User`s Manual CONCEPT 301 LF
Contents
1. User s Manual CONCEPT 301 LF GLUNZ amp JENSEN DEGRAF User s Manual CONCEPT 301 LF Edition AA April 2014 This book has part No 10074760 GB Always read the Safety Instruction Manual part No 21741 before installing or operating the equipment This manual is published by Glunz amp Jensen Degraf S p A Il Girasole Palazzo Donatello 8 03b 20084 Lacchiarella MI Italy Internet www degraf glunz jensen com Copyright 2014 by Glunz amp Jensen Degraf S p A User s Manual CONCEPT 301 LF 1416 Table of contents 0 3 Table of contents Part 1 General information leeren 1 1 About this manual sz dsenerg Rete xe Yep xa y xe e vues oe ewes t Raw 1 1 Intended use of this manual llle 1 1 Reservalloris 22 eae 4dac pte PPS S eor doa be EP E 1 1 Notes cautions and warnings 1 llle 1 1 Unintended use of the equipment 0 00 cee ee eee eee 1 2 Intended use of the equipment 0 0 eee 1 2 installation eas SE oe x econ he dae dee epee TRETEN 1 2 Service assistance 2 eee eee 1 2 Part 2 Dally W563 cua hak CRURA eee DUROS On OR eee RD 2 1 General i 2 22s dA Sew ey SE EN ea ee Ae hie de a ea Se 2 1 Safety c P oie x ia ed Ran eee SHS OS eR EER EES oo be wa ES om Se 2 1 Initial operation of the unit ee a 2 2 Plate Selections eper iu pee e ORE Vh de ee Shwe we xau Rk ee i ae E 2 3 Values modification 0 ce eee ee eee 2 3 Pa2. become etched on the quartz surface of the tube when the tube reaches its normal operating temperature The etched areas of the tubes inhibit the transmission of the desired UV energy 3 2 2 EP Make sure the unit is turned off and disconnected from the electricity supply the mains supply is locked off using a padlock or similar and then a check made to ensure that the unit will not run Do not handle the tubes with bare hands Wear cut resistant gloves Always use safety glasses when handling lamps Fluorescent tubes contain small amounts of mercury Used lamps should be disposed according to local laws and regulation UV C light radiation is dangerous for human skin and particularly the eyes Even a short exposure time may cause burnings in the lower skin layers and damages the eyes retina Due to the safety systems installed it should never be required to check the UV C tubes by view the UV C light directly when operating maintaining or servicing the unit However in case of need it is mandatory to wear a welding helmet with at least shade 6 safety clothes and gloves The UVA exposure tubes have a built in reflector which is applied in a semi circle over the entire length of the tube The reflector is recognizable by the white no transparent colouring of the glass in the tube The reflector is designed to direct the light When installing ensures that the reflection side is correctly located non transparent section should be direc
3. in alternate left right position to ensure proper light distribution N bas incorrect PHILLIPS Tu mio oS correct PHILLIPS TLBOW AA0R T33145 Reinstall the uninstalled parts in reversed order The UVA and UVC fluorescent lamps contain mercury Dispose them according to local state or federal laws User s Manual CONCEPT 301 LF 1416
4. lamps UVA lamps UVC lamps UVC lamps User s Manual CONCEPT 301 LF 1416 Making plates ES Starting a light finisher cycle Sequence exposures If this function has been enabled refer to Unit setup in the unit s Service Manual the UVA cycle is followed by UVC cycle after UVA cycle end and a preset delay and vice versa UVA lamps UVC lamps UVA lamps dela UVC lamps These two different specific cycles can be started in reversed order by starting first UVA or UVC cycle When one of these cycles is selected the dot is flashing red in the window of ongoing cycle and the dot lights steady red in the window of cycle waiting to start When the drawer is open the red dots are displayed in front of the cycles times drawer open 1416 User s Manual CONCEPT 301 LF Making plates Starting a light finisher cycle User s Manual CONCEPT 301 LF 1416 Maintenance c9 Cleaning the unit Part 4 Maintenance Cleaning the unit Clean the unit covers from dust and dirt by using a clean damp cloth T33143 1416 User s Manual CONCEPT 301 LF ga Maintenance UV lamps replacement UV lamps replacement General The tube is fragile take a great care while unpacking moving and installing the tube Only clean tubes ensure uniform light emission Before installation ensure the tubes are clean Perspiration and sebaceous oil from the skin form white smudges which
5. licy of continuous improvement we reserve the right to alter design and specifications without further notice Notes cautions and warnings Throughout the manual notes cautions and warnings are written in bold like the example below il Electrical installation must conform to local regulations and guidelines Symbol Meaning Explanation The operator should observe and or act according to the m Note information in order to obtain the best possible function of the equipment The operator must observe and or act according to the o Caution information in order to avoid any mechanical or electrical damage to the equipment The operator must observe and or act according to the A Warning information in order to avoid any personal injury 1416 User s Manual CONCEPT 301 LF a General information About this manual Unintended use of the equipment Glunz amp Jensen Degraf S p A does not take any responsibility for any damage or accidents caused by unintended use of the equipment e Itis absolutely prohibited to make any modifications electrical nor mechanical of the equipment If however this prohibition is disregarded Glunz amp Jensen Degraf S p A s warranty will no longer apply Intended use of the equipment This unit is a part of a full range dedicated for the treatment of flexographic printing plates This range includes exposure processor dryer and light finisher e This unit is de
