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1. 107 Detailed Component LISU ist Ea ERES Exec R SER ELI D EISE tdv e E sapE c CEN FEE I ME YS RENE UMS 107 Component Protection Classes 1eeeeeeeeeeee rennen nnn n nnne nnn nnn nnn annis 110 Component Featil6Ss custis casto pex Me uev Eis up a Mu E DU EEUU 111 Ser rper 115 Optimized AS Interface M238 Schneider Electric 2 Important Information NOTICE Read these instructions carefully and look at the equipment to become familiar with the device before trying to install operate or maintain it The following special messages may appear throughout this documentation or on the equipment to warn of potential hazards or to call attention to information that clarifies or simplifies a procedure The addition of this symbol to a Danger or Warning safety label indicates that an electrical hazard exists which will result in personal injury if the instructions are not followed This is the safety alert symbol It is used to alert you to potential personal injury hazards Obey all safety messages that follow this symbol to avoid possible injury or death A DANGER DANGER indicates an imminently hazardous situation which if not avoided will result in death or serious injury AWARNING WARNING indicates a potentially hazardous situation which if not avoided can result in death serious injury or equipment damage A CAUTION CAUTION indicates a potentially hazardous situation whic
2. A5i Slave7 PushBttn3 XALS2OD3H A5i Slaved TeSvys1 ASILLIFCES A5i Slavel TeSys ASILUFCE A5i Slavell TeSys3 ASILUIFCE eopoopooogoo Optimized AS Interface M238 Schneider Electric 65 Application The right picture shows the Overview structure of the program f Application run a svi Every function has an own lil Library Manager TeSyslll PRG TesysU2 PRG TeSysLI3 PRG TeSvsll4 PRG TesysUS PRG TesysU PRG EstopST PRG MainProgram PR 8 variables PR 5 Task Configuration POU BUSStatus shows the FBs to read the status of Master and Slave on ASi Network i Ei BUSStatus My Controller PLC Logic Application TEN 1 PROGRAM BUSStatus 2 VAR Asi Master Status ASI MasterStatusCtheck 4 ASl Slave Status ASI SlaveStatustheck Az Master Status ASL MasterStatusCheck tme Enable Rs Master f AsiDriver Ast MatrCanfigLlF Auto Address Assign Auto Address Available Configuration Active suMstiBonfig etr a Mormal peration Active g APF or not APO Asi MstrPwrF ail Dffline Ready Penphen OF Enable Daal Master L9 AsiDriver Ee Optimized AS Interface M238 Schneider Electric 66 POU TeSysU1 shows the control of TeSysU1 b
3. The new switch variable is set in the Destination field Switch Settings General Color Label Visibility Advanced Mode Switch Switch with Lamp Category Primitive v Mame Switch13 Style 00005 b State e v Up OFF E Lamp SoM MyController Application GVL YP Reverse On Touch To finish the action click OK When Touch While Touch When Release Operation Bit v x tie Bit Momentary On _ SoM MyC Operation O Set O Reset O Toggle Momentary ON O Momentary OFF Destination SoM MyController Application G L xStop1 Q Apply si Optimized AS Interface M238 Schneider Electric Create a Lamp Optimized AS Interface M238 Go to the Label tab Here select Label Type Static and enter a name for the button e g enable Once you have finished your settings click on OK The new switch is now displayed on the work top Select the Lamp button in the Menu bar Select the place where you want to place the button by opening the rectangle and pressing enter Switch Settings General Color Label visibility Advanced Label Type Static v Font Vijeo Modern 8x13 v Font Width 8 v Font Style Normal E m m Font Height 13 iwi Enable Alignment Enable Schneider Electric 76 In the Lamp Settings select the variable that should be linked to the button bulb Lamp Settings ico
4. Optimized AS Interface M238 Schneider Electric 60 The Vijeo Designer Runtime Vijeo Designer Runtime Installer Installer dialog indicates that RA Runtime version does not match or the runtime is unknown the runtime versions do not Download will install the current version of the runtime system match and all Run time Data will be deleted Continue Start the download of the new m version by clicking on Yes EE The actual state of the Installing Runtime download IS displayed Ina File Transfer Progress 28 progress bar MAIN SY S Once the runtime is downloaded change the Download connection in the Target Property Inspector back to Mame XBTGT2220 SoMachine Description Type TargetColor 4k Colors w Blink Model InitialPanelID HH Startup Options Buzzer Enabled Property Inspector ToConfiguration e Corner Download SoMachine Printer File System Screen Snapshot USE SoaMachine Power supply For CC T Low Space Matificati 1 SoMachine download File Edit View Project Build Online Debug watch Tools Window Hel ki g C Login Alt F6 To download the application Devices to the controller and the HMI k F Sort by Sort order Create boot application click Dd Optimized aS interface M238 N Eae i Online gt Multiple E Embedded Functions Download Optimized AS Interface M238 Schneider Electric Select the controller Multiple Download MyControl ler and the H M Please select th
5. Schneider Electric gov AsiSlave 10 Stabus 1 P AsiSlave 11 Stam 9 P AsiSlave 12 Status 5 9 AsiSlave 13 Status 50 P AsiSlave 14 Stob 00 9 AsiSlave 15 Stab AsiSlave 16 Status O0 AsiSlave 17 Stohs JON P AsiSlave 10 Stohs AsiSlave 19 Stats 200 AsiSlave 1 Staus SOW P AsiSlave 20 Stahs P AsiSlave 21 Sta hs AsiSlave 22 Status SOO P AsiSlave 23 Stabs JOO P AsiSlave 24 Staus A00 AsiSlave 2 Stats SO pegrspgropgco rsro sesoprsss 53 Communication setting controller PC Optimized AS Interface M238 The right frame lists the Selected Variables which are Avalable variables Refresh Selected variables to be used In the HMI Avalable Items FA Selected items Access Rights variables ae Varieties g amp usstatus Rf oon Mi AsiSlave 10 Status P AsiSlave 10 Stabm gt P AsiSlave 11 Stam Asislave 11 Status AsiSlave 12 Sta s P AsiSlave 12 Status X lt P AsiSlave 13 Stars OO P AsiSlove 13 Stobus 9 AsiSlave 14 Stob 60 AsiSlave 14 Staus P AsiSlave 15 Stab P AsiSlave 15 Status J P AsiSlave_16_ Stas SOc 9 AsiSlove_16_Stotus P AsiSlave 17 Stohs P AsiSlave 17 Stab P AsiSlave 10 Stohs AsiSlave 18 Stats AOO AsiSlave 19 Status 5 AsiSlave 19 Stabs P AsiSlave 1 Status 1 f AsiSlave 1 Status 5 P AsiSlave 20 Stes P AsiSlave 20 Stas amp P AsiSlave 21 Stahs AsiSlave 21 Staus AsiSlave 22 Status c AsiSlave 22 Sta
6. Alarm Safety TeSys OTB TE JEFE dd mnn yy 24 00 00 Alarm Safety TeSys TeSys2 TeSyss Schneider Electric 84 Return with To Run Mode Optimized AS Interface M238 Schneider Electric 85 Introduction General Equipment for Node Addressing ASITERV2 Handheld AS Interface device addressing This chapter describes the steps required to initialize and configure the different devices required to attain the described system function The AS Interface bus configuration within SoMachine is used to configure e AS Interface Master for the M238 e AS Interface Slaves This is described in chapter Controller Additional the AS Interface addressing of each AS Interface slave is done by using the ASITERV2 handheld and the dedicated adapter cable Use the ASITERV2 handheld to address the individual slaves Optimized AS Interface M238 Schneider Electric 86 AISSL Safe Input Slaves E g addressing of an E Stop ASISSLB4 ZB4BS844 Use the ASITERIR1 infrared adapter cable to address safe input slaves Please note the coding key on the slave and connect the adapter to the node Infra red M12 male interface ad _Keying element Optimized AS Interface M238 Schneider Electric 87 3 The M238 AS Interface M238 AS Master module use Auto Interface addressing mode in Master module SoMachine parameterized TWDNOI10M In order for slave addressing to be successful the nodes must
7. Connect the PC and monitor via the ASISCPC cable COM1 PC amp config port monitor Monitor ASISCPC ASISAFEMON Optimized AS Interface M238 Schneider Electric 102 2 Before you connect to the monitor select Interface from Monitor Extras Help the Monitor menu to check Diagnostics which communication port has i been set In this case COM1 Monitor PG is the only port Pie Monitor There is no need to modify the Teach sate Conniguration baud rate or transfer protocol t Configuration lag settings Validate Start siop Change password TT S afelu guard COM10 3 To transfer a configuration to i the monitor select T Configurator for AS Interface safety monitor File Edit Monitor Extras Help PC gt Monitor Tl c Diagnostics from the Monitor menu and Monitor gt PC continue with Step 4 ANN FPC gt Monitor Teach safe configuration If the four items at the top of Configuration log the menu list cannot be selected because they are validate u grayed out a safety monitor Stark may already have been started Stop if this is the case you can ES stop it by selecting Stop from the Monitor menu Interface Note As when starting the monitor will prompt you to enter a password if you have not connected to the device in the last D ti five minutes or have been offline AE Monitor PE Pts Momitor Teach sate confi
8. FET EER Ein Jib anel Languai 123 Numeric Display Select the position where you want to place the display by opening the rectangle and pressing Enter In the Numeric Display Settings dialog go to the General tab In Display Digits you can set the maximum number of the digits to be displayed for integral and fractional part of the value To link a Variable to the display click on the bulb icon to browse for a variable Optimized AS Interface M238 Numeric Display Settings General Input Mode Color Visibility Advanced Mame NumericDisplayO1 Style 00026 v Integer Float Variable f v Zero Suppress Display Digits e o Dec Data Type C Enable Input Mode Display Zero s Format C Digit Grouping vj v Font Resource lt Use Local Settings Language Font Vijeo Modern 8x13 v Font Width 8 Font Style Normal v Font Height 123455 Alignment E 3E Schneider Electric 19 Select the SoMachine tab MyController Application Expression Editor Pad Expression S abd My antraller amp pplication OCONFIG_GLOBALS IOCONFIG_GLOBALS_MAPP ING Then open the Variable List B E M nw A EJ 11 1 j g MyController 3 Application H GVL ENENIOCONFIG GLOBALS MAPPING J IP20 1 Input a IP20 1 Output a IP20 2 Input JU IP20 2 Output J IP20_3 Input a IP20 3 Output JU IP20 4 Inp
9. Edit Delete Connect gateway Schneider Electric 55 When the scan is finished the T Bo fees devices pop up under the of M238 5M 402 025C 0001 4 a BTaTzzan 0257 0001 9002 gateway Select the used controller and click Set active path set active path Add gateway Add device A warning pop up window Bi Warning opens and the text must be read WARNING UNINTENDED EQUIPMENT OPERATION Ensure that the software application being downloaded is installed on the intended device Confirm you have entered the correct device designation or device address Ensure guards are in place so that unintended equipment operation will not cause injury ta personnel or damage t equipment Head and understand the software User Manual and know how to operate the equipment Failure to follow these instructions can result in death serious injury or equipment damage IF You agree ta follow these instructions press AJEKF Cancel The used controller is now a We foes marked as active Y o M238 SN 402 025C 0001 active F a BTGT2220 0250 0001 9002 Communication setting To configure the communication HMI PC gateway double click on XBTGT2220 gt Gotinged AS Interface M238 i MyController TMzZ3S8LDDz43DT EM PLC Logic H U Embedded Functions Serial Line t d TWDONOT1 OMS TWONOT1 OMS 1 xBTGT2220 MBTGT2220 fo HMI Application COMI H A COMZ A USB
10. This document is based on European standards and is not valid for use in U S A Distributed AS Interface Logic Controller M238 System User Guide El00000000281 xvm MAR 2010 Contents Important Information eeieeeeeeeeeeeieeeee nennen nnn nne n nnn nn nhn nna hern nans h nana 3 BEIO VOU BOG IM eee H 4 IER OGUGCTIONN B TETTE 6 PATS VN AU UNS passa tenes I d Rain AERIS MASIME M mau SS ca mas aM PR Rep M Sen a Penna Su dC RE EI EINE T OSS ANY Mt ecanoce 8 Application Source Code ccccccccceceseceneeeeceneeneeeceeeseneeneeensouseeesonscassensoneseesonsenesensones 9 TVDICaL ADDIICQUOLIS niixiiendcni E RUN M nU UU RI NURSE URS REA 10 SVSIGITI ueri oet eene etin ema utin ue tec uode neis uUo iud db ddp adenine tetera sted 11 ATC AICC CUI ERO TTD EEUU 11 latzicilE tio c M Y 14 PUA WAU RESTE EE ME TR TR RT MUN 19 SOM gea Mme Me TIN prd 27 Communicatiob c ova a eETE SD MU Ped OP P CEP DI M I MIEL DEDE MSIE 28 Implementallon i soe estet dd unt un dieu a a DEUM DPF CD UI DE 33 COMMUNIC ALON x5 9 3 exea Du piveu NE are uS Crece DU Lee etur adeo Lender cres D DI Pas eaa 35 Contolera REPE 39 sh ewe 72 AS Interface device addressing ici ee caccia vC Co ex EN Baer c Rae VE RNxRV E EP a a 86 Sdlety MONIO bd ah ete we an edi aerate an a cobrado ned gun lise etie Dee Ptr ounce baie 92 PRED STAIN et iw se cis
11. Close the dialog after adding all the devices Q You can select another target node inthe navigator while this window is open Add Device Close NOTE The name of the device can be changed in the Name field Optimized AS Interface M238 Schneider Electric Set the The devices are now listed in parameters the browser under the edo TwbNor0w3 TWDNOILOM3 d ASiMaster fj AsiMaster ASi Master Ad d f ASi_Slavei_ASiSafeMoni_1 ASISAFEMON1 resses Double click on the first slave ASi Slave1 ASiSafeMoni 1 L fj A5i_Slavel_asisafeMoni_t and set the address In our ASi Slave Configuration asi slave 1 O Mapping Status Information example 1A Address NOTE Profile You don t have to provide the MI sss Eg B address if you add the slaves Id Coden foxoF in succession The addresses Id Codet xo are provided in order in which Te pe a ades X you add the slaves The first slave you add gets 1A the Parameter second 2A etc Parameter oxoF a wv Bit Q Unused v Bit 1 Unused fw Bik 2 Unused iw Bit 3 Unused Project Slave List of AS Interface node A ASiMaster Asi Master names and addresses HH ASi_Slave1_ASiSafeMoni_1 ASISAFEMON1 A ASi Slave2 Emgcy1 ASISSLB5 B ASi Slave3 Emgcy2 ASISSLB5 fj Asi Slave4 HarTowerLght XVBC21A i Asi Slaves PushBttn1 XALS2003H fj Asi Slave amp PushBttn2 XALS2003H t ASi Slave7 PushBttn3 XALS2003H rt A
