Applicable cable size TH35 7 5Fe TH35 7 5Al Compliant with IEC60715 0 3 to 2 0mm Applicable solderless terminal RAV1 25 3 Applicable wire size 0 3 to 1 25mm V2 MS3 JST Mfg Co Ltd RAP2 3SL Nippon Tanshi Co Ltd TGV2 3N Nichifu Applicable wire size 1 25 to 2mm 3 2 Performance Specifications 3 7 3 2 3 QSOJ65BTB2 12DT OVERVIEW CONFIGURATION z 2 gt fA SPECIFICATIONS O PARAMETER SETTING FUNCTIONS PROCEDURES AND SETTINGS BEFORE SYSTEM OPERATION N PROGRAMMING MAINTENANCE AND INSPECTION 3 SPECIFICATIONS MEL SEC LOS eis 3 3 Signals The safety remote I O module is operated as a safety remote I O station of 1 occupied station Number of I O points per station is 32 points However in the safety remote I O module only 16 input points and 4 output points can be used 1 Availability of signals Tab
121. ly of the safety remote I O module Can L ERR LED turn on YES Perform a troubleshooting referring to Item 1 of 2 in this section NO Press the setting saving switch once 6 27 6 6 Switch Setting RESET O SET LINK ID STATION NO 01 901 LBT 0 4 e 04 EIK 2 e 28 2 2 3 e 3 7 3 3 VA 7 654 654 654 X10 X1 EOM Transmission speed setting switch Station No setting switch Link ID setting switch Setting saving switch LINK ID STATION NO B RATE LBTA ELS 901 0 4 e 04 2 28 2 e 2 7 3 37 3 3 4 654 654 654 X10 X1 PROCEDURES AND SETTINGS BEFORE SYSTEM OPERATION NO Does RUN LED flash YES Are the change YES canceled Press the setting saving switch once after one second passed Did the flash NO interval of RUN LED change YES Perform reset operation or power OFF to ON of the safety remote module Setting completed Set the link ID setting switch station No setting switch and transmission Speed setting switch to the original settings RUN LED turns ON and L ERR LED turn OFF Perform reset operation or power OFF to ON of the safety remote module Setting cancellation completed Perform a troubleshooting referring to Item 3 of 2 in this section Does L ERR LED flash YES Perf
122. n the condition that the communication cables and I O wires are connected Execute the self loopback test in the following procedure Start OO0000000d000000000d Power supply wiring E Wire the power supply to the safety remote I O module OOOOOOOOOC Link ID setting switch change Set the link ID setting switch of the safety remote I O module to LBT C 1 24VDC Setting saving switch LBT 0 4 4 BR ELS 2 2 8 7 3 37 654 654 6 A X10 Link ID setting switch Power on POWER Turn ON the power supply of the safety remote I O module XRUN After turning ON power supply RUN LED SAFETY LED and ERR LED flash Flashes see AERR Start of self loopback test TPOWER Press the setting saving switch of the safety remote module once to start the self BRUN loopback test Flashes SAFETY SAFETY LED flashes during the self loopback test and the test completes in BG ERR approximately five seconds 4 To next page 6 13 6 4 Checking Module Status Self Loopback Test LINK ID STATION NO BRATE 994 e24 2 2 3 3 g4 4 X1 oL RUN oL ERR oSD oRD OLRUN OLERR nsD ORD PROCEDURES AND SETTINGS BEFORE SYSTEM OPERATION MEL SEC eres From previous page
123. name Model Supported version Remark QS0J65BTB2 12DT Module technical Version8 40A or later Mandatory MELSEC version programmable QS0J65BTB2 12DT GX Developer controller Module technical i programming version B or later Version8 65T or later QS0J65BTS2 8D QSOJ65BTS2 4T software 2 2 Precautions for System Configuration 2 29 OVERVIEW 2 lt ao 2 2 Q SYSTEM gt SPECIFICATIONS O PARAMETER SETTING FUNCTIONS PROCEDURES AND SETTINGS BEFORE SYSTEM OPERATION N PROGRAMMING MAINTENANCE AND INSPECTION 2 SYSTEM CONFIGURATION MEL SEC LOS ries 2 3 Confirming Production Information The production information of the safety remote I O module can be confirmed on the rating plate located on the side of the module CCink Safety 1982 05 MITSUBISHI MODEL QS0J65BTB2 12DT Model name TECH VER A E c technical version SERIAL 000000000000000 A 7 Production information Standard symbol for conformance is described MITSUBISHI ELECTRIC MADE IN JAPAN Figure 2 2 Production information confirmation 2 4 Module Replacement Replace the module according to the following replacement cycle Module Replacement Cycle CC Link Safety system remote 5 years module 2 3 2 3 Confirming Production Information 3 SPEC
124. ng 6 16 6 5 4 Handling of spring clamp terminal block PROCEDURES AND SETTINGS BEFORE SYSTEM OPERATION MEL SEC LOS ais b Removing the spring clamp terminal block Remove the terminal block in reverse order of the mounting procedure described above 1 Loosen the fixing screws of the two piece terminal block 2 Pull the fixing tabs of the spring clamp terminal block 3 Lift the two piece terminal block to remove it from the module 2 Wiring the spring clamp terminal block a Connecting cables Insert the tool into the square shaped hole of the spring clamp terminal block Insert the wire into the sircular shaped hole with the tool inside the hole and then pull out the tool taking care not to pull out the wire together After pulling out the tool gently pull the wire to confirm that it is securely clamped Square shaped hole Tool Included in CC Link tool kit b Disconnecting cables Insert the tool all the way into the corresponding square shaped hole and pull out the tool together with the wire POINT To connect or disconnect cables use a dedicated tool for spring clamp terminal block and insert the tool vertically into the hole Failure to do so may damage the spring clam terminals or terminal block resin Do not insert two or more wires into one terminal Note however that up to two wires can be inserted when the bar solderless terminal FA VTCW125T9 made by Mitsubishi
125. noise removal filter 5 13 Part names and 6 8 Periodic 8 4 Precautions Cautions on the system configuration 2 2 Handling precautions 6 5 Precautions for attachment of holding fixtures EA qx 6 6 Precautions for handling CC Link cables 6 15 Precautions for troubleshooting 9 2 Index 1 Precautions for wiring module power supply 6 15 Precautions for wiring safety devices 6 19 Procedures before operation 6 1 Production information 2 3 5 5 R Replacement of the module 6 3 S Safety refresh response processing time 3 6 Safety remote station input response time 3 6 Safety remote station output response time 3 6 Self loopback 6 13 Setting saving switch 6 11 Switch setting procedure 6 27 T Troubleshooting Error histoby es ibi ge eoe vts 4 8 Troubleshooting 9 1 Troubleshooting for switch setting 6 29 Troubleshooting with Developer 9 14 Troubleshooting with LEDs 9 3 Verifying errors from LED status 9 12 Troubleshooting flowchart Flowchart for when the ERR LED is flashing Flowchart for when the L ERR LED i
