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CX-Drive Operation Manual

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1. 2 Select the target within Known scope This dialogue is the same with Tool Option menu Autodetect tab General Drive Parameter Online Autodetect Monitoring onnect automatically at first detection mE TTT Direct Direct R7D BP RESD GT R88D GN O via PLO 4MOH MECHATROLINK IP via PLC NCF MECHATROLINK ID PA via SCU SCB pares irect _ Cancel Apply 27 Creating New Drive Files Section 2 3 3 Push Advanced Options button and select further settings Port Selection Speed Selection 200 Optimise COM3 O 57600 33400 19200 Select All Select All Communications Timeout Data bits Parity Dos Stop bits 110 Set Defaults 4 Select Drive Autodetect menu CX Drive searches selected targets in option settings and creates the drive data for detected target JE Direct CO Owan Direct CO R88M Direct Via PLC N 1080040191 Port o Via PLC 5 DxBOD401 84 Port o 28 Creating New Drive Files Other Connections 1 2 3 1 Section 2 3 select Drive Autodetect Option via PLC can be selected besides the Serial Direct Connections For Inverters e Via PLC DeviceNet e Via PLC CompoNet e Via PLC SCU SCB e Via PLC NCL8L EtherCAT For Servos e Via PLC MCH MECHATROLINK II e Via PLC NCO71 MECHATROLINK
2. xl A Forward Reverse A Stop F Input 28 2Hz Drivel m Drivel Drivel ATCT Lf Message History For Help press F1 BG3yv A1001 PRG5160 ul 7 Performs status monitor for the connected drive Realtime traces can be displayed for the selected parameters of the online drive Data traces are also possible for the R7D AP and R88D WT Servos Ej Workspace1 Drive Drivel Drivel F V A1001 PRG5160 Monitoring Window iy Eile Edit View Drive Tools Window Help E laj x ram 28 a ew jas axa lt OO afro crestor _____ gt Me Drivel Online 10 Units Div E Parameter Editor Y 20 3 hitialize 7 T Aut Application E v E D Tuning 4 X 18ec 9 Reference 3 Motor 1 A gt E H E Terminal 071 1 1 1 1 1 1 1 57 al Protection 0 1 2 H 4 5 7 8 3 10 H E Operator E i Monitor Constants JAA Parameter Setting Performs realtime trace of the specified parameter 2 Graphs Status 1 Monito aee 4 1 Ni 01 G A Real Time Trace Double click 002 kd lone Hz 0 0 0 H a Tuning 0027 Solid A 0 01 0 U04 Output Voltage 0028 Solid 1 None v 01 0
3. Communication Function Adjust Monitor Constants Fault History User Interface Inverters Folder _ 8383X J Parameter X Basic Settings Basic Settings Editor Analog Input Analog Input Multi Step Speed Jogging Multi Step Speed Jogging Characteristics Torque Boost DC Injection Braking DC Injection Braking Upper Lower Limit Jump Upper Lower Limit Jump PID Control PID Control AVR AVR RUN Mode Accel Decel Func tions tions External Frequency Adjustment Operation Frequency Operation Frequency Frequency Addition Frequency Addition VR Adjustment VR Adjustment Restart During Momentary Restart During Momentary Power Interruption Power Interruption Electronic Thermal Electronic Thermal Overload Limit Overload Limit Frequency Pull In Lock Lock Initialization Non Stop Function at Momen tary Power Interruption Initialization Level Output Status Setting Multi Function Input Terminals Multi Function Output Setting ment Level Output Status Setting Various Adjustment e Communication Function Adjust Control Parameters ment Various Adjustment Trace Control Parameters Monitor Constants Fault History Trace Status Digital Inputs Digital Inputs Digital Outputs Digital Outputs e Inverter Status e Inverter Status e Alarms e Alarms Monitor Real Time Trace Tuning 7 Settings Section 2 4 3G3RX Basic Sett
4. R88D KN OMNUC 65 Series 13 Supported with EtherCAT Supported R88D KN OMNUC G5 Series with Supported EtherCAT Linear Motor Type Supported R88D KN Linear OMNUC G Series Supported R88D GT OMNUC G Series with MECHATROLINK II Supported R88D GN RIDAR A Series uc ies E Series nee e Supported a OMNUC W Series with o ee MECHATROLINK II R88D WN 1 DeviceNet Communications Unit 3G3AX RX DRT E reguired 2 EtherCAT Communications Unit 3G3AX RX ECT required 3 CompoNet Communications Unit 3G3AX RX CRT E required 4 USB Modbus RTU protocol 5 DeviceNet Communications Unit 3G3AX MX2 DRT required 6 EtherCAT Communications Unit 3G3AX MX2 ECT reguired 7 CompoNet Communications Unit 3G3AX MX2 CRT E required 8 RS 232C Communications Unit 3G3JV PSI232JC or RS 422 485 Communications Unit 3G3JV PS1485J required Uses Modbus RTU protocol 9 RS 422A 485 Modbus RTU protocol 10 DeviceNet Communications Unit 3G3MV PDRT2 required Work online when motor operation is stopped 11 DeviceNet Communications Unit SG3RV PDRT2 required 12 RS 232C Special protocol 13 USB Special protocol 14 MECHATROLINK II Interface Unit JUSP NS115 FNY NS115 required Refer to 1 3 System Configuration for the system configuration Introduction Section 1 1 1 1 4 Files Created by CX Drive The CX Drive creates the following files File type File name Contents Savi
5. Motor Terminal Protection 3 Operator Monitor Constants aphs eDDDEDDE o C Settings 49 Editing Drive Files Section 2 5 2 5 1 Editing Parameters The parameters for each drive an Inverter or Servo can be edited under the parameter numbers Parameter Editor Double click Parameter Editor to open the Parameter Editor Window in Numeric Order numeric order Select and set each parameter Ed Workspacet CX Drive Drivel Drivel 383JV A2004 PRG20 Parameter Window E Eile Edit View Drive Tools Window Help gt ms 0 2 TIESIEEEE lA x x EET ET ca E de 2 A Double click E Drive Offline EE mi promete Edi D n01 Parameter Write Protect Selection Initialization E 2 Graphs Analogue Input 1 ae j Analogue Output 1 Used to prohibit parameters to be written sets parameters or change the monitor range of parameters Jump Frequencies Used to initialize parameters to default values fa V F Profile 9 08 Status 0 n02 n79 Can be Monitored Only E e 1 n01 n79 Can be Set or Monitored h Gia Settines 6 Clears the Error Log Select t h t 11 Drive Offline 8 2 Wire Tnitialisation JP elect or input each parameter E Parameter Editor 9 3 Wire Initialisation JP 89 88 Diagrams 10 2 Wire Initialisation US Status ppl mdr Dese
6. Stop bits 1 or 2 Note 1 Modbus RTU Slave Address Setting The Modbus RTU slave address 01 to 32 is set in the following param eter using the Digital Operator on front of the Inverter before connecting the CX Drive Inverter Series 3G3JV 3G3MV 3G3RV Parameter No n70 1153 H5 01 36 Creating New Drive Files Section 2 3 2 The Servo Communications Unit No 0 to F is set using the following method before connecting the CX Drive Servo Series R88D WT Method Unit number rotary switch Change to the Setting Mode on the Servo using the Servo front panel settings and set the unit number in digit 2 of Pn000 Via PLC SCU SCB Connections Except R88D WN Item Network Tab Page Gateway PLC Tab Page D lalog Network Settings ia PLC SCU SCB Network Settings ia PLC SCU SCB xi box Network Gateway PLC Network Gateway PLC Slave Unit Address Defaut Master Unit Address 0 A j CS Series Inner Board Port Selection Port Make default C Port2 Make default Cancel Help Slave Unit Address 1 to 32 Modbus RTU slave Click the Properties Button to set the PLC with a address See note 1 Serial Communications Unit Board to use as the Master Unit Address 0 to 15 Unit address for gateway Serial Communications Unit Or select CS Series Inner Board Option Serial Communications Board Port Selection Port 1 or Port 2 Servo Slave Unit Address 0 to F
7. e Via PLC SCU SCB e Via PLC NCL8L EtherCAT Push Advanced Options and select settings Advanced Options Via PLC NCF MECHATR Master Unit Address Axis Number Seleck All Gateway PLC Default 3 Select Drive Autodetect 4 The rest of the procedure is the same as Serial Direct Connection 29 Creating New Drive Files Section 2 3 2 3 2 Method 2 Creating a New Data File without a Connected Drive Select File New The following New Drive Dialog Box will be displayed New Drive Drive Drive Type Inverter a settings old 42004 PRG20 Gonnection Type Direct Settings Comments Type your own comment in here Help Drive name may be input for the drive name The default is Drive plus a sequential number Drive Type Drive Type Selection Select nverter or Servo Drive Type Name For an Inverter select one of the following series from the pull down list e 3G3JX e 3IG3MX 3G3RX See note e 3IG3MX2 3G3JV e 3IG3MV e 3G3RV See note Note For version 1 of the 3G3RX select 3G3RX click the Settings But ton and select V7 from the Specification pull down list Note For version 1 of the 3G3RV select 3G3RV click the Settings But ton and select V7 from the Specification pull down list For a Servo select one of the foll
8. 0 to 15 DeviceNet or Way OK Cancel Help Inverter CompoNet unit number Via PLC MCH MECHATROLINK II or Via PLC NCEI71 MECHATROLINK II R88D WN or Via PLC NCLI8L EtherCAT R88D KN Item Network Tab Page Gateway PLC Tab Page Dialog Network Settings Via PLC MCH MLII Network Settings Via PLC MCH MLII Network Gateway PLC Network Gateway PLC D fault Axis Number 4 Master Unit Address 0 Make default Make default Cancel Help OK Cancel Help Inverter Slave Unit Address 1 to 80 See Note Click the Properties Button to set the PLC witha Master Unit Address 0 to 15 MCH or NC Unit to use as the gateway Servo e Axis Number 1 to 32 for or 1 to 16 for NCLI71 Master Unit Address 0 to 15 or NC unit number Note Depending on the model of the NC Unit to be mounted some numbers are not available Refer to the manuals of the NC Unit for details 38 User Interface Section 2 4 2 4 User Interface 2 4 1 Window Structure ME Fie Edi oum re Tools nid Parameter Write Protect Selection Initialization araznederi ot thaer dbr siorsbor range ol panemeter Teed to prclibit parazszters to be written pred to rmai prenre j Y alar ance an hee ui amp Clears the Error Log Tenis amor TF nr
9. 2 test runs and tuning and 3 moni toring and data tracing for Inverters and Servos Setting parameters test runs and tuning The CX Drive can be used with OMRON s 3G3JX 3G3MX 3G3MX2 3G3RX 3G3JV 3G3MV and 3G3RV Inverters as well as OMRON s SMARTSTEP2 SMARTSTEP OMNUC G5 series OMNUC G series OMNUC W series Servo Drives Inverter and Servo parameters can be edited using parameter numbers or by category Parameter editing tables show parameter ID numbers descriptions units default values and ranges in the same way as in the Servo manuals Parameters can be set using pull down menus or by typing in settings Parameter settings can be easily reviewed because setting status e g mod ified warning default or disabled is shown for each parameter to avoid set ting mistakes When connected online you can easily display drive parameters by using a comparison function Also the selected parameters can be downloaded to or uploaded from the drive as required Inverter parameters such as V F profiles and jump frequencies can be dis played in graphic charts Drive parameters can be displayed in diagrams such as PID diagrams or position speed torque block diagrams The connected drives can be detected automatically and displayed in a list without setting model numbers or connection types Just select a drive to add it to the Workspace Introduction Section 1 1 Inverter Tuning and Test Runs Auto tuni
