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1. HMI Status bits also can be used by other application logic Error data elements Err_ are outputs of the instruction that indicate a particular configuration error If any Err_ bit is set then the Sts Err configuration error summary status is set and the Invalid Configuration indicator is displayed on the HMI Not Ready data elements Nrdy_ are bit outputs of the instruction for use by the HMI for displaying the Device Not Ready indicator Status bits can also be used by other application logic Alarm data elements Alm are outputs of the instruction that indicate a particular alarm has occurred Acknowledge data elements Ack are outputs of the instruction that indicate the corresponding alarm has been acknowledged Ready data elements Rdy_ are bit outputs of the instruction used by the HMI to enable or disable Command buttons and Setting entry fields Output Parameters Data Type AliasFor Description EnableOut an Enable Output The EnableOut signal is not manipulated by this instruction Its output state always reflects Enableln Input state Out_ResetTrip CC 1 Reset overload trip Out_UserTrip Bo fe 1 Initiate User trip Val AvgPctFLA REAL Average of phase currents expressed as a percentage of full load amperes FLA 14 Rockwell Automation Publication SYSLIB RM050A EN P August 2014 Table 3 P_E30vid Output Parameters Data Type AliasFor Description Output Parameters SrcQ 10 SrcQ Val Fault2. Val Notify Sts WarnBits Sts TripBits Sts Inp1 Sts Inp2 Sts Inp3 Sts Inp4 Sts_OutA Sts_OutB Sts_LocalResetReqd Sts_NotRdy Nrdy_Trip Nrdy lOFault Sts Almlnh Sts Err SINT SINT SINT EN E3 E3 Plus Overload Relay P E30vld I 0 signal source and quality Final source and quality GOOD 0 1 O live and confirmed good quality 1 1 0 live and assumed good quality 2 No feedback configured assumed good quality TEST 8 Device simulated 9 Device loopback simulation 10 Manually entered value UNCERTAIN 16 Live input off specification 17 Value substituted at device bus 18 Value substituted by maintenance Has and not Use 19 Shed using last good value 20 Shed using replacement value BAD 32 Signal failure out of range NaN invalid combination 0 channel fault 0 module fault 35 Bad 1 0 configuration for example scaling parameters Device Fault Status 0 None 15 Warning 30 Tripped 31 Local Reset required 0 Fault 34 Config Error Current alarm level and acknowledgement enumeration 0 No alarm 1 Alarm cleared a reset or acknowledge is required 2 Low acknowledged 3 Low unacknowledged 4 Medium acknowledged 5 Medium unacknowledged 6 High acknowledged 7 High unacknowledged 8 Urgent acknowledged 9 Urgent unacknowledged woo Warning Reason Bits from Overload Relay woo Trip Reason Bits from Overload Relay BO
3. lt gt Rockwell Automation Publication SYSLIB RMO50A EN P August 2014 27 E3 E3 Plus Overload Relay P_E30vid Alarm indicators appear on the Operator tab when the corresponding alarm occurs P E3 Uvld Motor Overload Relay 7 9 ela vu B Average Yo Full Load Amps 0 0 Inputs O Run Feedback Overload Tripped 2 Disconnect Closed Alarm Outputs O Starter Energized Pending Trip Warning I 0 Fault Alarm 28 Rockwell Automation Publication SYSLIB RMO50A EN P August 2014 E3 E3 Plus Overload Relay P_E30vid Maintenance Tab Maintenance personnel use the information and controls on the Maintenance tab to make adjustments to device parameters troubleshoot and temporarily work around device problems and disable the device for routine maintenance The Maintenance tab is divided into two pages Maintenance Tab Page 1 Page 1 of the Maintenance tab has indicators for various reasons why the relay tripped P_E30vid Motor Overload Relay B g Trip Reasons Test Trip C Overload E Phase Loss Ground Fault c 5 Stall Q Jam Underload fe g shaft break CO Overtemperature zm 3 Current Imbalance k Ll 3 Communications Fault a Communication Idle j Nonvolatile Memory Fault E Hardware Fault haa Remote Trip Blocked Start Start Inhibited Rockwell Automation Publication SYSLIB RMO50A EN P Augus
4. the associated motor graphic symbol Common attributes of the overload graphic symbols include the following e Graphical representation of the device e Status quality indicators e Present Value of motor current e Alarm indicator that changes color for the severity of the alarm Rockwell Automation Publication SYSLIB RMO50A EN P August 2014 E3 E3 Plus Overload Relay P_E30vid e Color changing alarm border that blinks on unacknowledged alarm Alarm Border Present Value Alarm Indicator 0 00 FLA 2 lt q _ Device Not Ready Indicator Status Quality Indicator Under Alarm Indicator Status Quality Threshold Indicators One of these symbols appears to the left of the graphic symbol when the described condition is true Graphic Symbol Description x Invalid configuration P Communication bad A Communication uncertain C Device not ready No symbol displayed I 0 communication OK and configuration valid TIP When the Invalid Configuration indicator appears you can find what configuration setting is invalid by following the indicators Click the graphic symbol to open the faceplate The Invalid Configuration indicator appears next to the appropriate tab at the top of the faceplate to guide you in finding the configuration error Once you navigate to the tab the misconfigured item is flagged with this indicator or appears in a magenta box For the P E3Ovld instruction the Invalid Configuration indicator
5. Automation Inc with respect to use of information circuits equipment or software described in this manual Reproduction of the contents of this manual in whole or in part without written permission of Rockwell Automation Inc is prohibited Throughout this manual when necessary we use notes to make you aware of safety considerations WARNING Identifies information about practices or circumstances that can cause an explosion in a hazardous environment which may lead to personal injury or death property damage or economic loss ATTENTION Identifies information about practices or circumstances that can lead to personal injury or death property damage or economic loss Attentions help you identify a hazard avoid a hazard and recognize the consequence gt gt IMPORTANT Identifies information that is critical for successful application and understanding of the product Labels may also be on or inside the equipment to provide specific precautions SHOCK HAZARD Labels may be on or inside the equipment for example a drive or motor to alert people that dangerous voltage may be present BURN HAZARD Labels may be on or inside the equipment for example a drive or motor to alert people that surfaces may reach dangerous temperatures ARC FLASH HAZARD Labels may be on or inside the equipment for example a motor control center to alert people to potential Arc Flash Arc Flash will cause severe injury or death Wear pro