126. nput single input selection X2 3 No Use 40 41 Double input single input selection X4 5 Double input single input selection X6 7 Double input 42 Double input single input selection X8 9 Xn Xn 1 Single input 43 Double input single input selection XA B Xn Single input 1 No Use 44 Double input single input selection XC D Xn No Use Xn 1 Single input 45 Double input single input selection XE F MEL SEC LOS ees Default Double input 1 Check if the module supports the setting by the module technical version E Appendix 2 2 Xn 1 represents X1 X2 X3 XE XF 2 Time of noise removal filter This parameter is used to set the filter time for reducing noise of the input signal in 2 input points unit The settings are shown in Table5 6 Table5 6 Settings Parameter item Time of noise removal filter XO 1 Setting range Time of noise removal filter X2 3 Time of noise removal filter X4 5 1 ms 5ms Time of noise removal filter X6 7 Time of noise removal filter X8 9 Time of noise removal filter XA B 20ms Time of noise removal filter XC D A 2 50ms The following error occurs depending on the setting value Out of the setting range of Time of noise removal filter For details of the error refer to Section
127. of Day of the week 0 Sunday information 7 week 1 Monday 2 Tuesday 3 Wednesday 4 Thursday 5 Friday 6 Saturday 9 4 Troubleshooting with GX Developer 9 17 TROUBLESHOOTING MEL SEC QS ees 9 5 Error Code List The safety remote I O module sends the error information to the safety CPU module via a safety master module when the moderate error of the programmable controller The error codes that the safety remote I O module sends are listed in Table9 6 For reading an error code refer to Section 9 4 occurs at power ON or during operation 1 Safety remote module error codes are classified into minor moderate and major errors as shown below However minor error is not applied to the safety remote module status Minor error Errors that may allow the safety remote I O module to maintain the safety functions Moderate Errors that may cause the safety remote I O module to stop the error safety functions with error detection enabled Major error Errors that may cause the safety remote I O module to stop the safety functions with error detection disabled All output points will be OFF when moderate errors or major errors occur POINT If an error 450 not described in Table 9 6 Error code list occurs the following items may have a problem Operating ambient environment Power supply voltage Installing or wiring condition Module Refer to Ta
128. omes However the durability to chattering or noise will become low 2 lt 9 E a a Example When setting 1ms to Time of noise removal filter If there is no effect of noise the time set for Time of noise removal filter and the time 2 NT taken from when the external input turns ON OFF until when X input signal inside the module turns ON OFF will be equal 5 5 External input E 9 E X input signal ON t inside the module 5 amp 1ms 1ms 6 Figure 4 3 Delay of input signal z gue lt Qu Boo E obo Eo N PROGRAMMING MAINTENANCE AND INSPECTION 4 2 Input Function 4 3 4 FUNCTIONS MEL SEC LOS eis 3 Auto recovery after double input discrepancy error This function enables the module automatically recover from a double input discrepancy error after the error cause is eliminated With this function resetting the safety remote I O module to reset the error status is not required When this function is used and a double input discrepancy is detected a minor error 1 occurs in the safety remote I O module 1 Minor error status means the status under which the safety remote I O module continues its operation despite an error and there is no impact on other signals To clear the double input discrepancy error both input signals need to be turned OFF The following figure shows the auto recovery timing
129. on Appendix 2 SH NA 080612ENG E Correction Section 2 2 3 2 3 6 1 1 6 2 1 6 3 6 5 5 8 1 8 2 9 2 3 9 5 SH NA 080612ENG F Revision because of the support of module technical version C by the QS0J65BTB2 12DT Correction SAFETY PRECAUTIONS Chapter5 Section 5 1 5 2 1 6 2 1 Chapter8 Appendix 2 1 SH NA 080612ENG G Correction SAFETY PRECAUTIONS Section 3 1 6 5 6 Addition CONDITIONS OF USE FOR THE PRODUCT Section 1 1 2 4 SH NA 080612ENG H Revision because of the support of module technical version B by the QS0J65BTS2 8D and QS0J65BTS2 4T Revision because of the support of module technical version D by the QS0J65BTB2 12DT SAFETY PRECAUTIONS Section 3 2 1 3 2 3 3 3 4 2 5 1 5 2 1 5 2 2 9 5 Appendix 2 2 Addition Appendix 2 1 Appendix 2 3 Change Appendix 2 1 Appendix 2 2 The manual number is given on the bottom left of the back cover Print Date Manual Number Revision Aug 2011 SH NA 080612ENG l Correction Section 3 1 3 2 1 3 2 2 9 5 May 2012 SH NA 080612ENG J Correction SAFETY PRECAUTIONS COMPLIANCE WITH THE EMC LOW VOLTAGE AND MACHINERY DIRECTIVES Section 3 1 3 2 1 3 2 3 3 3 4 1 4 2 4 3 Chapter 5 Section 5 1 5 2 1 5 2 2 6 5 6 9 3 9 4 9 5 Appendix 2 1 2 2 Japanese Manual Version SH 080609 J This manual confers no industrial pro
130. on 9 2 3 When the ERR LED is on refer to the flowchart in Section 9 2 5 APPENDICES 9 2 9 When the SD RD LED does not turn on dimly The following explains the case when the SD RD LED does not turn on dimly at power ON of the safety remote I O module or during operation of the programmable controller If the SD RD LED does not turn on dimly when the SAFETY LED is on replace the safety remote module When the SAFETY LED is not on refer to the flowchart in Section 9 2 4 INDEX 9 2 Troubleshooting with LEDs 9 11 9 2 8 When the L ERR LED turns on TROUBLESHOOTING 9 3 Verifying Errors from LED Status Safety master module ERR O or ERR 9 12 AG The following table lists causes and corrective actions for errors indicated by LEDs on the safety remote I O module when the network parameters are properly set and also the MST LED of the safety master module is on i e under data link control in the system configuration example shown below Station No 1 Module A Station No 2 Module B Station No 3 Module C
