BDD-CC 08-1-xxx_Jul04 - Micropulse Linear Position Sensors
Contents
1. ajaja jae 06 3 3 4 Remove Switchpoints Activate input keyboard enable e 12345678 Pro Ic 2e 12345678 ajaja jE 06 12345678 12345678 GE 4 M 12345678 Select program mode Confirm without code Enter program number Hold key down at least 3 seconds until CLr is displayed Selected program is deleted Delete function ended Select program mode Confirm without code Enter program number and confirm Enter switchpoint number Hold key down at least 3 seconds until CLr is displayed Selected switchpoint is removed Delete function ended User s Manual BDD CC 08 Cam Controller 3 4 Deadtime Compensation dynamic cams A separate deadtime can be given to each output signal The corresponding code is used for entering the deadtime compensation Activate input keyboard enable 12345678 EI MI e 1234667 8 Y L2 oD A 12345678 E3 D y 12345678 Lo Je JOE JEE e JOE JOE JEE e JOE JOE JEE e JOE DOE ase e JOE 3 5 Entering Parameter Select code mode Enter code for parameter deadtime compensation and confirm Enter deadtime2. 0 3 P4 Feedback direction or direction of rotation 0 normal 1 inverted Power up condition of directional cams before a movement takes place 0 Start condition Off 1 All L H switchpoints under the turn on position are switched 2 All H L switchpoints over the turn on position are switched Number of programs 1 15 The number of programs determines the distribution of the 300 switchpoints e g 4 Programs 75 switchpoints per program 15 Programs 20 switchpoints per program Check the program again after changing parameters P3 or P6 User s Manual BDD CC 08 Cam Controller 9 3 5 1 1 Calculation of the Scaling Parameter P2 Rotary applications Scaling is entered in steps 360 degree rotation Linear application with encoder Example Spindle drive with rotary encoder resolution 4096 steps revolution The position of the carriage needs to be displayed a Display in inches spindle with 0 5 inch pitch 4096 steps 1 spindle revolution corresponds to 0 5 inches travel P2 4096 steps 0 5 inch 8192 steps inch b Display in millimeters spindle with 10 mm pitch 4096 steps 1 spindle revolution corresponds to 10 mm travel P2 4096 steps 10 mm 409 6 steps mm Linear application with magnetostrictive transducer a Display in inch P2 60000 waveguide gradient m s x 25 4 Check P2 ca 533 4 steps inch b Display in millimeter P2 60000 waveguide gradient m
3. for save values Cam programming switchpoint On Cam programming switchpoint Off e s 7 Be Press both at the same time Select programming mode or quit With an additional code input select parameter list The display flashes if during a programming sequence no key has been pressed within 60 seconds pressing any key will stop the display from flashing 2 User s Manual BDD CC 08 Cam Controller 3 Specification of Operation Modes 3 1 Position and Program Number In standard operation mode the actual position of the feedback system is displayed and the LED s indicate which outputs are active Actual position e g 120 0 mm or 120 0 lg LIE Outputs 2 3 5 are on the other outputs are off 1 b H 4 8 798 Pr qo E After pressing the actual program number is displayed 1 4 67 8 For rotary applications the display changes the units at speed higher than 10 rpm from position in degrees to speed in rpm l HO Actual speed in rpm ee e 23 5 1 4 67 8 3 2 Selecting Programs Number with Keyboard Activate input signal keyboard release o amp Select code mode L Confirm without code 12345678 a Input program number and confirm Es Pro 12345678 o S Quit programming mode Active new program Ee This function is only possible if the 4 input signals for external program select are at 0 Volt or not connected
