- Hurst Jaws Of Life
Contents
1. INSTRUCTION MANUAL HALE JL C l Extension IDEX CORPORATION 711 N POST ROAD SHELBY NC 28150 TEL 704 487 6961 FAX 704 487 7271 N TERED HURST Jaws of Life Hale Products Inc ISO 9001 CERTIFICATE A4027 PRINTED IN USA 0309 PART NO 159R125 Rev 03 2009 Hale Products Inc lt 9 P U RST Hale Products Inc reserves the right to make changes at any time without notice or obligation in prices materials equipment or specifications and to change or discontinue models Check with distributor for current information PRODUCT SAFETY POLICY Jaws of Life products are designed and manufactured to provide excellent service when used for their intended purpose Operator safety is a major consideration in the product design and operator manuals are provided to promote their safe usage Additionally operator training programs are offered by all authorized Jaws of Life Distributors and this company Hale Products Inc urges all users of Jaws of Life products to read the Instruction Manual and to seek operating instructions from qualified instructors before attempting to use the products Although most safety precautions are addressed in factory authorized training programs as well as throughout this manual particular attention is directed to the following Power units and tools should be operated by qualified personnel only Proper protective clothing should be worn i e bunk2. and connect all couplings properly Call your authorized Jaws of Life Distributor for maintenance and annual inspection care 7 4 Lift steering column by retracting the ram If the steering column has not been pulled To operate the quick disconnect far enough away from the victim once the couplings align the slot in the sleeve ram has fully retracted secure the with the pin Slide the sleeve back to steering column in it s current position connect or disconnect the coupling then extend the ram and shorten the chain rotate the sleeve 1 4 to 1 2 turn to lock length by adjusting the chain at the grab the coupling hooks until all slack has been removed Retract the ram again to move it farther away from the victim If your tool is equipped with Streamline couplings simply twist the couplings counter clockwise to remove tool from the hydraulic circuit You do not need to put the power unit valve in the dump position 8 Before attempting to disconnect the ram from the power unit always move the operating lever on the by pass valve to the DUMP position 9 Start the power unit and move the lever on the by pass valve to the PRESSURE position After use disconnect the ram from the power unit Connect the two pigtail hoses on the ram to each other Protect the unit from moisture or store in a moisture free location Secure in adequate storage space to prevent damage to the ram or kinking 7 of the ho
3. LOWEST SPREADING FORCE 15 520 Ibs a For Pulling applications the JL 20C requires Ram Foot Kit 377R294 JL 30C Part Number 257R097 LENGTH 23 00 in HEIGHT 7 00 in WIDTH 3 13 in WEIGHT 24 40 Ibs SPREAD DISTANCE 13 00 in HIGHEST SPREADING FORCE 15 320 Ibs LOWEST SPREADING FORCE 15 320 Ibs HIGHEST PULLING FORCE 9 087 Ibs LOWEST PULLING FORCE 9 087 Ibs JL 60C Part Number 257R099 LENGTH 35 00 in HEIGHT 7 00 in WIDTH 3 13 in WEIGHT 36 40 Ibs SPREAD DISTANCE 25 00 in HIGHEST SPREADING FORCE 15 320 Ibs LOWEST SPREADING FORCE 15 320 Ibs HIGHEST PULLING FORCE 9 087 Ibs LOWEST PULLING FORCE 9 087 Ibs ASSEMBLY STORAGE r Remove the Ram from carton Inspect unit and confirm that all bolts and screws are securely fastened and the unit has not been damaged in shipment 2 Before connecting the hydraulic hoses place the power unit by pass valve in the DUMP position Please refer to the power unit operation manual for more information on how to operate it if necessary aa A ta a Bee 3 Connect the hoses from the power unit to the pigtail hoses on the ram as shown THEE EE EEE DS P Tee aay MENI FIFTEEN y AANA LADEN Satine IMPORTANT Your ram MUST be registered Please return the self addressed warranty r card included with your documentation 10 Should you have to contact us about your ram refer to the tool se
4. eet for damage Check that all fasteners nuts bolts screws and retaining rings are in place and securely fastened AFTER USE MAINTENANCE Clean tool Check for wear or damage on all parts Check that all fasteners nuts bolts screws and retaining rings are in place and securely fastened STORAGE Protect unit against moisture Store in adequate space to prevent damage to hoses connectors or tool itself CAUTION Before storage connect the pigtail hoses to each other and move throttle control in both directions to equalize pressure in system 6 MONTH MAINTENANCE Pressure check all valve and internal seals Replace as required Check ram feet for wear and damage Replace if necessary Check hoses and couplings for wear and damage Replace if necessary ANNUAL INSPECTION Pressure check all valves and internal seals Replace as required Check operating pressure unloaded through full operating cycle Check ram feet for chips cracks or other damage Check opening and closing times Replace operating decals if necessary Replace hoses couplings and fasteners as required Clean and lubricate the ram Call your authorized Jaws of Life Distributor for maintenance and annual inspection care 9 TECHNICAL DATA A936 MPLIANT JL 20C Part Number 257R095 LENGTH 15 00 in HEIGHT 7 00 in WIDTH 3 13 in WEIGHT 18 10 Ibs SPREAD DISTANCE 7 00 in HIGHEST SPREADING FORCE 15 520 Ibs