10. No W463 Follow the setup display about CX One Autoupdate or CX Drive stand alone install 2 Connect the drive to the computer Connect the CX Drive computer to the drive Inverter or Servo using one of the system configurations Refer to 1 3 System Configuration 3 Start the CX Drive Select Program OMRON CX One CX Drive CX Drive from the Windows Start Menu 4 Create a new drive file e Detect the drives connected online automatically and create drive file for the desired drive select File Autodetect from the menu bar Create a new drive file on the computer without a drive a Select File New from the menu bar and then select the drive type in the New Drive Dialog Box Select nverter as the drive type and then select one of the following series e 3G3MX 3G3RX For version 1 of the 3G3RX click Settings Button and se lect V7 for the Specification e 3G3MX2 3G3JV e 3IG3MV 3G3RV For version 1 of the 3G3RV click the Settings Button and se lect V7 for the Specification b Select the connection type in the New Drive Dialog Box Connection Types Connection Via PLC DeviceNet PLC DeviceNet connection Via PLC CompoNet PLC CompoNet connection Via PLC SCU SCB PLC Serial Communications Unit Board connection Via PLC NCLI8LI EtherCAT PLC EtherCAT connection Direct Direct USB serial connection Overall Operating Procedure Section 2
11. PERIPHERAL RUN OUTPUT AC240V For Peripheral Port CS1W CN226 or CS1W CN626 For RS 232C Port XW2Z 200S CV or XW2Z 500S CV Or via network 4 E RESET OMRON SYSDRIVE RUN ALARM Reguired devices Model Reguired Devices 3G3RX 3G3AX RX CRT E CompoNet Communications Unit 3G3MX2 3G3AX MX2 CRT E CompoNet Communications Card 13 System Configuration Section 1 3 1 3 2 Servo Connection USB direct connection CX Drive Servo Drive 888848 S USB Cable A Connector mini B Connector USB Connector Required devices Model Required Devices R88D KT USB cable A Connector mini B Connector R88D KN Note Please use a 2m or shorter USB cable 14 System Configuration Section 1 3 Direct serial connection Configuration CX Drive gt SSS ee 2 gt gt gt gt gt gt c Computer Monitor Cable Required devices Model Required Devices SMARTSTEP2 R88A CCG002P2 Computer Monitor Cable Series R7D BP OMNUC G Series R88D GT OMNUC G Series R88D GN SMARTSTEP A R7A CCA002P2 Computer Monitor Cable Series R7D AP OMNUC W Series R88A CCW002P2 Computer Monitor Cable R88D WT OMNUC W Series 2 R88D WN 1 R88D GT Seri
12. Roin bl RAR et PAE aliti xi For Help presa Fl RSD VERTI M MDOTISTS Please execute this function when an EtherCAT or MECHATROLINK II con nection is not established Enable the Test Run Mode to execute this function on the EtherCAT commu nications Select Drive Drive Mode from the main menu to enable the Test Run Mode 2 5 10 Damping Control Note 56 When an end of the equipment vibrates or the entire device shakes anti vibration control can be used to remove the vibration frequency component from a position command E Workspace1 CX Drive Drivel Drivel R88D KNO1L ECT VER 1 04 R88M K10030S Damping Control IT Eile Edit View Drive Tools Window Help 181 xi 18 x 0 289 gt olaaa 5 jajes atlas axas e ex DO 8 alxl Drivel Online kapat r Damping Control Mode Parameter Edit H 88 Status PnO01 Control Mode Selection o Switch control M EJ Monitor 5 6 Tuning Damping Control Setting area is enabled when control mode selection is position control mode or full closing mode and drive is online r Motion Profile Generator m Absolute Encoder C The Motion Controller will perform the motion profile T Damping Control CX Drive and not the motion controller will perform the motion profile f Settings Step distance 30
13. Sequence Related Constant Other Constants Other Constants R88D WN Function Selection Constants Gain Related Constants Position Related Constants Speed Related Constants Torque Related Constants Sequence Related Constants Regenerative Resistor Capacity Motion Parameters MECHATROLINK II Constants Position Block Diagram Speed Block Diagram Torque Block Diagram Input signals Output signals Input signals Output signals Motion Status Motion Status Alarms Alarms Real Time Trace Real Time Trace Data Trace Data Trace Test Run Test Run Auto Tune Offset Offset Absolute Encoder e Initialize ms Module Detection Clear Password Authorization Product Information e Initialize Password Authorization Product Information 45 User Interface Section 2 4 2 4 3 Menu Commands Menu File Edit View 46 SubmenulGommand Contents imverer Servo leon Autodetect Detect drives automatically m Open Opens an existing drive file sdd or OK OK y monitor review file sdm Lae Close Oloses an open drive 599 Open Workspace Opens an existing Workspace sdw Close Workspace Closes the active Workspace sdw Save Workspace Saves the active Workspace sdw Save as Workspace Saves the active Workspace with a new OK OK name sdw Save Saves an open
14. ga Settings E 005 DC Bus Voltage 0031 Solid 1 None v 0 1 0 U06 Input Term Sts 0028 Solid 1 None 01 0 U06 B0 Input Term Sts Terminal S1 M Func 0028 Solid 1 None 0 1 0 C 106 B1 Input Term Sts Terminal S2 M Func 0028 Solid 1 None 01 0 U06 62 Input Term Sts Terminal S3 M Func 0028 Solid 1 None 01 0 U06 B3 Input Term Sts Terminal 54 Func 0028 Solid 1 None 0 1 0 006 B4 Input Term Sts Terminal S5 M Func 0028 Solid 1 None 01 0 U0 amp B5 Input Term Sts Terminal S6 M Func 0028 Solid 1 None 01 0 UO Output Term Sts 0020 Solid 1 None 01 0 107 B0 Output Term Sts Terminals 002D Solid 1 None 0 1 0 Hex Address 0023 Solid None 01 0 M Drivel afii For Help press F1 2G3JV A1001 PRG5160 Editing Drive Files Section 2 5 2 5 6 Data Trace There is the Data Trace function to get Servo Drive Trace data in detail and show it and save it into the file At the CX Drive Version 1 6 there are some operation improvements such as graph area expanding showing Vertical and Horizontal line cursors to measure the difference of two points of data before V1 6 there are cross cursors zoom in out both side vertical Y axis scale on the oe and saving the setting data with data Nn Recess leve A ___ gt pu DEAE a m o EZ A t uil i 0000
15. the drive From Drive Uploads the complete parameter set from OK the drive Compare with Uploads the parameters of the drive in the OK E Drive Drive Value Column to enabling compar ing the parameter set To Downloads the selected to rs drive Selection From Uploads the selected parameters from the a Drive drive gt Alarms Opens the drive alarm window showing the current alarms and alarm trace 0 No Module Detection Clear Clears the A E7 No module detection error Data Trace Configures and activates the Servo data OK 3 trace function ii 47 User Interface Section 2 4 Menu SubmenuiGommand Contents J Inverter Servo Icon Drive Real Time Trace Displays the current values of the OK OK Jin selected parameters Auto Tune Executes the auto tuning function built OK OK into the drive fi Set Absolute Encoder Configures a Servomotor absolute OK encoder Damping Control Configures Servo damping control __ Adjust Offsets Configures Servo offsets ok Product Information Displays product information Tools Database Upgrade Upgrades the database to the latest ver sion Options Sets CX Drive options Calculator Displays the Microsoft calculator OK Compare Drives Displays the parameter differences OK between 2 drive files Window Close Closes all open windows m Arranges windows as overlapping files __ Tile Horizontally Arranges windo
16. 1 2 or later Required devices Model Required Devices 3G3JV 3G3JV PSI485J RS 422 485 Communications Unit 3G3MV RS 422 485 communications are built into the Inverter 3G3RV V1 Note The Serial Gateway Mode is used as the serial communications mode for the RS 422A 485 port USB Serial Conversion Cables That Can Be Used For 3G3JV and 3G3RV series Inverters CS1W CIF31 USB Serial Conver sion Cable 11 System Configuration Section 1 3 PLC DeviceNet connection Configuration CX Drive Po gt Ss Ety EM XXL PY SR SIR uj sa 2 YN Peripheral port CS CJ series Or RS 232C port DeviceNet Unit CS CJ series PLC PERIPHERAL RUN OUTPUT AC240V DC24V For Peripheral Port CS1W CN226 or CS1W CN626 For RS 232C Port XW2Z 200S CV or XW2Z 5005 CV Or via network OMRON SYSDRIVE Reguired devices Model Reguired Devices 3G3JV UH 3G3MV 3G3MV PDRT2 DeviceNet Communications Unit 3G3RV V1 3G3RV PDRT2 DeviceNet Communications Card 3G3RX 3G3AX RX DRT E DeviceNet Communications Unit 3G3MX2 3G3AX MX2 DRT DeviceNet Communications Card 1 DeviceNet connection is not available 2 Work online when motor operation is stopped 12 System Configuration Section 1 3 PLC CompoNet connection Configuration CX Drive Peripheral port Or RS 232C port CS CJ series RS 232C CS CJ series PLC
17. Actus speed 0000 Actual speed MC Dr 1 a space vorkspece has been closed The Workspace has been open ned For Hal press Fl OR SO GTUTH VER OUU MADE Cpowdocume par da TIT Pu 9 mox x 53 Editing Drive Files Section 2 5 2 5 7 Auto Tune With this function you can automatically make gain adjustments so that the responsive to servo commands can satisfy the required performance of the machine Especially with the G5 Series R88D KT R88D KN gain adjustments can be made automatically by simple operations according to the wizard When you select a mechanical system make operation settings and set com pletion conditions according to the wizard the motor runs according to the settings and the optimum gain parameter values are automatically calculated E Workspace1 CX Drive Drive1 Drive1 R88D KTA5L VER 1 01 AutoTune rie Edit view Drive Tools Window Help 8 zug mam caja se 5 8 een Ds by 80 a o E Ie SE Drivel Offline Automatic Auto Tune 2 Mechanical system selection 8 Parameter Editor 4 Tuni Select your mechanical system Status 1 Tuning type y y S Monitor 2 Mechanical t lecti Ee Tuning Wes 7 Vertical Ball Screw Turntable Conveyor Belt Roll Feeder Q T
18. GT servo drives and SMARTSTEP2 series servo drives Data Trace function improvements Ver 1 62 supports OMNUC G series R88D GN servo drives Ver 1 70 supports 3G3JX MX RX Inverters Ver 1 80 supports OMNUC G5 Series R88D KT servo drives FFT Analysis function Ver 1 90 supports 3G3MX2 Inverters Ver 1 91 supports OMNUC G5 Series R88D KN Servo Drives with Built in MECHATROLINK II Communications Ver 1 92 supports OMNUC G5 Series R88D KN with Built in EtherCAT Communications Ver 2 10 supports 3G3AX MX2 ECT EtherCAT Communications Unit for 3G3MX2 inverters Ver 2 20 supports 3G3AX MX2 DRT DeviceNet Communications Unit for 3G3MX2 inverters Ver 2 60 supports 3G3RX V1 inverters 3G3AX MX2 CRT E CompoNet communications option board for 3G3MX2 inverters 3G3AX RX DRT E DeviceNet communications option board for 3G3RX inverters and 3G3AX RX CRT E CompoNet communications option board for 3G3RX inverters Ver 2 70 supports OMNUC G5 Series R88D KN with Built in EtherCAT Communications Linear Motor Type 3G3AX RX EtherCAT communications option board for 3G3RX V1 inverters Ver 2 80 supports 3G3MX2 V1 inverters Ver 2 90 supports Added motor types in Motor Setup function Change to Relative Path Information for Workspace Files Extension sdW Ver 1 12 Workspace files Link information is held using absolute Link information is held using relative file name extension sdw paths for all drive data files sd
19. Operator 3G3AX PCACN2 connector 3G3JX MX RX 3G3JX Set parameter C070 02 OPE 3G3MX RX Remove front digital operator panel to connect communication cable 3G3JX MX Turn the RS485 OPE switch to OPE side USB RS422 convert cable for PC 3G3JX MX RX connection is 3G3AX 2 Refer to following figure to connect general purpose USB RS422 convert cable in the market to SG3JX MX RX connector 3G3JX MX RX RJ45 connector USB RS422 Signal Pin No Signal TX _ 2 RX Receive g IX 3 RX Receive E M0 RX 5 TX Send RX 6 TX Send General purpose USB RS422 convert cable GND 7 GND System Configuration Section 1 3 Configuration for 3G3JV MV RV CX Drive RS 232C Detach Digital Operator RESET Inverter Modbus RTU Computer Inverter Connecting Cable CAM Digital Operator connector Required devices Model Required Devices 3G3JX USB RS422 Convert Cable 3G3AX PCACN2 3G3MX 3G3RX 3G3JV 3G3IV PWV103 Computer Inverter Connecting Cable and 3G3JV PSI232JC RS 232C Communications Unit 3G3MV 3G3IV PWV103 Computer Inverter Connecting Cable 3G3RV V1 1 Remove the Digital Operator from the Inverter and connect the cable to the Digital Operator connector Ac ti The CS1W CIF31 Serial Conversion Cable cannot be used to connect a computer running the CX auton Drive
