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1.                                                             12  7 2 Transmitter Power Receptacle         sesesessesesecececscsesecececscsesecececscsesesececscsesesececscsesesecececsesesecececsesesecececseseses 12  7 3 Transmitter LED Indicator Eelere 14  7 4 Transmitter Audible Alarim          ccccccccccsccscscsccccsccccccsccccncsccncnssccccscccccccccccncsccccscsccccsccecncsccccncscccccccccncscceceens 14  8  SAFESTOP    OEM TRANSMIT  TTER     sssssnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnn 16  8 1 OEM Transmitter User Interface Connector Detail                  cccccscsccccscsccccscsccccscsccccscsccccscsccecscsscccscsscesecs 17  8 2 OEM Transmitter DIP Switch DEE                             17  8 3 OEM Transmitter LED Detail eege 18  8 4 OEM Transmitter Serial Commands          ssssessssssssssssssssssssossssssssssssssssssosssssssssssssssssssssssssssssosessssssssssssssssos 18  9  SAFESTOP                1                            9                                                                                                                                                   9                                                                                                             20  9 1 Receiver Bypass Button Detail            sesesesessssesecececsssesecececscsesecececscsesecececsesesecececsesesecececsesesesececseseseseceesese 21  9 2 Receiver 1         61   1  0 1015 141 151  0 11                                                   
2.                  22  9 3 Receiver Safety Receptacle Detail scccexcsscceceovssseceanascusesecuandeewsstwarewssexCuavessesanvaresdocacuavesswctawsewesceriusnsssxcemusies 23  9 4 Reenert EEN EEN d  ene                                                              24  9 5 Receiver LED Mdicator D  tall ee 25  10 TCP     18 1041    111 1  171 1198   0101                                     26  lr Su TELNET E SUNDE                                                                                            29  11 RS 232 RECEIVER SERIAL  0   1      1                    0                                                                                                                                                         9          32       SafeStop     User Manual  Version 1 8    12 WEB CONFIGURATION E 33  2E SM CT 33  22 yemon e EE 34  123 External WatchOOBS E 35  24A NEE EEN 36  bk SC ME              11 880 11 1  14                                                                                                                                     37  26             21111    11    EE 40  13 RESTORE NETWORK AND SYSTEM DEFAULTS                                                                                                                                                    42  14 S5YSTEM INTEGRATION EEN 43  14 1 Charging the Transmitter Battery EE 43         Se                           1              1 1    1 1                                         ET T 43  14 3 _    Installing the Rece
3.              OOOO    Blocks  s Systems    tonomou                 AC Robotic Bu    52    ZLo       SafeStop     User Manual  Version 1 8    www torctech com    SafeStop Receiver Unit             L      15    16    SafeStop     User Manual  Version 1 8       FCC COMPLIANCE    This equipment has been approved for mobile applications where the equipment should be  used at distances greater than 20cm from the human body  with the exception of hands  wrists   feet  and ankles   Operation at distances less than 20 cm is strictly prohibited     This device complies with Part 15 of the FCC Rules  Operation is subject to the following  conditions   1  This device may not cause harmful interference  and  2  This device must accept  any interference received  including interference that may cause undesired operation     FCC ID  KNY 42182112519    LIMITED WARRANTY    TORC Robotics  Inc   herein referred to as TORC    guarantees that the product s  you have  purchased from TORC are free from defects in materials or workmanship for a period of one  year from the original date of purchase  Within this period TORC will  at its sole discretion   repair or replace any components which fail under normal use  This warranty does not cover  failures due to abuse  misuse  accident  or unauthorized alterations or repairs     There are no other warranties  expressed or implied  which extend beyond the description  contained herein including the implied warranty of merchantability and fitness for a pa
4.     TORCROBOTICS    RAPID  RELIABLE  PROVEN          TORC    SAFESTOP       f  RUN    P  e TURN      PAUSE          SAFESTOP     Wireless Emergency Stop          POWER LINK PAUSE STOP       405 Patnership Drive  Blacksburg VA 24060 Pin  540 443 9262 Fx  540 443 3667 www torcrobotics com       SafeStop     User Manual  Version 1 8    TABLE OF CONTENTS    1 ASSIGNMENT OF 11   89                                99                           9                                                                                              55           9999            999999989999    88999    3  2 TECHNICAL SUPPORT EEN 3  3 GENERAL SAFETY  1                                    0                                                                                                                                                                 5               8  9            999999   999999    4  a PACKAGE CON TEN 2S ENEE 5  4 1 Hended NOMS aes E E E 5  4 2 OPON IEN arar EE EE EN E EAN E E AES 6  BS EG EK 8  6 PRODUCT SPECIFICATIONS                                                                                                                                                                                         9                  99                  999               99999    10  7                   11   TRANSMITTER      4004                                                                                   KEEN 11  7 1 Transmitter SWITCH DEL All                                                 
5.     WARNING  While in Bypass Mode  the receiver will not accept Stop or Pause  commands from the transmitter           NOTE  Turning on power to a transmitter linked to a receiver placed in bypass mode  will cause the transmitter to act as if the link is lost  sounding the audible alarm     ENTER BYPASS MODE    To enable Bypass Mode the user must follow a deliberate procedure designed to prevent  accidental entry into Bypass Mode by untrained personnel  This procedure is outlined below   1  Press the Bypass button  The blue ring will illuminate after a random delay between  0 2 and 2 seconds   2  While the blue ring is illuminated press the Bypass button again  This will turn off  the blue ring for another random delay between 0 2 and 2 seconds   3  While the blue ring is illuminated  press the Bypass button a third time  If the Bypass procedure was completed successfully the blue ring will remain  illuminated   5  If  however  at any point the Bypass procedure was unsuccessful the blue ring will  begin to flash  At this point the user must wait for the flashing to stop and begin the  process again     EXIT BYPASS MODE    To exit bypass mode press and release the bypass button  Once released the blue illumination  ring will turn off and the receiver will wait up the user defined timeout delay for a wireless link  to the transmitter before executing the timeout action  It is possible to prevent the SafeStop     receiver from executing the timeout action when exiting bypass by 
6.     button  Once configured  click the    Open    button to create a TCP connection to the SafeStop           k Logging       Terminal           Keyboard     Bell           Features       Window        Behaviour      Translation  z Selection      Colours      Connection     08     E Rlogin      55H       Serial       Basic options for your PuTTY session  Specify the destination you want to connect to  Host Name for IP address  Port  192 168 0 160  23  Connection type   Raw     Telnet Rlogin SSH Seral  Load  save or delete a stored session    Saved Sessions    Default Settings      Lost      Close window on exit   Always Never      Only on clean exit    Figure 9 1  PuTTy Configuration    Once a session has been opened commands can be sent to the SafeStop    receiver  In the figure below     the stop  pause  override  and link commands were sent to the receiver and the outputs can be seen     30    SafeStop     User Manual  Version 1 8    gei 192 168 0 160   PuTTY        version    VERSION 1 0    stop  STOP WIRED TIMEOUT    link  LINE 034    om  im    link  0       Figure 9 2  Example PuTTy Output    31       SafeStop     User Manual  Version 1 8    10 RS 232 RECEIVER SERIAL COMMUNICATIONS    Information about the Emergency Stop Output  the pause state  and the link state is sent serially  over RS 232 communications  The data bit format is set to communicate at 9600bps  8 data  bits  1 stop bit  no parity  and no flow control     The serial protocol consists of 3 data bytes fol