131. on or law MELCO prohibits the use of Products with or in any application involving and MELCO shall not be liable for a default a liability for defect warranty a quality assurance negligence or other tort and a product liability in these applications a power plants b trains railway systems airplanes airline operations other transportation systems C hospitals medical care dialysis and life support facilities or equipment d amusement equipments e incineration and fuel devices f handling of nuclear or hazardous materials or chemicals 9 mining and drilling h and other applications where the level of risk to human life health or property are elevated REVISIONS Print Date Sep 2006 Manual Number SH NA 080612ENG A The manual number is given on the bottom left of the back cover Revision First edition May 2007 SH NA 080612ENG B Correction Section 3 2 4 5 6 3 6 4 6 5 4 6 5 5 6 6 9 2 7 9 4 9 5 Apr 2008 SH NA 080612bENG C Model addition QS0J65BTS2 8D QS0J65BTS2 4T Correction GENERIC TERMS AND ABBREVIATIONS PACKING LIST Section 2 1 2 2 Chapter3 Section 3 1 3 2 3 3 4 1 4 2 Chapter5 Section 5 1 5 2 1 6 3 9 5 Appendix 1 Addition Section 6 5 SH NA 080612ENG D Correction Compliance with the EMC Directive and Low Voltage Directive Section 2 2 Section 4 5 Chapter5 Section 6 4 6 5 4 6 6 Additi
132. ons exist on the same data link Set one safety master module on the same data link Isn t the transmission line affected by noises Improve the laying by separating the bunching part from the power line or by installing a shield Softly push or shake the block terminal Replace the 2 piece terminal block Isn t a poor connection occurring in the 2 piece terminal block YES Are the cable wiring and the terminal resistance value proper NO Check the cable wiring and terminal resistance value of all the stations Check if the DA DB terminal is not reversely connected 15 the station to station overall cable length within the specification range Check the station to station overall cable length and make it within the specification range Replace the safety remote module Figure 9 7 Flowchart for when the L ERR LED flashes 0 10 9 2 Troubleshooting with LEDs 9 2 7 Flowchart for when the L ERR LED flashes TROUBLESHOOTING MEL SEC eres 9 2 8 When the L ERR LED turns on The following explains the case when the L ERR LED turns on at power ON of the safety remote I O module or during operation of the programmable controller 2 Q O 0 ul a am 5 O m E If the L ERR LED turns on when the ERR LED is off replace the safety remote 1 0 module When the ERR LED is flashing refer to the flowchart in Secti
133. ooo y o jum 1 vj Figure 5 9 Setting completion 5 PARAMETER SETTING MEL SEC eres 2 Safety CSP file registration The safety CSP file defines the information for setting the parameters of the safety remote station g The parameters of the safety remote station cannot be set without safety CSP file corresponding to the technical version of the safety remote I O module 2 Obtaining registering the safety CSP file corresponding to the technical version of the safety remote module is described below Safety CSP file download E Download the latest safety CSP file from the CC Link Partner Association website 58 For details refer to the CC Link Partner Association website http www cc 3 link org b Safety CSP file registration 2 Store the downloaded safety CSP file into the CSP folder the installation 3 folder of GX Developer 9 n 7 CECETHCOTUESTYS 4 Osa 8 ie ree F P CAMELSECYGppeCSP x IT m gt C3 GXDP test mnt C3 sample C3 Samplecomm sg Z umi E Figure 5 10 Safety CSP file storage destination E POINT The safety CSP file of the safety remote I O module is automatically registered 6 when GX Developer is installed Therefore when the installation of GX Developer is performed after the safety CSP file is registered the registered CSP file may be updated with the old safety 206 CSP file FE
134. orm a troubleshooting referring to Item 2 of 2 in this section Figure 6 21 Switch setting Perform a troubleshooting referring to Item 2 of 2 in this section 6 6 Switch Setting MEL SEC eres 6 28 SYSTEM NO OVERVIEW CONFIGURATION x e re o 2 7 gt SPECIFICATIONS FUNCTIONS PARAMETER SETTING Zz e Q e Lu gt n N MAINTENANCE AND INSPECTION PROGRAMMING PROCEDURES AND SETTINGS BEFORE SYSTEM OPERATION 2 Troubleshooting for switch setting Table6 4 shows the corrective actions for the invalid LED operation at switch setting Table6 4 Troubleshooting for switch setting Item LED status Check description Corrective action Set the positions of the link ID setting switch Check if the link ID setting station number setting switch and switch station number setting un M After power on or during transmission speed setting switch within the Switch and transmission speed 1 switch setting L ERR mE setting range setting switch are pointing i LED turns on i If the position each setting switch is set is positions outside the setting 2 within the setting range replace the safety range or not remote I O module Check if the link ID setting Make the switch setting again from the
135. ormal if the LED is off Check that the LED is The LED must be on green SAFETY LED Abnormal if the LED is off The LED must be OFF Check that the LED is ERR LED OFF Abnormal if the LED is on or flashing red RUN LED Check that the LED is The LED must be on green EM on Abnormalifihe LED igor Seaton 82 The LED must be off Check that the LED is L ERR LED OFF Abnormal if the LED is on or flashing red The LED must be dimly Check that the LED is SD LED green dimly on Abnormal if the LED is off The LED must be dimly on Check that the LED is RD LED green dimly on Abnormal if the LED is off The LED must be on red when the input is turned ON Check that the LED The LED must be off when Input LED turns on and OFF the input is turned OFF Abnormal if the LED status is other than indicated above The LED must be on red when the output is turned ON Check that the LED The LED must be off when Output LED turns and OFF the output is turned OFF Abnormal if the LED status is other than indicated above 8 1 Daily Inspection 8 3 OVERVIEW CONFIGURATION SYSTEM gt SPECIFICATIONS O PARAMETER SETTING FUNCTIONS PROCEDURES AND SETTINGS BEFORE SYSTEM OPERATION N PROGRAMMING A z lt zZ 25 ab Zo an 2 8 MAINTENANCE AND INSPECTION
136. ower ON of the safety remote I O module or during operation of the programmable controller 2 Q O 0 ul m am 2 O E ERR LED is turned on Perform reset operation power OFF to ON of the safety remote I O module APPENDICES Is the ERR LED turned off Replace the safety remote I O module Figure 9 6 Flowchart for when the ERR LED turns on INDEX 9 2 6 When the L RUN LED does not turn on The following shows the case when the L RUN LED does not turn on at power ON of the safety remote module or during operation of the programmable controller If the L RUN LED does not turn on when the SAFETY LED is on replace the safety remote I O module When the SAFETY LED is not on refer to the flowchart in Section 9 2 4 9 2 Troubleshooting with LEDs 9 9 9 2 5 Flowchart for when the ERR LED turns on TROUBLESHOOTING 9 2 7 Flowchart for when the L ERR LED flashes 26 The following shows the flowchart for when the L ERR LED flashes at power ON the safety remote I O module or during operation of the programmable controller L ERR LED is flashing Is the link ID setting switch station number setting switch or transmission speed setting switch operated during the module operation YES Undo the switch setting For the switch settings refer to Section 6 6 Don t multiple master stati