12. Optimized AS Interface M238 Schneider Electric 13 xnTaTzzz On the Communication T E Settings tab and click on rtm cm ergy kL Add gateway Accept the default settings by clicking on OK Driver TEP HP Settings Parame Value IP A localhost Part 1217 Select Gateway 1 and click on Scan Network Information Add device Edit Delete Connect gateway Optimized AS Interface M238 Schneider Electric Save the Project Optimized AS Interface M238 When the scan is finished the devices are listed under the gateway Select the used HMI and click on Set active path A warning pop up window opens and the text must be read The used HMI is now marked as active To save the project click File Save Project To save the project under a different name click File Save Project As o 23 J a M238 SN 402 25C 0001 of xXBTGT2220 D25C 0001 3002 Set active path Add gateway Add device Warning WARNING UNINTENDED EQUIPMENT OPERATION Ensure that the software application being downloaded is installed on the intended device Confirm you have entered the correct device designation or device address Ensure guards are in place sa that unintended equipment operation will not cause injury to personnel or damage ta equipment Read and understand the software User Manual and know how to operate the equipment Failure to
13. Rotary handle with red handle on yellow front Schneider Electric L ale 53 ZiT 472 Ir Thermal protection Im Magnetic protection Terminal shield short H FX co F3 p 19 Multi9 Circuit Breaker 1 pole 23726 Phaseo Power Supply unit ASIABLM3024 TeSysU Motor Starter Power section with reversing contactor LU2B12B and Control module LUCAO5BL TeSysU TeSys Motor Starter 24V UCAOSBL Control Unit LUCAO5BL c CLASS 10 Ja Optimized AS Interface M238 Schneider Electric 20 TeSysU Motor Starter Coil Unit TeSysU LU9MRL TeSys U Communication modules ASIL ASILUF C51 Tap off TCS ATVO1N2 Pre wired coil connection LU9 e OO N Motor Starter AS Interface module ASILUFC5 Magelis Graphic HMI XBTGT2220 USB port USB 1 1 COMI serial port SubD 9 pin Current input terminal block see image on left CON2 serial port RJ45 E A Polarity selector switch 1 A Ethernet interface optional S S Ok FG Ground Optimized AS Interface M238 Schneider Electric 21 Modicon M238 Logic controller TM238LDD24DT 14 Digital Input 10 Digital Output Optimized AS Interface M238 i0 GO Hjl2 G2 Bil G4 15 6 G6 17 IB 19 110 H1 112 N3 C8 Inputs EINEN GENET Q1 Q2 Q3 Q4 O5 O6 Q7 08 Q M238 TM238L0D240T Fast Outputs Outputs W amp w G0 OF Q2 Q3 Vi Vi O4 Q5 Q6 V2 v2 a7 as Co Schneider Ele
14. Stop category List of all configured functions of the Main safety monitor Check of Configuration Optimized AS Interface M238 owitch off features are based on stop category 0 undelayed switch off Note If VSDs have been integrated a delayed switch off stop category 1 can be selected enabling the controlled ramping down of load disconnection Confirm with OK The complete configuration of the monitor now looks like this All conditions 32 34 must be true in order for the monitor to be enabled Click on the check mark icon to check the configuration The result will appear in a separate window which will hide itself automatically Stop category 0 TRUE Ad a FALSE lt Jil M ame STOR Cancel Help 1 0550 i 32 tt2 854 In 2 E STUPT1 Emergencu oalf 33 start Automatic start 34 stop Stop category safety monitor f Information _ xi LE The configuration is correct Schneider Electric X 96 Save Select File gt Save as to configuration store the Main Safety monitor of Main source Optimized AS File Edit Mor Monitor Interface M238 Main AS2 New pen Save Save as Save As Filename Optimized AS Inteface M238 Main AS2 Save as type Configuration file 2 x 452 Cancel Starting When the ASIWIN software ASIWIN starts up the screen opposite will appear offering you the following options some of which w
15. iecvaraccess 3 3 1 TO s IOSTANDARD fig MyController lf PLC Logic MyController Le Application MyController PLC Logic ov uixal2003 1NC SOO uixal2003 1NO SOO uixal2003 2NC 500 uixal2003 2NO 500 uixal2003 3NC 520 S 4 420002 PNN O B jostandard 5 5 1 40 system Iv Structured view V Show documentation 48 Task configuration Optimized AS Interface M238 The Input is now displayed in the input box The VAR GLOBAL variables are located in the GVL folder All variables located in this folder can be accessed throughout the whole Application If the variables are located in the POU they can only be accessed by the POU local variables Before you can start working with the new POU you have to add it to a Task Here the POUs are added to the MAST task To do this double click the MAST task and click on Add POU Select Programs Project in the Categories list and select the MainProgram in the Items list Then click OK GVLeTeSysl T1Fwd H Optinged 45 Interface MIFE MyController TH238LDD240T 3 Ell PLE Logic Application aono 0 00 rial Library Manager i BuUSStatus PRG gi TeSysllt PRG G Qodinzed 45 mterface M236 m MyController TM238LDD24DT 240 PLC Logic B Application Type ap vL cyclic Priority 0 31 X iti Library Manager BUSStatus PRG i TeSysU1 PRG fp eee di TeSysU2 PRG Iv Enab
16. serious injury or equipment damage Optimized AS Interface M238 Schneider Electric 5 Introduction Introduction This document is intended to provide a quick introduction to the described system It is not intended to replace any specific product documentation nor any of your own design documentation On the contrary it offers additional information to the product documentation for installing configuring and implementing the described system The architecture described in this document is not a specific product in the normal commercial sense It describes an example of how Schneider Electric and third party components may be integrated to fulfill an industrial application A detailed functional description or the specification for a specific user application is not part of this document Nevertheless the document outlines some typical applications where the system might be implemented The architecture described in this document has been fully tested in our laboratories using all the components found in the Component List at the end of this document Of course your specific application requirements may be different and naturally may require additional or different components In this case you will have to adapt the information provided in this document to your particular needs To do so you will need to consult the specific product documentation of the components that you are substituting in this architecture Pay particular atten
17. Master Designation IP67 module ASI67FMP slave address 19A to AS Interface address IB15 IP67 module ASI67FMP slave address 19A to AS Interface address QB15 IP67 module ASI67FMP slave address 20A to AS Interface address B16 IP67 module ASI67FMP slave address 20A to AS Interface address QB16 IP67 module ASI67FMP slave address 21A to AS Interface address IB17 IP67 module ASI67FMP slave address 21A to AS Interface address QB17 IP67 module ASI67FMP slave address 22A to AS Interface address IB18 IP67 module ASI67FMP slave address 22A to AS Interface address QB18 Schneider Electric 38 Controller Introduction The controller chapter describes the steps required for the initialization and configuration and the source program required to fulfill the functions Requirements The following is required before proceeding with the controller configuration e SoMachine software tool is installed on your PC e he Modicon M238 Logic controller is switched on and running e he controller is connected to the HMI with the XBTZ9008 communication cable controller to HMI e he HMI is connected to the PC via the cable XBTGZ935 HMI to PC Setting up the controller is done as follows e Create a new project e Add the Controller e Add an AS Interface extension module e Add AS Interface Devices e Set the Parameters and Addresses e Creating Variables e Add a POU e Task configuration e Add To
18. The Vijeo Designer Tool is opened through SoMachine For more information see Chapter controller gt Add Vijeo Designer HMI Setting up the HMI is done as follows Main window Communication settings Create a Switch Create a Lamp Create a Numeric Display Example screens Main Window After creating a Vijeo Designer HMI in SoMachine the main Window of Vijeo Designer opens Communi With these new variables Vijeo i cation Designer creates a a Eq Data Logging settings SoMachineNetwork01 for the Variables communication with the S Z IO Manager controller ff SoMachineNetwork 1 Double click on SOM XBTGT2220 Optimized AS Interface M238 Schneider Electric 72 and enter the controller name under Equipment Address here in the example M238 SN 402 soMachine Network Equipment Jie E PLC Configuration Equipment Address M235 SM 402 Note The serial number of the M238 controller is on the label of the front side flap It is a unique number Connection Optimization Tine Out SSS Retry Court TCP FIP Configuration Gateway IP Address 127 0 O Port 1217 The name of the controller is displayed in the Communication settings folder in SoMachine In our IGateway 1 025C 0001 2002 Project it is M238 SN 402 Bue 3abewavy 1 Click on OK 2 Me oru W a M238 SN 402 025C 0001 active F a NBTGTZ220 0250 0001 9002 Create a To
19. be connected to the power supply via the yellow AS Interface cable Before you start addressing switch the master offline by pressing and holding down the PB2 button on the AS Interface master module for 3 4 seconds The master will switch to offline mode and will indicate this on the module via an LED lighting up red next to the word OFF ASILUFC5 4 Use the XZMG12 adapter ASI20M cable to address ASI20M and ASILUFC5 IP20 devices TeSysU motor starters communication cassette asuurcs mr m Connect the adapter to the sa EG node via the yellow plug e a o e 24V ASi COM OA1 OA3 On slaves requiring a 24 V auxiliary supply black AS Interface cable at output level e g as is the case with TeSysU the power supply must be connected when the nodes are programmed Plug in connectors E Pitch 5 08 V M12 male with ellow and green plug in connectors Optimized AS Interface M238 Schneider Electric ASI 20MTAISOSE ASI67FMP43E Optimized AS Interface M238 Use the ASITERACC2 adapter cable to address IP20 field devices Connect the adapter to the M12 female AS Interface AUX on the right underside of the device Use the ASITERACC1F adapter cable to address IP67 field devices Connect the adapter to the M12 female AS Interface AUX on the right underside of the device Schneider Electric 89 Addressing To perform addressing turn o
20. del Note If VSDs have been Stop category integrated a delayed switch off stop category 1 can be selected enabling the controlled ramping TRUE down of load disconnection m lg FALSE lll Tf Sustem devices Confirm with OK 35 Stop category 0 the monitor now looks like this 32 83 AF In 2 E ST P2 Emergency off All conditions 32 35 must be 23 23 tt7 In 2 Door Guarding Safety quard true in order for the monitor to 34 start Automatic start be enabled 35 stap2 Stop category Optimized AS Interface M238 Schneider Electric 101 Check of Click on the check mark icon Configuration to check the configuration The result will appear in a separate window which will hide itself automatically e safety monitor t Information i The configuration is correct Save Select File gt Save as to yum configuration store the Main Safety monitor F Con of Remote source Optimized_AS File Edit Mor Monitor Interface M238 Remote AS2 New Open Save Save a5 Deu A E Save in E3 ASWIN amp tri Optimized _AS Interface_M238_ Remote A52 Save astype Configuration file 2x 452 Transferring The following preconditions the now need to be met configuration to the e Connect the safety monitor to the power supply Connect the configured AS Interface slaves via the yellow cable Wire the monitoring circuit for the load contactors on the monitor
21. follow these instructions can result in death serious injury ar equipment damage IF You agree to follow these instructions press AF Cancel W a M238 5N 402 D25C 0001 d a XBTGT2220 025C 0001 9002 active Edit wiew Project Build Onilir a Mew Project Ctrl M 2 Open Project Chrl 0 Close Project la Save Project Cris Save Project As Project Archive Schneider Electric 58 Build Application Optimized AS Interface M238 In the Save Project As dialog enter the new File name and click on Save To build the application click on Build Build Application MyController PLC Logic Note If you wish to build the whole project HMI and controller click Build all After the build you are notified in the Message field as to whether the build was successful or not If the build was not successful there will be an alert list in the Message field Save Project As Save in O SoMachineProjects Y My Recent Documents Desktop D My Network File name Places Properties Configuration Project Build Online Debug Watch Tools Window Help Build All Ctrl B A Sort a Rebuild Application MyController PLC Lagic Optimized AS Interface M238 v Save as type Project File project M Cancel Size of gobel data 24970 bytes Total memory size raqured 165216 bytes Memory wee 3 contains and Retain Date size 8168 largest contiguous me
22. or Open in the File menu Create a New 2 To create a new configuration Configuration first assign a unique title to Information about monitor and bus E X your configuration on the Information about monitor Information about bus pal gt Setting up the Information about monitor Confauraten ttle Monitor for the tab Optimized amp S5 Interface M239 Main Monitad Cams MAIN cabinet Help In this example an VENUE ASISAFEMON7 which has ion a just one OSSD and basic 09 Oktober 2008 10 44 functionality is being used one OSSD C two independent 0550s C two dependent 05503 Function range For monitor version lt 2 0 f Basic Enhanced Select the 3 Onthe Information about tab Add bus Chenier ea a a ress standard slaves you are using Information about monitor Information about bus p d nment d 3 Address assignmen If you are using standard safe standard Fill out the slaves for acknowledgement 2 node types and error reset you will need 3 to enter them here l safe and standard The slave addresses of Preventa inputs are 2 3 and 23 The safety monitors for which addresses 1 and 24 have been reserved are not entered here m m m m m m m m eee SISISISISISISISISISISISI D 11 mimm m mmm m cim m m m m m CETT T TT IRISISISISISI SI Optimized AS Interface M238 Schneider Electric Select the Diagnosis Service tab Fill out the Monitor base address Available
23. uiTeSusll dFwd mi Optimized AS Interface M238 Schneider Electric POU TeSysU5 shows the control of TeSysU5 E T TeSysUS MyController PLC Logic Application 1 PROGRAM TeSysU5 o VAR SR 5 SR Contro of FeSpst Nod as an Motor Starfer on AS Inferface westop B E xTeSysU 5Err uiTeSysU 5Rdy xTeSysl 5Rev ulleSysU 5Fwd POU TeSysU6 shows the control of TeSysU6 L w TeSysU6 MyController PLC Logic Application 1 PROGRAM TeSysU6 SR 6 SR Control of TeSysi No6 as an Motor Sfarfer on AS Inferace ull eSysU 6Fwd B uiTeSysl bRev uiTeSysl 5Ridy xTeSysl BRev uiTeSysl BFwd T o T C uas L CE rx fio Optimized AS Interface M238 Schneider Electric 69 POU EstopST shows the logic of Emergency Stop E EstopsT MyController PLC Logic Application PROGRAM Estopst YAR EHD VAR IF WOTAaUS1 xEStpAct EHD IF wD MM P IF iM TAUSZ xEStpActz EHD IF i ch e M dns IF NOTAUS3 0 THEN XEStpAct3 1 EHD IF IF iNO TAUSI lt gt 0 AHD xEStpact AHD GYL uixalz003 1N0 THEH GVL xEStpLamp FALSE xEStp ct s FALSE ELSIF xEStp ct THEH GVL xEStpLamp TRUE EHD IF IF NOTAUS2 lt gt 0 AHD xEStpActz AND GVL uixalz s 3N0 THEN GVL xEstplamp2 2 FALSE xEStpAct2 FALSE ELSIF xEStp ctz THEH GYL xEstplampe TRUE POU MainProgram shows the main program g MainProgram My