4. null set Check the switch at input null set E 5 Checksum Error in Data Memory Device was switched off during program or parameter input Check program and parameters E 6 Parameter Error Parameter outside the permitted limits Device was switched off during parameter input Check parameters E 7 Output Overload Check outputs for short circuit improper connection or exceeding max output actual E 8 Program Select Error Selected program number is greater than the number of available programs E11 E21 E41 Feedback Error Connection to feedback system is interrupted improper connected For magnetostrictive sensor magnet may not be present out of range E Display Overflow Check Parameter P2 resolution scaling The ready contact will be disable when the errors E1 41 arise User s Manual BDD CC 08 Cam Controller 15 9 Technical Data Input Display Outputs Position detection Encode supply Program memory Supply voltage Signal inputs Outputs cams Ready Operating temperature Storage temperature Humidity Front panel emission Interference Dimensions Front view L7 8 9 455 188 oHG 92992292 1 o Y 0 e lt 144 gt Mounting cut out according to DIN 68 x 138 16 Numeric keyboard with membrane keys LED 7 Segment display 6 red digits height 14 mm Cycle time 1 ms SSD from 8 to 32 bit data selectable Transsonar P interface resolutio
5. s see transducer label Check P2 ca 21 000 steps mm 10 User s Manual BDD CC 08 Cam Controller 3 5 2 Encoder Parameters For BDD CC 08 1 SSD device feedback only No Description O Setting zero point zero offset Enter value in required units e g mm Range 9999 99 9999 99 Mode 0 Standard BDD CC 08 as master module 1 Parallel BDD CC 08 as salve module SSD device number of revolutions 4096 for linear feedback systems Range 1 Single Turn 8192 SSD devices number of steps per revolution 4096 for linear systems Range 4 524288 SSD device data format 0 Gray code 1 Binary code For BDD CC 08 1 P device feedback only No Description Defaut Your setting Setting zero point zero offset value in desired units e g mm Range 9999 99 9999 99 Mode 0 Standard BDD CC 08 as master module 1 Parallel BDD CC 08 as slave module 3 5 3 Hysteresis after change in direction No Description Befaut Your setting Hysteresis Enter value in desired units e g mm 1 000 Range 0 999 999 User s Manual BDD CC 08 Cam Controller 11 4 External Function Selection 4 1 Function Select Program The 4 input signals Terminals X1 1 X1 4 can be used to select a saved program externally See following table for program selection 020 V 1224 V Prg Select 1 Prg Select 2 Prg Select 4 Prg Select 8 If these input
6. see 4 1 for additional information User s Manual BDD CC 08 Cam Controller 3 3 3 Cam Programming 300 switchpoints can be distributed over 15 programs If many switchpoints are required the number of programs must be reduced Example 4 programs 75 switchpoints per program 15 programs 20 switchpoints per program Before programming set the control parameter P6 number of programs see 3 5 1 Programming Example Program No Function Pro 12 OFF ows so Example Out 1 Out 3 50 70 115 5 210 130 Ee After changing the travel direction the switchpoints will switch after leaving the hysteresis P90 4 User s Manual BDD CC 08 Cam Controller 3 3 1 Input Cam Program Activate input signal keyboard enable 12345678 Pro 12345678 Ic Y LI X A e 123452678 e e 1234567 8 luE 5 A 12345678 ler 12345267 8 e 123452678 a 12345678 AN User s Manual BDD CC 08 Cam Controller JOE ase e JOE JOE JEE e JOE Select program mode Confirm without code Enter program number and confirm The LED s indicate which outputs are already programmed If required e
7. signals are all at 0 program selection may be done manually using the keyboard When changing programs the switchpoints are recalculated During this time the output signals and the signal ready are off for a short time The program change has priority in all operation modes 4 2 Function Lock Outputs A 24 V signal on input signal lock outputs pin X1 6 switches all output signals and the signal ready to off 4 3 Function Keyboard Enable A 24 V signal on input signal keyboard enable pin X1 7 allows to enter program or parameters from keyboard However error confirmation and displaying program number is always possible Example application Locking by key switch 4 4 Function Zero Set resp Preset A 24 V pulse positive edge on input pin X1 8 sets the actual displayed position to zero The internal calculated zero offset is saved in P21 resp P41 4 5 Function Teach In With a 24 V pulse positive edge on input pin X1 5 it is possible to set the switchpoint positions or the zero point offset by the actual position Example application Moving the machine to the desired switchpoint and set the switch point directly 12 User s Manual BDD CC 08 Cam Controller 5 Test Mode For initial start up or error seeking the input signals can be displayed and the output signals can be set and deleted individually The output signal ready can also be switched In test mode the normal functions are sw
