Manual - Cassese
Contents
1. OF THE ASSEMBLY ANGLE ANGLE ADJUSTMENT If the corner is open towards outside screw in the adjustment screw see photo page 6 for the assembly angle AS fig 1 p A to correct the fault and check the quality of the angle by clamping the corner again Outside Inside If the corner is open towards inside unscrew the angle adjustment screw AS fig 1 p A to correct the fault and check the quality of the corner by clamping the mould ings again If you get this result check your cutting angle which is wrong in this case because it is less than 45 Carry out the adjustment of the angle of your cutting machine IT IS IMPOSSIBLE TO MAKE A RECTANGLE FRAME WITH ANGLES SMALLER THAN 90 USE MEANS OF ASSEMBLY The joining is performed by using metal wedges a Cassese invention de signed to ensure very tight corners 7 sizes are available 3 5 7 10 12 and 15 mm They come in throw away cartridges that are colour coded per size for easy identification Cartridge wedges exist in two versions NOR MAL for soft and normal timbers and HW for very hard timbers These hard wood wedges are to be used only on hardwoods Your CSI99MXL and CS299MXL2 machines are designed to use all sizes of Cassese cartridges without having to change any parts on the machine or having to adjust anything For the long term performance and reliability of your CSI99MXL and CS299MXL2 use only genuine CASSESE cartridge wedges O U2. joiner For any other technical problems do not hesitate to contact your favourite supplier of Cassese products or Cassese Factory France Int al Department on Phone 33 1 64 42 49 71 or 72 Fax 33 1 64 42 58 94 or 33 1 64 06 04 19 11 TROUBLE SHOOTING CHART CSI9MXL_ CS299MXL IMPORTANT BEFORE ANY MAINTENANCE INTERVENTION CLOSE THE AIR VALVE OF THE MACHINE Cartridge is empty Replace cartridge on machine NO WEDGE IS INSERTED _ Cartridge not engaged into Insert cartridge into wedge INTO MOULDING wedge distributor s window distributor Dirt accumulated in wedge Clean the wedge distributor of distributor Wedge pusher spring is too weak Check and replace it if necessary loose or broken When machine not working remove cartridge from it to let the spring Hammer driver blade is Replace hammer broken Insufficient pressure less than 6 bars 85 psi Distance moulding Pressor Adjust the height of the pressor Increase pressure to 6 7 bars 85 to 100 psi Use the correct top presser see WEDGE DOES NOT on a very hard timber page 5 PENETRATE FULLY IN Put mouldings perfectly flat on MOULDING perfectly flat on machine machine Foot pedal is released too early Don t release the foot pedal before a couple of seconds Check the adjustment of the limit adjustment stop WOOD wedges used cartridges for hardwood HW BACK OF FRAME DIRTY _ Too much grease on the Clean the hammer A AA Ta
3. 721514 5 Cassese PNEUMATIC UNDERPINNERS CSI9OMXL CS299MXL2 TECHNICAL amp USER MANUAL Version 3 05 2011 WORK _ POSITION ANGLE ADJUSTMENT SCREW LEFT BACKFENCE RIGHT BACKFENCE STAPLING BUTTON LOCK BUTTON FOR STAPLING POSITION WIRE FOR WEDGE PUSHING SPRING CLAMPS H BLOCKING LEVER STAPLING POSITION BLOCKING LEVER FOR 2 STAPLING POSITION P2 CLAMP POSITION BUTTON TOP PRESSER BRACKET Po QUICK CHANGE MAGNETIC TOP CLAMPS ANGLE ADJUSTMENT SLIDING TABLE CS1I99MXL CS 199MXL amp CS299MXL2 PNEUMATIC FRAME ASSEMBLING MACHINES CS199MXL CS299MXL2 GE packrences BR LEFT ADJUSTMENT BUTTON FOR THE INCLINATION OF THE Rlg FENCES sR RIGHT ADJUSTMENT BUTTON gt PS FOR THE INCLINATION OF Rid CS299MXL2 THE FENCES BUTTON TO ADJUST THE PRESSURE OF THE HORIZONTAL CLAMPS Minimum allowed pressure is 2 bars To be used when you replace regular clamps with soft rubber clamps or when you join very softwood moulding A ACCESSORIES ACCESSORIES SUPPLIED WITH THE MACHINE CS199MXL ACCESSORIES SUPPLIED WITH THE MACHINE CS299MXL QTY Code D signation QTY Code D signation 721510 1 S E ACCESSORY BOX CS199MXL 721511 1 S E ACCESSORY BOX CS299MXLP 71338 4 NUT HM 12 71338 4 NUT HM 12 Z1783 1 YELLOW RUBBER 30 MM 70 SHORESES Z1783 1 YELLOW RUBBER 30 MM 70 SHORESES Z1791 1 GREEN RUBBER 30 MM 90 S