20. Product Guide in the package For details on procedures for installing the CX Drive from the CX One FA Integrated Tool Package refer to the CX One Setup Manual W463 provided with CX One CaNo Mode __ Nam Cones WA63 CXONE LILILILIC CX One FA Integrated Installation and overview of CX One FA VLVLEIEILIEID VEI Tool Package Setup Integrated Tool Package Manual Precautions provides general precautions for using the CX Drive Programmable Controller and related devices Section 1 provides an overview of the CX Drive and describes the functions and system require ments required to operate the CX Drive It also provided installation methods and the overall proce dure for using the CX Drive provides basic operating procedures for using the CX Drive including descriptions of CX Drive win dows and parameter setting procedures Also refer to the CX Drive Online Help for operating procedures and functions Select Help from the Help Menu or click the Button to display context help which displays help about the currently displayed window Version Improvements Addition of Supported Drives Support for the following Inverters has been added for version 1 12 of the CX Drive 3G3RV Inverters Version 1 V1 To specify the 3G3RV V1 offline with CX Drive version 1 3 select 3G3RV in the Drive Type dialog box see page 30 and then specify V1 in the specification field Ver 1 61 supports OMNUC series R88D
21. Servo Communica DK Cancel Help OK teesi _ Inverter tions Unit No See note 2 Master Unit Address 0 to 15 Unit Address for Serial Communications Unit Or select CS Series Inner Board Option Serial Communications Board Port Selection Port 1 or Port 2 Note 1 Modbus RTU Slave Address Setting The Modbus RTU slave address 01 to 32 is set in the following param eter using the Digital Operator on front of the Inverter before connecting the CX Drive Inverter Series 3G3JV 3G3MV 3G3RV Parameter No n70 1153 H5 01 2 The Servo Communications Unit No 0 to F is set using the following method before connecting the CX Drive Servo Series R88D WT Method Unit number rotary switch Change to the Setting Mode on the Servo using the Servo front panel settings and set the unit number in digit 2 of Pn000 37 Creating New Drive Files Section 2 3 Via PLC DeviceNet Connections or Via PLC CompoNet Connections 3G3MV 3G3RV Item Network Tab Page Gateway PLC Tab Page Dialog Network Settings Via PLC DeviceNet xj box Network Gateway PLC Network Gateway PLC Default v Slave Unit Address Master Unit Address Make default Make default Cancel Help e Slave Unit Address 0 to 63 DeviceNet or Com Click the Properties Button to set the PLC with a poNet slave address DeviceNet or CompoNet Unit to use as the gate Master Unit Address
22. computer to the drive Inverter or Servo using one of the system configurations Refer to 1 3 System Configuration 3 Start the CX Drive Select Program OMRON CX One CX Drive CX Drive from the Windows Start Menu 4 Create a new drive file Detect the drives connected online automatically and create drive file for the desired drive select File Autodetect from the menu bar Create a new drive file on the computer without a drive c Select File New from the menu bar and then select the drive type in the New Drive Dialog Box oelect Servo as the drive type and then select one of the following se ries Model Series Name R7D BP SMARTSTEP 2 Series R88D GT OMNUC Series R88D GN OMNUC G Series with MECHATROLINK II R88D KT OMNUC G5 Series R88D KN OMNUGC G5 Series with MECHATROLINK II OMNUC G5 Series with EtherCAT R7D AP SMARTSTEP A Series R7D ZN SMARTSTEP Junior with MECHATROLINK II R88D WT OMNUC W Series R88D WN OMNUC W Series with MECHATROLINK II d Select the connection type in the New Drive Dialog Box Connection Types Connection Via PLC MCH MECHATROLINK II connection Motion MECHATROLINK II Control Unit Via PLC NCF MECHATROLINK II connection Position MECHATROLINK II Control Unit Via PLC SCU SCB PLC Serial Communications Unit Board connection Via PLC NCLI8LI EtherCAT PLC EtherCAT connection Direct Direct USB serial connection Overall Operating Procedure Section 2 1 5 Edit th
23. hex Select the function and logic for general purpose input signals Basic Settings 2 Rotation 3 Input Signal Settings 4 Output Signal Settegs l Peaten Fully clesad Speed Torque 5 Finish Eymbel INI IN INA INS ING INT INS immedate Stop Inout External Latch Input 1 External Laich input 7 Origin Proximity input External Latch Input 3 Reverse External Torque Limit Inout NCL Monitor Input 0 MONO Monitor Input 2 ise the same settings for control modes The Servo Drive must be free from errors to send a JOG command from CX Drive in the quick parameter setup function Therefore I O signals and other wiring may be required in advance With the G5 series Servo Drive with Build in EtherCAT Communications Lin ear Motor Type you can set necessary parameters to move the linear motor by simple operations according to the wizard Just after selecting the model of linear motor doing Linear System Auto Setup and other necessary items according to wizard you can start the Servo Drive adjustment 57 Editing Drive Files Section 2 5 Note 2 5 13 Settings 58 TEZE ema a EE os smg e a Laas 20 Chess Nem Tet Wwwke i Pennies Gn Las of TA p Piia e js Dares Dices a aca ALTEA The ion
24. ire dira Fa Heli IA _ TRESL gb Valse iF eGo FARDO Curent atorrante 30 MM lounen Loop Proportional Gan ep Cezy Enable the Test Run Mode during the execution of Motor Setup in linear motor setup on the EtherCAT communications Select Drive Drive Mode from the main menu to enable the Test Run Mode When sending a JOG command from CX Drive during the execution of linear motor setup on the USB communications execute it when an EtherCAT con nection is not established The parameters of the online drive can be initialized and password authoriza tion can be set for some drive models alix or lt omg as x M i LIKE rdf 78 Can be Set BOS A Y 42450 le mese Hi a Y ee vel EH Faser Editar al hauler 4 b The parameters in the online drive M be initialized pem gt heer Statin d dl Sian Sera gy oun Double click Mrs Eo Final Tiras Trace al Tera Teri Puri d Also refer to the CX Drive Online Help for operating procedures and functions Select Help from the Help Menu or click the ax Button to display context help which displays help about the currently displayed window Revision History A manual revision code appears as a suffix t
25. 00 V Class HH 200 V HL 150 V Specifica MECHATROLINK II ML2 tions Creating New Drive Files Connection Type Selection Direct Via PLC SCU SCB Via PLC DeviceNet Via PLC CompoNet Via PLC NCLI8L1 EtherCAT Selection Direct Via PLC SCU SCB Via PLC DeviceNet Via PLC CompoNet Via PLC NCLI8L1 EtherCAT Selection Direct Via PLC SCU SCB Via PLC MCH Via PLC NCLI71 s Via PLC 80 e Section 2 3 Connection Type Selection Select one of the following connection types for the Connection Type Inverters Inverter Series 3G3JX 3G3MX 3G3RX 3G3MX2 Direct USB Connection Not supported Not supported Not supported Supported Direct Serial Connection Supported Supported Supported Not supported PLC Serial Communications Not supported Not supported Not supported Not supported Unit Board Connection PLC DeviceNet Connection Not supported Not supported Not supported Supported Connection type PLC CompoNet Connection Not supported Not supported Supported Supported PLC EtherCAT Connection Not supported Not supported Supported Supported Inverter Series 3G3JV 3G3MV 3G3RV Direct USB Connection Not supported Not supported Not supported Direct Serial Connection Supported Supported Supported Connection type PLC Serial Communications Supported Supp
26. 00000 1 1073741823 Pulse s Serva On Servo Off Step Jog Speed 300021 1 3000 r min Forward Reverse Acceleration Deceleration Time 50 110000 Stop gt ms 1000r min Damping Control Setting Pn213 Damping Filter Selection lo Damping filter 1 or 2 enabled 2 8 Hz Tf detected damping frequency is not zero please push set button below Detected damping frequency Pn214 Damping Frequency 1 0 0 Pn216 Damping Frequency 2 0 0 Pn218 Damping Frequency 3 0 0 Pn220 Damping Frequency 4 For Help press F1 R88D KNOIL ECT VER1 04 R88m k100905 Enable the Test Run Mode to send a JOG command from CX Drive during the execution of damping control on the EtherCAT communications Select Drive Drive Mode from the main menu to enable the Test Run Mode When sending a JOG command from CX Drive during the execution of damp ing control on the USB communications execute it when an EtherCAT or MECHATROLINK II connection is not established Editing Drive Files Section 2 5 2 5 11 Quick Parameter Setup Note 2 5 12 Motor Setup With the G5 series Servo Drive R88D KT R88D KN you can set necessary parameters at startup by simple operations according to the wizard Just after making a setting for installation environment I O signals and other necessary items according to the wizard you ca
27. 1 5 Edit the parameters Edit the parameters for the Inverter In the Workspace double click Parameter edit and then the required cat egories in the drive file Edit parameters in numeric order or by functional category 6 Connect online to the drive Select Drive Work Online from the menu bar T Transfer and verify the parameters Select Drive Transfer To drive from the menu bar 8 Tune and test operation Test Run Double click Test Run in the Workspace Perform the following Forward Reverse operation stopping frequency references accelera tion deceleration S curve display and dwelling e Auto Tune 3G3RV only Double click Auto Tune in the Workspace Enter the motor parameters perform auto tuning and then save the new parameters 9 Monitor operation Perform a Real Time Trace Double click Real Time Trace in the Workspace Check the status Double click Status in the Workspace 10 Save the data Save the Workspace and or the drive file Select File Save Workspace or select File Save as Workspace 23 Overall Operating Procedure 2 1 2 Servo 24 1 2 3 Section 2 1 1 Install the software Install the CX Server and CX Drive from the CX One Refer to the CX One Setup Manual Cat No W463 Follow the setup display about CX One Autoupdate or CX Drive stand alone install 2 Connect the drive to the computer Connect the CX Drive
28. 2C e fe S CJ series g eS PLC For Peripheral Port CS1W CN226 DI JT CS1W CN626 EtherCAT For RS 232 Port XW2Z 2005 CV XW22 500S CV Servo Inverter For USB Port Commercially available USB cable CJ2 only USB 2 0 or 1 1 cable A connector B connector 5 0 m max Required devices 20 Model OMNUC G5 Series R88D KNLILILI ECT 3G3MX2 3G3RX V1 UN PWR f e o omron MX2 INVERTER e PRG ex a gt STOP RUN A reser Cally Required Devices Ethernet cable EtherCAT Communications Unit 3G3AX MX2 ECT EtherCAT Communications Unit 3G3AX RX ECT SECTION 2 Basic Operations This section provides basic operating procedures for using the CX Drive including descriptions of CX Drive windows and parameter setting procedures 2 1 Overall Operating Procedtiess o ice ede eae y Relea ose 22 2 2 startin the EX DUNG uctor tack oo Rte Reb boom er tel d a 26 2 9 Creatine New Drive Gules uasa cbr verb EVER EN ED VERRE 21 244 zarien EA A eden et ate 39 2 5 5 Drive Piles sra bd St NS Aine GS ate US aal Ms 49 21 Overall Operating Procedure Section 2 1 2 1 2 1 1 22 Overall Operating Procedure Inverters 129 1 Install the software Install the CX Server and CX Drive from the CX One Refer to the CX One Setup Manual Cat