7.   1    position  the transmitter is powered  With the  switch in the    0    position  the transmitter is shut down and will no longer receive or transmit  data     The Pause Run toggle switch is used to update the status message sent over TCP IP or serial by  the receiver  Flip the switch up to put the system in run mode  and down to put the system in  pause mode  For details of this message  see section 9     The Emergency Stop button is a push to stop turn to release style mushroom button and  controls the emergency stop output line on the receiver  When pushed  the emergency stop  output is pulled to GND  and when released the emergency stop output is connected to Vy     7 2 Transmitter Power Receptacle    The transmitter Power Receptacle is used for charging the internal rechargeable battery and  powering the transmitter from an external power source such as the transmitter car charger   P N  SS03A003      WARNING  Do not leave the SafeStop    transmitter unattended while charging  the battery   WARNING  Only charge the battery using an approved power adapter    WARNING  Only charge the battery at room temperature     WARNING  Replace the included connector end cap when finished charging the    KEE E    transmitter  The transmitter environmental ratings are only valid when mated  to the charger or the end cap is installed     12    Pin Description        Tramen  e                                                                           Figure 0 2  Transmitter Power Rece
8.   SSO3SFT     1 Emergency Stop Output    2   Emergency Override Output Orange    3 Emergency Stop Loop     Green    Emergency Override Loop A Blue    5 Emergency Stop Loop B White    Emergency Override Loop B Brown  7 Ground  same as power GND  Black    Figure 8 3  Receiver Safety Receptacle Detail       23    SafeStop     User Manual  Version 1 8       9 4 Receiver Output Circuit Schematic    There are two independent processors within the receiver that have control over the Emergency  Stop Output  Each processor verifies correct operation of the system and will deactivate the  emergency stop output if an error is detected  While each processor can individually ground the  Emergency Stop Output  both processors must be in agreement for the Emergency Stop Output  to be driven to the input voltage Vin  When driven high  both the Emergency Stop and  Emergency Override Outputs will be driven to Vi  through several diode drops  resulting in a  minimum output voltage of Vn    1 6Vpc     In addition  the Emergency Stop Output is controlled by any external buttons that may be  connected to the Emergency Stop Loop A and Loop B pins  If the Emergency Stop Loop A and  Loop B pins are left unconnected  the Emergency Stop Output will always be driven low  regardless of the commands from the SafeStop    transmitter  The button loops for both  Emergency Stop and Override outputs are current loops that do not require any external power  sources  When Loop A and Loop B pins are connected tog
9.   The transmitter AC adapter  uses the same pin out as the receiver power connector and is capable of powering the receiver  for the initial bench test  Once power to the receiver is turned on  the status indicator lights  should correspond to the table shown below     45    SafeStop     User Manual  Version 1 8    Operation Test  Transmitter OFF Receiver ON  receiver status indicators        Indicator Status Meaning   Power Green Unit power is on   Link Red Communications link to transmitter has been lost  Pause Red System is paused   Stop Red Stop output is connected to GND   Bypass Off Normal Operation       To verify the operation of the receiver and transmitter working together  turn the SafeStop     transmitter power on while the receiver is still powered  Once power to the transmitter is  turned on  the status indicators should correspond to the values shown in the table below  The  Pause and Stop status indicators should depict the state of the Run Pause toggle switch and  Stop button respectively     Operation Test  Transmitter ON Receiver ON  transmitter status indicators        Indicator Status Meaning  Power Green Unit power is on  Link Green Communications link established  Pause Green Run Pause toggle switch is in Run position  Red Run Pause toggle switch is in Pause position  Stop Green Stop button is released  Red Stop button is pressed    Operation Test  Transmitter ON Receiver ON  receiver status indicators        Indicator Status Meaning   Power Green Unit 
10.  Run   Stop Green Stop Loop connected  output line tied to VIN  Red Stop Loop broken  output line tied to GND   Bypass Blue Bypass Mode enabled       WARNING  It is not possible to Stop or Pause a vehicle from the transmitter when the  receiver is placed in Bypass mode        NOTE  It is possible for external stop buttons to put the Emergency Stop Output into a    Kei      Stopped state while the receiver is placed into bypass mode     47    SafeStop     User Manual  Version 1 8       14 PHYSICAL DIMENSIONS    15 1 SafeStop    Transmitter Dimensions    13 25                    M Gen    RUN    e         4 03     PUSH TO STOP      Ve TURN TO RELEASE     J  PAUSE       POWER LINK PAUSE STOP       4 35       All units in inches 900Mhz Antenna Shown    48    SafeStop     User Manual  Version 1 8       15 2 Transmitter Mount Dimensions    The SafeStop    transmitter features a standard AMPS RAM mount hole pattern on the rear of  the unit  Several mounting options are available  contact TORC for details     AN   0 11 V0 35  6 32 UNC y0 25       1 18   30 0        1 80   45 7         38 1     49    SafeStop     User Manual  Version 1 8       15 3 SafeStop    OEM Transmitter Dimensions       50    SafeStop     User Manual  Version 1 8       v  Robotic Building Blocks  for Unmanned A Autonomous Systema       EESTA    Wireless Emergency Stop       POWER LINK PAUSE STOP BYPASS BE    kee 8 20 Seng    All dimensions in inches       15 5 SafeStop    Receiver Mounting Template    51         
11.  Stop Red  Green  Bypass Off  Blue  Blinking    Unit power is off   System Error   Unit is powered on   Communications link to all transmitters has been lost  Communications link to a transmitter is active  Receiver Status state is Pause   Receiver Status state is Run   Stop output is tied to GND   Stop output is tied to Vin   Normal Operation   Bypass Mode activated   Bypass Entry Procedure       Figure 8 5  Receiver LED Indicator Detail    25    SafeStop     User Manual  Version 1 8       9 TCP  TELNET  COMMUNICATIONS    The SafeStop    accepts TCP ASCII commands  All commands are one word commands followed  by a carriage return  OxOD  character and new line  OxOA  character  Only NVT Network Virtual  Terminal  ASCII characters are valid  and any telnet option requests will trigger a WONT or DONT  response  See RFC 854 for details   This permits the use of either a standard telnet client  such  as Putty  or a raw TCP connection to port 23     STOP     returns the state of the wired emergency stop output  Usage  STOP lt 0x0D gt  lt 0x0A gt     Command  STOP lt 0x0D gt  lt 0x0A gt     Possible Response Meaning    The emergency stop button loop is closed  there are  STOP NONE lt 0x0D gt  lt 0x0A gt  no other stop conditions  and the emergency stop  output is tied to Vin  STOP WIRELESS lt 0x0D gt  lt 0x0A gt     command  the emergency stop output is tied to GND  The emergency stop button loop is open and the  STOP WIRELESS WIRED lt 0x0D gt  lt 0x0A gt  transmitter is sending an