4. E LOADING AND CHANGING THE WEDGE CARTRIDGE ON MACHINE Pull the wire with ball of the wedge pusher spring F fig 3 p A fully out If there is a cartridge on machine holding the wire pulled out remove it by simply sliding out the cartridge Holding the wire pulled out put a new cartridge on machine and pay attention that it is fully inserted in the wedge distributor s window Release gently the wire with ball of the wedge pusher spring F JOINING THE FRAME l After adjusting the sliding table selecting and setting the stapling positions selecting the best suited top presser end see chapter Selection of top presser end page 5 2 Put the first moulding in front of the fence B1 and push it so that its mitre end reaches the other fence B2 Holding it so put the second moulding chop against fence B2 and slide it until it reaches the first moulding 3 Holding the mouldings in place push the foot pedal to clamp the mouldings and to check visually the quality of your corner 4 If needed carry out the adjustment of the assembly angle and the inclination angle of the fences see pages 6 7 to reach the best quality corner before inserting wedges 5 If the corner is satisfactory maintain the foot pedal pressed during the whole work with this corner 6 Press unlock the Lock Button CA figl pA and slide the top presser bracket to one of the stapling positions chosen Release lock the Lock Button CA and press the stapling butto
5. FRAMES DIFFICULT TO Rebate clamp is tight Use the pre clamping button PG for HANDLE ON MACHINE against the mouldings the adjustment of the sliding table See page 4 MOULDINGS ARE SET OFF The first left moulding has not See page 8 Joining the FROM EACH OTHER been placed well against the frame Mouldings very small and lower Use the spacer bars see than the back fences page 6 backstop Bl THE CLAMP IS MOVING BUT The clamp safety is active The moving table is badly set Please NO STAPLING OCCURS WHEN use the button PG to perform a correct THE STAPLING BUTTON IS adjustment of that table refer to page DEPRESSED 4 for more instructions BAD ASSEMBLY Cutting angle and assembly See page 7 adjustment of Corner open to inside angle not the same the assembly angle or outside Corner open on top Mouldings moving See page 6 adjustment of or underneath during assembly the backfences to prevent mouldings from rocking presser the top presser rubber on presser see page 5 Distance between top See page 5 Reduce distance presser and mouldings more to 50 mm 2 maximum than 50 mm 2 therefore using a longer top presser machine cannot finish the In this case often a wedge THE TOP PRESSER cycle remains half engaged in DOESN T RETURN UP TO wedge distributor push it ITS POSITION back into cartridge with the AUTOMATICALLY tool supplied in accessory box Release the foot pedal and See page 9 10 section 2 and c
6. HORESES Z1791 1 GREEN RUBBER 30 MM 90 SHORESES Z18065 1 RUBBER SUPPORT Z1800 1 YELLOW RUBBER 45 MM 70 SHORESES Z1879 1 ALLEN KEY 2 5 Z1804 1 GREEN RUBBER 45 MM 90 SHORESES 71884 1 ALLEN KEY 4 718065 RUBBER SUPPORT 71885 1 ALLEN KEY 5 71879 1 ALLEN KEY 2 5 71896 1 TUBE OF GREASE 7 1884 1 ALLEN KEY 4 71993 1 CARTON 240 X 170X 50 Z1885 1 ALLEN KEY 5 721500 1 ADJUSTABLE BUNG AXIS 71896 1 TUBE OF GREASE 13078 1 SPACER BARS 7 1993 1 CARTON 240 X 170X 50 74857 4 D FOOT 40 M12 X 50 Z21500 1 ADJUSTABLE BUNG AXIS Z506 1 SHORT HAMMER 73078 1 SPACER BARS Z535 1 TOOL Z4857 4 D FOOT 40 M12 X 50 Z556 1 STANDARD HOSE CONNECTOR M1 4 CYL 7 506 1 SHORT HAMMER Z5897 1 PLASTIC SACHET GRIP 8X 12 7 535 1 TOOL 76532 1 BALL LOCK D 8 X 40 Z556 1 STANDADR HOSE CONNECTOR M1 4 CYL Z701 1 USAGESES MALE FERRULE M 1 4 TEFLONE Z5897 1 PLASTIC SACHET GRIP 8X 12 Z749 1 QUICK RELEASE FEMALE CONNECTOR 1 4 276532 1 BALL LOCK D 8 X 40 Z701 1 QUICK RELEASE US M 1 4 TEFLONE Z749 1 QUICK RELEASE FEMALE CONNECTOR 1 4 AIR LINE FITTINGS Advised way of fitting STANDARD USA Z149 Q R US male connector Male Connector on Machine quick release Q R female air connector Standard hose connector Z149 Z556 CSIS9MXL amp CS299MXL2 USER S TECHNICAL MANUAL CONTENTS Page INTRODUCTION DESCRIPTIVE A ACCESSORIES SUPPLIED WITH THE MACHINE B TECHNICAL SPECIFICATIONS 2 OPTIONS 2 GUARANTEE 2 PUTTING INTO OPERATION Reassemb