29. 37 037 040 055 075 075 110 150 185 Capacity Specifica None or V1 tions Options Option 3G3MV PDRT2 3G3RV PDRT2 Board 32 Creating New Drive Files Section 2 3 Servos Servo Series R7D BP R88D GT R88D GN Dialog box x x x General General General R D BPASH VER1 07 R88D GNO1H ML2 VER0 32 R88D GT01H VER6 00 Drive Type Drive Type Drive Type Maximum Motor Capacity as Gow x Maximum Motor Capacity for ao w Maximum Motor Capacity Voltage Class y Voltage Class Voltage Class Specifications y Specifications ML2 m Specifications y Software Number 6 00 R88D GT Ver 6 00 Hex and Upper M Show Special Softwares Software Number 0 32 R88D GN Ver 0 32 Hex and Upper M Show Special Softwares Software Number 1 07 R7D BP Ver 1 07 Hex and Upper Show Special Softwares Make default Make default Make default omes omes 5 50 W to 04 400 W 01 100 W to 75 7 5kW 01 100 W to 75 7 5 kW ___ Drive Type Maximum Motor Capacity Voltage H 200 V HH 200V H 200 V L 100 V H 200 V L 100 V Class L 100 V Specifica MECHATROLINK II ML2 tions Servo Series R88D KT R88D KN R88D KN Linear Dialog box x S Ee x General General General R88D KT01H VER 001 R88D KNO1H VER 0 01 R88D KNO1H ECT L WER1 1x Linear r Drive Type Drive Type r Drive Type Max
30. 4 Frequency Reference control circuit terminal 0 t Select or input each parameter value 6 MODBUS RTU Communications 3 Terminal 9 Protection Operator Monitor Constants Graphs 6 Status 98 081 Monitor Index Description Drive Value 19 8 Tuning n02 Selection 0 STOP RESET on Dig Op is Enabled n 3 Frequency Reference Selection n04 Stopping Method Selection n05 Reverse Prohibit n06 STOP RESET Key function Selection n07 Freq Ref Sel in Local Mode Key sequential Frequency Setting 9 08 Settings 1 Freq Ref 1 n21 2 Freq Ref From Circuit Terminal 0 to 10 3 Freq Ref From Circuit Terminal 4 to 20 MA 4 Freq Ref From Circuit Terminal 0 to 20 5 Serial Communications Drivel For Help press F1 1363 JV A42004 PRG20 7 Comparing Drive and The comparison operation uploads drive parameters without changing param Parameter Data eter values in the file data The Parameter Editor Window shows both the drive file and the file data at the same time and indicates the differences Default amp Default but different from the drive 2 Not default 4 Not default and different from the drive Invalid Invalid and different from the drive 50 Editing Drive Files Section 2 5 2 5 2 Graphs Parameters can be displayed in graphic form for revie
31. 4 2 4 Class 002 004 007 015 022 037 002 004 007 015 022 037 004 007 015 022 037 055 055 075 075 110 150 185 220 300 Specifica tions Options Option 370 550 Board Make default omes None or V1 3G3AX RX ECT 3G3AX RX CRT 3GSAX RX DRT Inverter Series 3G3MX2 Dialog box Drive Type Settines 3G3MX2 3G3MX2 42 B001 PRG4230 r Drive Type Installation type Option Voltage Class y Maximum Motor Capacity o ____ y Specifications Py Special Specifications Py Software Number 4230 Show Special Softwares Make default Drive Type Installation A Type Option Voltage 2 B 4 Class 001 002 004 007 015 022 030 037 040 055 075 110 150 Specifica tions Options Option 3G3AX MX2 ECT Board 3G3AX MX2 CRT 3G3AX MX2 DRT 31 Creating New Drive Files Section 2 3 Inverter Series 3G3RV Dialog box Troe otimaa BOAT x A b PAGE pati ai iu tage Cara n 2 Voltage Chai E Ix i i n 5 Spec Hala Tapeszin ques itur Gotten oe item Doand Tepe Make Drive Type Installation Voltage 1 2 4 B Class Maximum 001 002 004 007 015 022 002 004 007 015 022 004 007 015 022 037 055 Motor 0
32. 8M KL AC Servomotors R88D KNLI ML2 AC Servo Drives User s Manual OMNUC GS Series AC Servomotors Servo Drives With Built in EtherCAT Communications Models R88M KL AC Servomotors R88D KNLI ECT R AC Servo Drives User s Manual OMNUC G5 Series AC Servomotors Servo Drives With Built in EtherCAT Communications Models R88M KL AC Servomotors R88D KNLI ECT AC Servo Drives User s Manual OMNUC G5 Series AC Servomotors Servo Drives With Built in EtherCAT Communications Models R88L L1 Linear Servomotors R88D KNLI ECT L AC Servo Drives User s Man ual OMNUC G Series Models R88M GLJ AC Servomotors Models R88D GTLI AC Servo I562 E1 Drives AC Servomotors Servo Drives User s Manual OMNUC Series AC Servomotors Servo Drives with Built in MECHATROLINK II Commu nications Models R88M GLJ AC Servomotors R88D GNLI ML2 AC Servo Drives User s Manual SMARTSTEP A Series Servomotors Servo Drives Models R7M AL Servomotors R7D 1533 1 APL Servo Drives User s Manual OMNUC W Series Models R88M WL AC Servomotors Models R88D WTL AC Servo I531 E1 Drives AC Servomotors Servo Drives User s Manual OMNUC W Series AC Servomotors Servo Drives with Built in MECHATROLINK II Commu nications Models R88M WL AC Servomotors R88D WNLI ML2 AC Servo Drives User s I582 E1 I572 E1 I573 E1 1576 E1 1577 E1 1566 E1 1544 E1 Manual For installing procedures of CX Drive standalone product WS02 DRVC1 refer to the
33. CAUTIONS This section provides general precautions for using the CX Drive The information contained in this section is important for the safe and reliable application of the CX Drive You must read this section and understand the information contained before attempting to install or use the CX Drive 1 Intended JXudlen6e pipa kem rica XVI 2 General Precautions nek abe obe rada URN Ae e e dees xvi 3 Safely I Pree quu Ong oss dn Sala Jul once d tane ret ane quee doe e dd xvi 4 Application Precautions xvii XV Intended Audience 1 2 3 XVi Intended Audience This manual is intended for the following personnel who must also have knowledge of electrical systems an electrical engineer or the equivalent Personnel in charge of installing FA systems Personnel in charge of designing FA systems Personnel in charge of managing FA systems and facilities General Precautions NWARNING The user must operate the product according to the performance specifica tions described in the operation manuals Before using the product under conditions which are not described in the manual or applying the product to nuclear control systems railroad systems aviation systems vehicles combustion systems medical equipment amuse ment machines safety equipment and other systems machines and equip ment that may have a serious influence on lives and pr
34. Frequ 0 Pn631 Realtime Autotuning Estimated Speed 3 Time constant of ap 1 Click Start bi ix Manual Auto Tune Finish Fine Adjustment Fine Adjustment After the Auto Tune process is completed you need to save the Are the results satisfactory If not please use the Fine Y results to the EEPROM of the drive in order to make them Adjustment function Fine Adjustment E Save to EEPROM Manual Auto Tune Note Enable the Test Run Mode to send a JOG command from CX Drive during the execution of auto tune on the EtherCAT communications Select Drive Drive Mode from the main menu to enable the Test Run Mode When sending a JOG command from CX Drive during the execution of auto tune on the USB communications execute it when an EtherCAT or MECHA TROLINK II connection is not established 54 Editing Drive Files 2 5 8 Test Run Note 2 5 9 FFT Section 2 5 Test runs can be performed for the online drive The frequency reference jog speed acceleration time and deceleration time on the graph can be changed by entering values directly or by dragging handles Ej rs Fm Mitis Eee View Deve Thole Window Heb 18 xl BES 24007 mm FAS B Sax Lua EE m Drag handles to change parameters md Drivel Offline r p F Editor 50 H 1 hale i E Y Aopieatu 50 3 ure E X 1 1 P
35. J CJ Serial Communications Unit Board Con R88D WT necting Cable XW2B 40J6 4A Servo Relay Unit XW2Z LILILIJ B8 OMNUC W series Connecting Cable OMNUC W Series R88D WN 1 Serial communication via PLC is not available 2 Serial communication is not available The Serial Gateway Mode is used as the serial communications mode for the RS 232C port 17 System Configuration Section 1 3 Without Servo Relay Unit CX Drive ee ou ESO 2 A Peripheral Port Or RS 232C Port CS CJ series Serial Communications Unit Board 1 N om An Serles ws os JAC 100 240 28 INPUT 28 89 ma Y PERIPHERAL RUN OUTPUT AC240V DC24V For Peripheral Port CS1W CN226 CS1W CN626 For RS 232C Port XW2Z 2005 CV XW2Z 5005 CV Servo 25 Ilo oooong 00000 RS 232C adaptor Commercially available ja El odo 0000 Computer Monitor Cable ooo 1 CS CJ series Serial Communications Unit Board Ver 1 2 or later Required devices Model Required Devices SMARTSTEP2 LH Series R7D BP OMNUC G Series PE R88D GT OMNUC G Series c R88D GN SMARTSTEP A R7A CCAO002P2 2 m RS 232C 9 pin adaptor Series R7D AP OMNUC W Series R88A CCWOO2P2 2 m RS 232C 9 pin ad
36. LC PLC Serialcommunications Supported Supported Not SCU SCB Unit Board Connection Supported Via PLC PLC MCH Unit Not Supported Supported MCH MECHATROLINK II MECHATROLINK II supported with FNY NS115 Connection Via PLC NCLI71 PLC NCO71 Unit Not Supported Supported MECHATROLINK II MECHATROLINK II supported with FNY NS115 Connection Network Settings Click the Settings Button to the right of the Connection Type Field The following dialog box will be displayed Detailed Settings for Direct Connections Item Network Tab Page Drive Tab Page Dialog DTTITTUICTONEENNN xi box Network Driver Network Driver Slave Unit Address Port Selection COM1 Baud Rate Communications Timeout Parity Number of retries 3 a Data bits Stop bits Make default Make default Cancel Help Cancel Help Inverter Slave Unit Address 1 to 32 Modbus RTU slave Port Selection COM1 COM2 etc address See note 1 Baud Rate 2400 9600 19200 or 38400 bits s Communications Timeout 500 to 5 000 ms Parity None Odd or Even Number of retries 1 to 6 Data bits 7 or 8 Stop bits 1 or 2 Servo e Slave Unit Address 0 to F Servo Drive commu Port Selection COM1 COM2 etc nications Unit No See note 2 Baud Rate 9600 or 19200 bits s Communications Timeout 500 to 5 000 ms Parity None Odd or Even Number of retries 1 to 6 Data bits 7 or 8
37. Outputs Inverter Status 1 Status Signal e Alarms Monitor Real Time Trace Real Time Trace Tuning Test Run Test Run Section 2 4 3G3RV Initialize Application e Tuning Reference Motor Options Terminal Protection Special Adjustment Operator Motor Auto tuning Monitor Constants Analogue Input 1 Analogue Input 2 Analogue Output 1 Analogue Output 2 Jump Frequencies V F Profile V F Profile Motor 2 PID Control Loop Digital Inputs Digital Outputs e Inverter Status 1 Status Signal Alarms Real Time Trace Test Run Auto tune Initialize Password Authorization 43 R7D BP R88D GT Function Selection Parameters User Interface Servos Folder Parameter Function Selection Parameters Editor Gain Related Parameters Diagrams Status Monitor Tuning Settings Folder Parameter Editor Status Monitor Position Control Related Parameters Internal Speed Control Related Parameters Sequence Related Parameters e Internal Speed Control Mode Position Control Mode CN1 Input Signal Monitor CN1 Output Signal Monitor Drive Status Load Status Pulse Status Alarms Drive Status Load Status Pulse Status Alarms Real Time Trace Real Time Trace Data Trace Data Trace Auto Tune Test Run Auto Tune Absolute Encoder P
38. SYSMAC CXONE LILILILIC VE I CXONE LILILIEID VE OPERATION MANUAL CXONE LILILILIC VLI CXONE LILILJLID VI CX Drive Operation Manual Revised June 2013 Notice OMRON products are manufactured for use according to proper procedures by a qualified operator and only for the purposes described in this manual The following conventions are used to indicate and classify precautions in this manual Always heed the information provided with them Failure to heed precautions can result in injury to people or dam age to property A Indicates an imminently hazardous situation which if not avoided will result in death or serious DANGER injury Additionally there may be severe property damage WARNING Indicates a potentially hazardous situation which if not avoided could result in death or serious injury Additionally there may be severe property damage NCaution Indicates a potentially hazardous situation which if not avoided may result in minor or moderate injury or property damage OMRON Product References All OMRON products are capitalized in this manual The word Unit is also capitalized when it refers to an OMRON product regardless of whether or not it appears in the proper name of the product The abbreviation Ch which appears in some displays and on some OMRON products often means word and is abbreviated Wd in documentation in this sense The abbreviation PLC means Programmab