12.  emergency stop command   the emergency stop output is tied to GND  There is no link between the receiver and transmitter   STOP TIMEOUT lt 0x0D gt  lt 0x0A gt  the user configured timeout action will be executed   the emergency stop output is tied to GND  The emergency stop button loop is open and there is  STOP TIMEOUT WIRED lt 0x0D gt  lt 0x0A gt  no link between the receiver and transmitter   the emergency stop output is tied to GND         1         STOP WIRED lt 0x0D gt  lt 0x0A gt       emergency stop output is tied to GND  The external watchdog timer has expired  the user  STOP WATCHDOG lt 0x0D gt  lt 0x0A gt  configured timeout action will be executed     the emergency stop output is tied to GND    The receiver has received a transmitter stop  STOP WIRELESS    WATCHDOG lt 0x0D gt  lt 0x0A gt     command  the external watchdog timer has expired     the emergency stop output is tied to GND  The emergency stop button loop is open and the  STOP WIRELESS WIRED transmitter is sending an emergency stop command   WATCHDOG lt 0x0D gt  lt 0x0A gt  the external watchdog timer has expired  the  emergency stop output is tied to GND    STOP TIMEOUT There is no link between the receiver and transmitter   WATCHDOG lt 0x0D gt  lt 0x0A gt  the external watchdog timer has expired  the user       26    SafeStop     User Manual  Version 1 8    configured timeout action will be executed       0                             The emergency stop button loop is open and there is  STOP TIMEOUT W
13.  query a message multiple times  some messages may be set up to  periodically transmit at rates from O to 20 Hz  This is accomplished by appending the          character followed by an ASCII integer from 0 20  The commands that generate periodic  messages are  STOP  OVERRIDE  PAUSE  LINK  and TXSTATUS  For example     LINK 20 lt 0x0D gt  lt Ox0A gt    periodically transmit the link status at a rate of 20Hz  STOP 1 lt 0x0D gt  lt 0x0A gt    transmit the state of the wired emergency stop contact once a second  PAUSE 0 lt 0x0D gt  lt 0x0A gt    disable periodic transmission of the pause command    10 1 TELNET Testing    To test the telnet interface on the SafeStop     a standard telnet client such as PuTTY may be  downloaded from the internet  In order to communicate with the SafeStop    receiver  make  sure to configure the connecting computer to be on the same network as the SafeStop     For  example  changing your computer   s IP address to a static address of 192 168 0 100 will allow  you to communicate with the SafeStop    receiver when set to use the default IP address of  192 168 0 160  To configure the PuTTY telnet client for testing the SafeStop    advanced  communication protocol  follow the steps outlined below     29       SafeStop     User Manual  Version 1 8    In the    Session    menu  enter the IP address of the SafeStop    and select the    Telnet    connection    type  will auto fill Port 23   These settings can be saved for future use by clicking the    Save 
14.  this manual is believed to be accurate at the time of printing  however   TORC Robotics  Inc  reserves the right to make modifications to the specifications and operation of this  product without obligation to notify any person or entity of such revision     SafeStop     User Manual  Version 1 8       3 GENERAL SAFETY INFORMATION    The following symbols are used throughout the user manual to indicate a particularly hazardous  condition     WARNING  Indicates a hazardous condition that could result in serious injury or loss of  life if not performed properly     CAUTION  Indicates a hazardous condition or procedure that could result in damage to  this product  or loss related to equipment malfunction        A  EI    NOTE  A note indicates information that may not be applicable regarding system safety  but needs to be known for best system performance     Use Redundant Safety Measures  This product is not intended to be used as the only safety stop device  It is the user   s  responsibility to ensure that adequate and redundant safety measures are implemented     Use Proper Supplied Accessories  To prevent damage to the product  use only the recommended accessories  including power  adapters  antennas  and cables     Observe All Connector Ratings  To avoid shock hazard and or damage to the product  do not exceed any voltage  current  or  environmental ratings on any of the connectors     Do Not Charge Unattended  To avoid fire hazard and or damage to the product  monitor the 
15.  vehicle to pause or stop from a remote location up to 6  miles away  The compact and lightweight transmitter contains an internal rechargeable battery  that enables continuous operation for up to 12 hours  Two hardware outputs are available for  the user on the SSO3RX receiver  an emergency stop output and an emergency override output   Each of these outputs can be overridden with hardwired external buttons  however only the  emergency stop output is remotely controlled by the SSO3TX transmitter  The status of all of the  outputs and inputs can be read from a simple TCP interface through either of the two Ethernet  ports on the receiver  An audible alarm and indicator lights provide user feedback of system  State  link status  and battery life  System configuration and firmware updates are accessed  using a web based configuration interface  For manned operation  the wireless link may also be  disabled using a bypass switch on the receiver       Wireless Link      400MHz 900MHz  1 3GHz 2 4GHz    Power Input  10 40 VDC                         Emergency Stop Output  Emergency Override Output    Emergency Override Button Loop       Emergency Stop Button Loop  a                                          Optional Status  RS 232   Status  amp  Configuration  Ethernet     Stop Button Hardwired to  Drive by Wire  System           ES   ei         a    Connect to  Autonomous         Le       SAFESTOP  Wireless Emergency Stop    Pause Switch              Ener en oe    Bypass Switch    F
16. 5552222252   222222225222         20 53  17 LIMITED        ARRAN 1            9                                                     0                     6         9                      0         1         806   00   809 08   8                                          53       SafeStop     User Manual  Version 1 8    1 ASSIGNMENT OF LIABILITY    WARNING  DO NOT OPERATE UNTIL USER MANUAL IS REVIEWED AND UNDERSTOOD  PRODUCT USE IS  SUBJECT TO STRICT TERMS AND CONDITIONS  SEE TERMS AND CONDITIONS DOCUMENT FOR  ADDITIONAL USE RESTRICTIONS  OPERATING PRODUCT IN VIOLATION OF USER RESTRICTIONS COULD  RESULT IN PRODUCT MALFUNCTION  PROPERTY DAMAGE  AND PERSONAL INJURY INCLUDING DEATH     NOTICE  USER ASSUMES ALL RISKS ASSOCIATED WITH POSSESSION OR USE OF PRODUCT AND RELATED  SYSTEMS  USER AGREES TO INDEMNIFY  DEFEND AND HOLD HARMLESS TORC ROBOTICS  Inc      TORC        FROM ANY DAMAGES ARISING OUT OF POSSESSION OR USE OF PRODUCT AND RELATED SYSTEMS  TORC  IS NOT LIABLE FOR ANY DAMAGES OF ANY KIND     NOTICE  SEE TERMS AND CONDITIONS FOR ALL TERMS APPLICABLE TO USE OF THE PRODUCT OR  RELATED SOFTWARE     2 TECHNICAL SUPPORT    For technical assistance and repairs  please use the following contact information        Mailing Address Email  amp  Phone Support  TORC Product Support support torcrobotics com  405 Partnership Drive www torcrobotics com  Blacksburg  VA 24060 Phone   540  443 9262       Copyright    2015 TORC Robotics  Inc  All Rights Reserved     All information contained in
17. 5V Logic Level Wiring Schematics    43    SafeStop     User Manual  Version 1 8       Emergency Stop     VIN Override Output           Vehicle           Battery  lt  lt  SE  Logic Level Out  GND Loop B Di  SafeStop    Receiver Zener Diode    Figure 13 1  Example External 5V Logic Schematic    14 5 Example Vehicle Wiring Schematics    Customer Relay  Emergency Stop     VIN Override Output    Vehicle           Vehicle Power    Battery  lt  Loop A    Protection  GND        Diode       SafeStop    Receiver    Figure 13 2  Example External Relay Interface           WARNING  When switching inductive loads such as relays  a protection diode must be  used to suppress voltage transients     44       SafeStop     User Manual  Version 1 8    14 6 Example External Button Wiring Schematics    Vehicle            Battery    The button loops for both Emergency Stop and Emergency Override operate in the same  manner  All buttons should be connected in series with the Loop A and Loop B pins  Normally  closed buttons should be used so that when any one button is pressed  the contacts become  disconnected  the output is driven low to ground           Emergency Stop     VIN Override Output Customer Interface    Loop A    GND Loop B    SafeStop    Receiver    Figure 13 3  External Button Schematic    14 7 Verify Operation of the System    After connecting the power and safety cables to the SafeStop    receiver  turn the power to the  receiver on  the transmitter should not be powered at this time 