24. variables as in the image uiTesysU 1Rdy uiTesysU 1Run uiTesysU 1Fwd uiTesysU 1Rev This is a typical mapping for a TeSysU Do the same for the other ASILUFC5 Modules J 10 HO Configuration I O Mapping Channels variable Mapang Channel Address 3 rous p vad SCIO 1o 0 0 HI Zo b o E amp bah ah dh dh dh db db db db WT j Fast Input dp Create new variabla Tp Map teensng variable Sort by 21 Sort order J Optimized AS Interface M238 te MyController TM238LDD24DT Hf PLC Logic 13 Application i Library Manager 24 Task Configuration y ASILUFCS Channels Variable Mapping Channel Address ulTesysu 1Rdy uiTeSvsU 1Run uiTeSvsU 1Fi d ulTeSysU 1Rev Schneider Electric gt 9 Inputs 182 Curent Yalue Defauk aue Unt Descrpson Fast Input Fast Input Fast Input Fast Input Fast Inout Fast Inout Fast Inout Fast Input GYL MyController PLC Logic Application 1 VAR GLOBAL 2 EHD VAR Qrrent Defaut Urit Description Inputs Not ready fauk 0 Ready Stopped 0 Running 1 Reserved Reserved Outputs Stop 0 Forward Stop 0 Reverse 1 Reserved Reserved 45 If you want to map more Variables on other slaves the procedure is the same as with the described slaves Add a POU Right click on Application gt Add Object LE ol UT z b Select POU and enter a Name Add Obje
25. you i Validate password Stop Change password Interface Optimized AS Interface M238 Schneider Electric 106 Main Switch Emergency Stop Door Guard Display and indicators Appendix Detailed Component List Hardware Components nm Rev 1 0 1 Main switch NSX100F 3pin36kKA LV429080 1 1 1 ContactblockTM32D 0 LV429085 1 2 1 Terminalcover 0 LV429515 1 3 1 Rotary drive with door interface L1V429340 Hardware Components e Rev Emergency Stop pushbutton ASISSLB5 0 1 a Contactors 9 A 400 Vac 24 Vdc LC1D093BL Co Circuit breaker C60N 1 pole 2 A 23726 DEBE Circuit breaker C60N 2 pole 1 A 23746 EE Circuit breaker C60H 2 pole 2 A 25036 Pg 25 2 Circuit breaker C60N 2 pole 10 A 23756 END 26 1 Circuit breaker C60 2 pole 2 A 24443 WENN Mushroom head turn to release ZB4AS844 EN Hardware Components 0 4 2 5 Mee Rev Safety Station AS Interface 2x M12 ASISSLC2 Connection cable for Door guard M12 2 2m XZCP1541L2 NEN o Door guard switch XCSPL582 Preventa Safety Monitor ASISAFEMON1 Hardware Components Pushbuttons combination red and green XALS2003H 4 1 11 Tube with connection XVBZ02 42 1 Connection element ZBV B1 Optimized AS Interface M238 Schneider Electric 107 Automation Components Magelis HMI Power supply Drives and Power Sarel cabinet AS Inte
26. 38 Modbus Slave gt XBTGT Modbus Master Symbol Designation E Stop button slave address 02A BYTE NOTAUS1 from nonu AS Interface address IB3 E Stop button slave address 03A BYTE NOTAUS2 from AS Interface address B4 Door Guard slave address 23A BYTE NOTAUS3 from AS Interface address IB23 Harmony Indicator XVBC Slave address 044A red from AS Interface address QX3 0 uiXVBCyel Harmony Indicator XVBC Slave address 044A yellow from AS Interface address QX3 1 uiXVBCgreen Harmony Indicator XVBC Slave address 04A green from AS Interface address QX3 2 uixal2003 1re Light of Pushbutton XAL Slave address 054A red from AS Interface address QX4 1 Application GVL xE Light of Pushbutton XAL Slave address 05A green from AS StpLamp Interface address QX4 0 uixal2003 1NO Pushbutton XAL Slave address 05A red from AS Interface address iX6 2 uixal2003 1NC Pushbutton XAL Slave address 05A red from AS Interface address IX6 3 NOTAUS2 NOTAUS3 uiXVBCred Optimized AS Interface M238 Schneider Electric 35 AS Interface Slaves contd Pushbutton2 Pushbutton3 TeSysU Status data TeSysU 1 TeSysU2 TeSysU 3 TeSysU 4 TeSysU 5 TeSysU 6 uixal2003 2re uixal2003 2NO uixal2003 2NC uixal2003 3re Application GVL xEs toplamp2und3 uixal2003 3NO uixal2003 3NC Symbol uiTeSysU 1Rdy uiTeSysU 1Run uiTeSysU 2Rdy uiTeSysU 2Run uiTeSysU 3Rdy uiTeSysU 3Run uiTeSysU A4Rdy uiTeSy
27. Controller PLC Logic Application d PROGRAM MainProgram VAR EHD VAR BUSStatus i EstopST Variables TeSysUl TeSysUz TesyaU3i Teaysl4 i Te838sU51 TeS83yaU61 ioa 083 M e i ca 1 M Optimized AS Interface M238 Schneider Electric POU Variables shows Alarm handling Variables MyController PLC Logic Application 1 PROGRAM Variables YAR END VAR uixalz003_1N0 uixalz003 lNC uixalz003 ZNO uixal2003 ZNC In Qi s Ww N nm uixalz003 3NO uixal2003 3NC IF xTeSysU lErr OR xTeSysU ZErr OR xTeSysU_3Err OR xTeSysU_dErr OR xTeSysU_5Err OR xTeSysU_6Err OR xEStpAct OF uiXVBCred TRUE ELSE uiXVBCred FALSE END IF IF uiTeSysU lRun AND uiTeSysU ZRun AND uiTeSysU 3Run AND uiTeSysU_4Run AND uiTeSysU_5Run AND uiTeSysU 6Run AND uiXVBCgre TRUE ELSE uixVBCgre FALSE EHD IF IF uiTeSysU lRdy OR uiTeSysU_2Rdy OR uiTeSysU 3Rdy OR uiTeSysU 4Rdy OR uiTeSysU 5Rdy OR uiTeSysU_6Rdy AND HOT niXVRCYel TRIE Optimized AS Interface M238 Schneider Electric HMI Introduction This application uses a HMI device of type Magelis XBGT2220 The HMI communicates with the controller using SoMachine protocol over serial port RS485 The Magelis is programmed using the Vijeo Designer software tool delivered with SoMachine that is described in briefly the following pages For the connection between the controller and the HMI the cable XBTZ90068 is used NOTE
28. FEMON1 programming cable ASISCPC SubD9 to RJ45 cable PC ASISAFEMON1 AS Interface Safety slaves for implementing safety functions ASISSLB2 ASISSLB2 ASISSLC2 ASISSLC2 ASISSLB2 ASISSLC2 addressing cable ASITERR1 M12 IR AS Interface ASILUFC51 a module A ASILUFC5 one 24V COM OA1 OA3 ao Schneider Electric 31 ASILUFC5 addressing cable XZM G12 M12 2pol green AS Interface cable Yellow AS Interface Cable 2 x 1 5 mm Optimized AS Interface M238 Schneider Electric Black Auxiliary Cable 2x 1 5 mine 32 Implementation Introduction The implementation chapter describes all the steps necessary to initialize to configure to program and start up the system to achieve the application functions as listed below Function Start up and functional description 1 Switch on all fuses and contactors 2 Switch on at main switch 3 Acknowledge the Emergency Stop 4 Check safety door s and acknowledge 5 Wait for the red light to turn off 6 Usethe TeSys screen to control the TeSysU motor starters 7 Use the BUS ALARM and SAFETY screens to control error messaging and e stop 8 The FTB and ASI I O screen can be used to observe the data status of the FTBs and ASI I Os Functional Layout Local Control Cabinet Remote Cabinet Field Installation Modicon Safety Monitor l AS Interface AS Interface Optimized AS Interface M238 Schneide
29. Interface address 1X13 0 Motor starter TeSysU slave address 13A running from AS Interface address IX13 1 Motor starter TeSysU slave address 14A ready from AS Interface address X14 0 Motor starter TeSysU slave address 14A running from AS Interface address IX14 1 Schneider Electric 36 TeSysU Data Exchange Controller from to HMI Control data M238 Modbus Slave gt XBTGT Modbus Master Symbol TeSysU 1 uiTeSysU 1Fwd uiTeSysU 1Rev TeSysU2 uiTeSysU 2Fwd uiTeSysU 2Rev TeSysU 3 uiTeSysU 3Fwd uiTeSysU 3Rev TeSysU 4 uiTeSysU 4Fwd uiTeSysU A4Rev TeSysU 5 uiTeSysU 5Fwd uiTeSysU 5Rev TeSysU 6 uiTeSysU 6Fwd uiTeSysU 6Rev IP20 I O Designation Motor starter TeSysU slave address 09A forward to AS Interface address QX7 0 Motor starter TeSysU slave address 09A reverse to AS Interface address QX7 1 Motor starter TeSysU slave address 10A forwards to AS Interface address QX8 0 Motor starter TeSysU slave address 10A reverse to AS Interface address QX8 1 Motor starter TeSysU slave address 11A forwards to AS Interface address QX9 0 Motor starter TeSysU slave address 114A reverse to AS Interface address 96 QX9 1 Motor starter TeSysU slave address 12A forwards to AS Interface address QX10 0 Motor starter TeSysU slave address 124A reverse to AS Interface address QX10 1 Motor starter TeSysU slave address 13A forwards to AS Interface address QX11 0 Motor starter TeSysU
30. Monitor functions Optimized AS Interface M238 Enter the address of the safety monitor on the last tab Diagnosis Service The address 1 is used for the safety monitor of the Main cabinet Confirm with OK The screen on the right will appear for the base controller A variety of functions can be implemented these include Emergency off Safety guard Module Feedback loop Monitored start To use the individual blocks drag the elements from the yellow area on the left hand side to the white area on the right hand side 1 OSSD Information about bus Diagnosis Service Global Diagnosis stop Reset of error condition Activate Standad C amp E Address j n Bit address T Inverted AS Interface diagnosi Monitor base address Data selection f sored by 55D C al devices Simulate slaves e Configurator for AS Interface safety monitor Optimized AS Interface M238 2 8 File Edit Monitor Extras Help Eri C Monitoring de E oy Double channel forced e Emergency off m Safety guard LI ADPD Module 8 Double channel dependent e Emergency off H Safety guard ADPD B w Ta Preprocessing Two handed operation Double channel dependent debounced con Safety guard mp Module Double channel conditionally dependent peres d Safety guard 2 Module H I Double channel independent 9 Emergency off n Safety guard o9 Module y Standard slave
31. S Interface Master TWDNOI10M3 max 2 Optimized AS Interface M238 Schneider Electric 112 SoMachine OEM Machine Programming Software MSDCHNSFUV20 SoMachine SoMachine is the OEM solution software for developing configuring and commissioning the entire machine in a single software environment including logic motion control HMI and related network automation functions o SoMachine allows you to program and commission all the elements in Schneider Electric s Flexible and Scalable Control platform the comprehensive solution oriented offer for OEMs which helps you achieve the most optimized control solution for each machine s requirements Flexible and Scalable Control platforms include Controllers HMI controllers e Magelis XBTGC HMI controller e Magelis XBTGT HMI controller e Magelis XBTGK HMI controller Logic controllers e Modicon M238 Logic controller e Modicon M258 Logic controller Motion controller e Modicon LMCO58 Motion controller Drive controller e Altivar ATV IMC Drive controller HMI HMI Magelis graphic panels e XBTGT e XBTGK SoMachine is a professional efficient and open software solution integrating Vijeo Designer It integrates also the configuring and commissioning tool for motion control devices It features all IEC 61131 3 languages integrated field bus configurators expert diagnostics and debugging as well as outstanding capabilities for maintenance and visualizat
32. Schneider Electric 94 Adding an The following dialog box will Emergency appear if you place a forced Stop Emergency off in the area In the Name field enter a unique name which will help you to find the device reliably and without confusion all device names should be 32 Emergency off selected on this basis M ame JE STOP Next assign an Address to is Type Double channel forced the device only the addresses you entered as safe slaves Address when configuring the motor Start up test and have not yet used will appear Local acknowledgement We use Local SIS ENTE C Stendud A CB acknowledgement or TEE Interface Slave address 5 Inverted L which depends to one of the Always XALD Pushbuttons The Bit address is IN 2 Note If you activate the Start up test when the power supply is restored the device specified must be forced triggered in order to be able to acknowledge the monitor Confirm with OK Selecting Once the switches and safety the Start guard monitoring have been Condition added to the configuration the start device is added P Monitored start standard slave In the example we use Bm Monitored start monitor input Automatic Start Monitored start safe input slave Confirm with OK Activation via standard slave IX Activation via monitor input Automatic start 5 Mame Automatic Start Optimized AS Interface M238 Schneider Electric Defining a
33. Si Slave9_TeSys1 ASILUFCS Ei ASi Slavel0_TeSys2 ASILUFCS A ASi Slavell_TeSys3 ASILUFCS m ASi Slave12 TeSys ASILUFCS tt ASi Slavel3_TeSys5 ASILUFCS A ASi_Slave14_TeSys6 ASILUFCS B ASi Slavei5 IP20 IO 1 f ASI20MTAISQSE i Asi Slave16 IP20 IO 2 ASI20MTAI3OSE t ASi Slave17 IP20 IO 3 ASIZ0MTAISOSE Ei ASi Slave18 IP20 IO 4 ASI20MTAISOSE d Asi Slave19 IP67 IO 1 ASIG7FMP43E A Asi slave20 IP67 IO 2 ASIG7FMP43E A ASi Slave21 IP67 IO 3 ASIG7FMP43E B ASi Slave22 IP67 IO 4 ASIG7FMP43E tij A i 5lave23 LimtSwtch ASISSLC2 f ASi Slave24 ASisafeMoni 2 ASISAFEMONT Optimized AS Interface M238 Schneider Electric Creating There are two methods of OQotinzed 45 mterface M238 Variables Mapping fie MyController TM238LDD24D7 ll PLE Logic zi Application Ai svi Til Library Manager s E Task Configuration Embedded Functions gt IO Embedded Functions gt l O Mapping tab Sieg LT HSC HSC rli PTO PWM PTO PWIN 1 Mapping to an existing variable Double click on The names of the variables Optimized AS Interface M238 can be entered in the Variable field To update the variables with the latest I O data check Always update variables 2 Create a new variable with double click on GVL Every Variable which is created here can be used throughout the whole program of SoMachine Double click on an ASILUFC5 module Click on the tab ASi Slave I O Mapping Create the following
34. T 45 x 104 x 120 IP20 Phaseo Power Supply Unit ASIABLM3024 100 120 Vac and 200 500 Vac input e Two separate independent Outputs 30 Vdc AS Interface line supply and 24 Vdc Output e 24A 30 Vdc and 3 A 24 Vdc output Diagnostic relay Schneider Electric E E aat apo 9958 ae a mo Rs a a a ULM 111 Magelis Display Terminal XBTGT2220 e Sensor screen STN Technology with 24 Vdc power supply e Brightness and Contrast adjustment e Communication via Uni Telway and Modbus Communication via Ethernet TCP IP is also available in specific models Flat Profile Memory expansion for application program Temperature range 0 50 C Certificates UL CSA Modicon M238 Logic controller The M238 is powered with 24 Vdc offer e 14x24 Vdc inputs including 8 fast inputs dedicated to special functions such as HSC high speed counting e 10x24 Vdc solid state outputs including 4 fast outputs dedicated to special functions such as counting PWM and PTO e AnRS 232 RS 485 serial link ASCII or Modbus protocol e A Modbus RS 485 serial link mainly dedicated to connection of a Human Machine interface terminal link providing a 5 V power supply for a Magelis Small Panel XBT NPOO RAOO RT500 e Expand the I O count by adding up to 7 expansion modules The following modules are available o Discrete TM2 DDI DDO DMM DRA o Analog TM2 AMI ALM ARI AMO AVO AMM o High speed counter TM200 HSC210DT DF o A
