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Allen Bradley PowerFlex 4 User Manual

1. Frame C PowerFlex 40 only Shaded areas are applicable to PowerFlex 40 only For further information visit www abpowerflex com or www ab com support abdrives IP 30 NEMA Type 1 UL Type 1 Option Kit without Communication Options PowerFlex 4 uses Frames A amp B PowerFlex 40 uses Frames B amp C 79 1 3 11 64 1 2 52 j 107 0 4 21 lt 66 0 2 60 1 12 24 0 0 94 d ana 0 87 COO OTI El 000000001 256 Frame B 22 JBAB Frame C 22 JBAC PowerFlex 40 IP 30 NEMA 1 UL Type 1 Option Kit with Communication Option 25 0 0 98 i lt 108 7 4 28 92 2 3 63 gt 69 2 2 72 45 7 1 80 22 2 0 87 Fra
2. e Pot must be e Speed can be controlled via a 0 10V input and or 4 20 mA input Relay N O n DR M Both inputs are independently isolated from the rest of the drive Pelay Common IR Nala NEN and can be used for applications such as PID Voltage input can a Oow be programmed for bipolar operation Opto Output 2 i RS485 Shield e The drive is shipped with a jumper installed between 1 0 777 Terminals 01 and 11 to allow out of box operation from the 0 10v _ Analog Output Select Lupe Erebi gt Jumper keypad W 020m C 01 02 03 04 05 06 07 08 09 81 585 aik DIDID DOOD 11 12 13 14 15 16 17 18 1 200 2 ab ddd Factory Installed Jumper No Signal Default Description H1 Relay N O Fault Normally open contact for output relay R2 Relay Common Common for output relay R3 Relay N C Fault Normally closed contact for output relay Analog Output Select 0 10V Sets analog output to either voltage or current Setting must match A065 Analog Out Sel DIP Switch Sink Source Source SRC Inputs can be wired as Sink SNK or Source SRC via DIP Switch setting DIP Switch 01 Stop Coast The factory installed jumper or a normally closed input must be present for the drive to start 02 Start Run FWD Not Active Command comes from the integral keypad by default To disable reverse operation see A095 Reverse Disable 03
3. aer l azer Sar l ee eee a a a M MM eee ee a a a a SS l ee eee eee a a a a 152 6 00 193 7 60 EMC Line Filters Frame A EMC Line Filters Dimensions are in millimeters and inches Frame B EMC Line Filters Dimensions are in millimeters and inches Catalog Numbers 22 RF5P7 AS AL 22 RF9P5 AS AL 22 RF010 AL Catalog Numbers 22 RF012 BS BL 22 RF018 BS 22 RF021 BS BL lt 90 lt 80 gt 50 100 298 CM 60 518 P len TT 7g 3 34 1 17 2 36 l nT NA 8 07 D H D x 229 rm 9 02 208 619 8 50 a S aJ J E Bm i 070 5 5 0 22 178 gt e 5 5 0 22 0 70 A 0 70 lt S 1 Frame C EMC Line Filters Dimensions are in millimeters and inches Catalog Numbers 22 RF015 CL 22 RF018 CS CL 22 RF024 CL 22 RF025 CL 22 RF026 CS CL 22RF034 CS CL 60 32 1 26
4. 297 309 11 69 12 17 297 11 69 p n mu Y 068 e ES gt l 5 5 0 22 Shaded areas are applicable to PowerFlex 40 only 27 For further information visit www abpowerflex com or www ab com support abdrives Human Interface Module HIM Dimensions NEMA Type 1 Bezel Dimensions are in millimeters and inches Catalog Number 22 HIM B1 11 1 0 44 25 2 99 180 7 09 am gt di 3 L NV 67 2 64 60 2 36 e 4 154 6 06 248 P 0 19 303 4h p M 2191 d 0 75 7 y y 23 5 0 93 NEMA Type 4X 12 Remote Panel Mount Small HIM Dimensions are in millimeters and inches Catalog Number 22 HIM C2S 25 0 93 0 7 635 hb 3 66 ADAN LR C 180 0 Pp 7 08 20 moe Ta UY HB Ne A 67 2 64 238 6 154 6 06 24 8 A 0 19 77 3 03 i 5 219 1 e 0 75 uM 23 5 0 93 NEMA Type 4X 12 Remote Panel Mount HIM Dimensions are in millimeters and inches Catalog Number 22 HIM C2 E 28 i 17 6 0 69 k B 2 9m 104 409
5. Input Voltage 120V 50 60 Hz 1 Phase 240V 50 60 Hz 1 Phase 240V 50 60 Hz 3 Phase 480V 50 60 Hz 3 Phase 600V 50 60 Hz 3 Phase S Type Filter L Type Filter kW HP Catalog Number Catalog Number 0 4 0 5 22 RF018 BL 0 75 11 0 22 RF018 BL 1 1 1 5 22 RF018 BL 0 4 0 5 e 22 RF018 BL 0 75 1 0 e 22 RF018 BL 1 5 2 0 e 22 RF018 BL 2 2 3 0 e 22 RF025 CL 0 4 0 5 22 RF021 BS O 22 RF021 BL 0 75 1 0 22 RF021 BS 22 RF021 BL 1 5 2 0 22 RF021 BS 22 RF021 BL 2 2 3 0 22 RF021 BS 22 RF021 BL 3 7 5 0 22 RF021 BS 22 RF021 BL 5 5 7 5 22 RF034 CS 22 RF034 CL 7 5 10 0 22 RF034 CS 22 RF034 CL 0 4 0 5 22 RF012 BS 22 RF012 BL 0 75 1 0 22 RF012 BS 22 RF012 BL 1 5 2 0 22 RF012 BS 22 RF012 BL 2 2 3 0 22 RF012 BS 22 RF012 BL 4 0 5 0 22 RF012 BS 22 RF012 BL 5 5 7 5 22 RF018 CS 22 RF018 CL 7 5 10 0 22 RF018 CS 22 RF018 CL 11 0 115 00 22 RF026 CS 22 RF026 CL 0 75 1 0 22 RF008 BL 1 5 2 0 22 RF008 BL 2 2 3 0 22 RF008 BL 4 0 5 0 22 RF008 BL 5 5 15 22 RF015 CL 7 5 10 0 22 RF015 CL 110 150 22 RF024 CL PowerFlex 4 EMC Filters Drive Ratings S Type Filter L Type Filter Input Voltage HP Catalog Number Catalog Number 120V 50 60 Hz 0 2 10 25 22 RF010 AL 1 Phase 0 4 10 5 l 22 RF010 AL 0 75 11 0 22 RF018 BL 240V 50 60 Hz 02 0 25 22 RF010 AL 1 Phase 04 10 5 6 22 RF010
6. Shaded areas are applicable to PowerFlex 40 only For further information visit www abpowerflex com or www ab com support abdrives 78 NEU 260 e 9 X 194 7 64 E 125 4 92 9 T 60 5 pe y 2 38 38 219 1 1 50 0 75 248 0 19 For further information visit www abpowerflex com or www ab com support abdrives For further information visit www abpowerflex com or www ab com support abdrives For further information visit www abpowerflex com or www ab com support abdrives Integrated Architecture Superior In Value Added Complete Services amp Global Automation Expertise Supply amp Local Capabilities World Class Products TM The Allen Bradley PowerFlex family of AC drives provides a single source solution for virtually any drive application requirement ranging from 0 2 to 3 000 kW 0 25 to 4 000 hp Significant commonality across multiple platforms including networks operator interface programming and hardware make PowerFlex drives easy to start up operate and maintain Multi lingual programming operator interface text and voltage sensitive defaults in PowerFlex drives will help global OEMs and end users save time and money during set up integration and maintenance of virtually any automation system Rockwell Automation supports drive users whenever and wherever needed providing drive specialists and manufacturing expertise for unmatch
7. Allen Bradley A BI amp AIC TS I Technical Data eme BENTL 625 PowerFlex 4 and PowerFlex 40 AC Drives aa NN EMEN Allen Bradley RELIANCE uim Rockwell i Automation PowerFlex 4 and PowerFlex 40 AC Drives Technical Data Providing users with powerful motor speed control in a compact space saving design the Allen Bradley PowerFlex 4 and 40 AC drives are the an smallest and most cost effective members of the PowerFlex family of drives A Available in power ratings from 0 2 to 11 kW 0 25 to 15 HP and in voltage 28 uhr SER N classes of 120 240 480 and 600 volts PowerFlex 4 and 40 are designed to b COOOL meet global QEM and end user demands for flexibility space savings ease of use and are cost effective alternatives for speed control of applications li Such as machine tools fans pumps and conveyors and material handling 9 e Allen Bradley systems Powers iex Table of Contents Description Page PowerFlex 4 and 40 Common Attributes 0 0 0 g r si i s oxen E B MBAMJMMMMIMIMD ate aera oe meee eae Sareea hd Ars 4 PowerFlex 40 Advanced Features 5 5 Communication amp Software esse 6 Feature COMparison ws coves uma deus Dried d RO dne 7 Catalog Number Explanation 0 00 000 000 cece eee ee 8 Z E Produc
8. 17 0 342 528 16 8 18 4 30 140M D8E C20 100 23 24 200 22B D024N104 11 0 15 0 24 0 342 528 23 4 26 0 50 140M F8E C32 100 C43 25 285 460 600V AC 3 Phase Input 0 575V 3 Phase Output 22B E1P7N104 0 75 1 0 414 660 2 1 2 6 140M C2E B25 100 C09 j 40 22B E3PO0N104 1 5 2 0 3 0 414 660 3 65 3 8 6 140M C2E B40 100 C09 13 60 22B E4P2N104 2 2 3 0 42 414 660 212 53 10 140M C2E B63 100 09 17 90 22B E6P6N104 4 0 5 0 6 6 414 660 8 1 8 3 15 140M C2E C10 100 C09 14 150 22B E9P9N104 E35 414 660 1221 11 2 20 140M C2E C16 100 C16 23 160 22B E012N104 7 5 10 0 414 660 14 9 25 140M C2E C16 100 C23 24 200 22B E019N104 OS i ESO 414 660 23 1 24 1 40 140M D8E C25 100 C30 25 285 Recommended Fuse Type UL Class J CC T or Type BS88 600V 550V or equivalent O Refer to Bulletin 140M Motor Protectors Selection Guide publication 140 SG001 to determine the frame and breaking capacity required for your application 200 240V AC 1 Phase drives are also available with an integral EMC filter Catalog suffix changes from N104 to N114 or N103 to N113 Shaded areas are applicable to PowerFlex 40 only For further information visit www abpowerflex com or www ab com support abdrives Specifications Input Output Ratings Output Frequency 0 240 Hz Programmable Efficiency 97 5 Typical Gt ursoec 0D csa 22 a EMC Directive 89 336 C LV EN 50178 EN 60204 EMC EN 61