8. 5 epou prepuejs 104 HU apow jejjeed 104 32013 af epouu jeje1ed Jo epouu jej eed 104 49019 S epouu jej eed Jo ejeg dois E o dois E 3 o 5 Q 9 9o s M nix 9 ok INS O v OUO c a z oo l gt Q B 6 n O O o o O e qeue pieoghoy 5 Oo g z sjndino 4907 2 5 O 0 u uoeo al 1 0 3 zo yoeeL B a ize gt g Joajas WeJBoJy gt a E gt y Joajas wesbold a m 5 z Joajas ueJboud gt A 9 o a pajas weiBolg a o c c A X S L9 2 use shielded cable quench diode varistor 24V Y 8x0 34mm e g LIY C In case of inductive loads connect either a varistor e g Murr elektronik VG A 24 or a quenching diode e g Murrelektronik A LG A 01 directly to the load see connection diagram example 17 Cam Controller User s Manual BDD CC 08 11 Precautions e Wiring should be done by trained personnel only e The unit is designed for installation in a metal housing e The housing must be grounded e Keep wire as close to housing or enclosure as possible e Route signal lines and power cable separately e Make sure ground connection must be a short cable 1 5 mm and cable shield makes full contact and conducts well to the housing or enclosure e Use a shielded cable between the transducer and the unit e The unit is designed for industrial use This unit monitors operation conditions internal to the unit as well as on the equi
9. BALLUFF Technical Manual Cam Controller BDD CC 08 1 P BDD CC 08 1 SSD e BALLUFF A A REL TL SIL TELLURE 1 2 2 Front Panel Keyboard a 2 3 Specification of Operation Modes ueeseesseee sees eiseeeeeeeen sene nnn eniin nnnm nunne annman nnna 3 3 1 Position and Program Nurmber cocoa te ori Ed CREER ER HE REED Re pu aa RRRR REOR Eds 3 3 2 Selecting Programs Number with Keyboard essen nennen nne nnne nennt 3 3 3 6am Programimmitig s sooo mech etie era si as 4 3 3 1 Input Cam Program 5 3 3 2 Switchpoint Types 6 3 3 3 Delete Cam Program 7 3 3 4 Remove Switchpoints 7 3 4 Deadtime Compensation dynamic CaMS coocccnnccnncccincconccnncnnancconc cnn crono carr 8 3 5 Entering Parte 8 3 5 1 Control Parameters 9 3 5 2 Encoder Parameters 11 3 5 3 Hysteresis after change in direction 11 4 External Function Selection ccceccseseeeeesseeeesneeeeeeeeseeseeeeeseaeseaseeaeeseaeseaaeeeesseaeseaseeeesseeneensenees 12 AA Function Select Proa x cic hei enana USE E 12 4 2 Function bock Outpuls Lr de e HORE EE CRUCE GUERRE HERR i ERIS 12 4 3 Function Keyboard Enable Lee ido e dar 12 4 4 Function Zero Set resp Preset ennen aane e ea aaa a eaa aaea Ta a ar aeaea aa a aaaea 12 A 5 Function TeachsIns ois e dite e em A eae i ee 12 Bs DOSE MOG iii AN 13 AS A O eee Segicd ith Sceeg tad ee tece ee dae seeds as 14 7 C
10. for output 1 and confirm Input range 0 250 ms LED of selected output flashes Enter deadtime for output 2 and confirm Input range 0 250 ms LED of selected output flashes Enter deadtime for output 3 In the programming mode and an additional code input the BDD CC 08 can be set up for a special application Choose directly between Control parameter and Sensor parameter by using the corresponding code see 11 Activate input keyboard enable 12345678 o 19 DOE JEE e JOE 2 o 19 Select code mode Enter code for selected parameter see 11 and confirm Save changes and switches to next parameter Quit parameter mode After quitting parameter mode the switchpoints are recalculated During this time the output l i N signals and the signal ready are off for a short time User s Manual BDD CC 08 Cam Controller 3 5 1 Control Parameters No Description Defaut Your setting Rotary Linear 1 0 Rotary units in degrees 1 Linear P1 Digits after decimal point for P2 scaling only for linear feedback systems 3 Range 0 5 Scaling for display Rotary steps per 360 degrees degree display Range 1 999999 Linear Steps per required unit e g mm inch Range depends on P1 0 000001 999999 SSD feedback system 1 Transsonar feedback system P interface 21 P3 Setting decimal point Displayed digits after decimal point
