istr. BOY C 40 GB
Contents
1. Connections Reinforced hose with fitting Tank capacity Dimensions Weight 6 CUSTOMER SERVICE Hp 0 75 230 V 50 Hz IP 54 50 C 150 l min 22m pump outlet 3 4 M 1M 401 58 x 39 H 91 cm 18 Kg tay e 0 20 40 60 80 100 120 140 160 180 l min For technical assistance please directly turn to your dealer or installer from which you have purchased the unit For enquiries on spare parts please specify model of pump item code description and number of pieces desired 7 USE DESCALING WITH FLOW REVERSER For descaling boilers and heat exchangers Fill the tank with enough descaling chemical to be chosen among the ones of the BOILER CLEANER line according to the type of system and enough water to ensure that the liquid level is between the minimum MIN and maximum MAX level TEMPERATURE OF THE DESCALING SOLUTION MUST NEVER EXCEED 50 C Screw the outer ends of the flexible reinforced hoses to the equipment to be descaled Connect the power cable to a single phase 230 V 50 Hz power supply During operation the tank cap should remain open to allow for the passage and elimination of the gas evolved during descaling Check that the foam level does not exceed the maximum filling level Set the 2 three way valves as shown in the figure below close the clean water inlet tap and switch on the pump Rotate the flow reverser lever right and left regularly to speed up descaling and make it2. more effective When product colour starts changing immediately refill as product is exhausted Scale removal can be considered complete when bubbles no longer form in the return pipe and the solution is still acidic After descaling wash the system with the product BOILER CLEANER N for removing residual acidity once the pump has been emptied of the product Important Do not leave the descaling solution inside the tank for any reasons To the boiler A From lhe boiler 34 __ Clean water Nf inlet Ihroc way valve Overtiow Flow meverser lever t 2 1 K w reverser SYSTEM FLUSHING Screw the outer ends of the flexible reinforced hoses to the equipment to be cleaned Connect with a hose the clean water inlet tap to a water delivery point and the overflow tap and the pipe fitting of the three way valve to the dump Connect the power cable to a single phase 230 V 50 Hz power supply During operation the tank cap should remain open Fill the tank with enough water to ensure that the liquid level is between the minimum MIN and maximum MAX level if necessary refill with clean water through the clean water inlet tap Open the overflow tap and switch on the pump To flush the system operate as follows 1 empty the system of its content set the reversion lever A as shown in fig 1 and 2 set the three way valve as shown in figure Dump From the circuit From
3. BOY C 40 PLANT User s Manual Use and Maintenance Pumps for descaling flushing and emptying refilling of systems Dear Customer thank you for choosing a GEL descaling flushing pump MANUAL This manual is a safe guide for the use of the pump Please read it carefully in all its parts before use This manual contains important information for the proper working and use of the equipment GEL SpA reserve the right to introduce any future changes without notice or replacement PRELIMINARY INSPECTION Upon receipt of the pump take it out from the carton and check it is in perfect condition Also check that the data on the rating plate correspond to required ones Any anomaly must be advised immediately CONTENTS 1 INTRODUCTION 2 REGULATIONS CE MARK 3 EXPLODED VIEW BOY C 40 PLANT 4 DESCRIPTION 5 TECHNICAL FEATURES 6 CUSTOMER SERVICE 7 USE 8 PRECAUTIONS 9 SAFETY INSTRUCTIONS 10 DESCALING CHEMICALS 11 FLUSHING CHEMICALS 12 PROTECTIVE CHEMICALS 13 WARRANTY TERMS AND AFTER SALE ASSISTANCE CONDITIONS page page page page page page page page page page page page page oO N N QO oO A gt 1 INTRODUCTION With time and above all temperature increase magnesium and calcium salts contained in water precipitate in the form of microcrystals and settle on metallic surfaces of pipes plant coils and heat exchangers thus reducing flow rate and thermal efficiency To remo
4. EANER D P Concentrated descaling liquid non fuming with degreasing action for systems and heat exchangers BOILER CLEANER P Concentrated descaling powder non corrosive non fuming for systems and heat exchangers BOILER CLEANER P Z Concentrated descaling powder non corrosive non fuming for systems and heat exchangers with special zinc inhibitor BOILER CLEANER E Concentrated descaling liquid with very powerful reaction for systems and heat exchangers BOILER CLEANER L Z Concentrated descaling liquid non corrosive non fuming for systems and heat exchangers with special zinc inhibitor BOILER CLEANER ECO Ecological descaling liquid for systems and heat exchangers NEUTRALIZING CHEMICALS BOILER CLEANER N Neutralizing powder to remove residual acidity after descaling systems and heat exchangers Also suitable for neutralizing descaling chemicals after use thus making it possible to drain them 12 11 FLUSHING CHEMICALS G40 SLUDGE REMOVER Non acid flushing product for cleaning heating and solar systems Able to restore the correct suitable for all materials circulation in the system thus keeping it efficient and optimising energy consumption BOILER CLEANER R R Rapid flushing product containing complexing chelating and suitable for all materials dispersing agents additives anti foam agents and corros