35. TE With this XBTGT2220 the Program Vijeo Designer opens and you can start your ET HMI Application programming H coMI amp COM2 See chapter HMI d Use Configure controller Right click on HMI data 3B Pec MSS j j gt i i jee MyController TMz38LDD24DT exchange Application gt Add Object 3l pic tone s Application i aL Cut F Til Library Manager d BUSStatus PRG TeSvysll1 PRG TeSysU2 PRG Delete TesysU3 PRG TeSvsLl4 PRG TeSyvsU5 FRG 4 Add Function From Template TeSysU6 PRG Estap5T PRG Copy B Properties Add object i EBE Optimized AS Interface M238 Schneider Electric In the Add Object dialog Select Symbol configuration Add Object Mame Symbol configuration Application CAM table e CNC program fe Data Server 3 DataLogManager DUT Global Variable List ij Image Pool 2 Interface T Persistent Variables pou d POUs for implicit checks A Recipe Manager Relocation Table gi Symbol configuration l Text List ag Trace d Visualization I PCR M Mi Remote access symbol configuration NI Click on Open Click on Refresh in the now open Symbol configuration y 3 Symbol configuration MyController PLC Logic Application Available variables Selected variables Available Items Access Rights Selected Items Access Rights D variables D Variables 3 Data Types Data Types All Va
36. We use Local acknowledgement In our example we use the AS Interface Slave address 7 which depends to one of the XALD Pushbuttons The Bit address is IN 2 Note If you activate the Start up test when the power supply is restored the device specified must be forced triggered in order to be able to acknowledge the monitor Confirm with OK kag Configurator for AS Interface safety monitor Optimized AS Interface M238 mi 24 Fie Edit Monitor Extras Help 1x e aasa Ca Monitoring devices x Double channel forced e Emergency off z Safety guard AOPD H Module Z NS Double channel dependent d e Emergency off FT Safety quard AOPD Two handed operation Le 2 Module EM Double channel dependent debounced con ET Safety guard EM M Module WW Double channel conditionally dependent n Safety guard IBi Module SY Double channel independent e Emergency off E Safety quard B Module Standard slave Preprocessing Mame E sTaP3 Type Double channel forced Address Help Cancel Start up test Local acknowledgement Standard C amp CE Address 7 Bit address E Inverted E Always D Slave type Schneider Electric 99 1 The parameterized Emergency off function is shown Select Double channel dependent Emergency off Adding a The example safety guard is Safety implemented using two roller Guard switches assigned to the sa
37. a XCS door guard switches Advantys AS Interface I O IP67 ASI67 Advantys AS Interface I O IP20 ASI20 TeSysU Motor Starter with AS Interface module ASILUFC5 Multi9 Circuit Breaker Harmony Tower Light Harmony AS Interface pushbuttons XAL TeSysD LC1D Contactor Harmony AS Interface illuminated pushbuttons deg Peg bogey Q0 400 5 WH e a oh a ak wh Optimized AS Interface M238 Schneider Electric 11 Components Control Cabinet Remote Cabinet Optional Safety Function Field Installation Hardware e Main switch type Compact NSX100 Modicon M238 Logic controller with AS Interface Master TWDNOI10M3 Magelis XBTGT 2220 HMI TeSysD load contactor LC1D Power supply Phaseo AS Interface ABL M3024 Preventa AS Interface Safety Monitor ASISAFEMON 1 Preventa door guard switches with rotary release trigger action Multi 9 circuit breakers TeSysU with AS Interface module ASILUFC5 Harmony AS Interface indicator bank AS Interface Pushbuttons XALD AS Interface Pushbuttons XB5 IP20 I O digital modules with AS Interface ASI20MT IP67 I O digital modules with AS Interface ASIG7FMP Software e SoMachine V2 0 e ASIWIN2 V2 03 The control cabinet comprises the following main components e Modicon M238 Logic controller with AS Interface Master TWDNOI10M3 e Magelis XBTGT 2220 HMI e Preventa AS Interface Safety Monitor AS Interface emergency stop switch with redundant load contactors for d
38. ansion modules Harmony pushbuttons in housing AS Interface I O modules ASI20MTAISOSE AS Interface I O modules ASI67FMP43E AS Interface safety monitor ASISSLB4 ASISSLB4 P54 AS Interface Emergency off slave ASISSC1 C2 Preventa safety limit switch XCSM PL Optimized AS Interface M238 Schneider Electric 110 Components Optimized AS Interface M238 Component Features Compact NSX main switch Compact NSX rotary switch disconnectors from 12 to 175 A are suitable for on load making and breaking of resistive or mixed resistive and inductive circuits where frequent operation is required They can also be used for direct switching of motors in utilization categories AC 3 and DC 3 specific to motors e 3 pole rotary switch disconnectors 12 to 175 A e Padlockable operating handle padlocks not supplied Degree of protection IP 65 Preventa Safety Module ASISAFEMON1 Main technical characteristics For monitoring Max category accord EN954 1 AS Interface profile Power supply AC DC Consumption on AS Interface Line Operating temperature Indicators Number of Safety circuits Number of additional circuits Response time on input opening Fuse protection Dimensions mm Degree of protection Emergency stop Safety switches Safety light curtains 4 T F 24V x 15 44 mA 20 60 C 5 LED s 2 N O 1 solid state output for signaling to controller 40 ms External with max of 4AM
39. are connected to the AS Interface via AS Interface TAPs The Modicon M238 Logic controller and the Magelis HMI communicate via SoMachine protocol on RS485 The download from the PC to the M238 and to the HMI is done with a single connection The PC has to be connected to the HMI and this connection is also used to send data to the M238 PC o XBTGT M238 The download direction is from the PC to the HMI and via the HMI to the M238 r3 m Ld c c Note For a direct connection 1 PC of the ite the 2 Magelis XBTGT controller the cable 3 Modicon M238 TCSXCNAMUMSP can 4 USB to USB cable XBTZG935 SoMachine protocol be used 5 SubD9 to RJ45 cable XBTZ9008 SoMachine protocol Optimized AS Interface M238 Schneider Electric 28 SubD9 to RJ45 cable XBTZ9008 HMI Controller USB to USB cable XBTZG935 PC HMI AS Interface Master module TWDNOI10M3 Expansion module connects to the M238 AS Interface IP20 In Output modules for use in a cabinet ASI 20MTAISOSE Optimized AS Interface M238 Schneider Electric e26090 leseooos 22 29 ASI 20MTAISOSE addressing cable ASITERACC2 M122chinch AS Interface IP67 Input Output modules for use in the field ASI67FMP43E ASI67FMP43E addressing cable ASITERACC1F M12F gt M12M AS Interface Safety Monitor ASISAFEMON1 Optimized AS Interface M238 Schneider Electric 30 Optimized AS Interface M238 ASISA
40. be mounted on a 35 mm DIN rail The master switch is screwed directly onto the mounting plate The complete field installation and the harmony indicator bank are designed for on wall mounting in the field The XB5 pushbuttons in XALD housing are designed for backplane assembly or direct wall mounting The emergency off switches and the installation box for the main switch have been designed for installation in a cabinet door 400 Vac 3 phase wiring between the main circuit breaker motor circuit motor starters and motors 230 Vac single phase wiring between the main circuit breaker and primary side of the 24V power supply 24 Vdc wiring for control circuits and the controller I O modules and the HMI power supply AS Interface line 30 Vdc and auxiliary power supply 24 Vdc via yellow and black AS Interface cable The individual components must be interconnected in accordance with the detailed circuit diagram in order to ensure that they function correctly Serial line cable is installed for the communication link between the controller and the HMI Optimized AS Interface M238 Schneider Electric 18 Main Switch Compact NSX100F LV429003 36 kA 380 415 Vac Main Switch Compact NSX100F LV429035 Trip unit TM32D Thermal magnetic 32A Main Switch Compact NSX100F Rotary handle LV429340 Terminal shield LV429515 Multi9 circuit breaker 2 pole 23746 Optimized AS Interface M238 Hardware
41. bs SOA P AsiSlave 23 Stabs JOO AsiSlave_23_Stehs P AsiSlave 24 Staus AsiSlave 24 Status A AsiSlave 2 Status SO d A U LLL m a Symbol configuration MyController PLC Logic Application _ 45x regopspssopo2p r2sgs2op2cs2g Right click on Symbol configuration Export Symbols to Vijeo Designer to export the variable list J HA Task d Cut mbedded Fu Copy IO IO Delete Properties C Add Folder 1 Edit Object Export Import Export Symbols bo Vijeo Designer Device Configuration k To configure the communication gateway double click on MyController 7 sotby 2lSortorder gs Find zi Ej Optimized AS mrerace MPI gt t MyController TH238LDD24DT sl PLC Logic Embedded Functions amp Serial Line Jo TwONOILOM3 TWDNOTLOM3 Hf xBTGT2220 xBTaT22205 fol HMI Application HW COMI HW COM A LSB Schneider Electric o4 On the Communication Settings tab click on Add gateway Keep the default settings and click on OK Select Gateway 1 and click on Scan Network Optimized AS Interface M238 jj MyController Communication Settings Applications Files PLC settings Services Status Information Select the network path to the controller Gateway 1 settee e Mame Driver TCP IP Settings Parame Value IP A localhost Part 1217 Information Add device
42. ce Vendor Schneider Electric h Mame Version at Analog Expansion Modules f Communication Expansion Modules f TWDNOI10M3 Schneider Electric 2 0 20 6 tj Digital Expansion Modules d Expert Expansion Modules Display all versions For experts only Information j Name TWDNOT10M3 Vendor Schneider Electric Groups Communication Expansion Modules Version 2 0 20 6 Model Number TWDNOI10M3 Description Expansion module AS Interface Master 80mA 5V Append selected device as last child of MyController You can select another target node in the navigator while this window is open Add Device Close Optimized A5 Interface MIIE MyController TM238LDD24DT EV PLC Logic Oo Application A sv Til Library Manager E E Task Configuration g MAST Embedded Functions 15 IO IO LD HSC HSC G PTO PWM PTO PWM Serial Line Al SoMachine_Network_Manager SoMachine Network Manager f TWDNOTI OMS T WDNOL 0M3 H ASiMaster A5i Master Schneider Electric 42 Add Right click on ASiMaster in AS Interface the devices browser and then devices click Add Device t MS Sort by Sl Sort order ga Find e Add Device From Template d OnimredAsgnterface M238 ey hdd Object fm MyController TM238LDD24DT RUPEE EM PLC Logic Application Properties iavL Scan For Devices i Library Manager ra Disable Device z5 225 Task Configu
43. connect a controller variable F ddd Fkt switch to a switch object Im Select the Switch button in the L Menu bar inel Lanquaq Select the position of the switch on the screen by opening the rectangle Fix the size of the switch by altering the size of the rectangle and press enter Optimized AS Interface M238 Schneider Electric In the Switch Settings dialog select the variable that should Switch Settings be linked to the button you can General Color Label Visibility Advanced browse for a variable by Mode swich Oswitchwithlamp Category Primkive z clicking on the bulb icon at the Name Switchot end of the edit box State LES 2s i Lamp o Reverse On Touch When Touch while Touch When Release Operation Bit v x tir Operation Set O Reset O Toggle O Momentary ON O Momentary OFF Destination Py Select the SoMachine tab MyController Application GVL Expression Expression Editor Pad V arable List Application E avr UT uixal2003_1NC LIT uixal2003 1NO LPT nixa nna NC LU vijeo SoMachine Optimized AS Interface M238 Schneider Electric 74 Open the GVL directory and select the required boolean variable e g xStop1 Expression Editor Pad Expression Click on OK I Variable List BIEN Eu A HE B SaM MyCantroller Application VL s
44. ct 3 Application CAM table e CNC program Data Server a DataLogManager DUT coba variable List i Image Pool 7 Interface T Persistent Variables Pou d POUs for implicit checks A Recipe Manager Relocation Table Symbol configuration In Type select Program and in Implementation language select Continuous Function Chart CFC It is possible to select all the IEC languages and to generate functions and function blocks v Click on Open P OMEN ee ee EPERE Create a new POU Program Organization Unit The new POU TeSysU1 is now visible under Application Similarly more POUs can be added wut fm i Double click on TeSysU1 to open it Optimized AS Interface M238 Schneider Electric il Library Mana Task Configu amp Embedded Functions IO Ion LT HSC HSC TL PTO PWM PTO Serial Line i SoaMachine Mew EE f TwONOTLOMS TWD 3 Oobimred d5 Inferface MESE fm MyController TMZ38LDD24DT gi PLC Logic Application s Cut Copy Delete Properties Add Function Fre Add Object Mame essi e Type Program C Function Block 5 Ly F ES Method implementation language C Function Return type Implementation language Continuous Function Chart CFC Y My Controler TMESSLDDZA4DT Bl PLO Logic D Application a au Til Library Manager BUSStatus PRG TeSyslll PRG TesysUl2 PRG TeSys PR TeSvsll4 PRG Tes
45. ctric 22 Modicon M238 Logic controller TM238LDD24DT 14 Digital Input 10 Digital Output Optimized AS Interface M238 D whit DP Ek G4 HW DA T Ww p mp ny US 2X CH The controller and integrated communication port status by means of 5 LEDs PWR RUN Batt Err and SL 1 A display unit showing the Input states I0 113 A display unit showing the Output states Q0 Q9 RJ 45 connector for connection of a serial link marked SL1 SoMachine protocol A removable screw terminal block 12 terminals for connecting the sensors 24 Vdc fast inputs A removable screw terminal block 6 terminals for connecting the 4 pre actuators 24 Vdc fast outputs 7 A removable screw terminal block 10 terminals for connecting the 6 pre actuators 24 Vdc outputs 8 A removable screw terminal block 7 terminals for connecting the sensors 24 Vdc inputs 9 A connector for extension modules for example TWDNOI10M3 7 modules max 10 Mini B USB Port for a programming terminal 11 A non removable screw terminal block 3 terminals t marked 24 Vdc to connect the 24 Vdc power supply With access from the bottom of the controller 12 A hinged cover for accessing the optional backup battery for the RAM memory andthe real time clock inside the base Schneider Electric 23 Twido AS Interface master module for M238 TWDNOI10M3 Preventa AS Interface safety monitor ASISAFEMON1 Emerge