137. perty rights or any rights of any other kind nor does it confer any patent licenses Mitsubishi Electric Corporation cannot be held responsible for any problems involving industrial property rights which may occur as a result of using the contents noted in this manual 2006 MITSUBISHI ELECTRIC CORPORATION INTRODUCTION Thank you for purchasing the Mitsubishi safety programmable controller MELSEC QS series Before using the equipment please read this manual carefully to develop full familiarity with the functions and performance of the QS series programmable controller you have purchased so as to ensure correct use CONTENTS SAFETY PRECAUTIONS A 1 CONDITIONS OF USE FOR THE PRODUCT 9 A 6 REVISIONS e ecece ee ee ee ee eo esee esos es sess _ 7 INTRODUCTION eeeceeeeeeeeeeeeeeeeeee eese
138. pply module safety base unit and others Sold separately SH 080626ENG 13JR92 QSCPU User s Manual Function Explanation Program Fundamentals Explains the functions programming methods devices and others that are necessary to create programs with the QSCPU Sold separately SH 080627ENG 13JR93 QSCPU Programming Manual Common Instructions Explains how to use the sequence instructions basic instructions application instructions and SH 080628ENG QSCPU dedicated instructions 13JW01 Sold separately GX Developer Version 8 Operating Manual Explains the online functions of GX Developer such as the programming printout monitoring and SH 080373E debugging methods 13JU41 Sold separately GX Developer Version 8 Operating Manual Safety Programmable Controller Explains the GX Developer functions added and modified for the compatibility with the safety programmable controller Sold separately SH 080576ENG 13JU53 If you would like to obtain a manual individually printed matters are available separately Order the manual by quoting the manual number on the table above model code COMPLIANCE WITH THE EMC LOW VOLTAGE AND MACHINERY DIRECTIVES 1 2 Method of ensuring compliance To ensure that Mitsubishi programmable controllers maintain EMC Low Voltage and Machinery Directives when incorporated into other machinery or equipment certain measures may be necessary Ple
139. put YO Use 27 Method of wiring of output Y1 Double wiring Source Sink No Use 28 Method of wiring of output Y2 Double wiring S 5 29 Method of wiring of output Y3 Source Source When a value out of the setting range is set the following errors occur Out of the setting range of Method of wiring of output Output wiring method combination error For details of the errors refer to Section 9 5 2 Output dark test selection This parameter is used to set in the output point unit whether the Output dark test function of the safety remote I O module diagnostic function is executed or not The settings are shown in Table5 12 Table5 12 Settings Setting range Default Parameter item 30 Output dark test selection YO 31 Output dark test selection Y1 Execute 32 Output dark test selection Y2 Not execute Output dark test selection Y3 Cm Execute When a value out of the setting range is set the following errors occur Out of the setting range of Output dark test selection Output dark test selection combination error For details of the errors refer to Section 9 5 5 19 5 2 Parameter Details 5 2 2 Output parameter 5 PARAMETER SETTING EIS AG 3 Output dark test pulse OFF time This parameter is used to set the OFF pulse width used in the output dark test for each output point g The se
140. rmance specifications of SOJ65BTS2 8D 2 2 DC input module QS0J65BTS2 8D TH35 7 5Fe TH35 7 5Al Compliant with IEC60715 Communication section module power supply section 0 3 to 2 0mm Applicable solderless terminal RAV1 25 3 Applicable wire size 0 3 to 1 25mm V2 MS3 JST Mfg Co Ltd RAP2 3SL Nippon Tanshi Co Ltd TGV2 3N Nichifu Applicable wire size 1 25 to 2mm Applicable wire size External power supply section input section Twisted wire 0 08 to 1 5mm 28 to 16AWG 3 Applicable wire strip length 8 to 11mm Applicable solderless terminal 5 Nichifu Applicable wire size 0 5mm TE0 75 Nichifu Applicable wire size 0 75mm TE1 Nichifu Applicable wire size 0 9 to 1 0mm TE1 5 Nichifu Applicable wire size 1 25 to 1 5mm FA VTC125T9 Mitsubishi Electric Engineering Co Ltd Applicable wire size 0 3 to 1 65mm FA VTCW125T9 Mitsubishi Electric Engineering Co Ltd Applicable wire size 0 3 to 1 65mm 3 Do not insert two or more wires into one terminal 3 2 Performance Specifications 3 2 1 QS0J65BTS2 8D 3 3 OVERVIEW CONFIGURATION SYSTEM fA SPECIFICATIONS O PARAMETER SETTING FUNCTIONS PROCEDURES AND SETTINGS BEFORE SYSTEM OPERATION N PROGRAMMING MAINTENANCE AND INSPECTION SPECIFICATIONS MEL SEC LOS aes 3 2 2 QS0J65BTS2 4T Table 3 3 Performanc
141. rox Corporation All other company names and product names used in this manual are trademarks or registered trademarks of their respective companies SH NA 080612ENG J SH NA 080612ENG J 1205 MEE MODEL QS0J65BTB2 12DT U SE MODEL CODE 13JR89 MITSUBISHI ELECTRIC CORPORATION HEAD OFFICE TOKYO BUILDING 2 7 3 MARUNOUCHI CHIYODA KU TOKYO 100 8310 JAPAN NAGOYA WORKS 1 14 YADA MINAMI 5 CHOME HIGASHI KU NAGOYA JAPAN When exported from Japan this manual does not require application to the Ministry of Economy Trade and Industry for service transaction permission Specifications subject to change without notice
142. rs received after an error is CPU module safety sent are eliminated master module However errors received after an error is sent or errors received at the time of reading error history are eliminated 9 26 9 5 Error Code List TROUBLESHOOTING MEL SEC eres Error s 9 Error definition Corrective action classification 9 1 Check the 0 connected 2 ra devices and wiring 2 Adjust the timing of the external External power supply 1011 Voltage drop has occurred power supply ON voltage drop to the timing of module power APPENDICES supply ON 3 Replace the safety remote I O module 1 Do not turn ON ERU power supply or INDEX reset with pressing the setting registration switch 2 If this error occurs at power on Setting registration switch The ON status of the setting registration 1213 uM reset operation status error at power on switch is detected at power on without pressing the setting registration switch the failure is due to the setting registration switch Replace the module 9 5 Error Code List 9 27 APPENDICES APPENDICES Appendix 1 External Dimensions 1 QS0J65BTS2 8D QS0J65BTS2 4T 44 1 73 47 1 85 0008 H HUD Bn 0000 74 5 2 93