5. er gear gloves helmets face shields etc Inspect the equipment for obvious broken or missing parts or damaged hose before and after each use Keep clear of all moving parts When pulling keep clear of chains When lifting always use cribbing to shore and stabilize the object being lifted When storing tool compensate for possible pressure buildup from thermal expansion of hydraulic fluid by connect ing the two short hoses on the tool completing the circuit Move trigger in both directions to equalize the pressure on both sides of the piston When removing the tool from a multi tool circuit be sure the other tools are not in use and the dump valve is in the closed position before disconnecting unit Be sure to follow all maintenance procedures Return your warranty registration card Use only factory authorized service parts Use only Hurst Blue rescue tool hydraulic fluid Do not substitute other brands of hydraulic fluid because characteristics may differ Fluid such as brake fluid or automatic transmission fluid will not work in the Jaws of Life system and will damage the equipment Ear protection should be worn when operating the 2 cycle and 4 cycle units HYDRAULIC FLUID Hurst Blue rescue tool hydraulic fluid is a custom blended polyether polyol hydraulic fluid In case of skin contact wash off with soap and water In case of eye contact flush with generous amounts of runni
6. les in the feet locking the shackles into place NOTE Not applicable to JL 20C rams B Place shackles over ends of feet and insert the shackle pins through the shackles C Wrap the chain around the steering column and slip hook over chain D Attach the other chain to the body frame beneath the car E Adjust the chain length at the grab hooks until all slack has been removed from the chain and the ram is resting on the hood of the car 6 CAUTION Be certain to attach the chains in the same direction both hooks facing the same direction to prevent twisting
7. ng water If discomfort persists following flushing see physician for symptomatic treatment DO NOT OPERATE EQUIPMENT WHEN TIRED STAY ALERT Hurst Blue MSDS on file HURST Blue RESCUE TOOL HYDRAULIC FLUID PRECAUTIONARY MEASURES 2 Avoid contact with eyes skin and clothing 2 Use only with adequate ventilation amp Avoid breathing vapors amp Wash thoroughly after handling amp Keep container closed NOTE It should not be dumped spilled rinsed or washed into sewers for public waterways Dispose of containers in accordance with local requirements Emptied container retains vapor and product residue Observe all labeled safe guards until container is destroyed EMERGENCY and FIRST AID PROCEDURES FIRST AID IF IN EYES immediately flush with plenty of water for at least 15 minutes Call a physician IF ON SKIN immediately flush with plenty of water Remove contaminated clothing Wash clothing before reuse IF INHALED remove to fresh air If breathing is difficult get medical attention NOTES gt HURST JAWS OF LIFE 10 GENERAL MAINTENANCE GENERAL MAINTENANCE GUIDE DAILY MAINTENANCE INSPECTION Inspect carefully for hydraulic leaks Inspect hoses and couplings for wear and damage Check control valve operation for easy operation and free return to neutral center Check cylinder rod for dirt and scoring Be certain all parts are clean Check f
8. rial number found on the tool as shown This identification will expedite any service you may require and will also enable us to keep your records current TROUBLESHOOTING GUIDE PROBLEM e Tool operates erratically slowly or fails to operate Tool has apparent loss of power Tool fails to operate Hydraulic fluid is leaking from valve rear handle CAUSE Hydraulic Fluid is low Air in Hydraulic System Valve thumb control lever is loose Low flow from power unit Erratic flow from power unit Low pressure from power unit Leak in control valve seals Internal seal failure Coupling failure Couplings not properly connected Coupling failure fails to open internal check when connected No flow from Power Unit Hoses Reversed on power unit Couplings reversed on tool Couplings are not properly connected REMEDY Check fluid level in reservoir and add fluids as required Fully open and close tool several times Tighten or replace screw on thumb control lever or replace thumb control lever assembly as required Have power unit repaired Have power unit repaired Have power unit repaired Remove and replace control valve Have tool repaired with new seals Remove and replace couplings Connect couplings correctly See page 3 section 4 Remove and replace coupling Check power unit and repair as required Remove and reverse hoses Remove and reverse couplings Put power unit in DUMP position
9. ses Operate the ram by twisting the actuator handle counter clockwise to extend the ram and clockwise to retract If the ram does not operate correctly make sure the quick disconnects are properly connected Step 4 If necessary refer to the Troubleshooting section of this manual For initial start up and after service or maintenance extend and retract the ram several times to purge any air from the system SPREADING PULLING 1 To push an auto seat back insert the ram between a firm surface and the frame of the seat Twist the actuator handle counter clockwise to extend the ram and break the seat bracket To lift a dashboard or steering column place the stationary foot of the ram at the base of the door opening on the latch side Extend the ram to make secure contact with the lower side of the dashboard steering column Continue extending to displace the dashboard steering column NOTE This procedure only applies to the 30C amp 60C rams 3 To lift a dashboard or steering column with a 20C ram place the stationary foot of the ram on the floorboard Extend the ram to make secure contact with the lower side of the dashboard steering column Continue extending to displace the dashboard steering column JAWS OF LIFE A Fully extend ram PULLING 5 To attach chain shackles to the ram slip the shackles over the feet of the ram and insert the long shackle pins through the ho
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