18. 8    SafeStop     SS3    STATUS  CONFIGURATION WATCHDOG NETWORK MULTIPOINT UPDATE FIRMWARE  Network Settings    IP Address 192  Subnet Mask  255    Default Gateway 0      Save Settings      Copyright  amp  2008 2010 TORC Technologies       Figure 11 4  Network Settings Webpage    12 5 Multipoint Transmitters    The SafeStop    system features the ability to allow the use of multiple transmitters to control a  single receiver  The list of currently paired transmitters can be displayed on the Multipoint tab     37    SafeStop     User Manual  Version 1 8    safeStop    SS3    STATUS  CONFIGURATION WATCHDOG NETWORK MULTIPOINT UPDATE FIRMWARE    Multipoint Transmitters  Operational Mode    List of Transmitters Actively in Control of Receiver   s 0432263    Refresh Transmitter List       Enter Discovery Mode  to Pair New Transmitters to This Receiver     WARNING  Entering Discovery Mode Will Cause all Linked Transmitters to Lose Link     Copyright   2008 2010 TORC Technologies       Figure 11 5  Multipoint Webpage    To pair a transmitter with a receiver  follow the steps outlined below     1  Plug the included bind plug into the charging socket of the transmitter  then turn  the transmitter power on  After a few moments  the POWER LED will turn green   and the LINK LED will flash green to indicate the transmitter is in pairing mode   Remove the bind plug    2  Open a web browser and enter the receiver   s IP address into the address field of the  web browser  The default address 
19. CR gt  lt LF gt   Response  wxy zC lt CR gt  lt LF gt   or    NULL lt CR gt  lt LF gt     if unavailable     HELP     returns a list of supported commands    Usage  HELP lt CR gt  lt LF gt   Response  display a summary of available commands    19    SafeStop     User Manual  Version 1 8       8 SAFESTOP    RECEIVER    POWER LINK PAUSE STOP BYPASS    ITEM Description    1  stop outptindator  5  bypass Pusibuton  runner     sete receptae    5  PowerReceptale    Figure 8 1  SafeStop    Receiver Callouts       20    SafeStop     User Manual  Version 1 8       9 1 Receiver Bypass Button Detail    The SafeStop    receiver features an illuminated pushbutton used to enable Bypass Mode   Bypass mode causes the receiver to ignore wireless transmitter commands and link loss  conditions  and therefore should only be used during manned operation  The emergency stop  and emergency override external inputs are still active and can cause a stop or override  condition through the use of wired external buttons  When in bypass mode  the bypass button  will be illuminated blue  the Pause indicator will be green  and the stop indicator will reflect the  status of the external emergency stop button loop  Even though the receiver ignores wireless  commands from all transmitters while in bypass mode  the link LED will reflect actual link status   If the link LED is green prior to exiting bypass mode  the receiver will immediately transition to  the state of the connected transmitter upon exiting    
20. IRED no link between the receiver and transmitter  the  WATCHDOG lt 0x0D gt  lt 0x0A gt  external watchdog timer has expired   the emergency stop output is tied to GND    The emergency stop button loop is open  the external  STOP WIRED    watchdog timer has expired  the emergency stop  WATCHDOG lt 0x0D gt  lt 0x0A gt     output is tied to GND  Latching stop is enabled  a stop even has occurred  but has been cleared  and the system requires a  STOP LATCHED lt 0x0D gt  lt 0x0A gt   wired stop to clear the stop status  the emergency  stop output is tied to GND  The secondary processor has cleared the stop but the  message from secondary to primary has not yet been  STOP TRANSITION lt 0x0D gt  lt 0x0A gt  processed  the emergency stop output is tied to GND     NOTE  This state should only be seen temporarily       between other states     OVERRIDE     returns the state of the wired emergency override output  Usage  OVERRIDE lt 0Ox0D gt  lt 0x0A gt     Command  OVERRIDE lt 0x0D gt  lt 0x0A gt     Possible Response Meaning    The emergency override button loop is open  the  OVERRIDE WIRED lt Ox0D gt  lt 0x0A gt     override output is tied to GND  The emergency override button loop is closed  the  OVERRIDE NONE lt 0x0D gt  lt 0x0A gt  ar  emergency override output is tied to Vin    PAUSE   returns the state of the PAUSE toggle switch on the transmitter  Without any  hardware pause outputs on the receiver  the only way to detect the state of the pause switch is       in software thro
21. SO3 SafeStop    receiver  Configured  through the webpage  a user may select up to 10 SafeStop    transmitters to simultaneously  control a single SafeStop    receiver  The effective range of the SafeStop    system can be  increased by utilizing multiple transmitters        SafeStop     User Manual  Version 1 8    6 PRODUCT SPECIFICATIONS  O    perating Distance with Single Transmitter   Update Rate     Frequency Band   Modulation   Hopping Channels   Transmit Power   FCC Approved     6 miles     line of sight     20 Hz        902 928   44   2    Other frequencies available   FHSS GFSK   ch Ela   1w     Transmitter Electrical    SSO3TX Battery Life   SSO3TX Input Voltage  charging    SSO3TX Power Consumption  12 VDC      12 hours     12 24 VDC      10   15 W    OEM Transmitter Electrical    SSO30T Input Voltage  Vn    SSO30T Power Consumption  12 VDC      10   32 VDC  2 5 W    Receiver Electrical    SSO3RX Input Voltage  Vin    SSO3RX Power Consumption  12 VDC      10   40 VDC  8 W  Typical   Max power dependent on output load       Vehicle Interface   Output Ratings    Digital Communications     Emergency Stop Output Rating   Emergency Override Output Rating   Emergency Stop Output Min Voltage   Emergency Override Output Min Voltage     TCP IP over Ethernet    serial optionally available    1 5A Continuous  sink or source   1 5A Continuous  sink or source   Vn  2 4V   Vn  2 4       User Interface    User Settings   Stop Input     Pause Input   Bypass Mode     Visual Indicato
22. SafeStop    transmitter when  connected to an external power supply     Do Not Operate With Suspected Failures  If you suspect there is damage to the product  contact TORC to have it inspected before further  use     Do Not Modify or Disassemble   To avoid shock hazard and or damage to the product  do not attempt to open the case  make  modifications  or repair the device  Opening  modifying or repairing this device will void any  applicable warranty and could prevent the device from operating properly     Do Not Operate in Explosive Atmosphere  To avoid a fire hazard  do not operate in an explosive atmosphere  such as in the presence of  flammable liquids or gases     SafeStop     User Manual  Version 1 8       Use Within Range  To prevent unreliable operation  do not use this product outside of its specified range  A range  check should be performed before using the SafeStop    system     4 PACKAGE CONTENTS    4 1 Included Items    After unpacking the contents  please verify the contents of the package includes the following  items     Qty Part Number Description    emm   D 1     SafeStop     LG        Transmitter unit                     SafeStop    Receiver  SAFESTOP   t SES  unit    r REH Flexible Antenna  900  MHz antenna shown     AC Power Adapter    1 SSO3ACC 1 Charger for SafeStop     Transmitter  60    Safety Cable for  1 SSO3SFT    SafeStop    Receiver       SafeStop     User Manual  Version 1 8    Sege 60    Power Cable for  SafeStop    Receiver        Ethernet Pl
