- NORAC Systems
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1. D BLK BLEZWHT x GND BLK gt BL E MANUS I pe 14 sede tey RED RG ND WHT RED RED BLK BLK REMOTE AUTO MAIN DOWN 2 6 RIGHT UP MAIN UP BYPASS 20 WO A IGHT DUWN IS CCW 0 T gt 2 63 L2 N2. 23 6 2 ITEM 10 44658 52 CABLE 4 POWER 24 6 3 ITEM CI 1 44658 50 CABLE INTERFACE EXTENSION 25 6 4 ITEM 2A 44658 5 CABLE UC4 INTERFACE HARDI DAH 26 6 5 ITEM C12 44658 78 CABLE UC4 INTERFACE HARDI DAHOQ ccccccccccccccccccccccccccccccccccccccccccs 27 1 INTRODUCTION Congratulations on your purchase of the NORAC UC4 Spray Height Control System This system is manufactured with top quality components and is engineered using the latest technology to provide operating features and reliability unmatched for years to come When properly used the system can provide protection from sprayer boom damage improve sprayer efficiency and ensure chemicals are applied correctly Please take the time to read this manual completely before attempting to install the system A thorough understanding of this manual will ensure that you receive the maximum benefit from the system YOUR INPUT CAN HELP MAKE US BETTER If you find issues or have suggestions regarding the parts list or the installation procedure please don t hesitate to contact
3. 27 UC4 Spray Height Control System ROLL CONTROL Patented ge 1 Ro 067 6 hal m 4 m Tun ly d me mem Lu tht I E HARDI AutoSlant DAH or DAH 09 Installation Manual Improving the competitiveness of Industry and Agriculture through Precision Measurement Printed in Canada Copyright 2010 by NORAC Systems International Inc Reorder P N UC4 BC HD5 INST Rev D HARDI AutoSlant NOTICE NORAC Systems International Inc reserves the right to improve products and their specifications without notice and without the requirement to update products sold previously Every effort has been made to ensure the accuracy of the information contained in this manual The technical information in this manual was reviewed at the time of approval for publication TABLE OF CONTENTS 1 INTRODUCTION ec 2 GENERAL SYSTEM DESCRIPTION ccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccces 2 3 PARTS RESI x V M 3 3 1 UCAFPARTS LIST le 3 3 2 HARDI PARTS LIST 586 le oe a eel Es ol teh les 4 4 INSTALLATION PROCEDURE iceserevecsecoeeeqenos Gut ee
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5. connectors to JI amp J2 until step 9 9 Run the free end of CI2A through an unused hole of the electronics enclosure This requires installing the Liquidtight connector Pt HARDIO4 105 BEFORE proceeding to step 8 10 Put pins of CI2A to the 6 pin and 4 pin Weatherpack connectors S6 and 54 which are included in this kit according to the table below One connector on harness Cll may by unused Seal the unused connector with a 6 pin Weatherpack plug part Connector Denotation Wire Color 56 4 GREEN WHITE ORANGE BLCK x 1 C i GREEN BLACE C A E 5 saw 0 A The wire colors and the pin out are the same as ones on the mating connectors 6 and T4 of the extension cable CI I 4 4 2 General Installation Instructions using 44658 78 A Ensure sprayer power is turned off UC 4 N NSLIR 9 Figure 21 Cable Routing Overview using 44658 78 Connect the UC4 power cable C10 to the UC4 Control Panel in the cab Ensure that both plugs P16 and P4 are connected to the panel Route the 22 pin AMP receptacle R22 of CIO to the exterior of the cab Connect the 22 pin AMP plug P22 of the extension cable CII to R22 of CIO Position this connection near the hitch This will provide the hitch disconnect Run cable CI from the hitch to the rear of the sprayer Install the
6. later time by performing a Retune on the final hydraulic power unit To perform a Quick Install press and hold the Yes switch until SENSOR appears on the screen and release Follow the on screen instructions Refer to the UC4 Operators Manual for more detail 22 6 6 1 ITEM C02 44668 CABLE SENSOR BRANCH BLALK 19 is N N ELECTRICAL REFERENCE CABLE DRAWINGS 86m TERMINATI NSESISIHR BEIWEE iQ 4 5 m 23 6 2 ITEM 610 44658 52 CABLE UC4 POWER HARDI
