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Dalton

1. 13 Connection examples 14 Distribution blocks and special cables 16 6 1 Distribution block Tina 12A 16 6 2 Transfer cables ssssssssssssssseene nennen nennen nennen nnns 16 Dalton in combination with brackets 17 7 1 Ihe basic Dalton versions a 17 7 2 Mounting brackets for Dalton 17 7 3 Mounting brackets for Dalton and 18 7 4 Mounting brackets for ABB Jokab Safety Quick Guard fence 18 7 5 Mounting brackets with small bracket for tongue 19 COMMI UU 19 2 LC172165M0201 rev 4 www jokabsafety com JOKAB SAFETY A MEMBER OF THE ABB GROUP 8 Assembly of Dalton and mounting bracket 20 9 Measurements 21 9 1 Dalton with bracket 1 a 21 9 2 Dalton with bracket 2
2. 2kV IN 0V OUT INFO INF0 FR0M PLUG 1 K DOOR 1 K DOOR 4 VITAL k SUMMARY O ALL EDEN ADAM E 24V 24V IN OV OUT INFO 0v Example with Dalton M12 and Eden connected to Urax AS i DALTON M11 24V 24V PULSE 0V URAX A1 ASi ASi www jokabsafety com 15 OUT INFO 1 24V PULSE 0V IN OUTI PULSE IND 0 PULSE ASi ASi 24V OV URAX B1R JOKAB SAFETY A MEMBER OF THE ABB GROUP 5 2 2 5 21LC172165M0201 rev A SAFETY A MEMBER OF THE ABB GROUP 6 Distribution blocks and special cables 6 1 Distribution block Tina 12A Tina 12A can be used to connect two Dalton units combined with Eden with one cable connected to the electrical cabinet The status of both Eden units are indicated on the two LEDs on the Tina 12A unit Summed information from the two Eden and Dalton units can be connected to PLC from the information output on Tina 12 X107 2 2 1 7 6 5 3 4 8 3 2 1 7 6 5 3 4 8 24V IN OV OUT LOCK 24V IN OV OUT LOCK EDEN DALTON 24V IN OV OUT INFO LOCK INFO TINA 12A 1 9 2 1 7 6 5 3 4 8 6 2 Transfer cables Transfer cables can be used when it is needed to convert 8 pole to 5 pole or vice versa The M12 CT0214 makes it possible to connect the 8 pole connector on Dalton to a 5 pole connector The information from Dalton and Eden will be lost when a transfer 8 pole to 5 pole cable is used The locking signal is redirected to
3. 21 9 3 Dalton with bracket 22 9 4 Dalton with bracket 4 wanu mmn 22 9 5 Dalton with bracket 5 a 23 9 6 Dalton with bracket 6 23 10 Technical data 24 10 1 Indication and information 24 10 2 Gre Tala iel0 Ec 24 10 3 Pins colour markings a 24 WA 25 www jokabsafety com 5 2 LC172165M0201 rev A JOKAB SAFETY A MEMBER OF THE ABB GROUP 1 Dalton the intelligent process lock Dalton is a locking unit that is intended for use in preventing unnecessary production stoppages i e itis not a safety lock It can be used either as a stand alone lock or integrated with Eden as a safety sensor In the unlocked state the door is held closed by a ball catch and locked mechanically If necessary the holding force of the ball catch can be adjusted The unit only permits locking if the ball catch is secured and when Eva is in contact with Adam depending on variant When the lock input is set the ball catch is locked Dalton is easily connected
4. 28 7 9 2 Dalton with bracket 2 197 SP dz L Dd J Ee 7 26 101 www jokabsafety com 21 2 LC172165M0201 rev A SAFETY A MEMBER OF THE ABB GROUP 9 3 Dalton with bracket 3 87 9 4 Dalton with bracket 4 144 32 7 2 k att ji O 78 mm e 24 441 6 10 WA WO lt Eia M 1 C a wer Wy zi 2TLC172165M0201 rev A 22 www jokabsafety com JOKAB SAFETY A MEMBER OF THE ABB GROUP 9 5 Dalton with bracket 5 27 _ l 9 C E 85 www jokabsafety com 23 2TLC172165M0201 rev A SAFETY A MEMBER OF THE ABB GROUP 10 Technical data 10 1 Indication and information Info Explanation 1 Locked 0 Closed unlocked Open O Dalton
5. JOKAB SAFETY A MEMBER OF THE ABB GROUP Original instructions Dalton Process lock 21LC172165M0201 rev A ABB AB Jokab Safety Varlabergsvagen 11 SE 434 39 Sweden www jokabsafety com JOKAB SAFETY A MEMBER OF THE ABB GROUP Read and understand this document Please read and understand this document before using the products Please consult your ABB JOKAB SAFETY representative if you have any questions or comments WARRANTY ABB JOKAB SAFETY s exclusive warranty is that the products are free from defects in materials and workmanship for a period of one year or other period if specified from date of sale by ABB JOKAB SAFETY ABB JOKAB SAFETY