5. el of pump BOY C 40 PLANT item code description and number of pieces desired 45531020 mm Be z 45420036 ee Po 47140047 i 45475021 60017035 47200530 45540064 Pe 45430012 N JH 45355020 47140045 45500065 4 DESCRIPTION Vertical axis pump with tank and on off valves for washing and flushing small systems or parts of big systems by circulating specific non acid flushing chemicals and or acid descaling solutions Exclusive design pump with tank Highly portable format with handle and wheels for easy handling Thanks to the automatic flow reverser device GEL patent it attacks scale on both sides thus making descaling particularly effective and fast as the normal dissolving action is combined with the detachment in flakes of scale which is made friable by the double attack even when pipes and exchangers are almost totally obstructed Deposits which can be removed with the pump BOY C 40 PLANT scale deposits calcium and silica deposits iron and or manganese oxides iron bacteria and or sulfate reducing bacteria organic substances and or mucilages and algae ZZZ ZZZZZZ SONO NS OSOS Clockwise Counterclockwise circulation circulation 5 TECHNICAL FEATURES Vertical axis pump Motor Power supply Degree of protection Max temperature Flow rate Head
6. es not cover the aesthetic parts and the parts subject to wear and tear nor does it cover all damages or failures whose cause is not due to the manufacturer such as transport wrong installation or maintenance tampering sudden changes of electric voltage and or hydraulic pressure thunderbolts corrosions excess of humidity accidental bumps or events beyond our control The warranty is valid only if the equipments have been installed used and properly maintained according to all directions supplied by GEL in the instructions manual attached to the equipment Should any conformity defects of the product be found during the warranty period the Customer shall notify the Dealer to agree upon the terms of repairing and or replacing of the product The after sale assistance service under warranty is always supplied by your Dealer Claims For claims please contact your dealer 14 80 10 A38
7. ion inhibitors 12 PROTECTIVE ANTIFREEZE CHEMICALS BOILER CLEANER AP Anti scale anti corrosion concentrated protective liquid for closed circuit heating systems Reduces gas and noise formation on copper pipes and aluminium radiators To be added to the water of new systems and in old systems after flushing with G40 or BOILER CLEANER RR G10 CORROSION INHIBITOR WITH ALGICIDE ACTION Product inhibiting corrosion and formation of scale and algae in all types of heating systems including those with aluminium radiating elements and floor heating systems on acid product able to preserve system efficiency and optimise energy consumption G20 NOISE REDUCER Product reducing formation of noise inside heating systems particularly those with aluminium radiating elements on acid product able to preserve system efficiency and optimise energy consumption G50 ANTIFREEZE PRODUCT WITH CORROSION INHIBITOR Product guaranteeing protection against freeze and inhibiting corrosion and formation of scale deposits in all ypes of heating systems including those with aluminium radiating elements Able to keep the system efficient and optimise energy consumption GEL TERMOL AT Antifreeze atoxic colourless concentrated liquid based on propylene glycol with corrosion inhibitors GEL TERMOL AT 20 Antifreeze atoxic colourless ready to use liquid based on propylene glycol with corrosion inhibitors GEL TERMOL GV Antif
8. or with risk of explosion Before plugging in the pump make sure the switch is off Only use CE marked outlets Use CE approved extensions only if necessary Do not use plug adapters Do not carry out any modifications to the plug nor to the electrical cable Pump shall always be kept in perfect efficiency During maintenance operations check the switch is off and the plug is not connected Maintenance operations must be carried out by the authorized Technical Assistance Service Only use GEL original spare parts Do not carry out any modifications to the pump if not authorized by GEL Technical Department ask for written authorization Keep children and unauthorized persons away from the pump Keep the pump out of reach of children and unauthorized persons Do not use the pump if tired or under the effect of alcohol medicines or drugs When using the pump wear overalls do not wear jewellery keep hair away from the pump When handling descaling liquids be very careful lt is necessary to use Individual Protection Equipment IPE 11 10 CHEMICALS IMPORTANT Only use GEL chemicals in order to ensure good working of the equipment Copper Steel Stainless steel Aluminium Brass Tin Light alloys Galvanised iron DESCALING CHEMICALS BOILER CLEANER D E Concentrated descaling liquid with powerful reaction for systems and heat exchangers BOILER CL
