Warrior AC50VLF Compressor Manual
Contents
1. NO Designation Qty NO Designation Qty 1 BoltM6x55 8 41 stator 1 2 cylinder head 2 42 rotor 1 3 cylinder seals 2 43 bearing 6205 1 4 valve plate 2 44 wave washer D35 1 5 valve plate gasket 2 45 Leave the heart switch scale board 1 6 valve clack 2 46 Leave the heart switch 1 7 Sell the son 4 47 The electrical engineering cover 1 8 cylinder 2 48 Lead the breeze cover blocks the plank 1 9 cylinder gasket 2 49 bolt M6x30 3 10 piston ring 4 50 Fan 1 11 Oil wreath 2 51 Block the turn 14 1 12 piston 2 52 Lead the breeze cover 1 13 piston pin 2 53 bolt M5x12 5 14 circlip 4 54 Nut M5 5 15 connecting rod 2 55 Fan cover 1 16 rubber gasket 56 From offend the bolt ST4 8x16 5 17 respirator 1 57 The high pressure tube 1 18 crank case cover 1 58 Nut M8 4 19 bolt M6x16 3 59 Unload the lotus tube 1 20 oil leveler 1 60 The outside is hexangular bolt M8x25 4 21 bolt M8x20 Cleft 1 61 One way valve 1 22 Flat gasket 8 1 62 Axle 2 23 crank 1 63 Wheel 2 24 bolt M8x30 1 64 Block up the head 2 25 crank case 1 65 Nut MIO 2 26 bolt M6 30 3 66 Flat gasket 10 4 27 sealing ring 1 67 The catchment fill 1 28 bearing 6205 1 68 The outside is hexangular bolt M8x25 2 29 Start the electric capacity 1 69 Rubber mat 2 302. 3 Repair or replace 4 Repair or replace 5 Check and repair Sticking of main 1 Moving parts burnt due to insufficient Check crankshaft bearing compressor oil connecting rod piston 2 Moving parts damaged or stuck by piston ring etc And foreign body replace if necessary Terrible shaking or 1 Connecting parts may be loose 1 Check and retighten abnormal noise 2 Foreign body got into main compressor 2 Check and clean away 3 Piston knocking valve seat 3 Replace with thicker 4 Moving parts seriously worn paper gasket 4 Repair or replace Pressure insufficient 1 Motor running too slow 1 Check and remedy or discharge capacity decreased 2 Air filter clogged up 3 Leakage from safety valve 4 Leakage from discharge pipe 5 Sealing gasket damaged 6 Valve plate damaged carbon buildup or stuck 7 Piston ring and cylinder worn or damaged 2 Clean or replace the cartridge 3 Check and adjust 4 Check and repair 5 Check and replace 6 Replace and clean 7 Repair or replace The oil Consumption 1 Oil level too high 1 Keep the level within too excessive 2 Breath pipe chocked up set range 3 Piston ring and cylinder worn or 2 Check and clean damaged 3 Repair or replace c e E EC e mu g Ve 2 PARTS ILLUSTRATION
3. Nut M8 2 70 Defend the loose nut M8 2 3 Revolve the electric capacity 1 71 Combine the tight nut 1 32 Prop up the plank 1 72 The support is total to become 1 33 bolt M8x25 4 73 Safe valve 1 34 Direct shipping links 1 4 Quickly change to deal with contact 2 35 Connect the connector 1 75 Pressure gauge 2 36 Curved head of right angle 1 76 Pressure switch 1 37 muffler 2 77 Plug line 1 38 Protection 1 78 Rubber hand handle 1 39 bolt M5x8 2 79 Tank 1 40 Junction Box 1 80 Power card 1 10 LIST OF GOODS NO Designation Qty 1 Air compressor 1 2 Air filter 1 3 Breath pipe 1 4 Rubber gasket 1 5 Operation manual 1