6. Vena wea eee EA 18 Proprampiung Pampi verseit tene em hrbe tete op naso n sn bp ia 19 Display Eem en Sera veta idan ese rs ra DNE cheeses 20 Status Quality Threshold Indicators Ls eee eee 21 Alarm Indie SEES esce d dake etus Ge bar eee E RR ES RO wears 22 Using Display Elements oto Equit ge P econtra e ara 23 PACED PL 25 Operator T 3D oic d pu noi Fave PER orb PIRE CORE ba Edd 26 Maintenance TaDacrenie aie marte dea eta ELE LE DE 29 Engieerino T3b a socnnttewayinid ay Gok c NM M Dee debite d 31 Diaenosucs Lab ctisnutesoiuevel wat bue tEDH M tI ones 34 Alarms Las oec tetro see o m o pease noes irri EE 35 E3 E3 Plus Overload Relay Faceplate Help 37 Rockwell Automation Publication SYSLIB RMO50A EN P August 2014 3 Table of Contents Notes 4 Rockwell Automation Publication SYSLIB RMO50A EN P August 2014 Software Compatibility Additional Resources Preface This document is for version 3 1 of the Rockwell Automation Library of Process Objects For the latest compatible software information and to download the Rockwell Automation Library see the Product Compatibility and Download Center at http www rockwellautomation com rockwellautomation support pcdc page For general library considerations see rockwell Automation Library of Process Objects publication PROCES RMO002 These documents contain additional information concerning related products from Rockwell Automation Res
7. can configure and perform additional operations on the alarm Ifan alarm is active the panel behind the alarm changes color to match the severity of the alarm The color of the bell icon at the top of the faceplate shows the highest active alarm s severity and the icon blinks if any alarm is unacknowledged or requires reset Rockwell Automation Publication SYSLIB RMO50A EN P August 2014 35 E3 E3 Plus Overload Relay P_E30vld The Alarms tab displays each alarm for this device If the alarm is active the panel behind the alarm changes color to match the severity of the alarm Color Definition Magenta Urgent Red High Yellow Medium Blue Low Background Light Gray No alarm The following table shows the function on the Alarms tab Table 10 Alarms Tab Description Function Security Alarm Name Click an alarm name to open the associated None P_ Alarm faceplate Click to acknowledge the alarm Acknowledge Alarms Code F Click to reset and acknowledge all alarms The Reset and Acknowledge All Alarms button is enabled the panel behind the alarm blinks and the Alarm Acknowledge button is enabled if the alarm requires acknowledgment Click the button with the checkmark to acknowledge the alarm Refer to the Rockwell Automation Library of Process Objects Common Alarm Block P Alarm Reference Manual publication SYSLIB RM002 for more information 36 Rockwell Automation Publication SYSLIB RMO50A EN P August 20
8. on motor device faceplates RA BAS Process Graphics Library RA BAS ME Process Graphics Library Common global objects in the graphics library for this instruction RA BAS Process Help Objects RA BAS ME Process Help Objects Global objects used for all Process Objects help displays Graphics Images All png files in the images folder All png files in the images folder These are the common icons used in the global objects and faceplates for all Process Objects HMI Tags FTVME PlantPAxLib Tags 3 1 00 csv These tags must be imported into the FactoryTalk View ME project to support switching tabs on any Process Object faceplate 1 The service release number boldfaced can change as service revisions are created 10 Rockwell Automation Publication SYSLIB RMO50A EN P August 2014 E3 E3 Plus Overload Relay P_E30vid Controller Code This section describes the parameter references for this Add On Instruction E3 E3 Plus Overload Relay InOut Structure InOut parameters are used to link the Add On Instruction to external tags that contain necessary data for the instruction to operate These external tags must be of the data type shown Tag Name Data Type Description Inp P E30vld Inp E3 Overload Parameter based Input Assembly 100 Rockwell Automation Publication SYSLIB RMO50A EN P August 2014 11 E3 E3 Plus Overload Relay P E30vld E3 E3 Plus Overload Relay Input Structure Input parameters include the following e
9. title bar of the faceplate fg Inp1T t STRING 20 Text for Input 1 label on HMI Cfg Inp2Txt Text for Input 22 label on HMI Cfg Inp3Txt C Text for Input 3 label on HMI E3 Plus only Cfg_Inp4Ixt Text for Input 4 label on HMI E3 Plus only Cfg_Label STRING_ 20 Overload Relay Label for graphic symbol displayed on HMI This string appears on the graphic symbol Cfg OutATxt STRING 20 Started Energized Text for Output A label on HMI Cfg_OutBIxt Text for Output B label on HMI E3 Plus only Cfg_Tag STRING_20 P_E30vid Tag name for display on the HMI This string is shown in the title bar of the faceplate Operations This section describes the primary operations for Add On Instructions Modes The P_E3Ovld Add On Instruction does not have modes and does not contain a P_Mode instruction instance Operator and Program commands are accepted at any time Rockwell Automation Publication SYSLIB RMO50A EN P August 2014 17 E3 E3 Plus Overload Relay P_E30vld Alarms The P_E3Ovld instruction uses the following alarms implemented by using embedded P Alarm Alarm Name P_Alarm Name Description WarnAlm Warning Alarm The Pending Trip Warning alarm is triggered when a motor overload condition is occurring and an overload is imminent TripAlm Trip Alarm The Overload Trip alarm occurs when the overload has tripped lOFaultAlm I 0 Fault Alarm The 1 0 Fault alarm is triggered when a controller or communicatio