9. ose the clean water inlet tap to a water delivery point and the overflow tap and the pipe fitting of the three way valve to the dump Connect the power cable to a single phase 230 V 50 Hz power supply During operation the tank cap should remain open 1 System emptying set the flow reversion lever A and the 2 three way valves B as shown in fig 11 and 12 2 System refilling open the overflow tap and the clean water inlet tap Set the flow reversion lever A and the 2 three way valves B as shown in fig 13 and 14 From the circuit Fig 11 From the circuit Dump Fig 12 From the system To the system Fig 13 From the system To the a Fig 14 10 8 PRECAUTIONS A Only use GEL chemicals in order to ensure good working and avoid damaging the equipments Once the lifetime of the pump has expired do not dispose of it with household waste The pump must be recycled in authorized centres and can be assimilated to a household appliance A During handling lift the pump and do not drag it in order to avoid damages to the tank A Temperature of the descaling solution must never exceed 50 C Flexible hoses and fittings can damage in time make sure to check the seal whenever using the pump as indicated in the pump preparation instructions 9 SAFETY INSTRUCTIONS Avoid using the pump in places where there are liquids gases flammable powders
10. reeze light green concentrated liquid based on ethylene glycol WITH SPECIAL LONG TERM CORROSION INHIBITORS GEL TERMOL Antifreeze blue coloured permanent concentrated liquid based on ethylene glycol with corrosion inhibitors GEL TERMOL 40 Antifreeze blue coloured ready to use liquid based on ethylene glycol with corrosion inhibitors GEL TERMOL 20 Antifreeze blue coloured ready to use liquid based on ethylene glycol with corrosion inhibitors 13 13 WARRANTY TERMS AND AFTER SALE ASSISTANCE CONDITIONS GEL guarantee that the equipments sold are free from designing manufacturing and material defects under normal operating conditions and according to the directions contained in the instructions manual supplied with the equipment In compliance with the directive 1999 44 CE valid in the EEC countries the warranty rights apply only to the purchaser The warranty supplied by GEL leaves these rights unprejudiced GEL S p A placed in Via Enzo Ferrari 1 Castelfidardo AN Italy guarantee the equipments against any conformity defects appearing within 24 twenty four months from the purchase date even when warranty operations have been carried out during this period if only proved by a document The warranty covers all components of the equipment and provides for the repairing or if necessary the free replacement of those parts that according to your Dealer have conformity defects The warranty do
11. the circuit Dump B A Fig 1 Dump left Fig 2 Dump right 2 prewash the system with clean water keep the flow lever A and the 2 three way valves B set as shown in fig 3 and 4 until clean water is coming out of the system From the system To the system From the stem To the Fig 3 Fig 4 3 flush the system by adding to the clean water From the system To the system From the systgm _ To the system inside the tank either BOILER CLEANER RR o at a concentration of 3 5 of the total capacity of the system or G40 at a concentration of 2 3 of the total capacity of the system keep valves and flow reverser set as shown in fig 2 Rotate the flow reverser lever A right and left regularly to speed up flushing and make it more effective Fig 5 Fig 6 4 empty the system and wash it with clean From the circuit water keep the flow reverser and the 3 three way valves set as shown in fig 7 and 8 From the circuit Dump Dump Fig 8 SYSTEM PROTECTION Fill the system and directly dose the protective chemical G10 at a concentration of 0 3 0 3 litres per 100 litres of water of the total capacity for an initial dosing SYSTEM EMPTYING REFILLING From the system To the system Fig 9 From the system To the y Fig 10 Screw the outer ends of the flexible reinforced hoses to the equipment to be emptied Connect with a h
12. ve scale deposits it is necessary to circulate inside the pipes by using GEL descaling pumps the chemicals of the Boiler Cleaner line which react with scale make it soluble and thus removed GEL produces a wide range of products for descaling systems and exchangers according to the materials used All products are made up of high quality base materials in order to get the best results and operate with the highest safety at the same time 2 REGULATIONS CE MARK Declaration of Conformity The pumps are in conformity with the following European Directives Laws and Regulations Low Voltage Directive 73 23 EEC assimilated with E O no 791 dated 18 10 77 93 68 EEC assimilated with E O no 626 dated 25 11 96 Electromagnetic Compatibility Directive 89 336 EEC assimilated with E O no 476 dated 04 12 92 92 31 EEC assimilated with E O no 476 dated 04 12 92 93 68 EEC assimilated with E O no 615 dated 12 11 96 93 97 EEC assimilated with E O no 615 dated 12 11 96 Directives ROHS and WEEE 02 98 EEC assimilated with E O no 151 dated 25 07 05 02 96 EEC assimilated with E O no 151 dated 25 07 05 03 108 EEC assimilated with E O no 151 dated 25 07 05 QUALITY The pump is built with high quality acid resistant materials and submitted to severe operating tests Follow these instructions to avoid any operating and servicing problems 3 EXPLODED VIEW BOY C 40 PLANT For enquiries on spare parts please specify mod
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