7. sensor branch cable C02 along the boom between the ultrasonic sensors Be sure to route the cable through the boom to avoid damage to the cable during field operation or boom folding Connect the ultrasonic sensors to this cable and connect C02 to cable Cll One 4 pin round connector on the sensor branch cable will remain unused Plug the unused 6 pin Weatherpack shroud on cable with the 6 pin tower plug Connect 4 T6 and 56 of cable to 54 S6 and T6 of cable C12 respectively Run the DBI5 connector and the wires with the spade connectors of CI2 to the DAH 09 PCB passing it through a hole in the enclosure Seal the hole using the weather proof strain relief fitting Connect the DBI5 connector of cable C12 the DAHO9 DBI5 connector 10 Connect the red wire with spade connector on C12 to the Switched 2 on the DAHO9 board Figure 22 Connect the black wire with spade connector on 6 12 the GND on the board Figure 22 Figure 22 DAHO9 PCB for Autoslant 2 Configure the system for Autoslant by setting the DIP switches on DAHO9 board a Set DIP switches 2 3 4 5 6 and 8 to ON Set DIP switch 7 to OFF Figure 23 Figure 23 Suggested Default Setting for DIP Switches 2 8 for AUTOSLANT b If the sprayer uses a DAH valve block set DIP switch to OFF If the sprayer uses a DH valve block set DIP switch to ON See Figure 24 Figure 24 HARDI DAH DIP OFF vs DH
8. Be sure to route the cable through the boom to avoid damage to the cable during field operation or boom folding Connect cable C02 to cable CI One 4 pin round connector on CII will remain unused 6 Route the 6 and 4 pin tower connectors T6 and T4 of CI in the vicinity of the Job com box A Ensure power to the Job com is turned off 7 f the sprayer uses one forward reverse valve and a number of cartridge valves HARDI DH turn the DIP switch of CI2A Figure 18 Otherwise leave the switches OFF HARDI DAH There is denotation on the switch Turn BOTH switches either ON or OFF DAH leave switches OFF DH turn switches ON Figure 19 DAH valve left and DH valve right A the switch is not turned on for DH hydraulics the boom slant will not function 8 Connect the NORAC between the 4 connection on the HARDI and the blue wiring harness a Remove the blue harness from 4 37 pin DB male socket on the PCB inside of the Job com b Insert the 37 pin DB female socket on the PCB of the interface cable 12 into Screw it down to J4 This requires removing the small nuts on the DB 37 connector LACK amp ILACK WH Figure 20 JI J2 and on HARDI DAH Board c Insert the blue wire harness into the 37 pin DB male socket on the other side of the PCB of CI2A Screw it down to the socket A Do not connect spade
9. Block DIP ON 3 Close the electronics enclosure Gather up excess cable amp C02 and neatly cable tie to the machine 20 Notice Additional instructions are available in the UC4 BC HD4 INSTE End user manual for configuring spray ON OFF signal sensing and headland modes With these features the Autoslant system will function together with the spray signal switching boom height control on and off with the spray signal This function can also be configured to raise the boom automatically for headland turning Refer to the HD4 end user manual for more information These additional features described are only available when using the HARDI DAHO9 PCB This is only applicable for systems using the DAHO9 interface and with harness 44658 78 Notice Some sprayers have been found to have the slant functions wired differently than others To interface the UC4 system to the sprayer it will be necessary to adjust the wiring on the 44658 78 interface PCB item C12 44658 5 CI2A depending on the type of install e If the left hand tip lifts when you press the left button and the right hand button lifts the right hand tip as shown in Figure 25 the wiring as described above is correct Figure 25 Default slant direction wiring e However if the boom does the opposite of what is described above it is necessary to swap the E and F wires the 56 connector of cable C12 or C124 21 5 COMPLETING THE FACTORY I
10. Canada NORAC Systems International Inc CALL TOLL FREE 1 800 667 3921 306 664 67 SHIPPING ADDRESS 3702 Kinnear Place Saskatoon SK S7P 0 6 United States NORAC Inc CALL TOLL FREE 1 866 306 6722 952 224 4142 SHIPPING ADDRESS 6667 West Old Shakopee Road Suite Bloomington MN 55438 Europe NORAC Europe sarl 33 0 4 26 47 04 42 SHIPPING ADDRESS Rue de l hermitage 01090 Guereins France
11. NSTALLATION Test the functionality of the original manufacturer s boom controls Power to the NORAC control panel does not need to on be for the sprayer controls to function Unfold the booms and raise lower each boom and main section If one or more of these functions do not work review the hydraulic and electrical portions of this manual to check for proper installation Confirm that the cabling hoses are at agreeable lengths for the entire range of motion Prepare the spray boom for the software installation Unfold the booms and level to 90 cm or 35 inch nozzle height Ensure the boom slant is in its centered position At this point ensure the UC4 sensors are reading from an adequate and uniform target such as gravel or dirt Do not attempt to perform the installation over grass or crop If the installation is done over concrete place carpet beneath the sensors to avoid sensor problems during the installation Switch on the UC4 control panel and select the HD5 sprayer type At this point two install options are available a Complete Install this will setup the entire AutoSlant system requiring fully range of boom moment Hydraulics will be calibrated to the hydraulic power unit connected To perform a complete install press Yes and follow the on screen instructions Quick Install this will require the boom to be unfolded at 90cm spray height but no hydraulic movement will occur hydraulic calibration will occur at a