10. 14 E3 E3 Plus Overload Relay P_E30vid E3 E3 Plus Overload Relay Faceplate Help E3 Overload Faceplate Help Status Indicators x Invalid Configuration Alarm Inhibit Suppressed or Disabled x Communication Failure Y Maintenance Bypass Active A Communication Uncertain ey Device in Simulation or Test C The Device iz Mot Ready To Operate Commands Ba Operator Command ta Trip O Overload E Alarms o Pending Trip Warning The Pending Trip Warning ix triggered vv hen a motor overload condition is occurring and an overload trip ix imminent Overload Trip The Overload Trip alarm occurs when the overload has tripped Operator Command ta reset the overload trip LO Fault Alarm The VO Fault Alarm is triggered when a controller hardware or communication fault is detected Rockwell Automation Publication SYSLIB RMO50A EN P August 2014 37 E3 E3 Plus Overload Relay P_E30vid Notes 38 Rockwell Automation Publication SYSLIB RMO50A EN P August 2014 Rockwell Automation Support Rockwell Automation provides technical information on the Web to assist you in using its products At http www rockwellautomation com support you can find technical and application notes sample code and links to software service packs You can also visit our Support Center at https rockwellautomation custhelp com for software updates support chats and forums technical information FAQs and to sign up for produ
11. CmdClear BOOL 1 When this parameter is 1 program commands are cleared once they are acted upon When set to 0 program commands remain set until cleared by the application program logic IMPORTANT Clearing this parameter online can cause unintended program command execution Cfg_HasWarnAlm BOOL Warn Cfg_Exists LN These parameters determine whether the corresponding alarm exists and is l checked or if the alarm does not exist and is not used When these parameters Cfg_HasTripAlm Trip Cfg_Exists are 1 the corresponding alarm exists Cfg_HaslOFaultAlm lOFault Cfg Exists DEM Cfg_WarnResetReqd BOOL Warn Cfg_ResetReqd These parameters determine whether a reset is required to clear the alarm status l When these parameters are 1 the alarm is latched ON when the alarm occurs After Cfg_TripResetReqd Trip Trip Cfg_ResetReqd ResetReqd the alarm condition returns to normal a reset is required to clear the alarm status for example OCmd Reset Inp_Reset or Trip OCmd_Reset are required to clear Cig_lOFaultResetReqd _ Cig_ResetReqd Alm_Trip alarm after the alarm is set and the value returns to normal When this parameter is 0 no reset is required and the alarm status is cleared when the alarm condition returns to normal IMPORTANT If the reset clears the alarm it also acknowledges the alarm Cfg_WarnAckReqd BOOL Warn Cfg_AckReqd X These parameters determine whether an acknowledgement is required for an alarm When these parameters ar
12. Input data elements Inp_ are typically used to connect field inputs from I O modules or signals from other objects e Configuration data elements Cfg are used to set configurable capabilities and features of the instruction e Commands PCmd OCmd MCmd are used by program logic operators and maintenance personnel to request instruction actions Table2 P E30vld Input Parameters Input Parameter Data Description Type Enableln BOOL 1 Ladder Diagram If the rung in condition is true the instruction s Logic routine executes If the rung in condition is false the instruction s EnablelnFalse routine executes Function Block Diagram If true or not connected the instruction s Logic routine executes If the parameter is exposed as a pin and wired and the pin is false the instruction s EnablelnFalse routine executes Structured Text No effect The instruction s Logic routine executes Inp Trip BOOL Ee 1 Send Remote Trip request to Overload Relay Inp TripReset BOOL MEM MEN 1 Send Trip Reset request to Overload Relay Inp Reset BOOL Pf 1 Reset All Latched Alarms Cfg_E3Plus IL UU 0 E3 2 discrete inputs and 1 discrete output 1 E3 4 discrete inputs and 2 discrete outputs Cfg_AllowOpertrip BOOL 1 Remote Trip or Trip Reset function is available to Operator Cfg_AllowOperReset pe P Cfg_AllowMaintTrip BOOL 1 Remote Trip or Trip Reset function is available to Maintenance Cfg_AllowMaintReset Pf Cfg_P
13. OL m Status of discrete input 1 2 3 E3 Plus only and 4 E3 Plus only BOOL EE Status of discrete output A and discrete output B E3 Plus only BOOL as Too many remote resets go to starter find cause and reset there BOOL EBEN 1 Device Not Ready see detail bits for reason BOOL BOOL 1 Device Not Ready ined at device or by command I 0 Fault shed requires reset BOOL gt 1 An alarm is Shelved Disabled or Suppressed display icon BOOL D 1 Error in configuration see detail bits for reason Rockwell Automation Publication SYSLIB RMO50A EN P August 2014 15 E3 E3 Plus Overload Relay P_E30vid Table 3 P_E30vid Output Parameters Output Parameters DataType AliasFor Description Err_ Timer Bon fl 1 Error in configuration Reset pulse timer preset use 0 2 147 483 Err Alarm Bo 1 Error in configuration Alarm Min On Time or Severity Sts_Warn BOOL Warning of impending trip see Sts_WarnBits for reason Sts_Trip Overload Tripped see Sts_TripBits for reason Sts lOFault I 0 Communication Fault Status 0 OK 1 bad Alm Warn BOOL Alarm warning of impending trip overload tripped or 1 0 Fault Alm IOFault Ack Warn BOOL Trip Warning Overload Trip or 1 0 Fault alarm has been acknowledged Ack lOFault Sts_WarnDisabled BOOL Trip Warning Overload Trip 1 0 Fault alarm has been disabled by Maintenance Sts TripDisabled Sts lOFaultDisabled Sts_WarnShelved BOOL Trip War
14. Reference Manual PlantPAx Process Automation System Rockwell Automation Library of Process Objects E3 E3 Plus Overload Relay P_E30vid Version 3 1 Allen Bradley RockwellSoftwae Automation Important User Information Read this document and the documents listed in the additional resources section about installation configuration and operation of this equipment before you install configure operate or maintain this product Users are required to familiarize themselves with installation and wiring instructions in addition to requirements of all applicable codes laws and standards Activities including installation adjustments putting into service use assembly disassembly and maintenance are required to be carried out by suitably trained personnel in accordance with applicable code of practice If this equipment is used in a manner not specified by the manufacturer the protection provided by the equipment may be impaired In no event will Rockwell Automation Inc be responsible or liable for indirect or consequential damages resulting from the use or application of this equipment The examples and diagrams in this manual are included solely for illustrative purposes Because of the many variables and requirements associated with any particular installation Rockwell Automation Inc cannot assume responsibility or liability for actual use based on the examples and diagrams No patent liability is assumed by Rockwell