9. 2 663 0640 Asia Pacific Rockwell Automation 27 F Citicorp Centre 18 Whitfield Road Causeway Bay Hong Kong Tel 852 2887 4788 Fax 852 2508 1846 Headquarters for Dodge and Reliance Electric Products Americas Rockwell Automation 6040 Ponders Court Greenville SC 29615 4617 USA Tel 1 864 297 4800 Fax 1 864 281 2433 Europe Rockwell Automation BruhlstraBe 22 D 74834 Elztal Dallau Germany Tel 49 6261 9410 Fax 49 6261 1774 Asia Pacific Rockwell Automation 55 Newton Road 11 01 02 Revenue House Singapore 307987 Tel 65 351 6723 Fax 65 355 1733 U S Allen Bradley Drives Technical Support Tel 1 262 512 8176 Fax 1 262 512 2222 Email support drives ra rockwell com Online www ab com support abdrives Publication 22 TD001B EN P March 2004 Supersedes 22 TD001A EN P January 2003 Copyright amp 2004 Rockwell Automation All rights reserved Printed in USA
10. 0 Hz 60 0 Hz P036 Start Source 6 settings Keypad 3 Wire 2 Wire 2 Wire Level Sensitive 2 Wire High Speed Comm Port Keypad 7 settings Keypad 3 Wire 2 Wire 2 Wire Level Sensitive 2 Wire High Speed Comm Port Keypad Momentary FWD REV P037 Stop Mode 8 settings Ramp Clear Fault Coast Clear Fault DC Brake Clear Fault DC Brake w Shutoff Ramp CF Clear Fault Clear Fault Ramp Coast DC Brake DC Brake w Shutoff 10 settings Ramp Clear Fault Coast Clear Fault DC Brake Clear Fault DC Brake w Shutoff Ramp CF Clear Fault Clear Fault Ramp Coast DC Brake DC Brake w Shutoff Ramp Stop w EM Brake Control Clear Fault Ramp Stop w EM Brake Control P038 Speed Reference 6 settings Drive Potentiometer Internal Freq 0 10V Input Remote Potentiometer 4 20 mA Input Drive Pot Preset Freq 0 3 Communications Port 8 settings Drive Potentiometer Internal Freq 0 10V Input Remote Potentiometer 4 20 mA Input Drive Pot Preset Freq 0 7 Communications Port Step Logic Analog In Mult P039 Accel Time 1 0 0 to 600 0 seconds 10 0 Secs P040 Decel Time 1 0 1 to 600 0 seconds 10 0 Secs P041 Reset To Defalts Used to reset drive to factory default settings Ready Idle P042 Voltage Class Sets the voltage class of 600V drives Low Voltage 460 480V or High Voltage 575 600V High Voltage 575 600V Advanced Program Group A051 Digital In1 Sel 16 settings Not Used Accel 2 amp Decel 2 Jog Auxiliary Fault Preset Frequencies Local Comm Preset Freq A0
11. 3 7 6 140M C2E B40 100 09 13 40 22A D4P0N104 1 5 2 0 40 340 528 40 5 7 10 140M C2E B63 100 009 13 60 22A D6P0N104 2 2 3 0 6 0 340 528 5 9 7 5 15 140M C2E C10 100 C09 17 90 22A D8P7N104 3 7 5 0 8 7 340 528 8 6 9 0 15 140M C2E C16 100 C16 14 145 Recommended Fuse Type UL Class J CC T or Type BS88 600V 550V or equivalent O Heler to Bulletin 140M Motor Protectors Selection Guide publication 140 SG001 to determine the frame and breaking capacity required for your application 200 240V AC 1 Phase drives are also available with an integral EMC filter Catalog suffix changes from N104 to N114 or N103 to N113 Shaded areas are applicable to PowerFlex 40 only For further information visit www abpowerflex com or www ab com support abdrives 17 Specifications Drive Ratings PowerFlex 40 Output Ratings Input Ratings Branch Circuit Protection Power Dissipation Voltage 140M Motor Catalog Number W HP Amps Range kVA Amps Fuses 9 Protectors Contactors Internal Total 100 120V AC 1 Phase Input 0 230V 3 Phase Output 22B V2P3N104 0 4 0 5 23 90 132 1 15 9 0 15 140M C2E C16 100 C12 g 30 22B V5PON104 0 75 1 0 5 0 90 132 2 45 20 3 Do 140M D8E C20 100 C23 12 55 22B V6PON104 LITS 6 0 90 132 3 0 24 0 40 140M F8E C32 100 C37 12 70 200 240V AC 1 Pha
12. 3 Phase B 0 4 0 5 0 4 0 5 0 4 0 5 0 4 0 5 0 75 1 0 0 75 1 0 0 75 1 0 0 75 1 0 11111 1517 0 1 1 1 5 1 5 2 0 1520 1 5 2 0 2 2130 2 2 3 0 2 2 3 0 4 0 5 0 3 7 5 0 4 0 5 0 C 22130 55175 5 575 5 5 7 5 7 5 10 0 7 5 10 0 7 5 10 0 11 0 15 0 11 0 15 0 For further information visit www abpowerflex com or www ab com support abdrives Flange Mount Drive lt 175 x 547 631 TT 449 KET 68 44g 2 15 i L i F 5 71 1 P Oo o 1 195 7 68 179 210 ji 745 827 97 5 N 3 84 16 49 lt 8 0 63 1 93 5 0 31 5 12 Frame A PowerFlex 4 only 8 70 94 3 631 i861 gt 8 71 2 48 145 T 8 49 629 671 L 23 5 i z H EPS 0 93 o o X 9 197 7 76 827 225 250 88 T 8 98 5 3 88 253 0 21 E S 49 228 0 8 d 75 O O 0 30 1 Frame B PowerFlex 4 and PowerFlex 40 11903 5 13 300 105 8 1382 11 81 4 17 5 44 er 646 21 0 31 e d 307 5 12 11 230 6 9 08 291 5 ae 325 B 153 8 j 6 06 7699 um l TOLLIT Lll d e Il 90 i 8 354 1690 031 7 09 24
13. 6 8 DDD 9 6 kW HP 0 2 0 25 0 4 0 5 0 75 1 0 1 5 2 0 2 2 3 0 Output Current 380 480V Input Code Amps 1P4 1 4 2P3 23 4PO 40 6P0 60 8P7 8 7 010 10 5 012 12 0 017 17 0 024 240 kW HP 0 4 0 5 0 75 1 0 1 5 2 0 2 2 3 0 3 7 5 0 4 0 5 0 5531775 11111 11 0 15 0 Output Current 460 600V Input Code IE 3P0 4P2 6P6 9P9 012 018 Amps kW HP 0 75 1 0 1 5120 22130 4 0 5 0 DID O 7 5 10 0 11 0 15 0 1 Position 12 of the Catalog Number now indicates drive version All PowerFlex 4 and 40 drives are equipped with RS485 communication 2 PowerFlex 4 option only For further information visit www abpowerflex com or www ab com support abdrives Product Selection Drive Ratings PowerFlex 4 IP 20 Flange Mount PowerFlex 40 IP 20 Flange Mount Input Voltage kW HP Output Catalog Number Frame Catalog Number Output Catalog Number Frame Catalog Number Current Size Current Size 120V 50 60 Hz 02 0 25 15A 22A VIPBN104 A 22A V1P5F104 1 Phase 04 05 23 22A V2P3N104 A 22A V2P3F104 2 3A 20B V2P3N104 8 22B V2P3F104 NOS 075 10 45A 22A VAPBN104 8 22A VAPSF104 5 0A 228 5 0 104 8 22B V5POF104 14 15 60A 22A V6PON104 B 22A V6POF104 6 0A 22B V6PON104 8 22B V6POF104 240V 50 60 Hz 0 2 025 14A 22A A
14. 9 51 Feet 22 HIM H30 Communication Option Kits Item Description Catalog Number Serial Converter Module Provides serial communication via DF1 protocol for use with DriveExplorer and DriveExecutive software 22 SCM 232 RS485 to RS232 Smart Self powered Serial Converter RS 232 includes DSI to RS232 serial converter DriveExplorer Lite Version 3 01 or later 1203 SFC and 22 RJ45CBL C20 Cables DSI Cable 2 0 meter RJ45 to RJ45 cable male to male connectors 22 RJ45CBL C20 Communication Adapters Embedded communication option for use with the PowerFlex family of drives Requires a Communication Adapter Cover Ordered Separately DeviceNet 22 COMM D EtherNet IP 22 COMM E Profibus 22 COMM P Communication Adapter Houses the optional communication adapters These covers add 25 mm 0 98 in to the overall depth of the drive Covers PowerFlex 40 Drive Frame B 22B CCB PowerFlex 40 Drive Frame C 22B CCC Serial Cable 2 0 meter serial cable with a locking low profile connector to connect to the serial converter and a 9 pin sub 1203 SFC miniature D female connector to connect to a computer Null Cable Converter For use when connecting the serial converter to DriveExplorer on a handheld PC 1203 SNM Splitter Cable RJ45 one to two port splitter cable AK U0 RJ45 SC1 Terminating Resistors RJ45 120 Ohm resistor 2 pieces AK UO RJ45 TR1 Terminal Block RJ45 Two position terminal block 5 pieces PC Programmin