6. lled or closed the unit will not operate If an interlock is activated during operation the unit stops immediately Al Do not open the side or rear panels during plate processing Al For handling the plates use a safety gloves 1416 User s Manual CONCEPT 301 LF Daily use Initial operation of the unit Initial operation of the unit Make sure the room temperature is between 17 and 28 C 63 and 82 F and relative humidity on max 80 Before turning the unit on make sure that the working area around the unit is clean and free for easy movement il Check all the required supplies and connections power cable and exhausts e Turn on the main switch of the unit located at the rear side of the unit T33130 e Switch the unit on by pressing button on the control panel of the unit T33131 User s Manual CONCEPT 301 LF 1416 Daily use Initial operation of the unit G3 Plate selection It is possible to store 10 plates times in the memory program 01 09 To select display the plate time press n button and the program number e g m and m Now are displayed stored values for the program Values modification To change the time value press g button and then either E Or E depending on required cycle Small dot is then displayed in the right bottom corner of the corresponding window as well as the LED of 7 button lights steady green indicates possibility to modify the value Enter the new val
7. rt 3 Making plates 2 20 ox oO Gade ee ead ARA 3 1 Starting a light finisher cycle 1 uns d 2 ue Kd aad Se Oe ed Seu IR voe RS 3 1 sime P C 3 2 Combined EXPOSUIES icu 644 crai ROC RON T3 CP DER ORC 33 XR RO EROR 9a 3 2 Seq ence EXDOSUfBS qued aout he Cave es E IR MEME Us Ruso ERR DEA US RR OR 3 3 Part 4 Maintenance 6 42 60 Vous x er qaad x ded qaa i sda d E cca 4 1 Cleaning the Ulli zen seres eh eek be PE ee ee oe eh Bi ed Scd ae p Ea K ETE aE i 4 1 UV lamps replacement 4 c eari se pee Re kk eee a GEE e e 4 2 Generals hi Gt ee SE ae oe Be ee ef dns ded red 4 2 Light finisher lamps replacement eua daaescrd gk Re ERE A Sede EY ORE X O3 dee 4 3 1416 User s Manual CONCEPT 301 LF C3 Table of contents User s Manual CONCEPT 301 LF 1416 General information Ea About this manual Part 1 General information About this manual Intended use of this manual This manual describes the common use procedures of the unit It is intended for the daily user and should be kept with the equipment for reference at all times Reservations e This manual was written and illustrated using the best possible information available at the time of publication e Any differences between this manual and the equipment reflect improvements introduced after the publication of the manual e Changes technical inaccuracies and typographic errors will be corrected in subsequent editions Asa part of our po
8. signed to post expose light finish of flexographic printing plates Installation Never install the unit in explosive environments tis the responsibility of the owner and operator s of this unit that the installation is made in accordance with local regulations and by engineers authorized to carry out plumbing and electrical installations Installation service and repair must be performed only by Service Technicians who are trained in servicing the equipment The manufacturer cannot be held responsible for any damage caused by incorrect installation of this unit The unit is intended for installation in a restricted access location only Service assistance f help is needed to correct any problem with the equipment please contact your supplier User s Manual CONCEPT 301 LF 1416 Eo Part 2 Daily use General This unit is designed to post expose and light finish of flexographic printing plates after drying process This unit is equipped with a specific control panel which ensures very easy control Safety warnings To use this unit safely it is necessary that operators and maintenance people follow the safety instructions and safety cautions and warnings specified in the manuals For the safety of operators the unit is equipped with interlock switches for the opening of the light finisher drawer during operation and for removing of the rear panel of the unit If any of the interlocks are not insta
9. ted toward the plate 160 If lamps are broken ventilate area where breakage occurred Clean up with mercury vacuum cleaner or other suitable means that avoid dust and mercury vapor generation Take usual precautions for collection of broken glass Use cut resistant gloves and appropriate respirator Clean up requires special care due to mercury droplet proliferation Place materials in closed containers outside the building to avoid generating dust User s Manual CONCEPT 301 LF 1416 Maintenance UV lamps replacement Light finisher lamps replacement Make sure the unit is turned off and the main switch is locked in OFF position il Two persons are required to carry out this replacement Pull out the light finisher drawer and remove it Remove 8 screws securing the rear panel and remove the panel Access to the lamps is now possible from the front and rear side of the unit 133144 1416 User s Manual CONCEPT 301 LF c3 Maintenance UV lamps replacement Remove the lamps by turning them 90 e Make sure that the socket position is correct on both sides for inserting the UV lamp To adjust the socket correctly it is recommended to use a flat screwdriver Insert the new lamp in the socket on both sides and lock it by turning 90 Note the little mark on the UV lamp ring which must be visible in line with the socket opening when the lamp is installed correctly Make sure that the lamps are installed
10. ue by using the numeric keyboard and then press 71 button to confirm Afterwards the dot disappears and the LED of g button is off editing possible new value confirmed 1416 User s Manual CONCEPT 301 LF 24 Daily use Initial operation of the unit User s Manual CONCEPT 301 LF 1416 Making plates c Starting a light finisher cycle Part 3 Making plates Starting a light finisher cycle Al For handling the plates use a safety gloves Pull out the light finisher drawer and put the plate in Close the light finisher drawer Press a button and the program number e g m and m Check that all times are correct To start a light finisher or post exposure cycle press either EI or k depending on required cycle During whole process the dot in the right bottom corner of the corresponding window flashes red Atthe end of the cycle the window displays Em ongoing cycle finished cycle To clear the display remove the plate from the light finisher drawer and press the corresponding button 1416 User s Manual CONCEPT 301 LF Es Making plates Starting a light finisher cycle Specific cycle The unit offers the possibility to have an automatic sequence of post exposure and light finishing Combined exposures If this function has been enabled refer to Unit setup in the unit s Service Manual the UVA cycle is followed by UVC cycle after a preset delay and vice versa UVA
Download Pdf Manuals
Related Search