143. rvoltage overcurrent Protection function Section 4 4 to other modules of the safety related system Saves the error description saved inside the safety remote module to the inside nonvolatile Error history Error history function memory as an error history Section 4 5 unction Sends the saved error history to the safety CPU module Table4 2 List of functions for input module Classification Function Description Reference Double input wiring Doubles the input wiring Reduces the noise of an input signal Set the time between an external input turning ON Noise removal filter BAM OFF and the X input signal inside the module Input function Section 4 2 turning ON OFF Turns OFF the send data of a corresponding input Auto recovery after double input signal without stopping the module when a double discrepancy error input discrepancy error is detected Parameter Input setting function Sets the input parameters Section 5 2 1 function Table4 3 List of functions for output module Classification Function Description Reference Output function Output function Doubles the output wiring Section 4 3 Parameter Output setting function Sets the output parameters Section 5 2 2 unction 4 1 List of Functions OVERVIEW CONFIGURATION SYSTEM 9 2 amp o n G FUNCTIONS O PARAMETER SETTING PROCEDURES AND SETTINGS BEFOR
144. s Incorrect configuration may result in an accident Create short current protection for a safety relay and a protection circuit such as a fuse and breaker outside a safety programmable controller If load current more than the rating or overcurrent due to a short circuit in the load has flowed in the CC Link Safety remote I O module the module defines it as a fault and turns off all the outputs However if overcurrent flows the CC Link Safety remote I O module for a long time it may cause smoke or a fire To prevent it create a safety circuit such as a fuse outside the module When a safety remote I O module has detected CC Link Safety error it turns off all the outputs Note that the outputs in a sequence program are not automatically turned off If CC Link Safety error has been detected create a sequence program that turns off the outputs in the program If the CC Link Safety is restored with the outputs on it may suddenly operate and result in an accident To inhibit restart without manual operation after safety functions was performed and outputs were turned OFF create an interlock program which uses a reset button for restart Design Precautions NCAUTION Do not bunch the wires of external devices or communication cables together with the main circuit or power lines or install them close to each other They should be installed 100 mm 3 94 inch or more from each other Not doing so could result in no
145. s and frequency of 25 to 60Hz 500VAC between all external DC terminals and ground for 1 minute Insulation resistance 10M 2 or more between all external DC terminals and ground by a 500VDC insulation resistance tester Level of protection IP2X Weight 0 46kg Communication section 7 point two piece terminal block Transmission circuits module power FG External module power supply M3 x 5 2 Tightening torque 0 425 to 0 575Nem 2 solderless terminals or less connection section system External power supply section Two piece spring clamp terminal block External power supply input section input secton Module mounting screw 1 1 Reinforced insulation M4 screw with plain washer finished round Tightening torque range 0 824 to 1 11N m Mountable with a DIN rail in 6 orientations The power supply connected to the QSOJ65BTS2 8D must satisfy the following conditions SELV Safety Extra Low Voltage Hazardous potential part 48V or more 2 Compliance with the LVD Low Voltage Directive 3 Output voltage within 19 2V to 28 8VDC Ripple ratio 596 or less 2 For the module with module technical version A the number of input points is always 8 The single input is not supported and two input terminals are always used for each input 3 2 Performanc 3 2 1 QS0J65B e Specifications TS2 8D 3 SPECIFICATIONS Applicable DIN rail ELS AG CS wes Table 3 2 Perfo
146. s flashing EOM 9 10 Flowchart for when the POWER LED is not turned DINI UPPER I 9 4 Flowchart for when the RUN LED is not turned on LE dy Ul 9 5 Flowchart for when the SAFETY LED is not turned DT us duoc ies cr qot Desa Dead dans 9 7 When the L ERR LED is turnedon 9 11 When the L RUN LED is not turned 9 9 When the SD RD LED is not dimly turned on O SNILOOHS 3 1800 1 Memo S3olaNaddv Index 2 WARRANTY Please confirm the following product warranty details before using this product 1 Limited Warranty and Product Support a Mitsubishi Electric Company MELCO warrants that for a period of eighteen 18 months after date of delivery from the point of manufacture or one year from date of Customer s purchase whichever is less Mitsubishi MELSEC Safety programmable logic controllers the Products will be free from defects in material and workmanship b At MELCO s option for those Products determines are not as warranted shall either repair or replace them or issue a credit or return the purchase price paid for them c For this warranty to apply 1 Customer shall give MELCO i notice of a warranty claim to MELCO and the authorized dealer or distributor from whom the Products were purchased ii the notice shall describe in reasonable details the warranty problem iii the notice shall be provided promp
147. s or less at 24VDC time OFF 0 4ms or less at 24VDC time OFF 0 4ms or less at 24VDC Safety remote station input response time 11 2 3 or less time of noise removal filter 1ms 5ms 10ms 20ms 50ms Safety remote station output response time 10 4ms or less at OFF 11 2ms or less at OFF ON Surge suppressor Zener diode Voltage 19 2V to 28 8VDC Ripple ratio 596 or less External Current 60mA 24VDC with all points ON excepting for external load current power supply Protection function External power supply overvoltage overcurrent protection function Fuse 8A Not replaceable Wiring method for common 16 input points common 4 output points common Terminal block 2 wire type Common current Maximum 4A Total of inputs and outputs No of stations occupied 1 station No of access to nonvolatile memory 10 2 times inside module Safety refresh response processing 0 6ms 5 time Voltage 19 2V to 28 8VDC Ripple ratio 596 or less Current 140mA or less 24VDC with all points ON Module Protection function Module power overvoltage overcurrent protection function power Fuse 0 8A Not replaceable Momentary power failure period 10ms or less Noise immunity Tested by a DC type noise simulator with noise voltage of 500Vp p noise width of 14s and frequency of 25 to 60Hz Dielectric w