15. Output 2 Analog Output 0 10V or 4 20 mA Integral RS485 RS232 Requires use of Serial Converter Module DeviceNet EtherNet IP Profibus When using bipolar input the 0 10V unipolar input cannot be used For further information visit www abpowerflex com or www ab com support abdrives Catalog Number Explanation Position 1 3 4 5 6 8 9 10 11 12 1 13 14 22A A 1P5 N 1 1 4 AA Drive Dash Voltage Rating Rating Enclosure HIM Emission Class Version Optional Code Code Version CUTE 3 No Brake IGBT 22A PowerFlex 4 A Standard 22B PowerFlex 40 Code Voltage Ph V 120VAC 1 Code Rating A AVAC 1 U Not Filtered B 240V AC 3 1 Filtered D 480V AC 3 00 3 de Interface Module Code Purpose Fixed Keypad AA Reserved for Thru custom firmware 2Z Gode Enclosure N Panel Mount IP 20 NEMA Type Open F Flange Mount IP 20 NEMA Type Open H Replacement Plate Drive IP 20 NEMA Type Open Output Current 100 120V Input Code 1P5 2P3 4P5 DPO 6P0 kW HP 0 2 0 25 0 4 0 5 0 75 1 0 0 75 1 0 1 1 1 5 Output Current 200 240V Input Code 1P5 2P3 4P5 5P0 8PD 012 017 024 033 Amps kW HP 0 2 0 25 0 4 0 5 0 75 1 0 0 75 W N 1 5 2 0 2 2 3 0 3 7 5 0 51517 5 7 5 10 0 Contact factory for ordering information Output Current 200 240 Input NO BRAKE 2 Code Amps 1P4 1 4 2P1 2 1 380 3 6 6P8
16. Program Group Continued A096 Flying Start En 2 settings Disabled Enabled Disabled A097 Compensation 4 settings Disabled Electrical Mechanical Both Electrical A098 SW Current Trip Software instantaneous trip 0 0 to Drive Rated Amps x 2 0 0 Disabled A099 Process Factor 0 1 to 999 9 30 0 A100 Fault Clear Resets a fault and clears the fault queue Ready Idle A101 Program Lock Protects parameters against change by unauthorized personnel Unlocked A102 Testpoint Sel Used by Rockwell Automation field service personnel 400 A103 Comm Data Rate 6 settings 1200 2400 4800 9600 19 2K 38 4K 9600 A104 Comm Node Addr 1 to 247 100 A105 Comm Loss Action 4 settings Fault Coast to Stop Stop Continue Last Speed Fault A106 Comm Loss Time 0 1 to 60 0 seconds 5 0 Secs A107 Comm Format 6 settings RTU 8 N 1 RTU 8 E 1 RTU 8 O 1 RTU 8 N 2 RTU 8 E 2 RTU 8 O 2 RTU 8 N 1 A108 Language 11 settings English Francais Espanol Italiano Deutsch Reserved Portugues Reserved English Reserved Nederlands A109 Anlg Out Setpt 0 0 100 0 100 0 A110 Anlg In 0 10V Lo 0 0 to 100 0 0 0 A111 Anlg In 0 10V Hi 0 0 to 100 0 100 0 A112 Anlg In4 20mA Lo 0 0 to 100 0 0 096 A113 Anlg In4 20mA Hi 0 0 to 100 096 100 096 A114 Slip Hertz FLA 0 0 to 10 0 Hz 2 0 Hz A115 Process Time Lo 0 00 to 99 99 0 00 A116 Process Time Hi 0 00 to 99 99 0 00 A117 Bus Reg Mode 0 1 Disabled A118 Current Limit 2 0 1 to Drive Rated Amps x 1 8 Drive Rated Amps x 1 5 A119 Skip Frequency
17. 0 to 400 Hz 0 Hz A120 Skip Freq Band 0 0 to 30 0 Hz 0 0 Hz A121 Stall Fault Time 6 settings 60 Seconds 120 Seconds 240 Seconds 360 Seconds 480 Seconds Fit Disabled 60 Seconds A122 Analog In Loss 7 settings Disabled Fault F29 Stop Zero Ref Min Freq Ref Max Freq Ref Int Freq Ref Disabled A123 10V Bipolar Enbl 2 settings Uni Polar In Bi Polar In Uni Polar In A124 Var PWM Disable 2 settings Enabled Disabled Enabled A125 Torque Perf Mode 2 settings V Hz Sensorless Vector Sensrls Vect A126 Motor NP FLA Drive Rated Amps x 0 1 2 Drive Rated Amps A127 Autotune 3 settings Ready Idle Static Tune Rotate Tune Ready Idle A128 IR Voltage Drop 0 0 to 230 0 VAC Based on Drive Rating A129 Flux Current Ref 0 00 to Motor NP Volts Based on Drive Rating A130 PID Trim Hi 0 0 to 400 0 60 0 A131 PID Trim Lo 0 0 to 400 0 0 1 A132 PID Ref Sel 9 settings PID Disabled PID Setpoint 0 10V Input 4 20mA Input Comm Port Setpoint Trim PID Disabled 0 10V Trim 4 20mA Trim Comm Trim A133 PID Feedback Sel 3 settings 0 10V Input 4 20mA Input Comm Port 0 10V Input A134 PID Prop Gain 0 00 to 99 99 0 01 A135 PID Integ Time 0 0 to 999 9 Seconds 0 1 A136 PID Diff Rate 0 00 to 99 99 1 Secs 0 01 A137 PID Setpoint 0 0 to 100 0 0 0 A138 PID Deadband 0 0 to 10 0 0 0 A139 PID Preload 0 0 to 400 0 Hz 0 0 A140 A147 Stp Logic 0 7 0001 to BAFF OOF 1 A150 157 Stp Logic Time 0 7 0 0 to 999 9 Seconds 30 0 A160 EM Brk Off Delay 0 01 10 00 Secs 2 0 Secs A16
18. 05 11 0 15 0 25 4 0 25RB005 Dynamic Brake Resistors 9 Line Reactors Drive Ratings PowerFlex 4 PowerFlex 40 Input kW Fundamental Max Contin Inductance Watts Catalog Input Voltage kW IHP Catalog Number Catalog Number Voltage Amps uous Amps mh Loss Number 120V 50 60 Hz 0 2 0 25 AK R2 091P500 240V 0 2 10 25 2 3 12 0 7 5W 1321 3R2 A 1 Phase 0 4 0 5 AK R2 091P500 50 60 Hz 0 4 0 5 4 6 12 0 21W 1321 3R4 D 0 75 1 0 AK R2 091P500 3 Phase 075 1 0 8 12 3 0 29 W 1321 3R8 B 1 1 11 5 AK R2 091P500 15 20 8 12 1 5 19 5 W 1321 3R8 A 240V 50 60 Hz 0 2 10 25 AK R2 091P500 2 2 3 0 12 18 1 25 26W 1321 3 12 1 Phase 0 4 10 5 AK R2 091P500 3 7 5 0 18 27 0 8 36 W 1321 3R18 A 0 75 1 0 AK R2 091P500 55 7 5 125 37 5 0 5 48W 13821 3R25 A 15 12 0 AK R2 091P500 7 5 10 0 35 52 5 0 4 49W 1321 3R35 A 2 2 13 0 AK R2 047P500 480V 0 4 10 5 2 3 20 0 11 3 W 1321 3R2 B 240V 50 60 Hz 10 2 0 25 AK R2 091P500 50 60 Hz 0 75 11 0 4 6 9 0 20W 1321 3 4 3 Phase 04 05 AK R2 091P500 3 Phase 15 20 4 6 6 5 20 W 1321 384 8 0 75 11 0 AK R2 091P500 2 2 130 8 12 5 0 25 3 W 1321 3R8 C 15 12 0 AK R2 091P500 3 7 5 0 8 12 3 0 29W 1321 3R8 B 2 2 12 0 AK R2 047P500 4 0 15 0 12 18 5 31W 1321 3812 8 3 15 0 AK R2 047P500 5 5 17 5 12 18 2 5 31W 1321 3R12 B 5 5 7 5 AK R2 030P1K2 7 5 10 0 18 27 1 5 43W 1321 3R18 B 7 5 110 0 AK R2 030P1K2 11 0 15 0 25 37 5 1 2 52W 1321 3R25 B 480V 50 60 Hz 0 4 0 5 AK
19. 1 EM Brk On Delay 0 01 10 00 Secs 2 0 Secs A162 MOP Reset Sel 2 settings Zero MOP Ref Save MOP Ref Zero MOP Ref 22 Shaded areas are applicable to PowerFlex 40 only For further information visit www abpowerflex com or www ab com support abdrives Approximate Dimensions 55 0 22 Dimensions are in millimeters and inches Weights are in kilograms and pounds Frame A B C D E F Ge Shipping Weight A 80 3 15 152 5 98 136 5 35 67 2 64 140 5 51 59 312 939 185 7 28 1 4 3 1 B 100 3 94 180 7 09 136 5 35 87 3 43 168 6 61 87 4 3 44 213 8 39 2 2 4 9 C 130 5 1 260 10 2 180 7 1 116 4 57 246 9 7 320 12 6 291915 Overall height of standard IP 20 Open Type Drive O Overall height of drive with IP 30 NEMA 1 UL Type 1 option kit installed Ratings are in kW and HP PowerFlex 4 Frame 120 AC 1 Phase 240V AC 1 Phase 240V AC 3 Phase 480V AC 3 Phase A 0 2 0 25 0 2 0 25 0 2 0 25 0 4 0 5 0 4 0 5 0 4 0 5 0 4 0 5 0 75 1 0 0 75 1 0 0 75 1 0 1 5 2 0 1 5 2 0 B 0 75 1 0 1 5 2 0 2 2 3 0 2 2 3 0 1 1 1 5 3 7 5 0 3 7 5 0 PowerFlex 40 Frame 120V AC 1 Phase 240V AC 1 Phase 240V AC 3 Phase 480V AC 3 Phase 600V AC
20. 1P4N103 z z S 1 Phase 04 05 21 22A A2P1N103 A atts 075 10 36 22A ASPON103 A m E 15 20 68A 22A AGPBN103 B m E 22 30 96 22A A9PON103 B 240V 50 60Hz 0 2 0 25 1 4A 22A A1P4N113 A 1 Phase 04 10 5 121A 22A A2P1N113 A ha 0 75 11 0 36 22A A3P6N113 A E 6 Type EMC 15 20 68A 22A A6P8N113 B Filter 22 30 196 22A A9P6N113 8 240V 50 60 Hz 0 2 025 1 5A 22A AMP5N114 E 1 Phase 04 10 5 23A 22A A2P3N114 A 2 3A 22B A2P3N114 8 SS EMG 075 10 45A 22A A4P5N114 E 5 0A 228 5 0 114 B E Filler 9 15 20 80A 22A ABPONi114 B 8 0A 20B ABPON114 8 El Den eE g 12 0A 20B A012N114 C 240V 50 60 Hz 0 2 0 25 1 5A 22A AMP5N104 A 22A MP5F104 B z m 1 Phase 04 05 23 22A A2P3N104 A 22 A A2P3F104 2 34 22B A2P3N104 8 22B A2P3F104 NOTIS 075 10 45A 22A MPSN104 A 22 4 5 104 5 0A 22B ABPON104 B 228 5 0 104 15 20 80A 22A ABPON104 B 22A ABPOF104 8 0A 22B ABPON104 B 22B ABPOF104 22 30 m 12 0A 20B A012N104 C 22B A012F104 240V 50 60 Hz 0 2 025 1 5A 22A B1P5N104 A 22A B1P5F104 3 Phase 04 0 5 23A 22A B2P3N104 A 22 A B2P3F104 2 9A 20B B2P3N104 8 22B B2P3F104 POTIS 075 10 45A 22A B4P5N104 A 22 A BAPBF104 5 0A 20B B5PON104 B 22B B5POF104 15 20 80A 22A B8PON104 22A B8POF104 8 0A 20B B8PON104 8 22B B8