11. itched off During the test mode the outputs are switched off By manual switching the outputs or the signal ready the machine could be caused to move It is therefore recommended to lock out power down or otherwise disable the machine during test mode 12345678 User s Manual BDD CC 08 Cam Controller Lo Je DOE JEE e JOE lt JE Select code mode Enter code for Test Mode see 11 and confirm The corresponding LED s display the input signals which have 24 V Toggle between displaying input and output signals Enter the output number and the corresponding output switches on or off The LED s indicate the corresponding condition Turn on off the output signal ready Quit test mode 13 6 Initial Start Up The initial start up for the first time is performed as follow 1 Connect power supply but do not turn on yet Connect transducer or encoder Apply 24 V to input signal keyboard enable Pin X1 7 2 Check connections carefully Turn on power supply After turning on the device version number will be displayed for several seconds Then the device switches over to display the position 3 Select the encoder parameters Set the corresponding encoder parameters as required for the sensor but leave P11 P21 and P41 at 0 000 4 Setzero offset of the actual program to 0 0 Move sensor and chec
12. k count direction In the case of magnetostrictive devices the factory setting for display of the position will be in millimeters For SSD encoders the display will show the actual number of counts with each count corresponding to the sensor resolution Set control parameters P1 P5 as required for the application 7 Set the number of programs using Parameter P6 8 Setzero point Set the system to the desired zero point position Set input signal zero Pin X1 8 by using a 24 V signal Alternative Enter desired zero point position in Parameter P11 P21 P41 9 Select program mode Program the cams In case of problems with input or output signals the test mode see 5 can be used as a diagnostic tool After quitting the program mode the outputs are set for their corresponding program The input Lock Outputs must be unconnected or set to 0 V 14 User s Manual BDD CC 08 Cam Controller 7 Codes for Operation Mode Control Parameters Sensor Parameters Hysteresis Parameter Dead time Compensation Test Mode These codes are factory set and cannot be changed To avoid misuse these codes should be given to authorized personnel only 8 Error Messages and Error Elimination Basic method of confirming an error message Confirm clear an error message or Set signal Lock Outputs to 24 V The following error conditions can arise E 1 to E 3 internal device fault E 4 Contact bounce at input
13. n 50 um 5 V or 24 V max 300 mA Maintenance free EEPROM 300 switchpoints distributed over 15 programs 18 32 V DC ca 0 3 A no load on outputs 8 inputs 24 V 7 mA Input impedance Ri 3 5 kOhm Logic High Level gt 12 V Logic Low Level lt 3 V 8 digital transistor outputs 24 V 1 A short circuit protected and current limited Potential free contact normally open Contact load capacity 24 V 1 A 0 to 50 C 20 to 70 C max 90 non condensing IP 64 if front panel is vertical EN 50081 2 EN 50082 2 Cutout 68 0 7 x 138 1 0 mm Side view gt Terminals Mounting clip 30 5 2 X 65 8 x 135 8 mm 101 gt User s Manual BDD CC 08 Cam Controller 10 Connection diagram 10 1 BDD CC 08 1 SSD for absolute SSD Feedback System gt gt o a o a 2 3 a a E a E 9 E 9 FR E E F OO ac Q x 00 o gt r peuo Aejay oon r poezuoo Aey O to peod Y joejuoo ejos 2 o Digne 1oejuoo ejoy No Aiddng T Ave iddns o ci o Ave iddns ges dd PIeius e N t 3d plei us peius Josuas d pleius Josuas Ao iddns sosueg Ao lddns Josuas Oo Hel Avz iddns 10sues Avz Aiddns sosuag Q co AS iddns Josuas ES Ag iddns sosueg ON epouu puepuels 10J o0 2 1 9 epoui pepues 104 yu oe epou puepuejs 10J 19019