46. e applications For download XBTGT2220 v MyController Application y XBTGT2220 HMI Application click on OK Online change options If the application in the project differs From the application already present on the PLC then behave as Follows Try to perform an online change IF this is not possible perform a Full download Force an online change IF this is not possible cancel the operation C Always perform a Full download If an application is not yet present on the PLC a Full download is always performed Additional operations I Delete all applications on the PLC which are not part of the project v Start all applications after download or online change SoMachine asks you if you really want to perform the SoMachine operation and if you want to create a boot application Please confirm both with Yes SoMachine Do you want to create the boot application Before the download starts a Mo build of the complete project is done The result of the build is Description i r Size of global data 31590 bytes displayed In the Messages Total memory size required 196696 bytes window Memory area 3 contains and Retain Data size 8168 largest contiguous mem Memory area 4 contains Data and Code size 409600 largest contiguous me Memory area 5 contains Retain Data and Persistent Data size 444 largest c Build complete 0 errors 3 warnings ready For download Op
47. espace Effective version TecVarAccess 3 3 1 10 System 3 3 1 10 C SE Toolbox Toolbox 2 0 0 5 Schneider Electric SE TEX laa f JoStandard 3 3 1 40 System loStandari Standard 3 3 1 40 System Standard Optimized AS Interface M238 fi MyController TM238LDD24l S PLC Logic o Application ZEE i i Library Manag di BUSStatus PR E Tesysut PRG Bi TeSysu2 PRG lH TeSvel3iPRG LJ Add Folder J tn Add Object Update Device Version Schneider Electric Add Device 51 In the Add Device dialog select Device and select 8 Add Device XBTGT2220 Name WBTGT2220 S Action Append device Insert device Plug device and then click on Add Device em Name Vendor Version f xBTGT2000 Series ij XBTGT2110 Schneider Electric 2 0 1 43 9 xBTGT2120 Schneider Electric 2 0 1 43 ij XBTGT2130 Schneider Electric 2 0 1 43 J xBrGr2220 2 0 1 43 Al wRTGT233n 293n amp rhneiderFlertric 2 0 1 43 Display all versions for experts only Information jj Name xBTGT2220 Vendor Schneider Electric Groups BTGT2000 Series Version 2 0 1 43 Model Number Description XBTGT2220 320x240 Add selected device to the project top level vou can select another target node in the navigator while this window is open Add Device Close The new XBTGT2220 is now Devices listed in the project browser i FS Sort by 7 Sort order 4 Find NO
48. esponding user manual Input Mains voltage 400Vac Power requirement 3 kW Cable Size 5 x 2 5 mm L1 L2 L3 N PE Cable connection 3 phase Neutral Ground Neutral is needed for 230 Vac Phase and Neutral Output Motor power ratings 6 asynchronous motors 0 18 kW 4 poles 1500 RPM The standard and level of functional safety you apply to your application is determined by your system design and the overall extent to which your system may be a hazard to people and machinery As there are no moving mechanical parts in this application example category 3 according to EN ISO 13849 1 has been selected as an optional safety level Whether or not this functional safety category should be applied to your system should be ascertained with a proper risk analysis This document is not comprehensive for any systems using the given architecture and does not absolve users of their duty to uphold the functional safety requirements with respect to the equipment used in their systems or of compliance with either national or international safety laws and regulations Emergency Stop Emergency Disconnection function This function for stopping in an emergency is a protective measure which compliments the safety functions for the safeguarding of hazardous zones according to prEN ISO 12100 2 Door guarding up to Performance Level PL c Category 3 Safety Integrity Level SIL 2 The dimensions of the individual devices used controller p
49. f AS the rotary switch to the ADDR Interface position and press the OK Slaves button on the top right The device will now look for connected nodes and display the address of any slaves it locates within a few seconds re ASI TERV 2 If no AS Interface appears on the display the device has not been able to locate any AS Interface nodes and you should check the connection between the addressing device and the slave The address of the connected slave will appear on the display as read by the device The factory setting for new slaves is O You can press the two arrows in the center of the device ASITERV2 3 up down to set the address in the range from O0 to 31 0 is not is a3 a valid slave address While an address is being set the current address will continue to appear on the display On slaves with advanced addressing an A or B will appear on the display after the address indicating the channel assignment In this example both the IP20 ASI20M and IP67 ASIG7FMP modules support advanced addressing The photo shows an ASI20MTAISOSE module with address 12A Once you have set the required address press OK to apply the setting During transmission the display will switch to ProG Optimized AS Interface M238 Schneider Electric Once you have made the address setting the new address will appear ASI TERV 2 permanently on the device display To address another device
50. f the Remote cabinet Confirm with OK Information about bus Diagnosis Service Address assignmen safe standard mmmmmmm mmmmmmm CACACACACTC ACA ASISISISISIRII mimmmmmmm mmm cm SIXIXIXISIXIXIXISIXISISI 1 171 ca Information about bus Diagnosis Service Global Diagnosis stop Reset of error condition Activate Stop conditio Glave type f Standard amp PE Address Bit address r lnwerted A nterface diagnosis Monitor base address Data selectio C sorted by 055D al devices Simulate slaves Schneider Electric Cancel ose Help 98 Available Monitor functions Adding an Emergency off Optimized AS Interface M238 5 The screen on the right will appear for the base controller A variety of functions can be implemented these include Emergency off Safety guard Module Feedback loop Monitored start To use the individual blocks drag the elements from the yellow area on the left hand side to the white area on the right hand side 1 OSSD The following dialog box will appear if you place a forced Emergency off in the area In the Name field enter a unique name which will help you to find the device reliably and without confusion all device names should be selected on this basis Next assign an Address to the device only the addresses you entered as safe slaves when configuring the motor and have not yet used will appear
51. gin without any change Select the operation you want and press OK to confirm the download 4 dad sc cp tae TIT The actual download status is 3 fala Precor displayed at the bottom left Sending download info Downloading 46 of 53 KByte 66 corner of the main window To start the new Application Debugiwatch Tools Window Hel select Online 2m Logout Ctrl eShift F Start Create boot application Multiple Download Source download to connected device Start Ctrl F5 Optimized AS Interface M238 Schneider Electric If everything is operating normally the devices and folders are marked in green otherwise they will be marked in red 3 Ontimzad 45 Interface MESE m yContralier connected MP IB ADP gll PLC Logic Application run b cu Hi Library Manager T BUSStatus PRG TeSysU1 PRG TeSysU2 PRG 4i TeSysU3 PRG dj TeSysU4 PRG TesysUS PRG dj TeSvsll PRG Z EstapST PRG MainPrograrn PRG Variables PR Symbol configuration E Task Configuration lt 2 MAST Embedded Functions A Serial Line de TWONOTLOMS TWONCILOM3 3 6 Asi Master A5i Master asi Slavel ASiSafeMoni 1 ASISAFEMON1 B 45 Slave Emqcv1 ASISSLB5 A5i Slave3 Emqgcvz ASISSLB5 A5i Slave4 HarTowerLght X VBCzZ1A A5i Slaves PushBttn1 XALS2DO3H t Al asi Slave6 PushBttnz XALSz 03H fi t H
52. guration Gonhiguration log Validate Sharh Change password Interface 4 You will need to enter your password in order for the actions you have requested to be executed If you are using Enter password the safety monitor for the first fe time the password will be SIMON Cancel Confirm with OK Password dialog Optimized AS Interface M238 Schneider Electric 103 The PC will now start to transfer the configuration to the monitor Once the transfer is complete you will be asked if you would like to teach in the code sequences Confirm the prompt with YES The subsequent procedure demonstrates the teaching in of code tables in order to monitor the state of the safety AS Interface slaves cyclically 7 Next the PC will receive a handshake from the monitor in the form of a log representing the understood configuration This will appear on the screen as a section of plain text and you will be prompted to check the configuration along with the function of the monitor Confirm the message with OK Once you have carried out this check you can click on the close icon cross in the top right hand corner to exit the screen The factory set default password for new monitors is SIMON Change the Password As soon as this password is deactivated on the monitor you can continue with Step 11 To change the password select Change password in the Monitor menu Opt
53. h if not avoided can result in injury or equipment damage Electrical equipment should be installed operated serviced and maintained only by PLEASE s i NOTE qualified personnel No responsibility is assumed by Schneider Electric for any consequences arising out of the use of this material A qualified person is one who has skills and knowledge related to the construction and operation of electrical equipment and the installation and has received safety training to recognize and avoid the hazards involved 2008 Schneider Electric All Rights Reserved Optimized AS Interface M238 Schneider Electric Before You Begin Do not use this product on machinery lacking effective point of operation guarding Lack of effective point of operation guarding on a machine can result in serious injury to the operator of that machine 4 WARNING UNGUARDED MACHINERY CAN CAUSE SERIOUS INJURY e Do not use this software and related automation products on equipment which does not have point of operation protection e Do not reach into machine during operation Failure to follow these instructions can cause death serious injury or equipment damage This automation equipment and related software is used to control a variety of industrial processes The type or model of automation equipment suitable for each application will vary depending on factors such as the control function required degree of protection required production methods unu
54. ill be grayed out Diagnostics New configuration Open configuration Load configuration from AS Interface safety monitor If this dialog box does not appear use New or Open in the File menu Create a New 2 To create a new configuration Configuration first assign a unique title to Information about monitor and bus your configuration on the Information about monitor Information about bus D gt Setting up the Information about monitor Configuration title the Remote binet In this example an eT ERES ASISAFEMON1 which has bs T just one OSSD and basic functionality is being used C two independent D55D s C two dependent OSSD Function rang For monitor version 2 0 Basic Enhanced Optimized AS Interface M238 Schneider Electric 97 Select the tab Address assignment Fill out the node types safe and standard Select the Diagnosis Service tab Fill out the Monitor base address Optimized AS Interface M238 On the Information about bus tab enter the safe and standard slaves you are using If you are using standard slaves for acknowledgement and error reset you will need to enter them here The slave addresses of Preventa inputs are 2 3 and 23 The safety monitors for which addresses 1 and 24 have been reserved are not entered here Enter the address of the safety monitor on the last tab Diagnosis Service The address 24 is used for the safety monitor o
55. imized AS Interface M238 Transmit configuration 0001 CONFIGURATION AS I SAFETY MONITOR 0002 IDENT Distributed AS Interface Optimized emergency stop doorquardi 0004 MONITOR SECTION 0006 MONITOR VERS jeepers 0007 CONFIG STRUC i a x 0008 PC VERSION AN 0009 DOWNLOAD TIM Please check the configuration using the plaintext log 0010 NOT VALIDATE d sent by the monitor and the Functionality of the sensors 0011 MONITOR ADDR You must then confirm configuration validation 0012 MODE 0013 DIAG FREEZE 0014 ERROR UNLOCK 0016 DEVICE SECTION 0018 NUMBER OF DEVICES 0020 INDEX 32 E Stop main cabinet Diagnostics Monitor gt Pl PC gt Monitor Teach safe configuration Configuration log Validate Sharh Stop Change password InterFace Schneider Electric 104 Validate the Monitor Optimized AS Interface M238 In the top line of the next dialog box that appears enter the old password SIMON remember that passwords are case sensitive In the middle line enter your new password and then repeat your entry in the bottom line Confirm your entries with OK An error message will appear if the password you have entered is not valid To validate the monitor select Validate In the Monitor menu Validation is the last stage before starting the monitor and functioning virtually as the signature of the responsible programmer represents the last check pri
56. ion SoMachine provides you e One software package e One project file e One cable connection e One download operation Optimized AS Interface M238 Schneider Electric 113 ASISWIN2 AS Interface safety monitor configuration software Multilingual EN FR DE ES IT PT For use with ASISAFEMON 1 2 ASISAFEMON1B 2B Media CD ROM PC Environment Microsoft Windows Functions for ASISAFEMON1 Basic umber of functional components at logic level 32 inputs 2 inputs no afe time function switch on and switch off delay no unction button no afety guard module with debouncing no afety guard with lock no Deactivation of functional components yes rror release yes Diagnosis stop yes upport of A B technology for non safe slaves yes ew functional components flip flop pulse if pos edge etc no Dummy device NOP no zo m Qoiomiol IoIJIz Ula alo 9o Dio o Optimized AS Interface M238 Schneider Electric 114 Contact Process amp Machine Business OEM Application amp Customer Satisfaction Schneider Electric Automation GmbH Steinheimer Strasse 117 D 63500 Seligenstadt Germany http www schneider electric com sites corporate en home page As standards specifications and designs change from time to time please ask for confirmation of the information given in this publication Optimized AS Interface M238 Schneider Electric 115