39. UE EE Rent EIL CIL BN added xvi 4 Application nt ES EIU iu E ame ex a ERS SAS ES xvii SECTION 1 DN a al TOASOE was TOT IIS ETT m Winaels thie MU ud NU aaa i iu o n Applicable Drives and Communications Piles Created By CX DEVO Eta e rico Computer System Require MENIS aaa TUR OD dE laial Confirming Product COME MES RR Tm D 51i abel eni Regu aa jp ES Sy Sue COMM GO nad r a a Gee bo dd eee Inverter Connection c ccceccscscescecceccceccnccecsecectecccecescastscteccecssescescectecsscessscescecesceecs eleme 8141 115104 A e SECTION 2 Basic Operations tasa ss 21 JO O UU UE 2 1 Overall Operating Procedure 22 nate Romans 22 24 2 2 SCALAS fhe CX TIHVE c du 26 2 3 Creating New Drive PAGS ae es em BE 27 Method 1 Automatically Detecting the Connected Drives 6 27 Method 2 Creating a New Data File without a Connected Drive 30 seni eb Riba
40. al port for Computer is CN3B Multiple R88D GT can be connected with R88A CCG001P4 or R88A CCGOR5P4 first drive No 0 s CN3A to next drive No n s CN3B and so on and one Computer can be online to another R88D GT through these con nections 2 Direct serial connection is not available 15 System Configuration Section 1 3 PLC Serial Communications Unit Board connection With Servo Relay Unit to Control Servo Configuration CX Drive Peripheral Port Or RS 232C Port CS CJ series Serial Communications Unit Board 1 CS CJ series PLC SYSMAC CHG CPi RUN OUTPUT AC240V For Peripheral Port El CS1W CN226 CS1W CN626 For RS 232C Port XW2Z 200S CV XW2Z 5005 CV Serial Communications Unit Board Connecting Cable B B Servo Relay Unit Servo ole 0999 of ocooofo o olloooallo 1 CS CJ series Serial Communications Unit Board Ver 1 2 or later 16 System Configuration Section 1 3 Required devices Model Required Devices SMARTSTEP2 e Series R7D BP OMNUC G Series sa R88D GT OMNUC Series EG R88D GN SMARTSTEP A XW2Z LILILIJ CJ Serial Communications Unit Board Con Series necting Cable XW2B 40J6 4A Servo Relay Unit XW2Z R7D AP LILIL J B7 SMARTSTEP A series Connecting Cable OMNUC W Series XW2Z LILILI
41. aptor R88D WT OMNUC W Series MEC R88D WN 1 Serial communication via PLC is not available 2 Serial communication is not available Note The Serial Gateway Mode is used as the serial communications mode for the RS 232C port 18 System Configuration PLC NCF Unit MECHATROLINK II connection Configuration For Peripheral Port CS1W CN226 CS1W CN626 For RS 232C Port XW2Z 200S CV XW2Z 5005 CV Required devices Model SMARTSTEP2 Series R7D BP OMNUC G Series R88D GT OMNUC G Series R88D GN SMARTSTEP A Series R7D AP OMNUC W Series R88D WT OMNUC W Series R88D WN CX Drive Peripheral Port Or RS 232C Port Section 1 3 CS CJ series MECHATROLINK II Position Control Unit Or Motion Control Unit ls 1 5 PLC RETF WF KO MECHATROLINK II POWER Required Devices MECHATROLINK II Cable MECHATROLINK II Interface Unit FNY NS115 MECHATROLINK II Cable 1 MECHATROLINK II communication via PLC is not available 2 CX Drive does not support R88D GN MECHATROLINK II connection Controller support tool CX Motion NCF can be used 19 System Configuration Section 1 3 PLC EtherCAT connection Configuration CX Drive CJ series EtherCAT compatible Position Peripheral Port Control Unit Or Or RS 232C Port Motion Control Unit Or USB port CJ2 only gt RS 23
42. arefully and be sure you understand the informa tion provided before setting up or using an application for a drive Drive type Manual Name Cat No suffixes omitted Inverters SYSDRIVE JX Series Models 3G3JX Compact Simplified Inverters User s Manual I558 E1 SYSDRIVE MX Series Models 3G3MX Multi function Compact Inverters User s Manual 1559 E1 SYSDRIVE RX Series Models 3G3RX High function General purpose Inverters User s I560 E1 Manual SYSDRIVE RV Series Models 3G3RV High function General purpose Inverters User s I532 E1 Manual SYSDRIVE RV Series Models 3G3RV V1 High function General purpose Inverters Setup 1549 E1 Manual DeviceNet Communications Unit Card 3G3MV PDRT2 3G3RV PDRT2 User s Manual 1539 E1 EtherCAT Communication Unit 3G3AX MX2 ECT 3G3AX RX ECT User s Manual 574 1 DeviceNet Communications Unit 3G3AX MX2 DRT E 3G3AX RX DRT E User s Manual 1581 1 for SYSDRIVE MX2 RX Series CompoNet Communications Unit 3G3AX MX2 CRT E 3G3AX RX CRT E User s Manual for SYSDRIVE MX2 RX Series MX2 RX Series DriveProgramming User s Manual 1580 E1 Servomotors SMARTSTEP2 Series Servomotors Servo Drives Models R88M GLI Servo motors R7D 1561 E1 Servo Drives Servo Drives User s Manual OMNUC G5 Series Models R88M KL AC Servomotors Models R88D KTL AC Servo I571 E1 Drives AC Servomotors Servo Drives User s Manual OMNUC G5 Series AC Servomotors Servo Drives with Built in MECHATROLINK II Com munications Models R8
43. atenen 5 i j i 140 E i o wee Ae Eu Lj Temna E n i i E Prarie 230 n E Operation I i amp Monitor i m Carats H V1 Status 10 i i a ho i gt da s i deu ww amp 8 5 10 15 20 T5 n 35 Performs test run for the online drive Double click pa Level For Help press FI GO IV ADUH PREN For Servos auto tuning motor current detect offset adjustments and abso lute multi turn limit settings are also supported Please execute this function when an EtherCAT or MECHATROLINK II con nection is not established Enable the Test Run Mode to execute this function on the EtherCAT commu nications Select Drive Drive Mode from the main menu to enable the Test Run Mode FFT analysis can be performed for the online drive The resonant freguency of the device can be specified by checking the gain of freguency response This is effective when manually making the notch filter settings The response of the device can be verified by checking the phase of fre guency response This is effective when adjusting the response of the device such as the inte gration time constant of velocity loop and velocity feedforward amount 55 Editing Drive Files Section 2 5 Note Des yes pie Toole find Bee HAA int i meet we gt EB an ia JA
44. cations Direct USB connections 12 December 2009 Additions related to Windows 7 13 February 2010 Adding the support of OMNUC G5 series R88D KN with Built in EtherCAT Com munications 14 May 2010 Adding the support of the wizard function for auto tune 15 July 2010 Adding the support of 3G3AX MX2 ECT EtherCAT communications option board for 3G3MX2 16 October 2010 Adding the support of 3G3AX MX2 DRT DeviceNet communications option board for 3G3MX2 17 January 2011 Adding the support of damping control 18 May 2011 Adding the support of test run for 3G3MX2 19 November 2011 Adding the support of 3G3RX V1 3G3AX MX2 CRT E CompoNet communications option board for 3G3MX2 3G3AX RX DRT E DeviceNet communications option board for 3G3RX and 3G3AX RX CRT E CompoNet communications option board for 3G3RX Adding the support of quick parameter setup function for R88D KT and R88D KN 20 April 2012 Adding the support of OMNUC G5 Series R88D KN with Built in EtherCAT Com munications Linear Motor Type Adding the support of 3G3AX RX ECT EtherCAT communications option board for 3G3RX V1 59 Revision code Date __ 21 June 2013 60 Revision History Revised content Adding the support of 3G3MX2 V1 Adding the motor models in Motor Setup function Authorized Distributor
45. d paths for all drive data files sdd This prevents moving files This enables moving files as long as the relative position of all drive data files is the same XI Support for Windows Vista CX Drive version 1 4 or higher will run on Windows Vista Support for Windows 7 CX Drive version 1 91 or higher will run on Windows 7 xii Registered Trademark e MECHATROLINK is a registered trademark of the MECHATROLINK Members Association e EtherCAT is registered trademark and patented technology licensed by Beckhoff Automation Gmbh Germany xiii Terms and Conditions Agreement Please read and understand this manual before purchasing the products Please consult your OMRON representative if you have any questions or commenis 1 WARRANTY 1 The warranty period for the Software is one year from either the date of purchase or the date on which the Software is delivered to the specified location unless otherwise specifically agreed 2 If the User discovers defect of the Software substantial non conformity with the manual and return it to OMRON within the above warranty period OMRON will replace the Software without charge by offering media or download from OMRON s website And if the User discovers defect of media which is attributable to OMRON and return it to OMRON within the above warranty period OMRON will replace defective media without charge If OMRON is unable to replace defective media or correct the softwar
46. d display are also possible The parameters can be set either by entering them directly into the appropri ate fields or graphically by dragging handles in the Test Run Setup Diagram The speed torque offset can be adjusted automatically or manually the offset and gain of the analog monitor output can be adjusted and the current detec tion offset can be adjusted automatically or manually An absolute encoder and multi turn limit can be set for the R88D WT The low frequency vibration when the motor starts stops can be reduced The suitable values for certain parameters can be set to move linear motor by the wizard The Real Time Monitor Window enables monitoring a specific set of parame ters The parameter values are displayed simultaneously in graphic and digital forms The graphic display shows the parameter values per unit time Online functions are supported for only one axis at a time Introduction Section 1 1 1 1 3 Applicable Drives and Communications The CX Drive supports the following drives and communications Drive Communications NS I c ScoRx Supported Supported Y f Supported 2 Supported Supported Supported Supported Supported 7 mw emm gt EE gt J i 3G3RV Supported Supported including version 1 models Series R7D BP OMNUC G5 Series Supported R88D KT OMNUC G5 Series with MECHATROLINK I Supported
47. drive file using its existing OK OK Gi file name sdd Save As Saves an open drive file using a specified OK OK file name and directory sdd Save All Saves all currently open drive files sdd i Print Preview Displays a print preview of the drive file in OK OK E Page Setup Changes printing options such as mar OK OK gins include drive information drive type page heading etc Imports a file from the specified directory OK __ Exports the current drive file to a file in the OK OK m specified directory as a CSV or text file Recent file Opens a recent drive file m OK Recent Workspace Opens a recent Workspace OK f Exits the CX Drive 2 Undoes the previous editing operation Cut Deletes data from the drive file and places OK OK y it on the clipboard Copy Copies data from the drive file and places OK OK it on the clipboard Paste Pastes data from the clipboard into the OK OK ET drive file E Deletes selected data from the drive file ___ Select Selects all the data in the drive file p Find Searches for a specific item in the drive OK OK d file Tool Bars Shows or hides the toolbars Standard OK OK Modes Drive View and Tools Status Bar Shows or hides the status bar for the OK OK drive type name and other information Workbook Mode Shows the selected windows with tabs Full Screen Displays the active view in full screen OK OK A OK OK Output Sh