7. case Clear the body of case while pulling it upwards With a flat key of 19 mm remove the two nuts El E2 under the pallet Remove the screws Vdr Vg from the removable front cover of the machine with a key allen of 4 mm Make topple the hood Cut the L ring While pushing on the arm of pressor remove the wood piece CB Loosen the arm of plunger mildly Reassemble the four feet of the machine supplied among accessories ff Raise the machine from the pallet watching out for the pedal and put it down on the floor UN Adjust the level of the machine to your floor so that the My machine vibrates or moves as little as possible which is NS one of the main cause of early wearing of the mechanical parts CONNECTING THE MACHINE TO AIR SUPPLY 1 Inside the machine see below connect the compressed air inlet pipe by using the quick release female connection supplied with the machine see page B 2 Tie up the air bleeding pipe to the compressed air pipe passing through the opening located on the side of the base cabinet so that the air bleeding can be made outside the machine 2 Plug the air compressor and position the air valve right side of the machine to ON Make sure pressure in manometer is equal to 6 bars 85 psi Connection for quick re lease coupling air supply REMOVABLE FRONT COVER ADJUSTMENTS ADJUSTMENT OF THE SLIDING TABLE Fig 1 TC 1 Turn to ON the clamp po
8. heck that there is no wedge 3 jammed in wedge IF THE SOLUTIONS PROPOSED DO NOT SOLVE THE PROBLEM OR FOR ANT OTHER TECHNICAL QUESTION DO NOT HESITATE TO CONTACT THE AFTER SALE SERVICE OF YOUR SUPPLIER OF CASSESE PRODUCTS
9. in the cartridge Pay attention not to make penetrate the tool more than 6mm 1 4 into the wedge distributor In case of the hammer driver blade jamming with a wedge in the wedge distributor see the fol lowing section 3 WEDGE REMOVING TOOL DISTRIBUTOR BLOCK H WEDGE EXIT MAINTENANCE BEFORE ANY INTERVENTION CLOSE THE AIR VALVE 3 IN CASE OF HAMMER AND WEDGE JAMMING PLUNGER WEDGE DISTRIBUTOR BLOCK H SLIDING SCREW ES TABLE POSITIONS lt BLOCK H BLOCKING SCREW Remove the cartridge that is on machine Using the 3mm Allen key loosen the locking screw of the wedge distributor Block H Remove it from the machine The old hammer wedge driver blade 1s stuck in the wedge distributor first try to remove it with a pair of pliers If not possible unscrew the two central screws GF1 GF2 that hold the fixed square guide of Block H in place Use for this the smaller 2 5mm Allen key supplied with the machine Remove the fixed guide completely to free the old hammer If still not possible to get rid of the old hammer remove the four screws A B C D and open the block H Remove the old hammer Assemble the Block H back again PUTTING A NEW HAMMER DRIVER BLADE Put a drop of grease tube of grease supplied with the machine in the bottom hole of the wedge distributor block H Insert a new hammer into block H with the hole of the hammer downward
10. ly 3 Connecting the machine to air supply 3 ADJUSTMENTS Adjustment of the sliding table 4 Selection of stapling positions 4 Setting and storing the stapling position 5 Selection of top presser end 6 Using the set of spacer bars 6 Adjustment of the inclination of fences 6 Adjustment of the assembly angle 7 USE Means of assembly 8 Loading and changing the wedge cartridge on machine 8 Joining the frame 8 MAINTENANCE LUBRICATION 9 CLEARING OF A WEDGE STUCK IN THE WEDGE DISTRIBUTOR 9 IN CASE OF HAMMER AND WEDGE JAMMING 10 DISMOUNTING THE SLIDING TABLE 11 GENERAL ADVICE 11 TROUBLE SHOOTING CHART 12 13 Cassese Communication 06 2008 INTRODUCTION You have just bought a Cassese Pneumatic Joining Machine so we congratulate on your sensi ble choice and thank you for your trust in Cassese products These machines benefits from the experience of the joining machines that brought Cassese a certain reputation It makes it possible to join wooden mouldings of all profiles patent n 7522814 The CS underpinners are designed to allow the operator to move all around the machine The joining operation is carried out by using metal wedges especially designed to perform a tight join These wedges come in throw away plastic cartridges without glue individually lu bricated and rust protected for the toughest challenges IMPORTANT You should not use other wedge cartridges than those developed by Cassese registered