148. setting parameters are out of range range Please consult your CC Link Safety protocol For the safety slave station parameters local Mitsubishi 0005 safety slave station received from the safety master station the representative parameter error CRC32 CRC32 calculated from the overall mismatch parameters and the received one mismatch No protocol version notification was 0000 Protocol version received from the safety master station Or notification error the protocol version notification from the safety master station is abnormal 0001 Safety data monitoring No safety data monitoring timer notification 307 timer notification error was received from the safety master station Safety refresh response No safety refresh response processing time 0002 processing time request request was received from the safety master error station 0015 Unsupported function Unsupported function data were sent from notification the safety master station After checking that the CSP file is not damaged and that CC Link Safety protocol The received numbers of safety slave the latest CSP file 350 0719 safety slave station parameter number error station parameters are out of range 9 5 Error Code List is registered set the safety remote O module parameters again 9 21 o o L 7 faa 2 QO 2 APPENDICES INDEX TROUBLESHOOTING Error Error classification item
149. ssion speed set Match the transmission speed setting switch of the safety remote I O module to the setting of the safety master module x a Is the proper link ID set Match the safety remote I O module link ID setting switch to the setting of the safety master module Is the proper station number set Match the station number setting switch of the safety remote module to the setting of the safety master module Is the data link on at the safety master module side Perform troubleshooting of the safety master module For troubleshooting of the safety master module refer to CC Link Safety System Master Module User s Manual Don t multiple master stations exist on the same data link Set one safety master module on the same data link 9 2 Troubleshooting with LEDs 9 F 9 2 4 Flowchart for when the SAFETY LED does not turn on TROUBLESHOOTING MELSEC LS erie corresponding station type set to Safety remote I O station in CC Link parameters Set the corresponding station type to Safety remote I O station in CC Link parameters For the settings of station information refer to CC Link Safety System Master Module User s Manual Isn t the safety refresh monitoring time up Isn t the safety data monitoring time up Check the relationships among the safety master station scan time transmission speed and safety refresh monitoring time and safety dat
150. sted and widely accepted and in use at the time of the Product s manufacture 10 subjected to excessive heat or moisture abnormal voltages shock excessive vibration physical damage or other improper environment or 11 damaged or malfunctioning due to Acts of God fires acts of vandals criminals or terrorists communication or power failures or any other cause or failure that results from circumstances beyond MELCO s control f All Product information and specifications contained on MELCO s website and in catalogs manuals or technical information materials provided by MELCO are subject to change without prior notice g The Product information and statements contained MELCO s website and in catalogs manuals technical bulletins or other materials provided by MELCO are provided as a guide for Customer s use They do not constitute warranties and are not incorporated in the contract of sale for the Products h These terms and conditions constitute the entire agreement between Customer and MELCO with respect to warranties remedies and damages and supersede any other understandings whether written or oral between the parties Customer expressly acknowledges that any representations or statements made by MELCO or others concerning the Products outside these terms are not part of the basis of the bargain between the parties and are not factored into the pricing of the Products i THE WARRANTIES AND REMEDIES SET FORTH IN THESE TERMS ARE TH
151. t G0mm between the module s top bottom and any other structure or component to ensure proper airflow and to make module 29 replacement easy 2 Install the safety remote I O module to a flat surface If it is not flat an excess force may be applied to the PCB causing failure Tighten the module mounting screws and terminal screws within the following torque range 2 Overtightening may result in damage to the screws or the module case Table6 1 Specified torque range 0 e Screw Specified torque range 4 Module mounting screw M4 screw with plain washer 0 824 to 1 110N m finished round Terminal screw M3 screw 0 425 to 0 525Nem 2 piece terminal block mounting screw M3 5 screw 0 680 to 0 920N m 2 Attach the holding fixtures to two positions as shown in Figure 6 3 2 2 E D n lu amp e E D oc z Et nw
152. t read back value OFF Fixed to 0 When Detailed item 8 is 2 MPU B abit cc 7 0204 Diagnostics before Safety bebelbolbctbslbalbabs a bit8 YO 0 Output read back value ON 1 Output read back value OFF L bit 1 0 Output read back value ON 1 Output read back value OFF LE D turns on bitA 2 0 Output read back value ON 1 Output read back value OFF bitB Y3 0 Output read back value ON 1 Output read back value OFF Fixed to 0 Output read back error Lower 8 bits 8bit b7 ba bg ba b3 bz b1 bo YO 0 Output value ON 1 Output value OFF bit Y1 0 Output value ON 1 Output value OFF bit2 Y2 0 Output value ON 1 Output value OFF bit 0 Output value ON 1 Output value OFF bit4 YO 0 Output value ON 1 Output value OFF bit5 1 0 Output value ON 1 Output value OFF Y2 0 Output value ON 1 Output value OFF bit 0 Output value ON 1 Output value OFF Because of restrictions on hardware the sink side output read back always reads ON regardless of ON OFF of the output Output overload error The overcurrent protection or overvoltage 1 Reexamine the connected devices and the wiring 450 0209 Diagnostics while Safety protection has been activated in the output LED is on circuit transistor 2 Replace the safety The rea