23. US CONFIGURATION WATCHDOG NETWORK MULTIPOINT UPDATE FIRMWARE    Update Firmware    Please Select New Receiver Firmware File       Browse           Update Receiver      Please Select New Secondary Processor Firmware File     Browse         Update Secondary    Please Select New Transmitter Firmware File       Browse         Update Transmitter    Copyright  amp  2008 2010 TORC Technologies       Figure 11 7  Update Firmware Webpage    41    SafeStop     User Manual  Version 1 8       12 RESTORE NETWORK AND SYSTEM DEFAULTS    If it becomes necessary to restore the default network settings on the SafeStop    receiver the  user should perform the following steps     Power off the receiver   Hold down the Bypass button while power to the receiver is switched on   The Bypass button should be illuminated blue   Continue to hold the bypass button for 10 seconds   After 10 seconds the Bypass button illumination will turn off   The receiver should now be configured to use the factory default IP network settings and    GEB ANE                system configuration settings     42    SafeStop     User Manual  Version 1 8       13 SYSTEM INTEGRATION    Before your SafeStop    can be used  you need to perform the following steps  fully charge the  transmitter battery  install the antennas  install the receiver cables  and verify proper system  operation     14 1 Charging the Transmitter Battery    Before using the SafeStop     the transmitter battery should be fully charged  The transmitter  c
24. an be charged using the included AC adapter  To charge the battery  plug the AC power supply  into the Charging Receptacle  When connected to an external power supply  the Charge Status  Indicator will be orange while the battery is charging and green when the battery is fully  charged  Operating the SafeStop    system while connected to external power will not drain the  battery or reduce the charge time if the power adapter is properly connected     WARNING  Do not leave the SSO3TX transmitter unattended while charging the  battery     A WARNING  Only charge the battery using an approved power adapter     14 2 Installing the Antennas    Before turning the SafeStop    transmitter or receiver on  the device antennas must be properly  connected  Install the antennas by threading them clockwise onto the corresponding RP TNC  antenna connectors     Q CAUTION  Do not over tighten antenna connectors     14 3 Installing the Receiver Cables into the Vehicle System    The installation of the receiver consists of properly wiring the Power cable and the Safety cable   Using the supplied power cable  P N  SSO3PWR   power the receiver using a power source  not  included  capable of 8 Watts at 10 40VDC  The power cable   s  P N  SSO3PWR  red wire should  be connected to the positive terminal  and the black wire should be connected to ground     N CAUTION  Connecting the receiver to a voltage outside the 10 to 40 volt range may    cause the system not to function properly     14 4 Example 
25. eceiver is connected to Vin       Figure 7 1  OEM Transmitter LED Detail    8 4 OEM Transmitter Serial Commands    The OEM SafeStop    can be controlled by issuing commands over the Primary RS 232 422  interface  Serial port settings are 15200 bps  8 N 1  Commands are not case sensitive  The  following commands are supported     PAUSE     commands a paused to the receiver  this is identical to commanding a pause using the  pause toggle switch on the handheld transmitter   Usage  PAUSE lt CR gt  lt LF gt    Response  none    UNPAUSE     commands an un paused state to the receiver  Usage  UNPAUSE lt CR gt  lt LF gt   Response  none    BIND    similar to using a bind plug for multi point operation  the bind command places the OEM  transmitter into discovery mode   Usage  BIND lt CR gt  lt LF gt    Response  none    18    SafeStop     User Manual  Version 1 8       STATUS   returns the status of the SafeStop    system  Usage  STATUS  lt rate gt  lt CR gt  lt LF gt   Response  XYZ lt CR gt  lt LF gt     First Character  X  Meaning    Communications Timed Out  Communications Linked    Second Character  Y  Value    P  Paused           O         Running                          Third Character  Z  Value  Stopped      8      8                   VOLTAGE   returns the voltage of the supply connected to the OEM transmitter  Usage  VOLTAGE lt CR gt  lt LF gt   Response  xy zV lt CR gt  lt LF gt        TEMPERATURE   returns the PCB temperature of the OEM transmitter  Usage  TEMPERATURE lt 
26. ensuring that there is an  active link with a transmitter  The link LED only on the receiver illuminates green when an active  link is detected in bypass mode  If no link is detected the link LED will illuminate red  The  transmitter link LED will always illuminate red when the receiver is placed in bypass mode     21    SafeStop     User Manual  Version 1 8       9 2 Receiver Power Receptacle Detail    The Power receptacle is used to supply power to the receiver  Whichever input voltage is higher  will be used for the emergency stop   override outputs  This connector is also used for serial RS   232 output     Power Cable Wire Color   SSO3PWR     1  Powerman OOO Rea      SSES  1                                                                                                   romatenoy           Se      Figure 8 2  Receiver Power Receptacle Detail    Description       22    SafeStop     User Manual  Version 1 8       9 3 Receiver Safety Receptacle Detail    The Safety receptacle is used for the Emergency Override and Emergency Stop connections   Loop A and Loop B should be connected together for normal operation  Breaking the current  loop  disconnecting Loop A and Loop B  will cause the corresponding output to be connected to  GND  When an Emergency Stop or Emergency Override has not been triggered  the  corresponding output will be connected to the input voltage  When the system is powered off  both outputs are pulled down to GND     DE Safety Cable Wire Color  Description 
27. ether  an internal current source will  supply approximately 15mA through the loop         CAUTION  The Emergency Stop and Emergency Override button loops have internal  current supplies and do not require external power     To ensure the Emergency Output Line is pulled low when power is disconnected from the  SafeStop    receiver  an internal pull down resistor of 2 49kQ is connected to the Emergency  Stop Output and Emergency Override lines  The Emergency Stop Output is also fused internally        Emergency Stop Output    Primary Secondary Emergency 2 49KQ    Processor Processor 2    Control Control Button    Loop Logic             Emergency  Stop  Button  Loop Logic         Primary  Processor  Control    Secondary  Processor  Control                  Figure 8 4  Emergency Stop Output Schematic    Unlike the Emergency Stop Output  the Emergency Override Output is not software controlled  by the processors  The Emergency Override Output is only controlled through the Emergency    24    SafeStop     User Manual  Version 1 8       Override button loop  When Emergency Override Loop A  Safety connector pin4  and    Emergency Override Loop B  Safety connector pin 6  are connected the Emergency Override  Output is driven high to Vn  otherwise the output is driven to GND  When power is  disconnected a pull down of 2 49kQ will pull the outputs to ground     9 5 Receiver LED Indicator Detail    Meaning       Indicator Status  Power Off  Red  Green  Link Red  Green  Pause Red  Green 
28. igure 5 1  System Integration Example    The SafeStop    has three safety modes  pause  emergency stop  and emergency override  Pause  mode is intended to indicate a temporary pause in autonomous or unmanned vehicle operation  and is considered to be a software only condition  There is no hardware output associated with  the pause state  Emergency stop mode is intended to indicate a serious hardware or software  condition that should cause the vehicle to be immediately disabled  The hardware emergency  stop output is controlled by a red emergency stop button on the transmitter  Emergency       SafeStop     User Manual  Version 1 8    override mode is intended to be used to be a hardware only condition that entirely bypasses the  SafeStop    embedded software to disable the system     The safety architecture of the SafeStop    receiver implements the use of two independent  processors that continuously monitor the system  In order for a vehicle to be placed in a  running state both processors must be in agreement  If a discrepancy is detected  each  processor has the ability to individually place the system in an emergency stop state  In  addition  the code on the secondary processor on the receiver meets the Motor Industry  Software Reliability Association Guidelines for the use of the C language in critical systems   MISRA C 2004   The SafeStop    receiver also includes redundant network ports and power  inputs     Multiple SSO3 transmitters may be used to control a single S