11. mark CS TECHNICAL SPECIFICATIONS OF CS19MXL amp CS299MXL2 Minimum moulding width 5mm 3 16 maximum width 130 mm 5 4 Minimum moulding height 7 mm 14 maximum height 90 mm 3 Minimum dimensions of a frame 85 mm x 85 mm visibly 3 x 34 Wedge sizes in cartridges of 275 pieces 3 5 7 10 12 and 15 mm Two wedge types for soft and for hardwoods Machine weight 70 kg 155 lbs Dimensions W 450 mm x L 490 mm without optional rotating table x H 1100 mm Height of work table from 900 to 930 mm following adjustment of the feet Pneumatic supply compressed air 7 bar 100 psi Average consumption 5 litres per cycle Air conditioning air pressure reducing valve manometer connecting pipe inside diameter 8 mm OPTIONS Independent rotating table diameter 1300 mm 50 4 to make the handling of large frames easier frame dimensions not exceeding table diameter Set of furniture clamps to join mouldings without rebate and or small frames Angle inserts for 6 sided frames or 8 sided frames or other forms on request GUARANTEE One year guarantee for parts and labour against manufacturing defects Wear parts and those damaged as a result of non appliance with the instructions of the present manual are excluded from the guarantee PUTTING INTO OPERATION REASSEMBLY Cut and remove the two ties _ 82 tC A on the case Remove the ringfrom
12. n SB fig 1 pA to insert the first wedge Keep the stapling button pushed until the end of the cycle If a second wedge must be inserted and stacked in the same position release the stapling button and push it once again Keep the button pressed every time until the end of the cycle 7 Slide the top presser bracket to the next stapling position and repeat point 4 above MAINTENANCE BEFORE ANY MAINTENANCE INTERVENTION CLOSE THE AIR VALVE OF THE MACHINE 1 LUBRICATION Periodically Remove the cartridge that 1s on machine Using the 3mm Allen key loosen the locking screw of the wedge distributor Block H page10 Remove it from the machine Remove the four screws A B C D and open the block H Clean the wedge distributor It is recommended to lubricate the hammer driver blade periodically To do so remove the wedge distributor block H and put a small quantity of grease a tube of grease is with accessories of the machine in the bottom hole of the wedge distributor The hammer will be lubricated every time it crosses the wedge distributor 2 CLEARING OF A WEDGE STUCK IN THE WEDGE DISTRIBUTOR If you release the stapling button during the cycle or if you lift the top presser bracket accidentally a wedge may be half engaged in the wedge distributor In this case Close the air valve Try to remove the cartridge that is in position If it resists use the wedge removal tool to push down the wedge back
13. or complicated TT E forms uphill downhill or reverse mouldings LOCATING THE TRIANGLE ROUND RUBBER TOP PRESSERS MAXIMUM HEIGHT FOR THE MOULDINGS Position hole Rubber 30mm Rubber 45mm Triangle 1 13 mm 20 mm 35_mm 42 mm 49 mm 63 mm 73 mm 92 mm 170 mm TLS JU U IN Quick change magnetic top clamps USING THE SET OF SPACER BARS In case you have to join small mouldings with a smaller height than the fences you must put the spacer bars between the mouldings and the fences to create a distance CORRECT Set of spacer bars ADJUSTMENT OF THE INCLINATION OF THE FENCES SETTING SCREW FOR THE ADJUSTMENT BUTTON FOR ASSEMBLY ANGLE THE INCLINATION OF THE FENCES If the corner has an opening on top turn the two If the corner has an opening underneath turn the adjustment buttons RI an identical value to the same two adjustment buttons RI an identical MINUS fig I p A until the opening disap value to the PLUS fig 1 p A until the open pears when mouldings are clamped ing disappears when mouldings are clamped If several cutting machines are being used in your production or if you receive your mouldings already cut by your suppliers chop service the angles of the mouldings will be slightly different from one cutting machine to the other The joining angle of your machine can be adapted to find precisely the cutting angle of your cutting ma chine ADJUSTMENT