MAKES NO WARRANTY OR REPRESENTATION EXPRESS OR IMPLIED REGARDING NON INFRINGEMENT MERCHANTABILITY OR FITNESS FOR PARTICULAR PURPOSE OF THE PRODUCTS ANY BUYER OR USER ACKNOWLEDGES THAT THE BUYER OR USER ALONE HAS DETERMINED THAT THE PRODUCTS WILL SUITABLY MEET THE REQUIREMENTS OR THEIR INTENDED USE ABB JOKAB SAFETY DISCLAIMS ALL OTHER WARRANTIES EXPRESS OR IMPLIED LIMITATIONS OF LIABILITY ABB JOKAB SAFETY SHALL NOT BE RESPONSIBLE FOR SPECIAL INDIRECT OR CONSEQUENTIAL DAMAGES LOSS OF PROFITS OR COMMERCIAL LOSS IN ANY WAY CONNECTED WITH THE PRODUCTS WHETHER SUCH CLAIM IS BASED ON CONTRACT WARRANTY NEGLIGENCE OR STRICT LIABILITY In no event shall responsibility of ABB JOKAB SAFETY for any act exceed the individual price of the product on which liability a
6. etc Complete programme with safety relays Stable and easily assembled railing system of aluminium Quick system solutions with our computer programme SafeCAD Terminal strips in optional lengths and measures Bumpers and contact mats in special and standard measures JOKAB SAFETY A MEMBER OF THE ABB GROUP
7. has elapsed Opened units will not be given warranty if claims are made The ball catch is lubricated from factory More lubrication can be added when needed Dismount the end caps and adjustment screws Remove the springs pistons and balls Add grease on the ball seat springs pistons and balls Remount the details Warning The piston o rings may not be damaged This will have an negative effect on the IP rating 2 3 Caution This product shall be handled with caution The product should be replaced with the same type of product if there is a situation where it has been dropped on the floor knocked strongly exposed to extreme voltages temperatures or humidity beyond the specified limits Dalton may never be used as a door stop 2 4 n case of functional problems The entire system should be tested without disconnecting the power supply Check the LED indicators according to Indication and information under the chapter Technical data in this manual If the problem is not solved please contact the nearest ABB Jokab Safety Service Office or reseller 2 5 Force to open Do not attempt to force the lock open while Dalton is locked as it will cause permanent damage to the device www jokabsafety com 7 2 LC172165M0201 rev A JOKAB SAFETY A MEMBER OF THE ABB GROUP 3 Mechanical design Depending on the mounting brackets the Dalton can be mounted with opening from two or three directions These three direction
8. SWEDEN Phone 46 0 40 6715600 FAX 46 0 40 6715601 E Mail info jokabsafety com Original instructions Revision A dated 2011 10 20 3 21LC172165M0201 rev A JOKAB SAFETY A MEMBER OF THE ABB GROUP Table of contents 1 Dalton the intelligent process lock 6 1 1 Basic versions a NN UC EFE I 6 General THTOF HO uu za cute ENSE 7 ZA Installation precautions 7 2 2 7 S C IO IA IA aa 7 2 4 n case of functional problems maku wwa wawi 7 2 5 Force tO Mn GEEK Rada 7 Mechanical design 8 3 1 Opening directions NET LET 8 3 2 Detection of tOngue w w wwamwamwnwanwanza 9 3 3 Location of tongue towards Dalton 9 3 4 Adjustment of tongu e 10 3 5 Distance from hinge to tongue 11 25 veiucalinslalla iiorr IA 12 3 7 Horizontal installation a rr 12 Electrical connections
9. arate industry or government regulations Systems machines and equipment that could present a risk to life or property Please know and observe all prohibitions of use applicable to the products NEVER USE THE PRODUCTS FOR AN APPLICATION INVOLVING SERIOUS RISK TO LIFE OR PROPERTY WITHOUT ENSURING THAT THE SYSTEM AS AWHOLE HAS BEEN DESIGNED TO ADDRESS THE RISKS AND THAT THE ABB JOKAB SAFETY PRODUCT IS PROPERLY RATED AND INSTALLED FOR THE INTENDED USE WITHIN THE OVERALL EQUIPMENT OR SYSTEM PERFORMANCE DATA While every effort has been taken to ensure the accuracy of the information contained in this manual ABB JOKAB SAFETY cannot accept responsibility for errors or omissions and reserves the right to make changes and improvements without notice Performance data given in this document is provided as a guide for the user in determining suitability and does not constitute a warranty It may represent the result of ABB JOKAB SAFETY S test conditions and the users must correlate it to actual application requirements Actual performance is subject to the ABB JOKAB SAFETY Warranty and Limitations of Liability 2 LC172165M0201 rev A 2 www jokabsafety com JOKAB SAFETY A MEMBER OF THE ABB GROUP The Dalton process lock complies with CE provisions according to the following directives MANUFACTURER USER S MANUAL www jokabsafety com EMC Directive 2004 108 EC ABB AB JOKAB SAFETY Varlabergsvagen 11 434 39 Kungsbacka