57. isconnecting the 400 V AC power supply The central devices in this control cabinet include the M238 logic controller the Magelis HMI and the optional functional safety components per IEC 61508 The functional safety components work together in the event of an emergency stop condition The load is disconnected via a Preventa AS Interface Safety Monitor with assigned contactors In addition the control or main cabinet contains the main switch for the motor components 400 230 Vac as well as the conventional 24 Vdc and AS Interface power supplies The remote cabinet comprises the following main components 6 TeSysU motor starters with AS Interface module ASILUFC5 4 digital IP20 I O modules with AS Interface ASI20MT 4 digital IP67 I O modules with AS Interface ASIG7FMP AS Interface safety monitor AS Interface emergency stop switch with redundant load contactors for disconnecting the 400 Vac power supply The TeSysU motor starters can be installed side by side and supplied with power via bus bars in order to minimize requirements in respect of space and wiring The IP20 I O modules can also be installed side by side to save space An AS Interface safety monitor with associated redundant load contactors for implementing an optional safety guard function is also found in this cabinet The AS Interface emergency stop switch is connected to the shared yellow AS Interface cable this means that it does not have to be wired separately Alth
58. jai TeSysU1 MyController PLC Logic Application i PROGRAM TeSysU1 z VAR SR 1 SR Control of FeSysi Nol as an Motor Sfarfer on AS Inferface westop m 34 uiTeSysU 1Rdy sTabod thea uiTeSysU TRev xTeSysU_ Er uiTeSysll 1Ady xTeSysU_ 1Rev uiTeSysU 1Fwd POU TeSysU2 shows the control of TeSysU2 L Tai TeSysU2 MyController PLC Logic Application uiTeSysl 1Fwd a uiTeSysU_1Rev l i PROGRAM TeSysU2 SR 2 SR Contro of FeSystl No2 as an Motor Sfarfer on AS Inferface sestop ES xTeSysU 2Err uiTeSysl 2Rdy EITT uiTeSysl 2Fwd Optimized AS Interface M238 Schneider Electric uiTeSysl 2Fwd 40 uil eSysU_2Rev xTeS ysU 2E IT 67 POU TeSysU3 shows the control of TeSysU3 a TeSysU3 MyController PLC Logic Application 1 PROGRAM TeSysU3 Z VAR SR 3 SR Control of FeSpsl Nod as an Mofor Siarter on AS inferface _ s i c idi uilleSysU 3Ady Tonle To E uiTeSysU_3ARev uiT eSysl 3Fwd xTeSysl 3Er O uiT eSysl 3Hev uilleSysU 3Rdy xTeSysU Shey uTeSus Fod POU TeSysU4 shows the control of TeSysU4 E Te ysli4 MyController PLC Logic Application L i PROGRAM TesysU4 Z VAR 3 SER 4 SE Conia of Tespi Nod as am Aolo Slater on AS infevface SH 1 Tes dRev I uiTeSusll 4Hev uiTeSusll 4Ady xTeS5ysll 4Hev
59. le In the Add Library gt Placeholder dialog select Placeholder name SE Toolbox Select Util gt Toolbox and click on OK Now the new libraries can be seen in the Library Manager Steps 1 to 3 have to be executed in case other user libraries have to be included To add a Vijeo Designer HMI to the project right click on Optimized AS Interface M238 gt Add Device Add Library Library Placeholder Placeholders are used to include target specific libraries to a project The placeholder will be resolved with a real library depending on inFormation stored in the device description If this library manager is not below a device the placeholder will be resolved with the library specified in the Field Default library Placeholder name aem Default library creda SE RelocationTable gt Intern z amp System ES Target Library Repository Add Library Library Placeholder Placeholders are used to include target specific libraries to a project The placeholder will be resolved with a real library depending on inFormation stored in the device description IF this library manager is not below a device the placeholder will be resolved with the library specified in the Field Default library Placeholder name SE Toolbox Default library Company All companies e Solution System Target a Util 29 Toolbox 2 0 0 5 Schneider Electric IEEE T I Name Nam
60. le i TeSysU3 PRG la TeSvsUd4 PRG TeSysUS PRG TeSysU6 PRG E EstopST PRG MainProgram PRG Variables PRG POUs Symbol configuration Add POLI GES Task Configuration Remove POLI Time e g t 20I Sensitivity Input Assistant Categories Items Programs Project E fig MyControtier Programs Libraries f PLC Logic MyController Application MyController PLC Logic B BusStatus PROGRA D Tesysus j TeSysU6 3 variables Iv Insert with arguments IV Structured view Show documentation Documentation r PROGRAM MainProgram Schneider Electric 49 Add Library Optimized AS Interface M238 Now the POU is in the MAST task In the upper part of the MAST task configuration you can change the Type of the task In this project it is Cyclic Directly under the Type menu is the Watchdog field Set the Watchdog time to 100 ms To use some special functions you need special libraries These can be inserted by double clicking on the Library Manager In the Library Manager click On Add library Configuration Priority 0 31 X jis Type Cyclic v Interval e g t 200ms 140 Watchdog v Enable Time e g t 200ms i00 Sensitivity 1 Application A cu it Library Manager Add library Library repository Schneider Electric 50 Add Vijeo Designer HMI Optimized AS Interface M238 Examp
61. lick the input field and press F8 The Input Assistant is displayed In the Input Assistant select Global Variables in the Categories list Then select MyController PLC Logic Application MyController PLC Logic GVL and then the variable Click on OK Auto Declare Scope WAR X Object Pou MyPLC PLC Logic Applic Flags CONSTANT RETAIN PERSISTENT Input Assistant Categories Global Constants Global Variables Local Constants Local Variables r Documentation Input Assistant Categories Global Constants Global Variables Local Constants Local Variables r Documentation uixal2003 1NC BOOL VAR GLOBAL Schneider Electric Name Type mcSR ISR v gt Initialization Address T UE Comment COLLECTIONS collections 3 5 1 0 system GV Element IECVARACCESSLIBRARY iecvaraccess 2 3 7 TO syster IOSTANDARD te MyController 2 3 private 4 private e Private Implementation H SEC m238 picsystem 1 0 1 9 schneider electric lt Cancel jostandard 3 3 7 40 system SYMBOLICVARSBASE symbolicvarnbase 2 3 1 10 sys SYSPROCESS sysprocess 3 0 Visu_Inputs_Gvl vISU INTERFACES visuinterfaces 3 3 1 0 system Z 0 zystem Iv Structured view Iv Show documentation COLLECTIONS collections 3 3 1 10 system GV Element Cancel IECVARACCESSLIBRARY
62. m Memory area 4 contains Data and Code sze 408600 legest contiguous me Memory arsa 5 contars Retain Data end Persistent Data size 444 largest c Compile complete 0 errors 0 warnings Schneider Electric 59 Download the controller and HMI project Note If it is the first time you are connecting to the HMI you have to first download the latest runtime version to the HMI using Vijeo Designer This first download is described in the following steps If this is not the first download go directly to step 7 Property Inspector In Vijeo Designer in the Property Inspector select Download via USB Mame MBTGT2220 Description Type XBTGTZ000 Series Note TargetColor 4k Colors w Blink The PC must be connected to Model SBTGTZ220 320x240 the HMI via the cable InitialPanelID XBTZG935 Startup Options Buzzer Enabled Target ToConfiguration e Corner USE User Applicatic Preserve Run eel li Printer Screen Snapshot Disabled Power supply For COL False Low Space Matificatic 4 1 Data Locations SRAM Usage Input Mode Backlight Function Keys Alarm Banner Disabled System Keypad VIS SESIONET SOWPIOddE 4 letzter test Vijeo Frame XBTGT Select File Edit Build HMI Arrange Variable Clean All EN Validate All Build gt Download All Build All Navigator Validate Target Build Target ES aa 35 Simulation 3 c Download All E Download Target Options
63. m shows the current alarm state for the TeSysU Optimized AS Interface M238 Schneider ECLIPSE SEES Petitfort nized as intertace nese Modicon M233 AS Interface TeSys fil arm EP amu aCe Hore dd man yy 24 00 00 SysU ho Mo 2 No 3 TeSys fo lt TeSys ho T eSysl Systern Home Schneider Electric 82 The Safety page shows the state of the Emergency Stop relay The TeSys1 TeSys2 and TeSys3 pages are used for Bus Alarm EN parameterization and control of TeSysU motor starters Each page contains two starters ETE OTB TeSyszZ TeSyss Bus Alarm Safety TeSys EEES The OTB page shows the I O states of the 4 OTB s installed in the main cabinet The Inputs and the Outputs are displayed as a Byte Optimized AS Interface M238 Bus filarm Safety TeSys Schneider Electric FTB FTE FTE 24 68 88 System Home dd mm uu 24 040 a0 System Home dd mm yy 24 00 00 Systern Home 83 Optimized AS Interface M238 The FTB page shows the I O states of the 4 FTB s installed in the field The Inputs and the Outputs are displayed as a Byte The Overview Architecture page includes the link to the System page and Home This page will be shown if the user click in the Home page on the architecture picture The System page is for setting the HMI parameters Bus dd mm uiu 24 00 00 12347 1234 1234 1234 1234 1234 1234 1234
64. me guard As the switches are positioned to the left and right of the guard the contacts are not forced directly rather there is a dependency between the two switches On the left of the window select the Safety guard module under Double channel dependent A period of infinite is entered for the Synchronization time This time defines the permissible delay of the lagging roller switch Here the Local acknowledgement is with the Pushbutton on Slave address T Confirm with OK Optimized AS Interface M238 M ame Type Address Start up test Local acknowledgement Slave type f Standard C A Address Bit address JIn 2 Inverted a Always i Schneider Electric 100 Selecting the Start Condition Defining a Stop category List of all configured functions of the Main safety monitor 10 Once the switches and safety 11 12 The complete configuration of onn 7 St t d M guard monitoring have been ouo added to the configuration the Automatic start Start devices is added F Monitored start standard slave In the example we use Bm Monitored start monitor input Automatic start Monitored start safe input slave Confirm with OK Ww Activation via standard slave X Activation via monitor input 34 Automatic start Switch off features are based en on Stop category 0 undelayed j Output devices switch off e Stop category 1 message and
65. ment and software programming NOTE Coordination of safeties and mechanical electrical interlocks for point of operation protection is outside the scope of this document START UP AND TEST Before using electrical control and automation equipment for regular operation after installation the system should be given a start up test by qualified personnel to verify correct operation of the equipment It is important that arrangements for such a check be made and that enough time is allowed to perform complete and satisfactory testing Optimized AS Interface M238 Schneider Electric 4 4 CAUTION EQUIPMENT OPERATION HAZARD e Verify that all installation and set up procedures have been completed e Before operational tests are performed remove all blocks or other temporary holding means used for shipment from all component devices e Remove tools meters and debris from equipment Failure to follow these instructions can result in injury or equipment damage Follow all start up tests recommended in the equipment documentation Store all equipment documentation for future reference Software testing must be done in both simulated and real environments Verify that the completed system is free from all short circuits and grounds except those grounds installed according to local regulations according to the National Electrical Code in the U S A for instance If high potential voltage testing is necessary follow recommendations in equip
66. ment documentation to prevent accidental equipment damage Before energizing equipment Remove tools meters and debris from equipment Close the equipment enclosure door e Remove ground from incoming power lines Perform all start up tests recommended by the manufacturer OPERATION AND ADJUSTMENTS The following precautions are from NEMA Standards Publication ICS 7 1 1995 English version prevails e Regardless of the care exercised in the design and manufacture of equipment or in the selection and rating of components there are hazards that can be encountered if such equipment is improperly operated e t is sometimes possible to misadjust the equipment and thus produce unsatisfactory or unsafe operation Always use the manufacturer s instructions as a guide for functional adjustments Personnel who have access to these adjustments should be familiar with the equipment manufacturer s instructions and the machinery used with the electrical equipment e Only those operational adjustments actually required by the operator should be accessible to the operator Access to other controls should be restricted to prevent unauthorized changes in operating characteristics WARNING UNEXPECTED EQUIPMENT OPERATION e Only use software approved by Schneider Electric for use with this equipment e Update your application program every time you change the physical hardware configuration Failure to follow these instructions can cause death
67. mit switch XCSM3915L1 Optimized AS Interface M238 Schneider Electric 1 AS i BN TCSATV011F 1 BK WH BK 26 General Software The main programming work lies in the programming of the M238 the configuration of the AS Interface and creating the screens for the HMI display The Modicon M238 Logic controller is programmed using SoMachine The HMI application on the Magelis XBTGT 2220 display is created using Vijeo Designer The safety monitor application is programmed with ASIWIN2 To use the software packages your PC must have the appropriate Microsoft Windows operating system installed e Windows XP Professional The software tools have the following default install paths SoMachine Version 2013 1 Development Build SoMachine C Program files Schneider Electric SoMachine T f Vijeo Designer Vijeo Designer included in SoMachine eal C Program files Schneider Electric VijeoDesigner ASIWIN2 C Program files Schneider Electric ASIWIN Optimized AS Interface M238 Schneider Electric 2f General Communication This architecture uses 2 different communication networks e SoMachine protocol AS Interface The described architecture includes two different communication busses The AS Interface includes the Modicon M238 Logic controller with AS Interface Master Advantys ASI I O FTB l O Islands and TeSysU motor starters All the devices and the l O Islands
68. n General Color Label l Visibility Mame Lamp01 Category Primitive Variable 9 Style 10001 State OFF Select the SoMachine tab MyController Application Expression Editor Pad Expression GVL Variable List mlm En Wa A FE ES CC 0 1 E CI My Controller B 77 Application GL UT uixal2003_1Nc LM uixal2z tr3 1MO LET nival nna a ill vijeo SoMachine Optimized AS Interface M238 Schneider Electric 44 Then open the GVL directory and select the needed boolean variable e g xEStpLamp and click OK Expression S al MvyCantraller amp pplicatian I D COL NF Variable List LELEI EAL W urn A EI B Soh MyController Application GL LIT uixalz ns3 3WC LM uixalz003 3Mo J LIT xestop LIT xEstoplampzund3 LIT xEStpActE LNM xEStp Act UNM xEStpAcE3 LN EStoLamp LIT xESEpLampz2 LM xESEpLamp3 d Expression Editor Pad The new lamp variable is set in the Variable field To closed the action click OK Lamp Settings pm General Color Label Visibility Mame LampO1 Category Primitive Variable SoM MyController Application R Style 10001 State OFF 7 Onthe Work frame is now the new lamp Optimized AS Interface M238 Schneider Electric 78 m d 4 ddd TT 1 Create Click on the Numeric Display Numeric icon in the tool bar Display