14. s Re position the wedge distributor in its housing on the machine with the window towards the cartridge If the upper end of the hammer stays out of the block H push it fully in with a piece of wood or moulding Leave the moulding in place on block H and put any of the top presser ends on the machine paying attention that the distance between the moulding and the top presser does not exceed 50 mm 2 Turn on the air supply to the machine and without wedges make a simulation of assembly press foot pedal and press the stapling button during the whole cycle The new hammer must have taken 1ts position in the mechanism automatically Turn off the air supply Check with your finger that the block H does not stay out of the machine higher than the work level and tighten the locking screw of block H No need to tighten too much Turn on the air supply the machine 1s ready to work again 10 4 DISMOUNTING THE SLIDING TABLE If you need to dismount the sliding table to clean dust etc accumulated underneath remove the blocking handle MB of the sliding table fig 1 pA and clear the table while catching it by the two adjustment buttons RI figl p A of the fences inclination GENERAL ADVICE If the hammer jammings are too frequent it may be because of the use of not genuine Cassese cartridges The use of other wedges than genuine Cassese cartridges causes frequent hammer jammings and too fast mechanical ageing of your frame
15. s the button CA to unlock and slide the top presser bracket Po fig2 pA with your right hand as far as the stapling position selected has been reached The wedge distributor H figl pA moves at the same time underneath of the moulding and its wedge exit slot shows you exactly the position reached Holding the bracket in position with your right hand slide with your left hand the handle P1 forward in stop position and tighten it For the stapling position close to the inside of the frame Press the button CA again and slide the top presser bracket Po forward until it reaches the position chosen for the insertion of the wedge s inner frame side Release now the button CA to lock the position and slide the handle P2 fig3 p A to wards yourself until 1t reaches the stapling position chosen and tighten it SELECTION OF A TOP PRESSER END top presser comes now with your machine as a standard feature It fits the plunger head thanks to the pin G and can be set up in 1 to 7 positions from the table Pay attention to position well the triangle the sides of the triangle must be parallel to stops B1 and B2 see figl page A BLACK TRIANGLE PRESSER HARD WOOD WHITE TRIANGLE PRESSER SOFT WOOD GREEN RUBBER TIPS HARD WOOD 30 and 45 mm YELLOW RUBBER TIPS SOFT WOOD 30 and 45 mm Triangle top pressers are good for flat mouldings or for Presser mouldings presenting a flat or horizontal area to come E A down on The round rubber ends are good f
16. sition button PG figl pA to make the clamps G1 and G2 move forward 2 Make sure the two inclination adjustment knobs RI of the backfences fig 1 pA are at Zero 3 Position a moulding against left hand fence B1 for mouldings with a height smaller than the fence use the spacer bars supplied with the fittings by slipping them between the fences and the small mouldings 4 Move sliding table TC fig2 pA forward as far as the clamp G1 figl pA comes into contact with the moulding 5 Tighten the sliding table blocking handle MB figlpA 6 Turn to OFF the clamp position button PG figl pA SELECTION OF STAPLING POSITIONS The CS I99MXL amp CS299MXL2 are designed to join mouldings in one or two places po sitions without limitation of the number of wedges in any of those places The selection de pends on the width and thickness of the moulding to join If needed additional positions can be inserted between these two positions using the LOCK BUTTON FOR STAPLING POSI TION Fig 1 p A 2mm MINIMUM 2mm MINIMUM As a general rule a MINIMUM 2 mm clearance less than 1 8 above the wedges shall be respected Same sized wedges can be stacked in order to avoid to have to change the cartridge size when joining frames with different thickness SETTING AND STORING THE STAPLING POSITIONS Unlock the stapling position lock handles P1 P2 fig2 pA For the stapling position close to the outside of the frame Pres
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