15. SERE SESS AS E3 E3 Plus Overload Relay P_E30vid 23 E3 E3 Plus Overload Relay P_E30vld 24 The Global Object Parameter Values dialog box appears x Description 1 4 102 ProcessObjix MyP_E30vld sse Object Tag P E3Ovld P E300Ovld P_E1PlusE or similar 103 ProcessObjix Loses Path include program scope if tag is a program scope tag 120 sss Additional display parameter e g X100 or CC optional Cancel Help The global object parameters are as follows faceplate if defining X and Y coordinate separate parameters so that X is defined by 120 and Y is defined by 121 This lets these same parameters to be used in subsequent display commands originating from the faceplate Parameter Description 102 Y Object tag to point to the name of the associated object Add On Instruction in the controller 103 Y Path used for display navigation features to other objects Include program scope if tag is a program scope tag 120 Additional parameter to pass to the display command to open the faceplate Typically used to define position for the faceplate 121 iB Additional parameter to pass to the display command to open the 3 In the Value column type the tag or value as specified in the Description column TIP Click the ellipsis to browse and select a tag Values for items marked optional can be left blank 4 Click OK Rockwell Automation Publicat
16. ails how to monitor an input condition to raise an alarm Details how to control and monitor a 193 ETN E1 Plus on EtherNet IP overload relay Details how to controls and monitors a 193 ECM ETR E300 on EtherNet IP overload relay Rockwell Automation Publication SYSLIB RMO50A EN P August 2014 5 Preface Notes 6 Rockwell Automation Publication SYSLIB RMO50A EN P August 2014 E3 E3 Plus Overload Relay P_E30vid The P_E3Ovld E3 E3 Plus overload relay Add On Instruction controls and monitors a 193 592 EC1 EC2 EC3 or EC5 overload relay Add On Instruction P E3oOulg E3 E3Plus Overload Relay Inp Inp TripReset Out Val_TripResTimeMin Val TripResTimesec ots VWamBits ots TripBits ets Inp1 ots Inp2 ots Inp3 ots Inp4 ots OutA ots OutB ots LocalResetReqd ots Err ots Mam ots Trip Global Object a Faceplate P E3 Uvld Motor Overload Relay A bf L E F 3 i SS Home Operator Average Full Load Amps Inputs C3 Run Feedback Disconnect Closed Outputs Starter Energized Rockwell Automation Publication SYSLIB RMO50A EN P August 2014 E3 E3 Plus Overload Relay P_E30vid Guidelines Use this instruction to monitor an Allen Bradley E3 or E3 Plus motor overload relay using its built in DeviceNet interface or using a 2100 ENET EtherNet IP interface This instruction monitors the overload relay for warning and trip conditions displays motor current as a pe
17. al configuration with the P_E3Ovld Connected to an Interlock P_Intlk block followed by a Motor P_Motor My ES Overload Relay Single Speed Motor P180 Owd P180 P E3Owld P Motor Intedocks E3 E3Plus Overload Relay single Speed Motor P180 Intlk Inp P180 Owld P Intlk c Inp RunFdbk Ej Inp PemOk Ej Inp_NBPermOK e e Inp Intlk Ol e Inp NBIntlkO I 280000 DODO DODO DODD 280000 0000 DO00 0000 Intedocks E Inp_IntlkOO E Inp BypActive Sts IntlkOK 5 Sts NBintlkOK 5 E Inp LatchDefeat ets Intlk D amp Inp Reset sts FirstOut D Displ ay Elements A display element global object is created once and can be referenced multiple times on multiple displays in an application When changes are made to the original base object the instantiated copies reference objects are automatically updated Use of global objects in conjunction with tag structures in the ControlLogix system aid consistency and save engineering time Display Element Name Display Element Description GO P Ovld x Standard E3 E3 Plus overload relayglobal objects GO P Ovid E aus S8 FLA Bes seris CO Graphic symbols provide end users with the following e Information on the overload relays current state e Touch field to open the object faceplate e Tooltip to display the object s configured tag and description The graphic symbol without the label is designed to be placed directly adjacent to below
18. allowed in this amount of time seconds Cfg_LocalResetReqdNum DINT PCmd Trip BOOL PCmd TripReset No more than this many remote Trip Resets are allowed in configured time When Cfg_PCmdClear is 1 Set PCmd_ Trip to 1 to send remote trip request to Overload Relay e Set PCmd_TripReset to 1 to send trip reset request to Overload Relay e These parameters reset automatically When Cfg_PCmdClear is 0 Set PCmd_ Trip to 1 to send remote trip request to Overload Relay e Set PCmd_TripReset to 1 to send trip reset request to Overload Relay e These parameters do not reset automatically PCmd Reset BOOL e Set PCmd_Reset to 1 to reset all alarms requiring reset e This parameter is always reset automatically PCmd WarnAck BOOL PCmd TripAck PCmd lOFaultAck PCmd WarnSuppress BOOL Warn PCmd Ack Trip PCmd Ack lOFault PCmd Ack Set PCmd_ lt Alarm gt Ack to 1 to Acknowledge alarm The parameter is reset automatically Warn PCmd Suppress When Cfg_PCmdClear is 1 e Set PCmd_ lt Alarm gt Suppress to 1 to suppress alarm e Set PCmd_ lt Alarm gt Unsuppress to 1 to unsuppress alarm e These parameters reset automatically When Cfg_PCmdClear is 0 Set PCmd_ lt Alarm gt Suppress to 1 to suppress alarm Set PCmd_ lt Alarm gt Suppress to 0 to unsuppress alarm PCmd Alarm Unsuppress is not used These Parameters do not reset automatically PCmd TripSuppress Trip PCmd Suppress PCmd lOFaultSuppress PCmd WarnUnsuppress BOOL lOFau
19. appears under the following conditions e Reset Pulse Timer preset is set to a value less than zero or greater that 2 147 483 seconds e Alarm Severity is set to a value less than 1 or greater than 1000 e Alarm Minimum On Time is set to a value less than zero or greater that 2 147 483 seconds TIP When the Not Ready indicator appears you can find what condition is preventing operation by following the indicators Click the graphic symbol to open the faceplate The Not Ready indicator appears next to the appropriate tab at the top of the faceplate to guide you in finding the condition When you navigate to the tab the condition preventing operation is flagged Rockwell Automation Publication SYSLIB RMO50A EN P August 2014 21 E3 E3 Plus Overload Relay P_E30vld For the P_E3Ovld instruction the Device Not Ready indicator appears under the following conditions e Device has been tripped at the device or by command e I O Fault e The I O Fault has cleared but its shed latch needs to be reset Alarm Indicators One of these symbols appears to the left of the label to indicate the described alarm condition The alarm border and label background blink if acknowledgement or reset of an alarm condition is required Symbol Border and Label Background Description No change in color Alarm Inhibit an alarm is suppressed by the Program disabled by Maintenance or shelved by the Operator White Return to normal no alarm conditio