10. dividual Dalton models 24 VDC 25 20 40 mA 130 mA 5 mA Max 10 mA See data for Eden 10 C to 55 C 35 85 IP67 25 100 N 2000 N Anodized aluminium Stainless steel Good resistance to most acids except for hydrochloric and sulphuric acids Very good resistance against corrosion good resistance to most acids The Dalton process lock is not a safety device The safety interlock switch Eden is a separate safety device Please refer to the technical documentation for Eden for all safety performance values www jokabsafety com 25 21LC172165M0201 rev A JOKAB SAFETY A MEMBER OF THE ABB GROUP 2 LC172165M0201 rev A 26 www jokabsafety com JOKAB SAFETY A MEMBER OF THE ABB GROUP www jokabsafety com 27 2TLC172165M0201 rev A ABB AB JOKAB SAFETY Malmo 46 0 40 671 56 00 Kungsbacka 46 0 300 67 59 00 Jonkoping 46 0 36 37 04 60 Stockholm 46 0 8 544 707 40 Vasteras 46 0 21 81 44 30 www jokabsafety com e mail info jokabsafety com Ergonomical two handed controls with two Safeballs for protection at machines Complete programme with key and contact free breakers for gates and Openings Pluto safety PLC Light barriers for several applications Light grid protection for dangerous machinery with supervised reset and override function m Access device for testing and trouble shooting Several variants for assembly in panels programming units
11. e centre of the balls a side movement between ball catch and tongue will be introduced when the door is closing see picture below EE Caution The tongue may never under any circumstances touch anything else than the balls in the ball catch when the door is closing otherwise the lock will be damaged 21LC172165M0201 rev A 12 www jokabsafety com JOKAB SAFETY A MEMBER OF THE ABB GROUP 4 Electrical connections 24V OV i O4NI NOLIVG NM E 3201 e E OJNI N303 P O a gt C 1 lt Ca a O4NI NOLIVG E 3201 e z C 1 lt li O4NI NOL1VQ I 3201 gt C I lt C3 24V OV www jokabsafety com 13 2 LC172165M0201 rev A JOKAB SAFETY A MEMBER OF THE ABB GROUP 5 Connection examples Example with Dalton M12 Tina 12A and Vital 1 RESET A d ADAME 24V__IN OV OUT INFO 1 2 3 L 5 DALTON M12 DALTON M12 24V IN 0V OUT INFO LOCK IN OV OUT be 45 2 1 24V IN 0v EDEN DALTON 24V IN 0V OUT INFO LOCK INFO 12 PLC DALTON INF PLC LOCKING SIGNAL Al X4 VITAL1 A2 2 LC172165M0201 rev A 14 www jokabsafety com Example with Dalton M12 and Eden connected via Tina 4A ADAM i 4 EL i DALTON M12 24V IN 0V OUT INFO LOCK INFO 2 be 15 id 24V IN 25V IN VITAL T1 PLUTO 10 0v VITAL R1 PLUTO I IQ ADAM T 24V__IN OV OUT INFO
12. ent of tongue When the door is closed the balls of the ball catch must not be pressed by the tongue The lock has to be mounted so that the tongue is well centered in the ball catch in the X direction and within the measurements stated for the Y and Z directions When the balls are under pressure the lock will not work reliably and the dust and liquid protection is reduced X EA Front Top Bottom X 0 6 mm Y 5 mm Z Min 2 mm max 4 mm 2 LC172165M0201 rev A 10 www jokabsafety com JOKAB SAFETY A MEMBER OF THE ABB GROUP 3 5 Distance from hinge to tongue If the axis of the hinge A is in line with the centre of the ball catch the tongue can be mounted at a short distance X between the hinge and tongue If instead the axis of the hinge B is outside the centre of the ball catch with the distance Y the distance X between hinge and tongue also must be increased On www jokabsafety com 11 2 LC172165M0201 rev A SAFETY A MEMBER OF THE ABB GROUP 3 6 Vertical installation or horizontal on hatch opened upward or downward The figure shows the optimized way to mount Dalton in situations with a narrow radius 3 Horizontal installation or vertical on a hatch opened upward or downward If the only possibillity is to mount the Dalton horizontally the following aspects has to be considered If the door hinge is not in line with th