48. e the liability of OMRON and the User s remedy shall be limited to the refund of the license fee paid to OMRON for the Software 2 LIMITATION OF LIABILITY 1 THE ABOVE WARRANTY SHALL CONSTITUTE THE USER S SOLE AND EXCLUSIVE REMEDIES AGAINST OMRON AND THERE ARE NO OTHER WARRANTIES EXPRESSED OR IMPLIED INCLUDING BUT NOT LIMITED TO WARRANTY OF MERCHANTABILITY OR FITNESS FOR PARTICULAR PURPOSE IN NO EVENT OMRON WILL BE LIABLE FOR ANY LOST PROFITS OR OTHER INDIRECT INCIDENTAL SPECIAL OR CONSEQUENTIAL DAMAGES ARISING OUT OF USE OF THE SOFTWARE 2 OMRON SHALL HAVE NO LIABILITY FOR DEFECT OF THE SOFTWARE BASED ON MODIFICATION OR ALTERNATION TO THE SOFTWARE BY THE USER OR ANY THIRD PARTY 3 OMRON SHALL HAVE NO LIABILITY FOR SOFTWARE DEVELOPED BY THE USER OR ANY THIRD PARTY BASED ON THE SOFTWARE OR ANY CONSEQUENCE THEREOF 3 APPLICABLE CONDITIONS USER SHALL NOT USE THE SOFTWARE FOR THE PURPOSE THAT IS NOT PROVIDED IN THE ATTACHED USER MANUAL 4 CHANGE IN SPECIFICATION The software specifications and accessories may be changed at any time based on improvements and other reasons 5 EXTENT OF SERVICE The license fee of the Software does not include service costs such as dispatching technical staff 6 ERRORS AND OMISSIONS The information in this manual has been carefully checked and is believed to be accurate however no responsibility is assumed for clerical typographical or proofreading errors or omissions XIV PRE
49. e parameters Edit the parameters for the Servo In the Workspace double click Parameter edit and then the required cat egories in the drive file Edit parameters in numeric order or by functional category 6 Connect online to the drive Select Drive Work Online from the menu bar 7 Transfer and verify the parameters Select Drive Transfer To drive from the menu bar 8 Tune and test operation Test Run R88D KT R88D KN R88D GT R88D GN R7D AP R88D WT Double click Test Run in the Workspace Perform the following Jogging origin searches forward reverse opera tion stopping and speed control Auto Tune R7D BP R88D KT R88D KN R88D GT R88D GN R7D AP R88D WT Double click Auto Tune in the Workspace The auto tuning function calculates the load moment of inertia during Servo operation and sets parameters to achieve Servo gains that are con sistent with the machine rigidity settings Offset R7D AP R88D WT Double click Offset in the Workspace The speed torque offset can be adjusted automatically or manually the offset and gain of the analog monitor output can be adjusted and the cur rent detection offset can be adjusted automatically or manually e Absolute Encoder Setting R88D GT R88D WT Double click Absolute Encoder in the Workspace An absolute encoder and multi turn limit can be set FFT R7D BP R88D KT R88D KN R88D GT R88D GN Double click FFT in the Workspace The FFT anal
50. est Run 3 Auto Tune gt Parameter fa p Va AutoTune Configuration 3 9 4 A ami Absolute Encoder configuration A 7 di pl 5 Auto Tune n E Settings Monitor J 6 Finish Suspension Rack and Pinion _ Cart Pinion Driven Cart Other Machines Automatic Auto Tune 5 Auto Tune Monitor nenas Trial Number Time s 2 Mechanical E system selection Realtime Autotuning Machine Rigidity Setting 3 Auto Tune Stabilization time ms Parameter Configuration Automatic Auto Tune 6 Finish 4 Behavior configuration 1 Tuning type Finished parameter tuning Please select Save to EEPROM to save parameters or Fine Adjustment to adjust manually 5 Auto Tune 2 Mechanical Monitor system selection Parameters changed 6 Finish Beda Index Description Value Drive Value Default Configuration Realtime Autotuning Mode Selection 2 Emphasizes 4 Behavior Pnoo3 Realtime Autotuning Machine Rigidity 16 13 configuration Pni00 Position Loop Gain 1 90 0 48 0 PERI le Speed Loop Gain 1 50 0 27 0 6 Finish Pn102 Speed Loop Integration Time Constant 1 12 0 21 0 Pn104 Torque Command Filter Time Constant 1 0 45 0 84 Pnios Position Loop Gain 2 105 0 57 0 106 Speed Loop Gain 2 50 0 27 0 Pnio9 Torgue Command Filter Time Constant 2 0 45 0 84 For Help press Pn200 Adaptive Filter Selection 2 Two enabled
51. etup CX One FA Integrated Tool Manual and installation procedures For Computer System Requirements and Product Contents of CX Drive standalone product WS02 DRVC1 refer to the Product Guide in the package Installation Section 1 2 1 2 Installation 1 2 1 Required Software To use the CX Drive the software applications listed below must be installed on the same computer CX Drive Communications driver CX Server including CX Server Driver Manage ment Tool CX Drive Availability Refer to the following manual for installation procedures for the CX One Pack age Cat No Model number Contents W463 CXONE LILILILIC CX One FA Integrated Provides an overview of VLI LILILILID VL Tool Package Setup the CX One FA Integrated Manual Tool and installation proce dures For installing procedures of CX Drive standalone product WS02 DRVC1 refer to the Product Guide in the package System Configuration Section 1 3 1 3 System Configuration 1 3 1 Inverter Connection USB direct connection CX Drive Inverter USB Cable A miniB USB Connector Note Please use a 2m or shorter USB cable System Configuration Direct serial connection Configuration for 3G3JX MX RX Section 1 3 CX Drive Detach Digital Operator Inverter USB RS422 Convert Cable emen Digital
52. hermal Overload Limit Lock Torque Limit Controlled Stop Operation at Power Loss Window Comparator Vf Free Setting Password Multi Function Input Terminals Multi Function Output Terminals Analog Monitor Level Output Status Setting Communication Function Adjustment e Input Output Terminals Function Control Constants Simple Position Control Simple Torque Control Pulse Input Communication Between Invert ers User Parameter Others V f Profile Digital Inputs Digital Outputs Drive Status Alarms Real Time Trace Test Run Initialize Section 2 4 User Interface Folder 3G3JV 3G3MV Parameter Initialize Editor Application e Tuning Reference Motor Terminal Protection Operator Monitor Constants Graphs Analogue Input 1 Analogue Output 1 Jump Frequencies V F Profile Diagrams Status Digital Inputs Digital Outputs Inverter Status 1 Status Signal Alarms Initialize Application e Tuning Reference Motor Options Terminal Protection Operator Up 2 Down 2 Monitor Constants Analogue Output 1 Frequency Reference Input Jump Frequencies Multifunction Analogue Current Input Multifunction Analogue Voltage Input V F Profile PID Control Loop PID Target Value PID Feedback Value Digital Inputs Digital
53. imum Motor Capacity 01 100 W Maximum Motor Capacity ot 100 Ww Maximum Motor Capacity oi 100 Ww Voltage Olass 200 V v Voltage Class 200 V Voltage Class 200 Y Specifications v Specifications Specifications EGT L Software Number Software Number 0 01 R88D KN Ver 1 01 Hex and Upper Show Special Softwares Software Number 0 01 R88D KT Ver 1 01 Hex and Upper M Show Special Softwares 11 R88D KN ECAT Linear Ver 1 1x Hex Show Special Softwares r Option Board Type Option Boards Software Number fo Make default Make default Make default omes A5 50W to 50 5kW A5 50W to 150 15kW 01 100 W to 150 15 kW tee Drive Type Maximum Motor Capacity NM jm L 100V F 400V H 200V L 100V F 400V H 200V L 100V F 400V Class Specifica MECHATROLINK II ML2 EtherCAT ECT tions EtherCAT ECT 33 34 Creating New Drive Files Section 2 3 Servo Series R7D AP R88D WT R88D WN Dialog box EEE j soe Team Stews ORT Zu General Motor General ad mE qu we pedis Monae Capa ie me E Velia Cda pe epe iur nint Shoe Special Sart rare Upon oad Type Drive Type Maximum A3 30 W to 08 750 W A3 30 W to 150 15 kW A5 50 W to 30 3 kW Motor Capacity Voltage H 200 V L 100 V H 200 V HF 400 V H 200 V L 1
54. ings Analog Input Multi Step Speed Jogging Characteristics Torque Boost DC Injection Braking Upper Lower Limit Jump PID Control AVR RUN Mode Accel Decel Func tions External Frequency Adjustment Acceleration Deceleration Operation Frequency Restart During Momentary Power Interruption Electronic Thermal Overload Limit e Lock Non Stop Function at Momen tary Power Interruption Torque Limit Vf Free Setting Multi Function Input Terminals Multi Function Output Setting Analog Monitor Level Output Status Setting Communication Function Adjust ment e Various Adjustment Meter Adjustment Output Terminal Operation Func tion Input Terminal Response Control Parameters Absolute Position Control User Parameter Monitor Constants Fault History Trace Digital Inputs Digital Outputs Inverter Status e Alarms Real Time Trace Test Run Initialize 41 User Interface Folder 3G3MX2 Parameter History Editor e Set up Graphs Status Monitor Tuning Settings 42 Basic Settings Analog Input Multi Step Speed Jogging V f Profile DC Injection Braking Limit Jump PID Control AVR RUN Mode Accel Decel Func tions External Frequency Adjustment Acceleration Deceleration Operation Frequency Restart After Momentary Power Interruption Electronic T
55. is Operator The motor speed is affected The CS1W CIF31 Serial Conversion Cable cannot be used to connect a computer running the CX Drive to the 3G3MV See the following note Application Precautions Note USB Serial Conversion Cables That Can Be Used For 3G3JV and 3G3RV series Inverters CS1W CIF31 USB Serial Conver sion Cable The commercially available products listed below can also be used For 3G3MV series Inverters The CS1W CIF31 cannot be used Use the com mercially available products listed below Commercially Available USB Serial Conversion Cables BHS US01 GP manufactured by Buffalo USB CVRS9 manufactured by Sanwa The commercially available USB serial converters have been successfully tested for OMRON Inverters but operation may be unstable in some operating environments mainly depending on the ambient temperature humidity and noise The functions performance and reliability of these converters may not be as specified under all possible conditions Check the warranty information from the manufacturer 4 Application Precautions Observe the following precautions when using the CX Drive Confirm that set parameters operate properly before using them in actual applications Do not turn OFF the power to the Inverter and the Servo Drive while writ ing to flash memory In the worst case doing so may damage the flash memory After replacing an Inverter or Servo Drive restart operation only after sa
56. le Controller PC is used however in some Program ming Device displays to mean Programmable Controller Visual Aids The following headings appear in the left column of the manual to help you locate different types of information Note Indicates information of particular interest for efficient and convenient opera tion of the product 1 2 3 1 Indicates lists of one sort or another such as procedures checklists etc OMRON 2005 All rights reserved No part of this publication may be reproduced stored in a retrieval system or transmitted in any form or by any means mechanical electronic photocopying recording or otherwise without the prior written permission of OMRON No patent liability is assumed with respect to the use of the information contained herein Moreover because OMRON is con stantly striving to improve its high quality products the information contained in this manual is subject to change without notice Every precaution has been taken in the preparation of this manual Nevertheless OMRON assumes no responsibility for errors or omissions Neither is any liability assumed for damages resulting from the use of the information contained in this publication vi TABLE OF CONTENTS PRECAUTIONS orale AV 1 EnteHde d Hd acean reden oh Aca Ga ena Re Dust ees xvi 2 General Precautions setos xvi 3 Ale DAP TEC AU OBS oder ed Be E HERE
57. n start the Servo Drive adjust ment E Workspace CX Drive Drivel Drivel R88D KNO1L ECT VER2 1x R88M K10030S Omron Drives Views ParametersetupView File Edit View Drive Tools Window Help re 208 es lejagjas axas lea 8230 0 gt E is O 0 218 x lal x E E Drivel Online Parameter Editor 23 402 Drive Profile A Pn xx Basic Parameters 23 Pnixx Gain Parameters 23 Pn2xx Vibration Suppressiol 23 Pn3xx Analog Control Parar 23 Prdxx I F Monitor Setting F Parameter Setup 1 Basic Settings 1 Basic Settings 2 Rotation 3 Input Signal Settings 4 Output Signal Settings 5 Finish Welcome to Parameter Setup Wizard This Wizard can make the servo setting easier Machine s Motion Controller Select the motion controller of your machine CJ1W NC I 8 Cantral Mode 3001 hex 2 Rotation You can confirm the current motor rotation direction by JOG operation NOTE In this step rotation direction will not change if you charge the above setting Parameter Setup Step distance 30000 1 1073741823 Pulsa s Servo On Jor eo 2 1 2000 r min d because of the Motion Controller Settir Arcalaratinn Maral a SS KT 3 Input Signal Settings Input Signal Settings 3400 hex to 3407