29. ing    TXID NONE lt 0x0D gt  lt 0x0A gt  No active transmitter links    Transmitter ID    VVVV    stats displayed  repeated for    TXID VVVV  Status OxWW Link XXx  each transmitter with an active link     WW    indicates      STATUS UX iInk  6    transmitter status code     XX    indicates transmitter  Batt YY  FW ZZ    signal strength     YY    indicates transmitter battery    level  and ZZ indicates transmitter firmware revision       WATCHDOG   returns the status of the external watchdog    28    SafeStop     User Manual  Version 1 8       Usage  WATCHDOG lt 0x0D gt  lt 0x0A gt     Command  WATCHDOG lt 0x0D gt  lt 0x0A gt     Possible Response Meaning    WATCHDOG DISABLED lt 0x0D gt  lt 0x0A gt  External watchdog is disabled  set to 0     WATCHDOG RUNNING xx ms  External watchdog is enabled and running with a time  WATCHDOG EXPIRED xx ms  External watchdog is enabled and expired with a time    FEED     does not return a response  Resets the countdown timer on the external watchdog        When the external watchdog is enabled  this message must be sent periodically to prevent the  external watchdog from expiring   Usage  FEED lt OxOD gt  lt 0x0A gt     INFO     returns the SafeStop    system firmware revision information  Usage  INFO lt 0x0D gt  lt 0x0A gt     VERSION   returns the SafeStop    TCP communications protocol version  Usage  VERSION lt 0x0D gt  lt 0x0A gt     HELP     returns a list of supported commands  Usage  HELP lt Ox0D gt  lt 0x0A gt     To avoid having to
30. is 192 168 0 160   3  Under the multipoint tab  select the    Enter Discovery Mode    button to place the  Receiver in discovery mode  The receiver POWER LED will stay green  the PAUSE  and STOP LEDs will turn red  and the LINK LED will turn green when it detects a  transmitter in discovery mode     cf NOTE  When a receiver is placed in discovery mode  any transmitters already paired  and linked with the receiver will lose link status until discovery mode is exited     4  Select the    Refresh Transmitter List    button if the transmitter in pairing mode is not  already displayed in the list     38    SafeStop     User Manual  Version 1 8       5  Select the radio button next to the transmitter to be paired  The transmitter ID can  be found on the transmitter manufacturing label    6  Select the    Add Selected Transmitter    button    7  The web page will display    Pairing in Progress    and then    Pairing Complete     The  PAUSE and STOP LEDs on the transmitter will turn red  indicating successful pairing   Cycle power to the transmitter to exit pairing mode on the transmitter    8  Select the    Pair Another Transmitter    button and repeat from step 1 to add an  additional transmitter    9  To exit discovery mode on the receiver  select the    Exit Discovery Mode    to return  the receiver to normal operation       NOTE  When multiple transmitters are paired with a receiver  the receiver will  _ maintain an active STOP or PAUSE state of any transmitters that lose link s
31. iver Cables into the Vehicle Systeim              csccsccsccsccsccsccnccsccsccsccscescescescecceccecceccsccncens 43  14 4 Example 5V Logic Level Wiring SCHeEMatics              ccscsscsscsscsccsccsccsccsccsccnccnccnccnccsccscescescescescescescncceccnsoncens 43  14 5 Example Vehicle Wiring Schematics           sesesessesesececscsesecsececscsesececececsesesecececsesesecececsesesecececsesesececseseseseceee 44  14 6 Example External Button Wiring Schematics            esessesesecececsesececececsesesececscsesesecececsesesecececsesecsececeeseseseceee 45  14 7 Verify Op  ration  of Nd E 45   RRIYKATISHDRUIOTIKO IK 48  15 1  SafeStop    Transmitter KO TEE EE 48                                                   1 1 1151  1   1511    11  10   9                                                                                 49  15 3  SafeStop    OEM Transmitter DimensionsS egeeg gegen gege gege                                     50  15 4  SafeStop    Receiver DIMENSIONS                                                                                                                              8                                                                     51  15 5 SafeStop    Receiver Mounting Temp late              cccccsccscccsccscceccesccscceccesccscceccesccscceccesccscceccesccscceccescosccesees 51  16 FCC CO                 1 1                                       9     19         9  9   0      090   009     0 009 9 0   979992529   990   9   999   52229   5         99      2
32. lowed by a carriage return and line feed for a total  of 5 bytes updated at a frequency of 20 Hz in the following format      lt Link Status gt  lt Run Pause Status gt  lt Release Stop Status gt  lt CR gt  lt LF gt     Byte Value Description    lt Link Status gt  X Link Lost   B Bypass Mode   L Link Active   lt Run Pause Status gt  R Run   P Pause   lt Release Stop Status gt  R Release   S Stop    After the initial diagnostic outputs  the standard serial output protocol will be continuously  displayed     32       SafeStop     User Manual  Version 1 8    11 WEB CONFIGURATION    The SafeStop    receiver has a built in web server that allows the user to configure the system  through a standard web browser  The default IP address for the SafeStop    is 192 168 0 160     12 1 System Status    The System Status webpage allows for the monitoring of the current state of the SafeStop     system  The first table shows the overall status of the system  receiver input voltage  receiver  internal temperature  as well as the current run states  link  pause  stop  bypass  emergency  override  timeout  and external watchdog status     The second table contains a list of currently paired transmitters if any  and the state of each  It  lists each paired transmitter by numerical ID  shows the pause  stop  and timeout status of the  transmitter  as well as the radio link quality between the transmitter and the receiver  the  current transmitter battery level  and current transmitter firmware ve
33. mmand in addition to pulling the Emergency Stop output contact to GND  If the Timeout  Action is set to    Pause Only    then the state of the Emergency Stop Output will not change on a  loss of communications  The only action taken on a loss of communications when the Timeout  Action is set to    Pause Only    is the software response of PAUSE TIMEOUT     System configuration also allows for selection between latching and non latching operation   Latching mode can be selected with the    Latch On Stop    setting  When    Latch On Stop    is  disabled  simply clearing all stop signals will exit a stopped state  When    Latch On Stop    is  enabled  the only way to exit a stopped state is to make sure all stop signals are cleared  and to  then press and release the wired stop button  Note that when enabled  the SafeStop    system  will always power up in a stopped state  and the wired stop button must be pressed and  released     In some instances it may be necessary to disable all wireless transmissions by the receiver  This  can be accomplished by setting the    Radio Modem Power    to OFF  which will turn off power to  the radio modem the next time the receiver is turned on  Turning the    Radio Modem Power     OFF will disable wireless communications between the SafeStop    receiver and transmitter  In  order to resume normal operation of the SafeStop    system     Radio Modem Power    must be set  to ON and the receiver must cycle power     The radio modems in the SafeSto
34. p    system use spread spectrum frequency hopping  technology  The frequency hopping pattern for the receiver can be selected by changing the     Frequency Key    setting  This should be done if multiple receivers are used in the same local  area  as using different frequency keys for each receiver will lessen the likelihood of  interference         NOTE  The transmitter frequency key is set to match the receiver during the pairing    d  P     34       SafeStop     User Manual  Version 1 8    process  so if the receiver frequency key is changed  all transmitters must be re paired     Saving settings on the system configuration webpage will not take effect immediately  Even  though the new settings will be displayed on the webpage  the settings are only applied after  power to the SafeStop    receiver is reset     SafeStop     SS3  STATUS CONFIGURATION WATCHDOG NETWORK MULTIPOINT UPDATE FIRMWARE  System Configuration    Timeout Delay  200 5000ms   2000  Timeout Action  Pause  amp  Stop e    Latch On Stop     Radio Modem Power     Frequency Key     Save Settings      Receiver must be reset for settings to take effect     Copyright    2008 2010 TORC Technologies       Figure 11 2  Configuration Webpage    12 3 External Watchdogs    The SafeStop    can be configured with an external watchdog timer that will trigger a pause and  stop event if not refreshed  of fed  periodically  The settings for the external watchdog can be  viewed or changed via the Watchdog tab  The timeout limi