4. Warrior AIR COMPRESSOR OPERATION MAMUAL ACSOVLF Ta POWER PRODUCIS BEFORE OPERATION BE FAMILIAR WITH THE OPERATION MANUAL FIRST CONTENTS _ _ V 2 2 GENERAL VIEW AND MAIN COMPONENTS 2 3 MAIN TECHNICALPARAMETERS eee 2 4 PREPARATION FOR STARTING n 3 5 OPERATION AND ADJUSTMENT ne 3 4 T MAINTENANCE oa Em 4 TROUBLES AND REMEDIES eH 5 __ 6 10 LIST OF GOODS nrn 8 1 BRIEF DESCRIPTION This air compressor is of novel design and excellent workmanship having the advantages of compact construction fine appearance light weight easy operation high safety and low noise it can be widely used in machinery including chemical industry spray automatic control amp DIY system and other fields where compressed air is required 2 GENERAL VIEW AND MAIN COMPONENTS Fig l 4 8 2 1 1 Fan cover 2 Muffler 3 Front shroud 4 Switch assembly 5 Tank 6 Rubber mat 7 Pump head 8 Wheel 3 MAIN THCHNICAL PARAMETER ITEM DATA Model ACSO0VLF Power 2 2Kw 3HP Voltage 230V Frequency 50Hz Motor Poles AP Rated Speed 2850 r min Current 10A Theoretic Discharge 14 6CFM Discharge Pressure 115PSI 0 8MPa Restart Pressure 80 PSI 0 55MPa Tank Capacity 50L 80L 100L Dimensions 77 X38 X 75cm 92 X 38 X 83cm 109 X 43 X 83cm Air Outlet Size 1 4 Net Weight 43 2k
5. g 53kg 57kg 4 PREPAPATION FOR STARTING Place the compressor in a dry and ventilated area Keep the voltage within 596 of rated Keep the oil level in the red circle leveler Recommend compressor oil use SAE30 or L DAB68 over 10 C and use SAE10 or L DAB46 below 10 C 5 Pull the knob on the pressure switch cover to the ON position Fig 2 and let the compressor run 10 minutes with no load to ensure lubricating the moving parts before regular service AYN Discharge valve valve1 Discharge valve2 Fig 2 5 OPERATION AND ADJUSTMENT 1 The compressor is controlled by pressure switch when operational It will stop automatically as pressure increases to maximum and will restart automatically when pressure decreases to minimum The rated pressure has been factory set and MUST never be altered As soon as the motor switched off the compressed or the compressor is being stored the air in the discharge pipe should be released This is the necessary condition for restart or the motor could be damaged 2 The output pressure of compressed air can be adjusted by regulating valve Pull up the knob of regulation valve and turn it clockwise to increase or counterclockwise to decrease the pressure Fig 3 3 To stop the compressor when operating press the pressure knob switch to the OFF position LH Adjusting screw Regulating C Regulating Knob L H valve Fig 3 6 CAUTIONS 1 Before operation or starti
6. ng of compressor put in oil plug and air filter 2 Never unscrew any connecting part when the tank is in pressure condition 3 Never disassemble any electrical part before disconnecting the mains plug 4 Never adjust the safety valve 5 Never use the compressor in place where voltage is too low or too high 6 Never disconnect the plug to stop compressor set the switch knob in position off instead 7 If the release valve doesn t work at full pressure stop the compressor to find the cause immediately so not damage to motor can occur 8 Lubricating oil must be clean oil level should be kept in the score of oil ruler glass 9 Disconnect the plug to cut off power supply and open the outlet valve 7 MAINTENANCE 1 Clean crankcase and renew lubricating oil after the first 10 working hours 2 Clean the oil level after every 20 working hours and replenish if necessary 3 Open drain cock under the tank to exhaust condensation after every 60 working hours 4 Clean crankcase and renew the oil clean air filter and check safety valve and pressure gauge after every 120 working hours 8 TROUBLES AND REMEDIES Trouble Possible causes Remedies Motor will not run Running too slow or motor over heating 1 Fault in line or voltage insufficient 2 Power wire too thin or too long 3 Fault in pressure switch 4 Fault in motor 5 Sticking of main compressor 1 Check the line 2 Replace the wire
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