21. 52 Digital In2 Sel Port Clear Fault Ramp Stop Clear Fault Coast Stop Clear Fault DC Brake Clear Fault Jog Parameter Descriptions Parameter Parameter Name Description Factory Default Number A053 Digital In3 Sel 27 settings Not Used Accel 2 amp Decel 2 Jog Auxiliary Fault Preset Frequencies Local Comm Local A054 Digital In4 Sel Port Clear Fault Ramp Stop Clear Fault Coast Stop Clear Fault DC Brake Clear Fault Jog Jog Forward Forward Jog Reverse 10V In Control 20 mA In Control PID Disable MOP Up MOP Down Timer Start Counter In Reset Timer Reset Counter Reset Timer and Counter Logic In1 Logic In2 Current Limit2 Analog Invert A055 Relay Out Sel 13 different settings for a variety of drive status conditions Ready Fault 23 different settings for a variety of drive status conditions Ready Fault A056 Relay Out Level 0 0 to 9999 0 0 A058 Opto Out1 Sel 23 settings Ready Fault At Frequency Motor Running Reverse Motor Overload Ramp MotorRunning Regulator Above Frequency Above Current Above DC Voltage Retries Exceeded Above Analog Voltage Logic In Logic In2 Logic 1 amp 2 Logic 1 or 2 Step Logic Out Timer Out Counter Out Above PF Angle Analog Input Loss Param Control Non Recoverable Fault EM Brake Control A059 Opto Out1 Level 0 0 to 9999 0 0 A061 Opto Out2 S
22. 800 3 EN 50081 1 EN 50082 2 0 400 Hz Programmable Digital Control Inputs Input Current 6mA Analog Control Inputs SRC Source Mode SNK Sink Mode 4 20mA Analog 250 ohm input impedance 18 24V ON 0 6V ON 0 10V DC Analog 100k ohm input impedance 0 6V OFF 18 24V OFF External Pot 1 10k ohms 2 Watt minimum Control Output Programmable Output form C relay Opto Outputs Analog Output 10 bit Resistive Rating 3 0A at 30V DC 3 0A at 125V AC 3 0A at 240V AC 30V DC 50 mA 0 10V 1k ohm Min Inductive Rating 0 5A at 30V DC 0 5A at 125V AC 0 5A at 240V AC Non inductive 4 20 mA 525 ohm Max Fuses and Circuit Breakers Recommended Fuse Type UL Class J CC T or Type BS88 600V 550V or equivalent Recommended Circuit Breakers HMCP circuit breaker or equivalent Protective Features Motor Protection t overload protection 150 for 60 Secs 200 for 3 Secs Provides Class 10 protection Overcurrent 200 hardware limit 300 instantaneous fault Over Voltage 100 120V AC Input Trip occurs at 405V DC bus voltage equivalent to 150V AC incoming line 200 240V AC Input Trip occurs at 405V DC bus voltage equivalent to 290V AC incoming line 380 480V AC Input Trip occurs at 810V DC bus voltage equivalent to 575V AC incoming line 460 600V AC Input Trip occurs at 1005V DC bus voltage equivalent to 711V AC incoming line Under Voltage 100 120V AC Input Trip occurs at 210V DC bus voltage equivalent to 75V A
23. A 22B Maximum kW HP Rating lnput Voltage 1 1 1 5 HP 115V 1o 1 1 1 5 HP 115V 19 2 3 HP 230V 10 2 2 3 HP 230V 1g 7 5 10 HP 230V 3o 2 2 3 7 5 HP 230V 3g 8 7 5 HP 460V 3g 11 0 15 HP 460V 30 11 0 15 HP 600V 30 Overload Capacity 15096 for 60 seconds 15096 for 60 seconds 200 for 3 seconds 200 for 3 seconds NEMA 1 IP30 Option EMC Filtering Internal 1g 230V Internal 1g 230V External All 10 115V and 3g Ratings External All 1g 115V and 3g Ratings DIN Rail Mounting Standard e e Through 5 HP Integral Keypad with Speed Pot Keypad Remote LCD Keypad CopyCat Function Control Type V Hz Sensorless Vector amp V Hz Internal DB Transistor Not available on no brake models Preset Speeds 4 8 Carrier Frequency 2 16 kHz 2 16 kHz Skip Frequency Process Control Loop PID StepLogic Functionality e Timer Counter Functions Control Voltage 24V sink source 24V sink source Discrete Inputs 3 fixed for START STOP REV 3 fixed for START STOP REV 2 fully programmable 4 fully programmable Analog Input Unipolar 1 0 10V or 4 20 mA 2 0 10V and 4 20 mA Analog Input Bipolar 1 10V Analog Response 2 Hz 500 ms 100 Hz 10 ms Relay Output 1 N O N C dry contact 1 N O N C dry contact Digital Optocoupler
24. AL 075 10 22 RF010 AL 15 20 6 22 RF018 BL 240V 50 60 Hz 10 2 0 25 22 RF9P5 AS 22 RF9P5 AL 3 Phase 0 4 10 5 22 RF9P5 AS 22 RF9P5 AL 0 75 1 0 22 RF9P5 AS 22 RF9P5 AL 15 12 0 22 RF9P5 AS 22 RF9P5 AL 2 2 3 0 22 RF021 BS 22 RF021 BL 3 7 15 0 22 RF021 BS 22 RF021 BL 480V 50 60 Hz 0 4 0 5 22 RF5P7 AS 22 RF5P7 AL 3 Phase 0 75 1 0 22 RF5P7 AS 22 RF5P7 AL 15 12 0 22 RF5P7 AS 22 RF5P7 AL 2 2 3 0 22 RF012 BS 22 RF012 BL 40 15 0 22 RF012 BS 22 RF012 BL This filter is suitable for use with a cable length up to 10 meters for Class A and 1 meter for Class B environments O This filter is suitable for use with a cable length up to 100 meters for Class A and 5 meters for Class B environments Drives are available in these ratings with internal S Type filters O Filter must be Series B or later Shaded areas are applicable to PowerFlex 40 only For further information visit www abpowerflex com or www ab com support abdrives Installation Considerations PowerFlex 4 and 40 drives have the following built in protective features to help simplify installation e Ground fault protection while starting and running ensures reliable operation e Electronic motor overload protection increases motor life e Removable MOV to ground ensures compatibility with ungrounded systems e 6kV transient protection provides increased robustness for 380 480V system voltages There are many other factors that must be considered for op
25. C incoming line 200 240V AC Input Trip occurs at 210V DC bus voltage equivalent to 150V AC incoming line 380 480V AC Input Trip occurs at 390V DC bus voltage equivalent to 275V AC incoming line 460 600V AC Input If P042 1 High Voltage trip occurs at 487V DC bus voltage 344V AC incoming line If P042 0 Low Voltage trip occurs at 390V DC bus voltage 275V AC incoming line Control Ride Through Minimum ride through is 0 5 Secs typical value 2 Secs Faultless Power Ride Through 100 milliseconds Dynamic Braking Internal brake IGBT included with all ratings except No Brake drives Cat Nos 22A AxPxN103 or 22A AxPxN113 Refer to page 11 for ordering information m 1000 m j max u mn Ambient Operating Temperature IP20 10 to 50 degrees C 14 to 122 degrees F NEMA 1 10 to 40 degrees C 14 to 104 degrees F Cooling Method Fan All drive ratings storage Temperature 40 to 85 degrees C 40 to 185 degrees F Atmosphere Important Drive must not be installed in an area where the ambient atmosphere contains volatile or corrosive gas vapors or dust If the drive Is not going to be installed for a period of time it must be stored in an area where it will not be exposed to a corrosive atmosphere Relative Humidity U to 9596 non condensing shock operating 15G peak for 11ms duration 1 0ms Vibration operating 1G peak 5 to 2000 Hz Co
26. Direction Run REV Not Active 04 Digital Common For digital inputs Electronically isolated with digital inputs from analog I O and opto outputs 05 Digital Input 1 Preset Freq Program with A051 Digital In1 Sel 06 Digital Input 2 Preset Freq Program with A052 Digital In2 Sel 07 Digital Input 3 Local Program with A053 Digital In3 Sel 08 Digital Input 4 Jog Forward Program with A054 Digital In4 Sel 09 Opto Common For opto coupled outputs Electronically isolated with opto outputs from analog I O and digital inputs 11 24V DC Referenced to Digital Common Drive supplied power for digital inputs Maximum output current is 100mA 12 10V DC Referenced to Analog Common Drive supplied power for 0 10V external potentiometer Maximum output current is 15mA 13 10V In 1 Not Active For external 0 10V unipolar or 10V bipolar input supply input impedance 100k ohm or potentiometer wiper 14 Analog Common For 0 10V In or 4 20mA In Electronically isolated with analog inputs and outputs from digital I O and opto outputs 15 For further information visit www abpowerflex com or www ab com support abdrives Control Wiring No Signal Default Description 15 4 20 In 1 Not Active For external 4 20mA input supply input impedance 250 ohm 16 Analog Output OutFreq 0 10 The default analog output is 0 10V To covert to a current value change the Analog Output Select DIP Switch to 0 20mA Prog