14. nter the zero point offset of the selected program and confirm Enter switchpoint and confirm or confirm the indicated switchpoint Enter output number 1 8 and confirm 0 switchpoint turned off Enter switchpoint position and confirm LED of the selected output flashes Select function on off and save LED of the selected output flashes Description of function see 3 3 2 Enter next switchpoint Quit programming mode After quitting the programming mode the switchpoints will be recalculated in the unit During this time the output signals and the signal ready are off for a short time 3 3 2 Switchpoint Types Switchpoints not direction dependent Switchpoint is turned off A Start of cam A Switchpoint is on at higher positions A otherwise off f End of cam A Switchpoint is off at higher positions L J otherwise on Direction dependent switchpoints Output switches on by positive direction low gt high f Output switches off by positive H direction low gt high f Output switches on by negative direction high gt low Output switches off by negative direction high gt low no effect Ws et User s Manual BDD CC 08 Cam Controller 3 3 3 Delete Cam Program Activate input keyboard enable L 12345678 Pro 12345678 12345678 Fro ld 12345678 E
15. odes for Operation Mode c ecccescceeeseeeeeeeeeeeseeeeeeeneeeeseneeeseaeseeseeaeescaeseasneeesseaesaseeeessseaeeneeeees 15 8 Error Messages and Error Elimination eeeeeeeeeeeeeeeeeeeenee enne nnne nnne nnns 15 9 Technical Data rica oet iode restos ec iaieseter ce ie 16 10 Connection diagram 1 Loader ithaca 17 10 1 BDD CC 08 1 SSD for absolute SSD Feedback System seems 17 10 2 BDD CC 08 1 P for absolute Transducer with P Interface sesssseeeeeeen nene 17 Ti dien por EP EE 18 12 Ordering OA cana 18 ll User s Manual BDD CC 08 Cam Controller 1 General The BDD CC 08 is a modern programmable cam controller for linear or rotary 0 360 position feedback The unit is packaged in a compact standard housing for easy panel mount A large LED display and numeric keyboard provide for quick and simple operation Codes and the input signal key switch assure protection against use by unauthorized personnel The BDD CC 08 is available for the following feedback systems Absolute encoder with SSD interface Absolute transsonar encoder P interface The BDD CC 08 can be used as rotary programmable cam controller 0 360 linear programmable cam controller displacement Cam functions Static and dynamic cams with dead time compensation Direction dependent cam Multiple switchpoints for each cam 300 switchp
16. oints can be distributed over 15 programs Tool zero point correction for each separate program 8 outputs cams 16 or 24 outputs cams possible by using parallel versions of the BDD CC 08 Additional functions using keyboard Display program number Select program number Test mode Additional functions using external 24 V inputs Program select Teach In take over displayed position directly in program mode Lock outputs Keyboard enable Zero set The BDD CC 08 is ideal for fast running machines due to its fast cycle time see Technical Data Wiring and startup of this device may be done by trained personnel only Read this manual carefully Note the installation instruction and the initial startup Non attention of the instructions will result in loss of warranty and liability on the part of the manufacturer This unit monitors operation conditions internal to the unit as well as on the equipment side Malfunctions caused by defective elements cannot however prevent An emergency stop switch on the equipment side must therefore be installed to prevent personal injury User s Manual BDD CC 08 Cam Controller 2 2 Front Panel Keyboard LED display for programming and displaying the actual position HEE HH Status display of output 2 are active e 1234567 8 E 8 5 2 io Numeric keyboard ES o e Clear key to delete input values Memory key
17. pment side Malfunctions caused by defective elements cannot however prevent An emergency stop switch on the equipment side must therefore be installed to prevent personal injury 12 Ordering Code BDD CC 08 1 P for Balluff BTL Transducer BTL P1 with P Interface BDD CC 08 1 SSD for Balluff BTL Transducer BTL S1 and Encoder with SSD Interface Balluff GmbH Schurwaldstrasse 9 73765 Neuhausen a d F Germany Phone 49 0 71 58 1 73 0 Fax 49 0 71 58 50 10 Servicehotline 49 0 71 58 1 73 3 70 E Mail balluff balluff de http www balluff de No 717287 D E Edition 0407 Subject to modification Replaces Edition 0210 18 User s Manual BDD CC 08 Cam Controller
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