20. ct notification updates In addition we offer multiple support programs for installation configuration and troubleshooting For more information contact your local distributor or Rockwell Automation representative or visit http www rockwellautomation com services online phone Installation Assistance If you experience a problem within the first 24 hours of installation review the information that is contained in this manual You can contact Customer Support for initial help in getting your product up and running United States or Canada 1 440 646 3434 Outside United States or Canada Use the Worldwide Locator at http www rockwellautomation com rockwellautomation support overview page or contact your local Rockwell Automation representative New Product Satisfaction Return Rockwell Automation tests all of its products to help ensure that they are fully operational when shipped from the manufacturing facility However if your product is not functioning and needs to be returned follow these procedures United States Contact your distributor You must provide a Customer Support case number call the phone number above to obtain one to your distributor to complete the return process Outside United States Please contact your local Rockwell Automation representative for the return procedure Documentation Feedback Your comments will help us serve your documentation needs better If you have any suggestions on how to improve th
21. ction Operator User Rockwell Automation Publication SYSLIB RMO50A EN P August 2014 33 E3 E3 Plus Overload Relay P_E30vid 34 Diagnostics Tab The Trends tab shows trend charts of key device data over time These faceplate trends provide a quick view of current device performance to supplement but not replace dedicated historical or live trend displays P_E3Ovld Motor Overload Relay agnostics Device Hot Ready Reasons OQ VO Fault shed requires reset QO Tripped at device or by command The image above indicates the overload relay has tripped either at the device or by command More information on this alarm can be seen on the Alarms Tab on page 3 Rockwell Automation Publication SYSLIB RMO50A EN P August 2014 Alarm Names E3 E3 Plus Overload Relay P_E30vid Alarms Tab The Alarms Tab shows all of the available alarms for the device and their current status From here alarms can be acknowledged and reset Click an alarm name to open the alarm detail faceplate for that alarm where the alarm can be shelved by the operator disabled by maintenance personnel or configured by engineering P_E3Ovld Motor Overload Relay h VM gA eles Bars lt Acknowledge All Alarms Command Button Alarm Acknowledge Command Button A E N Alarm Severity Indicators Click an alarm name to open the P_Alarm faceplate for that alarm From the P_Alarm faceplate you
22. e P_E30vld Motor Overload Relay i Configure Device Description Label and Tag Text Input 1 Label Run Feedback lt lt lt Input 2 Label Disconnect Closed Configure Labels for Inputs 1 4 Output A Label Starter Energized cz XIII DIEM M MM Configure Labels for Outputs 1 and 2 Type of E3 Overload i E3 basic E3 Plus Clear Program commands upon receipt Rockwell Automation Publication SYSLIB RMO50A EN P August 2014 31 E3 E3 Plus Overload Relay P_E30vid The following table lists the functions on page 1 of the Engineering tab Table 8 Engineering Tab Page 1 Description Function Action Security Configuration Parameters Description Type the device description to Show Engineering Cfg Desc on the faceplate title bar Configuration Code E Label Type the label to show on the graphic Cfg Label symbol Tag Type the tag name to show on the fg Tag faceplate and on the Tooltip IMPORTANT Pausing the mouse over this field displays a tool tip with the configured Logix tag path Input Labels Type the names for inputs 1 4 e fg InpiTxt NOTE Inputs 3 and 4 are available e fg Inp2Txt and displayed only with E3 Plus fg Inp3Txt e fg Inp4Txt Output Labels Type the names for outputs 1 and 2 e fg OutAText NOTE Output 2 is available and e fg OutBIxt displayed only with E3 Plus Type of E3 Overload Click to select the type of E3 Overl
23. e 1 the acknowledge ack bit is cleared when Cfg_TripAckReqd Trip Cfg_AckReqd the alarm occurs An acknowledge command for example PCmd_TripAck or Trip OCmd_ Ack is required to acknowledge the alarm When set to 0 the Ctg_lOFaultAckReqd lOFault Cig_AckReqd Acknowledge bit is set when an alarm occurs indicating an acknowledged alarm and no acknowledge command is required 12 Rockwell Automation Publication SYSLIB RMO50A EN P August 2014 E3 E3 Plus Overload Relay P_E30vid Table 2 P_E30vid Input Parameters Input Parameter Data Description Type Cfg_WarnSeverity INT Warn Cfg_Severity These parameters determine the severity of each alarm This drives the color and symbol that are used to indicate alarm status on the faceplate and global object Cfg_TripSeverity Trip Cfg_Severity The following are valid values Cfg_lOFaultSeverity lOFault Cfg_Severity 1000 1 250 Low 251 500 Medium 501 750 High 751 1000 Urgent IMPORTANT For FactoryTalk View software version 7 0 these severity parameters drive only the indication on the global object and faceplate The Alarms and Events definition of severity drives the color and symbol that is used on the alarm banner and alarm summary as well as the value returned by factoryTalk Alarms and Events display commands Cfg_PulseT DINT ee 5 Time seconds to pulse Trip Reset or Remote Trip output to E3 Cfg_LocalResetReqdT DINT 3600 No more than 1 2 3 remote Trip Resets are
24. ion SYSLIB RMO50A EN P August 2014 Faceplate E3 E3 Plus Overload Relay P_E30vid The P_E3Ovld faceplate consists of five tabs and each tab consists of one or more pages The title bar of the faceplate contains the value of local configuration tags Cfg_Tag and Cfg Desc Tag Description The Operator tab is displayed when the faceplate is initially opened Click the appropriate icon at the top of the faceplate to access a specific tab Maintenance Diagnostics Exit Y Yo Pa wma Operator Engineering Alarms Help The faceplate provides the means for operators maintenance workers engineers and others to interact with the P E3Ovld instruction instance including viewing its status and values and manipulating it through its commands and settings When a given input is restricted via Factory Ialk View security the required user security code letter is shown in the tables that follow Rockwell Automation Publication SYSLIB RMO50A EN P August 2014 25 E3 E3 Plus Overload Relay P_E30vld Operator Tab The Faceplate initially opens to the Operator Home tab From here an operator can monitor the device status and if so configured remotely trip or reset the overload relay P_E3Ovld Motor Overload Relay GU EU A D4U0 A e Average 55 Full Load Amps ad Reset Acknowledge All Alarms Command Buttons Overload Status _ gt BI Indicator Overload Tri