13. has not entered the unlocked state Eden or ball catch not in position 0 Open locking is not permitted 0 The unit has not entered locked state Undervoltage locking not permitted Overvoltage Overtemperature gt 80 C Green 10 2 Connectors Connector to connect Dalton varies depending on type Dalton LOO connections Dalton M11 8 pole M12 male plug Dalton M12 8 pole M12 male plug 5 pole M12 female receptacle for Adam Dalton M31 5 pole M12 male plug 10 3 Pins colour markings Function 8 pole Colour 5 pole Colour Dynamic input signal Adam 1 White 24 VDC 2 Brown 1 Brown Lock signal 3 Green 4 Black Not used 4 Yellow 2 White Information output Adam 5 Grey Dynamic output signal Adam 6 Pink 0 VDC Blue 3 Blue Information output Dalton 8 Red 5 Grey 2TLC172165M0201 rev A 24 www jokabsafety com 10 4 Data Manufacturer Locking function Colour Weight Operating voltage Current consumption Unlocked Locked Lock input Information output Eden Temperature range Humidity range Protection class Holding force Ball catch Locked Material Dalton body brackets Lock tongue Resistance Stainless steel Anodized aluminium 1 JOKAB SAFETY A MEMBER OF THE ABB GROUP ABB AB JOKAB SAFETY Varlabergsvagen 11 SE 434 39 Kungsbacka SWEDEN M Locked when energized Ball catch only no electrical functions Black See data for in
14. pin 5 and the supply and safety from pin 1 to pin 4 The M12 CT0232 gives the possibillity to connect a single Eden to the 8 pole connection of the Tina 12A B106 3 B104 7 B104 7 24V IN OV OUT INFO 1 3 4 5 2 DALTON M12 24V IN OV OUT INFO LOCK INFO 6 5 ls B104 8 2 LC172165M0201 rev A 16 www jokabsafety com JOKAB SAFETY A MEMBER OF THE ABB GROUP 7 Dalton in combination with brackets T 1 The basic Dalton versions Dalton M11 2TLJO20038R3100 8 pole male connector Weight 306 g Dalton M12 2TLJ020038R3200 8 pole male connector 5 pole female connector for Adam Weight 316 g Dalton M13 2TLJ020038R3300 5 pole male connector Weight 306 g Dalton LOO 21LJ020038R3000 Ball catch only no electrical functions Weight 188 g Note Eden is not included in any version of Dalton Eden has to be ordered separately 7 2 Mounting brackets for Dalton Bracket 1 2 LJ020039R0000 Mounting bracket for Dalton only Weight 110 g Dalton M11 Dalton M12 Dalton M31 Dalton LOO www jokabsafety com 17 2 LC172165M0201 rev A SAFETY A MEMBER OF THE ABB GROUP 7 3 Mounting brackets for Dalton and Eden Bracket 2 2 LJ020039R0100 Mounting bracket for Dalton amp Eden Weight 172 g Dalton M11 Dalton M12 Dalton M31 Dalton LOO 7 4 Mounting brackets for ABB Jokab Safety Quick Guard fence Bracket 3 2 LJ020039R0200 Mounting bracket for ABB Jokab Safety Q
15. s are shown below and will be mentioned further on in the text Top Front Bottom 3 1 Opening directions The mounting brackets are designed to make it possible to adjust the position of the tongue in the ball catch The ball catch may not be in tension with the tongue when the lock is to be activated This is to ensure function without problems Note Dalton may never be used as a door stop Only two opening directions with this kind of mounting bracket Bottom and Front 21LC172165M0201 rev A 8 www jokabsafety com JOKAB SAFETY A MEMBER OF THE ABB GROUP 3 2 Detection of tongue To ensure that the Dalton will be able to detect the tongue the right type of tongue has to be selected For approach from Front select tongue A and for approach from Top and Bottom select tongue B Any of the two tongues can be used for either operating direction when used together with Dalton LOO The tongues are recognised by their physical marks see pictures bellow Tongue A Tongue B 3 3 Location of tongue towards Dalton The tongue has to be mounted correctly to ensure optimized detection towards Dalton The smallest of the two screws on the back side of the mounting bracket for the tongue must always be heading towards Dalton or downwards see pictures below Top Front Bottom Tongue B Tongue A Tongue B www jokabsafety com 9 2 LC172165M0201 rev A SAFETY A MEMBER OF THE ABB GROUP 3 4 Adjustm