12. al number on the right hand side Figure 10 4 Sensor cables should run through the mounting bracket tube and then behind the member the bracket is mounted onto Cable tie the connector in place The cable must not be allowed to hang below the boom Figure 6 Figure 6 Sensor Cable Routing A Avoid mounting sensors in locations where they may read from parts of the boom as shown in Figure 7 Sensor reading from boom Figure 7 Poor Sensor Mounting 4 3 1 General Mounting Rules for UC4 Ultrasonic Wing Sensors a In its lowest position the sensor mouth must be 9 inches or more from the ground b The bottom of the sensor must be at least 9 inches in front of the spray nozzles c The bottom of the sensor must be at least 9 inches above the spray nozzles d Ensure that there are no obstructions within a 12 diameter circle projected directly below the center of the sensor e The sensor should be approximately vertical at normal operating heights Ultrasonic Acoustic Cone D Figure 8 Sensor Mounting Guidelines A Arrange the ultrasonic serial numbers from lowest to highest left to right Apply a light coating of the supplied Permatex Anti seize grease to all threaded parts upon installation Right Outer RO 12052 Left Outer LO 12051 Figure 9 Sensor Serial Number Installation Location Pull Type Right Outer RO 12052 3 Left Outer LO 12051 Figure 10 Sensor Serial Number I
13. e operative 3 PARTS LISTS The parts that come with your UC4 Spray Height Control System are listed in Table I The item number on the left side of this table references each part 3 1 UC4 PARTS LIST Please ensure that all parts in your kit are present before proceeding with your installation Table 1 HD5 Spray Height Control System Parts Item Part Number Name Quantity ioe raas cn laws 06 reir on lens 717771 7177 ec memes ANAL ucs 6 ros ucencwosaer 6 rer ucescoosaer 7 3 2 HARDI PARTS LisT The required HARDI Parts necessary for the UC4 install are listed in Table 2 Table 2 HARDI parts for HAZ HPZ LPZ Item Part Number Name Quantity HARDI04 262126 LIQUIDTIGHT CONNECTOR HARDIOS 262107 LIQUIDTIGHT CONNECTOR NUT 6228 HARDI06 284846 CABLE TIES A Item HARDIO4 and HARDIOS are only required when using the 44658 51 12 interface harness Table 3 HARDI parts for aluminum round booms Item Part Number Quantity HARDIO7 ROUND TUBE CLAMPS FOR MOUNTING TO ALUMINUM BOOMS Items numbers followed with an asterisks are to be delivered to the sprayer end user The UC4 control panel mounting hardware
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15. h boom tip down approximately 75 cm 30 inches B Hold the boom steady for a moment and release C Ensure the boom returns to its relaxed state as quickly as possible with little to no overshoot Tip Height Time Figure 4 Boom Push Test Critically Damped 4 3 WING SENSOR INSTALLATION Assemble the Breakaway Sensor Mounting Brackets BI as show in Figure 5 IUBE JOL Figure 5 Breakaway Sensor Assembly To assemble the breakaway sensor bracket a Assemble the bolt and nut into the collar b Grease the bottom edge of the collar and the angled tube of the base c Place the collar onto the angled tube of the mounting base d Install the spring between the collar and the upper ring of the base e Insert tube through assembly and tighten the collar 2 Mount the sensor bracket onto the boom Refer to section 4 3 2 for specific details on mounting to HARDI booms The sensor brackets should be oriented forward ahead of the boom possible mount the sensor brackets while the booms are in their folded position to ensure that they will not interfere with anything when the boom is folded for transport 3 The sensor mounting brackets can be installed with the mounting base in front of Figure 6 or behind Figure 8 the mounting tube When installing the UC4 sensors E02 start with the smallest serial number on the left hand side proceeding to the largest seri