69. ncy Stop ASI SSL B4 ZBABS844 Optimized AS Interface M238 hRLRLZCGLSSHEIE Schneider Electric Terminal Signal description ASISAFE ASISAFE MON1 B MON2 B Connection at the AS interface bus AS i L 24 V supply voltage M GND reference ground Functional earth EDM 1 input of external device monitoring circuit output circuit 1 Start 1 start input output circuit 1 Output switching element 1 output circuit 1 Output switching element 2 output circuit 1 S Message output 1 Safety on output circuit 1 2 41 EDM 2 input of external device monitoring circuit output circuit 2 Start 2 start input output circuit 2 2 13 Output switching element 1 output circuit 2 2 23 224 Output switching element 2 output circuit 2 Message output 2 Safety on output circuit 2 24 Safety Input Slave 1x2 inputs ASISSLC2 TeSysD Load Contactor LC1DO9BL AS Interface Input output module IP20 ASI20MTAISOSE with ASI20MACCA Optimized AS Interface M238 mm m WW ee d ce ASI 20MACC4 to 4 om 3 eu ami y ym amj am a ami ami Schneider Electric N m A1 E eo E a e us KK ER KEW amp chnekder V V N TT D rw E E MB A2 N fo 25 AS Interface input output block IP67 ASI67FMP43E with TCSATV011F1 Harmony Tower Light XVBC Safety li
70. olbox library e Configure controller lt HMI data exchange e Add Vijeo Designer HMI e Communication setting controller lt PC e Communication setting controller HMI e Save the Project e Build application e Download the controller and HMI program e Login to the controller e Application overview Optimized AS Interface M238 Schneider Electric 39 Create a new To create a new project project select D 4 Home Create new machine h Start with empty project lt 3 Show existing machine amp Create new machine Start with empty project In the Save Project As dialog enter a File name and Save Project As O PR select the location Save in SoMachineProjects fe ex Eg My Recent Documents Click on Save NOTE By default the project is saved ee File name Optimized 4S Interface M238 under My Documents Save as type Project File priect v Cancel The SoMachine desktop e 1 Home Configuration Program Commissioning CEE o oron e Mescopion File Name Optimized AS Interface M238 project Custom Information Project Path C Documents and Settings SPLEVNIK My Documents SomachineProjects Author Information Title Author Select the Program tab Configuration File Information The Program window 9 Optimized AS Interface M23B project SoMachine appea rs Q Home Properties Configuration Progam Commissi File Edit View Project Build Online Debug Watch Tool
71. or to first use In the next screen Enter your name confirm your identity by entering the correct password and confirm your entries with OK Make a note of the information that appears in the next message and keep this in a safe place Note Monitors can only be used with valid passwords However a generic password can be generated using the field entries Password dialog Enter password E Enter new password Se Repeat new password Cancel aia ea Configurator for 45 Interface safety monitor File Edit Monitor Extras Help Diagnostics Monitor gt Pl PC gt Monitor Teach safe configuration Configuration log Validate Sharh Stop Change password InterFace Validation of the configuration ensure that wall check the plaintext lag fram the monitor and the functionality of the connected sensors Enter your name e Enter password p Schneider Electric 105 Start the Select Start from the Monitor Monitor menu to activate the validated safety monitor It is only when File Edit Monitor Extras Help this last setting is made that ame pm Diagnostics the signals from the safe EA slaves are processed and the NW Monitor gt PC OSSD can be switched load WM PE gt Monitor connection Teach safe configuration Configuration log RT Configurator for AS Interface safety monitor Note Depending on the last direct access via PC to the monitor
72. ough the emergency stop switches on the main cabinet and on the remote cabinet trigger both safety monitors if the door safety function which is controlled by the roller limit switches is cancelled only the safety monitor in the remote cabinet is disconnected The field installation essentially comprises of four ASIG7FMP43E digital IP67 I O modules As the IP67 modules and their connection adapters do not require enclosures their installation location and type can be selected in accordance with the requirements Field installations can therefore be set up anywhere and in any configuration using cables and sensors with the appropriate degree of protection Optimized AS Interface M238 Schneider Electric 12 Quantities of Components Degree of Protection Cabinet Technical Data Functional Safety Notice EN ISO 13849 1 EN IEC 62061 Emergency Stop Safety Function Dimensions Optimized AS Interface M238 For a complete and detailed list of components the quantities required and the order numbers please refer to the components list at the rear of this document Not all of the components in this configuration are designed to withstand the same environmental conditions Some components may need additional protection such as housings depending on the environment in which you intend to use them For environmental details of the individual components please refer to the list in the appendix of this document and the corr
73. ower supply etc require a housing cabinet size of at least 800 x 600 x 300 mm for control cabinet and 600 x 600 x 300mm for the remote cabinet WxHxD The HMI display illuminated indicators such as SYSTEM ON SYSTEM OFF or ACKNOWLEDGE EMERGENCY STOP as well as the emergency off switch itself can be built into the door of the cabinet Schneider Electric 13 Installation Introduction This chapter describes the steps necessary to set up the hardware and configure the software required to fulfill the described function of the application Layout Main Cabinet front E iT U E pn i MN AY CUL 3 TIT I i een el r iL i i n jr lun j Optimized AS Interface M238 Schneider Electio 14 Main Cabinet interior Optimized AS Interface M238 A a M NE EE E NS EM NE NM aaas t Schneider Electric BE In Seo gong M 15 Remote Cabinet front Remote Cabinet interior Optimized AS Interface M238 rrr PRE NZA SETTI M LU ZEE d Feet m J w yrY rrr rr Y evyYvty PS NOCHE RE os IT Y D Schneider Electric M LN itd Mee WM 16 Field installation Optimized AS Interface M238 Schneider Electric 17 Notes The components designed for installation in a cabinet i e the controller safety modules circuit breakers contactors motor circuit breakers power supply TeSysU motor starters and M238 extension modules can
74. press the ESC button on the left hand side and resume the process at Step 4 Optimized AS Interface M238 Schneider Electric 91 Safety Monitor Introduction This section describes how to parameterize load start and stop the safety monitor by using the ASIWIN software In order to transfer and also enable start and stop an application on the safety monitor a unique password must be entered thereby helping to prevent against unauthorized access As an additional measure the RJ45 programming port on the safety monitor can also be capped using the transparent plastic stoppers supplied with the product and sealed to prevent access The breaking of a seal or removal of a stopper would indicate tampering The ASIWIN software which is described below is used to create the application on the safety monitor The Preventa AS Interface safety monitor supervises the functional safety of the system The safety monitor replaces functions previously normally implemented with Preventa modules of the XPSAC series or similar and conforms to functional safety standards Advantage of using an AS Interface solution e Inputs Outputs from both standard and safety slaves can be transmitted over the same bus cable e Even the most remote safety device e g E Stop can be simply snapped onto the yellow bus cable instead of having to lay down extra cabling Due to individual configuration applications with 2 or more safety monitors allow m
75. r Electric 33 Course of Action Optimized AS Interface M238 Functions clearly defined Controller HMI SoMachine programming Variable import for Vijeo Designer Vijeo Designer programming Save and download Project Functions clearly defined Safety Monitor safety Monitor programming lt ASIWIN2 gt Stop Safety Monitor Save and download Project Start Safety Monitor Begin startup Schneider Electric 34 Introduction Device Links AS Interface Slaves NOTAUS1 NOTAUS2 NOTAUS3 AMPEL Pushbutton 1 Communication This chapter describes the data passed via the communications bus that is not bound directly with digital or analog hardware The list contains The device links Direction of data flow Symbolic name and Bus address of the device concerned This application uses SoMachine protocol on RS485 and AS Interface busses The SoMachine protocol connects Magelis Panel XBT GT Modicon M238 Logic controller AS Interface connects the following devices 1 M238 on bus address 127 fixed 6 TeSysU with ASILUFC5 bus addresses 09 A 14 A 4 IP20 Input Output Modules bus addresses 15 A 18A 4 IP 67 Input Output Modules bus addresses 19 A 22 A 2 Safety E Stop switches bus addresses 02 A and 03 A 2 Door guard switches bus address 23 A 2 Safety Monitors bus addresses 01 A and 24 A 4 XALD Pushbuttons 05 A 08 A Data Exchange Controller to HMI M2
76. r Minute SE Scmederbdio SSCS WxHxD Dimensions Width Heighan iDeph o Optimized AS Interface M238 Schneider Electric Glossary Expression SiWcion Magelis SE product name for a family of HM Devices SE product name for a family of power supplies SE product name for a family of safety devices Safety Monitor SE product name for a device supervising the functional safety of the system SoMachine SE product name for an integrated software tool SE product name for motor starters and load contactors Vijeo Designer An SE software product for programming Magelis HMI devices Optimized AS Interface M238 Schneider Electric Application Source Code Introduction Examples of the source code and wiring diagrams used to attain the system function as described in this document can be downloaded from our website The example source code is in the form of configuration application and import files Use the appropriate software tool to either open or import the files File Type Software Tool Required AS2 Configuration file ASWIN software DOC Document file Microsoft Word PDF X Portable Document Format document Adobe Acrobat PROJECT Project 213 Project file EPLAN Optimized AS Interface M238 Schneider Electric 9 Typical Applications Introduction Here you will find a list of the typical applications and their market segments where this system or subsystem can be applied Building
77. ration de MAST Update Device version z7 amp embeded Functions Ey Add Folder Di tay IO IQ ae Edit Object LM HSC HSC 2 a FLi PTO PWM PTO Pw amp Serial Line Import H SoMachine_Metwork_Manag e TWONOLLOM3 TWDNONO0M3 Device Configuration H ASiMaster Asi Master Click on the slave and click on Add Device Add all the slaves you require In our example we added i Add Device Name Action Q 1x ASISAFEMON1 2x ASISSLB5 1x XVBC21A 3x XALS2003H 6x ASILUFC5 4x ASI20413OSE 4x ASI67FMP43E 1x ASISSLC2 1x ASISAFEMON1 Append device Insert device Plug device Device Vendor Schneider Electric Name Vendor Version dj siuFc5 Schneider Electric HW 01 00 Profile 7 D F 0 dj AsiLurcs1 Schneider Electric HW 01 00 Profile 7 4 7 E J ASISAFEMON1 Schneider Electric HW 01 00 Profile 7 F F F J ASISAFEMONIB Schneider Electric HW 01 00 Profile 7 F F F g ASISAFEMON2 Schneider Electric HW 01 00 Profile 7 F F F 34 ASISAFFMON R Schneider Flectric HW 01 00 Profile 7 F F F Display all versions for experts only Information fj Mame AsisaFEMON1 Vendor Schneider Electric Groups Version H 01 00 Profile 7 F F F Model Number ASISAFEMON1 Description Safety monitor 1 channel Relay output Basic functonnality Add the slave devices in the order mentioned above Function Safety monitor 1 channel Append selected device as last child of ASiMaster
78. rface Tools Hardware Components FE eene ee 1 AS Interface amp AUX 90 2 1 AS Interface tap off with M12 Connector TCSATNO11F1 2 AS Interface tap off with stripped ends TCSATNO1N2 AS Interface tap off connector TCSATNO2V Hardware Components E ET 60 1 Magelis XBTGT 2220 HMI XBTGT2220 1 2 2 4 RS 6 ft Programming cable XBTZG935 PLC HMI Communication cable XBTZ9008 Hardware Components NN 1 AS Interface Power supply ASIABLM3024 Disconnect terminal 5711016550 Hardware Components ia TeSysU base module reversing 12 A LU2MBOB 81 6 TeSysU Standard control Unit LUCAO5BL 8 2 6 TeSysU Coil connection LU9MRC MEN 8 3 TeSysU AS Interface Communication ASILUFCS5 NBN EN RN WM ail ME NN AS Interface amp AUX pee c ee 18kW 86 4 4 AS Interface tab TCSATNO1N2 CA4KN22BW3 Hardware Components Ed Cabinet and mounting plate 800 x 600 x 83357 300 9 1 1 Cabinet and mounting plate 600 x 600 x 83330 300 iri 2 Hardware Components ASI Addressing Terminal with cable set Optimized AS Interface M238 Schneider Electric Software Components ET Rev Pos Qty Description Part Number Software SoMachine Includes Vijeo Designer MSDCHNSFUV20 ASI PC Software Safety MonitorV2 ASISWIN2 V2 03 Optimized AS Interface M238 Schneider Electric Component Protection Classes Recommended installation locations Components Protection class oe including exp
79. riables created in the wm Symbol configuration MyController PLC Logic A user program are shown in the variables list Available variables Refresh Available Items 3 Variables In this project all variables are ti Busstatus global variables and as such g cv are located in the GVL folder AsiSlave 10 Status 500 To export variables to the Asi amp lave 11 5tatus AsiSlave 12 Status 4 AsiSlave 13 Status AsiSlave 14 Status AsiSlave 15 Status 4 AsiSlave 165 Status AsiSlave_17_Status AsiSlave_18_ Status AsiSlawve 19 Status BOO Bot BOX Boot BOY Bot BO BO BOOL AsiSlave_1 Status soo AsiSlave_70 Status AsiSlave 21 Status AsiSlave 22 Status AsiSlave 23 Status AsiSlave 24 Status za Aimla om MLL 3 Symbol configuration MyController PLC Logic Application _ Avalable variables Refresh BOO BOCK BOCK BOO BOOK om Poe at I Selected variables HMI select them and click on puce BC ere deceit gt Optimized AS Interface M238 8 amp uSStatus di AsiSlave 10 Stam AsiSlave 11 Status AsiSlave_12_ Status P AsiSlove_13_Stobs AsiSlave_14_ Status P AsiSlave 15 Status 9 AsiSlaove 16 Stobs P AsiSlave 17 Stab AsiSlave 18 Staus AsiSlave 19 Stas 9 AsiSlave 1 Staus 5 P AsiSlave 20 Stahus AsiSlave 21 Stats AsiSlave 22 Stohs AsiSlave 23 Sta s AsiSlave 24 Stats db A MULT b _ Pinion