35. power is on   Link Green Communications link established   Pause Green Run Pause toggle switch is in Run position  Red Run Pause toggle switch is in Pause position   Stop Green Stop button is released  Red Stop button is pressed   Bypass Off Bypass Mode not enabled       Turning off power to the receiver while the transmitter is still powered will result in a lost  communications link and the status indicators should correspond to the values in the table    46       SafeStop     User Manual  Version 1 8    below  Upon a loss of link  the transmitter will also emit a constant tone indicating that the link  to the receiver has been lost     Operation Test  Transmitter ON Receiver OFF  transmitter status indicators        Indicator Status Meaning   Power Green Unit power is on   Link Red Communications link to transmitter has been lost  Pause Off Run Pause status message state unknown   Stop Off Stop output line state is unknown       Entering into Bypass Mode on the receiver will override any signals being sent by the  transmitter  It is possible for the Emergency Stop Output to be in a stopped state if external  buttons are used  In Bypass Mode the status indicators on the receiver will correspond to the  following table     Operation Test  Receiver in Bypass Mode  receiver status indicators        Indicator Status Meaning   Power Green Unit power is on   Link Green Transmitter turned on and in range   Red Communications link disabled   Pause Green Status message will indicate
36. ptacle Detail    SafeStop     User Manual  Version 1 8       7 3 Transmitter LED Indicator Detail       Indicator Status Meaning  Power Off Unit power is off  Red Less than 20  battery life remaining  Green Unit power is on  Link Red Communications link has been lost  Green Communications link is active  Pause Off Pause message state is unknown due to lost link  Red Receiver is in Pause mode  Green Receiver is in Run mode  Stop Off State of Stop output is unknown due to lost link  Red Stop output on receiver is pulled to GND  Green Stop output on receiver is connected to Vin  Charge Status Off Charger Disconnected   Error  Orange Charging  Green Charge Complete  Red Charge Error       Figure 0 3  Transmitter LED Detail    7 4 Transmitter Audible Alarm    The SafeStop    transmitter features an audible alarm to indicate an error condition that requires  immediate user intervention  If the communication link is lost  the SafeStop    transmitter is no  longer in communication with the receiver  and the transmitter will emit a constant tone  The  transmitter needs to be brought back within range of the receiver before operation can resume     If the battery drops to approximately 20  of its total capacity  the audible alarm will start to  sound 3 short tones every 5 seconds  If this occurs  power the transmitter off external power  using either the supplied AC adapter  P N  SSO3ACC  or optional DC adapter  P N  SSO3DCA  to  charge the battery  The low battery audible alarm will t
37. rs   Audible Alarm      Web browser configuration interface  Standard mushroom type stop button   50 000 Operations Minimum    Guarded toggle switch    50 000 Operations Minimum    Momentary pushbutton sequence   Bicolor LEDs for Power  Link  Pause  and Stop  Tone emitted for link lost and low battery    Environmental    Dust   Water Resistance     Operational Temperature   Operational Humidity   Operational Shock Rating     1  5      Performance data based on optimal conditions    Receiver  IP67   Transmitter  IP64    20  C to 70  C   10  to 90   non condensing  15g    2   Australian   New Zealand units  SS03  09 AU  are frequency limited to 915     928 MHz with 55 hopping channels      Australian   New Zealand units  SS03  09 AU  are limited to a 480mW receiver and 600mW transmitter power output  limiting the    Effective Isotropic Radiated Power  EIRP  to 1W    10    SafeStop     User Manual  Version 1 8       SAFESTOP    TRANSMITTER              Ca      PUSH TO STOP  TURN TO RELEASE    K PAUSE STOP    Description    4  sonan             rees                    Tatort         8              SES    Power Switch    Charging Receptacle       Charge Status Indicator    Figure 0 1  SafeStop    Transmitter Callouts    11    SafeStop     User Manual  Version 1 8       7 1 Transmitter Switch Detail  There are three switches located on the transmitter  the Power rocker switch  the Pause Run    toggle switch  and the Emergency Stop button     When the Power rocker switch is in the  
38. rsion             NOTE  The system status page refreshes every five seconds  so the webpage display    may not reflect the most recent state of the system     SsafeStop    SS3  STATUS CONFIGURATION WATCHDOG MULTIPOINT UPDATE FIRMWARE    System Status    Input ae R Link   Pause   Stop   Bypass   Emergency   Transmitter External  ant ae pe Je Status   Status   Status Override Timeout  a    Active Transmitters    wee               we  r  43     Copyright  amp  2008 2010 TORC Technologies       Figure 11 1  Status Webpage    33       SafeStop     User Manual  Version 1 8    12 2 System Configuration    The System Configuration webpage allows for the configuration of the system timeout delay   timeout action  latching stop action  radio modem power  radio modem frequency key  and the  serial port baud rate     The Timeout Delay is the amount of time the SafeStop    receiver or transmitter will wait before  deciding if wireless communications are lost  When wireless communications are lost  the link  LED on both the transmitter and receiver will be red and the receiver will perform the user  selected Timeout Action  The Timeout Delay can be set from 200 to 5000 milliseconds in 25  millisecond increments     There are two Timeout Actions that the SafeStop    receiver can perform upon a loss of  communication between the receiver and transmitter  By default the Timeout Action is set to     Pause  amp  Stop    where the receiver will return a PAUSE TIMEOUT in response to the PAUSE  co
39. rticular  purpose  TORC expressly excludes all other warranties    TORC   s liability is limited to the cost of repair or replacement of the product  Such remedy shall  be the sole and exclusive remedy for any breach of warranty     TORC shall not be liable for     1  Damage to other property caused by any defects in the product  damages based upon  inconvenience  loss of use of the product  loss of time  loss of profits  loss of business  opportunity  loss of goodwill  interference with business relationships  or other  commercial loss  even if advised of the possibility of such damages     2  Any indirect or other damages  whether incidental  consequential  or otherwise   3  Any claim against the customer by any other party     The SafeStop    firmware incorporates portions of the IwIP TCP IP networking stack  originally  developed by Adam Dunkels at the Swedish Institute of Computer Science  The source code and  full text of the associated license agreement may be downloaded from  http   savannah nongnu org projects  Iwip     53    