27. Disable MOP Up MOP Down Timer Start Counter In Reset Timer Reset Counter Reset Timer and Counter Logic 1 Logic In2 Current Limit2 Analog Invert Shaded areas are applicable to PowerFlex 40 only For further information visit www abpowerflex com or www ab com support abdrives Parameter Parameter Name Description Factory Default Number Display Group d001 Output Freq Output frequency present at T1 T2 amp T3 U V amp W Read Only d002 Commanded Freq Value of the active frequency command Read Only d003 Output Current Output current present at T1 T2 amp T3 U V amp W Read Only d004 Output Voltage Output voltage present at T1 T2 amp T3 U V amp W Read Only d005 DC Bus Voltage Present DC bus voltage level Read Only d006 Drive Status Present operating condition of the drive Read Only d007 d009 Fault x Code A code that represents a drive fault Read Only d010 Process Display The output frequency scaled by parameter A099 Process Factor Read Only d012 Control Source Displays the source of the Start Command and Speed Reference Read Only d013 Contrl In Status Status of the control terminal block control inputs Read Only d014 Dig In Status Status of the control terminal block digital inputs Read Only d015 Comm Status Status of the communications ports Read Only d016 Control SW Ver Main Control Board software version Read Only d017 Drive Type Used by Rockwell Automation field service personnel Read Only d018 Elapsed Run Tim
28. POF104 22 30 120 22A B012N104 8 22A BO12F104 12 0A 22B B012N104 8 22B B012F104 37 50 175A 22A B017N104 8 22A BO17F104 17 5A 20B B017N104 8 228 8017 104 a us e 24 0A 29B BO24N104 C 22B B024F104 TT 4 33 0A 29B B033N104 C 22B B033F 104 480V 50 60 Hz 0 4 05 14 22A D1P4N104 A 22A D1P4F104 14A 22B D1P4N104 B 22B D1P4F104 3 Phase 075 1 0 23 22A D2P3N104 A 22A D2P3F104 2 3A 22B D2P3N104 8 22B D2P3F104 LA 15 20 40A 29A DAPON104 A 22A DAPOF104 4 0A 22B D4PON104 8 22B D4POF104 22 30 6 22A DePON104 B 22A DePOF104 6 0A 20B DePON104 8 22B D6POF104 37 5 0 87A 22A D8P7N104 B 22A D8P7F104 S A er qe S ES 10 5A 29B DO10N104 8 228 00108104 o ws E 12 0A 22B D012N104 C 228 00128104 9 1 o 1 17 0A 228 0017 104 C 228 00178104 117 lise S z 24 0A 22B D024N104 C 22B D024F 104 600V 50 60 Hz 075 10 17A 22B E1P7N104 B 22B E1P7F104 3 Phase 1 M 3 0A 22B E3P0N104 8 22B E3POF104 plast 22 30 4 2A 20B EAP2N104 8 22B E4P2F104 4101 1901 E 6 6A 22B E6P6N104 B 22B E6GP6F104 55 75 E 9 9A 22B E9P9N104 C 22B E9P9F104 TANI N E 12 0A 20B EO12N104 C 22B E012F104 TS e m 19 0A 29B EO19N104 C 29B E019F 104 This filter is suitable for use with a cable length of at least 10 meters for Class A and 1 meter for Class B environments Shaded areas denote options
29. R2 360P500 600V 0 75 11 0 2 3 20 0 11 3 W 1321 3R2 B 3 Phase 0 75 1 0 AK R2 360P500 50 60 Hz 15 12 0 4 6 6 5 20 W 1321 3R4 B 15 12 0 AK R2 360P500 3 Phase 22 30 4 6 6 5 20 W 1321 3R4 B 2 2 30 AK R2 120P1K2 No Filter 490 15 0 88 12 5 0 25 3 W 1321 3R8 C 4 0 15 0 AK R2 120P1K2 5 5 17 5 12 18 2 5 31W 1321 3R12 B 5 5 17 5 AK R2 120P1K2 7 5 110 0 12 18 2 5 31W 1321 3R12 B 7 5 110 0 AK R2 120P1K2 11 0 115 0 18 27 1 5 43W 1321 3R18 B 11 0 15 0 a AK R2 120P1K20 Catalog numbers listed are for 3 impedance open style units NEMA Type 1 and 5 600V 50 60 Hz 0 75 1 0 AK R2 360P500 impedance reactor types are also available Refer to publication 1321 TD001x EN P 3 Phase 1 5 2 0 AK R2 360P500 No Filter 22 30 AK R2 120P1K2 4 0 15 0 AK R2 120P1K2 5 5 17 5 AK R2 120P1K2 7 5 110 0 AK R2 120P1K2 11 0 115 0 AK R2 120P1K2 Resistors listed in this table are rated for a minimum 5 duty cycle See publication no PFLEX AT001x EN P for additional information O Requires two resistors wired in parallel Shaded areas are applicable to PowerFlex 40 only For further information visit www abpowerflex com or www ab com support abdrives User Installed Options PowerFlex 40 EMC Filters Drive Ratings
30. cs A081 DC Brake Level 0 0 to Drive Rated Amps x 1 8 Drive Rated Amps x 0 05 A082 DB Resistor Sel Used to set percent duty cycle for external dynamic braking Disabled A083 S Curve 0 to 100 0 Disabled A084 Boost Select 14 boost settings in of P031 Motor NP Volts redefines the Volts per Hertz curve 5 0 2 5 for 5 HP drives 15 boost settings in of P031 Motor NP Volts redefines the Volts per Hertz curve 5 0 CT 2 5 CT for 5 15 HP drives A085 Start Boost 0 0 to 25 0 2 596 A086 Break Voltage 0 0 to 100 0 25 096 A087 Break Frequency 0 0 to 400 0 Hz 15 0 Hz A088 Maximum Voltage 20 to Drive Rated Volts Drive Rated Volts A089 Current Limit 1 0 1 to Drive Rated Amps x 1 8 Drive Rated Amps x 1 5 A090 Motor OL Select 3 settings No Derate Minimum Derate Maximum Derate No Derate A091 PWM Frequency 2 0 to 16 0 kHz 4 0 kHz A092 Auto Rstrt Tries 0 to 9 0 A093 Auto Rstrt Delay 0 0 to 300 0 seconds 1 0 Secs A094 Start At PowerUp 2 settings Disabled Enabled Disabled A095 Reverse Disable 2 settings Reverse Enabled Reverse Disabled Rev Enabled Shaded areas are applicable to PowerFlex 40 only For further information visit www abpowerflex com or www ab com support abdrives Parameter Descriptions Parameter Parameter Name Description Factory Default Number Advanced
31. de 2 1 0 8 Fault 3 Code 4 1 0 10 Process Display 810 1 0 11 Process Frac 0 00 1 0 12 Control Source 0101 0101 1 0 13 Contrl In Status ooo 0100 1 0 14 Dig In Status 06 0000 e View and modify drive and adapter parameters in a method similar to the file management capability of Microsoft Windows Explorer e perate the drive via an on screen Control Bar which is ZU ZU LU ZU ZU U1U ZU U1U ZU U ZU ZU ZU ZU ZU 7 2U ZU 20 0 7 a tool that allows you to start stop and change the DE one speed reference of the drive XE m T 1 0 18 Testpoint Data 0000 0000 0000 e Save restore and print parameter information 1 020 Resemed o e Compare current parameters with factory defaults or 1 023 Reseed s gt j 1 0 24 Reserved previous saved parameter values oe oo NUNT r e Edit upload and download parameters Stop Jog San FwdiRev EAE o9 84 For Help press F1 Local DSI DriveTools SP Software e Online and offline programming capability In grid and dialog based parameter editing Immediate visual indication of drive and communication status when viewing online drive Integrated HTML Help architecture 6 Shaded areas are applicable to PowerFlex 40 only For further information visit www abpowerflex com or www ab com support abdrives Feature Comparison Use the chart below to assist in determining which product is most appropriate for an application Feature Catalog Reference 22
32. e Accumulated time drive is outputting power Read Only d019 Testpoint Data The present value of the function selected in parameter A102 Testpoint Sel Read Only d020 Analog In 0 10V The present value of the voltage at I O Terminal 13 100 0 10 volts Read Only d021 Analog In 4 20mA The present value of the current at I O Terminal 15 0 0 4 mA 100 0 20 mA Read Only d022 Output Power Output power present at T1 T2 amp T3 U V amp W Read Only d023 Output Power Fctr The angle in electrical degrees between motor voltage and motor current Read Only d024 Drive Temp Present operating temperature of the drive power section Read Only d025 Counter Status The current value of the counter when counter is enabled Read Only d026 Timer Status The current value of the timer when timer is enabled Read Only d028 Stp Logic Status When P038 Speed Reference is set to 6 Stp Logic this parameter will display the current step Read Only logic profile as defined by parameters A140 A147 Stp Logic x d29 Torque Current Displays the current value of the motor torque current as measured by the drive Read Only Basic Program Group P031 Motor NP Volts 20 to drive rated volts Based on Drive Rating P032 Motor NP Hertz 10 to 240 Hz 60 Hz 15 to 400 Hz 60 Hz P033 Motor OL Current 0 0 Amps to Drive Rated Amps x 2 in units of 0 1 Amps Based on Drive Rating P034 Minimum Freq 0 0 to 240 0 Hz 0 0 Hz 0 0 to 400 0 Hz 0 0 Hz P035 Maximum Freq 0 0 to 240 0 Hz 60 0 Hz 0 0 to 400
33. ectively These Terminals can be programmed for 2 or 3 Wire operation to meet application requirements e 0 Terminals 4 and 5 are programmable and provide added flexibility Programmable functions include e Speed can be controlled via a 0 10V input or 4 20 mA input Both are electrically isolated from the drive e ne form C relay can be programmed to provide the status Local Control Jog second Accel Decel Clear Fault Typical Typical Stop Mir Hd sa Ed Start Run FWD S oe Dir Run REV SO oo Digital Common Digital Input 1 es as 06 Digital Input oad 5 24V DC 10V DC 0 10V In W Relay N O Analog Common Relay Common 4 20mA In 7 Preset Frequencies Relay N C RS485 Shield RS485 Control Auxiliary Fault 01 02 03 04 05 06 1 13 14 15 16 Factory Installed Jumper of a wide variety of drive conditions e he drive is shipped with a jumper installed between I O Terminals 01 and 11 to allow out of box operation from the keypad No Signal Default Description H1 Relay N O Fault Normally open contact for output relay R2 Relay Common Common for output relay 240V AC H3 Relay N C Fault No