153. ternal power supply occurs For error details refer to Section 9 5 6 24 6 1 Procedures and Settings before System Operation 6 1 1 Procedure from module installation to system operation PROCEDURES AND SETTINGS BEFORE SYSTEM OPERATION From previous page Parameter writing Write the parameters set on GX Developer to the safety CPU module The parameters are written to the safety remote I O module via the safety master module Connection to CC Link Safety system Connect to the CC Link Safety system with the setting saved to the nonvolatile memory inside the module by resetting or powering the safety remote I O module from OFF to ON Confirmation of system operation Start the safety CPU module in TEST MODE and confirm the system operation Start of system operation Change the safety CPU operation mode to SAFETY MODE using GX Developer Completed Figure 6 1 Procedure from module installation to system operation 6 1 Procedures and Settings before System Operation MEL SEC eres For writing parameters to the safety CPU module refer to the GX Developer Version 8 Operating Manual For starting the safety CPU module in TEST MODE refer to the QSCPU User s Manual Function Explanation Program Fundamentals For changing to SAFETY MODE of the safety CPU module refer to the QSCPU User s Manual Function Explanation Program Fundamentals 6 1 1 Procedure from module install
154. time 38ms 9 6ms Safety remote station input response time 32ms 11 2ms Safety remote station output ON OFF 32ms 10 4ms response time OFF ON 32ms 11 2ms App 3 Appendix 2 Functions Added or Changed Due to Version Upgrade Appendix 2 1 QS0J65BTS2 8D upgrade APPENDICES MEL SEC eres co 2 Functional comparison Additional functions and availability of the functions according to the module technical version are described below TROUBLESHOOTING TableApp 3 Available functions depending on module technical version 3 Module technical Function added version Safety data monitoring time setting or later 5 CC Link Safety System Master Module User s Manual Setting items of the double input discrepancy detection time parameter The detection time can C or later APPENDICES be set from 20ms to 60s 7 Section 5 2 1 Double input single input selection parameter 22 Section 5 2 1 A setting item of the double input discrepancy detection time parameter An item Do not detect is added gt Section 5 2 1 D or later Auto recovery after double input discrepancy error 7 Section 5 2 1 Setting items of the input dark test selection parameter The input dark test implementation INDEX status can be set for each input point L5 Section 5 2 1 1 This function cannot be used on a safety CPU module and a safety master module whose first five digits of th
155. tions If too tight it may damage the screw and or the module resulting in a drop of the screw or module a short circuit or malfunctions If the module mounting screw is too loose it may cause a drop of the screw or module Overtightening the screw may cause a drop due to the damage of the screw or module When disposing of this product treat it as industrial waste Make sure to fix a CC Link Safety remote I O module with a DIN rail or mounting screws and tighten the screws with the specified torque If the screws are too loose it may cause a drop of the screw or module Overtightening may cause a drop due to the damage of the screw or module Completely turn off the externally supplied power used in the system before mounting or removing the module to from the panel Not doing so may result in a fault or malfunctions of the module 6 2 Mounting and Installation 6 2 1 Handling precautions PROCEDURES AND SETTINGS BEFORE SYSTEM OPERATION MEL SEC eres Do not drop the safety remote I O module or apply any strong impact to it Do not remove the printed circuit board PCB of the safety remote I O module from the case Doing so may cause failure e Carefully prevent any dust or wiring chips from entering the safety remote module 2 Failure to do so may cause a fire failure or malfunction When installing the safety remote I O module to a control panel provide clearance of at leas
156. tly and in no event later than thirty 30 days after the Customer knows or has reason to believe that Products are not as warranted and iv in any event the notice must given within the warranty period Customer shall cooperate with MELCO and MELCO s representatives in MELCO s investigation of the warranty claim including preserving evidence of the claim and its causes meaningfully responding to MELCO s questions and investigation of the problem grant MELCO access to witnesses personnel documents physical evidence and records concerning the warranty problem and allow MELCO to examine and test the Products in question offsite or at the premises where they are installed or used and 3 If MELCO requests Customer shall remove Products it claims are defective and ship them to MELCO or MELCO s authorized representative for examination and if found defective for repair or replacement The costs of removal shipment to and from MELCO s designated examination point and reinstallation of repaired or replaced Products shall be at Customer s expense 4 If Customer requests and MELCO agrees to effect repairs onsite at any domestic or overseas location the Customer will pay for the costs of sending repair personnel and shipping parts MELCO is not responsible for any re commissioning maintenance or testing on site that involves repairs or replacing of the Products d Repairs of Products located outside of Japan are accepted by MELCO s local author
157. ttings are shown in Table5 13 5 Table5 13 Settings 2 Parameter item Setting range Default E z 34 Output dark test pulse OFF time YO 400 35 Output dark test pulse OFF time Y1 n E 36 Output dark test pulse OFF time Y2 E i Bc wn 37 Output dark test pulse OFF time Y3 i po When a value out of the setting range is set an error out of the setting range of Output dark test pulse OFF occurs For details of the error refer to Section 9 5 X POINT When No Use is set for the method of wiring of output parameter the output dark test selection and the output dark test pulse OFF time are ignored even if they are set gt SPECIFICATIONS FUNCTIONS 99 PARAMETER SETTING PROCEDURES AND SETTINGS BEFORE SYSTEM OPERATION N PROGRAMMING MAINTENANCE AND INSPECTION 5 2 Parameter Details 5 20 5 2 2 Output parameter PROCEDURES AND SETTINGS BEFORE SYSTEM OPERATION LOS aries CHAPTER6 PROCEDURES AND SETTINGS BEFORE SYSTEM OPERATION This chapter describes the procedures and settings before the operation of the safety remote I O module 6 1 Procedures and Settings before System Operation This section describes the procedures before the operation of the safety remote module and the replacement of the module 6 1 1 Procedure from module installation to system operation Figure 6 1 shows the procedure from the installation of the safety remote I O