25. is document complete this form publication RA DU002 available at http www rockwellautomation com literature Rockwell Automation maintains current product environmental information on its website at http www rockwellautomation com rockwellautomation about us sustainability ethics product environmental compliance page Rockwell Otomasyon Ticaret A S Kar Plaza Is Merkezi E Blok Kat 6 34752 erenk y Istanbul Tel 90 216 5698400 www rockwellautomation com Power Control and Information Solutions Headquarters Americas Rockwell Automation 1201 South Second Street Milwaukee WI 53204 2496 USA Tel 1 414 382 2000 Fax 1 414 382 4444 Europe Middle East Africa Rockwell Automation NV Pegasus Park De Kleetlaan 12a 1831 Diegem Belgium Tel 32 2 663 0600 Fax 32 2 663 0640 Asia Pacific Rockwell Automation Level 14 Core F Cyberport 3 100 Cyberport Road Hong Kong Tel 852 2887 4788 Fax 852 2508 1846 Publication SYSLIB RMO50A EN P August 2014 Copyright O 2014 Rockwell Automation Inc All rights reserved Printed in the U S A
26. lt PCmd_Suppress Warn PCmd_Unsuppress PCmd_TripUnsuppress Trip PCmd_Unsuppress PCmd lOFaultUnsuppress lOFault PCmd Unsuppress 0 00E 00 PCmd_WarnUnshelve BOOL PCmd TripUnshelve PCmd lOFaultUnshelve OCmd Trip BOOL OCmd TripReset BOOL OCmd Reset BOOL OCmd ResetAckAII BOOL Warn PCmd Unshelve Trip PCmd_Unshelve lOFault PCmd Unshelve Set PCmd Alarm Unshelve to 1 to Unshelve alarm The parameter is reset automatically 0 00E 00 Operator command to send remote trip request to overload relay Operator command to send trip request to overload relay Operator command to reset all alarms requiring reset Operator command to reset all alarms and latched shed conditions e e Rockwell Automation Publication SYSLIB RMO50A EN P August 2014 13 E3 E3 Plus Overload Relay P_E30vid E3 E3 Plus Overload Relay Output Structure Output parameters include the following Table 3 P_E30vid Output Parameters Output data elements Out_ are the primary outputs of the instruction typically used by hardware output modules however they can be used by other application logic Value data elements Val_ are numeric outputs of the instruction for use by the HMI Values also can be used by other application logic or software packages Source and Quality data elements SrcQ_ are outputs of the instruction used by the HMI to indicate PV source and quality Status data elements Sts_ are bit outputs of the instruction for use by the
27. n but a previous alarm has not been acknowledged Low severity alarm Yellow Medium severity alarm High severity alarm Magenta Urgent severity alarm No symbol No change in color No alarm or alarm inhibit condition and all alarms are acknowledged eo 9 Pie P Refer to the Rockwell Automation Library of Process Objects Common Alarm Block P Alarm Reference Manual publication SYSLIB RM002 for more information 22 Rockwell Automation Publication SYSLIB RMO50A EN P August 2014 Using Display Elements The global objects for P_E3Ovld can be found in the global object file RA BAS Process Graphics Library ggfx Follow these steps to use a global object 1 Copy the global object from the global object file and paste it in the display file a E EzzZEzEZERTTTTMAE ae 4 Edit Gonmections VBA Code Achives Events Methods Object Keys T Animation SSSSSSSSSESS Convert to Wallpaper l Tag Substitution Property Panel Object Explorer cut Copy Paste Paste without localized strings Delete Duplicate Gop Animation Paste Animation Global Object Parameter Values Global Object Parameter Definitions Edit Base Object Break Link 2 In the display right click the global object and choose Global Object Parameter Values Rockwell Automation Publication SYSLIB RMO50A EN P August 2014 DEZZZZZZzzzzzzzz Arrange oe SEER ES
28. n below E3 Overload Parameter based Input Assembly 100 COP Copy File source E3 P180 l Data 0 Dest P180 Ovid Length 1 My E3 Overload Relay E3 E3Plus Overload Relay P E30vid P180 Qvid Qut ResetTrip Inp P180 Qvid Qut UserTrip Inp Trip pe St amp Inp12 Inp TripReset pe Sts_Inp2 ValAvogPctFL4 9999 0 e Sts Inp32 Sts WarnBits 2 0010_ St amp Inp4 sts TripBits 240000 01 Sts OutA Sts QutB5 Sts LocalResetReqd St amp Err2 Ste Warn Ste Trip Ste IOFault Pump P180 My E3 Overload Relay Motor Overload Relay 1 Reset Overload E3Plus Trip Output Assembly P180 Ovid Out ResetT E3 P180 O ResetTrip Pump P180 My E3 Overload Relay Motor Overload Relay 1 Initiate Remote E3Plus User Trip Output Assembly P180 Ovid Qut UserTr E3 P180 0 UserTrip p 9 An extended example using Function Blocks is also shown In this case the same COP instruction is used in ladder logic followed by a Jump to Subroutine JSR to a Function Block routine E3 Overload Parameter based Program Example for Input Assembly 100 P E3Ovid CO JSR Copy File Jump To Subroutine source E3 _P180 1 Data 0 Routine Name P_ESOvid_FBD Dest P180 Qvid Length 1 Rockwell Automation Publication SYSLIB RMO50A EN P August 2014 19 E3 E3 Plus Overload Relay P_E30vld The Function Block Routine shows a typic
29. n fault is detected Refer to the Rockwell Automation Library of Process Objects Common Alarm Block P_Alarm Reference Manual publication SYSLIB RMO002 for more information Simulation The P E3Ovld Add On Instruction does not have a Simulation capability Execution The following table explains the handling of instruction execution conditions Condition Description Enableln False false rung No enablelnFalse logic is provided Instruction parameters hold their last values Powerup prescan first scan Any commands received before first scan are discarded Embedded P Alarm instructions are handled in accordance with their standard power up procedures Refer to the Reference Manual for the P Alarm Instruction for more information Postscan SFC transition No SFC postscan logic is provided Refer to the Logix5000 Controllers Add On Instructions Programming Manual publication 1756 PM010 for more information 18 Rockwell Automation Publication SYSLIB RMO50A EN P August 2014 Programming Example E3 E3 Plus Overload Relay P_E30vid The following example shows the P E3Ovld in both a strictly ladder and a combined ladder function block context In both cases ladder logic is used to copy the Module Defined Data Type for the E3 Overload Module AB E3 Plus ParamBased Generic I 0 to the User Defined Type for the E3 Overload Parameter based Input Assembly 100 P E3Ovld Inp A complete ladder example is show