34. ed service and support around the globe In fact one of every five Rockwell Automation employees is in the field with users every day Rockwell Automation also offers a full spectrum of value added services and expertise to help simplify maintenance and enhance productivity Rockwell Automation is committed to helping its customers meet ever changing demands PowerFlex drives illustrate our commitment to user productivity through timely delivery of world class products and continued backward compatibility to minimize life cycle costs Count on Rockwell Automation to be your Complete Automation partner now and in the future For further information on PowerFlex drives visit our web site at www abpowerflex com PowerFlex Zero Stacking DriveExplorer DriveTools SP and Complete Automation are trademarks of Rockwell Automation DeviceNet is a trademark of the Open DeviceNet Vendor Association www rockwellautomation com Corporate Headquarters Rockwell Automation 777 East Wisconsin Avenue Suite 1400 Milwaukee WI 53202 5302 USA Tel 1 414 212 5200 Fax 1 414 212 5201 Headquarters for Allen Bradley Products Rockwell Software Products and Global Manufacturing Solutions Americas Rockwell Automation 1201 South Second Street Milwaukee WI 53204 2496 USA Tel 1 414 382 2000 Fax 1 414 382 4444 Europe Rockwell Automation SA NV Vorstlaan Boulevard du Souverain 36 BP 3A B 1170 Brussels Belgium Tel 32 2 663 0600 Fax 32
35. el 23 settings Ready Fault At Frequency Motor Running Reverse Motor Overload Ramp At Frequency Regulator Above Frequency Above Current Above DC Voltage Retries Exceeded Above Analog Voltage Logic 1 Logic In2 Logic 1 amp 2 Logic 1 or2 Step Logic Out Timer Out Counter Out Above PF Angle Analog Input Loss Param Control Non Recoverable Fault EM Brake Control A062 Opto Out2 Level 0 0 to 9999 0 0 A064 Opto Out Logic Determines the logic NO or NC of the opto outputs 4 settings NO NO NC NO NO NC NC NC NO NO A065 Analog Out Sel Sets the analog output signal mode various settings Output Freq 0 10 0V 0Hz A066 Analog Out High 0 to 800 100 A067 Accel Time 2 0 0 to 600 0 seconds 20 0 Secs A068 Decel Time 2 0 1 to 600 0 seconds 20 0 Secs A069 Internal Freq 0 0 to 240 0 Hz 60 0 Hz 0 0 to 400 0 Hz 60 0 Hz A070 Preset Freq 0 0 0 to 240 0 Hz 0 0 Hz 0 0 to 400 0 Hz 0 0 Hz A071 Preset Freq 1 0 0 to 240 0 Hz 5 0 Hz 0 0 to 400 0 Hz 5 0 Hz A072 Preset Freq 2 0 0 to 240 0 Hz 10 0 Hz 0 0 to 400 0 Hz 10 0 Hz A073 Preset Freq 3 0 0 to 240 0 Hz 20 0 Hz 0 0 to 400 0 Hz 20 0 Hz A074 Preset Freq 4 0 0 to 400 0 Hz 30 0 Hz A075 Preset Freq 5 0 0 to 400 0 Hz 40 0 Hz A076 Preset Freq 6 0 0 to 400 0 Hz 50 0 Hz A077 Preset Freq 7 0 0 to 400 0 Hz 60 0 Hz A078 Jog Frequency 0 0 to Value set in P035 Maximum Freq 10 0 Hz A079 Jog Accel Decel 0 1 to 600 0 seconds 10 0 Secs A080 DC Brake Time 0 0 to 90 0 seconds 0 0 Secs 0 0 to 99 9 seconds 0 0 Se
36. for PowerFlex 40 only For further information visit www abpowerflex com or www ab com support abdrives User Installed Options IP30 NEMA 1 UL Type 1 Conversion Kit Item Description Drive PowerFlex4 PowerFlex 40 Frame Catalog Catalog Number Number IPS0 NEMA 1 UL Type 1 Kit Field installed kit Converts drive to IP30 NEMA 1 UL Type 1 enclosure Includes conduit box A 22 JBAA with mounting screws and plastic top panel B 22 JBAB 22 JBAB C 22 JBAC IP30 NEMA 1 UL Type 1 Kit Field installed kit Converts drive to IP30 NEMA 1 UL Type 1 enclosure Includes B 22 JBCB with Communication Option communication option conduit box with mounting screws and plastic top panel C a 22 JBCC Human Interface Module Option Kits and Accessories Item Description Catalog Number Remote Human Interface LCD Display Remote Panel Mount Digital Speed Control Full Numeric Keypad CopyCat capable IP66 22 HIM C2S 69 Modules HIMs NEMA Type 4X 12 indoor use only Includes 2 9 meter cable 22 HIM C2 LCD Display Remote Handheld Digital Speed Control Full Numeric Keypad CopyCat capable IP30 22 HIM A3 NEMA Type 1 Includes 1 0 meter cable Panel Mount with optional Bezel Kit Bezel Kit Panel Mount for LCD Display Remote Handheld unit IP30 NEMA Type 1 Includes a 22 RJ45CBL C20 cable 22 HIM B1 DSI HIM Cable DSI HIM Cable DSI HIM to RJ45 cable 1 0 Meter 3 3 Feet 22 HIM H10 2 9 Meter
37. g Software AK UO RJ45 TB2P Item Description Catalog Number DriveTools SP Software Windows based software package that provides an intuitive means for monitoring or configuring Allen Bradley 9303 4DTEO1ENE Version 2 02 or later drives and communications adapters online and offline Compatibility Windows 98 ME NT 4 0 Service Pack 3 or later 2000 and XP DriveExplorer Software Windows based software package that provides an intuitive means for monitoring or configuring Allen Bradley 9306 4EXP01ENE Version 4 02 or later drives and communications adapters online and offline Compatibility Windows 98 ME NT 4 0 Service Pack 3 or later 2000 and XP The 22 HIM C2S is smaller than the 22 HIM C2 and cannot be used as a direct replacement O For pricing information refer to the PowerFlex 4 and 40 AC Drives Price List publication 22 PL001x EN P See www ab com drive for support devices Shaded areas are applicable to PowerFlex 40 only For further information visit www abpowerflex com or www ab com support abdrives User Installed Options DC Bus Inductors Inductance Input Voltage kW HP Amps mh MTE Catalog Number 240V 50 60 Hz 3 Phase 5 5 1 5 32 0 85 32RB001 75 10 0 40 0 5 40RB001 480V 50 60 Hz 3 Phase 5 5 7 5 18 3 5 18RB004 75 10 0 75 4 0 25RB005 11 0 15 0 32 2 68 32RB003 600V 50 60 Hz 3 Phase 5 5 7 5 12 6 0 12RB004 7 5 10 0 18 6 0 18RB0
38. icate which step is being performed I O 9 Two 2 Analog Inputs one unipolar and one bipolar are independently isolated from the rest of the drive I O These inputs can be toggled between via a digital input e Three 3 fixed and four 4 fully programmable Digital Inputs provide application versatility One 1 Analog Output is DIP switch selectable for either 0 10V or 0 20mA This scalable 10 bit output is suitable for metering or as a speed reference for another drive Two 2 Opto Outputs and one 1 form C relay output can be used to indicate various drive motor or logic conditions Communications e Integral communication cards such as DeviceNet EtherNet IP and Profibus can improve machine performance Field installed option allows for future addition of stand alone drives to a network e Online EDS file creation with RS NetWorx providing ease of set up on a network Shaded areas are applicable to PowerFlex 40 only tll n e Analog Signal Follwer Drive 1 Drive 2 Analog Out Analog In For further information visit www abpowerflex com or www ab com support abdrives Communications amp Software Versatile Programming and Network Solutions e PowerFlex 4 and PowerFlex 40 are compatible with any device that acts as a RTU Master and supports standard 03 and 06 RTU commands e Anetwork can be configured using PowerFlex 40 drives with
39. me B 22 JBCB Frame C 22 JBCC Shaded areas are applicable to PowerFlex 40 only For further information visit www abpowerflex com or www ab com support abdrives 25 SEE Dynamic Brake Resistors Dimensions are in millimeters and inches Frame A 300 1 18 ce M e ROCKWELL ST AUTOMATION H EJ 6 4 LQOP 610 2 40 lt ROCKWELL 386 0 15 20 J 18 Bulletin 1321 3R Series Line Reactors Dimensions are in millimeters and inches Weights are in kilograms and pounds Catalog Number 1321 3R2 A T A AK R2 091P500 AK R2 047P500 AK R2 360P500 B AK R2 030P1K2 AK R2 120P1K2 112 4 40 Weight 1321 3R2 B 112 4 40 1321 3R4 A 112 4 40 1321 3R4 B 112 4 40 1321 3R4 C 112 4 40 1321 3R8 A 152 6 00 1321 3R8 B 152 6 00 1321 3R8 C 1321 3R12 A 152 6 00 1321 3R12 B 152 6 00 1321 3R18 A 152 6 00 1321 3R18 B 152 6 00 1321 3R25 A 183 7 20 1321 3R35 A Shaded areas are applicable to PowerFlex 40 only For further information visit www abpowerflex com or www ab com support abdrives SS m