58. ng for the 3G3RV Inverter Test Runs Servo Tuning and Test Runs Auto tuning Servo Test Runs Adjust Offsets for the R7D AP and R88D WT Absolute Encoder Setting for the R88D WT Damping Control for the R88D KT and R88D KN Motor Setup for the R88D KN Realtime Tracing Note Just enter the specified motor parameters and let the Servo automatically tune itself to match the characteristics of the motor The test run options enable the acceleration deceleration and frequency ref erences of the motor to be determined for testing purposes Additional options allow the motor to be run continuously or cycled for n number of cycles For ward or reverse operation and stopping are also possible and the feedback input can be displayed The parameters can be set either by entering them directly into the appropri ate fields or graphically by dragging handles in the Test Run Setup Diagram The auto tuning function calculates the load moment of inertia during opera tion of the Servo and sets parameters to achieve Servo gains that are consis tent with the machine rigidity settings These parameters can be saved in the Servo and used the next time power is turned ON The test run options enable the jog speed acceleration and deceleration of the motor to be determined for testing purposes Continuous operation cyclic operation origin searches turning the Servo ON OFF forward reverse direc tion selection stopping and spee
59. ng method extension dw Work S Contains the tree for all File Save Workspace or space related drive files This file Save as Workspace file contains the relative path name for each data file Note Relative path informa tion is held so files can be moved as long as the relative position of all drive data files is the same CX Drive Ver 1 3 or higher Drive file sdd Each drive file File Save or Save As Monitor sdm Data of the Real Time Trace Select the Save to File review file or Data Trace Option on the Review Set up Tab Page in the Real Time Trace or Data Trace Window Text file CSV Or Each drive file File Export for drive txt file Note Consecutive parameters can be exported to Microsoft Excel via the clipboard by selecting the required parameters with the mouse or from the keyboard Shift Cursor Keys and then selecting Edit Copy from the menu The CX Drive can import the following data files File type Saving method Text file Drive file File Import WMON daa file 1 1 5 Computer System Requirements Refer to the CX One Setup Manual W463 for the computer system require ments for the CX Drive 1 1 6 Confirming Product Contents Refer to the following manual for the product configuration of the CX One which contains the CX Drive Cat No Model number Contents W463 CXONE LILILILIC CX One FA Integrated Provides an overview of the VLI LILILILID VL Tool Package S
60. o the catalog number on the front cover of the manual Cat No W453 E1 21 Revision code The following table outlines the changes made to the manual during each revision Page numbers refer to the previous version Revision code Date Revised content 01 November 2005 Original production 02 January 2006 Pages xvi and 9 Caution on the use of the USB serial converter added 03 2006 Caution on the use of the USB serial converter revised and revisions for product 1 accompanying upgrade to CX Drive version 1 12 added 04 July 2006 Corrections accompanying upgrade from CX Drive version 1 12 to 1 3 Specifications changed from absolute path information for all drive data files in the workspace file name extension sdw to relative path information 05 June 2007 Corrections accompanying upgrade from CX Drive version 1 3 to 1 4 Windows Vista 06 May 2008 Adding the support of OMNUC series and SMARTSTEP2 series Direct serial con nections Changing the Data Trace function operation and GUI improvement 07 Adding the support of OMNUC G series R88D GN Direct serial communications 08 Adding the support of 3G3JX MX RX 09 Adding the cable name for 3G3JX MX RX 10 June 2009 Adding the support of OMNUC G5 series R88D KT Direct USB connections Adding the support of the FFT analysis function 11 October 2009 Adding the support of 3G3MX2 Adding the support of R88D KN with Built in MECHATROLINK II Communi
61. operty if used improperly consult your OMRON representative Make sure that the ratings and performance characteristics of the product are sufficient for the systems machines and equipment and be sure to provide the systems machines and equipment with double safety mechanisms This manual provides information for programming and operating the Unit Be sure to read this manual before attempting to use the Unit and keep this man ual close at hand for reference during operation It is extremely important that the CX Drive and related devices be used for the specified purpose and under the specified conditions especially in appli cations that can directly or indirectly affect human life You must consult with your OMRON representative before applying CX Drive and related devices to the above mentioned applications Safety Precautions NCaution NCaution NCaution NCaution NCaution It may become impossible to stop motor rotation if serial communications fail during test runs Always provide an external hardware means of stopping the motor Confirm safety at the destination node before transferring parameters or other data to another node from the CX Drive Doing either of these without confirming safety may result in injury Always confirm the axis number carefully before starting operation from the CX Drive Stop the inverter RUN when connecting CX Drive to X Series inverters during Frequency Reference Selection A001
62. orted Supported Unit Board Connection PLC DeviceNet Connection Not supported Supported Supported PLC CompoNet Connection Not supported Not supported Not supported PLC EtherCAT Connection Not supported Not supported Not supported Servo Series R7D BP R88D KT R88D KN R88D KN R88D GT R88D GN Linear Direct USB Con Not Supported Supported Supported Not Not nection supported supported supported Direct Serial Con Supported Not Not Not Supported Supported nection supported supported Supported PLC Serial Com Not Not Not Not Not Not munications Unit Supported supported supported supported supported supported Board Connection PLC MCH Unit Not Not Not Not Not Not Il Supported Supported Supported Supported supported supported Connection PLC NCL171 Unit Not Not Not Not Not Not supported supported Supported Supported Supported supported Connection PLC EtherCAT Not Not Sup Supported Not Not Connection supported supported ported supported Supported Servos Connection type 1 Only models with built in EtherCAT communications 35 Creating New Drive Files Section 2 3 Selection Connection type Servo Series R7D AP R88D WT R88D WN Direct Direct USB Connection Not Not Not supported supported supported Direct Serial Connection Supported Supported Not supported Via P
63. owing series from the pull down list R7D BP SMARTSTEP2 Series R88D GT OMNUC Series R88D GN MECHATROLINK II OMNUC Series R88D KT OMNUC G5 Series R88D KN MECHATROLINK II OMNUC 65 Series EthercAT OMNUC G5 Series EtherCAT OMNUC G5 Series Linear Motor Type R7D AP SMARTSTEP A Series R88D WT OMNUC W Series e R88D WN MECHATROLINK II OMNUC W Series 30 Creating New Drive Files Section 2 3 Detailed Drive Settings Click the Settings Button to open the Detail Setting Dialog Box Inverters Inverter Series 3G3JX 3G3RX D lalog box Drive Type Settings 8G3JX 1 Drive Type Settines 3G3MX Drive Type Settings 3G83RX General General 3G3JX A42 E002 PRG4089 3G3MX A2 EQ02 PRG4086 SG3RX A2055 PRG4126 Drive Type r Drive Type r Drive Type Installation type Option A Installation type Option 87 Installation type Option 1 Voltage Class Voltage Class t cow v Voltage Class 2000 y Maximum Motor Capacity y Maximum Motor Capacity o yl Maximum Motor Capacity s EJ Specifications Specifications H Specifications Special Specifications Special Specifications H Special Specifications x Software Number Software Number Software Number Show Special Softwares Show Special Softwares Show Special Softwares Make default Make default Drive Type Installation A A A Type Option Voltage 2 E 2 E
64. ows or hides the output window User Interface Section 2 4 NETA AA TANTA View Shows or hides the Workspace window m Motor Management Shows or hides the motor operation win T dow an Zoom Zooms in and out using a rectangle initial OK OK Show Parameter Labels Shows or hides parameter labels Show Parameter Value Shows or hides parameter values Show Changes Only Displays only parameters with modified OK OK values Show Differences Only Displays only parameters with values dif OK OK ferent from the drive e Show Invalids Only Displays only parameters with invalid val OK OK ues X Display Format Changes to one of the following display OK OK formats Normal High Low Text Orange LED Red LED Green LED or Blue LED Drive Edits the active drive properties Work Online Connects to the drive iB Initialize Initializes the parameters of the drive to OK OK n the default values Password Protection Sets the password for the drive Parameter Editor Opens the parameter editor view forthe OK OK current drive EM Select Parameter Graph Opens the graphical editor containing the OK OK reni selected parameter li Reset Selection Resets the currently selected parameters Reset Resets all parameters M Save To FROM Saves the parameters to the flash mem for Servo via only ory in the Servo via Transfer To Drive Downloads the complete parameter set to OK
65. r CiA402 Drive Profile Basic Parameters Gain Parameters Vibration Suppression Parame ters Analog Control Parameters e I F Monitor Setting Parameters e Extended Parameters Special Parameters 1 to 3 e Linear Motor and Encoder Set ting Parameters Quick Parameter Setup Analog Monitor Analog Monitor Setting Drive Status Input Signal Monitor Output Signal Monitor Physical Input Signal Physical Output Signal Pulse Status Rotation Hindering Status Warning Data Enhancing Input Signal Alarms Real Time Trace e Data Trace MotorSeup d Mott 44 User Interface Folder Tuning Settings Folder Parameter Editor Diagrams Status Monitor Tuning Settings Section 2 4 R88D KT R88D KN Test Run Auto Tune Offset R88D KN Linear Test Run Auto Tune e FFT e Damping Control e Test Run e Auto Tune e Absolute Encoder e FFT e Damping Control e Absolute Encoder e FFT e Damping Control Initialize e Initialize e Initialize Product Information Product Information Product Information Function Selection Constants Function Selection Constants Gain Related Constants Gain Related Constants Position Related Constants Position Related Constants Speed Related Constants Speed Related Constants Torque Related Constants Torque Related Constants Sequence Related Constants
66. ripton __ ________ T prive vale H Tuning 1 79 Can be Set or Monitored x Settings i Operation Mode Selection 0 STOPJRESET on Dig Op is Enabled Frequency Reference Selection 0 Dig Op Stopping Method Selection 0 Decelerates to Stop in Preset Time Reverse Prohibit 0 Reverse Enabled STOP RESET Key function Selection 0 STOPJRESET of Dig Enabled Freq Ref Sel in Local Mode 0 Freq Adjuster of the Dig Op Enabled Key sequential Frequency Setting 0 The value is Entered with the Enter Key pressed Maximum Frequency FMAX Maximum Voltage VMAX All parameters displayed in numeric order Maximum Voltage Frequency 6 Middle Output Frequency FB Middle Output Frequency Voltage Vv Minimum Output Frequency FMIN 3 Drivel _ For Help press Fl 3G3JV A2004 PRG20 Parameter Editor in Double click the category folder to open the Categorized Parameter Editor Functional Categories Window Select and set each parameter i Drivel Offline El Parameter Editor n03 Frequency Reference Selection Pad Double click E 22 pplication exeration Method Selection ed to set the input method for the frequency reference in remote mode 2 9 Tuning 0 Digital Operator Reference 1 Frequency Reference 1 n21 2 Frequency Reference control circuit terminal 0 to 10V 3 Frequency Reference control circuit terminal 4 t