30. ning Overload Trip or 1 0 Fault alarm has been shelved by Operator Sts TripShelved Sts lOFaultShelved Sts_WarnSuppressed BOOL Trip Warning Overload Trip 1 0 Fault alarm has been suppressed by Program Sts_TripSuppressed Sts_lOFaultSuppressed Rdy_Trip BOOL 1 Ready to receive OCmd_Trip or OCmd_TripReset enables HMI button Rdy TripReset Rdy Reset BOOL lum 1 At least one alarm or latched shed condition requires reset Rdy_ResetAckAll BOOL i 1 At least one alarm or latched shed condition requires reset or acknowledgement P E30vld BOOL Ld Unique Parameter Name for auto discovery 16 Rockwell Automation Publication SYSLIB RMO50A EN P August 2014 Table 4 P_E30vid Local Configuration Tags E3 E3 Plus Overload Relay P_E30vid E3 E3 Plus Overload Relay Local Configuration Tags Configuration parameters that are array string or structure data types cannot be configured as parameters for Add On Instructions Configuration parameters of these types appear as local tags to the Add On Instruction Local tags can be configured through the HMI faceplates or in RSLogix 5000 software by opening the instruction logic of the Add On Instruction instance and then opening the Data Monitor on a local tag These parameters cannot be modified by using controller logic or RSLogix 5000 software export import functionality Tag Name DataType Default Description fg Desc Description for display on HMI This string is shown in the
31. oad Cfg E3Plus E3 basic used E3 Plus NOTE E3 Plus has two additional inputs and one additional output Clear Program Check to clear Program commands on Cfg_PCmdClear Commands on receipt Receipt 32 Rockwell Automation Publication SYSLIB RMO50A EN P August 2014 E3 E3 Plus Overload Relay P_E30vid Engineering Tab Page 2 P_E3Ovld Motor Overload Relay BI ff Limit the maximum number of Remote Trip Resets In a given time period to 3 Resets in a600 Seconds Remote Trip function is available to The following table lists the functions on page 2 of the Engineering tab Table 9 Engineering Tab Page 2 Description Function Action Security Configuration Parameters Limit the maximum Type the maximum number of resets Engineering Cfg LocalResetReqdNum number of remote 1 3 ina given number of seconds Configuration e Cfg LocalResetReqdT Trip Resets in a 0 2 147 483 Code E given time period IMPORTANT Setting the time to to approximate 10 seconds or less x Resets in allows unlimited Remote Trip resets y Seconds Remote Trip Check to let the Maintenance and or e fg AllowMaintTrip functionisavailable Operator User use the Remote Trip e fg AllowOperTrip to function Maintenance User Operator User Trip Reset function Check to let the Maintenance and or e fg AllowMaintReset is available to Operator User use the Trip Reset e fg AllowOperReset Maintenance User fun
32. on SYSLIB RMO50A EN P August 2014 E3 E3 Plus Overload Relay P_E30vid Required Overload Configuration Be sure you set up the E3 E3 Plus parameters as follows e Input Assembly Device Status Word parameter 21 set parameter 61to 21 Warning Status parameter 15 set parameter 62 to 15 Trip Status parameter 14 set parameter 63 to 14 Average Percent Full Load Amps parameter 8 set parameter 64 to 8 e Output Assembly The P_E3Ovld Add On Instruction uses only the Remote Trip and Remote Trip Reset bits in the Output assembly Required Files Add On Instructions are reusable code objects that contain encapsulated logic that can streamline implementing your system This lets you create your own instruction set for programming logic as a supplement to the instruction set provided natively in the ControlLogix firmware An Add On Instruction is defined once in each controller project and can be instantiated multiple times in your application code as needed Controller File TheP E3Ovld 3 1 00 AOLLS5X Add On Instruction must be imported into the controller project to be used in the controller configuration The service release number boldfaced can change as service revisions are created Rockwell Automation Publication SYSLIB RMO50A EN P August 2014 9 E3 E3 Plus Overload Relay P_E30vld Visualization Files The following files for this Add On Instruction can be downloaded from the Product Compatibility and Do
33. ource PlantPAx Process Automation System Selection Guide publication PROCES SG001 PlantPAx Process Automation System Reference Manual publication PROCES RM001 Rockwell Automation Library of Process Objects publication PROCES RM002 FactoryTalk View Machine Edition User Manual publication VIEWME UM004 FactoryTalk View Site Edition User Manual publication VIEWSE UM006 Logix5000 Controllers Add On Instructions Programming Manual publication 1756 PM010 Rockwell Automation Library of Process Objects Common Alarm Block P_Alarm Reference Manual publication SYSLIB RM002 TM Rockwell Automation Library of Process Objects E1 Plus overload relay P_E1PlusE Reference Manual publication SYSLIB RM049A EN P Rockwell Automation Library of Process Objects E300 overload relay EtherNet IP P_E3000vid Reference Manual publication SYSLIB RM051A EN P Description Provides information to assist with equipment procurement for your PlantPAx system Provides characterized recommendations for implementing your PlantPAx system Provides general considerations for the PlantPAx system library of process objects Provides details on how to use this software package for creating an automation application Provides details on how to use this software package for developing and running human machine interface HMI applications Provides information for designing configuring and programming Add On Instructions Det