40. n integral keypad provides out of the box operation using the local potentiometer and control keys e he 10 most common application parameters are contained in the Basic Program Group making programming fast and easy e he programming keys have the same function as all other PowerFlex drives so if you can program one PowerFlex drive you can program them all e 4 digit display with 10 additional LED indicators provides an intuitive display of drive status and information e ntegral RS 485 communications can be used for programming from a PC It can also be used in a multi drop network configuration A serial converter module provides connectivity to any controller with a DF1 port e A NEMA Type 4X remote and NEMA Type 1 hand held LCD keypad provide additional programming and control flexibility both featuring the popular CopyCat function Optimized Performance e Removable MOV to ground provides trouble free operation when used on ungrounded distribution systems e Arelay pre charge limits inrush current 9 Integral brake transistor available on all ratings except no brake version provides dynamic braking capability with simple low cost brake resistors e IP switch settable 24V DC sink or source control for control wiring flexibility e 15096 overload for 60 seconds or 20096 overload for 3 seconds provides robust overload protection e Adjustable PWM frequency up to 16 kHz ensures quiet operation Shaded areas a
41. nnected at the same time an undetermined frequency reference will result 14 For further information visit www abpowerflex com or www ab com support abdrives Control Wirinc PowerFlex 40 The control logic is 24V DC and can be set for either Sink or Jumper 0 source control via a DIP switch setting Control terminal screws are sized for a conventional blade screw driver I O Terminals 1 2 and 3 are dedicated for Stop Start and Reverse operation respectively These Terminals can be programmed for 2 or 3 Wire operation to meet application requirements I O Terminals 5 6 7 and 8 are programmable and provide added flexibility Programmable functions include Local Control Jog second Accel Decel Clear Fault Preset Frequencies RS485 Control and Auxiliary Fault 4 Enable Typical SNK Wiring G H xo Typical SRC Wiring Stop 2 Start Run FWD E o o o o Direction Run REV PE Digital Common Digital Input 1 Digital Input 2 de Bets Digital Input 3 eo oo Digital Input 4 e S Opto Common 24V DC 10V DC ES 0 10V or x10V Input Analog Common
42. ntrol Carrier Frequency 2 16 kHz Drive rating based on 4 kHz Frequency Accuracy Digital Input Within 0 05 of set output frequency Analog Input Within 0 596 of maximum output frequency Analog Output 2 of full scale 10 bit resolution speed Regulation Open Loop with Slip 2 of base speed across a 40 1 speed range Compensation 1 of base speed across a 60 1 speed range stop Modes N programmable stop modes including Ramp Coast DC Brake Ramp to Hold and urve Accel Decel Two independently programmable accel and decel times Each time may be programmed from 0 600 seconds in 0 1 second increments Intermittent Overload 150 Overload capability for up to 1 minute 200 Overload capability for up to 3 seconds Electronic Motor Overload Protection Class 10 protection with speed sensitive response Shaded areas are applicable to PowerFlex 40 only 19 For further information visit www abpowerflex com or www ab com support abdrives Parameter Descriptions Forward Jog Reverse 10V In Control 20 mA In Control Analog Invert 27 settings Not Used Accel 2 amp Decel 2 Jog Auxiliary Fault Preset Frequencies Local Comm Port Clear Fault Ramp Stop Clear Fault Coast Stop Clear Fault DC Brake Clear Fault Jog Forward Jog Reverse 10V In Control 20 mA In Control PID
43. optional communication cards R 8 enan for high performance and flexible configuration up to 31 PowerFlex 4 or PowerFlex 40 drives capabilities Network Communication e DeviceNet e EtherNet IP e Profibus PowerFlex 40 PowerFlex40 PowerFlex 40 with Comms card with Comms card with Comms card e Amulti drive solution can be reached using a DeviceNet single PowerFlex 40 DeviceNet option with the ability for up to five 5 drives to reside on one 1 node e Integral RS485 communications enable the drives to be used in a multi drop network configuration A serial converter module SCM provides connectivity to any controller with a DF1 port The SCM can be eliminated if the controller acts as a RTU Master DF1 RTU 1 l up to 31 PowerFlex 4 or PowerFlex 40 drives PC Programming Software Through the use of a Serial Converter Module and 7 ZIZ DriveExplorer or DriveTools SP software programming Ele Est esee actions Heb E gan DEH _ 8a 0 0885 can be greatly simplified SEO Devices Node 1 PowerFlex 4 1 0 1 Output Freq 27 0 Hz PowerFlex4 1 Phz R 1 0 2 Commanded Freq 27 0 Hz S 1 22 SCM 232 Seria F 1 0 3 Output Current 0 10 A DriveExplorer oftware i 1 0 4 Output Voltage 105 2 V Custom Views Compare Results 1 0 5 DC Bus Voltage 326 6 V 1 0 8 Drive Status xox 001 1 1 0 7 Fault 1 Code 4 1 0 8 Fault 2 Co
44. peed ro E I e Excellent current regulation Ji T 1 5 Liner acceleration TT LH W en cla e Best in class digital input response time and repeatability E bah T 1 1 j PTT Tat LL LIL Chad 10 Cimiy 15 08 22 4 Shaded areas are applicable to PowerFlex 40 only For further information visit www abpowerflex com or www ab com support abdrives PowerFlex 40 Advanced Features Performance e Sensorless Vector Control develops high torque over a wide speed range and adapts to individual motor characteristics e Variable PWM allows the drive to output more current at low frequencies e Integral PID functionality enhances application flexibility e Timer Counter Basic Logic and StepLogic functions can reduce hardware design costs and simplify control schemes 9 Timer function Relay or opto outputs controlled by drive performing timer function Timer is initiated by activating a digital input programmed as Timer Start e Counter function Relay or opto outputs controlled by drive performing counter function Counter function is activated by a digital input programmed as Counter Input e Basic Logic Relay or opto outputs controlled by status of digital Inputs programmed as Logic Inputs Performs basic Boolean logic e StepLogic Logic based steps using preset speed settings Each step can be programmed for a specific speed direction and accel decel profile Drive outputs can be used to ind
45. ram with A065 Analog Out Sel Max analog value can be scaled with A066 Analog Out High Maximum Load 4 20mA 525 ohm 10 5V 0 10V z 1k ohm 10mA 17 Opto Output 1 MotorRunning Program with A058 Opto Out1 Sel 18 Opto Output 2 At Frequency Program with A061 Opto Out2 Sel 19 RS485 DSI Shield Terminal should be connected to safety ground PE when using the RS485 DSI communications port 1 0 10V In and 4 20mA In are distinct input channels and may be connected simultaneously Inputs may be used independently for speed control or jointly when operating in PID mode For further information visit www abpowerflex com or www ab com support abdrives Specifications Drive Ratings PowerFlex 4 Output Ratings Input Ratings Branch Circuit Protection Power Dissipation Voltage 140M Motor Catalog Number kW HP Amps Range kVA Amps Fuses 9 Protectors Contactors Internal Total 100 120V AC 1 Phase Input 0 230V 3 Phase Output 22A V1P5N104 0 2 0 25 1 5 90 126 0 75 6 0 10 140M C2E C10 100 C09 10 25 22A V2P3N104 0 4 0 5 2 9 90 126 1 15 9 0 15 140M C2E C16 100 C12 g 30 22A V4P5N104 0 75 1 0 4 5 90 126 2 25 18 0 30 140M D8E C20 100 C23 12 50 22A V6PON104 1 1 41 5 6 0 90 126 3 00 24 0 40 140M D8E C32 100 C37 12 70 200 240V AC 1 Pha