16. is required for the installation to the tractor in accordance to the accompanied documentation Important The use of dielectric grease is not recommended on any NORAC electrical connections A Important To ensure all stainless steel hardware does not gall or seize apply a light coating of the supplied Permatex Anti seize grease to all threaded parts upon installation Permatex Anti seize lubricant is preferred but other similar anti seize products may be used The parts that come with your UC4 System are shown below in their general installation configuration A Cables CI2A and may be used in place of Cable C12 in some installations See Section 4 4 for details 74 UC4 Controller software v 6 11 or newer required Figure 3 UC4 Spray Height Control Components 4 INSTALLATION PROCEDURE 4 1 FUNCTIONALITY CHECK Before beginning the install ensure all hydraulic boom functions are operating properly on the sprayer o All Fold Functions o Main Lift Function o Wing Tilt Functions o Slant Function 4 2 EXISTING SYSTEM CHECK o Ensure the boom guide rods are set to the tapered position if applicable Inspect sprayer suspension for functionality excessive wear on slide pads for example Set boom suspension to be critically damped Figure 4 Adjust the boom damper accordingly A Unlock the pendulum and pus
17. nstallation Location Self Propelled 4 3 2 HPZ 24 36m IHAZ 18 30m Below is the suggested mounting location for the UC4 brackets on the HPZ 24 36m or HAZ 18 30m booms Mounting location is just inside of the boom break away section A Figure Suggested Bracket Mounting Location viewed from front on 24m HAZ Avoid mounting the bracket too close to the touch down wheel 4 3 3 HAZ 32 36m Below is the suggested mounting location for the UC4 brackets on the HAZ 32 36m booms Mounting location is just inside of the boom break away section A T a FT 2 L4 m Figure 12 Suggested Bracket Mounting Location viewed from front on 36m HAZ 12 4 3 4 LPZ Below is the suggested mounting location for the UC4 brackets on the LPZ boom Mounting location is just inside of the boom break away section A 4 0 7 4t 1 HN onn Len An Figure 13 Suggested Bracket Mounting Location LPZ Boom 4 3 5 Round Profile Aluminum Booms Mount the sensor bracket using round tube clamps item 7 near the spring for the tip breakaway Ensure the bracket does not rotate downwards with vibration Mounting location is just inside of the boom break away section A Figure 15 Another Acceptable Mounting Location 14 4 4 ELECTRICAL INSTALLATION E
18. nsure the UC4 Control Panel us OFF for the remainder of the installation Bottom of switch pressed IN Use caution when handling the 12 V power line of the sprayer wiring Depending on the electronics used on the sprayer either the Norac part 44658 5 or 44658 78 will be required for this installation For installations using 44658 5 proceed to section 4 4 1 For installations using the 44658 78 proceed to section 4 4 2 d 4 g Figure 16 HARDI DAH on left use 44658 51 vs 09 on right use 44658 78 4 4 1 General Installation Instructions using 44658 5 SENSUKS M DBS aay gt Z AL 2 2 1 2 2 25 N a ea Spad 2 E01 X GND S 4 O 5 LO C11 Figure 7 Cable Routing Overview using 44658 51 Connect the UC4 power cable C10 the UC4 Control Panel in the cab Ensure that both plugs P16 and P4 are connected to the panel Figure 17 2 Route the 22 pin AMP receptacle R22 of CIO to the exterior of the cab 3 Connect the 22 pin AMP plug P22 of the extension cable Cll to R22 of CIO Figure 17 Connect at the hitch This connection will provide your hitch disconnect 4 Run cable from the hitch to the rear of the sprayer 5 Install the sensor branch cable C02 along the boom between the ultrasonic sensors
19. us 2 GENERAL SYSTEM DESCRIPTION Figure depicts the general system layout of the UC4 Spray Height Control System Control Panel E01 gt Hyd DAH 09 PCB Z Interface Cable C12 Power Cable C10 Right Outer E02 Extension Cable C11 Sensor E02 Sensor Branch Cable C02 Left Outer Sensor E02 Figure System Components And General Location COMMANDER NAVIGATOR RANGER Control Panel E01 4 411 Extension Cable C11 Left Outer Sensor E02 Hyd DAH 09 PCB Z Interface Cable C12 Right Outer Sensor E02 Sensor Branch Cable C02 Figure 2 System Components And General Location ALPHA Every effort has been made to ensure the accuracy of the information contained in this manual All parts supplied are selected specially to fit the sprayer to facilitate a complete installation However NORAC cannot guarantee all parts fit as intended due to the variations of the sprayer by the manufacturer Please read this manual in its entirety before attempting installation A ATTENTION When installing the UC4 Spray Height Control system please be aware that at a point in the installation your sprayer booms will be inoperative until the installation is complete Any installation procedure requiring boom movement will need to be done first Once the hydraulics have been disconnected you must complete the electrical installation before the booms becom
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