67. roduct Information e Initialize e Initialize Product Information R88D KT R88D KN Basic Parameters Gain Parameters Vibration Suppression Parame ters Analog Control Parameters F Monitor Setting Parameters Extended Parameters Special Parameters Quick Parameter Setup Analog Monitor Analog Monitor Setting Drive Status Input Signal Monitor Output Signal Monitor Physical Input Signal Physical Output Signal Pulse Status Rotation Hindering Status Warning Data e Alarms Real Time Trace Real Time Trace Data Trace Data Trace CiA402 Drive Profile Basic Parameters Gain Parameters Vibration Suppression Parame ters Analog Control Parameters F Monitor Setting Parameters Extended Parameters Special Parameters1 to 3 Quick Parameter Setup Analog Monitor Analog Monitor Setting Drive Status Input Signal Monitor Output Signal Monitor Physical Input Signal Physical Output Signal Pulse Status Rotation Hindering Status Warning Data Enhancing Input Signal e Alarms Section 2 4 R88D GN Gain Related Parameters Position Control Related Parameters Speed Control and Torque Control Related Parameters Sequence Related Parameters Position Control Mode Speed Control Mode Torque Control Mode e CN1 Input Signal Monitor CN1 Output Signal Monitor R88D KN Linea
68. s aul oe Minty ia oie to cine At 39 Window HUECO oia 39 FUNCUODS ER D E UE 39 Menus Command S di dai aii 46 229 Edme Dive blessed bue id AA As 49 parameters a di da 50 TAAS usd 51 esoo 51 Stats Displays 52 MOMOE cerunt PALLA ILI C cr M 52 Dal A uestem utes 53 AUO TIO oom coget eus o E tonat tedden Da E 54 c 33 A E E 55 Damping Ont Ol 32 oie tia id 56 Quick Parameter Se ttd Mina isa 57 SED a alaldi 57 DUNG D M CMM LI D 58 Revision HIStory esca ina 39 vii TABLE OF CONTENTS viii About this Manual This manual provides information required to use the CX Drive Inverter Servo Support Software including specifications and operating methods The CX Drive runs on Windows XP Vista or Windows 7 and is used to set transfer and compare parameters perform test runs and adjustment and per forming monitoring and data tracing for OMRON Inverters and Servos Please read this manual carefully and be sure you understand the information provided before attempting to use the CX Drive Be sure to read the precautions provided in the following section Please read the relevant Inverter or Servo manuals c
69. t TT ume irm ulus LD Cipi urn Dri vole Unos Ui LOS meu Term Sie Output Window Status bar tembo popop 1 _ 2 4 2 Functions Functions Table Folder Contents Parameter Editor Edits the parameters of Inverters or Servos Graphs Displays parameters graphically Diagrams Displays parameters in block diagrams Status Displays online drive status Monitor Enables realtime traces and other monitoring of online drives Tuning Enables test runs and auto tuning of online drives Settings Enables initializing online drives 39 User Interface Functions 40 Folder Inverters aas some scs Parameter OK Editor Graphs fox Mi Stats OK Monitor OK Tuning _ ___ __ x x OK Settings OK Folder Servos R7D BP R88D R88D R88D R88D R88D R7D AP R88D KT KN KN GT GN WT Linear Editor Diagrams _ OK f note ERES xr TL E Setup note Tuning Settings Note These functions are not supported when communicating via MECHATRO LINK Il Section 2 4 Characteristics Torque Boost RUN Mode Accel Decel Func External Frequency Adjustment Multi Function Input Terminals Multi Function Output Setting
70. t anytime XVII Application Precautions 4 The motor responsive will change during damping control operation Please consider what are the conditions you can stop this operation any time Confirm that converted parameters operate properly before using them in actual applications It is not possible to stop the program if a communication error occurs by any chance when program is under execution The motor can be surely stopped using the outside hardware XVIII SECTION 1 Overview This section provides an overview of the CX Drive and describes the functions and system requirements required to operate the CX Drive It also provided installation methods and the overall procedure for using the CX Drive BFOGUCUIOG ts mansa paese m e Sas Rae 8 eke x 2 1 2 AG os E 1 5 System om dore og ved o Gotten LE e Introduction Section 1 1 1 4 Introduction What Is the CX Drive 1 1 1 1 1 2 Features Supports Most OMRON Inverters and Servos Wide Range of Parameter Editing Functions Easy and Dependable Parameter Editing for Inverters and Servos Easily Check Drive Parameters and Upload Download Only Selected Parameters Edit Parameters in Graphic Form Display Parameters in Diagrams Automatically Detect Drives The CX Drive is a software application that enables 1 setting downloading uploading and comparing parameters
71. to the 3G3MV See the following note System Configuration 10 Note Section 1 3 USB Serial Conversion Cables That Can Be Used For 3G3JV and 3G3RV series Inverters CS1W CIF31 USB Serial Conver sion Cable The commercially available products listed below can also be used For 3G3MV series Inverters The CS1W CIF31 cannot be used Use the com mercially available products listed below Commercially Available USB Serial Conversion Cables BHS US01 GP manufactured by Buffalo USB CVRS9 manufactured by Sanwa The commercially available USB serial converters have been successfully tested for OMRON Inverters but operation may be unstable in some operating environments mainly depending on the ambient temperature humidity and noise The functions performance and reliability of these converters may not be as specified under all possible conditions Check the warranty information from the manufacturer System Configuration Section 1 3 PLC Serial Communications Unit Board connection Configuration CX Drive ALT Peripheral port CS CJ series Serial Or RS 232C port Communications Unit Board 1 at m CJTG CPU iMa RANE cu En P PERIPHERAL RUN OUTPUT AC240V DC24V For Peripheral Port CS1W CN226 or CS1W CN626 For RS 232C Port XW2Z 200S CV or XW2Z 5005 CV Or via network 1 CS CJ series Serial Communications Board Unit Ver
72. v ing the required parameters in the new Inverter or Servo Drive Confirm that no adverse effect will occur in the system before attempting any of the following Not doing so may result in an unexpected operation e Changing the operating mode of the PLC including changing the otartup Mode e Changing parameter settings Automatically downloading parameters This function is enable by se lecting the Autodownload when a parameter is updated Option on the Online Options Tab Page in the window that appears when Tools Options is selected from the menu bar Do not turn OFF the power to the computer while installing or uninstalling the CX Drive Doing so may result in corrupted data in the computer The multi turn counter and alarms will be reset in the absolute serial encoder if the absolute encoder setting function is performed If the abso lute encoder s multi turn counter is reset to zero the coordinate system of the mechanical system will change from what it was previously Be sure that the encoder is set correctly before resetting the mechanical system to the zero point The load will move back and forward during auto tune operation Please consider what are the conditions you can stop this operation at anytime e The motor speed will have extreme variations during FFT analysis opera tion and Linear System Auto Setup in linear motor setup function Please consider what are the conditions you can stop this operation a
73. w for Inverters only 2 5 3 Diagrams Parameters can be displayed in block diagrams for relevant parameters Inverters support PID block diagrams and Servos support position speed and torque block diagrams 51 Editing Drive Files Section 2 5 2 5 4 Status Displays 2 5 5 Monitoring 52 The status of the online drive can be displayed El Workspacet ive Drivel PB x File Edit View Drive Tools Window Help E ope sdg eej gt opne jsnjajee t mms laKa xolg d m fi n01 n79 Can be Set or aoe Brice iidem we xi a H E Terminal H E Protection z A H E Operator xm 2 H E Monitor Constants Index Description Graphs Iv Running 002C B01 Zero Speed ci Anat Double click 002c 502 Frequency Agree Jump Frequencies aya lv 002C B03 Warning V F Profile v 002C B04 Frequency Detection 1 Status v 002 05 Frequency Detection 2 di Digital Inputs ify 002C B06 Inverter Startup Complete di Digital Outputs 002C B07 Low Yoltage Detected v 002C B08 Baseblock di Status Signal 72 002C B09 Frequency Reference Mode ae Alarms v 002C B10 RUN Command Mode H Monitor v 002C B11 Overtorque Detection Ja Real Time Trace v 002C B13 Retrying Error 5 8 Tuning 002C B14 Fault Q Test Run 002c B15 Direction Selection H Settings E
74. ws as horizontal non OK OK overlapping tiles Tile Vertically Arranges windows as vertical non over OK OK lapping tiles Arrange Icons Arranges the icons at the bottom of the OK OK window Help Help Topics Displays an index to topics on which help OK OK is available EF Help Provides contextual help to provide help OK OK relating to the active window Online Registration Registers your application on the OK OK OMRON website Omron on the web Opens the OMRON Corporate website About CX Drive Displays the version number of the appli 2 cation 48 Editing Drive Files Section 2 5 2 5 Editing Drive Files 1 Use the New Drive Dialog Box to set the drive name drive type connection type and other information or 2 Use Autodetect to select the target drive The following window will be displayed 1 Offline or online displayed after Inverter Servo the drive name El Workspacel Cx Drive Drivel le Edit View Drive Tools Window Help EDE SEED CE m ax XK AAR A All 8 2 Drivel Offline Click to display lower folder Click at the left of the drive name to display the following tree E Workspacel Ck Drive Drivel pc 5 eea EE ee EE TI EEES 26 0 ix Drivel Offline 5 81 Parameter Editor Be E Initialize 7m Application fen gg Operation Meth gg DO Injection Br T Tuning Reference
75. ysis can be performed 9 Monitor operation Perform a Real Time Trace R7D AP or R88D WT only Double click Real Time Trace in the Workspace Check the status Double click Status in the Workspace 10 Save the data Save the Workspace and or the drive file Select File Save Workspace or select File Save as Workspace 25 Starting the CX Drive Section 2 2 2 2 Starting the CX Drive Select Program OMRON CX One CX Drive CX Drive from the Win dows Start Menu to start the CX Drive The path depends on where the CX Drive was installed Note When using the 3G3MV or 3G3RV as a DeviceNet slave right click the Inverter on the CX Integrator network configuration and select Start special application Start with Settings Inherited from the pop up menu The following window will be displayed when the CX Drive starts AAA a ao 26 Creating New Drive Files Section 2 3 2 3 Creating New Drive Files There are two methods to create a new drive file in the Workspace Method 1 Go online and automatically detect the connected drives to create the drive file Method 2 Create a new data file without using a connected drive 2 3 1 Method 1 Automatically Detecting the Connected Drives Serial Direct Connection 1 2 3 1 Select Drive Autodetect Options Eile View Drive Tools Help acces ajo alert t es AKAs JO 6 a a x x AA m r 00 iO Y EM EEN c

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