46. re applicable to PowerFlex 40 only LN US 4 od id AMPS _ 0 HERTZ PROGRAM FAULT SOOO Allen Bradley 65 E 1 LO Y Allen Bradley For further information visit www abpowerflex com or www ab com support abdrives Performance Sensorless Vector Performance PowerFlex 4 e Drive automatically provides auto boost IR compensation and slip compensation e Provides excellent speed regulation and high levels of torque across the entire speed range of the drive and improved speed regulation even as loading increases Sensorless Vector Control Torque Per Unit AB PowerFlex 4 3Hp High Speed Frequency PowerFlex 40 AB PowerFlex 40 3Hp High Speed e Sensorless Vector Control provides exceptional speed 3 0 regulation and very high levels of torque across the entire S 25 speed range of the drive 3 20 e The Autotune feature allows the PowerFlex 40 to adapt to individual motor characteristics g 1 0 2 0 5 0 0 O 10 20 30 40 50 60 70 80 90 100 Frequency HZ Performance e This graph depicts the ability of a PowerFlex 40 drive to Ter Stor Single 583 50 0 Fs accelerate into at least 15096 load A PowerFlex 4 will perform similarly but with a slightly higher acceleration time e At 10076 motor load the drive will run the motor at UE l ji ills aula synchronous s
47. rmally closed contact for output relay Resistive 3 0 3 0 A 3 0A Inductive 0 5A 0 5A 0 5A Sink Source DIP Source SRC Inputs can be wired as Sink SNK or Source SRC via DIP Switch setting Switch 01 Stop Coast The factory installed jumper or a normally closed input must be present for the drive to start 02 Start Run FWD Not Active Command comes from the integral keypad by default To disable reverse operation see A095 Reverse Disable 03 Direction Run Not Active REV 04 Digital Common For digital inputs Electronically isolated with digital inputs from analog I O 05 Digital Input 1 Preset Freq Program with A051 Digital In1 Sel 06 Digitallnput2 Preset Freq Program with A052 Digital In2 Sel 11 4 DC Drive supplied power for digital inputs Maximum output current is 100mA 12 10 DC Drive supplied power for 0 10V external potentiometer Maximum output current is 15mA 13 0 10V In 1 Not Active For external 0 10V input supply input impedance 100k ohm or potentiometer wiper 14 Analog Common For 0 10V In or 4 20mA In Electronically isolated with analog inputs from digital I O 15 4 20mA In 1 Not Active For external 4 20mA input supply input impedance 250 ohm 16 RS485 DSI Terminal should be connected to safety ground PE when using the RS485 DSI communications port Shield 1 Only one analog frequency source may be connected at a time If more than one reference is co
48. se Input 0 230V 3 Phase Output 22B A2P3N104 0 4 0 5 2 3 180 264 115 6 0 10 140M C2E B63 00 09 g 30 22B A5PON104 0 75 1 0 5 0 180 264 2 45 12 0 20 140M C2E C16 100 C12 12 55 22B A8PON104 1951250 8 0 180 264 4 0 18 0 30 140M D8E C20 100 C23 16 80 22B A012N104 271341 12 0 180 264 55 25 0 40 140M F8E C32 100 C37 11 110 200 240V AC 3 Phase Input 0 230V 3 Phase Output 22B B2P3N104 0 4 0 5 2 5 180 264 1 15 2 5 6 140M C2E B40 100 C07 9 30 22B B5PON104 0 75 1 0 5 0 180 264 2 45 9 10 140M C2E C10 100 009 12 55 22B B8PON104 1 5 2 0 8 0 180 264 40 g5 15 140M C2E C16 100 C12 16 80 22B B012N104 2 2 3 0 12 0 180 264 5 5 es 25 140M C2E C16 100 023 16 115 22B B017N104 97 519 ies 180 264 8 6 21 0 35 140M F8E C25 100 C23 16 165 22B B024N104 21911 24 0 180 264 11 8 26 1 40 140M F8E C32 100 C37 28 225 22B B033N104 7 5 10 0 So 180 264 16 3 34 6 60 140M G8E C45 100 C60 28 290 380 480V AC 3 Phase Input 0 460V 3 Phase Output 22B D1PAN104 0 4 0 5 1 4 342 528 1 4 1 8 3 140M C2E B25 1100 C07 15 30 22B D2P3N104 0 75 1 0 23 342 528 253 ev 6 140M C2E B40 100 00 13 40 228 04 0 104 11 11 4 0 342 528 4 0 57 10 140M C2E B63 100 09 13 60 22B D6PON104 2 2 3 0 6 0 342 528 gg 75 15 140M C2E C10 100 C09 17 90 22B D010N104 4 0 5 0 10 5 342 D28 10 3 13 0 20 140M C2E C16 100 C23 14 150 22B D012N104 D D 7 5 12 0 342 528 11 8 14 2 25 140M D8E C20 100 C23 29 160 22B D017N104 7 5 10 0
49. se Input 0 230V 3 Phase Output No Brake 22A A1P4N103 0 2 0 25 1 4 180 265 0 7 3 2 6 140M C2E B40 100 009 10 25 22A A2P1N103 0 4 0 5 2 1 180 265 1 05 5 3 10 140M C2E B63 100 009 9 30 22A A3P6N103 0 75 1 0 3 6 180 265 1 8 g2 15 140M C2E C16 100 C12 12 50 22A A6P8N103 1 5 2 0 6 8 180 265 3 4 14 2 29 140M C2E C16 100 C16 16 80 22A A9P6N103 2 2 3 0 9 6 180 265 4 8 19 6 30 140M D8E C25 100 C23 11 110 200 240V AC 1 Phase Input 0 230V 3 Phase Output 22A A1P5N104 0 2 0 25 1 5 180 265 0 75 5 0 10 140M C2E B63 100 009 10 25 22A A2P3N104 0 4 0 5 29 180 265 1 15 6 0 10 140M C2E B63 100 009 9 30 22A A4P5N104 0 75 1 0 45 180 265 2 275 10 0 15 140M C2E C16 100 C12 12 50 22A A8PON104 1 5 2 0 0 0 180 265 40 18 0 30 140M D8E C20 100 C23 16 80 200 240V AC 3 Phase Input 0 230V 3 Phase Output 22A B1P5N104 0 2 0 25 1 5 180 265 0 75 1 8 3 140M C2E B25 100 C09 10 25 22A B2P3N104 0 4 0 5 2 3 180 265 1 15 2 9 6 140M C2E B40 100 C09 9 30 22A B4P5N104 0 75 1 0 45 180 265 2 25 07 10 140M C2E C10 100 009 12 50 22A B8P0N104 1 5 2 0 8 0 180 265 4 0 9 5 15 140M C2E C16 100 C12 16 80 22A B012N104 2 2 3 0 12 0 180 265 DS 15 5 25 140M C2E C16 100 018 16 115 22A B017N104 3 7 5 0 17 5 180 265 0 6 21 0 30 140M F8E C25 100 C23 16 165 380 480V AC 3 Phase Input 0 460V 3 Phase Output 22A D1P4N104 0 4 0 5 1 4 340 528 1 4 1 8 3 140M C2E B25 100 C09 15 30 22A D2P3N104 0 75 1 0 2 3 340 528 2 3
50. t Selection SEE 9 SLOVA User Installed Options 5 65 12 E Installation Considerations esses 13 seo Control Wiring 9895 14 Atlen Bradloy 4 e MDMMMMMMMMJ IJJ IJI i RI UR aedem E 17 Ea Parameter Descriptions 0 000 ccc eee KI SO 20 Approximate Dimensions 00 KK KK KK KK RJ 23 Po werriex Shaded areas are applicable to PowerFlex 40 only For further information visit www abpowerflex com or www ab com support abdrives PowerFlex 4 Class Common Attributes Packaging and Mounting e Installation can be a virtual snap using the DIN rail mounting feature on A and B frame drives Panel mounting is also available providing added flexibility e Flange mount drives are available to reduce overall enclosure size e Zero Stacking is allowable for ambient temperatures up to 40 C saving valuable panel space 50 C ambient temperatures are permitted with minimal spacing between drives e Integral filtering is available on all 230V single phase ratings providing a cost effective means of meeting EN55011 Class A and B EMC requirements External filters provide compliance to Class A and B requirements for all PowerFlex 4 and 40 ratings e Anoptional IP30 NEMA 1 conduit box is easily adapted to the standard IP20 NEMA Type Open product providing increased environmental ratings Start Up Programming and Operation e A
51. timal performance in any given application The block diagram below highlights the primary installation considerations Consult the PowerFlex 4 or PowerFlex 40 User Manual Publications 22A UM001 or 22B UM001 available online at www ab com manuals dr for detailed recommendations on input power conditioning CE conformance EMC filtering dynamic braking reflected wave protection motor cable types and motor cable distances Block Diagram Branch Circuit Protective Devices See Specifications on page 17 Input Power Conditioning See Line Reactors on page 11 Line EMC Filter See page 12 OQOOOO lt Integral Keypad O O OOL Reflected Wave Protection Consult the appropriate User Manual Motor Cable Type and Length Recommendations Consult the appropriate User Manual 2 Class 10 Overload Protection Provided by the PowerFlex drive C Motor See publication MOTORS CA001 For further information visit www abpowerflex com or www ab com support abdrives Control Wirinq PowerFlex 4 e The control logic is 24V DC and can be set for either Sink or source control via a DIP switch setting e Control terminal screws are sized for a conventional blade screw driver 9 0 Terminals 1 2 and 3 are dedicated for Stop Start and Reverse operation resp

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