40. secondary processor  or  the    Update Transmitter    button to load the firmware onto the transmitter    5  When updating the receiver firmware  the receiver LEDs may all turn off  and any  transmitters powered on will lose their link status  When updating the secondary  processor  there will be a brief    stop    state  which will persist if latched  When  updating the transmitter firmware  the transmitter LEDs may remain off for a few  moments after the transmitter power is cycled the first time following the update    6  When the receiver firmware has been updated successfully  the webpage will be  automatically redirected to the System Configuration page  Upon a successful  transmitter firmware update  a webpage will be displayed indicating that the  transmitter must be reset to finalize the updating process    7  Unless otherwise specified  firmware should always be updated on the transmitters  first  followed by the receiver secondary processor  followed by the primary receiver  firmware     Warning  Updating firmware in the wrong order could cause the transmitter to  become unreachable     WARNING  Updating firmware to a SafeStop    transmitter requires that only a single     gt        transmitter is powered on and paired with the receiver  and that a wireless link is  established with the receiver  The presence of multiple paired transmitters will cause  the transmitter firmware update to fail     40    SafeStop     User Manual  Version 1 8    safeStop    S33    STAT
41. t can be set in 10ms increments  with  a maximum of 655 350ms  A setting of    0    disables the external watchdog  When enabled  the  external watchdog will cause both PAUSE and STOP events after the timeout period expires  An  external system must provide the reset of    FEED    command before timeout expiration by  opening a telnet connection to the receiver and sending the message    FEED    followed by a    35    SafeStop     User Manual  Version 1 8       carriage return  This message must be sent periodically within the time limit to keep the  watchdog from expiring      lt     NOTE  Setting the external watchdog timeout below 250ms may cause intermittent  operation due to the nature of TCP communications     SafeStop    SS3  STATUS CONFIGURATION WATCHDOG NETWORK MULTIPOINT UPDATE FIRMWARE    External Watchdog    Disabled    Copyright    2008 2010 TORC Technologies       Figure 11 3  External Watchdog Webpage    12 4 Network Settings    The SafeStop    can be configured to be accessed as a part of any network by changing the  configurations on the Network Settings tab  A network settings change does not require power  cycling  and will take effect immediately upon saving settings  The factory defaults are     e IP Address  192 168 0 160  e Subnet Mask  255 255 0 0  e Gateway  192 168 0 1    If network settings of the receiver are not known  factory defaults can be restored by following  the procedure outlined in section 12     36    SafeStop     User Manual  Version 1 
42. tatus  turned  off or go out of range   To clear a STOP or PAUSE caused by link loss  an active  transmitter or wired stop must explicitly indicate STOP PAUSE and then resume     safeStop    S33  STATUS  CONFIGURATION NETWORK Mut pc UPDATE FIRMWARE    Multipoint Transmitters  Discovery Mode    List of Transmitters That Can Be Configured To Control This Receiver     0432263    Select One Transmitter to Add to Network     Refresh Transmitter List      Copyright   2008 2010 TORC Technologies       Figure 11 6  Multipoint Discovery Webpage    39       SafeStop     User Manual  Version 1 8    12 6 Firmware Updates    The SafeStop    system features the ability to update the firmware through a web interface  To  update the firmware follow the steps outlined below     1  Turn on the power to the SafeStop    transmitter and receiver and connect the  receiver to a computer through one of the Ethernet receptacles   2  Open a web browser and enter the receiver   s IP address into the address field of the  web browser  The default address is 192 168 0 160   3  Under the firmware update tab  select the    Browse    button corresponding to the  type of firmware update to be performed  Receiver primary processor  Receiver  secondary processor  or Transmitter   Locate the appropriate firmware file provided  by TORC and click the    Open    button    4  Select the    Update Receiver    button to load the firmware onto the receiver      Update Secondary    button to load the firmware onto the 
43. ugh the pause command   Usage  PAUSE lt 0x0D gt  lt 0x0A gt     Command  PAUSE lt 0x0D gt  lt 0x0A gt     Possible Response Meaning    There is no link between the receiver and a  PAUSE TIMEOUT lt 0x0D gt  lt 0x0A gt  l  transmitter  The receiver has received a transmitter pause  PAUSE WIRELESS lt 0x0D gt  lt 0x0A gt   command    27       SafeStop     User Manual  Version 1 8    PAUSE WATCHDOG lt 0x0D gt  lt 0x0A gt  The external watchdog has expired    PAUSE TIMEOUT There is no link between the receiver and any  WATCHDOG lt 0x0D gt  lt 0x0A gt  transmitter  and the external watchdog has expired    PAUSE WIRELESS The receiver has received a transmitter pause  WATCHDOG lt 0x0D gt  lt 0x0A gt  command and the external watchdog has expired  The Run Pause toggle switch on the transmitter has  PAUSE NONE lt 0x0D gt  lt 0x0A gt  WW  been placed in the Run position    LINK     returns the status of the wireless link between the SafeStop    receiver and transmitter  Usage  LINK lt OxOD gt  lt 0x0A gt        Command  LINK lt 0x0D gt  lt 0x0A gt     Possible Response Meaning    LINK BYPASS lt 0x0D gt  lt 0x0A gt  Receiver has been placed into bypass  LINK 0  lt 0x0D gt  lt 0x0A gt  No wireless link detected  LINK XX  lt 0x0D gt  lt 0x0A gt  Wireless link active  signal strength at XX        TXSTATUS   returns the status of all transmitters currently in control of the receiver  Usage  TXSTATUS lt 0x0D gt  lt 0x0A gt     Command  TXSTATUS lt 0x0D gt  lt 0x0A gt     Possible Response Mean
44. ugs for  SafeStop    Receiver       Ethernet Caps for  SafeStop    Receiver       Designates the ENER band  04  400 MHz  09  900 MHz  13  1 3 GHz  24  2 4 GHz       4 2 Optional accessories    Accessory Part Number Function    External Emergency Stop Button  Allows the user to place an  Emergency Stop button on the  SS03A001     l  exterior of a vehicle  Magnetic  base with hard mount points     External Emergency Override Button    Allows the user to place an  Emergency Override button on   SS03A002 the exterior of a vehicle   Magnetic base with hard mount  points     Transmitter Car Charger    Provides the user the ability to  conveniently charge the    SS03A003  SafeStop    transmitter from any      standard 12V automobile outlet        SafeStop     User Manual  Version 1 8    Transmitter Bind Plug          s Allows the pairing of a transmitter  Pa 610985         5503   004 l l    echt         unit to any receiver    Allows the user to interface with   5503   005 the receiver using the legacy RS   232 interface        External high gain antenna with  ANT  02 magnetic mount   900 MHz  antenna shown      Standard RAM mount accessories are available for a variety of transmitter mounting options     SafeStop     User Manual  Version 1 8       5 PRODUCT OVERVIEW    The SafeStop    is a multi level wireless emergency stop system  consisting of the SSO3TX  transmitter and the SSO3RX receiver  The SafeStop    system provides the ability to safely  command an unmanned or autonomous
45. urn off shortly after the transmitter is  powered off external power     14    SafeStop     User Manual  Version 1 8       Alarm Meaning  Continuous Communication link with receiver has been lost  Three Short Tones Less than 20  battery life remaining       Figure 0 4  Transmitter Audible Alarm Detail    SafeStop     User Manual  Version 1 8       7 SAFESTOP    OEM TRANSMITTER    ITEM Description           Stop outptindeator                                9      6  eternal Modem Connector  6           9         16    SafeStop     User Manual  Version 1 8       8 1 OEM Transmitter User Interface Connector Detail    Mating Connector Manufacturer  JST  Mating Connector Manufacturer Part Number  PADP 16V 1 S    PIN FUNCTION    0       ia       6       8 2 OEM Transmitter DIP Switch Detail    DIP FUNCTION OFF ON  SWITCH    RESERVED  Keep in OFF position    NORMAL   NONE  PRIMARY SERIAL MODE RS 232   RS 422  BIND MODE DISABLED   ENABLED       17    SafeStop     User Manual  Version 1 8       8 3 OEM Transmitter LED Detail       Indicator Status Meaning   Power Off Unit power is off  Red N A  LED should always remain green when on   Green Unit power is on   Link Red Communications link has been lost  Green Communications link is active   Pause Off Pause message state is unknown due to lost link  Red Receiver is in Pause mode  Green Receiver is in Run mode   Stop Off State of Stop output is unknown due to lost link  Red Stop output on receiver is pulled to GND  Green Stop output on r
    
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