34. p Reset Button Inputs Run Feedback Disconnect Closed Trip Overload Button Inputs Up to 4 Outputs Starter Energized Outputs Up to 2 Input Source and Quality Indicator The Operator tab shows the following information e Warning of impending overloads e Overload Status indicator e State of relay s inputs and outputs e State of I O communications e Input Source and Quality indicator See SrcQ in the Output parameters table on page 15 for details 26 Rockwell Automation Publication SYSLIB RMO50A EN P August 2014 E3 E3 Plus Overload Relay P_E30vid The following table shows the functions included on the Operator tab Table 5 Operator Tab Description Click to trip the overload relay Normal Operation of m Devices Code A when Cfg_AllowOperTrip 1 Equipment Maintenance Code C when Cfg_AllowMaintTrip 1 Click to reset the overload trip button Normal Operation of Devices Code A when Cfg_AllowOperTrip 1 Equipment Maintenance Code C when Cfg AllowMaintTrip 1 Click to reset and acknowledge all alarms Acknowledge Alarms Code F The following table shows the alarm status symbols used on the Operator tab Table 6 Operator Tab Alarm Status Graphic Symbol Alarm Status In Alarm Active Alarm In Alarm and Acknowledged Out of Alarm but not Acknowledged Alarm Suppressed by Program Alarm Disabled by Maintenance Alarm Shelved by Operator mE o
35. per Personal Protective Equipment PPE Follow ALL Regulatory requirements for safe work practices and for Personal Protective Equipment PPE gt gt gt Allen Bradley Rockwell Software Rockwell Automation RSLogix Logix5000 FactoryTalk PlantPAx E1 Plus E3 E3 Plus E300 and ControlLogix are trademarks of Rockwell Automation Inc Trademarks not belonging to Rockwell Automation are property of their respective companies Preface E3 E3 Plus Overload Relay P_E30vid Table of Contents Software Compatibility euer bob vt eee be ena RE bb I bes 5 Additional Resources eee hehe 5 Guid elie SS cin Cree dose ua uu REEL MEM D ose ae ee eee 8 Puncu onal Description 2s ommo SUONI succeed NI OUR Ee Us pda daft 8 Required Overload Configuration ss 220 avere rit rena 9 Required Files RE 9 Controller Eie uuo sob Eu e Een values dU E 9 MisualizationPlles neas obe ERE ERR MEAT HU ees TREE 10 Controller C Ode Loses t canteen niu bean na edu at ensi Lf dene 11 E3 E3 Plus Overload Relay InOut Structure Ls 11 E3 E3 Plus Overload Relay Input Structure 12 E3 E3 Plus Overload Relay Output Structure 14 E3 E3 Plus Overload Relay Local Configuration Tags 17 OPSI ONS cU HOT 17 WES esa eben o ttu ned eek Baa EMEA eure a arte Bee Dine 17 PAINS aieo M Ea cen atta hoe E IA cru IE LE ed 18 Sie Os anne Ot eee tants eed Oe ed eee S oer eet 18 CCU LION dues nd ohh Poteet edd
36. rcentage of Full Load Amps 96 FLA and provides commands to initiate a remote trip and a remote trip reset The instruction provides alarms for trip warning relay trip and I O communication failure Do not use this instruction if you have other Allen Bradley motor overload relays such as the E1 Plus E300 or 857 series e For the El Plus series of motor overload relays using the 193 ETN EtherNet IP interface use the P_E1PlusE Add On Instruction instead e For the E300 series of motor overload relays use the P E300Ovld Add On Instruction e Other overload relays may be monitored by specific logic or will be supported by future Add On Instructions Functional Description The E3 E3 Plus overload relay instruction provides the following capabilities e Warning of impending overloads e Identification of overload trip conditions e Countdown of time until overload trip can be reset e Configurable command to initiate a remote test trip e Configurable command to initiate a trip reset TIP Three trips within a configurable time requires resetting the trip locally at the relay e Monitoring of states of relay s discrete inputs and discrete outputs e Monitors input quality and communication status and provides value and indication of source and quality for the input e Alarms for Trip Warning Overload Trip and I O Fault e Supports HMI breadcrumbs for Alarm Inhibited Bad Configuration Not Ready 8 Rockwell Automation Publicati
37. t 2014 29 E3 E3 Plus Overload Relay P_E30vld Maintenance Tab Page 2 Page 2 of the Maintenance tab shows various reasons for the pending trip of the relay P_E3Ovld Motor Overload Relay A Maintenance Warning Reasons Overload Ground Fault Jam Underload Overtemperature Current Imbalance Communication Fault Communication Idle Configuration Fault LO Preventive Maintenance Starts Count O Preventive Maintenance Run Hours Time to pulse Trip Reset or Remote Trip output to ES sec Table 7 Maintenance Tab Page 2 Description Function Action Security Configuration Parameters Time to pulse Trip Type the number of seconds Configuration Cfg_PulseT Reset or Remote 0 2 147 483 to pulse Trip Reset or and Tuning Trip output to E3 Remote Trip output to E3 Maintenance seconds Code D 30 Rockwell Automation Publication SYSLIB RMO50A EN P August 2014 E3 E3 Plus Overload Relay P_E30vid Engineering Tab The Engineering tab provides access to device configuration parameters and ranges options for device and I O setup displayed text and faceplate to faceplate navigation settings for initial system commissioning or later system changes The Engineering tab is divided into two pages Engineering Tab Page 1 On page 1 of the Engineering tab you can configure the description label tag Input labels and output labels for the devic
38. wnload Center at http www rockwellautomation com rockwellautomation support pcdc page IMPORTANT Files must be imported in the following order image files then global object files and then graphic files This order is required to properly configure the visualization files Table 1 P_E30vid Visualization File Types Application Type FileType FactoryTalk View SE Software FactoryTalk View ME Software Description Graphics Displays GFX RA BAS P_E30vid Faceplate RA BAS ME P_E30vid Faceplate The faceplate display used for the object RA BAS P_E30vid Help RA BAS ME P_E30vid Help Help information that is accessed from the P E30vld Help faceplate RA BAS Common AnalogEdit Faceplate used for analog input data entry The FactoryTalk View ME faceplates use the native analog input data entry so no file is required RA BAS P_Alarm Faceplate RA BAS ME P_Alarm Faceplate The alarm faceplate display used for the object RA BAS P_Alarm Help RA BAS ME P_Alarm Help Alarm Help information that is accessed from the P_Alarm Help faceplate Graphics Global GGFX RA BAS Common Faceplate Objects RA BAS ME Common Faceplate Objects Common global objects used on all Process Objects Object faceplates RA BAS Process Alarm Objects RA BAS ME Process Alarm Objects Global objects used for alarming on Process Object faceplates RA BAS Process Faceplate Motor Objects RA BAS ME Process Faceplate Motor Objects Global Objects used
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