158. uit Operates when 5A 1 point or more current flows Recovers when the safety remote I O module is reset in the condition that the load becomes the rated load 4 4 Protection Function SYSTEM OVERVIEW CONFIGURATION lt 9 E n a PROCEDURES AND SETTINGS BEFORE N MAINTENANCE AND INSPECTION FUNCTIONS O PARAMETER SETTING PROGRAMMING SYSTEM OPERATION 4 FUNCTIONS MEL SEC LOS ais 4 5 Error History Function The safety remote I O module has two error history functions saving and reading error history data 1 Saving error history data When an error occurs in the remote I O module the error description is saved to the nonvolatile memory inside the module as an error history 2 Reading error history data The description of error saved in the nonvolatile memory inside the safety remote module can be read from the safety CPU module by the previous link ID setting switch setting and confirmed by GX Developer The safety CPU module reads all the error histories inside the safety remote I O module Figure 4 7 shows the procedure of reading the error history data Remove an terminal block terminal block removal ii ili VUDUTUTTVY 0000000000 Turn OFF the power supply of the safety remote I O module and remove all the I O DO000000000 000000000 terminal blocks Switch setting
159. unction Set the status error or minor error the module automatically recovers from an error of when a COR double input discrepancy error is detected 4 in this No setting is required when Single input is selected for Double input single input selection 00100 No setting is required when Do not detect is selected for Double input discrepancy detection time Input dark test selection a Set whether the diagnostic function Input dark test function is executed or not 9 inithis To execute the diagnostic function of the connected device select Not execute section Input dark test pulse OFF time 2 Set the width of OFF pulses that are output from TO and T1 terminals B n this No setting is required when Not execute is selected for Input dark test selelction Figure 5 11 Flowchart for the input parameter setting 5 2 Parameter Details 5 12 5 2 1 Input parameter OVERVIEW CONFIGURATION SYSTEM gt SPECIFICATIONS FUNCTIONS 99 PARAMETER SETTING PROCEDURES AND SETTINGS BEFORE SYSTEM OPERATION N PROGRAMMING MAINTENANCE AND INSPECTION 5 PARAMETER SETTING 5 13 38 1 Double input single input selection This parameter is used to set a wiring method double wiring or single wiring for input The settings are shown in Table5 5 Table5 5 Settings Parameter item Double input single input selection 1 Setting range 2 39 Double i
160. utions and wiring examples of the safety remote I O module 6 5 1 Precautions for handling CC Link dedicated cables This section explains how to handle CC Link dedicated cables Do not perform any of the following as each of them will damage CC Link cables Compressing the cable with a sharp object Twisting the cable excessively Pulling the cable too hard exceeding the allowable tension Stepping on the cable Placing an object on the cable Scratching the cable sheath 6 5 2 Connecting CC Link dedicated cables Figure 6 9 shows how safety remote I O modules are connected with CC Link dedicated cables Safety remote Safety remote Safety master module y I O modul I O module Bue 5777777 777777777 n Oe pM Nds Terminal EI E A BE y Y m 2A Terminal resistor Dc een d et f 1 MAS i DG resistor SLD CC Link SLD CC Link SLD f FG Cable f FG Cable f FG Figure 6 9 Connecting CC Link dedicated cables POINT 1 Connect the shielded wire of the CC Link dedicated cable to SLD terminal of each module and ground both ends to the protective ground connectors via FG terminals The SLD and FG terminals are connected inside the module 2 Always connect terminal resistors to the modules located on both ends of the data link network Connect a terminating resistor between DA and DB terminals 6 5 3 Precautions for wiring module power
161. x appears PLC diagnostics PLC status PLC operation status PLC operation STOP switch STOP Safety CPU operation mode Test mode Present Error Monitor run stop peration error log Display filer All log y Occurrence order display Ascending S Type No Detalc Operalon emormessage Year Mont Err 8300 01 2 CC LINK DETECTION ERROR 2006 4 26 32items CC LINK REMOTE DETECTION ERROR 2006 4 26 Allitems CC LINK REMOTE DETECTION ERROR 2006 4 26 CC LINK REMOTE DETECTION ERROR 2006 4 26 CC LINK REMOTE DETECTION ERROR 2006 4 26 Clear log CC LINK REMOTE DETECTION ERROR 2006 4 26 CC LINK REMOTE DETECTION ERROR 2006 4 26 CC LINK REMOTE DETECTION ERROR 2006 4 26 CC LINK REMOTE DETECTION ERROR 2005 4 26 CC LINK REMOTE DETECTION ERROR 2005 4 26 Error Jump CC LINK DATA RECEPTION TIMEOUT 2006 4 26 een RetretioncNo annn File save Help Close Figure 9 9 PLC diagnostics screen 9 14 9 4 Troubleshooting with GX Developer TROUBLESHOOTING MEL SEC eres 9 z Error details Error CPU Individual error information i d CPU Display switch DEC HEX E e Common error information Detailed item 1 0100 amp Error classification Detailed item 2 0101 Error item S bs Detailed item 3 053C Link ID Detailed item 4 0504 Station No Detailed item 5 0303 E System information 1 m a System information 2 Detailed item 6 0
162. y Setting range Do not detect 20ms 40ms Double input detection time XO 1 B0ms 100ms i 5 2 1 3 P 420ms 140ms 160ms 180ms 3 detection time 200ms 220ms 240ms 260ms detection time XE F 280ms 300ms 320ms 340ms 360ms 380ms 400ms 420ms 440ms 460ms 480ms 500ms 15 28 5s 108 20s 308 608 Sets whether the Input dark test function of the safety remote I O module diagnostic function is executed or not Input darktest 17 Input dark meet X0 1 Default Execute 5 2 1 5 24 Input dark test selection XE F mos CN ot execute Xn Execute 1 Not execute Xn Not execute 1 Execute Sets the OFF pulse width that TO and T1 terminals Input dark test p 25 25 Input dark test pulse OFF time OUtPut 5 2 1 6 pulse OFF time Default 4004 s Setting range 400 us 1ms 2ms Sets the wiring method of input signals Double input 38 Double input single input Default Double input selection XO 1 Setting range No Use Double input single inpu to 3 1 Single input 5 2 1 1 selection 45 Double input single input Xn Single input Xn 1 No Use selection XE F Xn No Use 1 Single input Auto RTN Func Sets whether to enable the auto recovery after double to detect double 46 Auto RTN Func to detect input discrep

CC-Link Safety System Remote I/O Module User`s Manual

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