80. s Window Help lel EE Sort by 51 Sort order d Find Optimized AS Interface M238 Optimized AS Interface M238 Schneider Electric Add Device Right click on the name of your program in the browser and in the pop up menu click on Add Device In the Add Device dialog select TM238LDD24DT Click on the Add Device button Optimized AS Interface M238 e Optimized AS Interface M238 project SoMachine PR amp Home Properties File Edit View Project Build Online Debug Watch Tools zl Ww dt i pin a _ E Devices 1 KS Sort by 7 Sort order 7 d Find 31 aptimired AS interface MP yg Properties Add Object Add Device Insert Device Scan For Devices Update Device Version CD Add Folder Edit Object Import Device Configuration i Add Device Name MyController Action Append device Insert device Plug device Device Vendor Schneider Electric hd Name Vendor Version J Drive Controller fj HMI Controller J Logic Controller TM238LDA24DR Schneider Electric 2 0 20 6 TM238LDD24DT Schneider Electric 2 0 20 6 tel TM238LFAC24DR Schneider Electric 2 0 20 6 Display all versions For experts only Information Name TM238LDD24DT Vendor Schneider Electric Groups Logic Controller Version 2 0 20 6 Model Number TM238LDD24DT Description Compact base controller 24v DC 6 normal inputs 8 Fast inputs 4 Fa
81. sU A4Run uiTeSysU 5Rdy uiTeSysU 5Run uiTeSysU 6Rdy uiTeSysU 6Run Optimized AS Interface M238 Light of Pushbutton XAL Slave address 06A red from AS Interface address 96QX5 1 Pushbutton XAL Slave address 06A red from AS Interface address iX7 2 Pushbutton XAL Slave address 06A red from AS Interface address IX7 3 Light of Pushbutton XAL Slave address 07A red from AS Interface address QX6 1 Light of Pushbutton XAL Slave address 07A green from AS Interface address QX6 0 Pushbutton XAL Slave address 07A red from AS Interface address iX8 2 Pushbutton XAL Slave address 07A red from AS Interface address 961X8 3 Data Exchange Controller to HMI M238 Modbus Slave XBTGT Modbus Master Designation Motor starter TeSysU slave address 09A ready from AS Interface address X9 0 Motor starter TeSysU slave address O9A running from AS Interface address IX9 1 Motor starter TeSysU slave address 10A ready from AS Interface address 1X10 0 Motor starter TeSysU slave address 10A running from AS Interface address IX10 1 Motor starter TeSysU slave address 11A ready from AS Interface address 1X11 0 Motor starter TeSysU slave address 11A running from AS Interface address IX11 1 Motor starter TeSysU slave address 12A ready from AS Interface address 9 61X12 0 Motor starter TeSysU slave address 12A running from AS Interface address IX12 1 Motor starter TeSysU slave address 13A ready from AS
82. services e Access and entry control automated systems Door awning roller blind Lift e Escalator Optimized AS Interface M238 Schneider Electric 10 System Introduction The system chapter describes the architecture the dimensions the quantities and different types of components used within this system Architecture General The controller in this application is a M238 Logic controller The user controls the application using the Magelis HMI The example application includes two functional safety options according to IEC 61508 standards an Emergency Stop function supervised by a Preventa ASISAFEMON 1 Safety Monitor see the appropriate hardware manual plus a second Preventa Safety Monitor to evaluate protective door sensors The system consists of a control cabinet with the operator interface a remote cabinet with the motor control and a subsystem for the field installation The System includes an AS Interface bus for communication between different devices Layout Local Control Cabinet Remote Cabinet Field Installation 400 Vac Modicon G M238 AS Interface Safety Monitor AS Interface oes T ELI ETT Ee um Compact NSX100F Mains Switch peer peer peer ee RE E Phaseo AS Interface ABLM3024 Power supply Modicon M238 Logic controller with AS Interface Master Magelis XBTGT HMI Preventa AS Interface Safety Monitor ASI Preventa AS Interface Emergency Stop pushbutton ASISL Prevent
83. slave address 13A reverse to AS Interface address 96QX11 1 Motor starter TeSysU slave address 14A forwards to AS Interface address QX12 0 Motor starter TeSysU slave address 144A reverse to AS Interface address 96QX12 1 Data direction Controller from to HMI modules M238 Modbus Slave gt XBTGT Modbus Master control data Module 1 IP20 Input 1 IP20 Output 1 Module 2 IP20 Input 2 IP20 Output 2 Module 3 IP20 Input 3 IP20 Output 3 Module 4 IP20 Input 4 IP20 Output 4 Optimized AS Interface M238 Designation IP20 module ASI20MT slave address 15A to AS Interface address IB15 IP20 module ASI20MT slave address 15A to AS Interface address 96QB 15 IP20 module ASI20MT slave address 16A to AS Interface address IB16 IP20 module ASI20MT slave address 16A to AS Interface address QB16 IP20 module ASI20MT slave address 17A to AS Interface address IB17 IP20 module ASI20MT slave address 17A to AS Interface address QB17 IP20 module ASI20MT slave address 18A to AS Interface address B18 IP20 module ASI20MT slave address 18A to AS Interface address QB18 Schneider Electric 37 IP67 I O modules control data Module 1 IP67 Input 1 IP67 Output 1 Module 2 IP67 Input 2 IP67 Output 2 Module 3 IP67 Input 3 IP67 Output 3 Module 4 IP67 Input 4 IP67 Output 4 Optimized AS Interface M238 Data direction Controller from to HMI M238 Modbus Slave lt gt XBTGT Modbus
84. st outputs 100 kHz 6 transistor outputs 0 5 A Timer and calendar Removable terminal blocks Add selected device to the project top level vou can select another target node in the navigator while this window is open Add Device Close Schneider Electric 41 Add an AS Interface Expansion module Right click on the in the Devices browser Click on AddDevice Select the TWDNOI10M3 in the Add Device window and click Add Device button The new TWDNOI10M3 expansion module and the ASiMaster are now created and an entry added in the Devices browser Optimized AS Interface M238 MyController TM238LDD24DT 3 Optinged 45 Interface M238 2 Optimized AS Interface M238 project SoMachine PRERELEASE A Home Fie Edit View Project Build Online Debug Watch Tools Window F X d E ey ES Properties Confic i v 5 d EE i KS Sort by 5 sort order 7 as Find m MyController TM238LDD24DT 24 PLC Logic do Cut Application Copy GV Library Manager 28 Task Configuration A Delete ge MAST Ey Properties Embedded Functions k i IO IO an Add Object P rC 50 Fli PTO_PWM PTO PU amp Serial Line td SoMachine Metwark Manager i Update Device Version Add Folder 1 Edit Object Import Simulation Device Configuration k ii Add Device Mame TWDNOI10M3 Action Append device Insert device Plug device Devi
85. sual conditions government regulations etc In some applications more than one processor may be required as when backup redundancy is needed Only the user can be aware of all the conditions and factors present during setup operation and maintenance of the machine therefore only the user can determine the automation equipment and the related safeties and interlocks which can be properly used When selecting automation and control equipment and related software for a particular application the user should refer to the applicable local and national standards and regulations A National Safety Council s Accident Prevention Manual also provides much useful information In some applications such as packaging machinery additional operator protection such as point of operation guarding must be provided This is necessary if the operator s hands and other parts of the body are free to enter the pinch points or other hazardous areas and serious injury can occur Software products by itself cannot protect an operator from injury For this reason the software cannot be substituted for or take the place of point of operation protection Ensure that appropriate safeties and mechanical electrical interlocks for point of operation protection have been installed and are operational before placing the equipment into service All mechanical electrical interlocks and safeties for point of operation protection must be coordinated with the related automation equip
86. timized AS Interface M238 Schneider Electric 62 Optimized AS Interface M238 The results of the download to the controller are displayed in the Multiple Download Result window Here are two examples In the first dialog there was no change And in the second dialog there was an online change done Click on Close to close to the results window Once the download to the controller is finished the HMI download starts The result of the HMI download is displayed in the Message window Multiple Download Result MyController Application Mot changed XBTGT2220 HMI Application Downloaded Multiple Download Result MyController Application Online changed xBTGT2220 HMI Application Downloaded EV Target XBTGT2220 M Status Downloading Please do not interrupt until complete Progress COLETTE TTT Cancel Feedback Zone Downloading XBIGI2221 Processing runtime Processing project Sending files Schneider Electric 63 Login to Build Online Debug Watch Tools Window Help controller To login to the controller click OF RE Alt FE Online Login Create book application If the controller program is SoMachine diffe re nt from the prog ram on The code has been changed since the last download What do you want to do the PC a message asks you if you wish to replace the old controller program f Login with online change C Login with download C Lo
87. tion in conforming to any safety information different electrical requirements and normative standards that apply to your adaptation It should be noted that there are some major components in the architecture described in this document that cannot be substituted without completely invalidating the architecture descriptions instructions wiring diagrams and compatibility between the various software and hardware components specified herein You must be aware of the consequences of component substitution in the architecture described in this document as substitutions may impair the compatibility and interoperability of software and hardware A CAUTION EQUIPMENT INCOMPATIBILITY OR INOPERABLE EQUIPMENT Read and thoroughly understand all hardware and software documentation before attempting any component substitutions Failure to follow these instructions can result in injury or equipment damage Optimized AS Interface M238 Schneider Electric Abbreviations Abbreviation Signification Alternating Current Circuit Breaker Continuous Function Chart a programming language based on function chart D boana DO Digital Output DFB Derved Functon Boos O O EDs EecrniDaaShee O OO oOo FBD Function Block Diagram an IEC 61131 programming language CO I O Input Output POU Programmable Object Unit Program Section in SoMachine PS PowrSupy O OO SSS OOO Rms RootMeanSquare SSS Rem Revolutions Pe
88. ultiple use of safety devices e g E Stop by overlapping the safety zones Preconditions The procedure described below is subject to the following prerequisites being met The ASIWIN software installed on your PC The safety monitor is connected to the power supply and to the AS Interface master on the M238 via the AS Interface cable e The functional safety AS Interface slave devices see Component List and the standard AS Interface slave devices slaves used for functional safety e g for acknowledgement error reset are correctly addressed and ready for operation on the AS Interface network e The PC is connected to the Preventa Safety Monitor ASISAFEMON 1 via the special interface cable ASISCPC e The password for configuring the safety monitor is known the factory default password is SIMON Remark In our example we have two different safety zones one zone for the Main cabinet and one zone for the Remote cabinet The zones are monitored by two different Safety monitors For the two zones you need to create separate configurations for both Safety Monitors Optimized AS Interface M238 Schneider Electric 92 Starting 1 When the ASIWIN software ASIWIN starts up the screen opposite will appear offering you the following options some of which will be grayed out Diagnostics New configuration Open configuration Load configuration from AS Interface safety monitor If this dialog box does not appear use New
89. ut Vijeo gt SoMachine IOCONFIG_GLOBALS_MAPP ING directory and select the needed bool variable e g State and click OK Optimized AS Interface M238 Expression Editor Pad Expression E obi MyController Application IOCOMFlG GLOBALS Vanable List Eun Ww A Soh MyControlle Application JOCONFIG GLOBA MyController Application E GYL H IOCONFIG_GLOBSLS_ MAPPING a IFZO_1_Input 7 IP 0 1 Output Fai F20 2 Input a IP20 2 Output JT IP20 3 Input JU IP20 3 Output a IP20 4 Input Wijeo SoMachine Schneider Electric 80 The new Numeric Display variable is set in the Variable Numeric Display Settings bs To closed the action click General Input Mode Color Visibility Advanced Name NumericDisplayO1 EM Style 00026 Data Type Integer Float Variable LSoM MyPLC Applicati 9 v Zero Suppress C Enable Input Mode Display Digits 6 0 v Display Zerofs Format Dec v C Digit Grouping Font Resource lt Use Local Settings Language Font ijeo Modern 8x13 v Font Width a Font Style Normal v Font Height 13 123456 Met z 7 Onthe Work frame is now the new numeric display shown Optimized AS Interface M238 Schneider Electric The Home page shows a picture of the complete architecture Example screens Bus The Bus page shows the AS Interface state of every device Green for ready Red for fault Page Alar
90. ysUS PRG Te5vysLl amp PR EstopST PR MainProgram PR Variables PRG 46 Optimized AS Interface M238 The upper frame displays the declaration section The lower frame is for programming On the right side is the ToolBox window Use drag and drop with the Toolbox to place example templates in the programming section Select the Box to add it in the POU When you have placed a template in the programming section click on Type in the name for the function or function block As the first letters are typed in a list box opens up with hints for the name In this project example an SR FB was selected To instantiate the FB click on ToolBox CFC k Pointer Input Output Ho Jump Eu Label cc Return 1I Composer TE Selector r3 Comment 4 Input Pin Output Pin Eu SH SINT TO TOD SINT TO LIDINT amp SINT TO LINT amp SINT TO LILINT amp SINT TO LISINT SINT TO WORD amp SINT TO WSTRING SIZEOF SORT Schneider Electric 47 Optimized AS Interface M238 and type in the name for example mcSR Now press Enter The Auto Declare dialog opens If you wish to add a comment you can do this in the Comment box Click on OK to create the instance To connect a variable to an input place on the input side of the FB connect the input box to the FB input by clicking on the red field and dragging it to the input of the FB C

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