16. sserted IN NO EVENT SHALL ABB JOKAB SAFETY BE RESPONSIBLE FOR WARRANTY REPAIR OR OTHER CLAIMS REGARDING THE PRODUCTS UNLESS ABB JOKAB SAFETY S ANALYSIS CONFIRMS THAT THE PRODUCTS WERE PROPERLY HANDLED STORED INSTALLED AND MAINTAINED AND NOT SUBJECT TO ABUSE MISUSE OR INAPPROPRIATE MODIFICATION OR REPAIR SUITABILITY FOR USE ABB JOKAB SAFETY shall not be responsible for conformity with any standards codes or regulations that apply to the combination of products in the customer s application or use of the product At the customer s request ABB JOKAB SAFETY will provide applicable third party certification documents identifying ratings and limitations of use that apply to the products This information by itself is not sufficient for a complete determination of the suitability of the products in combination with the end product machine system or other application or use The following are some examples of applications for which particular attention must be given This is not intended to be an exhaustive list of all possible uses of the products nor is it intended to imply that the uses listed may be suitable for the products Outdoor use uses involving potential chemical contamination or electrical interference or conditions or uses not described in this document Nuclear energy control systems combustion systems railroad systems aviation systems medical equipment amusement machines vehicles and installations subject to sep
17. uick Guard fencing system for Dalton only Weight 180 g Dalton M11 Dalton M12 Dalton M31 Dalton LOO Bracket 4 2 LJ020039R0300 Mounting bracket for ABB Jokab Safety Quick Guard fencing system for Dalton amp Eden Weight 220 g Dalton M11 Dalton M12 Dalton M31 Dalton LOO 21LC172165M0201 rev A 18 www jokabsafety com JOKAB SAFETY A MEMBER OF THE ABB GROUP 7 5 Mounting brackets with small bracket for tongue Bracket 5 2 LJ020039R0400 Mounting bracket for Dalton only small bracket for tongue Weight 740 Dalton M11 Dalton M12 Dalton M31 Bracket 6 2 LJ020039R0500 Mounting bracket for Dalton amp Eden small bracket for tongue Weight 102g Dalton M11 Dalton M12 Dalton M31 Dalton LOO 7 6 Tongue Tongue A 21LJ020039R0800 Tongue for detection Front ad Tongue B 2 LJ020039R1000 Tongue for detection Top Bottom For Dalton LOO both lock tongues can be used regardless of the operating direction Note To get a complete Dalton remember to order Dalton XXX Bracket Tongue Eden optional www jokabsafety com 19 2 LC172165M0201 rev A SAFETY A MEMBER OF THE ABB GROUP 8 Assembly of Dalton and mounting bracket Dalton Tongue Door bracket M5x8 M5x16 Frame bracket M4x16 2 LC172165M0201 rev A 20 www jokabsafety com JOKAB SAFETY A MEMBER OF THE ABB GROUP 9 Measurements 9 1 Dalton with bracket 1 49
18. with an M12 connector A Tina junction block may also be used for distribution of the safety as well as locking functions The Dalton status is indicated by LEDs and can also be read by PLC via the information output 1 1 Basic versions Four major versions of Dalton are available and can be combined with several mounting brackets There are different types of Dalton depending on the actual requirements The L type is a ball catch without internal electronics The M type is a process lock with power to lock There is a possibillity to choose between three versions of the M type Two versions with 8 pole connectors The Dalton M11 without possibillity for connecting Eden and Dalton M12 with a 5 pole connector for Eden and easilly distributed back to the electrical cabinet with the 8 pole cable including the functions needed controlling the Dalton The M31 has a 5 pole connector otherwise the same as M11 and the LOO version is without internal electronics Dalton M11 Dalton M12 Dalton M31 Dalton LOO 21LC172165M0201 rev A 6 www jokabsafety com JOKAB SAFETY A MEMBER OF THE ABB GROUP 2 General information 2 1 Installation precautions The Dalton lock shall be installed by trained personnel following the Safety regulations standards and the Machine directive All safety functions shall be tested before the starting up of the machine 2 2 Maintenance Before performing maintenance Do not open the Dalton prior the warranty

Dalton

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